TWI354150B - Apparatus for sticking polarizing film and liquid - Google Patents

Apparatus for sticking polarizing film and liquid Download PDF

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Publication number
TWI354150B
TWI354150B TW099129858A TW99129858A TWI354150B TW I354150 B TWI354150 B TW I354150B TW 099129858 A TW099129858 A TW 099129858A TW 99129858 A TW99129858 A TW 99129858A TW I354150 B TWI354150 B TW I354150B
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Taiwan
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substrate
polarizing film
film
bonding
winding
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TW099129858A
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Chinese (zh)
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TW201129843A (en
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Rikiya Matsumoto
Koji Ueda
Kazunori Kishizaki
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Sumitomo Chemical Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67703Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
    • H01L21/67718Changing orientation of the substrate, e.g. from a horizontal position to a vertical position
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D11/00Producing optical elements, e.g. lenses or prisms
    • B29D11/0073Optical laminates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303Apparatus specially adapted to the manufacture of LCDs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67703Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
    • H01L21/67721Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations the substrates to be conveyed not being semiconductor wafers or large planar substrates, e.g. chips, lead frames
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/202LCD, i.e. liquid crystal displays
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Optics & Photonics (AREA)
  • Manufacturing & Machinery (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical & Material Sciences (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Liquid Crystal (AREA)
  • Mathematical Physics (AREA)
  • Health & Medical Sciences (AREA)
  • Ophthalmology & Optometry (AREA)
  • Mechanical Engineering (AREA)
  • Polarising Elements (AREA)

Abstract

The disclosed lamination apparatus (60) comprises a first substrate conveying mechanism (61) for conveying a rectangular substrate (5), nip rolls for laminating a polarization film on the bottom surface of the substrate (5) in the first substrate conveying mechanism (61), an inversion mechanism (65), a second substrate conveying mechanism (62) for conveying the substrate (5), and nip rollers for laminating a polarization film on the bottom surface of the substrate (5) in the second substrate conveying mechanism (62), wherein the first substrate conveying mechanism (61) and the second substrate conveying mechanism (62) are disposed so as to be oriented in the same direction, and the inversion mechanism (65) is provided with a suction unit (66) for applying suction to the substrate (5), a substrate inversion unit (67) for inverting the substrate (5) by means of a first rotation, during which the substrate is rotated to a first angle with either the long end or the short end thereof at the bottom, and a second rotation, during which the substrate (5) is inverted from the first angle, and a substrate rotation unit (68) for rotating the substrate (5) in a direction parallel to the surface of the substrate (5) after the substrate has been rotated to the first angle in the first substrate conveying mechanism.

Description

1354150 « r 分割後主動修正修正版修正日期:2011/3/11 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種偏光膜之貼合裝置以及具備該裝置 之液晶顯示裝置的製造系統。 【先前技術】 過去,液晶顯示裝置被廣泛地製造。為了控制光線的 穿透或遮斷,用於液晶顯示裝置的基板(液晶面板)通常 會貼合有偏光膜。偏光膜會與該吸收軸呈垂直貼合。 作為在基板上貼合偏光膜的方法可舉出,對應基板尺 寸將偏光膜切割而後進行貼合之所謂的chip t〇 Pand方 式。但是,該方式須針對基板一片片地貼合偏光膜,會有 低生產效率的缺點。另一方面,其它方式的作法則可舉出, 以輸送機滚輪供給偏光膜而連續地貼合至基板之所謂的1354150 « r Divided active correction correction date: 2011/3/11 VI. Description of the Invention: [Technical Field] The present invention relates to a polarizing film bonding apparatus and a liquid crystal display device having the same system. [Prior Art] In the past, liquid crystal display devices have been widely manufactured. In order to control the penetration or interruption of light, a substrate (liquid crystal panel) used for a liquid crystal display device is usually attached with a polarizing film. The polarizing film will conform to the absorption axis in a vertical direction. As a method of bonding a polarizing film to a substrate, a so-called chip t〇 Pand method in which a polarizing film is cut in accordance with the substrate size and then bonded is used. However, this method requires a polarizing film to be applied to the substrate one by one, which has the disadvantage of low production efficiency. On the other hand, other methods include a so-called continuous application of a polarizer to a substrate by a conveyor roller.

Roll to Panel方式。依據該方法能以較高生產效率進行貼 合。 專利文獻1中的光學顯示裝置之製造系統揭露了一種 作為Roll to Panel方式的範例。前述製造系統係在將光學 薄膜(偏光膜)貼合至基板上方面之後旋轉基板,再從下 面貼合偏光膜。 專利文獻1 :日本專利公開公報「專利第4307510號公 報(2009年8月5曰發行)」。 但是,該習知裝置具有以下的問題。 首先,針對基板來貼合偏光膜之情況,為了避免塵埃 丄妁415〇 分割後主動修正修正版修正日期:2011/3/11 等異物混入貼合面中,通常會在無塵室中進行作業。接著, 無塵室係經過空氣整流處理。為了抑制因異物所導致產量 t減•少’必須要在垂直層流式整流處理狀態下針對基板來 貼合偏光臈。 關於這點,專利文獻1的製造系統係針對基板自上方 面及下面貼合偏光膜的結構。但是,自偏光膜上方面進行 貝占合之情況,則可舉出會有因偏光膜妨礙氣流(垂直層流 式)而使得流向基板之整流環境惡化的缺點。作為從偏光 膜上方面進行貼合的範例,第14圖(a)及第14圖(b)則顯示 上貼型之製造系統中的氣流速度向量。在第14圖中具有下 述區域:A區域,係設置有捲出偏光膜用之捲出部的區域; B區域’主要是偏光膜通過的區域;以及c區域,係設置 有將從偏光膜所去除之剝離膜捲繞用的捲繞部。Roll to Panel mode. According to this method, it is possible to carry out the bonding with higher productivity. The manufacturing system of the optical display device in Patent Document 1 discloses an example of the Roll to Panel method. In the above manufacturing system, the optical film (polarizing film) is attached to the substrate, and then the substrate is rotated, and the polarizing film is bonded from the lower surface. Patent Document 1: Japanese Patent Laid-Open Publication No. 4,307,510 (issued August 5, 2009). However, this conventional device has the following problems. First, in the case where the polarizing film is bonded to the substrate, in order to prevent the dust 丄妁 〇 〇 〇 主动 主动 主动 主动 主动 主动 主动 主动 主动 主动 主动 主动 主动 : : : : : : : : 201 201 201 201 201 201 201 201 201 201 201 201 201 201 201 201 . Then, the clean room is subjected to air rectification. In order to suppress the production due to foreign matter, the amount of t minus the amount of light must be applied to the substrate in the vertical laminar flow rectification process. In this regard, the manufacturing system of Patent Document 1 has a structure in which a polarizing film is bonded to the substrate from the upper surface and the lower surface. However, in the case of performing the bonding on the polarizing film, there is a disadvantage that the rectifying environment flowing to the substrate is deteriorated because the polarizing film interferes with the gas flow (vertical laminar flow). As an example of bonding from the surface of the polarizing film, Figs. 14(a) and 14(b) show the airflow velocity vector in the above-described manufacturing system. In Fig. 14, there is a region in which an area A is provided with a region where a winding portion for a polarizing film is wound out; a region B is mainly a region through which a polarizing film passes; and a region c is provided with a polarizing film. The wound portion for the peeling film to be removed.

又’自 HEPA(High Efficiency Particulate Air)過濾器供 給潔淨空氣。另外,第14圖(a)中,由於設置有能讓潔淨空 氣通過之格柵41 ’氣流會經由格柵41朝垂直方向移動。另 一方面,第14圖(b)中,由於未設置有格栅41,氣流在接 觸第14圖(b)最下部的底部之後’便會沿著地板移動。 第14圖(a)和(b)中,2F (2樓)部份設置有a區域〜c 區域,故偏光膜會妨礙來自HEPA過濾器40的潔淨空氣。 因此,難以產生相對於通過2F部份之基板而朝向垂直方向 的氣流。對此,會形成水平方向之氣流向量較大(向量的 密度較濃)的狀態。換言之,即整流環境惡化的狀態。 本發明有鑑於前述習知問題,其目的為提供一種不會 5 1354150 分割後主動修正修正版修正日期:2011/3/Π 妨礙整流環境的偏光膜之貼合裝置以及具備該裝置之液晶 顯示裝置之製造系統。 【發明内容】 為了解決刖述課題’本發明之偏光膜之貼合裝置係包 含有:第1基板搬送機構’係將長方形基板於長邊或短邊 沿搬送方向之狀態下進行搬送;帛i貼合部,係將偏光膜 貼合至該第1基板搬送機構中之該基板的下面;反轉機構,Also, clean air is supplied from a HEPA (High Efficiency Particulate Air) filter. Further, in Fig. 14(a), the airflow of the grille 41' through which the clean air is passed is moved in the vertical direction via the grille 41. On the other hand, in Fig. 14(b), since the grille 41 is not provided, the airflow moves along the floor after contacting the bottom of the lowermost portion of Fig. 14(b). In Fig. 14 (a) and (b), the 2F (2nd floor) portion is provided with the area a to the c area, so that the polarizing film interferes with the clean air from the HEPA filter 40. Therefore, it is difficult to generate a gas flow in a direction perpendicular to the substrate passing through the 2F portion. In this regard, a state in which the airflow vector in the horizontal direction is large (the density of the vector is dense) is formed. In other words, the state in which the rectification environment deteriorates. The present invention has been made in view of the above conventional problems, and an object of the present invention is to provide a bonding apparatus for a polarizing film which does not interfere with a corrected version of the correction period after the division of 5 1354150: 2011/3/Π, and a liquid crystal display device having the same Manufacturing system. In order to solve the problem, the bonding apparatus of the polarizing film of the present invention includes: the first substrate transporting mechanism is configured to transport the rectangular substrate in a state in which the rectangular substrate is transported in the long side or the short side; In the joint portion, the polarizing film is bonded to the lower surface of the substrate in the first substrate transfer mechanism; and the reversing mechanism is

J 係,由該第1基板搬送機構所搬送的該基板反轉後而設置 於第2基板搬送機構;第2基板搬送機構 ,係將該基板於 短邊或長邊沿搬送方向之狀態下進行搬送;以及第2貼合 邻係將偏光膜貼合至該第2基板搬送機構中之該基板的 且設置該第1基板搬送機構與第2基板搬送機構係 其二同^向’其中該反轉機構具有:吸著部,係吸著該In the J system, the substrate transported by the first substrate transport mechanism is reversed and provided in the second substrate transport mechanism, and the second substrate transport mechanism transports the substrate in the short-side or long-edge transport direction. And the second bonding adjacent layer bonds the polarizing film to the substrate in the second substrate transfer mechanism, and the first substrate transfer mechanism and the second substrate transfer mechanism are provided in the same direction. The mechanism has: a suction portion that sucks the

係以基板之長邊或短邊作為底邊,藉 =基=轉至第1角度之第1迴轉以及將基板從第U 二儀ϋ之第2迴轉的方式來反轉基板;以及基板迴轉 u該基板反轉部,將經該第1迴轉所迴_< ==1基板搬送機構中之基板表面,以基板迴 轉抑㈣轴為巾4行9G。迴轉。 的:=反=貼合部來將偏光膜貼合至基板 來吸著基板(==:基板反轉部來:⑴以吸著部 基板迴轉部來將基板迴轉90。,(4)以基板反轉部來進(行) 1354150 分割後主動修正修正版修正日期:2011/3/11 基板之第2迴轉,藉以反轉基板,並可同時改變相對於搬 送方向之長邊及短邊。然後,便可藉由第2貼合部將偏光 膜貼合至基板的下面。即,針對基板之兩面,可從下面貼 合偏光膜,故不會妨礙整流環境。又,由於反轉機構之動 作為4個單純動作,節拍時間較短。因此,可實現節拍時 間較短的貼合。再者,該第1基板搬送機構與第2基板搬 适機構係朝向同一方向而設置。即,不具有L型形狀等複 雜構造。因此,本發明之貼合裝置的設置非常簡便,且面 積欵率優良。 ,本發明之偏光膜之貼合裝置係如前述般,該第1基板 搬适機構與第2基板搬送機構朝向同—方向而設置,且該 ^轉機構具有.吸著部,係吸著該基板;基板反轉部係 二基板之長邊或短邊作為底邊,藉由將基板迴轉至第(角 又之第1迴轉以及將基板從第丨角度進行反轉之第 2迴轉By using the long side or the short side of the substrate as the bottom side, the base is rotated to the first rotation of the first angle, and the substrate is reversed from the second rotation of the U second instrument; and the substrate is rotated. The substrate inverting portion returns the substrate surface in the substrate transfer mechanism by the first rotation, and the substrate rotation (four) axis is the towel row 4 9G. turn around. : = reverse = bonding portion to bond the polarizing film to the substrate to suck the substrate (==: substrate inversion portion: (1) the substrate is rotated by 90 with the suction portion substrate rotating portion. (4) Inverted part comes in (row) 1354150 After splitting, the correction correction date is corrected: 2011/3/11 The second rotation of the substrate, whereby the substrate is reversed, and the long side and the short side relative to the conveying direction can be simultaneously changed. Then The polarizing film can be bonded to the lower surface of the substrate by the second bonding portion. That is, the polarizing film can be bonded to the both surfaces of the substrate, so that the rectifying environment is not hindered. In the case of four simple operations, the tact time is short. Therefore, it is possible to achieve a short tact time. Further, the first substrate transfer mechanism and the second substrate transfer mechanism are disposed in the same direction. Therefore, the bonding apparatus of the present invention is easy to install and has an excellent area ratio. The bonding apparatus of the polarizing film of the present invention is as described above, and the first substrate moving mechanism and the first 2 the substrate transfer mechanism is disposed in the same direction, and The rotating mechanism has a absorbing portion for absorbing the substrate, and the substrate inverting portion is a long side or a short side of the two substrates as a bottom edge, and the substrate is rotated to the first (corner first turn and the substrate) The second rotation from the third angle of reversal

姑方式來反轉基板;以及基板迴轉部,錢接至該基板反 ^部’將㈣第1迴轉所迴轉後之基板,相對於第i基板 送機構中之基板表面,以基板迴轉部的旋轉軸為中心進 =90迎轉。因此,藉由該反轉機構來反轉基板,同時可改 相對於搬送方向之長邊及短邊。藉此,針對基板之兩面, :從下面貼合偏光膜,故不會妨礙整流環境。《,由於反 ^機構之動作為4個單純動作,節拍時間較短。因此,可 現節拍時間較短的貼合。再者,該第丨基板搬送機構與 刑2基板搬送機構係朝向同-方向㈣置。即,不具有L '形狀等複雜構造。因此,本發明之貼合裝置具有設置非 7 分割後主動修正修正版修正日期:2011/3/11 常簡便且面積效率優良的效果。 依下述記載可明白本發明之其他目的、特徵、以及優 點。又,依後述參考附加圖式之說明便可明白本發明之有 利之處。 【實施方式】 〔實施形態1〕 如下,根據第1圖至第11圖來說明本發明之一實施形 · 態,但本發明並非限定於此。首先,以下說明有關本發明t 之製造系統(液晶顯示裝置之製造系統)的結構。製造系 統包含有本發明之貼合裝置。 第1圖係顯示製造系統的剖面圖。如第1圖所示,製 造系統100為2層構造,1F( 1樓)部分為膜搬送機構50, 2F (2樓)部分則為包含基板搬送機構的貼合裝置60。 <膜搬送機構>The substrate is reversed, and the substrate is rotated, and the substrate is rotated to the substrate. The substrate rotated by the first rotation is rotated by the substrate on the surface of the substrate in the i-th substrate feeding mechanism. The axis is centered and enters 90 degrees. Therefore, the substrate is reversed by the inversion mechanism, and the long side and the short side with respect to the transport direction can be changed. Thereby, the polarizing film is bonded to the both surfaces of the substrate from the lower surface, so that the rectification environment is not hindered. "Because the action of the anti-institution is 4 simple actions, the beat time is shorter. Therefore, it is possible to have a shorter tact time. Further, the second substrate transfer mechanism and the second substrate transfer mechanism are oriented in the same direction (four). That is, it does not have a complicated structure such as an L' shape. Therefore, the bonding apparatus of the present invention has the effect of setting the correction date of the active correction correction version after the non-segmentation: 2011/3/11 is often simple and the area efficiency is excellent. Other objects, features, and advantages of the present invention will become apparent from the description. Further, the advantages of the present invention will become apparent from the following description of the appended drawings. [Embodiment] [Embodiment 1] An embodiment of the present invention will be described with reference to Figs. 1 to 11 , but the present invention is not limited thereto. First, the structure of a manufacturing system (manufacturing system of a liquid crystal display device) according to the present invention will be described below. The manufacturing system includes the laminating device of the present invention. Figure 1 is a cross-sectional view showing the manufacturing system. As shown in Fig. 1, the manufacturing system 100 has a two-layer structure, the 1F (1st floor) portion is a film conveying mechanism 50, and the 2F (2nd floor) portion is a bonding device 60 including a substrate conveying mechanism. <Film transfer mechanism>

