TWI363070B - - Google Patents
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- TWI363070B TWI363070B TW100105803A TW100105803A TWI363070B TW I363070 B TWI363070 B TW I363070B TW 100105803 A TW100105803 A TW 100105803A TW 100105803 A TW100105803 A TW 100105803A TW I363070 B TWI363070 B TW I363070B
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- C—CHEMISTRY; METALLURGY
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
- C08J3/243—Two or more independent types of crosslinking for one or more polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Description
1363070 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種交聯聚合物粒子及其製造方法。 【先前技術】 具有高交聯度且優良耐熱性及耐藥品性之交聯聚合物 粒子’可應用及實用化於以各種間隔物、導電性微粒子等 # 電氣•電子材料領域爲始的樹脂薄膜之潤滑特性的改質劑 、層析用載體、生物醫藥用元件等種種領域中。一般而言 這些交聯聚合物粒子可藉由懸濁聚合法、乳化聚合法、種 子聚合法、分散聚合法等方法而製造。 ' 懸濁聚合中,藉由機械性力量,將交聯性單體在水性 媒體中作爲油滴以懸濁狀態下進行聚合,可製造出交聯聚 合物粒子。 乳化聚合的情況爲,一般交聯性單體之比率上限爲 0 2·0質量%程度。又,所得之交聯聚合物粒子的粒子徑範圍 爲0.1〜Ι.Ομπι,無法得到具有超過Ιμιη的粒子徑之交聯聚 合物粒子。專利文獻1中揭示藉由使用特殊種子,即使使 用2 0.0質量%以上的交聯性單體,亦可穩定下進行乳化聚 合之方法。然而,藉由該方法所得之粒子徑範圍與一般乳 .化聚合相同爲〇. 1〜1 .Ομιη。如此藉由乳化聚合難以得到具 有超過Ιμπι之粒子徑的交聯聚合物粒子。 專利文獻2中揭示,經過將對於水的溶解度小的有機 化合物作爲膨潤助劑吸收於種子聚合物的第1段階、與其 -5- 1363070 後將可某程度溶解於水之單體吸收於種子聚合物而形成單 體膨潤粒子之第2段階,保持粒子形狀下進行聚合單體之 膨潤聚合法。該方法爲,可使用多量交聯性單體,結果可 製造出具有Ιμπι以上尺寸的均勻粒子徑分佈的交聯聚合物 粒子。然而,在該方法所使用的膨潤助劑對於水之溶解度 因顯著低,故有著將此吸收於種子聚合物的第1段階必須 花費長時間的缺點。然而,未吸收於種子聚合物的殘留油 滴在聚合後有時會形成粗大粒子》 專利文獻3中揭示,藉由使用20質量%以上的交聯性乙 烯基單體之分散聚合法的交聯粒子之製造方法。所謂該方 法,可某程度製造出數微米程度之單分散粒子。但,粒子 徑超過2.5 μιη時,粒子彼此的凝集熔著會增大,非常難得 到單分散粒子。且共聚合親水性或水溶性之聚合性單體時 ’因容易產生凝集熔著,故得到單分散粒子變的更一層一 層困難。 專利文獻4中揭示進行與分散聚合法類似的沈澱聚合 法時,將具有親水性官能基或活性氫基的不飽和單體與交 聯性單體共聚合後製造出交聯聚合物粒子之方法。所謂該 方法可效率良好下得到數μιη之單分散粒子^ 專利文獻5中揭示具有官能基之未交聯母粒子、與環 氧化合物、噁唑啉化合物或胺基化合物進行反應後使母粒 子交聯的方法。該方法雖可使未交聯粒子進行交聯,但因 反應之化合物的反應性高,故主要在粒子表面進行交聯反 應’而有著形成芯殼結構之傾向。 1363070 〔先行技術文獻〕 〔專利文獻〕 〔專利文獻1〕特開平1-315454號公報 〔專利文獻2〕特開昭54-126288號公報 〔專利文獻3〕特開平6- 1 22 703號公報 〔專利文獻4〕特開2006-282772號公報 〔專利文獻5〕專利第42 1 5 5 2 1號公報 φ 〔非專利文獻〕 〔非專利文獻 1〕 Journal of Polymer Science. Part A :Polymer Chemistry、(美國)、31、3 25 7 ( 1 993 ) 【發明內容】 要解決發明之課題 所謂過去方法,例如母粒子若爲將來自親水性單體之 官能基含於粒子表面及內部時,要得到如壓縮變形恢復率 # 及壓縮破壞強度的壓縮特性可達到充分水準的聚合物粒子 係爲困難。例如將聚合物粒子以金屬層覆蓋形成導電性粒 子,將此使用於異方導電性接著劑時,聚合物粒子具有良 好壓縮特性係極重要.。且與壓縮特性同時於聚合物粒子表 面上藉由鍍敷處理形成金屬鍍敷層時,期待形成具有高均 勻性且良好密著性之鍍敷層。然而,來自親水性單體之官 能基未在粒子表面時,因無法得到良好鍍敷形成性,故必 須要進行鍍敷前處理步驟。因如此情況下,要得到具有優 良壓縮特性之同時,其鍍敷之形成性亦充分的優良聚合物 1363070 粒子於過去爲困難。 於此本發明之主要目的爲提供具有良好壓縮特性之同 時,於該表面在良好狀態下可形成鍍敷層之聚合物粒子。 解決課題之手段 本發明係關於藉由具備將由具有官能基之交聯聚合物 形成之母粒子,使與具有2個以上胺基之第一胺基化合物 接觸,藉由前述官能基中之一部份官能基與胺基的反應使 交聯聚合物進一步交聯之步驟(a)、與步驟(a)後,藉 由與具有胺基之第一胺基化合物相異的第二胺基化合物與 殘存於交聯聚合物中之前述官能基的反應,具有母粒子及 結合於該母粒子之來自第二胺基化合物的胺基之交聯聚合 物粒子之步驟(b)的製造方法而得之交聯聚合物粒子。 藉由使用第一胺基化合物之交聯,可對於交聯聚合物 粒子賦予良好壓縮特性。且,藉由其後之第二胺基化合物 的胺基導入,可得到於該表面上良好狀態下可形成鏟敷層 之交聯聚合物粒子。更具體爲,例如將Pd離子錯體作爲鍍 敷觸媒使用,於交聯聚合物粒子施予鍍敷時,因Pd離子錯 體對於交聯聚合物粒子可密著地吸著,鍍敷層不僅可良好 均勻性下形成,且亦可改善鍍敷層與交聯聚合物粒子之密 著強度。 上述第二胺基化合物與母粒子中之官能基在60 t以下 進行反應爲佳。藉由使用反應性高之胺基化合物,對於粒 子之壓縮特性不會有實質影響,而可容易地導入胺基。 -8- 1363070 上述第二胺基化合物具有2個以上胺基者爲佳。第二 胺基化合物具有氮丙啶基者爲佳。第二胺基化合物的氮丙 啶基爲與母粒子中之官能基(例如羧基)在比較低溫(例 如6 0°C以下)下進行反應,故於母粒子表面可有效率且確 實地導入胺基。 交聯聚合物粒子之平均粒子徑以0.1〜ΙΟμιη爲佳。交 聯聚合物粒子的粒子徑之Cv値以10%以下爲佳。交聯聚合 # 物粒子的粒子徑之Cv値越低,將由交聯聚合物粒子所得之 導電性粒子使用於異方導電性接著劑時,可進一步地提高 接續信賴性。 形成上述母粒子之交聯聚合物以具有選自羧基、環氧 基及環氧丙基所成群的至少1種官能基者爲佳。這些官能 基與第一胺基化合物之胺基有效率地反應,於母粒子中形 成交聯結構。 上述母粒子係以可藉由懸濁聚合、乳化聚合、分散聚 ®.合、沈澱聚合或種子聚合得到之粒子爲佳。 形成上述母粒子之交聯聚合物係以將含有1 0質量%以 上的具有2個以上不飽和雙鍵的單體之單體混合物經共聚 合而形成之共聚物者爲佳。藉此可有效率地提高交聯聚合 物粒子之壓縮特性。具有2個以上不飽和雙鍵之單體較佳 爲含有選自二乙烯基苯及二(甲基)丙烯酸酯之至少1種 〇 步驟(a)後之母粒子在18 0°C中,具有40%以上之壓 縮變形恢復率、及1 〇mN以上之壓縮破壞強度者爲佳 1363070 本發明係關於一種導電性粒子,其可藉由具備對於與 上述本發明相關之交聯聚合物粒子施予鍍敷之步驟(C) 的製造方法而得。與本發明相關的導電性粒子,例如作爲 異方導電性接著劑用之導電性粒子而使用。 步驟(c)中,對於將Pd離子錯體作爲鍍敷觸媒使用 的交聯聚合物粒子施予鍍敷爲佳。 對於另外一面來說,本發明係關於交聯聚合物粒子之 製造方法。有關本發明之製造方法爲具備步驟(a)與步 驟(b),其中步驟(a)爲將由具有官能基之交聯聚合物 而形成之母粒子,使與具有2個以上胺基之第一胺基化合 物接觸,藉由前述官能基中之一部份官能基與胺基的反應 使交聯聚合物進一步交聯之步驟;步驟(b)爲於步驟(a )之後藉由與具有胺基之第一胺基化合物相異的第二胺基 化合物與殘存於交聯聚合物中之前述官能基的反應,得到 具有母粒子及結合於該母粒子之來自第二胺基化合物的胺 基之交聯聚合物粒子之步驟。 所謂上述本發明之相關方法,可得到具有良好壓縮特 性的同時,於表面上良好狀態下可形成鍍敷層之交聯聚合 物粒子。 步驟(a)中,含於第一胺基化合物之胺基比率對於 母粒子中之前述官能基1當量而言以0.1〜5當量爲佳。步 驟(b)中,含於第二胺基化合物之與前述官能基反應的 反應基比率對於母粒子中之前述官能基1當量而言以0.1〜 5當量爲佳。藉由使用這些比率的胺基化合物處理母粒子1363070 VI. Description of the Invention: [Technical Field to Which the Invention Is Ascribed] The present invention relates to a crosslinked polymer particle and a method of producing the same. [Prior Art] Crosslinked polymer particles having a high degree of crosslinking and excellent heat resistance and chemical resistance can be applied and put to practical use in resin films starting from various electrical and electronic materials such as various spacers and conductive fine particles. It is used in various fields such as modifiers for lubrication properties, carriers for chromatography, and components for biomedicine. In general, these crosslinked polymer particles can be produced by a method such as a suspension polymerization method, an emulsion polymerization method, a seed polymerization method, or a dispersion polymerization method. In the suspension polymerization, the cross-linkable monomer is polymerized as an oil droplet in an aqueous medium by mechanical force to produce a crosslinked polymer particle. In the case of emulsion polymerization, the upper limit of the ratio of the general crosslinkable monomer is about 0.2% by mass. Further, the obtained crosslinked polymer particles had a particle diameter in the range of 0.1 to Ι. Ομπι, and it was not possible to obtain crosslinked polymer particles having a particle diameter exceeding Ιμη. Patent Document 1 discloses a method in which emulsion polymerization can be stably carried out by using a special seed even if a cross-linking monomer of 20.0% by mass or more is used. However, the range of the particle diameter obtained by the method is the same as that of the general emulsion polymerization. 1~1 .Ομιη. Thus, it is difficult to obtain crosslinked polymer particles having a particle diameter exceeding Ιμπ by emulsion polymerization. Patent Document 2 discloses that an organic compound having a small solubility in water is absorbed as a swelling aid in the first stage of the seed polymer, and after it is in the range of -5 to 1363070, the monomer which is soluble in water to some extent is absorbed in the seed polymerization. The second step of the monomer swelling particles is formed, and the swelling polymerization method of the polymerization monomer is carried out in the particle shape. In this method, a large amount of crosslinkable monomer can be used, and as a result, crosslinked polymer particles having a uniform particle diameter distribution of a size of Ιμπι or more can be produced. However, since the swelling aid used in the method has a significantly low solubility in water, it has a drawback that it takes a long time to absorb the first step of the seed polymer. However, residual oil droplets which are not absorbed in the seed polymer sometimes form coarse particles after polymerization. Patent Document 3 discloses crosslinking by a dispersion polymerization method using 20% by mass or more of a crosslinkable vinyl monomer. The method of manufacturing particles. In this method, monodisperse particles of several micrometers can be produced to some extent. However, when the particle diameter exceeds 2.5 μm, the aggregation and aggregation of the particles increase, and it is extremely difficult to obtain monodisperse particles. Further, when a hydrophilic or water-soluble polymerizable monomer is copolymerized, it is easy to cause aggregation and fusion, so that it becomes difficult to obtain a single layer of monodisperse particles. Patent Document 4 discloses a method of producing a crosslinked polymer particle by copolymerizing an unsaturated monomer having a hydrophilic functional group or an active hydrogen group with a crosslinkable monomer in a precipitation polymerization method similar to the dispersion polymerization method. . This method can obtain a monodisperse particle of several μη efficiently. Patent Document 5 discloses that an uncrosslinked mother particle having a functional group is reacted with an epoxy compound, an oxazoline compound or an amine compound to cause a parent particle to be mixed. The method of the union. In this method, the uncrosslinked particles can be crosslinked. However, since the reacted compound has high reactivity, the crosslinking reaction is carried out mainly on the surface of the particles, and the core-shell structure tends to be formed. [Patent Document 1] Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. Patent Document 4] JP-A-2006-282772 (Patent Document 5) Patent No. 42 1 5 5 2 1 φ [Non-Patent Document] [Non-Patent Document 1] Journal of Polymer Science. Part A: Polymer Chemistry, ( (USA), 31, 3, 25 7 (1 993) [Disclosure] In order to solve the problem of the invention, for example, in the case of the mother particles, when the functional group derived from the hydrophilic monomer is contained on the surface and inside of the particles, The compression deformation recovery rate # and the compression characteristics of the compression failure strength are difficult to achieve a sufficient level of polymer particle system. For example, when the polymer particles are covered with a metal layer to form conductive particles, it is extremely important that the polymer particles have good compression characteristics when used for an anisotropic conductive adhesive. Further, when a metal plating layer is formed by plating treatment on the surface of the polymer particles simultaneously with the compression characteristics, it is expected to form a plating layer having high uniformity and good adhesion. However, since the functional group derived from the hydrophilic monomer is not on the surface of the particles, since the plating formation property cannot be obtained, it is necessary to carry out the pre-plating treatment step. In this case, it is difficult to obtain an excellent polymer 1363070 