TWI374865B - Forming method, forming apparatus, and metal-ceramic composite structure - Google Patents

Forming method, forming apparatus, and metal-ceramic composite structure Download PDF

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TWI374865B
TWI374865B TW97122074A TW97122074A TWI374865B TW I374865 B TWI374865 B TW I374865B TW 97122074 A TW97122074 A TW 97122074A TW 97122074 A TW97122074 A TW 97122074A TW I374865 B TWI374865 B TW I374865B
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Taiwan
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metal
layer
powder
molding method
slurry
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TW97122074A
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Chinese (zh)
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TW200951096A (en
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Fwu Hsing Liu
Yunn Shiuan Liao
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Univ Lunghwa Sci & Technology
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九、發明說明: 【發明所屬之技術領域】 本發明係關於一種用以製作一金屬陶瓷工件之成型方法 及成型設備,以及一種金屬陶瓷複合結構。並且特別地,本 發明係關於一種利用脫水作用以製作一金屬陶瓷工件之成型 方法及成型設備’以及一種金屬陶瓷複合結構。 【先前技術】 複合材料可分為三大類:聚合物基複合材料(P〇lymer Matrix Composites,PMCs)、金屬基複合材料(Metal Matrk Composite, MMCs)及陶瓷基複合材料(Ceramics Matrix Composites,CMCs)。而傳統製造金屬-陶瓷複合材料的方法 有:滲透法、散佈法、粉末冶金法、擴散結合法等。然而, 運用快速原型(Rapid Prototyping,RP)技術也可以製作複合材 料工件。快速原型製造技術使用層狀加工技術,能夠依照 CAD所建構的立體幾何圖形,自動製造出3D實體物件的技 術。可克服工具機加工無法完成的幾何形狀死角,做到自動 化貫體自由形狀製造(Solid Freeform Fabrication, SFF),而且 做出的原型無形狀限制。 目前使用快速原型技術製作金屬陶瓷工件大致有三種。 一是運用選擇性雷射燒結(Selective Laser Sintering,SLS)技 術,例如利用熱塑性的無機材料包覆金屬或陶瓷粉末以製作 金屬陶瓷工件。另一是運用熔解沉積法(Fused Dep〇siti〇n Modeling,FDM)技術,例如利用FDM*行製作具有孔隙的陶 瓷工件,再經由熔滲法滲入鋁金屬,形成多鋁(muUite_ aluminum)金屬陶瓷複合材料。還有一種是運用三維印刷法 (Three Dimensional Printing,3DP)技術,例如利用噴墨印刷技 劑噴於H或金屬粉末(如:錄)上而將之連結, 错此黏、,即可製作成金屬、陶竟、或金屬陶竟工件。 Μ ai,上述技術中,運用SLS技術係採用熱塑性的材料做為 結後處理時會產生有害人體的氣體。運用 :?丨峨士技術?此將低熔點的金屬(如:鋁)加熱滲透至陶瓷工件的 处可適用的材料範圍有限。而運用3DP技術係利用點 ϊί利ίί陶^粉末黏結在—起,黏結劑需具有良好的流動 謂抑、黏結,但其黏結性差,因此其成品的強度弱動 【發明内容】 之之—㈣在於提供—種用以製作—金屬陶究工件 之成^方法及成型設備’以及—種金屬陶紐合結構。 Α愿ϋ明之另—範_在於提供—種利用脫水作用以製作-合結構I工件之成型方法及成型設備,以及—種金屬陶究複 本發明之成型方法可用以製作—金屬喊工件,該 =工件包含Ν個連續的金屬喊固_層,其中則系二 數成型方法首絲備—金屬粉末及—陶纽膠:接著 f該末及該陶纽膠依—比例均勻混合,以形成漿 料。其中该混合可藉由一混料裝置實施。 , 該成型方法然後塗佈一層漿料於一工作台之上, ’使得被加熱的麵料= ί另==二層作金::=二重覆上述步驟,塗 另-声毁料脫並熱該另一層聚料以對該 形成第/層金屬陶究二起以 薄層與第,_陶綱薄一 Ί374865 ί 2 之—整數储。射該塗佈可藉由—塗層裝置實 以達到自動塗佈之功效; =可,:成形,其;該: =屬;㈡成型方法去除未黏結的該漿料,』成^ 繼生化學 S,〇-Si . l〇!c^c ^ ϊ=ίΐίϊΐ峨分子結構。當此網狀分 ^金=二:包覆該金屬粉末並將 =一起。於該凝膠反應完成後即形成三維; 該陶变轉產生化學凝膠反應而形】多ί 末二】並於化學凝膠反應過程中包覆該金屬粉 ί/結構。㈣未制有她結劑,因 ^在去除餘料和後續可選擇的燒結製程中不會 外,ίί黏結的漿料無需特別的溶劑即可輕易地清除:i ^ t發明得以雷射來加熱塗佈的祕,以使該 該陶纽職水所需能量遠小於燒結 量, 大幅降低收縮及變形的影響。另外,可在上述的 ί?漿料中再加人陶絲末,利用溶膠 屬陶末起,經由疊層加工技術製造出金 本發明相較於先前技術具有下述優點: 1.本發明採用疊層加工技術製作金屬陶瓷複合材料。 7 (s 傳,製造複合材料的方法包括:蒸鍍法 ίί複金法、擴散結合法等。而運躲速·技術來 ί f工件的製程中,㈣利用熱塑性的材料包覆金 金屬溶化滲人有孔隙_仏件中;3DP技 噴於金屬奇級末上使之連結。而本發明所應用 碰轉原理,_#射光將輯加誠水,形成 鏈狀刀子結構(例如Si-0-Si、Si-0-C/SiC、Α1·0_Α1)再發展為 金屬粉末凝谬黏結在—起,因此不需^額外 的黏結劑或金屬溶滲處理。 2. 本發明的複合材料強化機制為顆粒強化 & η * 複合材料常採用纖維強化,纖維可使陶瓷裂縫兩 二太⑽^止裂縫成長來提高強度’而本發明乃利用金 性=德匕材料而陶甍為基地。此複合材料可提高動 顆粒阻擾陶纖的擴展’亦即,當陶竟 ===屬獅時’細展嘛會更加婉挺折繞 3. 本發明採用的材料狀態為漿料狀態 ㈣原型技術中,SLS與3DP採用的材料狀態為固 ϊϊίϊίί ’FDM所採用的喊材料狀態為半液態。而本 發^木用金屬粉末和喊轉充分混合而形成的漿料,具有 -定的流動性’兼具固態材料和液態材料 目當薄的層厚,以提高製品精度;而漿料特 使金屬粉末顆粒與顆粒之間不易分離,可以提高製品強y。 =此^崎免SLS製程中粉末經舖料後而產生空隙 喊,造成工件強度減弱的缺點。 4.本發明的金伽紐合材料具可蝴性與耐磨耗性。 .1374865 一般的陶瓷材料硬度很高但是脆性也高,在刀具切削過 程中很容易發生脆裂,因此其切削加工性質很差。但是本發 明在陶瓷基底中加入金屬材料(重量比可達75%以上),所以 能夠增加其可切削加工性。另一方面,本發明的複合材料在 金屬顆粒外層包覆著陶瓷材料,所以可以提高其耐磨耗性。 關於本發明之優點與精神可以藉由以下的發明詳述及所附圖 式得到進一步的瞭解。 【實施方式】 請參閱圖-及圖二A至二C。圖-係给示根據本發明之 一佳具體實施例之成型方法流程圖,圖二A至二c係繪示 據該較佳具體實關之成型設備之成形示意圖。如圖二中^ 所發明之成型方法需先製備所需的金屬粉末及 選出:該杈佳具體實施例’ 成型方法利用篩網篩 1充說明的S ’本發明之成型方 替換為鐵粉末、銅粉末、_末^之末亦可 末之顆徑不限前ί末亦合之粉末。金屬粉 定,例如5_至45 im圍’可視成型工件尺寸而 莞溶膠亦可替換為農二二並:金屬粉末亦得呈短纖維狀。陶 ,边組合之溶膠。