首先,說明有關膜搬送機構50。膜搬送機構50可發揮 將偏光膜(偏光板)捲出而搬送至軋輥6、6a及16、16a, 並捲繞不需要之剝離膜的功能。另一方面,貼合裝置60則 可發揮將由膜搬送機構50所捲出之偏光膜針對基板(液晶 面板)5進行貼合的功能。 膜搬送機構50具有第1膜搬送機構51及第2膜搬送 機構52。第1膜搬送機構51係用以將偏光膜搬送至最先將 偏光膜貼合至基板5下面的軋輥6、6a。另外,基板5呈長 方形形狀。另一方面,第2膜搬送機構52則用以將偏光膜 1354150 分割後主動修正修正版修正日期:2011/3/11 搬送至反轉後之基板5下面處。 第1膜搬送機構51具有第1捲出部1、第2捲出部la、 第1捲繞部2、第2捲繞部2a、半切穿器(halfcutter)3、刀 棱(knife edge)4、以及缺陷膜捲繞滾筒7與7a。於第1捲出 部1設置有偏光媒的原料’可將偏光膜捲出。作為該偏光 膜可使用習知的偏光膜。且髀First, the film transfer mechanism 50 will be described. The film transport mechanism 50 can function to wind up the polarizing film (polarizing plate) and transport it to the rolls 6, 6a, 16, and 16a, and wind the unnecessary peeling film. On the other hand, the bonding apparatus 60 can function to bond the polarizing film wound by the film conveying mechanism 50 to the substrate (liquid crystal panel) 5. The film transport mechanism 50 includes a first film transport mechanism 51 and a second membrane transport mechanism 52. The first film transporting mechanism 51 is for transporting the polarizing film to the rolls 6, 6a which first bond the polarizing film to the lower surface of the substrate 5. Further, the substrate 5 has a rectangular shape. On the other hand, the second film transport mechanism 52 is configured to divide the polarizing film 1354150 and actively correct the corrected plate correction date: 2011/3/11 to the lower surface of the substrate 5 after the reverse rotation. The first film transport mechanism 51 includes a first take-up portion 1 , a second take-up portion 1a, a first winding portion 2, a second winding portion 2a, a half cutter 3, and a knife edge 4 And the defective film winding drums 7 and 7a. The raw material of the polarizing medium is provided in the first roll-out portion 1 so that the polarizing film can be wound up. As the polarizing film, a conventional polarizing film can be used. And 髀

/、體說明,可使用由碘等來將聚 乙烯醇膜染色,並沿1鮎大A 神々向延伸後的膜等。該偏光膜的 厚度雖無特別限定,但侦用ς 使用5μΓη以上、400 以下之偏光 膜者較佳。 該偏光膜的原料中,户岛+ 机程方向(MD方向)位於吸收 轴的方向。該偏光_藉由剝_而被黏著㈣所保護。 作為該剝離膜(亦稱作保護膜或分離膜)可使用聚醋 (polyester)膜、聚對笨 _ 一甲酸乙二醋(polyethylene 邮應吻等。該剝軸的厚度雖無特別蚊,但以使用 5叫以上、100μιη以下的剝離膜為佳。In the case of the above, a film obtained by dyeing a polyvinyl alcohol film with iodine or the like and extending it along the direction of the AA can be used. The thickness of the polarizing film is not particularly limited, but it is preferable to use a polarizing film of 5 μΓη or more and 400 or less. In the raw material of the polarizing film, the island + machine direction (MD direction) is located in the direction of the absorption axis. The polarization _ is protected by peeling _ and being adhered (4). As the release film (also referred to as a protective film or a separation film), a polyester film, a poly-ply-ethylene vinegar (polyethylene acetonide, etc.) may be used. Although the thickness of the peeling shaft is not particularly mosquito, It is preferable to use a release film of 5 or more and 100 μm or less.

製造系統100有2個接L山* 1固倦出部,並具有對應捲出部的2 個捲繞部’因此當第1捲出邱 出# 1的原料殘餘量過少之情況, 可將第2捲出部la所預備之搭立丨 I頂街之原料連結至第1捲出部1的原 料。其結果,偏光膜的接ψ 捲出不會停止,可繼續進行作業。 依本結構’可提高生產效率 双丰。另外,該捲出部及捲繞部各 自具有複數個即可’亦可具有3個以上。 第1圖所不第1捲出部i、第2捲出部^為可藉由轉 2互換位置的構造。互換位置時,帛i捲出部卜第2 捲出部U會繞著圓形軌道移動,自動地將第i捲出部k 9 1354150 分割後主動修正修正版修正0期:2011/3/11 偏光膜切斷後,可自動地與第2捲出部ia之偏光膜進行連 結。第1捲出部11、第2捲出部ila亦相同。又,關於第 1捲繞部2、第2捲繞部2a、第1捲繞部丨2、第2捲繞部 12a亦為可利用轉塔來迴轉的構造。依轉塔所構成之該構 造,具有可讓捲出部或捲繞部輕易地進行互換,而能輕易 地進行膜之相互連結的優點。 又,作為捲繞部之變形例可舉出第2圖所示構造。第2 圖之第1捲出部lb、第2捲出部lc為可相對於偏光膜之捲 芯Id方向沿水平移動的構造。換言之第i b、第 2捲出部lc為可沿偏光膜之寬度方向移動的構造。具體說 明,如第2圖之右部所示,可沿捲芯ld之兩方向中至少一 侧移動的構造(朝進人紙面方向(於。中具^的標諸)及 射出紙面方向(於〇中具有•的標誌)中至少一側進行移 動)〇 依據本結構,在交換偏光膜滾筒之情況,可相對於沿 捲芯Id方向水平移動後之第〗捲出部lb或第2捲出部ic 而設置新的偏光膜滾筒。因此,與具有轉 第1捲出部lb、第2捲出部lc不會朝上方進行;動。 如第2圖所示’於第!捲出部lb、第2捲出部ic的上 部具有貼合裝置60,但依據本構造,由於第丨捲出部ib、 第= =C#_ld方向水平移動的構造,無 須郝讓該等捲出部朝上方移動的空間。因此,可讓上部 戶斤具=之輸送(C_eyor)滾筒15與捲出部之間的空間達成 4空托。其結果’可提供小型化之貼合裝置,更甚者可 1354150 分割後主動修正修正版修正日期:2011/3/11 提供小型化之製造系統。本申請案之發明就前述可達成小 型化的優點’與具有轉塔之習知製造系統有很大的不同。 具有轉塔之製造系統揭露於例如日本專利特開平8 — 208083號公報。The manufacturing system 100 has two L-mountings and one solid-rolling portion, and has two winding portions corresponding to the winding-out portion. Therefore, when the amount of raw material remaining in the first roll of Qiu-out #1 is too small, the first The raw material of the first roll-out part 1 is connected to the raw material of the I-top street prepared by the roll-out part la. As a result, the bonding of the polarizing film does not stop, and the work can be continued. According to the structure, the production efficiency can be improved. Further, the winding portion and the winding portion may each have a plurality of, and may have three or more. In the first drawing, the first unwinding portion i and the second unwinding portion are structures that can be interchanged by the turn 2. When the position is interchanged, the second roll-out portion U of the 帛i roll-out portion moves around the circular orbit, and automatically divides the i-th roll-out portion k 9 1354150 and then actively corrects the revised version of the correction period 0: 2011/3/11 After the polarizing film is cut, it is automatically connected to the polarizing film of the second winding portion ia. The first roll-out part 11 and the second roll-out part ila are also the same. Further, the first winding portion 2, the second winding portion 2a, the first winding portion 2, and the second winding portion 12a are also configured to be rotatable by a turret. According to this configuration constituted by the turret, there is an advantage that the winding portion or the winding portion can be easily interchanged, and the films can be easily connected to each other. Moreover, as a modification of the winding portion, the structure shown in Fig. 2 can be cited. The first unwinding portion lb and the second unwinding portion lc of Fig. 2 are structures that are horizontally movable with respect to the winding core Id direction of the polarizing film. In other words, the i-b and the second winding portion lc are configured to be movable in the width direction of the polarizing film. Specifically, as shown in the right part of Fig. 2, the structure can be moved along at least one of the two directions of the winding core ld (in the direction of the incoming paper (indicating in the middle) and in the direction of the outgoing paper (in At least one of the marks having a mark in the middle) is moved according to the present structure. In the case of exchanging the polarizing film roll, the first roll-out portion lb or the second roll-out can be horizontally moved with respect to the direction of the core Id. Part ic and set a new polarizing film roller. Therefore, the first winding portion lb and the second winding portion lc are not turned upward; As shown in Figure 2, in the first! The upper portion of the winding portion lb and the second winding portion ic has the bonding device 60. However, according to the configuration, since the second winding portion ib and the ==C#_ld direction are horizontally moved, it is not necessary to let the volumes The space that moves upwards. Therefore, the space between the upper (C_eyor) drum 15 and the unwinding portion can be made to reach a space. As a result, a miniaturized bonding device can be provided, and even more, it can be corrected after the division of 1354150. The correction date is revised: 2011/3/11 A miniaturized manufacturing system is provided. The invention of the present application differs greatly from the conventional manufacturing system having a turret in that the aforementioned advantages of miniaturization are made. A manufacturing system having a turret is disclosed in, for example, Japanese Laid-Open Patent Publication No. Hei 8-208083.

另外’第1捲出部lb所具備之偏光膜的滚筒殘餘量過 少時,由操作員來進行與第2捲出部lc之偏光膜的連結。 此時將偏光膜之搬送速度設定為〇m/min之後,操作員便 將第1捲出部lb側的偏光膜切斷。其次,從第2捲出部lc 將偏光膜捲出,將端部切斷後,例如使用單面黏著膠帶來 將偏光膜相互連結。When the residual amount of the roller of the polarizing film provided in the first winding unit 1b is too small, the operator connects the polarizing film of the second winding unit 1c. At this time, after the transfer speed of the polarizing film is set to 〇m/min, the operator cuts off the polarizing film on the side of the first winding portion lb. Next, the polarizing film is taken up from the second winding portion lc, and after the end portions are cut, the polarizing film is connected to each other by, for example, a single-sided adhesive tape.

又,關於第1圖之第1捲繞部2、第2捲繞部2a、第j 捲繞部12、第2捲繞部12a’與第2圖之捲出部相同,亦 為可相對於剝離膜之捲芯方向沿水平移動的構造。藉由讓 捲繞部亦具有前述結構,可讓輸送滾筒15與捲繞部^間的 空間達成省空間化,可提供更小型化之貼合裝置,更甚者 可提供更小型化之製造系統。 半切穿器(切斷部)3會將受剝離膜保護之偏光膜(由 偏光膜、黏著劑層及剝離膜所構成的膜層積體)切薄(half cut) ’以將偏光膜及黏著劑層切斷。作為半切穿器3可使用 習知的組件即可。具體說明,可舉出刀刃、雷射切割機等。 藉由半切穿器3來將偏光膜及黏著劑層切斷之後,藉由刀 稜(去除部)4來將剝離膜從偏光臈去除。 於偏光膜與剝離膜之間塗佈有黏著劑層,將剝離媒去 除後,黏著劑層會殘留於偏光膜侧。作為該黏著劑層並無 11 的黏著劑層。黏著的厚度亦無特別限制, 〜40μιη。 中句) 另一方面,第2膜搬送機構52具有與第 51相同的結構,具有第1捲出部11、第2捲出部二: 1捲繞部12、第2捲繞部12a、半切穿器13、刀 : 陷膜捲繞滾筒17與17a。關於賦予相同名稱的 = Λ 示其具有與第1膜搬送機構^中之組件相同的作用。孩 作為較佳形態之製造系統1〇〇具有洗淨部Μ。洗 71會在藉㈣輕⑽來將偏光膜貼合至基板5下面之前, 對基板5進行洗淨。料洗” 71可使㈣射出洗 噴嘴及刷子等所構叙習知洗料即可。藉由在貼合前^ 久以洗淨部71對基板5進行洗淨,可讓基板5在付著 較少之狀態下進行貼合。 、 …其次’使用第3圖來說明關於刀稜4。第3圖係顯示製 造系統100中軋輥6、6a周邊部分的剖面圖。第3圖係顯 示將基板5從左侧方向搬送而纟,並從左下側彳向將具有· 點著劑層(圖中未顯示’後述皆相同)之偏光膜心搬送 而來的狀況。偏光膜10具有剝離膜10b,藉由半切穿器3 可將偏光膜10a及黏著劑層切斷,但不會將剝離膜1〇b切 斷(half cut)。 剝離膜10b侧設置有刀稜4。刀稜4係將剝離膜1〇b 剥離用的棱狀組件,與偏光膜10a之接著力較低的剝離膜 l〇b會沿著刀棱4而被剝離。 ' 12 1354150 . 分割後主動修正修正版修正日期:2011/3/11 然後,剝離膜10b會捲繞至第1圖之第1捲繞部2。另 外,取代刀稜’亦可為使用以黏著滾筒來捲繞剝離膜的結 構。此時,與捲繞部相同,藉由於2位置處具有黏著滾筒, 可提高剝離膜之捲繞效率。 其次,說明有關貼合裝置60。貼合裝置60會搬送基板 5,並將藉由膜搬送機構搬送而來的偏光膜貼合至基板。 雖然圖中未顯示’但貼合裝置60亦會針對於基板5之上方 面而供給清潔空氣。即’進行下降氣流的整流。藉此,可 • ’ 在穩定狀態下進行基板5的搬送及貼合。 貼合裝置> 貼合裝置60配置於膜搬送機構50之上部。藉此,可 達成製造系統100之省空間化。雖然圖中未顯示,於貼合 裝置60設置有具備輸送滾筒的基板搬送機構,藉此將基板 5朝搬送方向進行搬送(第1〇圖中之後述第1基板搬送裝 置61、第2基板搬送裝置62即相當於基板搬送機構)。Further, the first winding portion 2, the second winding portion 2a, the j-th winding portion 12, and the second winding portion 12a' in the first drawing are the same as the winding-out portion in the second drawing, and are also The structure in which the core direction of the release film moves horizontally. By having the above-described structure of the winding portion, the space between the transport roller 15 and the winding portion can be made more space-saving, and a more compact bonding device can be provided, and a more compact manufacturing system can be provided. . The half-cutting device (cutting portion) 3 cuts the polarizing film (the film laminate composed of the polarizing film, the adhesive layer, and the release film) protected by the release film to "half cut" to polarize the film and adhere thereto. The agent layer is cut. As the half-cutting device 3, a conventional component can be used. Specifically, a blade, a laser cutter, etc. are mentioned. After the polarizing film and the adhesive layer are cut by the half cutter 3, the peeling film is removed from the polarizing film by the blade edge (removing portion) 4. An adhesive layer is applied between the polarizing film and the release film, and after the release medium is removed, the adhesive layer remains on the polarizing film side. There is no adhesive layer of 11 as the adhesive layer. The thickness of the adhesive is also not particularly limited, ~40μιη. On the other hand, the second film transport mechanism 52 has the same configuration as that of the 51st, and has the first take-up portion 11 and the second take-up portion 2: 1 winding portion 12, second winding portion 12a, and half cut The wearer 13, the knife: the film winding drums 17 and 17a. Regarding the assignment of the same name = Λ shows that it has the same function as the component in the first film transport mechanism. The manufacturing system of the preferred embodiment has a cleaning unit. Washing 71 will wash the substrate 5 before attaching the polarizing film to the underside of the substrate 5 by (4) light (10). "Material Washing" 71 allows (4) to spray the washing nozzle, the brush, etc., to construct the washing material. By washing the substrate 5 with the cleaning portion 71 for a long time before the bonding, the substrate 5 can be paid. The bonding is performed in a small number of states. Next, the third embodiment is used to describe the blade edge 4. The third drawing shows a cross-sectional view of the peripheral portion of the rolls 6, 6a in the manufacturing system 100. The third figure shows the substrate. (5) The conveyance is carried out from the left side, and the polarizing film core having the dot-receiving layer (not shown in the figure) is conveyed from the lower left side. The polarizing film 10 has a release film 10b. The polarizing film 10a and the adhesive layer can be cut by the half-cutting device 3, but the peeling film 1b is not cut. The blade edge 4 is provided on the side of the peeling film 10b. The prismatic member for peeling off the film 1〇b, and the peeling film 10b having a lower adhesive force with the polarizing film 10a are peeled off along the blade edge 4. ' 12 1354150 . Active correction correction after division Correction date: 2011 /3/11 Then, the release film 10b is wound up to the first winding portion 2 of Fig. 1. In addition, instead of the blade edge, it may be used to adhere The structure of the peeling film is wound by the roller. At this time, the winding efficiency of the peeling film can be improved by the adhesive roller at the two positions similarly to the winding portion. Next, the bonding device 60 will be described. The substrate 5 is transferred, and the polarizing film conveyed by the film transport mechanism is bonded to the substrate. Although not shown in the drawing, the bonding device 60 supplies clean air to the upper surface of the substrate 5. By rectifying the downflow, the substrate 5 can be conveyed and bonded in a stable state. Bonding device> The bonding device 60 is disposed above the film transport mechanism 50. Thereby, the manufacturing system 100 can be achieved. In addition, the substrate transfer mechanism including the transport roller is provided in the bonding apparatus 60, and the substrate 5 is transported in the transport direction (the first substrate transport device 61 will be described later in the first drawing). The second substrate transfer device 62 corresponds to the substrate transfer mechanism.