particle which has excellent compression characteristics and is excellent in plating formability. The main object of the present invention is to provide a polymer particle having a good compression property while forming a plating layer on the surface in a good state. Means for Solving the Problems The present invention relates to a first amine-based compound having two or more amine groups by having a mother particle formed of a crosslinked polymer having a functional group, and one of the aforementioned functional groups The step of reacting the functional group with the amine group to further crosslink the crosslinked polymer (a), and after the step (a), by using a second amine compound different from the first amine compound having an amine group The reaction of the above-mentioned functional group remaining in the crosslinked polymer, which has the production method of the step (b) of the mother particles and the crosslinked polymer particles of the amine group derived from the second amino group compound Crosslinking polymer particles. By using the crosslinking of the first amine-based compound, it is possible to impart good compression characteristics to the crosslinked polymer particles. Further, by the introduction of the amine group of the second amine group compound, the crosslinked polymer particles which can form the shovel layer on the surface in a good state can be obtained. More specifically, for example, a Pd ionomer is used as a plating catalyst, and when the crosslinked polymer particles are subjected to plating, the Pd ionomer can be closely adhered to the crosslinked polymer particles, and the plating layer is applied. Not only can it be formed under good uniformity, but also the adhesion strength between the plating layer and the crosslinked polymer particles can be improved. It is preferred that the second amine group compound and the functional group in the mother particle are reacted at 60 t or less. By using a highly reactive amino group compound, there is no substantial influence on the compression characteristics of the particles, and an amine group can be easily introduced. -8 to 1363070 It is preferred that the above second amino group compound has two or more amine groups. The second amino compound having an aziridine group is preferred. The aziridine group of the second amino group compound reacts with a functional group (for example, a carboxyl group) in the mother particle at a relatively low temperature (for example, 60 ° C or lower), so that the amine particle can be efficiently and surely introduced into the surface of the mother particle. base. The average particle diameter of the crosslinked polymer particles is preferably from 0.1 to ΙΟμηη. The Cv 粒子 of the particle diameter of the crosslinked polymer particles is preferably 10% or less. Crosslinking polymerization # The lower the Cv値 of the particle diameter of the particles, the more the conductive particles obtained by crosslinking the polymer particles are used for the anisotropic conductive adhesive, and the subsequent reliability can be further improved. The crosslinked polymer forming the above-mentioned mother particles is preferably one having at least one functional group selected from the group consisting of a carboxyl group, an epoxy group and a glycidyl group. These functional groups react efficiently with the amine groups of the first amino compound to form a crosslinked structure in the parent particles. The above-mentioned mother particles are preferably those obtained by suspension polymerization, emulsion polymerization, dispersion polymerization, precipitation polymerization or seed polymerization. The crosslinked polymer forming the above-mentioned mother particles is preferably a copolymer obtained by copolymerizing a monomer mixture containing a monomer having 2 or more unsaturated double bonds of 10% by mass or more. Thereby, the compression characteristics of the crosslinked polymer particles can be efficiently improved. The monomer having two or more unsaturated double bonds preferably contains at least one selected from the group consisting of divinylbenzene and di(meth)acrylate, and the mother particles after the step (a) are at 180 ° C. 40% or more of the compression deformation recovery rate and the compression fracture strength of 1 〇mN or more are preferred 1363070. The present invention relates to an electroconductive particle which can be provided by the crosslinked polymer particles related to the above invention. The method of manufacturing the step (C) of plating is obtained. The conductive particles according to the present invention are used, for example, as conductive particles for an anisotropic conductive adhesive. In the step (c), it is preferred to apply plating to the crosslinked polymer particles used as the plating catalyst for the Pd ionomer. On the other hand, the present invention relates to a method of producing crosslinked polymer particles. The manufacturing method of the present invention comprises the steps (a) and (b), wherein the step (a) is a mother particle formed by a crosslinked polymer having a functional group, and the first one having two or more amine groups The step of contacting the amine-based compound to further crosslink the cross-linked polymer by reacting a part of the functional group with the amine group; and the step (b) is followed by the step of (a) The reaction of the second amino group compound different in the first amino group compound with the aforementioned functional group remaining in the crosslinked polymer to obtain an amine group derived from the second amine group compound bonded to the mother particle The step of crosslinking the polymer particles. The above-mentioned method of the present invention can obtain crosslinked polymer particles which can form a plating layer in a good state on the surface while having good compression characteristics. In the step (a), the ratio of the amine group contained in the first amino group compound is preferably 0.1 to 5 equivalents based on 1 equivalent of the aforementioned functional group in the mother particle. In the step (b), the ratio of the reactive group contained in the second amino group-containing compound to the aforementioned functional group is preferably 0.1 to 5 equivalents based on 1 equivalent of the aforementioned functional group in the mother particle. Treating mother particles by using these ratios of amine-based compounds
S -10- 1363070 時,可得到具有特優壓縮特性及鍍敷形成性之交聯聚合物 粒子。 發明之效果 本發明爲提供一種具有良好壓縮特性之同時,於該表 面在良好狀態下可形成鍍敷層之聚合物粒子。 φ 實施發明之形態 以下對於本發明之較佳實施形態做詳細說明。但,本 發明並未限定於以下實施形態。 有關本實施形態之交聯聚合物粒子,係由具備以下步 ' 驟、步驟(a)與步驟(b)的製造方法得到,其中第一步 驟爲準備由具有官能基之交聯聚合物形成之母粒子的步驟 :步驟(a)爲將該母粒子與具有2個以上胺基之第一胺基 化合物接觸,藉由前述官能基中之一部份官能基與胺基的 # 反應使交聯聚合物進一步交聯之步驟(a):步驟(b)爲 於步驟(a )之後藉由與具有胺基之第一胺基化合物相異 的第二胺基化合物與殘存於交聯聚合物中之前述官能基的 反應,得到具有母粒子及結合於該母粒子之來自第二胺基 化合物的胺基之交聯聚合物粒子之步驟》 圖1表示交.聯聚合物粒子之一實施形態的模式圖。圖1 所示交聯聚合物粒子1爲具備母粒子1 0、粒子狀交聯聚合 物之母粒子1 〇、將交聯聚合物進行交聯的來自第一胺基化 合物的交聯部X、具有來自第二胺基化合物之胺基的修飾 -11 - 1363070 部R。交聯部X分佈於母粒子10之表面及內部全體。修飾部 R主要分配於母粒子10之表面。 構成母粒子10之交聯聚合物,例如爲苯乙烯系樹脂、 丙烯酸系樹脂、甲基丙烯酸系樹脂、聚乙烯系樹脂、聚丙 烯系樹脂、聚矽氧系樹脂、聚酯系樹脂、聚尿烷系樹脂、 聚醯胺系樹脂、環氧系樹脂、聚乙烯基丁縮醛系樹脂、松 香系樹脂、萜系樹脂、酚系樹脂、三聚氰胺系樹脂、鳥糞 胺系樹脂、噁唑啉系樹脂、碳化二亞胺系樹脂或將這些經 交聯反應所得之硬化樹脂。這些可單獨使用1種或組合2種 以上使用》於這些聚合物中可導入與第一胺基化合物及第 二胺基化合物進行反應之官能基(羧基、環氧基及環氧丙 基等)。 較佳的母粒子10係藉由具有不飽和雙鍵的複數種單體 所構成之單體混合物的共聚合所形成的交聯聚合物之粒子 。單體混合物’例如含有具有2個以上之不飽和雙鍵的多 官能性之單體、與具有選自羧基、環氧基及環氧丙基所成 群的至少1種官能基之單體。 單體混合物中具有2個以上之不飽和雙鍵的多官能性 之單體的含有量’以對於單體混合物全體而言10質量%以 上爲佳。藉此’特別容易形成壓縮變形恢復率高之交聯聚 合物粒子。若交聯聚合物粒子之壓縮變形恢復率高時,交 聯聚合物粒子作爲構成異方導電性接著劑之導電性粒子的 聚合物粒子使用時,可抑制隨著時間經過所造成的接續電 阻的增大,可達到更高接續信賴性。由該觀點得知,單體When S -10- 1363070, crosslinked polymer particles having excellent compression characteristics and plating formability can be obtained. EFFECT OF THE INVENTION The present invention provides a polymer particle which has a good compression property and which forms a plating layer in a good state on the surface. φ Embodiment of the Invention Hereinafter, preferred embodiments of the present invention will be described in detail. However, the present invention is not limited to the following embodiments. The crosslinked polymer particles of the present embodiment are obtained by a production method comprising the following steps, steps (a) and (b), wherein the first step is prepared by forming a crosslinked polymer having a functional group. The step of the mother particle: the step (a) is: contacting the mother particle with the first amine compound having two or more amine groups, and crosslinking by one of the functional groups of the functional group and the amine group Step (a) of further crosslinking of the polymer: step (b) is after the step (a) by remaining a second amine compound different from the first amine compound having an amine group and remaining in the crosslinked polymer The reaction of the aforementioned functional group to obtain a crosslinked polymer particle having a mother particle and an amine group derived from the second amino group compound bonded to the mother particle. FIG. 1 shows an embodiment of the crosslinked polymer particle. Pattern diagram. The crosslinked polymer particles 1 shown in Fig. 1 are a mother particle 1 having a mother particle 10 and a particulate crosslinked polymer, and a crosslinked portion X derived from a first amine compound which crosslinks the crosslinked polymer. Modified -11-1363070 part R having an amine group derived from a second amino group compound. The crosslinked portion X is distributed on the entire surface and the inside of the mother particle 10. The modifying portion R is mainly distributed on the surface of the mother particle 10. The crosslinked polymer constituting the mother particle 10 is, for example, a styrene resin, an acrylic resin, a methacrylic resin, a polyethylene resin, a polypropylene