金屬粉末 冷朦或 更大的範圍,例如·· 55:45 m% ^膠^合比例亦得為 ί成型方法之漿料除含有前述之金屬外,本發明 末,例如:Si02粉末、Sic粉末H末^亦佧混有陶究粉 下刀不心3队粉末、Ti02粉末、 9 (S ) ‘1374865IX. Description of the Invention: [Technical Field] The present invention relates to a molding method and molding apparatus for fabricating a cermet workpiece, and a cermet composite structure. And in particular, the present invention relates to a molding method and molding apparatus for producing a cermet workpiece by dehydration, and a cermet composite structure. [Prior Art] Composite materials can be divided into three categories: P〇lymer Matrix Composites (PMCs), Metal Matrk Composites (MMCs), and Ceramics Matrix Composites (CMCs). . The traditional methods for manufacturing metal-ceramic composites include: infiltration method, dispersion method, powder metallurgy method, diffusion bonding method, and the like. However, composite material workpieces can also be fabricated using Rapid Prototyping (RP) technology. Rapid prototyping technology uses layered processing technology to automatically create 3D solid objects in accordance with the CAD geometry. It can overcome the geometric dead angle that can not be completed by tool machining, and it can automatically make Solid Freeform Fabrication (SFF), and the prototype made has no shape limitation. There are currently three types of cermet workpieces produced using rapid prototyping techniques. One is to use a Selective Laser Sintering (SLS) technique, such as coating a metal or ceramic powder with a thermoplastic inorganic material to make a cermet workpiece. The other is the use of Fused Dep〇siti〇n Modeling (FDM) technology, for example, using FDM* to make ceramic workpieces with pores, and then infiltrating aluminum metal by infiltration to form a muUite_aluminum cermet Composite material. Another method is to use Three Dimensional Printing (3DP) technology, for example, by using inkjet printing technology to spray on H or metal powder (such as: recording) to connect them, and if it is sticky, it can be made into Metal, ceramic, or metal ceramics. Μ ai, in the above technology, the SLS technology uses a thermoplastic material as a gas that is harmful to the human body when it is post-junction treatment. Application: ? gentleman technology? This will allow a low melting point metal (such as aluminum) to be heated and penetrated into the ceramic workpiece to a limited range of materials. The use of 3DP technology is based on the use of the point ϊ 利 ί ί 陶 粉末 powder, the binder needs to have a good flow of the suppression, bonding, but its poor adhesion, so the strength of its finished product is weak [invention] - (4) It is to provide a method for forming metal-ceramics and a molding device, and a metal-ceramic structure. Α ϋ 另 — 范 范 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于 在于The workpiece consists of a continuous metal shouting layer, in which the second molding method is used for the first wire preparation - metal powder and - ceramic rubber: then f and the ceramic rubber are uniformly mixed to form a slurry. . Wherein the mixing can be carried out by means of a mixing device. The molding method then coats a layer of slurry on a workbench, 'making the heated fabric = ί another == two layers for gold::= double over the above steps, coating another - sound smashing off heat The other layer of the material is stored in an integral number of the thin layer and the _ 陶陶 Ί 374865 ί 2 . The coating can be achieved by a coating device to achieve the effect of automatic coating; = can,: forming, which; =: genus; (2) molding method to remove the unbonded slurry, "to become ^ chemistry S, 〇-Si . l〇!c^c ^ ϊ=ίΐίϊΐ峨 Molecular structure. When this mesh is divided into gold = two: the metal powder is coated and = together. After the completion of the gel reaction, a three-dimensional shape is formed; the ceramic transformation is converted into a chemical gel reaction, and the metal powder structure is coated during the chemical gel reaction. (4) The binder is not made, because the ^ paste can be easily removed without special solvent in the process of removing the residual material and the subsequent optional sintering process: i ^ t invention can be heated by laser The secret of coating is so that the energy required for the Taunu water is much smaller than the amount of sintering, which greatly reduces the effects of shrinkage and deformation. In addition, the above-mentioned ί? slurry can be added to the ceramsite, and the granules can be produced by the laminating process. The present invention has the following advantages over the prior art: 1. The present invention adopts Lamination processing technology to produce cermet composites. 7 (S pass, the method of manufacturing composite materials includes: vapor deposition method, re-gold method, diffusion bonding method, etc., and in the process of transporting the workpiece to the workpiece, (4) using a thermoplastic material to coat the molten metal The person has a pore _ 仏 ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; ; Si, Si-0-C/SiC, Α1·0_Α1) are further developed to coagulate and bond the metal powder, so that no additional adhesive or metal infiltration treatment is required. 2. The composite strengthening mechanism of the present invention is Particle-reinforced & η * composite materials are often fiber-reinforced, fibers can make ceramic cracks two or two too (10) ^ crack growth to improve strength ' while the invention is based on gold = German material and ceramics as the base. It can improve the expansion of the moving particles to disturb the ceramic fiber's. That is, when the ceramics are === lions, the fineness will be more entangled. 3. The material state used in the present invention is the state of the slurry (4) in the prototype technology. The material state used by SLS and 3DP is solid ϊϊίϊίί 'FDM's shouting The material state is semi-liquid, and the slurry formed by the metal powder and the shuffling is mixed with a certain fluidity, and the thickness of the solid material and the liquid material is thin, so as to improve the precision of the product. The slurry specially makes the metal powder particles and the particles difficult to separate, and can improve the strength of the product. y = This is a disadvantage of the powder in the SLS process after the powder is laid, which causes the strength of the workpiece to be weakened. The gold gamma material has the properties of combustability and wear resistance. .1374865 The general ceramic material has high hardness but high brittleness, and it is easy to crack during the cutting process of the tool, so the cutting process is very poor. The invention adds a metal material (the weight ratio can be up to 75% or more) to the ceramic substrate, so that the machinability can be increased. On the other hand, the composite material of the invention is coated with a ceramic material on the outer layer of the metal particles, so that the ceramic material can be improved. The advantages and spirit of the present invention can be further understood from the following detailed description of the invention and the accompanying drawings. [Embodiment] Please refer to the figure and figure. 