製造系統10 0會從左侧開始搬送基板5,然後至圖中右 侧,即,從第1膜搬送機構51之上部往第2膜搬送機構52 之上部進行搬送。膜搬送機構50與貼合裳置6〇之間各自 具有作為貼合部的軋輥6、6a (第1貼合部)及軋輥16、 l6a (第2貼合部)。軋輥6、6a及16、16a係用以將已去 除制離膜l〇b的偏光膜10a貼合至基板5下面的組件。另 外,為了從下面將偏光膜l〇a貼合至基板5的兩面處,以 軋輥6、6a將偏光膜10a貼合至其一侧之面後,藉由反轉 機構65來反轉基板5。關於反轉機構65容後詳述。 13 ϋΜ150 分斜後主動修正修正版修正日期:2011/3/11 搬辽至軋輻* 6、6a的偏光膜l〇a會夾設有黏著劑層而 貼σ至基板5下面。作為軋輥6、6a可各自採用壓著滾筒、 加壓滾筒等習知結構。又,軋輥6、6a於貼合時之壓力及 /凰度"I適田地進行調整。軋輕16、16a之結構亦相同。另 外’雖然圖中未顯示,但作為製造系统1〇〇之較佳結構, 應在f 1捲出部1至半切穿器之間處具有缺陷標示(標該) 檢出可藉以檢測出具有缺陷之偏光膜的結構。 4 r另11該缺陷標示係在製作偏光膜原料時進行檢測並 = 示,又或者,可藉由較缺陷標示檢出部更接近 立。11或第2捲出部lla侧所具備的缺陷標示授予 ^田=於偏光膜上。缺陷標示授予部係由攝影機、圖像 處理裝置及缺陷標示形成部所構成。首先,藉由該攝影機 來,行偏域之攝影’對-攝景彡情報進行處理,便可檢測 出疋否具有缺陷。作為該缺陷,具體可舉出塵埃等異物、 魚眼(fisheye)等。檢測出缺陷之情況,便藉由缺陷標示形成 部來於偏光膜處形成缺陷標示。作為缺陷標示可使用油墨 等的標誌。 再者,圖中未顯示之貼合迴避部會藉由攝影機來判別 出該標誌,並將停止信號傳送給貼合裝置60以停止基板5 之搬送。然後’被檢測出缺陷的偏光膜便不會藉由軋輥6、 6a進行貼合,而會被捲繞至缺陷膜捲繞滚筒(回收部)7、 7a。藉此,<避免基板5與具有缺陷之偏光膜相互貼合。 如具有該一連串之結構’可避免具有缺陷之偏光膜與基板5 相互貼合,而可提高良率,故為較佳結構。作為缺陷檢出 1354150 部及貼合趣游A 分割後主動修正修正版修正曰期:2〇ll/3/ll 部可使用習知的檢測感測器。 w禾1圖戶斤+,拉士 狀態後,將k 反轉機構65來讓基板5成為反轉 .$ a 4- <- 5搬送至軋輥16、16a。接著,將偏光膜貼 口 下面。其結果將偏光膜貼合至基板5之兩面, 以=基板5之兩面貼合有2片吸收軸角度互不相同之 偏、’、、、狀f。祕’依需要,針對基板5之兩面進行檢 測、調查又否有產生貼合偏差。該檢測通常可採用藉由 具備攝影機之檢測料來進行的結構。 ㈣製造系統_中’將偏光膜貼合至基板5時,係 從基板5之下面來進仃貼合的結構,故不會妨礙基板$之 整流環境。因此,可防止異物混人至基板5的貼合面,可 更正確地進行貼合。The manufacturing system 100 transports the substrate 5 from the left side, and then transports it from the upper portion of the first film transport mechanism 51 to the upper portion of the second film transport mechanism 52 to the right in the figure. Each of the film conveying mechanism 50 and the bonding skirt 6 has a roll 6 and 6a (first bonding portion) as a bonding portion, and rolls 16 and 16a (second bonding portion). The rolls 6, 6a and 16, 16a are used to bond the polarizing film 10a from which the film 11b has been removed to the assembly under the substrate 5. In addition, in order to bond the polarizing film 10a to the both surfaces of the substrate 5 from below, the polarizing film 10a is bonded to one side of the surface by the rolls 6, 6a, and the substrate 5 is reversed by the reversing mechanism 65. . The reverse mechanism 65 will be described in detail later. 13 ϋΜ150 points after the oblique correction of the active correction revision date: 2011/3/11 moving the Liao to the rolling *6, 6a polarizing film l〇a will be sandwiched with an adhesive layer and σ attached to the underside of the substrate 5. As the rolls 6, 6a, a conventional structure such as a press roll or a press roll can be used. Further, the rolls 6 and 6a are adjusted at the time of bonding and/or diametrical. The structure of the rolling light 16, 16a is also the same. In addition, although not shown in the drawings, as a preferred structure of the manufacturing system, a defect mark (marked) between the f 1 roll-out portion 1 and the half-cut device should be detected to detect a defect. The structure of the polarizing film. 4 r 11 This defect is detected when the polarizing film material is made and is displayed, or it can be closer to the stand by the defect detection. The defect mark provided on the side of the 11 or the second roll-out portion 11a is granted to the field = on the polarizing film. The defect indication granting unit is composed of a camera, an image processing apparatus, and a defect indicator forming unit. First, by using the camera, the shooting of the field-biasing field can be detected to have defects. Specific examples of the defect include foreign matter such as dust, fisheye, and the like. When a defect is detected, a defect mark is formed at the polarizing film by the defect mark forming portion. As the defect mark, a mark such as ink can be used. Further, the bonding avoiding portion not shown in the figure discriminates the flag by the camera, and transmits a stop signal to the bonding device 60 to stop the conveyance of the substrate 5. Then, the polarizing film in which the defect is detected is not bonded by the rolls 6, 6a, but is wound up to the defect film winding drum (recycling portion) 7, 7a. Thereby, <avoiding that the substrate 5 and the polarizing film having defects are bonded to each other. If the series of structures are employed, it is possible to prevent the defective polarizing film from adhering to the substrate 5 and to improve the yield, so that the structure is preferable. As a defect detection 1354150 and a close-fitting A-segment, the active correction correction revision period: 2〇ll/3/ll can use a conventional detection sensor. After the slain state, the k reversing mechanism 65 is used to reverse the substrate 5. $ a 4- <- 5 is transferred to the rolls 16, 16a. Next, the polarizing film is attached to the underside. As a result, the polarizing film is bonded to both surfaces of the substrate 5, and the two sides of the substrate 5 are bonded to each other with two offsets, ', and the shape f, which have different absorption axis angles. According to the need, it is necessary to detect and investigate the two sides of the substrate 5 to cause a fitting deviation. This detection can usually be carried out by means of a detector having a camera. (4) Manufacturing system_中 When the polarizing film is bonded to the substrate 5, the structure is bonded from the lower surface of the substrate 5, so that the rectifying environment of the substrate $ is not hindered. Therefore, it is possible to prevent the foreign matter from being mixed to the bonding surface of the substrate 5, and the bonding can be performed more accurately.

第4圖⑷及第4圖(b)係顯示與本發明才目同之下貼型製 造系統中氣流之速度向量。第4圖(&)、(b)中區域A為設置 有捲出部的區域,區域B則主要是讓偏光膜通過的區域, 以及,區域C為設置有捲繞部等的區域。又,從HEpA過 遽器40供給清潔空氣。另外,第4圖(a)中,由於設置有能 讓清潔空氣通過的格柵(grating)41,氣流會經由格柵41沿 垂直方向移動。另一方面’第4圖(b)中,由於未設置有格 柵41,氣流與地板接觸後,會沿著地板移動。 由於第4圖(a)、(b)所示之製造系統為下貼型,如第14 圖(a)、(b)所示,不會因偏光膜而妨礙來自HEPA過濾器40 的氣流。因此,氣流向量之方向幾乎皆是朝向基板方向, 可於無塵室實現較佳之整流環境。第4圖(a)中設置有格柵 15 1354150 分割後主動修正修正版修正日期:2011/3/11 41,而第4圖(b)中雖未設置,但兩圖皆顯示為同樣之較佳 狀態。另外,第4圖及第14圖中,基板搬送機構形成水平 結構,但並非設置為一連串之構造。因此,基板搬送機構 之間為可讓氣流通過的結構。藉由後述之反轉機構將基板 保持後,可沿著基板搬送機構之間處進行移送的結構。 又,製造系統1〇〇中,首先,將基板5於長邊朝前(長 邊與搬送方向成垂直)之狀態下進行搬送,然後,再以短 邊朝前(短邊與搬送方向垂直)之狀態下進行搬送的結構。 〔膜連結部之結構〕 進一步說明有關本發明之貼合裝置的其他變形例。第5 圖係顯示本發明之貼合裝置60的變形例之剖面圖。第5圖 之第1膜搬送機構51中的第1捲出部lb、第2捲出部lc 與第2圖相同,係可相對於偏光膜之捲芯Id方向沿水平移 動的構造。 第1膜搬送機構51具有膜連結部(第1膜連結部)83 及膜連結部(第2膜連結部)93,可藉由該等來進行偏光 膜10、20的連結。 第6圖係顯示膜連結部83及切斷機87的立體圖。如 第6圖所示,膜連結部83具有吸著部84、84a及切斷貼合 部85。 吸著部84、84a為將偏光膜吸著而固定用的組件。吸 著部84、84a呈平板形狀,於其表面具有複數個吸著機構 89。吸著機構89只要能吸著偏光膜,並無特別限定,亦可 採用藉由泵抽氣以吸著偏光膜的結構。 1354150 分割後主動修正修正版修正日期:20I1/3/u 切斷貼合部85可進行迴轉,並具有複數個面。具體說 明,切斷貼合部85呈多角形形狀。又,可進行迴轉般設置。 再者,較佳形態中’可相對於偏光膜1G朝垂直方向移動。 由於可相對於偏光膜1G朝垂直方向移動,#切斷貼合部^ 進行:α轉時’切斷貼合部85會相對於偏光膜朝垂直方 向且遠離偏光膜1G之方向進行移動然後,便可進行迴轉。 然後士刀斷貼合部85會相對於偏光膜1〇朝垂直方向且接 近偏光膜1G之方向進行移動以便_初始位置。藉此, 可確實地避免切斷貼合部85之角部(包含貼合面⑽與貼 合面之間相鄰接之狹面的部分)接觸至偏光膜⑺,為 較佳結構。 另外’切斷貼合部85呈多角形形狀,如第7 圖所示, 於其3面處具有切斷支撐面85&、貼合面8讣與85c,但亦 可具有更多i刀斷支樓面及/或貼合面。可舉出例如,於【面 處具備切斷支樓面且於3面或4面處具備貼合面的結構、 以及於2面處具備切斷支標面且於3面或4面處具備貼合 面的結構。另外,如第6圖之切斷貼合部85,於貼合面之 間、以及切斷支撐面與貼合面之間處施有倒角處理,只要 能形成角部,就避免切斷貼合部85與偏光膜之間相互接觸 之觀點來看,為較佳結構。切斷貼合部85之大小可依偏光 膜10之寬度來適當地決定,並無特別限定,但可為例如, 200mm以上且2000mm以下的長度、10mm以上且3〇〇mm 以下的寬度。 第7圖係顯示切斷貼合部85的立體圖。第7圖係顯示 1354150 分割後主動修正修正版修正日期:2011/3/11 將第6圖之切斷貼合部85順時針旋轉1/3圈後的狀態。如 第7圖所示,切斷貼合部85具有沿著偏光膜10寬度方向 而支撐偏光膜10的切斷支撐面85a。又,貼合面85b、85c 具有具備吸著連結材之吸著機構89,該連結材連結偏光膜 10、20,其係覆蓋切斷後之偏光膜10的切斷線。亦可為具 備了 2個以上之貼合面的結構。 切斷支撐面85a形成溝狀開口 86,呈可讓具備第6圖 所示切斷貼合部85的切斷機87之刀刃部分通過的構造。 藉由形成開口 86,可確實地讓切斷機87沿著偏光膜10之 寬度方向而通過,可更正確地進行偏光膜10、20的連結。 切斷機87可採用習知的切割器,由於圓刃狀者可較輕 易地切斷偏光膜10,故為較佳結構。又,切斷機87係藉由 可沿偏光膜10之寬度方向驅動之台座部88而加以支撐。 貼合面85b、85c互為相同結構,與吸著部84、84a相 同地具有複數個吸著機構89。又,貼合面85b、85c設置有 單面黏著膠帶(連結材)85d,藉由吸著機構89來保持單 面黏著膠帶85d之非黏著面般進行設置,以使得單面黏著 膠帶85d之黏著面與貼合面85b、85c互為反對側面。 該單面黏著膠帶85d只要能讓偏光膜相互貼合即可, 可使用習知之單面黏著膠帶。作為單面黏著膠帶85d之膜 材料,可具出例如,聚對苯二甲酸乙二酯膜(PET膜)、纖維 素、和紙(washi)、銘、不織布、聚四氟乙烯、聚氣乙烯、 聚偏二氣乙烯、聚碳酸酯、聚氨酯、ABS樹脂、聚酯、聚 苯乙烯、聚乙烯、聚丙烯、聚甲醛樹脂、聚乳酸、聚酰亞 1354150 . 分割後主動修正修正版修正曰期:2011/3/11 胺、聚跌胺等。又,作為用於黏著劑層之黏著劑,可舉出 丙烯酸系、環氧樹脂系、聚氨酯系、合成橡膠系、EVA系、 矽基系、氯乙烯系、氯丁二烯橡膠系、氰基丙烯酸酯系、 異氰酸酯系、聚乙烯醇系、三聚氳胺樹脂系等的黏著劑。 膜連結部83係相對於偏光膜10呈對向設置。因此, 第5圖中,由於偏光膜10呈垂直設置,故膜連結部83亦 呈垂直設置。另一方面,將偏光膜1〇例如朝傾斜方向(或 水平方向等)設置之情況,膜連結部83亦可為朝傾斜方向 φ (或水平方向等)設置之構造,以使得膜連結部83與偏光 膜10呈對向結構。Figures 4(4) and 4(b) show the velocity vector of the airflow in the pasted manufacturing system, which is the same as the present invention. In the fourth drawing (&), (b), the area A is a region in which the winding portion is provided, the region B is mainly a region through which the polarizing film passes, and the region C is a region in which the winding portion or the like is provided. Further, clean air is supplied from the HEpA filter 40. Further, in Fig. 4(a), since a grating 41 through which clean air can pass is provided, the airflow moves in the vertical direction via the grill 41. On the other hand, in Fig. 4(b), since the grid 41 is not provided, the airflow moves along the floor after coming into contact with the floor. Since the manufacturing system shown in Figs. 4(a) and 4(b) is of the lower-mount type, as shown in Figs. 14(a) and (b), the airflow from the HEPA filter 40 is not hindered by the polarizing film. Therefore, the direction of the airflow vector is almost always toward the substrate, and a better rectifying environment can be realized in the clean room. Figure 4 (a) is provided with a grid 15 1354150. After splitting, the correction correction date is corrected: 2011/3/11 41, and although not shown in Figure 4 (b), both figures show the same. Good state. Further, in Figs. 4 and 14, the substrate transfer mechanism has a horizontal structure, but is not provided in a series of structures. Therefore, the substrate transfer mechanisms are configured to allow airflow therethrough. The substrate can be transferred between the substrate transfer mechanisms by holding the substrate by a reversing mechanism to be described later. In the manufacturing system, first, the substrate 5 is transported with the long side facing forward (the long side is perpendicular to the transport direction), and then the short side is forward (the short side is perpendicular to the transport direction). The structure is carried out in the state of being transported. [Structure of Film Connection Portion] Further modifications of the bonding apparatus according to the present invention will be further described. Fig. 5 is a cross-sectional view showing a modification of the bonding apparatus 60 of the present invention. In the first film transporting mechanism 51 of the fifth embodiment, the first winding portion lb and the second winding portion lc are the same as those of the second embodiment, and are configured to be horizontally movable with respect to the winding core Id direction of the polarizing film. The first film transporting mechanism 51 has a film connecting portion (first film connecting portion) 83 and a film connecting portion (second film connecting portion) 93, and the polarizing films 10 and 20 can be connected by these. Fig. 6 is a perspective view showing the film connecting portion 83 and the cutter 87. As shown in Fig. 6, the film connecting portion 83 has suction portions 84 and 84a and a cutting and bonding portion 85. The absorbing portions 84 and 84a are components for affixing and fixing the polarizing film. The absorbing portions 84, 84a have a flat plate shape and have a plurality of absorbing mechanisms 89 on the surface thereof. The absorbing mechanism 89 is not particularly limited as long as it can absorb the polarizing film, and a structure in which the polarizing film is sucked by pumping can be used. 1354150 Active correction corrected version after splitting date: 20I1/3/u The cutting and fitting portion 85 can be rotated and has a plurality of faces. Specifically, the cut and bonded portion 85 has a polygonal shape. Also, it can be set in a turn. Further, in the preferred embodiment, 'they can be moved in the vertical direction with respect to the polarizing film 1G. Since it is movable in the vertical direction with respect to the polarizing film 1G, the #cutting bonding portion is performed: when the α is rotated, the cutting and bonding portion 85 moves in the direction perpendicular to the polarizing film and away from the polarizing film 1G, and then It can be rotated. Then, the knife-cut fitting portion 85 is moved in the direction perpendicular to the polarizing film 1 且 in the direction perpendicular to the polarizing film 1G so as to be in the initial position. Thereby, it is possible to surely avoid the contact between the corner portion of the bonding portion 85 (the portion including the narrow surface adjacent to the bonding surface (10) and the bonding surface) to the polarizing film (7), which is a preferable structure. Further, the 'cutting and affixing portion 85 has a polygonal shape, and as shown in Fig. 7, has a cutting support surface 85 & a bonding surface 8 讣 and 85 c at three sides thereof, but may have more i-cuts Floor and/or fitting surface. For example, the surface having the cut-off floor surface and having a bonding surface on three or four sides is provided, and the cutting surface is provided on both sides, and is provided on three or four sides. The structure of the mating surface. Further, as shown in Fig. 6, the cutting and bonding portion 85 is chamfered between the bonding surfaces and between the cutting support surface and the bonding surface, so as to avoid cutting the stickers as long as the corner portions can be formed. The joint portion 85 and the polarizing film are preferably in a structure in contact with each other. The size of the cutting and bonding portion 85 is appropriately determined depending on the width of the polarizing film 10, and is not particularly limited. However, it may be, for example, a length of 200 mm or more and 2000 mm or less, and a width of 10 mm or more and 3 mm or less. Fig. 7 is a perspective view showing the cutting and bonding portion 85. Fig. 7 shows the state of the correction correction after the division of 1354150. Correction date: 2011/3/11 The state in which the cutting and bonding portion 85 of Fig. 6 is rotated clockwise by 1/3 turn. As shown in Fig. 7, the cutting and bonding portion 85 has a cutting support surface 85a that supports the polarizing film 10 along the width direction of the polarizing film 10. Further, the bonding surfaces 85b and 85c have a absorbing mechanism 89 having a absorbing material, and the connecting member connects the polarizing films 10 and 20 to cover the cutting line of the polarizing film 10 after the cutting. It is also possible to have a structure in which two or more bonding surfaces are provided. The cutting support surface 85a is formed with a groove-shaped opening 86, and has a structure in which the blade portion of the cutter 87 having the cutting and bonding portion 85 shown in Fig. 6 is passed. By forming the opening 86, the cutter 87 can be reliably passed in the width direction of the polarizing film 10, and the polarizing films 10 and 20 can be more accurately connected. The cutter 87 can be a conventional cutter, and since the rounded blade can cut the polarizing film 10 lightly, it is preferable. Further, the cutter 87 is supported by the pedestal portion 88 which is driven in the width direction of the polarizing film 10. The bonding surfaces 85b and 85c have the same structure, and have a plurality of absorbing mechanisms 89 similarly to the absorbing portions 84 and 84a. Further, the bonding surfaces 85b and 85c are provided with a single-sided adhesive tape (connecting material) 85d, and the suction mechanism 89 holds the non-adhesive surface of the single-sided adhesive tape 85d so that the single-sided adhesive tape 85d is adhered. The face and the bonding faces 85b, 85c are opposite to each other. The single-sided adhesive tape 85d can be used as long as the polarizing film can be bonded to each other, and a conventional single-sided adhesive tape can be used. As the film material of the single-sided adhesive tape 85d, for example, a polyethylene terephthalate film (PET film), cellulose, and paper (washi), imprinted, non-woven fabric, polytetrafluoroethylene, polyethylene, Polyvinylidene chloride, polycarbonate, polyurethane, ABS resin, polyester, polystyrene, polyethylene, polypropylene, polyacetal resin, polylactic acid, polyacrylic acid 1354150. After the split, the active correction correction version is revised: 2011/3/11 Amine, polyamine, etc. Moreover, examples of the adhesive for the adhesive layer include acrylic, epoxy resin, polyurethane, synthetic rubber, EVA, sulfhydryl, vinyl chloride, chloroprene rubber, and cyano. An adhesive such as an acrylate-based, isocyanate-based, polyvinyl alcohol-based or trimeric guanamine resin. The film connecting portion 83 is disposed opposite to the polarizing film 10. Therefore, in Fig. 5, since the polarizing film 10 is vertically disposed, the film connecting portion 83 is also vertically disposed. On the other hand, when the polarizing film 1 is disposed, for example, in an oblique direction (or a horizontal direction), the film connecting portion 83 may be configured to be disposed in an oblique direction φ (or a horizontal direction or the like) so that the film connecting portion 83 is provided. It has a structure opposite to the polarizing film 10.