resin, a polyoxyn resin, a polyester resin, or a polyurea. An alkyl resin, a polyamine resin, an epoxy resin, a polyvinyl butyral resin, a rosin resin, a fluorene resin, a phenol resin, a melamine resin, a guanamine resin, or an oxazoline system A resin, a carbodiimide-based resin or a hardened resin obtained by crosslinking these. These may be used alone or in combination of two or more. In these polymers, a functional group (carboxyl group, epoxy group, epoxy group, etc.) which reacts with the first amine compound and the second amine compound may be introduced. . The preferred mother particles 10 are particles of a crosslinked polymer formed by copolymerization of a monomer mixture of a plurality of monomers having an unsaturated double bond. The monomer mixture 'e.g., a monomer having a polyfunctional group having two or more unsaturated double bonds, and a monomer having at least one functional group selected from the group consisting of a carboxyl group, an epoxy group, and a glycidyl group. The content of the polyfunctional monomer having two or more unsaturated double bonds in the monomer mixture is preferably 10% by mass or more based on the entire monomer mixture. Thereby, it is particularly easy to form crosslinked polymer particles having a high recovery rate of compression deformation. When the crosslinked polymer particles have a high recovery rate of compression deformation, when the crosslinked polymer particles are used as the polymer particles constituting the conductive particles of the heteroconductive conductive adhesive, the connection resistance caused by the passage of time can be suppressed. Increased to achieve higher continuity of reliability. From this point of view, the monomer
S -12- 1363070 混合物中具有2個以上之不飽和雙鍵的多官能性之單體的 含有量,較佳爲10〜80質量%,更佳爲10〜60質量%,進 —步較佳爲1G〜50質量%。 母粒子10,較佳爲係由溶解單體混合物,在實質上不 溶解於所生成之交聯聚合物的媒體中進行溶液聚合的方法 而得。如塊狀聚合,在無溶劑下可形成交聯聚合物。 作爲溶液聚合,可舉出(1 )在水溶液中進行乳化或 φ 懸濁聚合、(2 )非水系有機溶劑中或水與非水系有機溶 劑之混合溶劑中,在存在分散劑下進行分散聚合、(3 ) 組合上述(1)或(2)與種子聚合法之方法等。 除不使用容易控制粒子徑,在洗淨等後步驟容易處理 之種子粒子’同時可得到目的之微米尺寸的粒子以外,亦 可容易地製造具有親水性官能基等之共聚物,且因容易得 到高壓縮變位時之變形恢復率優良的粒子,故採用沈澱聚 合爲佳。 ® 具有2個以上之不飽和雙鍵的單體,並無特別限定, 例如可使用適宜選自一般使用的多官能乙烧基單體、及多 官能(甲基).丙烯酸酯酸。 作爲多官能之單體的具體例,可舉出二乙烯基苯;二 乙烯基聯苯基;二乙烯基萘;(聚)乙二醇二(甲基)丙 烯酸酯、(聚)丙二醇二(甲基)丙烯酸酯及(聚)四甲 二醇二(甲基)丙烯酸酯等(聚)烷二醇系二(甲基)丙 烯酸酯;1,6-己二醇二(甲基)丙烯酸酯、丨,8_辛二醇二 (甲基)丙烯酸酯、〗,9 -壬二醇二(甲基)丙烯酸酯、 -13- 1363070 l,l〇-癸二醇二(甲基)丙烯酸酯、M2_十二烷二醇二( 甲基)丙烯酸酯、3 -甲基-1,5-戊二醇二(甲基)丙烯酸酯 、2,4-二乙基-1,5-戊二醇二(甲基)丙烯酸酯、丁基乙基 丙二醇二(甲基)丙烯酸酯、3-甲基-1,7-辛二醇二(甲基 )丙烯酸酯及2-甲基-1,8-辛二醇二(甲基)丙烯酸酯等烷 二醇系二(甲基)丙烯酸酯;新戊二醇二(甲基)丙烯酸 酯、三羥甲基丙烷三(甲基)丙烯酸酯、四羥甲基甲烷三 (甲基)丙烯酸酯、四羥甲基丙烷四(甲基)丙烯酸酯、 季戊四醇三(甲基)丙烯酸酯 '乙氧基化環己烷二甲醇二 (甲基)丙烯酸酯、乙氧基化雙酚A二(甲基)丙烯酸酯 、三環癸烷二甲醇二(甲基)丙烯酸酯、丙氧基化乙氧基 化雙酚A二(甲基)丙烯酸酯、l,l,i-參羥基甲基乙烷二( 甲基)丙烯酸酯、1,1,1-參羥基甲基乙烷三(甲基)丙烯 酸酯、1,1,1-參羥基甲基丙烷三丙烯酸酯、二烯丙基苯二 甲酸酯及其異構物、以及三烯丙基三聚異氰酸酯及其衍生 物。作爲可商業上入手的多官能之單體,可舉出新中村化 學工業(股)製之 NK 酯(A-TMPT-6P0、A-TMPT-3E0、A-TMM-3LMN、A-GLY i?!]、A-9300、AD-TMP、AD-TMP-4CL、ATM-4E、A-DPH)等。這些單體可單獨使用亦可合 併2種類以上使用。 這些中亦以多官能性之單體含有選自二乙烯基苯及多 官能(甲基)丙烯酸酯的至少1種者爲佳。藉由使用這些 單體,可更容易地提高所得交聯聚合物粒子之壓縮變形恢 復率。由同樣觀點,多官能性之單體含有二(甲基)丙烯 -14-S -12-1363070 The content of the polyfunctional monomer having two or more unsaturated double bonds in the mixture is preferably from 10 to 80% by mass, more preferably from 10 to 60% by mass, preferably further. It is 1G to 50% by mass. The mother particles 10 are preferably obtained by a method of dissolving a monomer mixture and performing solution polymerization in a medium which is substantially insoluble in the formed crosslinked polymer. As a bulk polymerization, a crosslinked polymer can be formed without a solvent. Examples of the solution polymerization include (1) emulsification in an aqueous solution or φ suspension polymerization, (2) a nonaqueous organic solvent or a mixed solvent of water and a nonaqueous organic solvent, and dispersion polymerization in the presence of a dispersant. (3) A method of combining the above (1) or (2) with a seed polymerization method. A copolymer having a hydrophilic functional group or the like can be easily produced, and a copolymer having a hydrophilic functional group or the like can be easily produced without using a seed particle which is easy to control in a step after washing or the like, and a particle having a hydrophilic functional group can be easily obtained. Precipitation polymerization is preferred because particles with excellent deformation recovery rate at high compression displacement are preferred. The monomer having two or more unsaturated double bonds is not particularly limited, and for example, a polyfunctional ethylenic monomer which is suitably selected from general use, and a polyfunctional (meth) acrylate acid can be used. Specific examples of the polyfunctional monomer include divinylbenzene; divinylbiphenyl; divinylnaphthalene; (poly)ethylene glycol di(meth)acrylate; (poly)propylene glycol di( (poly)alkanediol di(meth)acrylate such as (meth)acrylate and (poly)tetramethyl glycol di(meth)acrylate; 1,6-hexanediol di(meth)acrylate , 丨, 8-octyl diol di(meth) acrylate, 〗 〖, 9-decanediol di(meth) acrylate, -13- 1363070 l, l-nonanediol di(meth) acrylate , M2_dodecanediol di(meth)acrylate, 3-methyl-1,5-pentanediol di(meth)acrylate, 2,4-diethyl-1,5-pentane Alcohol di(meth)acrylate, butyl ethyl propylene glycol di(meth) acrylate, 3-methyl-1,7-octanediol di(meth) acrylate and 2-methyl-1,8 - alkanediol di(meth)acrylate such as octanediol di(meth)acrylate; neopentyl glycol di(meth)acrylate, trimethylolpropane tri(meth)acrylate, four Methylol methane tri(methyl) propylene Acid ester, tetramethylolpropane tetra(meth) acrylate, pentaerythritol tri(meth) acrylate 'ethoxylated cyclohexane dimethanol di(meth) acrylate, ethoxylated bisphenol A II (Meth) acrylate, tricyclodecane dimethanol di(meth) acrylate, propoxylated ethoxylated bisphenol A di(meth) acrylate, l, l, i- hydroxymethyl Ethane di(meth)acrylate, 1,1,1-paraxylhydroxyethane tri(meth)acrylate, 1,1,1-paraxylmethylpropane triacrylate, diallyl benzene Dicarboxylate and its isomers, and triallyl isocyanurate and its derivatives. As a commercially available polyfunctional monomer, NK esters (A-TMPT-6P0, A-TMPT-3E0, A-TMM-3LMN, and A-GLY i manufactured by Shin-Nakamura Chemical Co., Ltd.) can be cited. !], A-9300, AD-TMP, AD-TMP-4CL, ATM-4E, A-DPH). These monomers may be used singly or in combination of two or more kinds. Among these, it is preferred that the polyfunctional monomer contains at least one selected from the group consisting of divinylbenzene and polyfunctional (meth) acrylate. By using these monomers, the compression set recovery rate of the obtained crosslinked polymer particles can be more easily improved. From the same point of view, the polyfunctional monomer contains bis(meth) propylene -14-
S 1363070 酸酯爲佳,含有烷二醇二(甲基)丙烯酸酯爲更佳。烷二 醇之碳數較佳爲6〜18,更佳爲8〜12。 作爲具有羧基之自由基聚合性單體,例如可舉出如丙 烯酸、甲基丙烯酸、巴豆酸、衣康酸、馬來酸、富馬酸、 衣康酸單丁基及馬來酸單丁基之各種不飽和單或二羧酸或 不飽和二鹼酸。這些可單獨使用,亦可合倂2種類以上使 用。 # 具有環氧基之自由基聚合性單體,例如可選自環氧丙 基(甲基)丙烯酸酯、(β-甲基)環氧丙基(甲基)丙烯 酸酯、3,4-環氧基環己基(甲基)丙烯酸酯、烯丙基環氧 丙基醚、3,4_環氧基乙烯基環己烷、二(β-甲基)環氧丙 ' 基馬來酸酯及二(β-甲基)環氧丙基富馬酸酯。 其他,使用具有環氧基之化合物,可於交聯聚合物中 導入環氧基。作爲具有環氧基之化合物,可舉出如乙二醇 二環氧丙基醚、丙二醇二環氧丙基醚、六甲二醇二環氧丙 # 基醚、環己二醇二環氧丙基醚、甘油三環氧丙基醚、三羥 甲基丙烷三環氧丙基醚及季戊四醇四環氧丙基醚之脂肪族 多元醇的環氧丙基醚、如聚乙二醇二環氧丙基醚、聚丙二 醇二環氧丙基醚及聚四甲二醇二環氧丙基醚的聚烷二醇之 環氧丙基醚、聚酯樹脂系之聚環氧丙基化物、聚醯胺樹脂 系之聚環氧丙基化物 '雙酣Α系之環氧基樹脂、酚漆用酚 醛系之環氧基樹脂、以及環氧基尿烷樹脂。這些可單獨使 用,亦可合倂2種類以上使用。 單體混合物亦可含有具有1個不飽和雙鍵之單官能性 -15- 1363070 單體。該單官能性單體之比率,較佳爲單體混合物全體之 0〜7〇質量%。單官能性單體之比率較佳爲5〜7〇質量%, 更佳爲10〜70質量%,進一步較佳爲15〜7〇質量%。 作爲單官能性單體’例如可舉出(i)苯乙烯、〇甲基 苯乙烯、m-甲基苯乙烯、p_甲基苯乙烯、α_甲基苯乙烯、 〇 -乙基苯乙烯、m -乙基苯乙烯、ρ_乙基苯乙烯、2,4二甲 基苯乙烯、ρ-η-丁基苯乙烯、p_t_ 丁基苯乙烯、ρ_η_己基苯 乙烯、ρ-η-辛基苯乙烯、ρ·η-壬基苯乙烯、ρ-η-癸基苯乙 烯、ρ-η-十二烷基苯乙烯、ρ_甲氧基苯乙烯、?_苯基苯乙 烯、ρ -氯苯乙烯及3,4 -二氯苯乙烯等苯乙烯或其衍生物、 (ii)丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸η-丁酯、丙烯酸異丁酯、丙烯酸己酯、丙烯酸2-乙基己酯、 丙烯酸η-辛酯 '丙烯酸十二烷酯、丙烯酸月桂酯、丙烯酸 硬脂醯酯、丙烯酸2 -氯乙酯、丙烯酸苯酯、α_氯丙烯酸甲 酯、甲基丙烯酸甲酯 '甲基丙烯酸乙酯、甲基丙烯酸丙酯 、甲基丙烯酸η-丁酯、甲基丙烯酸異丁酯、甲基丙烯酸己 酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸η_辛酯、甲基丙 烯酸十二烷酯、甲基丙烯酸月桂酯及甲基丙烯酸硬脂醯酯 等(甲基)丙烯酸酯、(iii)乙酸乙烯酯、丙酸乙烯酯、 安息香酸乙烯基及酪酸乙烯酯等乙烯基酯、(iv)N-乙烯 基吡咯、N-乙烯基咔唑、N-乙烯基吲哚及N-乙烯基吡咯烷 酮等N-乙烯基化合物、(v)氟化乙烯基、氟化亞乙烯、 四氟伸乙基、六氟丙烯、丙烯酸三氟乙基及丙烯酸四氟丙 基等含有氟化烷基之(甲基)丙烯酸酯、(vi) 丁二烯及S 1363070 acid ester is preferred, and alkanediol di(meth)acrylate is more preferred. The carbon number of the alkanediol is preferably from 6 to 18, more preferably from 8 to 12. Examples of the radical polymerizable monomer having a carboxyl group include, for example, acrylic acid, methacrylic acid, crotonic acid, itaconic acid, maleic acid, fumaric acid, monobutyl itaconate, and monobutyl maleate. Various unsaturated mono or dicarboxylic acids or unsaturated dibasic acids. These can be used alone or in combination of two or more types. # A radically polymerizable monomer having an epoxy group, for example, may be selected from the group consisting of epoxypropyl (meth)acrylate, (β-methyl)epoxypropyl (meth)acrylate, and 3,4-ring. Oxycyclohexyl (meth) acrylate, allyl epoxidized propyl ether, 3,4-epoxy vinylcyclohexane, bis(β-methyl)epoxypropyl methionate and Bis(β-methyl)epoxypropyl fumarate. Further, an epoxy group-containing compound can be used to introduce an epoxy group into the crosslinked polymer. The compound having an epoxy group may, for example, be ethylene glycol diepoxypropyl ether, propylene glycol diepoxypropyl ether, hexamethyl glycol diepoxypropyl ether or cyclohexanediol diepoxypropyl group. Epoxy propyl ether of an aliphatic polyhydric alcohol such as polyethylene glycol diepoxypropyl ether, trimethylolpropane triepoxypropyl ether, and pentaerythritol tetraepoxypropyl ether Epoxy propyl ether of polyalkylene glycol of polyether glycol, dipropylene glycol diepoxypropyl ether and polytetramethylene glycol diepoxypropyl ether, polyepoxypropyl compound of polyester resin, polydecylamine A resin-based polyepoxypropyl compound, a bismuth-based epoxy resin, a phenolic epoxy resin for