2A to 2C. Fig. 2 is a flow chart showing a molding method according to a preferred embodiment of the present invention, and Figs. 2A to 2c are schematic views showing the forming of the molding apparatus according to the preferred embodiment. The molding method invented in Fig. 2 needs to prepare the desired metal powder first and is selected: the preferred embodiment is as follows. The molding method is replaced by the sieve of the invention. The molding party of the invention is replaced with iron powder and copper. The powder, _ end ^ can also be the end of the diameter of the powder is not limited to the previous powder. Metal powder, for example, 5_ to 45 im circumference 'visible molding workpiece size and can also be replaced by the agricultural sol The metal powder is also in the form of short fibers. The sol of the combination of ceramic and side. The range of the metal powder is cold or larger, for example, 55:45 m% ^ The ratio of the glue is also the slurry of the molding method. In addition to the above-mentioned metals, at the end of the present invention, for example, SiO 2 powder, Sic powder H ^ 佧 佧 mixed with ceramic powder, under the knife 3 team powder, Ti02 powder, 9 (S ) '1374865

Zr〇2粉末、Αία粉末或由前述組合之粉末。 如圖一中步驟S104、S106所示,以塗層裝置12塗佈一 層混合後㈣料SL衫作纟Μ上。_雜佳具體實施 例,塗層裝置12可包含承裝漿料Sl的漏斗122及可使漿料 SL均勾,分佈於工作纟14上的到板124(或圓柱狀滾筒)。漏斗 I22擠送適當的漿料%'至工作台14上,如步驟S104所示。 刮板124將前述之漿料SL,塗佈成均勻的薄層漿料SL,,如步 驟Sl〇6所示。該層漿料SL,之厚度可控制在約〇 。但本 發,不以此為限’所需的塗層厚度應視成品設計及漿料特性 而疋,亦即塗層厚度係可變者。並且本發明亦不以水平或等 厚度塗佈漿料為限。 如圖一中步驟S108所示,依據特定平面圖形,以加熱裴 置16加熱該層漿料SL,以對該層漿料SL,脫水,使得被加熱 的^,_ SL’黏結在-起⑽成具有—特定形狀之金屬陶究 固悲薄層(圖二B中深色部分)。根據該較佳具體實施例,加 熱裝置16包含雷射162及鏡片組164。雷射162為c〇2雷 射。鏡片組164係用以實施振鏡式掃描(galvan〇meter mirr〇r scan),其包含二個反射鏡片(圖二B僅以一元件代表)。鏡片 ^ 164將雷射162所發射的光線掃描聚焦於該層漿料乩,上, 該光線以平面掃描加熱該層漿料SL’以形成金屬陶瓷固 態薄層,如圖二B所示。根據該較佳具體實施例,該掃描速 率為80mm/s〜120mm/s,雷射功率為30w〜4〇w。此外,該加 熱使該層漿料SL’脫水,係由於陶瓷溶膠,即si〇2溶膠,X產 生化學凝膠反應。亦即si〇2溶膠將脫水成si_0_si鏈&分子 、、’。構,再進一步發展為網狀分子結構,當其成長觸及金屬 末時,即將金屬粉末緊密包覆並黏結在一起。於化學凝膠 應完成後即形成金屬粉末強化之陶瓷基複合材料。由於^ 用有機黏結劑,因此在去除餘料和後續可選擇的燒結製程中 10 不會產生有害氣體。 請參閱圖三。圖三係不鏽鋼粉末與Si02溶膠經過化學凝 膠反應後之SEM照片。根據該較佳具體實施例,Si〇2溶膠於 凝谬反應後’即形成多孔性喊基地,其包覆者即為金屬粉 末(呈顆粒狀),可強化基地強度。當多孔性陶瓷基地產生妒 t(Crack)時’裂紋成長至金屬粉末時將因金屬粉末之材料g 而被阻撓,尤其當金屬粉末具有不規則表面時,效更 佳。另外’糾性喊基地本身錄伸應力不佳,藉 ίΤΙίΓ⑼基地中’使其抗拉伸應力 並增加初性。金屬粉末之外形呈短纖維狀時,絲 之黏結程度更佳’提昇其抗拉伸應力之ϋ ϊίΓ末触切轉,齡_^6G:4G wt%),盆抗彎 強度为5 MPa ’若再經熱處理(1〇〇〇。 2 f 發8—具=ϊϊ 化的效果;若再經熱處理ί即iSi4更Τ’明顯顯示出強 同-:ϊ=ί薄===以連續為必要, 加埶梦罟μ 』匕3數個分離的區域。本發明之 熱方式以:二射面力 'H;cd ^ ^ Af ::: 或疋節省製作時程。 u特疋區域的強度 莞工t f以層狀結構製作所需的金屬陶 P金屬陶紅件2(請併參考圖二〇包含複數個連 /^«65 績的金屬陶瓷固態薄層,並且每一個 ^ 應一特定平面圖形。在-般情形,每層均對 陶究工件2之截面。藉此加熱t置16將| 面圖即金屬 面圖形對應地對每-層衆料加叙、脫水又又據該等特定平 究固態薄層。經由CAM技術:可成對應的金屬陶 線,依據該料定平關形(可能由CADf將=成型設備連 進—步達成自動化製造。 座王)控制加熱,並 因此在所有金屬陶瓷固態薄層完 法需重覆步驟S104、S106及Sl08。如步驟之成型方 2特定平關形是否已據以掃描加熱塗2 ,料SL’H則還有金屬陶賴態薄層 口 +上的 仃步驟S104、S106及S108。在塗W =成,·^再執 工作台14下降-距離愤,可使 組收的聚焦基準。補充說明,調整鏡片 陶究固態薄層不以相同厚度為必要。〜用中,母一層金屬 時,力值,當形成第二層以上的金屬陶究固態薄層 =力:”、、裝置I6之加熱除可形成對應的金屬 該:=屬屬;;:2'層,_層金屬心態 薄層,Ν係一自然 装置16之加執除對應妯报占筮7•思a θ免口 L溥層外,加熱 結在-起,其中範圍從2錢中之—整數^u。…專層黏 層均^ 判斷為是時’即表示所有金屬陶究固態薄 “色“:屬^== 12 < S ) 1374*865 =數個用以連接支撐凸懸部分2 樓柱24不以相同為必要。此外,支撐個支 2之,懸部分己2之連接面積可縮減以利後續移、^知,件 補充έ兄明’圖二B僅為掃描加熱之示意 具體實施歉第i層金軸 反應該較佳 區域組成,其顧歧;她油不相連的 的漿 漿 2 ’呈現 並且 料SI;。該等金屬陶莞固態薄層即成為金屬陶兗1件z, 出金屬陶隸合結構。其包含複數層多孔性 該等金屬陶究固態薄層可進一步以燒結裂 «於攝氏_度以上之溫度燒結,如步驟Sll(6=1 中^支撐柱24可於燒結之前或之娜除。補充說明的是,^ 以結方式可增加該等金屬陶細態薄層強度,但亦可以參 ^裝置(例如浸泡槽)將-填充物質,以增加該等金屬 ^ 態薄層強度’例如祕_、液態喊材料、㈣金 可滲入之物質滲人該等金屬喊_薄層。例如,將液泉‘ 曼材料滲人該等金賴態薄層,除可增加紐,亦^ 加陶瓷工件的均質性。又例如,將液態金屬滲入該等金^ 瓷固態薄層,因該等金屬陶瓷固態薄層具有許多孔隙: 金屬可填充該等孔隙而形成網狀立體結構,更進一步形g 化程度更高之金屬陶瓷複合結構。此外,因為液態金屬係渗 入均勻、隨機分佈的空隙中,因此金屬陶瓷工件2增 ^ 度係等向㈣。 ’ 13 (S ) Ϊ374865 反應ίϊ脫ϊ: 中之陶綱因化學凝膠 性,如圖四4用並===,呈現多孔 ,:;是使树日;絲過財被去除, =之一。此 細鐵包覆 定的=述兼==„漿料狀態’具有-料,本發明戶於均勻鋪設出較薄厚度的衆 聽於後續心;二 生化學凝膠反應以形用陶究溶谬發 J發生化學凝膠反應之‘成長出二:冗二 勻分佈之金屬 強= 具有相當含量外因明之金屬陶究複合結構因 高的可切削加工性,其口内純陶兗結構具有更 覆,故仍保有陶竞材料的耐磨耗I性、。屬4末被陶兗基地包 述本實施例之詳述,係希望能更加清楚描 加=”_的較佳具體實 之“加以限制。相反地,其目的是希望能 14 涵蓋各種改變及具相等性的 據上述的說明作最宽中1專,範圍的範轉應該根 變以及具相的_,⑽使其涵蓋财可能的改 【圖式簡單說明】 圖係、、示根據較佳具體實施例之成型方法流糊。 