比 3192 九、發明說明： 【發明所屬之技術領域】 本發明為-種㈣㈣熱縣造方法，制是指-種，製餅在各凹 〜柄雜熱面積魄緣防水可趣驗翻製造方法。 内部設電阻錄f電熱體，_的平面構造，能廣泛顧在各種 加溫、保暖的物體上。 但是’傳統所知的此類電熱體，受限其結構而於實際應用上會發生許 多因擾。如後附第五圖，為一傳統電熱體剖切圖；此電熱體的結構，主要 基板絕緣層3G及-巾間絕緣層32，在兩絕緣層巾間設置電阻電路 31作為熱源’収’在巾_騎32紐設背騎料 _熱體的各層材料之間，大都是使_合或熱壓來結合成型，故無= 凡王’€緣的效果’在電熱體側邊容易發生參水使電阻電路發生短路導電 等危險，此外’貼合或熱壓結合的結構，無法在多變化的曲面產生均孰， 合也料使_產錄化老鱗，都是傳統電無常見的缺點，，且 迄令未見有效改善。 【發明内容】 上繼—射讓纖輪，得以有效解決 發ίΓΓ主要㈣’在提供—健成可在各凹料_狀表面 成所而發‘，、、面積产絕緣防水可塑型電熱體崎造方法。 為了實現上述目的，本發明採用以下技術方案。 本發明的可塑型電熱體製造方法，係取一 板’於基板上佈設導電電阻纽s … 絕緣材枓作為基 所需之電熱，再u熱塑妓成财式，將此基板製成 …，，成型之電熱型體’與熱固可塑之塑勝材料成型结 5 1353192 &臬成可在各㈣不卿絲面完柄需麵面積祕雜水可塑型 熱體。 C製ie方法之流程為：基板—佈設電阻電路—真空塑型—結合塑勝。 * 述佈α電㈣路的製程，可以使㈣卿設，係於基板上印刷所需 •求之碳墨依所需求電阻數值’印刷出需求之面積大小範圍，並於兩側印 刷導電銀漿，以提供電源與需求電阻，形成可控制之發熱體。 上述佈》又电阻電路的製程，可以使用金屬薄膜成型，於可塑型基板上 壓合f貼合金屬膜’以印刷技術將油墨披覆於金屬膜表面形成圖像，使金 籲屬膜呈現-部份裸露，而另一部份則為油墨遮蓋狀態，再進行腐钱以溶劑 進魏洗’使金屬雜露部分自基絲面移除，*金細受油墨遮蓋部分 留置於基板表面，形成可控制之發熱體。。 上述佈設電阻電路的製程，亦可以使用真空減鑛成型，於可塑型絲 上依真线鍍技術賤鍍出求需求之電阻電路，再與兩侧印刷導電銀漿或點 上導電布’形成可控制之發熱體。。 上述真空塑型的製程，係將已佈設導電電阻電路的基板，依所需求之 面積型體’置入真空成型模具，依真空成型技術成型出所需求之發熱型體， • 俾供製成可塑型電熱體。 … 上述結合塑夥的製程，係利用塑膠成型技術，將已製成之可塑型電熱 體結合於塑膠材料’以製成所需形體之絕緣防水電熱體。 ’本發明之可塑型電熱體製造方法，可以視物件形狀需要，製成不同凹 凸形狀的電熱體，由於電熱體的發熱源是均勻佈設在基板上，再經真空塑 型而製成的凹凸形狀，故於各該凹凸部位皆得以獲致均衡的發熱效果，在 多變化的曲面產生均熱，達到前述目的。 以下配合圖示，詳細說明本創作的具體實施例。 1353192 【實施方式】 後附第-圖’為本發明製成可塑型電熱體2〇的製造流程圖。 第二圖，為本發明製成的可塑型電熱體2〇平面圖。 第三圖’為第二圖t可塑型電熱體20的Α·Α，斷面剖切圖。圖中顯示出 可塑型電熱體的不同凹凸形狀。 如第-圖及第三圖，本發明的可塑型電熱體2〇製造方法，係取一可塑 型之絕緣材料作為基板21，於基板21上佈鱗電電阻電路22，再以熱塑发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明 发明. The internal resistance meter f electric heating body, _ plane structure, can be widely used in a variety of warm, warm objects. However, such electrothermal bodies, which are conventionally known, are limited in their structure and cause many disturbances in practical applications. As shown in the fifth figure, a conventional electric heating body is cut away; the structure of the electric heating body, the main substrate insulating layer 3G and the inter-towel insulating layer 32, and a resistor circuit 31 is disposed between the two insulating layers as a heat source. In the towel _ riding 32 New Zealand back riding material _ hot material between the layers of the material, most of the _ combined or hot pressing to form a joint, so no = Fan Wang 'the effect of the edge of the side of the electric heating body is easy to occur Water makes the resistance circuit short-circuit conductive and other dangers. In addition, the structure of the combination of bonding or thermo-compression can not produce uniformity on the curved surface with many changes, and it is also expected to produce old scales, which are common faults of traditional electricity. , and so far, no effective improvement has been made. [Summary of the Invention] The succession-shooting of the fiber wheel can effectively solve the problem. The main (4) 'in the supply--the health can be formed on the surface of each concave _ shape,", the area produces insulation waterproof plastic electric body Method of making. In order to achieve the above object, the present invention adopts the following technical solutions. The method for manufacturing a moldable electric heating body according to the present invention is to take a plate on which a conductive resistor s ... an insulating material 枓 is used as a base for the electric heat required, and then the thermoplastic material is formed into a financial formula, and the substrate is made into... , molding electric heating type 'and thermosetting plastic plastic material forming knot 5 1353192 & 臬成 can be in each (four) uncle silk surface finish area required surface area miscellaneous water plastic hot body. The flow of the C system is: substrate - layout resistance circuit - vacuum molding - combined with plastic win. * The process of describing the electric (four) circuit can be used to make (4) qing, which is required for printing on the substrate. The carbon ink is required to print the required area of the required size, and the conductive silver paste is printed on both sides. To provide power and demand resistance to form a controllable heating element. The process of the above-mentioned cloth and the resistor circuit can be formed by using a metal film, and press-fitting the metal film on the moldable substrate. The ink is coated on the surface