phenol paint, and an epoxy urethane resin. These can be used alone or in combination of two or more types. The monomer mixture may also contain a monofunctional -15-1363070 monomer having one unsaturated double bond. The ratio of the monofunctional monomer is preferably from 0 to 7 % by mass based on the entire monomer mixture. The ratio of the monofunctional monomer is preferably from 5 to 7 % by mass, more preferably from 10 to 70% by mass, still more preferably from 15 to 7 % by mass. As the monofunctional monomer, for example, (i) styrene, fluorene methyl styrene, m-methyl styrene, p-methyl styrene, α-methyl styrene, fluorene-ethyl styrene may be mentioned. , m-ethylstyrene, ρ-ethylstyrene, 2,4-dimethylstyrene, ρ-η-butylstyrene, p_t_butylstyrene, ρ_η_hexylstyrene, ρ-η-xin Styrene, ρ·η-mercaptostyrene, ρ-η-mercaptostyrene, ρ-η-dodecylstyrene, ρ_methoxystyrene, ? Styrene or its derivatives such as phenylstyrene, ρ-chlorostyrene and 3,4-dichlorostyrene, (ii) methyl acrylate, ethyl acrylate, propyl acrylate, η-butyl acrylate, acrylic acid Isobutyl ester, hexyl acrylate, 2-ethylhexyl acrylate, η-octyl acrylate 'dodecyl acrylate, lauryl acrylate, stearyl acrylate, 2-chloroethyl acrylate, phenyl acrylate, α _Chloromethyl acrylate, methyl methacrylate 'ethyl methacrylate, propyl methacrylate, η-butyl methacrylate, isobutyl methacrylate, hexyl methacrylate, methacrylic acid 2- Ethylhexyl ester, η-octyl methacrylate, dodecyl methacrylate, lauryl methacrylate and stearyl methacrylate, (meth) acrylate, (iii) vinyl acetate, C Vinyl esters such as vinyl acetate, benzoic acid vinyl and vinyl butyrate, N-vinyl such as (iv) N-vinylpyrrole, N-vinylcarbazole, N-vinyl anthracene and N-vinylpyrrolidone Compound, (v) fluorinated vinyl, vinyl fluoride, tetrafluoroethylene, six Propylene, acrylate, trifluoroethyl acrylate and tetrafluoropropyl group containing the fluorinated alkyl (meth) acrylate, (vi) and butadiene
S -16- 1363070 異戊二烯等共軛二烯。這些可單獨使用1種或組合2種以上 使用。 彼等中,亦以苯乙烯或其衍生物' (甲基)丙烯酸酯 、及乙烯基酯爲佳。藉由使用彼等,可有效率地得到具有 上述物性之母粒子。 作爲使用於欲製造母粒子的自由基聚合時的聚合啓始 劑,可使用公知自由基聚合啓始劑。作爲自由基聚合啓始 • 劑之具體例,可舉出過氧化苯甲醯、枯烯氫過氧化物、t-丁基氫過氧化物、過硫酸鈉及過硫酸銨等過氧化物、偶氮 二異丁腈、偶氮二甲基丁腈及偶氮二異戊腈等偶氮系化合 物等。這些可單獨使用1種或組合2種以上使用。 作爲藉由溶液聚合製造母粒子時所使用的聚合溶劑的 具體例,可舉出水、甲醇、乙醇、1 -丙醇' 2 -丙醇、1 - 丁 醇、2-丁醇、異丁基醇、tert-丁基醇' 1-戊醇、2-戊醇、 3-戊醇、2 -甲基-1-丁醇、異戊基醇、tert-戊基醇、1-己醇 ® 、2_甲基-1-戊醇、4-甲基·2·戊醇、2-乙基丁醇、1-庚醇、 2-庚醇、3-庚醇、2-辛醇、2_乙基-1-己醇、苯甲醇及環己 醇等醇類;甲基賽珞蘇、乙基賽珞蘇、異丙基賽珞蘇、丁 基賽络蘇及二乙二醇單丁基醚等醚醇類;丙酮、甲基乙酮 、甲基異丁酮及環己酮等酮類;乙酸乙酯、乙酸丁酯、丙 酸乙醋、(院基)賽袼蘇乙酸酯、乙基卡必醇乙酸酯及丁 基卡必醇乙酸酯等酯類;戊烷、2_甲基丁烷、η_己烷、環 己院、2 -甲基戊烷' 2,2-二甲基丁烷、2,3-二甲基丁烷、 庚院、η-辛院、異辛烷、2,2,3_三甲基戊烷、癸烷、壬烷 -17- 1363070 、環戊烷、甲基環戊烷、甲基環己烷、乙基環己烷、p-薄 荷烷、二環己基、苯、甲苯、二甲苯及乙基苯等脂肪族或 芳香族烴類:四氯化碳、三氯伸乙基、氯苯及四溴乙烷等 鹵化烴類;乙基醚 '二甲基醚、三噁烷及四氫呋喃等酸類 :甲縮醛及二乙基縮醛等縮醛類;甲酸、乙酸及丙酸等脂 肪酸類;硝基丙烯、硝基苯、二甲胺、單乙醇胺、吡啶、 二甲基甲醯胺、二甲基亞碾、乙腈及N-甲基-2-吡咯烷酮 等硫、氮含有有機化合物類等。這些可單獨使用1種、或 組合2種以上使用。彼等中由防止粒子凝集之觀點來看以 乙腈爲佳。 製造母粒子時,可適宜地選擇使用分散劑、安定劑、 乳化劑及界面活性劑等。 作爲分散劑及安定劑,可舉出聚羥基苯乙烯、聚苯乙 烯磺酸、乙烯基酚-(甲基)丙烯酸酯共聚物、苯乙烯-( 甲基)丙烯酸酯共聚物及苯乙烯-乙烯基酚-(甲基)丙烯 酸酯共聚物等聚苯乙烯衍生物;聚(甲基)丙烯酸、聚( 甲基)丙烯醯胺、聚丙烯腈、聚乙基(甲基)丙烯酸酯及 聚丁基(甲基)丙烯酸酯等聚(甲基)丙烯酸衍生物;聚 甲基乙烯基醚、聚乙基乙烯基醚、聚丁基乙烯基醚及聚異 丁基乙烯基醚等聚乙烯基烷基醚衍生物;纖維素、甲基纖 維素 '乙酸纖維素、硝酸纖維素、羥基甲基纖維素、羥基 乙基纖維素、羥基丙基纖維素及羧基甲基纖維素等纖維素 衍生物;聚乙烯基醇、聚乙烯基丁縮醛、聚乙烯基甲縮醛 及聚乙酸乙烯酯等聚乙酸乙烯酯衍生物;聚乙烯基吡啶、S -16-1363070 A conjugated diene such as isoprene. These may be used alone or in combination of two or more. Among them, styrene or its derivatives '(meth) acrylate and vinyl ester are also preferred. By using these, the mother particles having the above physical properties can be efficiently obtained. As the polymerization initiator used in the radical polymerization for producing the mother particles, a known radical polymerization initiator can be used. Specific examples of the radical polymerization initiator include peroxides such as benzamidine peroxide, cumene hydroperoxide, t-butyl hydroperoxide, sodium persulfate, and ammonium persulfate, and even An azo compound such as nitrogen diisobutyronitrile, azodimethylbutyronitrile or azobisisovaleronitrile. These may be used alone or in combination of two or more. Specific examples of the polymerization solvent used in the production of the mother particles by solution polymerization include water, methanol, ethanol, 1-propanol '2-propanol, 1-butanol, 2-butanol, and isobutylene. Alcohol, tert-butyl alcohol '1-pentanol, 2-pentanol, 3-pentanol, 2-methyl-1-butanol, isoamyl alcohol, tert-amyl alcohol, 1-hexanol®, 2-methyl-1-pentanol, 4-methyl-2-pentanol, 2-ethylbutanol, 1-heptanol, 2-heptanol, 3-heptanol, 2-octanol, 2-B Alcohols such as keto-1-hexanol, benzyl alcohol and cyclohexanol; methyl cyproterone, ethyl cyproterone, isopropyl celecoxib, butyl ceramide, and diethylene glycol monobutyl ether Ether ethers; ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; ethyl acetate, butyl acetate, ethyl acetonate, (hospital) cyanidin, B Esters such as carbitol alcohol acetate and butyl carbitol acetate; pentane, 2-methylbutane, η-hexane, cyclohexyl, 2-methylpentane' 2,2- Dimethylbutane, 2,3-dimethylbutane, Gengyuan, η-Xinyuan, isooctane, 2,2,3-trimethylpentane, decane, decane-17-1363070, Cyclopentane, methyl Aliphatic or aromatic hydrocarbons such as pentane, methylcyclohexane, ethylcyclohexane, p-menthane, dicyclohexyl, benzene, toluene, xylene and ethylbenzene: carbon tetrachloride, trichloro Ethyl halides such as ethyl, chlorobenzene and tetrabromoethane; acids such as ethyl ether 'dimethyl ether, trioxane and tetrahydrofuran: acetals such as methylal and diethyl acetal; formic acid and acetic acid And fatty acids such as propionic acid; nitropropene, nitrobenzene, dimethylamine, monoethanolamine, pyridine, dimethylformamide, dimethyl submilling, acetonitrile and N-methyl-2-pyrrolidone, etc. Nitrogen contains organic compounds and the like. These may be used alone or in combination of two or more. Among them, acetonitrile is preferred from the viewpoint of preventing particle agglutination. When the mother particles are produced, a dispersant, a stabilizer, an emulsifier, a surfactant, or the like can be suitably selected. Examples of the dispersant and stabilizer include polyhydroxystyrene, polystyrenesulfonic acid, vinylphenol-(meth)acrylate copolymer, styrene-(meth)acrylate copolymer, and styrene-ethylene. Polystyrene derivatives such as phenol-(meth) acrylate copolymer; poly(meth)acrylic acid, poly(methyl) acrylamide, polyacrylonitrile, polyethyl (meth) acrylate, and polybutylene Poly(meth)acrylic acid derivatives such as methacrylic acid esters; polyvinyl alkane such as polymethyl vinyl ether, polyethyl vinyl ether, polybutyl vinyl ether and polyisobutyl vinyl ether a vinyl ether derivative; a cellulose derivative such as cellulose, methyl cellulose 'cellulose acetate, nitrocellulose, hydroxymethyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, and carboxymethyl cellulose; Polyvinyl acetate derivatives such as polyvinyl alcohol, polyvinyl butyral, polyvinyl formal, and polyvinyl acetate; polyvinyl pyridine,
S -18- 1363070 聚乙烯基吡咯烷酮、聚乙烯亞胺及聚-2-甲基-2-含氮聚合物衍生物;聚氯化乙烯基及聚氯化亞乙 化乙烯基衍生物;聚二甲基矽氧烷等聚矽氧烷衍 種疏水性或親水性之分散劑、安定劑。這些可】 種或組合2種以上使用。 作爲乳化劑(界面活性劑),可舉出月桂基 烷基硫酸酯鹽、十二烷基苯磺酸鈉等烷基苯磺酸 φ 萘磺酸鹽、脂肪酸鹽、烷基磷酸鹽及烷基磺基琥 陰離子系乳化劑;烷基胺鹽、第四級銨鹽、烷基 胺氧化物等陽離子系乳化劑;聚環氧乙烷烷基醚 乙烷烷基醚、聚環氧乙烷烷基烯丙基醚、聚環氧 ' 苯基醚、山梨醇酐脂肪酸酯、甘油脂肪酸酯及聚 脂肪酸酯等非離子系乳化劑等。這些可單獨使用 倂2種類以上使用。 步驟(a )中,例如將母粒子與含有第一胺 # 及溶解該第一胺基化合物的溶劑之第一溶液接觸 粒子中之官能基中之一部份官能基與胺基進行反 步使交聯聚合物交聯。第一溶液爲含浸於僅母粒 部或含浸於內部區域。 第一胺基化合物爲具有2個以上胺基(較佳怎 )之1種或2種以上有機化合物。 作爲第一胺基化合物,以直鏈狀或分支狀的 胺、及脂環式二胺爲佳。作爲脂肪族二胺之具體 出伸乙基二胺、伸丙基二胺、1,4- 丁烷二胺、1, 噁唑啉等 煤等聚鹵 生物等各 I獨使用1 硫酸鈉等 鹽、烷基 珀酸鹽等 甜菜鹼及 、聚環氧 乙烷烷基 環氧乙烷 ,亦可合 基化合物 ,藉由母 應,進一 子的表層 i 1級胺基 脂肪族二 例,可舉 6-己烷二 -19 _ 1363070 1,8_辛燒一胺、1,9 -壬院—胺、2 -甲基-1,8 -辛院二胺 、1,1〇-癸烷二胺、1,12-十二烷二胺、%甲基-丨,5·戊烷二 胺' 2,2,4-三甲基-1,6-己烷二胺、2 4 4_三甲基_丨,6己烷 二胺及5-甲基-1,9-壬烷二胺。作爲脂環式二胺,可舉出環 己烷一胺、甲基環己烷二胺及異氟爾酮二胺等。可使用p_ 伸苯基二胺、m-伸苯基二胺、二甲苯二胺、4,4,二胺基二 苯基甲烷及4,4’-二胺基二苯基颯、44,_二胺基二苯基醚等 芳香族二胺。這些二胺可單獨使用1種或組合2種以上使用 。作爲弟一 0女基化口物’除上述二胺以外’亦可使用三胺 、四胺等。 第一胺基化合物的平均分子量,較佳爲50〜3000,更 佳爲50〜1000。第一胺基化合物的平均分子量超過3〇〇〇時 ,有著難交聯至粒子內部的傾向。 第一胺基化合物可溶解於有機溶劑。作爲該有機溶劑 之代表例,可舉出丙酮、甲基乙酮、甲基異丁酮及環己酮 等酮類;乙酸乙酯、乙酸丁酯、丙酸乙酯及賽珞蘇乙酸酯 等醋類;戊垸、2 -甲基丁院、η -己院、環己院、2 -甲基戊 烷、2,2-二甲基丁烷、2,3-二甲基丁烷、庚烷、η-辛烷、 異辛烷、2,2,3-三甲基戊烷、癸烷、壬烷、環戊烷、甲基 環戊烷、甲基環己烷、乙基環己烷、Ρ-薄荷烷、苯、甲苯 、二甲苯及乙基苯等脂肪族或芳香族烴類;四氯化碳、三 氯伸乙基、氯苯及四漠乙烷等鹵化烴類;乙基醚、二甲基 醚' 三噁烷及四氫呋喃等醚類;甲縮醛及二乙基縮醛等縮 醛類;硝基丙烯、硝基苯、吡啶、二甲基甲醯胺、二甲基 -20- 1363070 亞楓及乙腈等硫、氮含有有機化合物類等。這些可單獨使 用1種或組合2種以上使用。 第一胺基化合物若爲水溶性或親水性之有機化合物, 除上述有機溶劑以外,可使用水、甲醇、乙醇、1-丙醇、 2-丙醇、1-丁醇、2-丁醇、異丁基醇、tert-丁基醇、1-戊 醇、2-戊醇、3-戊醇、2-甲基-1-丁醇、異戊基醇、tert-戊 基醇、1-己醇、2-甲基-1-戊醇、4-甲基-2-戊醇、2·乙基丁 • 醇' 1·庚醇、2-庚醇' 3-庚醇、2-辛醇、2-乙基-1-己醇、 苯甲醇及環己醇等醇類;甲基賽珞蘇、乙基賽珞蘇、異丙 基賽珞蘇、丁基賽珞蘇及二乙二醇單丁基醚等醚醇類等。 這些可單獨使用1種或組合2種以上使用。 _ 構成第一溶液之溶劑,較佳爲實質上未溶解母粒子, 溶解第一胺基化合物的溶劑。第一胺基化合物爲液狀時, 母粒子中之官能基與第一胺基化合物之反應可在無溶劑下 進行。 0 作爲構成第一溶液之溶劑,可舉出γ-丁內酯、甘油、 乙二醇、1,2-丙二醇、1,3-丙二醇、1,2-丁 二醇、1,3-丁二 醇及η-丁醇等醇類、甲苯、二甲苯、η-辛烷及η·十二烷等 烴類、亞油酸等脂肪酸類、聚乙二醇、二甲基矽氧烷、水 、甲醇、乙醇、1-丙醇、2-丙醇、1-丁醇、2-丁醇、異丁 基醇、tert-丁基醇、1-戊醇、2-戊醇、3_戍醇、2-甲基-1-丁醇、異戊基醇、tert-戊基醇、1·己醇、2-甲基-1-戊醇、 4_甲基-2-戊醇、2_乙基丁醇、1-庚醇、2-庚醇、3-庚醇、 2-辛醇、2-乙基-1-己醇、苯甲醇及環己醇等醇類;甲基賽 -21 - 1363070 珞蘇、乙基賽珞蘇、異丙基賽珞蘇、丁基賽珞蘇及二乙二 醇單丁基醚等醚醇類;丙酮、甲基乙酮、甲基異丁酮及環 己酮等酮類;乙酸乙酯、乙酸丁酯、丙酸乙酯及賽珞蘇乙 酸酯等酯類;戊烷、2-甲基丁烷、η-己烷、環己烷、2-甲 基戊烷' 2,2-二甲基丁烷' 2,3-二甲基丁烷' 庚烷、η-辛 烷、異辛烷、2,2,3-三甲基戊烷、癸烷、壬烷、環戊烷、 甲基環戊烷、甲基環己烷、乙基環己烷、Ρ-薄荷烷、二環 己基、苯、甲苯、二甲苯及乙基苯等脂肪族或芳香族烴類 :四氯化碳、三氯伸乙基、氯苯及四溴乙烷等鹵化烴類; 乙基醚、二甲基醚、三噁烷及四氫呋喃等醚類;甲縮醛及 二乙基縮醛等縮醛類;甲酸、乙酸及丙酸等脂肪酸類;硝 基丙烯、硝基苯、二甲胺、單乙醇胺、吡啶、二甲基甲醯 胺及二甲基亞楓等硫、氮含有有機化合物類等。以水、甲 醇及乙醇等低級醇、甲基賽珞蘇及乙基賽珞蘇等醚醇、水 與低級醇之混合物、如水與醚醇之混合物的水溶性及親水 性媒體、甲苯、二甲基甲醯胺(DMF )、四氫呋喃(THF )、甲基乙酮(ΜΕΚ)、甲基異丁酮(ΜΙΒΚ)、丙酮、 Ν-甲基-2-吡咯烷酮(ΝΜΡ)、二氯甲烷、以及四氯伸乙基 爲佳。水、甲醇及乙醇等低級醇、水與甲醇或乙醇等低級 醇的混合物、水與甲醇或乙醇等低級醇之混合物、以及如 水與醚醇之混合物的水溶性及親水性媒體爲更佳。這些可 單獨使用1種或組合2種以上使用。 步驟(a)中,使第一胺基化合物反應的溫度雖可依 據溶劑種類,較佳爲l〇°C〜250 °C,更佳爲100〜250 °C,特 -22- 1363070 佳爲180°C〜25 0°C。反應時間爲交聯反應幾乎完成之所需 時間即可,使用之胺基化合物及添加量雖大大地被母粒子 中之官能基種類、溶液黏度及濃度等左右,但例如在 180 °C進行5〜24小時,較佳爲6〜10小時程度。即使延長 反應時間亦可得到交聯聚合物粒子,但實用上長時間之需 求並非好對策。又,反應時間若極度短時,會有交聯並未 充分進行的情況。 φ 步驟(b )中’例如將藉由第一胺基化合物所交聯的 母粒子’與含有第二胺基化合物及溶解該第二胺基化合物 之溶劑的第二溶液接觸,藉由交聯聚合物中所殘存之官能 基與第二胺基化合物的反應,得到具有母粒子及結合於該 ' 母粒子之胺基的交聯聚合物粒子。 