膜連結部93與膜連結部83為相同構造。如第5圖所 示般設置膜連結部83、93,以使得膜連結部83、93所具備 之吸者部之吸著機構呈相互對向之結構。又,膜連結部83、 93係介设於偏光膜1〇及偏光膜2〇之通過位置處。另外, 具有膜連結部83、93的製造系統100為本實施形態之較佳 形態,亦可為不具有膜連結部83、93的形態。 〔膜連結部之動作〕 乂卜關不頁苑形態之製造系統的動作。另外, 關於該動作說明亦兼為光學顯示裝置之製造方法的說明。 首先’如第1圖所示’從第i捲出部Μ偏光膜1〇捲 ^出製程)。然、後’如第3圖所示,藉由圖中未顯示之 刀^器而僅對偏光膜1Ga進行半切穿(half eut),並藉由 6、 ^剝離膜議剝去(剝離製程)。再者,藉由札概 制去⑽膜⑽後之偏光膜IGa與基板5進行壓接 19The film connecting portion 93 and the film connecting portion 83 have the same structure. The film connecting portions 83 and 93 are provided as shown in Fig. 5 so that the sucking mechanisms of the sucker portions provided in the film connecting portions 83 and 93 are opposed to each other. Further, the film connecting portions 83 and 93 are interposed between the polarizing film 1〇 and the polarizing film 2〇. Further, the manufacturing system 100 having the film connecting portions 83 and 93 is a preferred embodiment of the present embodiment, and may be in a form without the film connecting portions 83 and 93. [Operation of the film joint portion] The operation of the manufacturing system in the form of the 页 关 关. In addition, this description of the operation also serves as an explanation of the method of manufacturing the optical display device. First, as shown in Fig. 1, the process of the polarizing film 1 is performed from the i-th roll portion. However, as shown in FIG. 3, only the polarizing film 1Ga is half-euted by a blade not shown in the figure, and is peeled off by a peeling film (peeling process). . Further, the polarizing film IGa after the (10) film (10) is pressed by the substrate to be bonded to the substrate 5 19

I^D41DU 以進分割後主動修正修正版修正a期:2011/3/u 仃貼合(貼合製程)。另外,被剝離之剝離膜i〇b會捲 、、。至圖中未顯示之捲繞部而加以回收。藉由該一連串之製 ^將基板S與偏光膜10a相互貼合便可獲得光學顯示 置。 i所^著於該—連串製程中將偏光膜1G捲出,第1捲出部 汁保持之偏光膜10之滚筒的殘餘量便會逐漸減少。以 貝J說月關於將偏光膜相互連結的連結製程。 連結製程中,將該第i捲出部1(u、lb)的 :捲出部la(lla、lc)的偏光膜2。切斷。接著‘ 捲出。P 1(11,的偏光膜10及第2捲出部la⑴ 之中’將第1捲出部1(11、lb)之線路侧的偏 、或第2捲出部la(Uavlc)之線路側的偏光膜2〇, 與第2捲出部la(lla、le)之捲出部侧的偏光膜扣或第1 捲出部1(1卜lb)之捲出部側的偏光M 1M目互連結 所謂「線路側」,換言之,係指將偏光膜捲出之方向^ 該連結製程,可舉_由操作M來進狀総,1你 用膜連結部83、93來進行的方法。 首先,具體地說明(1)之由操作員來進行的方法。由操 作員來將偏光膜相互連結之情況,可舉出下述方式:將= 光膜10之搬送速度設定為0m/min之後(將偏光臈停止 後)’操作員便將偏光膜1〇切斷。其次,從第i捲出部11 將偏光膜20捲出,將其端部切斷後,例如使用前述單°面 著膠帶85d來進行連結。 如此一來,本發明之製造系統中,具有第丨捲出部^、 20 1354150 分割後主動紅紅版修正日期:·觀 11之2個捲出部’無需將偏光膜滚筒更換為新的滾筒,便 可使用偏光膜10、20來立即進行膜之連結,可迅速地將偏 光膜20捲出。因此’與習知僅於1位置處設置有捲出部的 製造系統不同,由於可在運轉中對於空捲出部進行原料滚 筒之交換作業’可減少交換作業所需時間。其結果,可縮 短光學顯示裝置之製造時間。製造系統中,將偏光膜1〇、 20連結完成後’在將偏光膜20捲出之期間内,便可將第夏 捲出部1之偏光膜10滾筒更換為新的滾筒。偏光膜2〇之 • 殘餘量減少之情況’當然可同樣地將偏光膜20及偏光膜10 相互連結。 , —胆❿肌%關%便用膜連結部 83 、93之情況。第8圖係顯示藉由具備膜連結部之製造系 統來進行連結製程的製程圖。當偏光膜1〇之殘餘量減少 時,將偏光膜10如第8圖⑷所示般,將偏光膜1〇之搬送 速度設定為Om/min之後’讓吸著部84、84&及切斷貼合部I^D41DU After the split, the active correction correction version a period: 2011/3/u 仃 fit (fit process). In addition, the peeled release film i〇b will be rolled up. It is collected in a winding portion not shown in the drawing. The optical display can be obtained by bonding the substrate S and the polarizing film 10a to each other by the series of processes. In the series of processes, the polarizing film 1G is unwound, and the residual amount of the roller of the polarizing film 10 which is held by the first coil is gradually reduced. I will tell you about the connection process of connecting polarizing films to each other. In the connection process, the polarizing film 2 of the e-outlet 1 (u, lb) is wound out of the portion la (lla, lc). Cut off. Then ‘roll out. Among the polarizing film 10 and the second winding portion la(1) of P1 (11), the line side of the first winding portion 1 (11, lb) or the line side of the second winding portion la (Uavlc) The polarizing film 2〇 is different from the polarizing film buckle on the side of the winding portion of the second winding portion la (lla, le) or the polarizing film M1M on the side of the winding portion of the first winding portion 1 (1b) The so-called "line side" is connected, in other words, the direction in which the polarizing film is wound out. The joining process is a method in which the operation is performed by the operation M, and the method is performed by the film connecting portions 83 and 93. First, Specifically, the method of the operator (1) is performed by the operator. The case where the polarizing film is connected to each other by the operator is as follows: after the transfer speed of the light film 10 is set to 0 m/min (will After the polarizing enthalpy is stopped, the operator cuts the polarizing film 1 。. Next, the polarizing film 20 is taken up from the ith winding portion 11 and the end portion thereof is cut, for example, using the above-mentioned single-faced tape 85d. In this way, in the manufacturing system of the present invention, there is a second roll-out part, 20 1354150, and an active red-red version correction date: When the polarizing film roll is replaced with a new one, the polarizing film 10 and 20 can be used to immediately connect the film, and the polarizing film 20 can be quickly wound out. Therefore, it is known that the winding portion is provided only at one position. In the manufacturing system, since the raw material roll can be exchanged for the empty take-up portion during operation, the time required for the exchange operation can be reduced. As a result, the manufacturing time of the optical display device can be shortened. In the manufacturing system, the polarizing film is folded. After the completion of the connection of 20, the roller of the polarizing film 10 of the summer winding portion 1 can be replaced with a new one during the period in which the polarizing film 20 is unwound. The polarizing film 2 is reduced. Similarly, the polarizing film 20 and the polarizing film 10 are connected to each other. - The cholesteric muscle %% is used for the film connecting portions 83 and 93. Fig. 8 shows the connection by the manufacturing system including the film connecting portion. Process chart of the process. When the residual amount of the polarizing film 1 is reduced, the polarizing film 10 is set to a transport speed of the polarizing film 1 as shown in Fig. 8 (4), and then the absorbing portion 84 is 84& and cutting and fitting

85(膜連結部83)相對於偏光膜1〇朝垂直方向移動。其次, 藉由吸著部84、84a之吸著機構89來吸著偏光膜1〇而加 以固定(吸著製程)。 ,時’切斷貼合部85中’切斷支樓面祝會接觸至偏 ::門然’如第8 _所示般,讓圖中未顯示之切斷 3= 1移動而將偏光膜10切斷(切斷製程)。切斷 讓切斷貼σ部85相對於偏光膜Μ朝垂直方向且遠離 並相^L之方向(圖中右側)移動,逆時針地迴轉1/3圈, 並相對於偏細_垂直方向且接近偏域敎方向(圖 中左側)秸叙 *割後主動修正修正版修正日期 :2011/3/11 面85b之軍^使來’如第8圖⑷所示,便可將貼合 著膠帶8sd ( 85<1進行貼合’以覆蓋面向單面黏 程)。前迷所之偏光膜1〇的切斷線(貼合製 所造成之b 係指藉由切斷製程而於偏光膜1〇 單面黏著豚:面之中’面向貼合面㈣的邊。貼合製程中, 係可覆蓋該切斷線般而設置,即,亦設 、:永 超過該切斷線而偏光膜1G不存在之部分。 ,對於偏光膜20,與第8圖⑻〜⑷相同地,讓單 面黏著膠帶95d黏附於偏光膜2〇之㈣支撑面95a。與前 述組件相同的組件關予相_名稱,並省略其說明。 首先’將偏光膜20從第1捲出部11捲出,盥第8圖 ⑷相同地’將偏光膜20之端部切斷後,讓圖中未頻示 斷機沿著切斷支樓面95a所形成之開σ 96移動而將偏光膜 20切斷。切斷後,讓切斷貼合部95相對於偏光膜2〇朝垂 直方向且遠離偏光膜20之方向(圖中左侧)移動,順時針 迴轉1/3圈,且相對於偏光膜2G朝垂直方向且接近偏光膜 20之方向(圖中右側)移動。藉此,如第8圖卜)所示,便 可貼合單面黏著膠帶95d,以覆蓋面向貼合面95b之單面黏 著膠帶85d (圖中未顯示)之偏光膜1〇的切斷線。 其次,如第8圖(f)所示,讓吸著部84、84a及切斷貼 合部85 (膜連結裝置3)接近至吸著部94、9如及切斷貼 合部95 (膜連結部93),將偏光膜10及偏光膜2〇之切剖 面相互接合(接近製程)。藉此,覆蓋偏光膜1〇、2〇之切 斷線的單面黏著膠帶85d、95d之中,超過切斷線之部分(未 22 ^4150 八 分割後主動修正修正版修正日期:2011/3/11 5至偏光膜10、20之部分),便會藉由貼合至另一側之 偏光祺20、1〇,藉以將偏光膜1〇、2〇相互連結。第8圖⑴ 係讓膜連結部83朝膜連結部93接近,但亦可讓膜連結部 93朝膜連結部83接近,又,亦可讓膜連結部83、93相互 接近。 將偏光膜10、20連結之後,作為準備製程,如第8圖 轻)所示,將切斷貼合部85、95各自相對於偏光膜1〇、2〇 朝垂直方向且相互遠離方向移動,讓切斷貼合部85順時針 迴轉1/3圈,且讓切斷貼合部95逆時針迴轉1/3圈。接著, 斷貼ό部85、95各自相對於偏光膜1〇、2〇朝垂直方向 且相互接近方向移動。 最後,讓吸著部84、84a及切斷貼合部85 (膜遠社部 :)回到第·置,結束-連串製程。另 面85c、95e係在預先吸附有單面黏著膠帶8兄、之85 (the film connecting portion 83) moves in the vertical direction with respect to the polarizing film 1A. Next, the polarizing film 1 is sucked by the suction mechanism 89 of the absorbing portions 84, 84a to be fixed (suction process). , when the 'cutting and fitting part 85' cut off the branch floor, I will contact the partial:: the door' as shown in the eighth _, let the cut not shown in the figure 3 = 1 move and the polarizing film 10 cut (cut process). The cutting is performed such that the cutting and squeezing portion 85 moves in the direction perpendicular to the polarizing film 且 in the vertical direction and away from the phase (the right side in the drawing), and rotates counterclockwise by 1/3 turn, and is opposite to the thinning_vertical direction. Close to the direction of the 敎 domain (left side of the figure) 叙 * * After the cut, the active correction correction version of the correction date: 2011/3/11 The face of the 85b army ^ make it as shown in Figure 8 (4), you can fit the tape 8sd (85<1 fits to cover one-sided adhesion). The cutting line of the polarizing film 1 前 of the former fan (b caused by the bonding process refers to the side of the polarizing film 1 黏 黏 : : : : : ' ' ' 。 。 。 。 。 。 。 。 。 。 。 。 。 In the bonding process, it may be provided so as to cover the cutting line, that is, a portion that does not exist even if the polarizing film 1G does not exceed the cutting line. For the polarizing film 20, and FIG. 8 (8) to (4) Similarly, the single-sided adhesive tape 95d is adhered to the (four) support surface 95a of the polarizing film 2A. The same components as those of the foregoing components are given the same name, and the description thereof is omitted. First, the polarizing film 20 is removed from the first winding portion. 11 is rolled out, and the end portion of the polarizing film 20 is cut off in the same manner as in Fig. 8 (4), and the polarizing film 20 is moved by the opening σ 96 formed by cutting the branch floor surface 95a. After the cutting, the cutting and bonding portion 95 is moved in the direction perpendicular to the polarizing film 20 in the vertical direction and away from the polarizing film 20 (the left side in the drawing), and is rotated clockwise by 1/3 turn with respect to the polarizing film. 2G moves in the direction perpendicular to the polarizing film 20 (the right side in the drawing). Thus, as shown in Fig. 8b, one side can be attached. The adhesive tape 95d covers the cutting line of the polarizing film 1A of the single-sided adhesive tape 85d (not shown) facing the bonding surface 95b. Next, as shown in Fig. 8(f), the absorbing portions 84 and 84a and the cutting and bonding portion 85 (the film connecting device 3) are brought close to the absorbing portions 94 and 9 and the splicing and bonding portion 95 (film). The connecting portion 93) joins the cross sections of the polarizing film 10 and the polarizing film 2 to each other (close to the process). Thereby, the part of the single-sided adhesive tapes 85d and 95d covering the cutting lines of the polarizing film 1〇 and 2〇 exceeds the part of the cutting line (not 22 ^ 4150 after the eight-part split, the active correction correction date is revised: 2011/3 /11 5 to a portion of the polarizing film 10, 20), the polarizing films 1 〇 and 2 〇 are connected to each other by bonding to the polarizing 祺 20, 1 另一 on the other side. (Fig. 8) The film connecting portion 83 is brought close to the film connecting portion 93. However, the film connecting portion 93 may be approached to the film connecting portion 83, and the film connecting portions 83 and 93 may be brought close to each other. After the polarizing films 10 and 20 are connected, as shown in FIG. 8 , the cutting and bonding portions 85 and 95 are moved in the vertical direction and away from each other with respect to the polarizing films 1 and 2 . The cut and pasted portion 85 is rotated clockwise by 1/3 turn, and the cut and pasted portion 95 is rotated by 1/3 turn counterclockwise. Then, the damming portions 85, 95 are each moved in the vertical direction and in the approaching direction with respect to the polarizing films 1A, 2''. Finally, the absorbing portions 84 and 84a and the cutting and bonding portion 85 (membrane away from the center) are returned to the first set, and the end-series process is completed. The other side 85c, 95e is a pre-adsorbed single-sided adhesive tape 8 brother,