圖二Α係綠示該成型方法之塗佈漿料製程之示意圖。 Η B傷#示該成型方法之掃描力^熱製程之示意圖。 圖二以轉示該成型方法之塗佈、加熱後之示意圖。 圖三係不鏽鋼粉末與 SEM照片。 、 Si〇2溶膠經過化學凝膠反應後之 semK係根據該較佳具體實施例之金屬陶兗工件之剖面 【主要元件符號說明】 2:金屬陶瓷工件 12 :塗層裝置 14 :工作台 16 :加熱裝置 22 :凸懸部分 24 :支撐柱 122 :漏斗 124 :刮板 162 =雷射 164 :鏡片組 SL、SL’、SL” :漿料 S100〜S116 :方法步驟 (S ) 15Zr〇2 powder, αία powder or a powder of the foregoing combination. As shown in steps S104 and S106 of Fig. 1, a layer of the mixed (four) material SL shirt is applied as a coating device by the coating device 12. In a preferred embodiment, the coating apparatus 12 may include a funnel 122 for holding the slurry Sl and a plate 124 (or cylindrical drum) that allows the slurry SL to be hooked and distributed over the working crucible 14. The funnel I22 squeezes the appropriate slurry %' onto the table 14, as shown in step S104. The squeegee 124 applies the aforementioned slurry SL to a uniform thin layer slurry SL as shown in step S1-6. The thickness of the layer of slurry SL can be controlled at about 〇. However, the present invention is not limited to this. The required coating thickness should be based on the design of the finished product and the characteristics of the slurry, that is, the thickness of the coating is variable. Further, the present invention is not limited to coating the slurry in a horizontal or equal thickness. As shown in step S108 in FIG. 1, the layer slurry SL is heated by the heating device 16 according to a specific plane pattern to dehydrate the layer slurry SL, so that the heated ^, _SL' is bonded at (10). It is a thin layer of metal with a specific shape (the dark part in Figure 2B). According to the preferred embodiment, the heating device 16 includes a laser 162 and a lens assembly 164. Laser 162 is a c〇2 laser. The lens set 164 is used to perform a galvanometer meter rr scan comprising two reflective lenses (Fig. 2B is represented by only one element). The lens ^ 164 scans the light emitted by the laser 162 onto the layer of slurry 乩, which heats the layer of slurry SL' in a planar scan to form a cermet solid thin layer, as shown in Figure 2B. According to the preferred embodiment, the scanning rate is from 80 mm/s to 120 mm/s and the laser power is from 30 w to 4 〇w. Further, this heating dehydrates the layer slurry SL' due to the ceramic sol, i.e., the si 〇 2 sol, and X produces a chemical gel reaction. That is, the si〇2 sol will be dehydrated to the si_0_si chain & molecule, '. The structure is further developed into a network of molecular structures. When the growth reaches the end of the metal, the metal powder is tightly coated and bonded together. A metal powder reinforced ceramic matrix composite is formed after the chemical gel is completed. Due to the use of organic binders, no harmful gases are produced during the removal of the remainder and subsequent alternative sintering processes. Please refer to Figure 3. Figure 3 is a SEM photograph of a stainless steel powder and a SiO 2 sol after chemical gelation. According to the preferred embodiment, the Si 〇 2 sol forms a porous base after the condensing reaction, and the coated person is a metal powder (in the form of granules), which enhances the strength of the base. When the porous ceramic base generates 妒t(Crack), the crack grows to the metal powder and is blocked by the material g of the metal powder, especially when the metal powder has an irregular surface. In addition, the 'corrective shouting base itself has poor recording and stress, and borrows ίΤΙίΓ(9) to make it resistant to tensile stress and increase initiality. When the metal powder is in the form of short fibers, the degree of bonding of the wire is better. 