第二胺基化合物係爲具有與交聯聚合物中殘存之羧基 等官能基進行反應的反應基之有機化合物。第二胺基化合 物之反應基與交聯聚合物中之官能基,較佳在60 °C以下, # 更佳爲〇〜60°C下,特佳爲2〇〜60°C下進行反應,結合於交 聯聚合物。其結果來自第二胺基化合物之胺基導入於母粒 子。 第二胺基化合物係以作爲與交聯聚合物中之官能基進 行反應的反應基具有2個以上氮丙啶基(較佳爲N -取代氮 丙啶基)的氮丙環化合物爲佳。第二胺基化合_,例如爲 選自三羥甲基丙烷-三-β-氮丙環基丙酸酯、四羥甲基甲烷-三-β-氮丙環基丙酸酯、Ν,Ν-六伸甲基-1,6-雙-1-氮丙環羧 基醯胺' 4,4’-雙(伸乙基亞胺羰基胺基)二苯基甲烷、及 -23- 1363070 2,2-雙(羥基甲基)丁醇參〔3-(1-氮丙環基)丙酸酯〕 所成群的至少1種氮丙環化合物。其中,由反應性的觀點 來看,以2,2-雙(羥基甲基)丁醇參〔3-(1-氮丙環基) 丙酸酯〕爲佳。 構成第二溶液之溶劑,較佳爲實質上不溶解母粒子, 溶解第二胺基化合物之溶劑。該具體例與第一溶液之溶劑 相同。 步驟(b)中,使第二胺基化合物反應之溫度,較佳 爲0〜60°C,更佳爲20〜60°C。反應時間例如1〜24小時, 較佳爲3〜1 2小時程度。即使拉長反應時間亦可得到交聯 聚合物粒子,但實用上長時間之需求並非好對策。又,反 應時間爲極度短時,有著反應無法充分地進行之情況》 步驟(a)中之第一胺基化合物之量,對於母粒子之 官能基’胺基的當量比較佳爲0.1〜5,更佳爲0.5〜3。步 驟(b)中之第二胺基化合物之量對於母粒子之官能基, 反應基之當量比以0.1〜5爲佳,較佳爲0.5〜3。這些當量 比若過度變小,或過度變大,而有壓縮特性提高或鍍敷形 成性提高之效果變小的傾向。 交聯聚合物粒子之平均粒子徑,較佳爲0.1〜50μιη, 更佳爲〇·2〜30μηι,進一步更佳爲0.3〜20μηι,最佳爲0.5 〜5 μιη»聚合物微粒子之平均粒徑以〇.1〜1〇 μπι爲佳》平均 粒子徑過小時,交聯聚合物粒子可能容易凝集。 交聯聚合物之粒子徑(直徑)的Cv値以I5%以下爲佳 。(:v値超過I5%時,在交聯聚合物粒子之各種用途中有著 -24- 1363070 性能降低之傾向。例如交聯聚合物粒子使用於構成異方導 電性接著劑之導電性粒子時的接續信賴性會有降低之傾向 、或交聯聚合物粒子使用於活體檢査元件時的定量性會有 降低之傾向。由同樣觀點來看,粒子徑之Cv値較佳爲1 0% 以下,更佳爲5%以下,進一步更佳爲4%以下。 交聯聚合物粒子的平均粒徑與粒徑之Cv値可由下述沏I 定法求得。 φ η使用超音波分散設備將粒子分散於水中,調製出含有1 質量%之粒子的分散液。 2)將分散液使用粒度分佈計(SysmexFlow、Sysmex製) ,以顯微鏡觀察約2萬個,算出平均粒徑與粒徑的變動係 數Cv。 步驟(a )之後的母粒子在1 80°C所測定的壓縮變形恢 復率一般爲30%以上,較佳爲40%以上,更佳爲50%以上, 特佳爲50〜65%。該壓縮變形恢復率若低時,彈性力會不 # 足,對於要求高彈性之異方導電性接著劑等用途而言,有 著容易引起接觸不良之傾向。 壓縮變形恢復率係由將粒子自中心以0.33mN/秒之速 度壓縮至5mN後,相反地以〇.33mN /秒的速度減少荷重時 ,測定出荷重値與壓縮變位的關係而得。自反轉荷重的點 至最終除荷値的變位(L 1 )、與自反轉的點至初期荷重値 的變位(L2 )之比(L1/L2 )以%表示的値稱爲壓縮變形 恢復率。 步驟(a )後的母粒子在1 80°C所測定的壓縮破壞強度 -25- 1363070 以10mN以上爲佳》 藉由含有於有關本實施形態之交聯聚合物粒子上施予 鍍敷的步驟(c)之方法,可製造出導電性粒子。步驟(c )中,使用Pd離子錯體作爲鍍敷觸媒,於交聯聚合物粒子 施予鍍敷者爲佳。 有關本實施形態之交聯聚合物粒子如上述,因具有高 壓縮變形恢復率,彈力性優異的可能性高。因此,將該交 聯聚合物粒子使用於形成導電性粒子時,會傷害到使用於 電極間接續的基板,或可貫通之可能性低,又即使使其高 壓縮變形,可發揮高精度間距保持性或安定接續信賴性的 可能性高。又,有關本實施形態之交聯聚合物粒子因具有 如上述特徵,故不僅於電材領域,在塗料、塗佈劑、光擴 散劑、化妝料、醫藥或活體檢査元件、農藥、建築材料等 、廣範圍之領域中亦有用。 【實施方式】 〔實施例〕 以下舉出實施例及比較例,更具體說明本發明。但本 發明並爲限定於以下實施例。 1.母粒子的合成 合成例1 於lOOmL之三口燒杯中一次裝入下述各化合物,_邊 在8〇°C之水浴中加熱,一邊使用攪拌機進行約6小時擅伴 -26- 1363070 ,形成由交聯聚合物形成之母粒子。 • DVB-960 (新日鐵化學,含有二乙烯基苯(DVB ) 96質 量%’乙基乙烧基苯(EVB) 3質量%) : 4.9g •甲基丙嫌酸(和光純藥):2.1g •偶氮二異丁腈(AIBN,和光純藥):〇.6g •乙腈(和光純藥):70g 其次將母粒子使用吸附過濾設備進行過濾分離,重複 # 進行3〜5次藉由異丙基醇(IP A ’和光純藥)的洗淨與過 濾後,於真空乾燥後得到粉末狀母粒子。將所得之母粒子 的粒子徑藉由SEM觀察進行測定後,得到平均粒子徑爲 4.Ιμιη之球狀單分散粒子。粒子徑之Cv値爲2.3 %。 合成例2 於100mL之三口燒杯中一次裝入下述各化合物,—邊 在8 0 °C之水浴中加熱,一邊使用攪拌機進行約6小時攪拌 9 ,形成由交聯聚合物形成之母粒子。 • DVB-960 : 2.8g •甲基丙烯酸:4.2g • AIB N : 0.6 g •乙腈:7 0 g 其次將母粒子使用吸附過濾設備進行過濾分離,重複 進行3〜5次藉由異丙基醇(IPA,和光純藥)之洗淨與過 濾後,於真空乾燥後得到粉末狀母粒子。將所得之母粒子 的粒子徑藉由S EM觀察進行測定後,得知平均粒子徑爲 -27- 1363070 3.1μΠι的球狀單分散粒子。粒子徑的Cv値爲3.0%。 合成例3 於10 0m L之三口燒杯中一次裝入下述各化合物,一邊 在80°C之水浴中加熱,一邊使用攪拌機進行約6小時攪拌 ,形成由交聯聚合物形成之母粒子。 • DVB-960 : 0.9g •1,1〇-癸二醇二丙烯酸酯(人-〇〇〇、新中村化學工業): 2.7g •甲基丙烯酸:2g • 11--(--嫌酸:1.4g • AIBN : 0.07g •乙腈:70g 其次將母粒子使用吸附過濾設備進行過濾分離,重複 進行3〜5次藉由異丙基醇(IPA,和光純藥)之洗淨與過 濾後’於真空乾燥後得到粉末狀母粒子。將所得之母粒子 的粒子徑藉由SEM觀察進行測定後,得知平均粒子徑爲 2.8 μιη之球狀單分散粒子。粒子徑的c v値爲2.7 %。 測定在合成例1〜3所得之各母粒子的壓縮變形恢復率 及壓縮破壞強度。歸納測定結果如表1所示。 -28- 1363070 〔表1〕 母粒子 粒徑(μηι) Cv(%) 壓縮回復率(%) 壓縮破壞強度_ 合成例1 4.1 2.3 32 8 合成例2 3.1 3.0 25 4 合成例3 2.8 2.7 25 6 2.交聯聚合物粒子及導電性粒子之製作與其評估 實施例1 (步驟a ) 於lOOmL節形燒杯中一次裝入下述所示比率的混合物 ,在室溫下使用1小時攪拌機既行攪拌後得到分散 '液。將 分散液在氮氣流下於180°C之油浴中進行約6小時之加熱。 •合成例1的母粒子:5重量份 •六伸甲基二胺(和光純藥):1重量份(對於母粒子中 之羧基的胺基比率爲0.5當量) • γ-丁內酯(和光純藥):94重量份S -18- 1363070 polyvinylpyrrolidone, polyethyleneimine and poly-2-methyl-2-nitrogen polymer derivatives; polychlorovinyl and polyvinylidene vinyl derivatives; poly A polyoxyalkylene such as methyl oxa oxide is a hydrophobic or hydrophilic dispersant and a stabilizer. These can be used in combination of two or more kinds. Examples of the emulsifier (surfactant) include an alkylbenzenesulfonic acid φ naphthalenesulfonate such as a lauryl alkyl sulfate or a sodium dodecylbenzenesulfonate, a fatty acid salt, an alkyl phosphate, and an alkyl group. Sulfosin anion emulsifier; cationic emulsifier such as alkylamine salt, fourth ammonium salt, alkylamine oxide; polyethylene oxide alkyl ether ethane alkyl ether, polyethylene oxide A nonionic emulsifier such as allyl ether, polyepoxy 'phenyl ether, sorbitan fatty acid ester, glycerin fatty acid ester or poly fatty acid ester. These can be used alone or in more than two types. In the step (a), for example, the mother particles are brought into contact with the first solution of the solvent containing the first amine # and the solvent of the first amine compound, and a part of the functional groups in the particles are back-stepped with the amine group. The crosslinked polymer is crosslinked. The first solution is impregnated with only the masterbatch or impregnated into the inner region. The first amino group compound is one or two or more organic compounds having two or more amine groups (preferably). As the first amine-based compound, a linear or branched amine and an alicyclic diamine are preferred. As the specific diamine of the aliphatic diamine, a salt such as ethyl diamine, propyl diamine, 1,4-butane diamine, or oxazoline, etc. a betaine such as an alkyl phenate and a polyethylene oxide alkyl oxirane, or a hydrazine compound, which may be a parent, a second sub-group of an amine-based aliphatic group. 6-hexanedi-19 _ 1363070 1,8_octane-monoamine, 1,9-壬院-amine, 2-methyl-1,8-octylamine diamine, 1,1 fluorene-decanediamine 1,12-dodecanediamine, %methyl-oxime,5.pentanediamine' 2,2,4-trimethyl-1,6-hexanediamine, 2 4 4_trimethyl _ 丨, 6 hexane diamine and 5-methyl-1,9-nonanediamine. Examples of the alicyclic diamine include cyclohexane monoamine, methylcyclohexanediamine, and isophorone diamine. P_phenylenediamine, m-phenylenediamine, xylenediamine, 4,4,diaminodiphenylmethane and 4,4'-diaminodiphenylphosphonium, 44,_ can be used. An aromatic diamine such as diaminodiphenyl ether. These diamines may be used alone or in combination of two or more. As the younger than the above diamine, a triamine or a tetraamine may be used. The average molecular weight of the first amino group compound is preferably from 50 to 3,000, more preferably from 50 to 1,000. When the average molecular weight of the first amino group compound exceeds 3 Å, there is a tendency that it is difficult to crosslink to the inside of the particles. The first amino group compound is soluble in an organic solvent. Typical examples of the organic solvent include ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone; ethyl acetate, butyl acetate, ethyl propionate, and cyproterone acetate. And other vinegar; pentamidine, 2-methylbutyl, η-hexa, cyclohexyl, 2-methylpentane, 2,2-dimethylbutane, 2,3-dimethylbutane, Heptane, η-octane, isooctane, 2,2,3-trimethylpentane, decane, decane, cyclopentane, methylcyclopentane, methylcyclohexane, ethylcyclohexane Aliphatic or aromatic hydrocarbons such as alkane, decyl-menthane, benzene, toluene, xylene and ethylbenzene; halogenated hydrocarbons such as carbon tetrachloride, trichloroethylene, chlorobenzene and tetramethane; Ethers such as alkyl ether, dimethyl ether 'trioxane and tetrahydrofuran; acetals such as methylal and diethyl acetal; nitropropene, nitrobenzene, pyridine, dimethylformamide, dimethyl Base-20- 1363070 Sulfur and nitrogen such as arsenic and acetonitrile contain organic compounds. These may be used alone or in combination of two or more. When the first amino group-based compound is a water-soluble or hydrophilic organic compound, water, methanol, ethanol, 1-propanol, 2-propanol, 1-butanol or 2-butanol may be used in addition to the above organic solvent. Isobutyl alcohol, tert-butyl alcohol, 1-pentanol, 2-pentanol, 3-pentanol, 2-methyl-1-butanol, isoamyl alcohol, tert-amyl alcohol, 1-hexyl Alcohol, 2-methyl-1-pentanol, 4-methyl-2-pentanol, 2-ethylbutanol '1·heptanol, 2-heptanol' 3-heptanol, 2-octanol, Alcohols such as 2-ethyl-1-hexanol, benzyl alcohol and cyclohexanol; methyl acesulfame, ethyl acesulfame, isopropyl celecoxime, butyl quercetin and diethylene glycol An ether alcohol such as butyl ether. These may be used alone or in combination of two or more. The solvent constituting the first solution is preferably a solvent which substantially dissolves the mother particles and dissolves the first amine compound. When the first amino group compound is in a liquid form, the reaction of the functional group in the mother particle with the first amine group compound can be carried out without a solvent. 0 Examples of the solvent constituting the first solution include γ-butyrolactone, glycerin, ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,2-butanediol, and 1,3-butane. Alcohols such as alcohols and η-butanol, hydrocarbons such as toluene, xylene, η-octane and η-dodecane, fatty acids such as linoleic acid, polyethylene glycol, dimethyloxane, water, Methanol, ethanol, 1-propanol, 2-propanol, 1-butanol, 2-butanol, isobutyl alcohol, tert-butyl alcohol, 1-pentanol, 2-pentanol, 3-decanol, 2-methyl-1-butanol, isoamyl alcohol, tert-pentyl alcohol, l-hexanol, 2-methyl-1-pentanol, 4-methyl-2-pentanol, 2-ethyl Alcohols such as butanol, 1-heptanol, 2-heptanol, 3-heptanol, 2-octanol, 2-ethyl-1-hexanol, benzyl alcohol and cyclohexanol; methyl race-21 - 1363070 Ether alcohols such as saponin, ethyl acesulfame, isopropyl acesulfame, butyl cyanidin and diethylene glycol monobutyl ether; acetone, methyl ethyl ketone, methyl isobutyl ketone and cyclohexane Ketones such as ketones; esters such as ethyl acetate, butyl acetate, ethyl propionate and cyproterone; pentane, 2-methylbutane, η-hexane, cyclohexane, 2-methyl Kepentane ' 2,2-two Butane '2,3-dimethylbutane' heptane, η-octane, isooctane, 2,2,3-trimethylpentane, decane, decane, cyclopentane, methyl Aliphatic or aromatic hydrocarbons such as cyclopentane, methylcyclohexane, ethylcyclohexane, decyl-menthane, dicyclohexyl, benzene, toluene, xylene and ethylbenzene: carbon tetrachloride, three Halogenated hydrocarbons such