浪加以設置’於第2捲出部1C設置有新的偏光膜10 於^贈藉由對於偏光膜2G進行第8圖⑷〜⑷製程,對 圖偏=〇進行第8_〜(e)製程,且如前述般經第8 :(^製程便可將偏光膜2〇、1〇相互連結。又,將已使 結偏光^ 進仃補充,當然便可連續地連 相齡!^述般’使賴連結部83、93之連結製程之情況, =以操作員所進行之連結製程,可於更短時間且更正 確地=偏細之吸著、靖1合,故為較佳結構。 /、體說明,該製造系統中,以操作員所進行之連結製 23 135415〇 分割後主動修正修正版修正曰期:2011/3/11 程之情況須要10分鐘左右,但使用了膜連結部83、93之 情況則可於1分鐘以内完成。 另外,該製造系統中,僅使用第1捲出部1而未使用 第1捲出部11,且亦未使用膜連結部83、93之情況,由於 操作員在將第1捲出部1交換為新的偏光膜之後需要交換 偏光膜10,故連結製程需時30分鐘左右。因此,明顯可知 本實施形態之製造系統為有助益的。 &lt;反轉機構&gt; 反轉機構65係用以將短邊或長邊沿搬送方向之基板 5 ’變更設置為長邊或短邊沿搬送方向之狀態(反轉後之狀 態)。第9圖(a)〜(d)係顯示藉由反轉機構來將基板5反轉 之過程的立體圖。第9圖(a)係顯示將藉由第1基板搬送機 構所搬送來之基板5被吸著的狀態,第9圖(b)及(c)係顯示 移動基板5之過程,第9圖(d)係顯示藉由第2基板反轉璣 構將基板5反轉後的狀態。另外,為了方便圖示,於第9 圖中雖然省略了基板搬送機構,容後使用第10圖詳逃。 如第9圖(a)所示,反轉機構65具有吸著部66、基板 反轉部67及基板迴轉部68。吸著部66係用以吸著基板 表面的組件。藉此將基板5表面保持於吸著部66處。作^ 吸著部66可使用習知之吸著部,例如可使用 : 的吸著部。 考方式 基板反轉部Μ具有吸著部66,係用以將基板5 ^邊作為底邊之狀態下反轉基板5。第9圖中,基板反 ° 7為迴轉轴構造,係藉*基板反轉部67之迴轉來讓n 及 24 分割後主動修正修正版修正日期:2011/3m 、P 6 k轉的結構。但是,基板反轉部並不限制為前 迷構造’亦可為藉由驅動部來迴轉吸著部66的構造。 基板反轉部67分為第1迴轉及第2迴轉來進行基板5 之反轉基;^ 5之反轉分為帛1迴轉及第2迴轉。所謂反 轉係指將基板5迴轉至反對側面,換言之,使得基板5表 面變為内面般進行設置。 第9圖(a)係顯示為基板$之短邊沿搬送方向之情況, 如第9圖(b)般,第i迴轉係將基板5之長邊作為底邊以迴 轉基板5 (第9圖(a)—第9圖(b))。該第1迴轉係將基板5 迴轉至第1角度。所謂第1角度係指未達18〇。的X。。就藉 由基板迴轉部68來將經第1迴轉而迴轉後之基板5進行迴 轉時的平衡,以及,簡化反轉機構65之設計的觀點來看, X為80。以上且11〇。以下者較佳,為85。以上且95。以下者 更佳’為90。者最佳。The wave is set to 'the second roll-out portion 1C is provided with a new polarizing film 10, and the process of the eighth (~) to (4) process is performed for the polarizing film 2G, and the eighth to the (e) processes are performed for the image bias = ,, And as described above, through the 8th: (^ process can be used to connect the polarizing film 2〇, 1〇 to each other. In addition, the knot polarized light will be added to the 仃, and of course, the continuous age can be connected! In the case of the connection process of the connection portions 83 and 93, the connection process by the operator can be sucked in a shorter time and more accurately, and it is a better structure. In the manufacturing system, the connection system made by the operator is 23 135,415 〇 and the active correction correction version is revised. The time of the 2011/3/11 process takes about 10 minutes, but the membrane connection portion 83 is used. In the case of 93, it is possible to complete in one minute. In this manufacturing system, only the first winding portion 1 is used, the first winding portion 11 is not used, and the film connecting portions 83 and 93 are not used. The operator needs to exchange the polarizing film 10 after exchanging the first roll-out portion 1 into a new polarizing film, so the connection process takes 30 minutes. Therefore, it is apparent that the manufacturing system of the present embodiment is advantageous. <Reverse mechanism> The reversing mechanism 65 is configured to change the substrate 5' of the short side or the long side in the transport direction to the long side or The state of the short edge transport direction (the state after the inversion). Fig. 9 (a) to (d) are perspective views showing the process of inverting the substrate 5 by the reversing mechanism. Fig. 9(a) shows The substrate 5 transported by the first substrate transport mechanism is sucked, and FIGS. 9(b) and 9(c) show the process of moving the substrate 5, and FIG. 9(d) shows the second. In the state in which the substrate is reversed, the substrate 5 is reversed. For the sake of convenience of illustration, the substrate transfer mechanism is omitted in the ninth drawing, and the image is escaped using the tenth image. As shown in Fig. 9(a) The reversing mechanism 65 has a absorbing portion 66, a substrate reversing portion 67, and a substrate turning portion 68. The absorbing portion 66 is a member for absorbing the surface of the substrate, thereby holding the surface of the substrate 5 at the absorbing portion 66. The absorbing portion 66 can use a conventional absorbing portion, for example, a absorbing portion can be used. The portion 66 is for reversing the substrate 5 with the substrate 5 ^ as the bottom side. In the ninth diagram, the substrate reverse phase 7 is a rotary axis structure, and the substrate reversal portion 67 is rotated to allow n and 24 After splitting, the corrected correction correction date is: 2011/3m and P 6k. However, the substrate inverting portion is not limited to the front structure. It is also possible to rotate the absorbing portion 66 by the driving portion. The substrate inverting portion 67 is divided into a first rotation and a second rotation to perform an inversion of the substrate 5. The inversion of the fifth is divided into a first rotation and a second rotation. The reverse rotation refers to turning the substrate 5 to the opposite. The side surface, in other words, the surface of the substrate 5 is set to be the inner surface. Fig. 9(a) shows the short edge transport direction of the substrate $. As in Fig. 9(b), the ith turn uses the long side of the substrate 5 as the base to rotate the substrate 5 (Fig. 9 (Fig. 9) a) - Figure 9 (b)). This first turning system rotates the substrate 5 to the first angle. The first angle refers to less than 18 inches. X. . From the viewpoint of balancing the substrate 5 rotated by the first rotation by the substrate turning portion 68 and simplifying the design of the reversing mechanism 65, X is 80. Above and 11〇. The following is preferred as 85. Above and 95. The following is better as '90. The best.

基板迴轉部68具有基板反轉部67,以將經第1迴轉而 迴轉後之基板5相對於圖中未顯示之第1基板搬送機構中 的基板5 (即第9圖(a)所示基板5)之表面,以基板迴轉部 68的旋轉轴為中心迴轉9〇。。進行9〇。迴轉時之迴轉方向, 係在垂直於搬送方向之2個長邊或短邊中,將位於搬送方 向側位置的長邊或短邊作為内側。 第9圖(c)所示基板反轉部67為底座部分可迴轉之構 造。值是,基板迴轉部68只要能將基板5相對於第1基板 搬送機構中之基板5之表面,以基板迴轉部68的旋轉轴為 中心迴轉90。者即可,並不限定於圖中所示構造。作為基板 25 反轉部67及/ ¾美拓、 分割後主動修正修正版修正日期:2〇ιι/3/ιι 臂之情況,可進:精;=,使用具有控制部之機械手 為機械手臂可使用習二^作,故為較佳結構。作 67及/或基板迴轉^機械手臂,只要能進行基板反轉部 最後,如第Q動作者,構造並無特別限定。 迴轉,來將經第卜圖^)所示’藉由基板反轉部67之第2 或短邊作為底邊二㈣的基板5,以基板5之長邊 藉此,將美核 凊况下再次進行迴轉,以呈反轉狀態。 第9 土 5反轉,且形成短邊沿搬送方向的狀態。 第2迴轉l(d)係將基板5之長邊作為底邊。於第1迴轉及 據,U:基板5之長;f及短邊中何者作為底邊之依 二 逆方向之狀態則長邊便為底邊’當長邊沿 行態則短邊便為底邊。無論於何種狀態皆可進 g 1Q _ 同係顯示第9圖中之基板5於迴轉過程的平面 圖。第1〇圖中 M T ’除了反轉機構65更顯示具第1基板搬送 機構61及H。 * 2基板搬送機構62。第1基板搬送機構61及 第2基板料機構62係設置於輸送滚筒處。第1基板搬送 機構61盘^ 基板搬送機構62係朝同一方向而設置。即, 不具有L型形狀等複雜構造。因此,本發明之貼合裝置60 的设置非常簡便,且面積效率優良。 如第9圖所說明般,首先’藉由吸著部66來保持基板 5表面’朝鼾碩方向讓基板反轉部67迴轉90。(作為第i 迴轉第㈣⑽。 然後將經第1迴轉而迴轉後之基板5,相對於第1 26 1354150 分割後主動修正修正&amp;修正日期:2011/3A1 基板搬送機構61中之基板5 (即,第1〇圖(a)之基板5)之 表面’以基板迴轉部68的旋轉軸為中心迴轉90。(朝第1〇 圖(b)之箭頭方向迴轉,第1〇圖卬)—第1〇圖(c))。 最後,藉由基板反轉部67之第2迴轉來反轉基板5(第 10圖⑷—第10圖(d))。吸著部66與第2基板搬送機構62 之圖中未顯禾的輪送滾筒不會相互接觸而進行。藉由解除 吸著部66之吸著來解除基板5之保持後,再藉由第2基板 搬送機構62來搬送基板5。接著,反轉機構65會回到第 • 10圖(a)位置,以相同之動作來將依序搬送而來的其他基板 5進行反轉。 依前述之反轉機構65,可藉由吸著部66之吸著、第1 迴轉、從第1基板搬送機構61朝第2基板搬送機構62迴 90° 、 、以及第2迴轉等4個單純之動作便可將基板5反 轉’同時可改變搬送方向所對應之長邊及短邊。完成該動 作接 = ’可針對基板5之兩面從下面貼合偏光膜。又,由於 •該動作為4個單純之動作,故節拍時間(Takt Time)較短。 因此,ΰρ香:n 2 可 J貫現不會妨礙整流環境且節拍時間較短的貼合。 、於則述之第1迴轉及第2迴轉之間基板5會暫時停止, 旦於第1迴轉及第2迴轉中將基板暫時停止之情況,即, 生地進行迴轉之情況,亦各自包含於第1迴轉及第2 =由換言之,藉由基板迴轉部68來迴轉基板5的前後, ^基板反轉部67所進行基板反轉部67之迴轉係各自 ,為第1迴轉及第2迴轉。 第10圖中,第1基板搬送機構61及第2基板搬送機 27 1354150 分割後主動修正修正版修正日期:2011/3A1 構62之搬送方向並未設置於一直線上,而呈鄰接的構造。 此乃因為,如第10圖(c)般藉由基板迴轉部68來將基板5 迴轉90°,故如第10圖(d)般基板5之最終搬送方向,於第 1基板搬送機構61與第2基板搬送機構62之間會產生偏 移。 第11圖係顯示使用2個反轉機構65之貼合裝置60的 變形例之平面圖。作為該變形例之變更點為:(1)反轉機構 65為2個;(2)第1基板搬送機構61處具有基板載置部61a; (3)第1基板搬送機構61及第2基板搬送機構62設置於一 直線上。另外,第1基板搬送機構61及第2基板搬送機構 62係朝同一方向而設置,此點則為相同的。 第1基板搬送機構61之第2基板搬送機構62侧端部 處,相對於該端部之第1基板搬送機構61的搬送方向沿著 水平兩方向具有基板載置部61a及反轉機構65。反轉機構 65為第9圖及第10圖所述構造。又,該端部處具有將基板 5朝基板載置部61a搬送的搬送機構,具體說明,例如可舉 出輸送滚筒。 基板載置部61a位於第1迴轉前之基板5的搬送終點。 依該構造,搬送至第1基板搬送機構61的基板5會交互地 搬送給2個基板載置部61a。由於各自具有2對的基板載置 部61a及反轉機構65,搬送至基板載置部61a的基板5會 藉由反轉機構65來進行第1迴轉、90°迴轉及第2迴轉, 以形成反轉狀態。 該變形例中,由於沿第1基板搬送機構61之水平兩方 28 向夂白目版Λ , 分割後主動修正修正版修正日期:2011/3A1 m 仏,故反職之基板5可沿第 基i搬送:H61之搬送方向進行設置。因此’可將第1 土板搬送機構61及第2 你^ , 基板搬送機構62設置於一直線上。 時間“t進St:有2個反轉機構65 ’於每單位 夕 進仃2倍處理。藉此,每單位時間可將更 ΐ 1 進仃反轉’故可縮短節拍時間。(2)再者’由於The substrate rotating portion 68 has a substrate inverting portion 67 for rotating the substrate 5 that has been rotated by the first rotation with respect to the substrate 5 in the first substrate transfer mechanism (not shown) (that is, the substrate shown in FIG. 9(a) The surface of 5) is rotated 9 turns around the rotation axis of the substrate turning portion 68. . Carry out 9〇. The direction of rotation at the time of turning is set to the inside of the long side or the short side which is perpendicular to the conveyance direction, and the long side or the short side which is located in the conveyance direction side. The substrate inverting portion 67 shown in Fig. 9(c) is a structure in which the base portion is rotatable. The substrate turning portion 68 is configured such that the substrate 5 can be rotated 90 about the rotation axis of the substrate turning portion 68 with respect to the surface of the substrate 5 in the first substrate transfer mechanism. The configuration is not limited to the configuration shown in the drawings. As the substrate 25 inversion part 67 and / 3⁄4 Mei Tuo, after splitting, the active correction correction version correction date: 2〇ιι/3/ιι arm case, can enter: fine; =, use the robot with the control part as the robot arm It can be used as a preferred structure. For example, if the substrate is rotated and the robot arm can be used as the substrate reversal portion, the structure is not particularly limited as in the case of the Qth actor. By rotating, the substrate 5 having the second or short side of the substrate inverting portion 67 as the bottom side two (four) shown by the second drawing is used, and the long side of the substrate 5 is used to Rotate again to reverse the state. The 9th soil 5 is reversed, and a state in which the short edge is conveyed is formed. In the second rotation l (d), the long side of the substrate 5 is used as the base. In the first rotation and according to the data, U: the length of the substrate 5; in the short side of the f and the short side, the long side is the bottom side, and the short side is the bottom side. . It can be entered in any state. g 1Q _ The same diagram shows the plane of the substrate 5 in the slewing process in Fig. 9. In the first drawing, M T ' is displayed with the first substrate transfer mechanisms 61 and H in addition to the reversing mechanism 65. * 2 substrate transfer mechanism 62. The first substrate transfer mechanism 61 and the second substrate material mechanism 62 are provided at the transport roller. The first substrate transfer mechanism 61 is provided in the same direction as the substrate transfer mechanism 62. That is, it does not have a complicated structure such as an L-shape. Therefore, the setting of the bonding apparatus 60 of the present invention is very simple and excellent in area efficiency. As described in Fig. 9, first, the surface of the substrate 5 is held by the absorbing portion 66, and the substrate inverting portion 67 is rotated 90 in the direction of the beam. (The fourth sub-rotation (4) (10). Then, the substrate 5 that has been rotated by the first rotation is divided and corrected with respect to the first 26 1354150, and the correction correction date is: 2011/3A1 The substrate 5 in the substrate transfer mechanism 61 (ie, The surface 'the surface of the substrate 5) of the first figure (a) is rotated 90 around the rotation axis of the substrate rotating portion 68. (Swing in the direction of the arrow in the first figure (b), the first figure —) - 1〇图(c)). Finally, the substrate 5 is reversed by the second rotation of the substrate inverting portion 67 (Fig. 10 (4) - Fig. 10 (d)). The absorbing portion 66 and the roller drum that are not shown in the drawing of the second substrate conveying mechanism 62 are not in contact with each other. After the holding of the substrate 5 is released by releasing the suction of the absorbing portion 66, the substrate 5 is transported by the second substrate transport mechanism 62. Next, the reversing mechanism 65 returns to the position of Fig. 10 (a), and inverts the other substrates 5 that are sequentially transported in the same operation. According to the above-described reversing mechanism 65, the suction unit 66 can be sucked, the first rotation, the second substrate transport mechanism 61 can be returned to the second substrate transport mechanism 62 by 90°, and the second rotation can be performed. The action can reverse the substrate 5 while changing the long side and the short side corresponding to the transport direction. This operation is completed = 'The polarizing film can be attached to the both sides of the substrate 5 from below. Further, since the operation is four simple operations, the takt time is short. Therefore, ΰρ香: n 2 can be achieved without hindering the rectifying environment and having a short tact time. The substrate 5 is temporarily stopped between the first rotation and the second rotation, and the substrate is temporarily stopped during the first rotation and the second rotation, that is, when the ground is rotated, each of them is included in the first 1 rotation and 2 = in other words, the front and rear of the substrate 5 are rotated by the substrate rotating portion 68, and the rotation of the substrate inverting portion 67 by the substrate inverting portion 67 is the first rotation and the second rotation. In Fig. 10, after the first substrate transfer mechanism 61 and the second substrate transfer machine 27 1354150 are divided, the correction correction date is corrected: the transport direction of the 2011/3A1 structure 62 is not provided on the straight line, but has an adjacent structure. This is because the substrate 5 is rotated by 90° by the substrate turning portion 68 as shown in FIG. 10(c). Therefore, the final substrate transfer direction of the substrate 5 as shown in FIG. 10(d) is performed by the first substrate transfer mechanism 61 and An offset occurs between the second substrate transfer mechanisms 62. Fig. 11 is a plan view showing a modification of the bonding apparatus 60 using the two reversing mechanisms 65. The change point of this modification is: (1) two reversing mechanisms 65; (2) the first substrate transfer mechanism 61 has a substrate mounting portion 61a; (3) the first substrate transfer mechanism 61 and the second substrate The conveying mechanism 62 is disposed on a straight line. Further, the first substrate transfer mechanism 61 and the second substrate transfer mechanism 62 are provided in the same direction, and the same points are obtained. The end portion of the first substrate transport mechanism 62 on the side of the second substrate transport mechanism 62 has a substrate mounting portion 61a and a reversing mechanism 65 in both horizontal directions with respect to the transport direction of the first substrate transport mechanism 61 at the end portion. The reversing mechanism 65 is constructed as shown in Figs. 9 and 10. Further, the end portion has a transport mechanism for transporting the substrate 5 to the substrate mounting portion 61a. Specifically, for example, a transport roller can be mentioned. The substrate mounting portion 61a is located at the end of the conveyance of the substrate 5 before the first turning. According to this configuration, the substrates 5 transported to the first substrate transfer mechanism 61 are alternately transferred to the two substrate mounting portions 61a. Since the substrate mounting portion 61a and the reversing mechanism 65 are provided in two pairs, the substrate 5 conveyed to the substrate mounting portion 61a is rotated by the reversing mechanism 65 to form the first rotation, the 90 rotation, and the second rotation. Reverse state. In this modification, since the horizontal direction of both sides of the first substrate transfer mechanism 61 is 28, the revision date is actively corrected, and the corrected version correction date is 2011/3A1 m 仏, so the substrate 5 of the counter-action can be along the base i Transfer: Set the transport direction of H61. Therefore, the first earth sheet conveying mechanism 61 and the second substrate transport mechanism 62 can be disposed on a straight line. The time "t into St: there are 2 reversing mechanisms 65' to process 2 times per unit night. This way, more than 1 inversion can be reversed per unit time, so the tact time can be shortened. (2) Due to