'Improve the tensile stress resistance ϊ Γ Γ Γ 触 ,, age _^6G: 4G wt%), the pot bending strength is 5 MPa 'if After heat treatment (1〇〇〇. 2 f hair 8 - with = ϊϊ effect; if it is heat treated ί iSi4 is more Τ ' clearly shows strong same -: ϊ = ί thin == = continuous is necessary, Adding 埶 匕 3 several separate areas. The thermal mode of the present invention is: two-plane force 'H; cd ^ ^ Af ::: or 疋 save production time. u intensity of the area Tf is made of a layered structure to make the required metal ceramic P metal red ceramic pieces 2 (please refer to Figure 2 for a slab of solid cermet solid layers containing a number of joints, and each of them should have a specific plane pattern. In the general case, each layer is given a cross section of the workpiece 2. The heating is set to 16 and the surface pattern is the metal surface pattern corresponding to each layer of the material, dehydration and according to the specific Solid-state thin layer. Via CAM technology: can be made into the corresponding metal ceramic line, according to the material flattened shape (may be CADf = = molding equipment connected - step to achieve automated manufacturing The seat king) controls the heating, and therefore the steps S104, S106 and Sl08 are repeated in all the cermet solid layers. If the step 2 is formed, the specific flat shape has been scanned according to the scanning coating 2, SL' H is also the step S104, S106 and S108 of the metal terracotta thin layer mouth + upper. After the coating W = Cheng, ^ ^ re-execution table 14 down - distance anger, can make the collection focus reference. Adjusting the lens ceramics solid layer is not necessary for the same thickness. ~ When using the middle layer, the metal layer, the force value, when forming the second layer or more of the metal ceramics solid layer = force: ",, the heating of the device I6 In addition to the formation of the corresponding metal: = genus;;: 2' layer, _ layer metal mentality thin layer, Ν 一 a natural device 16 plus the corresponding 妯 report 筮 7 • think a θ free mouth L 溥 layer In addition, the heating is in the beginning, and the range is from the 2 money - the integer ^u.... The specific layer of the adhesive layer is judged as "when" means that all the metal ceramics are solid and thin "color": genus ^== 12 &lt ; S ) 1374 * 865 = several to connect the supporting convex portion 2 the column 24 is not necessary for the same. In addition, supporting the branch 2, the hanging portion The connection area of 2 can be reduced to facilitate subsequent movement, and the knowledge is added. The piece is supplemented by the brothers and sisters. Figure 2B is only a schematic representation of the scanning heating. The i-layer gold-axis reaction is composed of the preferred area. The unconnected slurry 2' presents and feeds SI; the metal ceramics solid layer is a piece of metal ceramic enamel, which is a metal ceramic reinforced structure. It contains a plurality of layers of porosity. The thin layer may be further sintered at a temperature above the Celsius _ degree, as in step S11 (6 = 1) the support column 24 may be removed before or after sintering. In addition, ^ can increase the strength of the thin layer of the metal ceramics by means of junctions, but it is also possible to add materials to the device (for example, soaking tanks) to increase the strength of the thin layers of the metal. _, liquid shouting materials, (4) gold can penetrate into the material infiltrating the metal shouting _ thin layer. For example, the liquid spring ‘Mann material infiltrates these thin layers of gold, in addition to increasing the New Zealand, and also adding the homogeneity of the ceramic workpiece. For another example, a