as ethyl, chlorobenzene and tetrabromoethane; ethers such as ethyl ether, dimethyl ether, trioxane and tetrahydrofuran; acetals such as methylal and diethyl acetal; formic acid And fatty acids such as acetic acid and propionic acid; sulfur, nitrogen and other organic compounds such as nitropropene, nitrobenzene, dimethylamine, monoethanolamine, pyridine, dimethylformamide and dimethyl sulfoxide. a water-soluble and hydrophilic medium such as a lower alcohol such as water, methanol or ethanol, an ether alcohol such as methyl sialic acid or ethyl cyanidin, a mixture of water and a lower alcohol, such as a mixture of water and an ether alcohol, toluene, dimethyl Mercaptoamine (DMF), tetrahydrofuran (THF), methyl ethyl ketone (oxime), methyl isobutyl ketone (oxime), acetone, oxime-methyl-2-pyrrolidone (oxime), dichloromethane, and four Chlorine extended ethyl is preferred. A lower alcohol such as water, methanol or ethanol, a mixture of water and a lower alcohol such as methanol or ethanol, a mixture of water and a lower alcohol such as methanol or ethanol, and a water-soluble and hydrophilic medium such as a mixture of water and an ether alcohol are more preferable. These may be used alone or in combination of two or more. In the step (a), the temperature at which the first amino group compound is reacted may be, depending on the kind of the solvent, preferably from 10 ° C to 250 ° C, more preferably from 100 to 250 ° C, and particularly from -22 to 1363070. °C~25 0°C. The reaction time is a time required for the completion of the crosslinking reaction, and the amount of the amine compound to be used and the amount of addition are greatly affected by the type of the functional group in the mother particle, the viscosity and concentration of the solution, etc., but are carried out, for example, at 180 °C. ~24 hours, preferably 6 to 10 hours. Even if the reaction time is prolonged, crosslinked polymer particles can be obtained, but practical long-term demand is not a good countermeasure. Further, if the reaction time is extremely short, cross-linking may not proceed sufficiently. φ In step (b), for example, the parent particle crosslinked by the first amine compound is contacted with a second solution containing a second amine compound and a solvent for dissolving the second amine compound, by crosslinking The reaction of the functional group remaining in the polymer with the second amine compound gives a crosslinked polymer particle having a mother particle and an amine group bonded to the 'master particle. The second amino group-based compound is an organic compound having a reactive group which reacts with a functional group such as a carboxyl group remaining in the crosslinked polymer. The reactive group of the second amino group compound and the functional group in the crosslinked polymer are preferably reacted at 60 ° C or lower, #更优选为〇60 ° C, particularly preferably 2〇~60 ° C, Combined with a crosslinked polymer. As a result, an amine group derived from the second amino group compound is introduced into the mother particle. The second amino group-based compound is preferably an aziridine compound having two or more aziridine groups (preferably N-substituted aziridine groups) as a reactive group for reacting with a functional group in the crosslinked polymer. The second amino group _, for example, is selected from the group consisting of trimethylolpropane-tri-β-azapropanyl propionate, tetramethylolmethane-tri-β-azapropylcyclopropionate, hydrazine, hydrazine -hexamethyl-1,6-bis-1-azapropanylcarboxy decylamine '4,4'-bis(ethylidene carbonylamino)diphenylmethane, and -23- 1363070 2,2 - at least one nitrogen propylene ring compound in the group of bis(hydroxymethyl)butanol gin[3-(1-azapropylcyclo)propionate]. Among them, from the viewpoint of reactivity, 2,2-bis(hydroxymethyl)butanol gin[3-(1-azapropylcyclo)propionate] is preferred. The solvent constituting the second solution is preferably a solvent which does not substantially dissolve the mother particles and dissolves the second amino group compound. This specific example is the same as the solvent of the first solution. In the step (b), the temperature at which the second amino group compound is reacted is preferably 0 to 60 ° C, more preferably 20 to 60 ° C. The reaction time is, for example, 1 to 24 hours, preferably about 3 to 12 hours. Even if the reaction time is elongated, crosslinked polymer particles can be obtained, but practical long-term demand is not a good countermeasure. Further, when the reaction time is extremely short, the reaction may not proceed sufficiently. The amount of the first amino group compound in the step (a) is preferably 0.1 to 5 in terms of the equivalent of the functional group 'amine group of the mother particle. More preferably 0.5 to 3. The amount of the second amino group compound in the step (b) is preferably 0.1 to 5, more preferably 0.5 to 3, based on the functional group of the mother particle. When the equivalent ratio is excessively small or excessively large, the effect of improving the compression characteristics or improving the plating formability tends to be small. The average particle diameter of the crosslinked polymer particles is preferably from 0.1 to 50 μm, more preferably from 2 to 30 μm, still more preferably from 0.3 to 20 μm, most preferably from 0.5 to 5 μm, and the average particle diameter of the polymer particles is 〇.1~1〇μπι is better. When the average particle diameter is too small, the crosslinked polymer particles may be easily aggregated. The Cv 粒子 of the particle diameter (diameter) of the crosslinked polymer is preferably 15% or less. (When v値 exceeds 15%, the performance of -24-1363070 tends to decrease in various applications of crosslinked polymer particles. For example, when crosslinked polymer particles are used for conductive particles constituting an anisotropic conductive adhesive The reliability tends to be lowered, or the quantitative property of the crosslinked polymer particles used in the biopsy element tends to decrease. From the same viewpoint, the Cv値 of the particle diameter is preferably 10% or less. Preferably, it is 5% or less, and more preferably 4% or less. The average particle diameter of the crosslinked polymer particles and the Cv 粒径 of the particle diameter can be determined by the following method: φ η disperse the particles in water using an ultrasonic dispersing device The dispersion liquid containing 1% by mass of particles was prepared. 2) The dispersion was measured by a particle size distribution meter (SysmexFlow, manufactured by Sysmex) and observed by a microscope of about 20,000, and the coefficient of variation Cv of the average particle diameter and the particle diameter was calculated. The recovery rate of the compression set measured by the mother particles after the step (a) at 180 ° C is generally 30% or more, preferably 40% or more, more preferably 50% or more, and particularly preferably 50 to 65%. When the compression deformation recovery rate is low, the elastic force is not sufficient, and there is a tendency that contact failure is likely to occur in applications such as an anisotropic conductive adhesive requiring high elasticity. The compression deformation recovery rate was obtained by compressing the particles from the center at a speed of 0.33 mN/sec to 5 mN, and conversely reducing the load at a speed of 〇33 mN / sec, and measuring the relationship between the load enthalpy and the compression displacement. The ratio of the displacement from the point of the reverse load to the displacement of the final charge (L 1 ), the displacement from the point of self-reversal to the displacement of the initial load ( (L2 ) (L1/L2 ), expressed in % is called compression. Deformation recovery rate. The compressive breakdown strength measured at 180 ° C of the mother particles after the step (a) is preferably -10 mN or more, preferably by a step of applying plating on the crosslinked polymer particles according to the present embodiment. In the method (c), conductive particles can be produced. In the step (c), it is preferred to use a Pd ion dislocation as a plating catalyst, and to apply the crosslinked polymer particles to the plating. As described above, the crosslinked polymer particles of the present embodiment have a high compression deformation recovery ratio and are highly likely to have excellent elastic properties. Therefore, when the crosslinked polymer particles are used to form conductive particles, the substrate used for indirect termination of the electrode may be damaged, or the possibility of penetration may be low, and even if the compression deformation is high, high-precision spacing can be maintained. Sexuality or stability is highly likely to succeed. Further, since the crosslinked polymer particles of the present embodiment have the above-described characteristics, they are not only in the field of electrical materials, but also in paints, coating agents, light diffusing agents, cosmetics, medical or biopsy elements, agricultural chemicals, building materials, and the like. It is also useful in a wide range of fields. [Embodiment] [Examples] Hereinafter, the present invention will be described more specifically by way of examples and comparative examples. However, the invention is not limited to the following embodiments. 