$機構61及第2基板搬送機構62設置於一直 ,’可提供面積效率更優良之構造㈣合裝置。特別是 無塵至中會要求面積效率,故本贴合裝置非常優良。 &lt;其他附帶結構&gt; …再者作為較佳形態,製造系統100具有控制部70、 洗淨邻71、貼合偏差檢測骏置及貼合異物自動檢測裝置 73及遴選搬送農£ 74。貼合偏差檢測裝置72 、貼合異物自 動檢測裝置73及遴選搬送裝置74係用以針對貼合後的基 板5,即,針對液晶顯示裴置進行檢測等處理。The mechanism 61 and the second substrate transfer mechanism 62 are provided at all times, and a structure (four) device which is more excellent in area efficiency can be provided. In particular, the area efficiency is required in the case of dust-free, so the fitting device is excellent. &lt;Other attached structure&gt; Further, as a preferred embodiment, the manufacturing system 100 includes a control unit 70, a cleaning neighbor 71, a bonding deviation detecting and placing automatic foreign matter detecting device 73, and a selection and transportation. The bonding deviation detecting device 72, the bonded foreign matter automatic detecting device 73, and the selective conveying device 74 are used to detect the substrate 5 after bonding, that is, the liquid crystal display device.

第12圖係顯示具有該液晶顯示裝置之製造系統的各組 件之關連的方塊圖,第13圖係顯示夜晶顯示裝置之製造系 統的動作之流程圖。以下,在說明具有液晶顯示裝置之各 組件的同時說明其動作。 控制部70連接至洗淨部71、貼合偏差檢測裝置72、 貼合異物自動檢測裝置73及遴選搬送裝置74’藉以將控制 4吕號傳送給該等組件而加以控制。控制部7 0主要係由 CPU(Central Processing Unit)所構成,並可依需要具有記憶 體。 29 分對後主動修正修正版修正日期:2011/3/11 刘7/走衣W系統1〇0具有洗淨部71之情況,為了縮短洗淨 處的節拍時間’第】基板搬送機構61中的基板5以 ^ Μ之方式搬送至洗淨㈣者為佳。通常,於洗淨部 洗淨會^長時間,就短縮節拍時間之觀點來看, 該結構為非常有效的。 f g ^人,進行將偏光膜貼合至基板5之兩面的貼合製程 13圖之S2)’關於本製程係如第丨圖至第n圖所說明。 日貼口偏差檢測裝置72係用以針對貼合後之基板5來檢 測疋否有偏光義合偏差。貼合偏差檢測裝置Μ由攝影機 及圖像處理裝置所構成,於藉由纟㈣16、⑽而將偏光膜 貼合後之基板5的貼合位置處設置有該攝影機。以該攝影 機來進仃基板5之攝f彡,對拍攝好之圖像情報進行處理, 藉此便可檢測基板5是否有貼合偏差(貼合偏差檢測製程, 第13圖之S3)。另外,作為貼合偏差檢測裝置72可使用 過去習知的貼合偏差檢測裝置。 貼合異物自動檢測裝置73係用以檢測貼合好的基板5 中是否有異物。貼合異物自動檢測裝置73與貼合偏差檢測 裝置72同樣地係由攝影機及圖像處理裝置所構成,於藉由 軋輥16、16a而將偏光膜貼合後之基板5的第2基板搬送 機構(貼合裝置60)處設置有該攝影機。以該攝影機來進 行基板5之攝影,對拍攝好之圖像情報進行處理,藉此便 可檢測基板5疋否有貼合異物(貼合異物檢測製程,S4)。 作為該異物,可舉出塵埃等異物、魚眼(fisheye)等。另外, 作為貼合異物自動檢測裝置73可使用過去習知的貼合偏差 30 1354150 分割後主動修正修正版修正曰期:2011/3/11 檢測裝置° S3及S4之順序亦可顛倒進行,抑或可同時進行。又, 亦可省略其中一者之製程。 遴選搬送裝置74係用以根據來自貼合偏差檢測裝置 72及貼合異物自動檢測裴置73的檢測結果,來判斷是否有 貼合偏差及異物。遴選搬送裝置74只要是能接收來自貼合 偏差檢測裝置72及貼合異物自動檢測裝置73之檢測結果 的輸出訊號以從貼合好之基板5中遴選為良品或不良品者 φ 即可。因此,可使用過去習知的遴選搬送系統。 作為該液晶顯示裝置之製造系統的較佳態樣係為可檢 測出貼合偏差及異物等兩者的結構,當判斷為有檢測出貼 合偏差或異物之情況(YES),便將貼合好之基板5遴選為不 良品(S7)。另一方面,當判斷為皆未檢測出貼合偏差及異物 中任一者之情M(NO),則將貼合好之基板5遴選為良品 (S6) 〇Fig. 12 is a block diagram showing the connection of the components of the manufacturing system of the liquid crystal display device, and Fig. 13 is a flow chart showing the operation of the manufacturing system of the night crystal display device. Hereinafter, the operation of each of the components of the liquid crystal display device will be described. The control unit 70 is connected to the cleaning unit 71, the bonding deviation detecting device 72, the bonded foreign matter automatic detecting device 73, and the selective transport device 74' to control the transfer of the control unit to the components. The control unit 70 is mainly composed of a CPU (Central Processing Unit), and may have a memory as needed. 29 minutes after the active correction revision revision date: 2011/3/11 Liu 7/Clothing W system 1〇0 has the cleaning unit 71, in order to shorten the tact time of the washing station 'the first substrate transfer mechanism 61 It is preferable that the substrate 5 is transferred to the cleaning (four) in a manner of Μ. Usually, it is very effective to wash the cleaning part for a long time, and from the viewpoint of shortening the tact time. f g ^人, a bonding process for bonding the polarizing film to both sides of the substrate 5 is carried out. S2)' of the process is as described in the drawings to the nth. The tamper-evident deviation detecting means 72 is for detecting whether or not there is a deviation of the polarized light for the bonded substrate 5. The bonding deviation detecting device is composed of a camera and an image processing device, and the camera is provided at a bonding position of the substrate 5 to which the polarizing film is bonded by 纟(4)16, (10). By taking the image of the substrate 5 by the camera, the captured image information is processed, whereby it is possible to detect whether or not the substrate 5 has a bonding deviation (the bonding deviation detecting process, S3 of Fig. 13). Further, as the bonding deviation detecting device 72, a conventional bonding deviation detecting device can be used. The bonded foreign matter automatic detecting device 73 is for detecting whether or not foreign matter is present in the bonded substrate 5. Similarly to the bonding deviation detecting device 72, the bonding foreign matter automatic detecting device 73 is composed of a camera and an image processing device, and the second substrate transfer mechanism of the substrate 5 is bonded to the polarizing film by the rolls 16 and 16a. The camera is provided at the bonding device 60. The camera 5 is photographed by the camera, and the captured image information is processed, whereby the substrate 5 can be detected whether or not the foreign matter is bonded (the foreign matter detecting process is bonded, S4). Examples of the foreign matter include foreign matter such as dust, fisheye, and the like. Further, as the bonded foreign matter automatic detecting device 73, it is possible to use the conventional fitting deviation 30 1354150 to divide and then actively correct the modified version of the correction period: 2011/3/11 The detecting device ° The order of S3 and S4 can also be reversed, or Can be done at the same time. Also, the process of one of them may be omitted. The selection conveyance device 74 is configured to determine whether or not there is a difference in adhesion and foreign matter based on the detection results from the bonding deviation detecting device 72 and the bonded foreign matter automatic detecting device 73. The selection conveyance device 74 may be an output signal capable of receiving the detection results from the bonding deviation detecting device 72 and the bonded foreign matter automatic detecting device 73 to select a good or defective product from the bonded substrate 5. Therefore, the conventional pick-and-place transport system can be used. A preferred embodiment of the manufacturing system of the liquid crystal display device is a structure capable of detecting both a bonding deviation and a foreign matter, and when it is determined that a bonding deviation or a foreign matter is detected (YES), the bonding is performed. The good substrate 5 is selected as a defective product (S7). On the other hand, when it is judged that none of the bonding deviation and the foreign matter M(NO) is detected, the bonded substrate 5 is selected as a good product (S6) 〇

依具有遴選搬送裝置74之液晶顯示裝置的製造系統, 可快速地進行良品及不良品的遴選,故可縮短節拍時間。 僅具有貼合偏差檢測裝置72或貼合異物自動檢測裝置73 之情況’遴選搬送裝置74亦可為僅針對貼合偏差及異物中 任一者進行有無判斷的結構。 另外,於發明詳細說明項目中所述具體實施形態僅是 用以揭露本發明之技術内容,而不應將其狹義地解釋為僅 限疋於謗具體例中,於本發明之精神與後述所記載之專利 申請範園内’可進行各種變更而加以實施。 31 1354150 分轺後主動修正修正版修正日期:2011/3/11 又,本發明亦包含有以下態樣。 又’較佳地,本發明之偏光膜的貼合裝置中,該第1 基板搬送機構及第2基板搬送機構設置於一直線上;於第1 基板搬送機構中之第2基板搬送機構側端部處,沿著相對 於該端部之第1基板搬送機構之搬送方向的水平兩方向, 各自設置有2對的基板載置部及該反轉機構;於該端部處, 具有從該端部將基板朝該基板載置部搬送的搬送機構;該 反轉機構則係將各自搬送至該基板載置部的基板反轉而設 置於第2基板搬送機構。 依該結構,由於具有2個反轉機構’於每單位時間可 對基板進行2倍處理。藉此,每單位時間可將更多之基板5 進行反轉’故可縮短節拍時間。再者,由於第1基板搬送 機構及第2基板搬送機構設置於一直線上’可提供面積效 率更優良之構造的貼合裝置。 又,較佳地,本發明之偏光膜之貼合裝置中,具有搬 送偏光膜的第1膜搬送機構及第2膜搬送機構;於該第1 膜搬送機構具有:將受剝離膜所保護之偏光膜捲出的複數 個捲出部、將偏光膜切斷的切斷部、從偏光膜將剝離膜去 除的去除部、以及將被去除後之該剝離膜捲繞的複數個捲 繞部;於該第2膜搬送機構則具有:將受剝離膜所保護之 偏光膜捲出的複數個捲出部、將偏光膜切斷的切斷部、從 偏光膜將祕膜去_去除部、以及㈣去除後之該剝離 膜捲繞的複數個捲繞部;該第丨基板㈣機構及第2基板 搬送機構係設置於該第i職賴構及第2膜搬送機構的 32 1354150 分對後主動修正修正版修正日期:2011/3/11 上部i將該去除剝離膜後之偏光膜貼合至基板的該第1貼 合部係設置於該第1膜搬送機構與第1基板搬送機構之間 處,且將該去除剝離膜後之偏光膜貼合基板的第2貼合部 則係設置於該第2膜搬送機構與第2基板搬送機構之間處。 藉此’由於具有複數個捲出部及捲繞部,當一侧之捲 出邛中偏光膜原料之殘餘量變少之情況,可將該原料連接 至設置於另一側捲出部的原料。其結果,無需停止偏光膜 之捲出’可續行作業,故可提高生產效率。According to the manufacturing system of the liquid crystal display device having the selection transfer device 74, the selection of good products and defective products can be quickly performed, so that the tact time can be shortened. In the case where only the bonding deviation detecting device 72 or the foreign matter automatic detecting device 73 is attached, the selection conveying device 74 may be configured to determine whether or not the bonding deviation and the foreign matter are present. In addition, the specific embodiments described in the detailed description of the invention are only used to disclose the technical contents of the present invention, and should not be construed as being limited to the specific examples, and the spirit of the present invention will be described later. The documented patent application can be implemented in various ways. 31 1354150 After the split, the active correction revision date is revised: 2011/3/11 In addition, the present invention also includes the following aspects. Further, in the bonding apparatus of the polarizing film of the present invention, the first substrate transfer mechanism and the second substrate transfer mechanism are disposed on a straight line, and the second substrate transfer mechanism side end of the first substrate transfer mechanism Two pairs of substrate mounting portions and the reversing mechanism are provided in each of two horizontal directions along the conveying direction of the first substrate conveying mechanism at the end portion, and the end portion has the end portion A transfer mechanism that transports the substrate to the substrate mounting portion, and the reversing mechanism is provided in the second substrate transfer mechanism by reversing the substrate that is transferred to the substrate mounting portion. According to this configuration, the substrate can be double-processed per unit time by having two inversion mechanisms'. Thereby, more substrates 5 can be reversed per unit time, so the tact time can be shortened. In addition, the first substrate transfer mechanism and the second substrate transfer mechanism are provided on a straight line to provide a bonding device having a structure having a more excellent area efficiency. Further, in the bonding apparatus for a polarizing film of the present invention, the first film transporting mechanism and the second film transporting mechanism that transport the polarizing film are provided, and the first film transporting mechanism has a protective film that is protected by the peeling film. a plurality of winding portions that are wound by the polarizing film, a cutting portion that cuts the polarizing film, a removing portion that removes the release film from the polarizing film, and a plurality of winding portions that wind the removed release film; In the second film transporting mechanism, the plurality of winding portions that wind up the polarizing film protected by the peeling film, the cutting portion that cuts the polarizing film, and the removing portion of the secret film from the polarizing film, and (4) a plurality of winding portions after the removal of the release film; the second substrate (four) mechanism and the second substrate transfer mechanism are disposed on the first and second film transfer mechanisms Correction correction date: 2011/3/11 The upper part i is attached to the substrate by the polarizing film after the release film is removed, and the first bonding unit is provided between the first film conveying mechanism and the first substrate conveying mechanism. And the second bonding of the polarizing film-bonding substrate after removing the peeling film The portion is provided between the second film transport mechanism and the second substrate transport mechanism. In this case, since a plurality of winding portions and winding portions are provided, the amount of remaining material of the polarizing film in the winding of one side is reduced, and the raw material can be connected to the raw material provided on the other side winding portion. As a result, it is not necessary to stop the winding of the polarizing film, and the operation can be continued, so that the production efficiency can be improved.