liquid metal is infiltrated into the thin layers of the solid metal ceramics, since the solid thin layers of the cermet have a plurality of pores: the metal can fill the pores to form a network-like solid structure, and the shape is further increased. Metal-ceramic composite structure. In addition, since the liquid metal is infiltrated into the uniformly and randomly distributed voids, the cermet workpiece 2 is increased in an isotropic manner (4). ' 13 (S ) Ϊ 374865 Reaction ϊ ϊ ϊ ϊ 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 中 因 因 因 因 因 因. The fine iron coating determines that the = = "slurry state" has a material, the household of the invention uniformly lays out a thinner thickness to listen to the subsequent heart; the second chemical gel reaction to form a ceramic solution The chemical gel reaction of the hair J is 'growth two: the metality of the double-distributed metal is uniform=The metal-ceramic composite structure with a considerable content of external factors has higher machinability, and the pure ceramic structure of the mouth has a more overlap. Therefore, the wear resistance of the Tao Jing material is still preserved. The details of this embodiment are described by the Tao Xing base at the end of the 4th, and it is hoped that the description will be more clearly defined. On the contrary, the purpose is to hope that 14 can cover all kinds of changes and equals according to the above description, and the scope of the scope should be rooted and _, (10) to cover the possible changes in the financial system. BRIEF DESCRIPTION OF THE DRAWINGS The drawings show the flow pattern according to the molding method of the preferred embodiment. Fig. 2 is a schematic view showing the process of coating the slurry of the molding method. Η B injury # shows the scanning of the molding method Schematic diagram of the force and heat process. Figure 2 shows the molding method. Schematic diagram of coating and heating. Fig. 3 is a stainless steel powder and SEM photograph. The semK of the Si〇2 sol after chemical gel reaction is a section of the metal ceramic workpiece according to the preferred embodiment. 2: cermet workpiece 12: coating device 14: table 16: heating device 22: projecting portion 24: support column 122: funnel 124: scraper 162 = laser 164: lens group SL, SL', SL" : Slurry S100~S116: Method Step (S) 15

Claims (1)

1374865 、申請專利範圍: -種成型方法’用以製作-金屬陶工件,該金屬 包含N個連續的金屬陶瓷固態薄層,N係一自然數,^件 方法包含下列步驟: 戍型 (a) 備妥一金屬粉末以及一陶瓷溶膠; (b) 依一比例均勻混合該金屬粉末及該陶瓷溶膠以 漿料; (c) 塗佈一層漿料於一工作台之上; (d) 加熱該層漿料以對該層漿料脫水,使得被加熱 聚料黏結在一起以形成第1層金屬陶竞固態薄厗.h層 (e) 塗佈另一層漿料於該工作台之上,並加^該曰另 料以對該另一層漿料脫水,使得被加熱的該另〜21 料黏結在一起以形成第z•層金屬陶竟固,離薄声,教曰邊 得第/層金屬陶莞固態薄層與第㈣層^屬^固^ 層^結在一起,其中/係範圍從2至1^中之一整數指^4 (f) 去除未黏結的該漿料; 2、 其中該陶瓷溶膠係脫水以包覆該金屬粉末。 如申請專概圍第i項所述之成型方法,其中該金屬粉 -不鏽鋼粉末、-鐵粉末、-銅粉末、—錄末、^ 末、一錫粉末、一鉛粉末、一鈦粉末、一鈷粉末、一鎳= 或一由前述組合之粉末。 、々果 4、 如申請翻範圍幻項所述之成型方法,其中該金屬粉 該陶瓷溶膠之該比例為55:45加%至85:15 wt%。 辦 如申請專利範圍第丨項所述之成型方法,其中該陶篆溶勝係 一一氧化矽溶膠,該金屬粉末係一不鏽鋼粉末,該金屬粉末 對該陶瓷溶膠之該比例為65:35 wt%至8〇:3〇 wt%。 如申請專利範圍第1項所述之成型方法,豆中該喂料之黏裯 性約為1200 cP至3000 cP。 ^ 聚 16 5、 1374865 6、 其中該金屬粉末之 其中該金屬粉末之 其中該陶瓷溶膠係 如申請專利範圍第1項所述之成型方法 平均粒技約為5 jim $ 45 μιη 0 7、 如申請專利範圍第1項所述之成型方法 外形呈短纖維狀。 圍第旧所述之成型枝 —祕鈦轉、—氧她轉或—由前述組 9、 如申請專利範圍第i項所述之成型方法,其中於步驟 該加熱係使該陶瓷溶膠產生一化學凝膠反應。 10、 如申請專利範圍第丨項所述之成型方法,其中於步 該加熱係以一雷射實施,該雷射可為一 C02雷射、一 Nd:Y$G雷射、一He_cd雷射、一Ar雷射或—υγ雷射。 11、 如申請專利範圍第10項所述之成型方法,其中該雷射係以一 塗佈的漿料’以獲得具有-特定形狀之該金 12' 範圍第1Q項所述之成型方法,其中該雷射係以— 憂和* 速率加熱。 13、 如申請糊範圍第1項所狀成型方法,其巾於步驟⑹中, 利用一括板或一圓柱狀滚筒塗佈該漿料。 14、 如申請專利範圍第i項所述之成型方法 一液體以去除未黏結的該驗。 U腎)係嘴務 15、 如I請麵範圍第丨項所狀成财法,於步 後 一步包含燒結該等金屬陶瓷固態薄層。 16、 專利範圍第1項所述之成型方法,其中該金屬陶曼工 以凸⑽,該至少—支雜連接 17、 如中,專利範圍第1項所述之成型方法,其中該塗佈的 之一厚度係可變的。 