1. Synthesis of Mother Particles Synthesis Example 1 Each of the following compounds was placed in a three-neck beaker of 100 mL, and heated in a water bath of 8 ° C, and was mixed for about 6 hours with a stirrer to form -26-1363070. A mother particle formed from a crosslinked polymer. • DVB-960 (Nippon Steel Chemical, containing Divinylbenzene (DVB) 96% by mass of 'Ethyl Ethylbenzene (EVB) 3% by mass): 4.9g • Methyl acrylate (Wako Pure Chemical): 2.1g • Azobisisobutyronitrile (AIBN, Wako Pure Chemical Industries): 〇.6g • Acetonitrile (Wako Pure Chemicals): 70g Next, the mother particles are separated by filtration using an adsorption filter device, repeating # 3 to 5 times by The isopropyl alcohol (IP A ' and Wako Pure Chemical Industries, Ltd.) was washed and filtered, and after vacuum drying, powdery mother particles were obtained. The particle diameter of the obtained mother particles was measured by SEM observation to obtain spherical monodisperse particles having an average particle diameter of 4.Ιμηη. The particle diameter of Cv 値 was 2.3%. Synthesis Example 2 Each of the following compounds was placed in a 100 mL three-neck beaker at a time while being heated in a water bath at 80 ° C, and stirred for about 6 hours using a stirrer to form a mother particle formed of a crosslinked polymer. • DVB-960: 2.8g • Methacrylic acid: 4.2g • AIB N : 0.6 g • Acetonitrile: 70 g Next, the mother particles are separated by filtration using an adsorption filter device, and repeated 3 to 5 times with isopropyl alcohol. After washing and filtering (IPA, Wako Pure Chemical Industries, Ltd.), the powdery mother particles were obtained after vacuum drying. The particle diameter of the obtained mother particles was measured by S EM observation, and spherical monodisperse particles having an average particle diameter of -27 to 1363070 3.1 μm were obtained. The particle diameter Cv 値 was 3.0%. Synthesis Example 3 Each of the following compounds was placed in a three-neck beaker of 100 μL, and heated in a water bath at 80 ° C, and stirred for about 6 hours using a stirrer to form mother particles formed of a crosslinked polymer. • DVB-960: 0.9g • 1,1〇-nonanediol diacrylate (human-〇〇〇, Xinzhongcun Chemical Industry): 2.7g • Methacrylic acid: 2g • 11--(--sour acid: 1.4g • AIBN: 0.07g • Acetonitrile: 70g Next, the mother particles are separated by filtration using an adsorption filter device, and repeated 3 to 5 times by washing and filtering with isopropyl alcohol (IPA, Wako Pure Chemical Industries). The powdery mother particles were obtained by vacuum drying, and the particle diameter of the obtained mother particles was measured by SEM observation, and then spherical monodisperse particles having an average particle diameter of 2.8 μm were obtained. The cv 粒子 of the particle diameter was 2.7%. The compression deformation recovery ratio and compression fracture strength of each of the mother particles obtained in Synthesis Examples 1 to 3. The results of the induction measurement are shown in Table 1. -28- 1363070 [Table 1] Parent particle diameter (μηι) Cv (%) Compression Recovery rate (%) Compressive fracture strength_ Synthesis Example 1 4.1 2.3 32 8 Synthesis Example 2 3.1 3.0 25 4 Synthesis Example 3 2.8 2.7 25 6 2. Preparation of crosslinked polymer particles and conductive particles and evaluation Example 1 (Step a) one time the mixture of the ratio shown below is placed in a lOOmL pitch beaker, The mixture was stirred for 1 hour at room temperature to obtain a dispersion liquid. The dispersion was heated in an oil bath at 180 ° C for about 6 hours under a nitrogen stream. • Master particles of Synthesis Example 1: 5 parts by weight • Six Methyldiamine (Wako Pure Chemical Industries, Ltd.): 1 part by weight (0.5 equivalents for the carboxyl group in the mother particle) • γ-butyrolactone (Wako Pure Chemical Industries, Ltd.): 94 parts by weight
其次,使用吸附過濾設備將粒子過濾分離,重複藉由 IPΑ進行洗淨與過濾後,經真空乾燥,得到藉由六伸甲基 二胺進行交聯之粉末狀母粒子(粒子la)。所得之母粒子 在1 8 0 °C之壓縮變形恢復率爲6 1 %,壓縮破壞強度爲1 6mN (步驟b ) 於100m L茄形燒杯中一次裝入下述所示比率的混合物 ,在室溫進行12小時攪拌。 -29- 1363070 •粒子la : 5重量份 •2,2-雙(羥基甲基)丁醇參〔3-(1-氮丙環基)丙酸酯 〕(P Z-33,日本觸媒):3重量份(母粒子中對於羧基 之氮丙啶基的比率爲3當量) • IPA : 92重量份 其次,使用吸附過濾設備將粒子過濾分離,重複藉由 IPA進行洗淨與過濾後,經真空乾燥,得到導入胺基之粉 末狀交聯聚合物粒子(粒子lab)。 (步驟c ) 藉由以下操作,施予對於粒子lab之Ni鍍敷,製造出 交聯聚合物粒子及由覆蓋此的Ni鍍敷層所構成之導電性粒 子。 (賦予觸媒) 將 Atotech Japan 公司製的 Activator Neoganth834 (絕 離子-胺基系錯化劑之水溶液,商品名)的原液以水稀釋 至40mL/L,調整至PH10_5,準備1液型之鹼觸媒液。於該 鹼觸媒液中將粒子lab於35 °C浸漬10分鐘,將鈀錯體吸附 於粒子lab表面。藉由吸附過濾回收粒子lab,並水洗。其 後再次將粒子lab懸浮於水。於此投入二甲胺硼烷至〇. 1 g/L ,還原粒子lab表面之鈀錯體,得到鈀載持於表面之粒子 1 a b的懸濁液。 -30- 1363070 (無電解鏟敷) 將上述懸濁液加溫至8 0°C,於此將無電解Ni-P鍍敷液 (曰立化成工業股份有限公司製之商品名:NIPS-100 )通 過定量幫浦而徐徐滴入,於粒子lab施予鍍敷處理。鍍敷 時間爲60分鐘。藉此,於粒子lab之表面形成鍍敷層。其 後,進行吸附過濾、水洗、吸附過濾、及乾燥之順序,得 到具有藉由無電解Ni-P鍍敷之鍍敷層的導電性粒子。對於 φ 所得之導電性粒子,鍍敷層係在良好均勻性下形成,於鍍 敷層表面並未確認到凹凸。 (解碎處理及粒子評估) ' 將所得之導電性粒子以噴射硏磨在解碎壓力〇.1 MPa的 條件下進行解碎處理。將該解碎處理後的導電性粒子以電 子顯微鏡觀察,進行照相攝影。調整至每一張照片中照有 1 00 0個粒子的倍率,於每1張改變攝影場所而拍出10張。 • 對於這些10張照片(全粒子數=1 0000個),調查未被鑛 敷層完全覆蓋的粒子數、與鍍敷片數。於解碎處理前若凝 集多時,在鍍敷層不會完全覆蓋,產生多數樹脂部分露出 狀態之粒子。又,若樹脂粒子與鍍敷層之密著性不佳時’ 在解碎處理時鍍敷剝落,於解碎處理後產生多量鍍敷片。 因此,對於解碎處理後之導電性粒子,在鍍敷層未完全覆 蓋的粒子數較少(在鍍敷層完全覆蓋的粒子數多),若鍍 敷片較少,鑛敷處理液中之粒子分散性則良好,且可判斷 出樹脂粒子與鍍敷層之密著性亦優良。對於解碎後之觀察 -31 - 1363070 ,鑛敷片幾乎不存在。 實施例2 (步驟a) 於100m L茄形燒杯中一次裝入下述所示比率的混合物 ,在室溫下使用1小時攪拌機既行攪拌後得到分散液。將 分散液在氮氣流下於180°C之油浴中進行約6小時之加熱。 •合成例2的母粒子:5重量份 •六伸甲基二胺(和光純藥):1.5重量份(對於母粒 子中之羧基的胺基比率爲0.5當量) •γ-丁內酯(和光純藥)93.5重量份 繼續,將粒子使用吸附過濾設備進行過濾分離’重複 藉由IPΑ進行洗淨與過濾後,經真空乾燥,藉由六伸甲基 二胺得到進行交聯之粉末狀母粒子(粒子2a )。所得之母 粒子在1 80°C之壓縮變形恢復率爲5 1 %,壓縮破壞強度爲 1 1 mN。 (步驟b) 於100mL茄形燒杯中_次裝入下述所示比率的混合物 ,在室溫進行12小時攪拌。 .粒子2 a : 5重量份 • PZ-33 : 4.5重量份(母粒子中對於羧基之氮丙啶基的比 率爲3當量) • IPA : 92重量份 -32- 1363070 其次’使用吸附過濾設備將粒子過濾分離,重複藉由 IP A進行洗淨與過濾後,經真空乾燥,得到導入胺基之粉 末狀交聯聚合物粒子(粒子2ab)。 (步驟c) 藉由與實施例1之同樣操作’對於粒子2ab施予Ni鍍敷 ’製造出交聯聚合物粒子及由覆蓋此的Ni鍍敷層所構成之 # 導電性粒子。對於所得之導電性粒子,鍍敷層在良好均勻 性下形成’於鍍敷層表面上未確認到凹凸。又,對於解碎 後之觀察,幾乎無鍍敷片之存在。 實施例3 (步驟a) 於100mL前形燒杯中一次裝入下述所示比率的混合物 ’在室溫下使用1小時攪拌機既行攪拌後得到分散液。將 # 分散液在氮氣流下於1 80°C之油浴中進行約6小時之加熱。 •合成例3的母粒子:5重量份 •六伸甲基二胺(和光純藥):1重量份(對於母粒子中 之羧基的胺基比率爲0.5當量) • γ-丁內酯(和光純藥)94重量份Next, the particles were separated by filtration using an adsorption filtration apparatus, washed and filtered by IP crucible, and then vacuum-dried to obtain powdery mother particles (particles la) crosslinked by hexamethylenediamine. The obtained mother particles have a compression deformation recovery ratio of 61% at 180 ° C and a compressive fracture strength of 16 mN (step b) in a 100 ml L eggplant beaker at a time in a mixture of the ratios shown below, in the chamber. Stir for 12 hours at room temperature. -29- 1363070 • Particles la: 5 parts by weight • 2,2-bis(hydroxymethyl)butanol ginseng [3-(1-Azapropylcyclo)propionate] (P Z-33, Nippon Catalyst) : 3 parts by weight (the ratio of the aziridine group to the carboxyl group in the mother particle is 3 equivalents) • IPA: 92 parts by weight Next, the particles are separated by filtration using an adsorption filter device, and repeatedly washed and filtered by IPA. The mixture was vacuum dried to obtain a powdery crosslinked polymer particle (particle lab) into which an amine group was introduced. (Step c) Ni plating for the particle lab was applied to produce crosslinked polymer particles and conductive particles composed of the Ni plating layer covering the same. (Giving a catalyst) The stock solution of Activator Neoganth 834 (an aqueous solution of an ionic-amino-based error-solving agent, trade name) manufactured by Atotech Japan Co., Ltd. was diluted with water to 40 mL/L, and adjusted to pH 10_5 to prepare a 1-base type of base contact. Media. The particle lab was immersed in the alkali catalyst solution at 35 ° C for 10 minutes to adsorb the palladium complex on the surface of the particle lab. The particle lab was recovered by adsorption filtration and washed with water. The particle lab is then suspended in water again. Here, dimethylamine borane was added to 〇.1 g/L to reduce the palladium complex on the surface of the particle lab, and a suspension of particles 1 a b supported on the surface of palladium was obtained. -30- 1363070 (without electrosurgical shovel) The above suspension is heated to 80 ° C, where electroless Ni-P plating solution (trade name: NIPS-100, manufactured by Keli Chemical Industry Co., Ltd.) It is slowly dripped by the quantitative pump and applied to the particle lab for plating. The plating time is 60 minutes. Thereby, a plating layer is formed on the surface of the particle lab. Thereafter, the order of adsorption filtration, water washing, adsorption filtration, and drying was carried out to obtain conductive particles having a plating layer by electroless Ni-P plating. With respect to the conductive particles obtained by φ, the plating layer was formed under good uniformity, and no irregularities were observed on the surface of the plating layer. (Missing treatment and particle evaluation) 'The obtained conductive particles were subjected to pulverization under the conditions of a crushing pressure of 11 MPa by jet honing. The electroconductive particles after the disintegration treatment were observed by an electron microscope to perform photographing. Adjust to the magnification of 100 pixels in each photo, and take 10 shots per change to the shooting location. • For these 10 photos (the total number of particles = 10,000), the number of particles not covered by the mineral layer and the number of plating sheets were investigated. If a large amount of agglomeration occurs before the mashing treatment, the plating layer is not completely covered, and particles in which most of the resin portions are exposed are generated. Further, when the adhesion between the resin particles and the plating layer is not good, the plating is peeled off during the pulverization treatment, and a large amount of the plating sheet is generated after the pulverization treatment. Therefore, for the conductive particles after the pulverization treatment, the number of particles not completely covered by the plating layer is small (the number of particles completely covered by the plating layer is large), and if the plating sheet is small, the mineralizing treatment liquid is The particle dispersibility was good, and it was judged that the adhesion between the resin particles and the plating