又’較佳地’本發明之偏光膜之貼合裝置中,該捲出 部能相對於偏光膜之捲芯方向沿水平移動’且作為該捲出 部的第1捲出部及第2捲出部為並排設置。 藉此’由於捲出部是沿捲芯方向朝水平移動,無需確 保讓捲出部朝上方移動的空間。因此,上部所具備之第i 基板搬送機構及第2基板搬送機構、以及下部之具有該第j 膜搬送機構及第2膜搬送機構的捲出部之間的空間可達成 省空間化。其結果,可提供一種小型化之貼合裝置。 又,較佳地,本發明之偏光膜之貼合裝置中,將從第i 捲出部所捲出之偏光膜及從第2捲出部所捲出之偏光膜相 互連結用的第1膜連結部及第2膜連結部會介設於該兩偏 光膜之通過位置,且第1膜連結部係面向於從第1捲出部 所捲出之偏光膜而設置,第2膜連結部則面向於從第2捲 出部所捲出之偏光膜而設置;該第1膜連結部及第2膜連 結部更具有:2個吸著部,係具備能吸著偏光膜的吸著機 構;以及切斷貼合部,係位於該2個吸著部之間,且可沿 33 1354150 分割後主動修正修正版修正日期:2011/3/Π 偏光膜之寬度方向進行迴轉般設置;該切斷貼合部具有切 斷偏光膜的切斷機,同時切斷貼合部具有之複數面中至少 具有··切斷支撐面’能沿偏光膜之寬度方向支撐偏光膜; 以及2個以上之貼合面’具有吸著機構以吸著並保持連接 該偏光膜的連結材。該第1膜連結部及第2膜連結部能相 互接近。 藉此’以該吸著部來吸著偏光膜,被吸著之偏光膜會 在受切斷支撐面所支撐之狀態下被切斷機而切斷。然後, 讓切斷貼合部迴轉,對於被切斷後之偏光膜,便可將貼合 面之連結材進行貼合。再者,讓第1膜連結部及第2膜連 結部相互接近,讓貼合有連結材之2片偏光膜相互接觸便 &lt;輕易地進行連結。 又,較佳地,本發明之偏光膜之貼合裝置中’該切斷 支撐面係沿著該偏光膜之寬度方向而形成有能讓該切斷機 通過的開口。 藉此’可沿著偏光膜之寬度方向確實地讓切斷機通 過,其後便可更正確地進行偏光膜的相互連結。 又’較佳地,本發明之偏光膜之貼合裝置中,該切斷 機為圓刃狀。 藉此,可更輕易地進行偏光膜之切斷。 又,較佳地,本發明之偏光膜之貼合裝置中,該切斷 貼合部可相對於受吸著部所吸著之偏光膜沿垂直方向移 動。 藉此,迴轉切斷貼合部時,切斷貼合部可相對於偏光 34 1354150 分割後主動修正修正版修正日期:2011/3/11 膜朝垂直方向且遠離偏光膜之方向移動,然後,便可進行 迴轉。藉此,迴轉切斷貼合部時,可確實地避免其接觸至 偏光膜。 又,較佳地,本發明之偏光膜之貼合裝置中,具有洗 淨部,係在由該第1貼合部來將偏光膜貼合至基板下面之 前將基板洗淨,而該第1基板搬送裝置會在基板之短邊沿 搬送方向之狀態下來搬送基板。Further, in the bonding apparatus of the polarizing film of the present invention, the winding portion is horizontally movable with respect to the core direction of the polarizing film and serves as the first winding portion and the second winding of the winding portion. The outlets are set side by side. Thereby, since the unwinding portion is horizontally moved in the direction of the winding core, it is not necessary to secure a space for moving the unwinding portion upward. Therefore, the space between the i-th substrate transfer mechanism and the second substrate transfer mechanism provided in the upper portion and the lower portion having the j-th film transfer mechanism and the second film transfer mechanism can be saved. As a result, a miniaturized bonding device can be provided. Further, in the bonding apparatus for a polarizing film of the present invention, the polarizing film that is taken up from the i-th take-up portion and the first film that is connected to the polarizing film that is taken up from the second unwinding portion are preferably connected to each other. The connection portion and the second film connection portion are interposed between the two polarizing films, and the first film connecting portion is provided to face the polarizing film that is wound from the first winding portion, and the second film connecting portion is provided. The first film connecting portion and the second film connecting portion further include: two absorbing portions, and a absorbing mechanism capable of absorbing the polarizing film; and the second film connecting portion; And the cutting and affixing portion is located between the two absorbing portions, and can be divided along 33 1354150 to actively correct the corrected version of the correction date: 2011/3/Π The width direction of the polarizing film is set to rotate; The bonding portion has a cutting machine that cuts the polarizing film, and at least the plurality of surfaces of the cutting and bonding portion have a cutting support surface that supports the polarizing film in the width direction of the polarizing film; and two or more stickers The mating surface has a absorbing mechanism to suck and hold the connecting material that connects the polarizing film. The first film connecting portion and the second film connecting portion can approach each other. Thereby, the polarizing film is sucked by the absorbing portion, and the immersed polarizing film is cut by the cutter while being supported by the cutting support surface. Then, the cutting and bonding portion is rotated, and the bonded material of the bonding surface can be bonded to the polarized film after the cutting. In addition, the first film connecting portion and the second film connecting portion are brought close to each other, and the two polarizing films to which the connecting member is bonded are brought into contact with each other and easily joined. Further, in the bonding apparatus for a polarizing film of the present invention, it is preferable that the cutting support surface has an opening through which the cutter can pass along the width direction of the polarizing film. Thereby, the cutter can be surely passed in the width direction of the polarizing film, and thereafter, the polarizing films can be more reliably connected to each other. Further, preferably, in the bonding apparatus of the polarizing film of the present invention, the cutting machine has a rounded blade shape. Thereby, the cutting of the polarizing film can be performed more easily. Further, in the bonding apparatus for a polarizing film of the present invention, the cutting and bonding portion is movable in the vertical direction with respect to the polarizing film sucked by the absorbing portion. Therefore, when the cutting and splicing portion is rotated, the cutting and splicing portion can be positively corrected with respect to the polarized light 34 1354150, and the correction correction date is corrected: 2011/3/11 The film moves in the vertical direction and away from the polarizing film, and then It can be rotated. Thereby, when the cutting and splicing portion is turned and cut, it is possible to surely avoid contact with the polarizing film. Moreover, in the bonding apparatus of the polarizing film of this invention, it is preferable to have a washing|cleaning part, and the board|substrate wash|cleans the board|substrate before bonding the polarizing film to the lower surface of the board|substrate by this 1st bonding part, and this 1st. The substrate transfer device transports the substrate in a state in which the short side of the substrate is in the transport direction.

藉此,可於基板之長邊相對於基板搬送方向呈垂直的 狀態下’藉由洗淨部來進行基板之洗淨。即,可縮小基板 沿搬送方向的距離,故可縮短洗淨所需節拍時間。其結果, 可提高生產效率更優良之偏光膜之貼合裝置。 又’較佳地,本發明之偏光膜之貼合裝置中,該第1 般送機構及第2搬送機構具有:缺陷檢出部,可檢測出從 第1捲出部所捲出之偏光膜所具有的缺陷標示;貼合迴避 部’會判別出該缺陷標示並停止該基板之搬送;以及回收 部’會將迴避了與基板之貼合的偏光膜進行回收。 依該缺陷檢出部、貼合迴避部及回收部,可避免將具 有缺陷之偏光膜與基板進行貼合,故可提高良率。 本發明之液晶顯示裝置之製造系統具有:前述偏光膜 之貼合裝置;以及貼合偏差檢測裝置,能檢測出由該第2 貼合部完成偏光膜貼合後之基板中的貼合偏差。 藉此,可檢測出貼合好偏光膜後之基板所產生的貼合 偏差。 又,較佳地,本發明之液晶顯示裝置之製造系統中’ 35 分割後主動修正修正版修正曰期:2011/3/11 具有遴選搬送裝置,會根據該貼合偏差檢測裝置的檢測結 采來判斷是否有貼合偏差’並根據該判斷結果來對貼合好 偏光膜的基板進行遴選。 藉此,當貼合好偏光膜之基板產生貼合偏差之情況, &lt;迅速地遴選為不良品,可縮短節拍時間。 又,較佳地’本發明之液晶顯示裝置之製造系統中, 具有:前述偏光膜之貼合裝置;以及貼合異物自動檢測裝 置,能檢測出由該貼合裝置之第2貼合部完成偏光膜貼合 後之基板中的異物。 藉此,可檢測出混入至貼合好偏光膜之液晶面板中的 異物。 又,較佳地’本發明之液晶顯示裝置之製造系統中, 具有遴選搬送裝置’係根據該貼合異物自動檢測裝置的檢 測結果來判斷是否有異物,並根據該判斷結果來對貼合好 偏光膜的基板進行遙選。 藉此’當貼合好偏光膜之液晶面板中混入有異物之情 況’可迅速地遴選為不良品,可縮短節拍時間。 又’較佳地’本發明之液晶顯示襞置之製造系統中, 具有貼合異物自動檢測裝置,會檢測出由該第2貼合部完 成偏光膜貼合後之基板中的異物,且具有遴選搬送裝置, 會根據該貼合偏差檢測裝置的檢測結果、以及該貼合異物 自動檢測裝置的檢測結果來判斷是否有貼合偏差及異物, 並根據該判斷結果來對貼合好偏光膜的基板進行遴選。 藉此’當貼合好偏光膜之液晶面板中產生了貼合偏差 36 1354150 · 分割後主動修正修正版修正日期:2011/3/11 與混入異物之情況,可迅速地遴選為不良品,可縮短節拍 時間。 本發明之偏光膜的貼合裝置可應用在將偏光膜貼合至 基板的技術領域。 【圖式簡單說明】 第1圖係顯示關於本發明之製造系統一實施形態的剖 面圖。 第2圖係顯示本發明之捲出部之變化例的剖面圖。 第3圖係顯示第1圖製造系統之軋輥周圍部份的剖面 圖。 第4圖係顯示與本發明相同之下貼型製造系統中氣流 速度向量的剖面圖。 第5圖係顯示關於本發明之貼合裝置之變化例的剖面 圖。Thereby, the substrate can be cleaned by the cleaning portion in a state where the long side of the substrate is perpendicular to the substrate transport direction. In other words, the distance between the substrates in the transport direction can be reduced, so that the tact time required for cleaning can be shortened. As a result, it is possible to improve the bonding apparatus of the polarizing film which is more excellent in production efficiency. Further, in the bonding apparatus of the polarizing film of the present invention, the first feeding mechanism and the second conveying mechanism have a defect detecting portion that can detect the polarizing film that is unwound from the first winding portion. The defect mark is provided; the bonding avoidance portion 'determines the defect mark and stops the transfer of the substrate; and the recovery portion' recovers the polarizing film that has been bonded to the substrate. According to the defect detecting portion, the bonding avoiding portion, and the collecting portion, it is possible to prevent the polarizing film having the defect from being bonded to the substrate, so that the yield can be improved. The manufacturing system of the liquid crystal display device of the present invention includes: a bonding device for the polarizing film; and a bonding deviation detecting device capable of detecting a bonding variation in the substrate after the polarizing film is bonded by the second bonding portion. Thereby, the deviation of the bonding caused by the substrate after the polarizing film is bonded can be detected. Moreover, in the manufacturing system of the liquid crystal display device of the present invention, the '35-segment active correction correction version correction period: 2011/3/11 has a selection transport device, and the detection result is detected according to the adhesion deviation detecting device. It is judged whether or not there is a fitting deviation ', and the substrate to which the polarizing film is bonded is selected based on the judgment result. Thereby, when the substrate to which the polarizing film is bonded is subjected to the bonding deviation, &lt; quickly selected as a defective product, the tact time can be shortened. Further, the manufacturing system of the liquid crystal display device of the present invention preferably includes: a bonding device for the polarizing film; and a bonding foreign matter automatic detecting device capable of detecting completion of the second bonding portion of the bonding device Foreign matter in the substrate after the polarizing film is bonded. Thereby, foreign matter mixed in the liquid crystal panel to which the polarizing film is attached can be detected. Further, in the manufacturing system of the liquid crystal display device of the present invention, it is preferable to have a selection and transport device to determine whether or not foreign matter is present based on the detection result of the automatic foreign matter detecting device, and to fit the result based on the determination result. The substrate of the polarizing film is remotely selected. By this, the case where a foreign matter is mixed in the liquid crystal panel to which the polarizing film is attached can be quickly selected as a defective product, and the tact time can be shortened. Further, in the manufacturing system of the liquid crystal display device of the present invention, the automatic foreign matter detecting device is attached, and the foreign matter in the substrate after the polarizing film is bonded by the second bonding portion is detected and has According to the detection result of the bonding deviation detecting device and the detection result of the bonded foreign matter automatic detecting device, it is determined whether or not there is a bonding deviation and a foreign matter, and the polarizing film is bonded to the polarizing film based on the determination result. The substrate is selected. Therefore, when the liquid crystal panel to which the polarizing film is attached is formed, the bonding deviation 36 1354150 is generated. After the division, the correction correction date is corrected: 2011/3/11 and the foreign matter is mixed, and the defective product can be quickly selected. Reduce the beat time. The bonding apparatus of the polarizing film of the present invention can be applied to the technical field of bonding a polarizing film to a substrate. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a cross-sectional view showing an embodiment of a manufacturing system of the present invention. Fig. 2 is a cross-sectional view showing a variation of the winding portion of the present invention. Figure 3 is a cross-sectional view showing the portion around the roll of the manufacturing system of Figure 1. Figure 4 is a cross-sectional view showing the air velocity vector in the stick-type manufacturing system as in the present invention. Fig. 5 is a cross-sectional view showing a variation of the bonding apparatus of the present invention.

第6圖係顯示關於本發明之膜連結部及切斷機的立體 圖。 第7圖係顯示關於本發明之切斷貼合部的立體圖。 第8圖係顯示關於本發明製造系統之連結製程的製程 圖。 第9圖係顯示本發明中藉由反轉機構將基板反轉之過 程的立體圖。 第10圖係顯示藉由第9圖之反轉機構將基板反轉之過 程的平面圖。 37 1354150 分割後主動修正修正版修正曰期:2011/3/11 第11圖係顯示關於本發明貼合裝置之變化例的平面 圖。 第12圖係顯示具備關於本發明液晶顯示裝置之製造系 統之各組件關連的方塊圖。 第13圖係顯示關於本發明液晶顯示裝置之製造系統動 作的流程圖。 第14圖係顯示上貼型製造系統中氣流速度向量的剖面 圖。 【主要元件符號說明】 1、lb 第1捲出部 la、lc 第2捲出部 Id 捲芯 2 第1捲繞部 2a 第2捲繞部 3 半切穿器 4 刀稜 5 基板 6、6a 軋輥(第1貼合部) 7 ' 7a 缺陷膜捲繞滾筒 10 偏光膜 10a 偏光膜 10b 剝離膜 11 第1捲出部 38 1354150 分割後主動修正修正版修正日期:2011/3/11Fig. 6 is a perspective view showing a film connecting portion and a cutter of the present invention. Fig. 7 is a perspective view showing the cut and stick portion of the present invention. Figure 8 is a process diagram showing the joining process of the manufacturing system of the present invention. Fig. 9 is a perspective view showing the process of inverting the substrate by the reversing mechanism in the present invention. Fig. 10 is a plan view showing the process of inverting the substrate by the inversion mechanism of Fig. 9. 37 1354150 Active correction correction correction after splitting: 2011/3/11 Fig. 11 is a plan view showing a variation of the bonding apparatus of the present invention. Fig. 12 is a block diagram showing the connection of the components of the manufacturing system of the liquid crystal display device of the present invention. Figure 13 is a flow chart showing the operation of the manufacturing system of the liquid crystal display device of the present invention. Figure 14 is a cross-sectional view showing the velocity vector of the airflow in the top-mounted manufacturing system. [Description of main component symbols] 1. lb 1st roll-out part la, lc 2nd roll-out part Id Coil 2 First winding part 2a Second winding part 3 Half-cutting device 4 Blade edge 5 Substrate 6, 6a Roller (1st bonding part) 7 ' 7a Defective film winding drum 10 Polarizing film 10a Polarizing film 10b Release film 11 First winding part 38 1354150 After the split, the active correction correction version is revised: 2011/3/11

lla 第2捲出部 12 第1捲繞部 12a 第2捲繞部 13 半切穿器 14 刀稜 15 輸送滾筒 16、16a 軋輥(第2貼合部) 17、17a 缺陷膜捲繞滚筒 20 偏光膜 40 HEPA過濾器 41 格柵 50 膜搬送機構 51 第1膜搬送機構 52 第2膜搬送機構 60 貼合裝置(偏光膜之貼合裝置) 61 第1基板搬送機構 61a 基板載置部 62 第2基板搬送機構 65 反轉機構 66 吸著部 67 基板反轉部 68 基板迴轉部 71 洗淨部 72 檢查裝置 39 1354150 73 74 83、 93 84、 84a、 85 ' 95 85a 、 95a 85b ' 85c 85d &gt; 95d 86、96 87 88 89 100 SI 〜S7 分割後主動修正修正版修正曰期:2011/3/11 貼合異物自動檢查裝置 搬送裝置 膜連結部 94、94a 吸著部 切斷貼合部 切斷支撐面 、95b、95c 貼合面 單面黏著膠帶 開口 切斷機 台座部 吸著機構 製造系統 步驟 40Ila second winding portion 12 first winding portion 12a second winding portion 13 half cutter 14 blade edge 15 conveying roller 16, 16a roller (second bonding portion) 17, 17a defect film winding roller 20 polarizing film 40 HEPA filter 41 Grid 50 Membrane conveying mechanism 51 First film conveying mechanism 52 Second film conveying mechanism 60 Bonding device (bonding device for polarizing film) 61 First substrate conveying mechanism 61a Substrate mounting portion 62 Second substrate Transfer mechanism 65 Reversing mechanism 66 Suction portion 67 Substrate reversing portion 68 Substrate turning portion 71 Cleaning portion 72 Inspection device 39 1354150 73 74 83, 93 84, 84a, 85 ' 95 85a , 95a 85b ' 85c 85d &gt; 95d 86,96 87 88 89 100 SI to S7 After the split, the active correction correction correction period: 2011/3/11 Attachment foreign matter automatic inspection device Transfer device film connection portion 94, 94a The suction portion cut and fit portion cut support Face, 95b, 95c affixing surface single-sided adhesive tape opening cutting machine pedestal suction mechanism manufacturing system step 40