18、 如申請專利範圍第1項所述之成型方法,其中於步驟(b)中並1374865, the scope of patent application: - a molding method 'for making - metal ceramic workpiece, the metal contains N continuous cermet solid thin layers, N series a natural number, the method includes the following steps: 戍 type (a) Preparing a metal powder and a ceramic sol; (b) uniformly mixing the metal powder and the ceramic sol in a ratio; (c) coating a layer of slurry on a work surface; (d) heating the layer The slurry is dehydrated to the layered slurry, so that the heated aggregates are bonded together to form a first layer of metal Taojing solid thin layer. The layer (e) is coated with another layer of slurry on the workbench, and added ^ The crucible is additionally dehydrated to the other layer of the slurry, so that the heated other material is bonded together to form the z-th layer of the metal ceramic solid, from the thin sound, the teaching of the side / layer of metal ceramic The Wan solid layer is combined with the (4) layer ^ ^ ^ ^ layer, wherein the / range from 2 to 1 ^ an integer refers to ^ 4 (f) to remove the unbonded slurry; The ceramic sol is dehydrated to coat the metal powder. For example, the molding method described in the above item i, wherein the metal powder-stainless steel powder, - iron powder, - copper powder, - recording, end, tin powder, one lead powder, one titanium powder, one Cobalt powder, a nickel = or a powder of the foregoing combination. 4. The method of molding according to the application of the range illusion, wherein the ratio of the metal powder to the ceramic sol is 55:45 plus% to 85:15 wt%. The molding method according to the invention of claim 2, wherein the ceramics is a cerium oxide sol, the metal powder is a stainless steel powder, and the ratio of the metal powder to the ceramic sol is 65:35 wt. % to 8〇: 3〇wt%. According to the molding method described in claim 1, the viscosity of the feed in the bean is about 1200 cP to 3000 cP. ^ 聚16 5, 1374865 6, wherein the metal powder of the metal powder of the ceramic sol is as described in claim 1 of the scope of the method of the average particle size of about 5 jim $ 45 μιη 0 7, as applied The molding method described in the first aspect of the patent is in the form of a short fiber. The molding method described in the above-mentioned group 9, wherein the heating system causes the ceramic sol to generate a chemistry. Gel reaction. 10. The molding method of claim 2, wherein the heating is performed by a laser, the laser being a C02 laser, a Nd:Y$G laser, and a He_cd laser. , an Ar laser or - υ γ laser. 11. The molding method of claim 10, wherein the laser is a coated slurry to obtain a molding method of the gold 12' range of item 1Q having a specific shape, wherein The laser is heated at a rate of worry and *. 13. In the case of applying the molding method of the paste range No. 1, the towel is coated in the step (6) by using a slab or a cylindrical roller. 14. A method of forming a liquid as described in claim i of the scope of the patent to remove the unbonded test. U kidney) is a mouth-to-mouth service. If the scope of the first item is in the form of a financial method, the solid layer of the cermet is sintered in one step. The molding method according to the first aspect of the invention, wherein the metal ceramics is a convex (10), and the at least one is a hybrid method, wherein the coating method according to the first aspect of the invention, wherein the coating is One of the thicknesses is variable. 18. The method of forming according to item 1 of the patent application, wherein in step (b) 1717
TW97122074A 2008-06-13 2008-06-13 Forming method, forming apparatus, and metal-ceramic composite structure TWI374865B (en)

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