layer was also excellent. For the observation after the disintegration -31 - 1363070, the mineral sheet is almost non-existent. Example 2 (Step a) A mixture of the ratio shown below was charged in a 100 ml L eggplant beaker at a time, and the mixture was stirred at room temperature for 1 hour to obtain a dispersion. The dispersion was heated in an oil bath at 180 ° C for about 6 hours under a nitrogen stream. • Master particle of Synthesis Example 2: 5 parts by weight • Hexamethylenediamine (Wako Pure Chemical Industries, Ltd.): 1.5 parts by weight (0.5 equivalents for the carboxyl group in the mother particle) • γ-butyrolactone (and 93.5 parts by weight of the medicinal product continued, and the particles were separated by filtration using an adsorption filter device. After repeated washing and filtration by IP ,, the powdered mother particles which were crosslinked by hexamethylenediamine were obtained by vacuum drying. (Particle 2a). The obtained mother particles have a compression deformation recovery ratio of 51% at 180 ° C and a compression fracture strength of 1 1 mN. (Step b) A mixture of the ratio shown below was charged in a 100 mL eggplant-shaped beaker, and stirred at room temperature for 12 hours. Particle 2 a : 5 parts by weight • PZ-33 : 4.5 parts by weight (the ratio of the aziridine group to the carboxyl group in the mother particle is 3 equivalents) • IPA: 92 parts by weight - 32 - 1363070 Next 'Using adsorption filtration equipment The particles were separated by filtration, washed and filtered by IP A, and dried under vacuum to obtain powdery crosslinked polymer particles (particles 2ab) into which an amine group was introduced. (Step c) By the same operation as in Example 1, 'Ni plating was applied to the particles 2ab' to produce crosslinked polymer particles and # conductive particles composed of the Ni plating layer covering the same. With respect to the obtained conductive particles, the plating layer was formed under good uniformity. No irregularities were observed on the surface of the plating layer. Also, for the observation after the disintegration, almost no plating sheet exists. Example 3 (Step a) A mixture of the ratios shown below was charged in a 100 mL front beaker at a time. The mixture was stirred at room temperature for 1 hour using a stirrer to obtain a dispersion. The # dispersion was heated in an oil bath at 180 ° C for about 6 hours under a stream of nitrogen. • Master particle of Synthesis Example 3: 5 parts by weight • Hexamethylenediamine (Wako Pure Chemical Industries): 1 part by weight (0.5 equivalents for the carboxyl group of the parent particle) • γ-butyrolactone (and Pure medicine) 94 parts by weight
其次,使用吸附過濾設備將粒子過濾分離,重複藉由 IΡ Α進行洗淨與過濾後,經真空乾燥,藉由六伸甲基二胺 得到進行交聯之粉末狀母粒子(粒子3 a )。所得之母粒子 在180°C之壓縮變形恢復率爲45%,壓縮破壞強度爲12mN -33- 1363070 (步驟b) 於100mL茄形燒杯中一次裝入下述所示比率的混合物 ,在室溫進行12小時攪拌。 .粒子3 a : 5重量份 •PZ-33: 3重量份(母粒子中對於羧基之氮丙啶基的比率 爲3當量) • IP A ·· 92重量份 其次,使用吸附過濾設備將粒子過濾分離,重複藉由 IPA進行洗淨與過濾後,經真空乾燥,得到導入胺基之粉 末狀交聯聚合物粒子(粒子3ab)。 (步驟c ) 藉由與實施例1之同樣操作,對於粒子3ab施予Ni鍍敷 ,製造出交聯聚合物粒子及由覆蓋此的Ni鍍敷層所構成之 導電性粒子。對於所得之導電性粒子,鍍敷層在良好均勻 性下形成,於鍍敷層表面上未確認到凹凸。又,對於解碎 後之觀察,幾乎無鍍敷片之存在。 比較例1 直接使用合成例2所合成之母粒子,評估壓縮特性' 及鍍敷層之形成狀態。 -34- 1363070 比較例2 於步驟a中取代六伸甲基二胺使用己胺以外,藉由與 實施例1之同樣操作,進行合成例1之母粒子處理、及導電 性粒子的製作與其評估。 比較例3 於步驟b中,取代PZ-33使用六伸甲基二胺以外,藉由 φ 與實施例1之同樣操作,進行合成例1之母粒子處理、及導 電性粒子的製作與其評估。 比較例4 未經過步驟b,進行步驟(:之鍍敷處理以外,與實施例 1同樣下,進行合成例1之母粒子處理、及導電性粒子之製 作與其評估。Next, the particles were separated by filtration using an adsorption filtration apparatus, and the powdery mother particles (particles 3 a ) which were crosslinked by hexamethylenediamine were obtained by washing and filtering by IΡ 重复, followed by vacuum drying. The obtained mother particles have a compression set recovery ratio of 45% at 180 ° C and a compressive fracture strength of 12 mN -33 to 1363070 (step b) in a 100 mL eggplant-shaped beaker once with a mixture of the ratios shown below at room temperature. Stir for 12 hours. Particle 3 a : 5 parts by weight • PZ-33: 3 parts by weight (the ratio of the aziridine group to the carboxyl group in the mother particle is 3 equivalents) • IP A ·· 92 parts by weight Next, the particles are filtered using an adsorption filter device After separation and repeated washing and filtration by IPA, the mixture was vacuum dried to obtain powdery crosslinked polymer particles (particles 3ab) into which an amine group was introduced. (Step c) Ni plating was applied to the particles 3ab in the same manner as in Example 1 to produce crosslinked polymer particles and conductive particles composed of the Ni plating layer covering the particles. With respect to the obtained conductive particles, the plating layer was formed with good uniformity, and no irregularities were observed on the surface of the plating layer. Also, for the observation after the disintegration, almost no plating sheet exists. Comparative Example 1 The mother particles synthesized in Synthesis Example 2 were used as they were, and the compression characteristics 'and the formation state of the plating layer were evaluated. -34- 1363070 Comparative Example 2 The mother particle treatment of Synthesis Example 1 and the production and evaluation of the conductive particles were carried out in the same manner as in Example 1 except that hexylamine was used instead of hexamethylenediamine in the step a. . Comparative Example 3 In the step b, the mother particle treatment of Synthesis Example 1 and the production and measurement of the conductive particles were carried out in the same manner as in Example 1 except that PZ-33 was used as the hexamethylenediamine. Comparative Example 4 The mother particle treatment of Synthesis Example 1 and the production of the conductive particles and evaluation thereof were carried out in the same manner as in Example 1 except that the step b was carried out without the step b.
比較例5 未進行步驟a以外與實施例1同樣地,進行合成例1之 母粒子的處理、及導電性粒子之製作與其評估。 -35- 1363070 〔表2〕 壓縮變形回 復率(%) 壓縮破壞強 度_ 鍍敷層之均 勻性 鍍敷層之凹 凸 解碎後之鍍 敷片 實施例1 61 16 良好 Μ j\\\ 實施例2 51 11 良好 Μ Μ y*\\ 實施例3 45 12 良好 Μ Ji\\ 比較例1 28 4 良好 有 有 比較例2 32 8 良好 组 姐 比較例3 32 8 不良 有 有 比較例4 61 16 不良 有 有 比較例5 32 8 良好 ffnr m 4rrt Μ 評估結果如表2所示。各實施例所得之交聯聚合物粒 子具有良好壓縮特性。又,各實施例之交聯聚合物粒子的 表面上可良好均句性下形成鍍敷層。且幾乎無將導電粒子 解碎後之鍍敷片,確認具有樹脂粒子與鍍敷層之密著性。 相對於此,比較例之各粒子爲壓縮特性與鍍敷性皆非充分 者。由以上實驗結果得知,本發明提供一種具有良好壓縮 特性的同時,該表面上可良好狀態下形成鍍敷層之交聯聚 合物粒子。 產業上可利用性 已知本發明之交聯聚合物粒子可滿足作爲使用於異方 導電性薄膜、導電糊爲始的導電性材料的粒子之有用特性 。且藉由本發明之製法所得之交聯聚合物粒子因具有優良 的耐熱性、耐藥品性、反應性、溶液分散性,故可適用於 液晶用間隔物,導電性微粒子及使用其之導電材料,靜電Comparative Example 5 The treatment of the mother particles of Synthesis Example 1 and the production of the conductive particles and evaluation thereof were carried out in the same manner as in Example 1 except that Step a was not carried out. -35- 1363070 [Table 2] Compression Deformation Recovery Rate (%) Compressive Destructive Strength_ Uniformity of Plating Layer Plating Sheet after Uneven Concavation of Plating Layer Example 1 61 16 Good Μ j\\\ Example 2 51 11 Good Μ y y*\\ Example 3 45 12 Good Μ Ji\\ Comparative Example 1 28 4 Good There are Comparative Examples 2 32 8 Good Group Sister Comparative Example 3 32 8 Bad There are Comparative Examples 4 61 16 Bad There is a comparative example 5 32 8 good ffnr m 4rrt Μ The evaluation results are shown in Table 2. The crosslinked polymer particles obtained in the respective examples had good compression characteristics. Further, on the surface of the crosslinked polymer particles of the respective examples, a plating layer was formed under good uniformity. There was almost no plating sheet obtained by dissolving the conductive particles, and it was confirmed that the resin particles and the plating layer were in close contact with each other. On the other hand, each of the particles of the comparative example was insufficient in both compression characteristics and plating properties. As is apparent from the above experimental results, the present invention provides a crosslinked polymer particle which has a good compression property and which forms a plating layer in a good state on the surface. Industrial Applicability It is known that the crosslinked polymer particles of the present invention satisfy the useful properties as particles of a conductive material which is used for an anisotropic conductive film or a conductive paste. Further, since the crosslinked polymer particles obtained by the production method of the present invention have excellent heat resistance, chemical resistance, reactivity, and solution dispersibility, they are applicable to liquid crystal spacers, conductive fine particles, and conductive materials using the same. Static electricity
S -36- l363〇7〇 荷顯像劑,銀鹽薄膜用表面改質劑,磁帶用薄膜, 感熱紙走行安定劑,碳粉等電氣·電子工業領域、, 接著劑,黏著劑,光擴散劑,塗料,紙塗佈.情報記録紙 等紙用塗佈劑等化學分野、芳香劑,低收縮化劑,紙、齒 科材料,樹脂改質劑等一般工業領域、添加於液狀或粉末 狀化妝品之潤滑劑或體質顏料等化妝品領域、活體及抗原 抗體反應檢查用粒子等生物•醫療領域、醫藥及農藥領域 、建築領域、汽車領域等廣範圍的領域。 【圖式簡單說明】 〔圖1〕表示交聯聚合物粒子之一實施形態。 【主要元件符號說明】 1 :母粒子 10 :交聯聚合物粒子 -37-S-36-l363〇7 〇 load imaging agent, surface modification agent for silver salt film, film for tape, thermal stabilizer for paper, thermal and electronic industry, toner, etc., adhesive, adhesive, light diffusion Agents, coatings, paper coatings, chemical recording materials such as information recording papers, chemical substances, fragrances, low shrinkage agents, paper, dental materials, resin modifiers, etc., in the general industrial field, added to liquid or powder Cosmetics such as lubricants or body pigments, cosmetics, antigens, and antigen-antibody reaction particles, such as biomedical fields, pharmaceuticals and pesticides, construction, and automotive. BRIEF DESCRIPTION OF THE DRAWINGS [Fig. 1] shows an embodiment of crosslinked polymer particles. [Main component symbol description] 1 : Mother particle 10 : Crosslinked polymer particle -37-
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