Claims (1)

1354150 分割後主動修正修正版修正日期:2011/3/11 七、申請專利範圍: 1. 一種偏光膜之貼合裝置,係包含有: 第1基板搬送機構,係將長方形基板於長邊或短邊沿 搬送方向之狀態下進行搬送; 第1貼合部,係將偏光膜貼合至該第1基板搬送機構 中之該基板的下面; 反轉機構,係將由該第1基板搬送機構所搬送的該基 板反轉後而設置於第2基板搬送機構; • 第2基板搬送機構,係將該基板於短邊或長邊沿搬送 方向之狀態下進行搬送;以及 第2貼合部,係將偏光膜貼合至該第2基板搬送機構 中之該基板的下面;且 該第1基板搬送機構與第2基板搬送機構係朝向同一 方向而設置* 其中該反轉機構具有:1354150 Proposed correction correction date after splitting: 2011/3/11 VII. Patent application scope: 1. A polarizing film laminating device, comprising: a first substrate conveying mechanism, which is a rectangular substrate on a long side or a short The first bonding unit is configured to bond the polarizing film to the lower surface of the substrate in the first substrate transfer mechanism, and the reversing mechanism is transported by the first substrate transfer mechanism. The substrate is placed in the second substrate transfer mechanism after being reversed. The second substrate transfer mechanism transports the substrate in a state in which the substrate is transported in the short side or the long edge. The second bonding portion is a polarizing film. The first substrate transfer mechanism and the second substrate transfer mechanism are disposed in the same direction with respect to the lower surface of the substrate in the second substrate transfer mechanism. The reverse mechanism has: 吸著部,係吸著該基板; 基板反轉部,係以基板之長邊或短邊作為底邊,藉由 將基板迴轉至第1角度之第1迴轉以及將該基板從第1角 度反轉至第2基板搬送機構之第2迴轉的方式來反轉基 板;以及 基板迴轉部,係連接至該基板反轉部,將經該第1迴 轉所迴轉後之基板,相對於第1基板搬送機構中之基板表 面,以基板迴轉部的旋轉轴為中心進行90°迴轉,將基板 之底邊,即長邊或短邊,沿著第2基板搬送機構之基板搬 41 1354150 分割後主動修正修正版修正日期:2011/3/11 送方向,以變更基板的配置; 該基板反轉部具有該吸著部; 精由該及著。P吸著在該第1基板搬送機構中被搬送的 基板; 藉由該基板反轉部的第1迴轉將該基板迴轉至第1角 度; 藉由該基板迴轉部將基板之底邊 ,即長邊或短邊,沿 著第2基板搬送機構之基板搬送方向,以變更基板的配置; 藉由該基板反轉部的第2迴轉,使該基板從第1角度 反轉至第2基板搬送機構。 2.如申明專利fell第1項之偏光膜之貼合裝置,其中該第i 基板搬送機構及第2基板搬送機構係設置於一直線上; 於第1基板搬送機構之第2基板搬送機構側的端部 處’化著相對於該端部之第i基板搬送機構搬送方向的水 平兩方向’各自具有2對的基板載置部及該反轉機構; 該端部處具有從該端部將基板搬送給該基板載置部 的搬送機構;且 該反轉機構係將搬送至各該基板載置部的基板進行 反轉,並設置於第2基板搬送機構。 3·如申請專職圍第1或2歡偏細之貼合裝置 ,其中具 有搬送偏光膜的第丨驗送機構及第2膜搬送機構; 該第1膜搬送機構具有:將受剥離膜保護的偏光膜捲 的複數個捲出部、將偏光膜切斷的切斷部、從偏光膜將 句離膜去除的去除部、以及將被去除後之該剝離膜捲繞的 42 1354150 分割後主動修正修正版修正曰期:2011/3/11 複數個捲繞部; 該第2膜搬送機構具有:將受剝離膜保護的偏光膜捲 出的複數個捲出部、將偏光膜切斷的切斷部、從偏光膜上 將剝離膜去除的去除部、以及將被去除後之該剝離膜捲繞 的複數個捲燒部; 該第1基板搬送機構及第2基板搬送機構係設置於該 第1膜搬送機構及該第2膜搬送機構的上部;且 將該去除剝離膜後之偏光膜貼合至基板的該第1貼合 • 部係設置於該第1膜搬送機構與第1基板搬送機構之間 處’且將該去除剝離膜後之偏光膜貼合至基板的第2貼合 部則係設置於該第2膜搬送機構與第2基板搬送機構之間 • 處0 4. 如申請專利範圍第3項之偏光膜之貼合裴置,其中該捲出 部$相對於偏光膜之捲芯方向進行水平移動;且 作為該捲出部之第1捲出部及第2捲出部為並排設The absorbing portion is configured to suck the substrate; the substrate inverting portion is formed by rotating the substrate to the first rotation of the first angle and the substrate from the first angle by using the long side or the short side of the substrate as the bottom side. The substrate is rotated to the second rotation of the second substrate transfer mechanism to rotate the substrate; and the substrate rotation portion is connected to the substrate inversion portion, and the substrate that has been rotated by the first rotation is transferred to the first substrate. The surface of the substrate in the mechanism is rotated by 90° around the rotation axis of the substrate rotating portion, and the bottom side of the substrate, that is, the long side or the short side, is divided along the substrate of the second substrate transfer mechanism 41 1354150, and then the correction is actively corrected. Revision date: 2011/3/11 Send direction to change the arrangement of the substrate; The substrate inverting portion has the absorbing portion; P sucks the substrate conveyed by the first substrate transfer mechanism; the substrate is rotated to the first angle by the first rotation of the substrate inverting portion; and the bottom edge of the substrate is long by the substrate rotating portion The side or the short side is arranged to change the arrangement of the substrate along the substrate transfer direction of the second substrate transfer mechanism, and the substrate is reversed from the first angle to the second substrate transfer mechanism by the second rotation of the substrate inverting portion . 2. The bonding apparatus of the polarizing film of the first aspect of the invention, wherein the i-th substrate transfer mechanism and the second substrate transfer mechanism are disposed on a straight line; on the second substrate transfer mechanism side of the first substrate transfer mechanism The end portion has two pairs of substrate mounting portions and the inversion mechanism in the horizontal direction 'the direction of the i-th substrate transfer mechanism transporting direction of the end portion; and the end portion has the substrate from the end portion The transport mechanism that is transported to the substrate placing unit; and the reversing mechanism that reverses the substrate transported to each of the substrate mounting portions and is provided in the second substrate transport mechanism. 3. In the case of applying for the first or second rounded bonding device of the full-time circumference, the first film feeding mechanism and the second film conveying mechanism for conveying the polarizing film; the first film conveying mechanism: protecting the film by the peeling film The plurality of winding portions of the polarizing film roll, the cutting portion for cutting the polarizing film, the removing portion for removing the sentence from the polarizing film, and the 42 1354150 for winding the removed release film are actively corrected. Correction correction period: 2011/3/11 A plurality of winding portions; the second film conveying mechanism includes a plurality of winding portions for winding up the polarizing film protected by the release film, and cutting the polarizing film a portion that removes the release film from the polarizing film, and a plurality of calcining portions that wind the removed release film; the first substrate transfer mechanism and the second substrate transfer mechanism are provided in the first An upper portion of the film transport mechanism and the second film transport mechanism, and the first bonding unit that bonds the polarizing film after removing the release film to the substrate is provided in the first film transport mechanism and the first substrate transport mechanism Between the 'and the removal of the peeling film The second bonding portion to which the film is bonded to the substrate is provided between the second film transfer mechanism and the second substrate transfer mechanism. • 0. The bonding device of the polarizing film of claim 3, The winding portion $ is horizontally moved with respect to the core direction of the polarizing film; and the first winding portion and the second winding portion of the winding portion are arranged side by side. 置。 5. 如申請專利範圍第4項之偏光膜之貼合裝置,其中將從第 1捲出部所捲出的偏光膜及從第2捲出部所捲出的偏光膜 相連結用的第1膜連結部及第2膜連結部係介設於該兩偏 光膜之通過位置處,且該第1膜連結部係面對從該第1捲 出部所捲出的偏光膜而設置,該帛2膜連結部則係面對從 該第2捲出部所捲出的偏光膜而設置; 該第1膜連結部及第2膜連結部具有:2個吸著部, 係具有可吸著偏光膜的吸著機構;以及切斷貼合部,係位 43 1354150 分割後主動修正修正版修正曰期:2011/3/11 於該2個吸著部之間,可沿偏光膜之寬度方向迴轉般設置; 該切斷貼合部具有將由切斷支撐面支撐,由該吸著部 吸著的偏光膜切斷的切斷機,同時切斷貼合部具有之複數 面中至少具有:切斷支撐面,係沿著該偏光膜之寬度方向 支撐偏光膜;以及2個以上的貼合面,係具有吸著機構以 吸著而保持連接該偏光膜的連結材;且 該連結材覆蓋被切斷的偏光膜的切斷線,以貼合被切 斷的偏光膜,該第1膜連結部及第2膜連結部能相互接近; 藉由上述第1膜連結部及第2膜連結部接近被切斷的 偏光膜,連結 藉由該吸著部吸著的第1捲出部或第2捲出部的線路 側的偏光膜,及 藉由該吸著部吸著的第2捲出部或第1捲出部的捲出 部側的偏光膜,及 覆蓋偏光膜的切斷線以貼合偏光膜的連結材。 6. 如申請專利範圍第5項之偏光膜之貼合裝置,其中該切斷 支撐面係沿著該偏光膜之寬度方向而形成有能讓該切斷 機通過的開口。 7. 如申請專利範圍第6項之偏光膜之貼合裝置,其中該切斷 機為圓刃狀。 8. 如申請專利範圍第5項之偏光膜之貼合裝置,其中該切斷 貼合部可相對於受吸著部所吸著之偏光膜沿垂直方向移 動0 9.如申請專利範圍第1項之偏光膜之貼合裝置,其中具有洗 1354150 崎(σ月7日修正替換頁 修正祐修if π期· 一- 淨部,係在由該第1貼合部來將偏光膜貼合至基板下面之 前將基板洗淨;且 該第1基板搬送裝置係於基板之短邊沿搬送方向之狀 態下來搬送基板。 10. 如申請專利範圍第3項之偏光膜之貼合裝置,其中,該 第1搬送機構及第2搬送機構具有: 缺陷檢出部,係檢測從第1捲出部所捲出之偏光膜 所具有的缺陷標示; 貼合迴避部,係判別該缺陷標示並停止該基板之搬 送;以及 回收部,係將迴避了與基板之貼合的偏光膜進行回 收。 11. 一種液晶顯示裝置之製造系統,具有: 如申請專利範圍第1至10項中任一項之偏光膜之貼 合裝置;以及 貼合偏差檢測裝置,係檢測由該第2貼合部完成偏 光膜貼合後之基板中的貼合偏差。 12. 如申請專利範圍第11項之液晶顯示裝置之製造系統,其 中具有遴選搬送裝置,係根據該貼合偏差檢測裝置的檢 測結果來判斷是否有貼合偏差,並根據該判斷結果來對 貼合好偏光膜的基板進行遴選。 13. —種液晶顯示裝置之製造系統,具有: 如申請專利範圍第1至10項中任一項之偏光膜之貼 合裝置;以及 45 1354150 貼合異物自動檢測裝置,係檢測由該貼合裝置之第2 貼合部完成偏光膜貼合後之基板中的異物。 14. 如申請專利範圍第13項之液晶顯示裝置之製造系統,其 中具有遴選搬送裝置,係根據該貼合異物自動檢測裝置 的檢測結果來判斷是否有異物,並根據該判斷結果來對 貼合好偏光膜的基板進行遴選。 15. 如申請專利範圍第11項之液晶顯示裝置之製造系統,其 中具有貼合異物自動檢測裝置,係檢測由該第2貼合部 完成偏光膜貼合後之基板中的異物,且 具有遴選搬送裝置,係根據該貼合偏差檢測裝置的 檢測結果、以及該貼合異物自動檢測裝置的檢測結果來 判斷是否有貼合偏差及異物,並根據該判斷結果來對貼 合好偏光膜的基板進行遴選。 46Set. 5. The bonding apparatus of the polarizing film of the fourth aspect of the invention, wherein the polarizing film rolled out from the first winding portion and the polarizing film rolled out from the second winding portion are first connected The film connecting portion and the second film connecting portion are disposed at positions where the two polarizing films pass, and the first film connecting portion faces the polarizing film that is taken up from the first winding portion, and the 帛 is provided. (2) The film connecting portion is provided to face the polarizing film wound from the second winding portion; the first film connecting portion and the second film connecting portion have two absorbing portions and are slidable by polarization Membrane absorbing mechanism; and cutting and affixing part, the position 43 1354150 is divided and the active correction correction version is modified: 2011/3/11 Between the two absorbing portions, the varisible film can be rotated in the width direction of the polarizing film The cutting and detaching portion has a cutting machine that is supported by the cutting support surface and is cut by the polarizing film sucked by the absorbing portion, and at least the cutting surface has a plurality of cut surfaces The support surface supports the polarizing film along the width direction of the polarizing film; and the two or more bonding surfaces have a absorbing mechanism The connecting material that is connected to the polarizing film is held while being held; and the connecting material covers the cutting line of the cut polarizing film to bond the cut polarizing film, and the first film connecting portion and the second film connecting portion The first film connecting portion and the second film connecting portion are close to the cut polarizing film, and the first winding portion or the second winding portion of the second winding portion is connected by the suction portion. The polarizing film and the polarizing film on the side of the second winding portion that is sucked by the absorbing portion or the winding portion on the side of the first winding portion, and the connecting line that covers the polarizing film to bond the polarizing film . 6. The bonding apparatus of the polarizing film of claim 5, wherein the cutting support surface is formed with an opening through which the cutter can pass along the width direction of the polarizing film. 7. The bonding device of the polarizing film of claim 6, wherein the cutting machine has a rounded blade shape. 8. The bonding device of the polarizing film of claim 5, wherein the cutting and bonding portion is movable in a vertical direction with respect to the polarizing film sucked by the absorbing portion. The bonding device of the polarizing film of the item, which has a washing 1354150 saki (the sigma 7th correction replacement page correction service repair if π phase · one - net part, is to apply the polarizing film to the first bonding part to The substrate is cleaned before the lower surface of the substrate; and the first substrate transfer device transports the substrate in a state in which the short edge of the substrate is conveyed. 10. The polarizing film bonding device according to claim 3, wherein the first (1) The conveyance mechanism and the second conveyance mechanism include: a defect detection unit that detects a defect mark of the polarizing film that is taken up from the first winding unit; and a bonding avoidance unit that discriminates the defect mark and stops the substrate. The transfer unit and the recovery unit are configured to recover the polarizing film that is bonded to the substrate. 11. A manufacturing system for a liquid crystal display device, comprising: the polarizing film according to any one of claims 1 to 10; Fitting device And a bonding deviation detecting device that detects a bonding variation in the substrate after the polarizing film is bonded by the second bonding portion. 12. The manufacturing system of the liquid crystal display device of claim 11 has a selection The conveying device determines whether or not there is a bonding deviation based on the detection result of the bonding deviation detecting device, and selects a substrate on which the polarizing film is bonded based on the determination result. 13. A manufacturing system for a liquid crystal display device, A bonding device for a polarizing film according to any one of claims 1 to 10; and 45 1354150 for attaching a foreign matter automatic detecting device for detecting a polarizing film attached by a second bonding portion of the bonding device 14. The manufacturing system of the liquid crystal display device of claim 13, wherein the manufacturing system of the liquid crystal display device has a selection transport device, and determines whether there is a foreign matter based on the detection result of the automatic foreign matter detecting device. According to the result of the determination, the substrate to which the polarizing film is bonded is selected. 15. The manufacturing system of the liquid crystal display device of claim 11 And an automatic detection device for bonding foreign matter, which detects a foreign matter in the substrate after the polarizing film is bonded by the second bonding portion, and has a selection conveying device based on a detection result of the bonding deviation detecting device, and The detection result of the automatic foreign matter detecting device is used to determine whether or not there is a difference in adhesion and foreign matter, and the substrate to which the polarizing film is bonded is selected based on the result of the determination.
TW099129858A 2010-02-17 2010-09-03 Apparatus for sticking polarizing film and liquid TWI354150B (en)

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