of the metal film by a printing technique to form an image, so that the Jinyu film is presented - Part of the bare, while the other part is the ink cover state, and then the rot money to the solvent into the Wei wash 'to remove the metal part from the base surface, * gold finely covered by the ink on the surface of the substrate, forming Controllable heating element. . The process of arranging the resistor circuit can also be formed by vacuum ore-reduction molding, and the desired resistance circuit can be plated on the moldable wire according to the true wire plating technique, and then printed with conductive silver paste or conductive cloth on both sides. Controlled heating element. . The vacuum molding process described above is to place a substrate on which a conductive resistor circuit has been disposed, and to form a vacuum forming mold according to a required area type body, and to form a desired heat generating body according to a vacuum forming technique. Electric body. The above-mentioned process of combining plastics is to use a plastic molding technique to bond a molded plastic body to a plastic material to form an insulating waterproof electric body of a desired shape. The method for manufacturing a moldable electric heating body according to the present invention can be made into an electric heating body having different irregularities depending on the shape of the object, and the heat generating source of the electric heating body is uniformly arranged on the substrate and then formed into a concave-convex shape by vacuum molding. Therefore, a uniform heating effect is obtained in each of the concave and convex portions, and soaking heat is generated in the curved surface with multiple changes, thereby achieving the foregoing object. Specific embodiments of the present creation will be described in detail below with reference to the drawings. 1353192 [Embodiment] The following is a manufacturing flowchart of the present invention for producing a moldable electric heating body 2'. The second figure is a plan view of a moldable electric heating body made in accordance with the present invention. The third figure is a cross-sectional view of the second embodiment t of the moldable electric heating body 20. The figure shows the different concave and convex shapes of the plastic body. As shown in the first and third figures, the method for manufacturing the moldable electric heating body 2 of the present invention is to take a moldable insulating material as the substrate 21, and to squash the electric resistance circuit 22 on the substrate 21, and then to thermoplasticize
真空成型方式，觀級21製摘需之驗魏，縣已趟之電熱型體， 可塑之娜㈣23成缝合’製成可在各㈣獨職表面完成所 畚發熱面_的絕緣防水可塑型電熱體2〇。 如第-® ’上述製造方法之流程為：基板ι佈設電阻電路真空 塑型12—結合塑膠13_>製成可塑型電熱體2〇。 上述似電阻電路U的製程，可以娜卩刷佈設，此方祕於基板 、，P刷所需求之碳墨，依所需求電阻數值，印刷出需求之面積大小範圍 亚於兩側印刷導電賴，以提供電源與需求電阻，職可控制之發勢體 胸ίΓ轉阻電路11輕程’可以使_薄膜麵，此方法係於 成圖:，21上^或齡金屬膜’以印刷技娜油碰覆於金屬膜表面 ^使金膜里現-部份裸露，而另一部份則為油墨遮蓋狀態，再 以溶継行酸洗，使金屬膜裸露部分自基板表面移除，而金屬膜 油墨遮盍部分留置於基板表面，形成可控制之發熱體。。 上逃佈設電阻電路U的製程，亦可以使用真空_成型，於可塑型 毁空峨術幾姆需求之電阻電路，再與兩側印刷導電 裂或貼上導電布’形成可控制之發熱體。。 所· :述真工塑i 12的製程’係將⑽設導電電阻電路22的基板21， 而·、之面積型體，置入真空成型模具，依真空成型技術成型出所需求 7 1353192 發熱型體’俾供製成可塑型電熱體2〇。 上述結合瓣13的製程，細用娜颜技術，將已製成之可塑型電 熱體結合於塑膠材料23 ’以製成所需形體之絕緣防水電熱體。 後附第四圖’為本發明可塑型電熱體2〇的應用例。圖中顯示可塑型電 • 熱體20結合於一特殊形狀的物件26外部。 如第四圖所示，本發明之製程中，可以視物件形狀需要，製成不同凹 凸形狀的電熱體20。圖中特殊形狀的物件26，底部可經一設有電源線μ 的連接器25來導通電熱體20的電阻電路η，形成發熱源。 籲 自於電熱體的發熱源是均勻佈設在基板^上:再經真空塑型而製 成的凹凸職’故於各該凹凸雜皆得峨簡_發熱效果，在多變化 的曲面產生均熱。 此外’由於上述真空塑型12與結合塑朦13的製程，不受任何加工物 件形狀之關’故树明可以朗於各養殊雜，均做翻相同目的。 綜上所述’本發明所述之實施例確可達到預期功能及目的，並且，本 發明已詳細說明致使習於此藝者得據以實施。然而以上所 以說明’舉凡所有等效結構之改變及不脫本發明精神之類似修改，均應隸 φ 屬本發明之範疇。 ' 【圖式簡單說明】 •第一圖為本發明製成可塑型電熱體的製造流程圖。 第二圖為本發明製成的可塑型電熱體平面圖。 第三圖為第二圖中可塑型電熱體的Α_Α，斷面剖切圖。圖中顯示出可塑型 電熱體的不同凹凸形狀。 第四圖為本發明可麵電缝關。圖中顯示可㈣電熱體結合於 一特殊形狀的物件外部。 8 1353192 第五圖為一傳統電熱體剖切圖。 【主要元件符號說明】 ίο基板 12真空塑型 20可塑型電熱體 22電阻電路 24電源線 26物件 30基板絕緣層 32中間絕緣層 11佈設電阻電路 13結合塑膠 21基板 23塑膠材料 25連接器 31電阻電路 33背膠材料Vacuum forming method, inspection of the 21st-level inspection, Wei, the county has been heated, the plastic can be made (4) 23% suture' can be made in each (four) separate surface to complete the heating surface _ insulation waterproof plastic electric Body 2〇. For example, the process of the above-mentioned manufacturing method is as follows: the substrate ι is provided with a resistance circuit vacuum molding 12-bonded plastic 13_> and a moldable electric heating body 2 is formed. The process of the above-mentioned resistor-like circuit U can be arranged by the brush, which is secreted on the substrate, and the carbon ink required by the P brush, according to the required resistance value, the area of the printed demand is in the range of printed on both sides. In order to provide power and demand resistance, the position can be controlled by the body chest Γ Γ Γ Γ 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 11 Covering the surface of the metal film ^The gold film is partially exposed, while the other part is covered by the ink, and then pickled and washed, so that the bare part of the metal film is removed from the substrate surface, and the metal film The ink concealing portion is left on the surface of the substrate to form a controllable heating element. . The process of escaping the resistor circuit U can also be performed by using a vacuum-forming method to form a controllable heating element in a resistive circuit that is required to be deformed by a plastic mold, and then printed with conductive cracks or conductive cloth on both sides. . The process of describing the real work i 12 is to set (10) the substrate 21 of the conductive resistor circuit 22, and the area type body is placed in a vacuum forming mold, and the heat forming body is formed according to the vacuum forming technology. '俾 is made into a plastic electric heater 2〇. In the above process of bonding the flaps 13, the Nayan technology is used to bond the molded plastic body to the plastic material 23' to form an insulating waterproof electric body of the desired shape. The fourth figure attached hereinafter is an application example of the plastic type electric heating body 2 of the present invention. The figure shows that the moldable electric body 20 is bonded to the outside of a special shaped object 26. As shown in the fourth figure, in the process of the present invention, the electric heating bodies 20 having different concave and convex shapes can be formed in accordance with the shape of the object. In the figure, the object 26 of a special shape can be electrically connected to the resistor circuit η of the heating body 20 via a connector 25 provided with a power line μ to form a heat source. The heat source that appeals to the electric heating body is uniformly distributed on the substrate ^: the concave and convex work made by vacuum molding, so that each of the irregularities has a simple heat effect, and the heat is generated in the curved surface with multiple changes. . In addition, due to the above-described vacuum molding 12 and the process of combining the plastic squeegee 13, it is not subject to the shape of any processed object, so that the tree can be used for the same purpose. The embodiments described herein are intended to achieve the intended function and purpose, and the invention has been described in detail. However, the above description of all equivalent structural changes and similar modifications without departing from the spirit of the invention are intended to be within the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS [The first figure is a flow chart for manufacturing a moldable electric heating body according to the present invention. The second figure is a plan view of a moldable electric heater made in accordance with the present invention. The third figure is a cross-sectional view of the Α_Α of the moldable electric heater in the second figure. The figure shows the different concave and convex shapes of the moldable electric heater. The fourth figure shows the surface of the invention. The figure shows that (4) the electric heating body is combined with the exterior of a special shaped object. 8 1353192 The fifth figure is a cutaway view of a conventional electric heating body. [Main component symbol description] ίο substrate 12 vacuum molding 20 plastic type electric heating body 22 resistance circuit 24 power supply line 26 object 30 substrate insulation layer 32 intermediate insulation layer 11 layout resistance circuit 13 combined with plastic 21 substrate 23 plastic material 25 connector 31 resistance Circuit 33 adhesive material