200808099 九、發明說明： 【發明所屬技術領域】 本發明軟性導電材及發熱材之製作，主要以一具柔軟 耐熱可塗佈之基材本體，將導電塗料予以塗佈於本體的表 面上’使塗佈之塗料膠層面確實滲入到本體的表面層結合 :體，經乾燥、加熱加壓處理，使導電、發熱材保持適當 权彈性錄顧組裝雜，直接連結接闕鱗電元件或 於連接電源的部份，配合塗佈膠層面做加厚加寬塗佈截面 積的增加，達到相對流通電阻值的降低，形成電極板之連 、、、。使用’使導電、發熱材可保持全面軟質披覆特性，確保 貫際發熱緣面任意造型的貼附使用之簡易製作目的。 【先前技術】 傳統軟性導電材及發熱材的構造，通常設由一布面層 為基礎，配合以貼覆或以導電線材直接編織，共同組成一 軟性的導電導電材及發熱材，再於連接電源處以寬大的金 屬電極片做為貼覆，使達到通電連接發熱的操作，而此等 以編織做為軟性發熱材的設計，由於其生產之設備及技術 較高，且不良品率更因為拉線編織時斷線情形嚴重而偏高 ，整體產製成本極咼昂，故在市面上較少見到，近幾因為 軟性導電材及發熱材使用需求的普遍與增加，便有業者開 發出一種如公告第589912號「面狀發熱片及其製法」專利 前案，其以含炭粉末與導電金屬粉末相互混合成塊狀，再 經滾壓貼覆於預設的補強片上，做為導電、發熱材的製作 ，再於導電、發熱材兩側分別鉚合具導電性的金屬鉚片， 使發熱片兩端的金屬鉚片分別形成該發熱片的兩端電極； 200808099 而=類似的V電、發熱材的製作，由於其配料成分上，係 ^厌物為材料，於貫際成型的外觀上，勢將會形成黑色系 ^,很難做顏色的選擇，再者其整個製程中，冑先將混合 炭粉末及導電金屬粉末的主材，預置到一填注裝置内，經 上下滾輪做壓扁成具適當厚度的片體狀，再將預製成型的 主材片體與不織布等質的補強片一同置入到滾壓裝置中， =兩片體相互滾壓貼合，再經裁切機具喊製處理成具適 田大小的導電材及發熱材，並於每一裁切妥當的發熱材兩 端士、下面，分別貼置具導電性的上、下鉚片，且其寬度 約等於導電材及發熱材的三分之一寬，供做為發熱片的導 電用電極，確保發熱片使用時發熱的有效性。 而以類似的導電材及發熱材製作，明顯分成兩道程序 ’即將導f發齡材料預先混合加工n粉配合導電性 金屬粉末混合成主材，並經預製加工成具適當厚度的壓扁 2體，再使其與貼附的補強片體做再次的壓合製作，藉由 壓合髮作’使兩片體得以結合成一體，並配合裁切後的導 電材及發熱材兩側分別設留具適當大小比例鉚固結合金屬 片’供做為導電的電極使用，方能使導電材及發熱材有效 的$電發熱’而以類似製程完成的導電、發熱材，首先其 發熱溫度的控制，取決於其緒混合壓扁後的厚度及 其相對_的導電金屬4 _卩_合，方能確定其實際發 熱的溫度與效率’再者兩構件需分別加工後，再行塵固結 合，而以兩個硬質固態狀的片體結構，其在壓實處理時， 如何確保其不會有分離或結合不均勻確實的情形，其不僅 難以檢測，又就其所需的加工壓力將需達一定的程度，否 200808099 確每到兩^轉件密實結合的程度，錢有壓合不 無的情科，便可缺導紐及發熱材完全 iif雷& 1=1其内部主材的導電鏈紋，極可能受到破壞而 入麗生熱之情形，且於兩側電極板片的設計上，呈 、查㈣的見輯加組裝，就電極板的組裝，其便無法真正 供士人&貼覆平整的使用，综合實際產製時，不僅產製設 、本加工裝私繁複且更需技術性依賴，而整體產製的 不良品率更是不轉握，連帶將影_整體的產製成本， 且又無法真正付合軟性導電、發紐貼覆平整使用的需要 垂故市面上仍未見普遍使用，而以軟性導電材及發熱材的 κ用特性’早已是時下極多的發熱元件所需習用組裝的配 件如何使其貫際整體的產製更簡化，產品品質更穩定， 更且有效的降低其整體的絲技術及成本，其實有待業者 進一步積極研究開發改良的。 【發明内容】 本發明者從事於化工業界對於導電材及發熱材的研究 具數十年 Hf錄冑導電、發紐產品及技術上 一直存在的不合實用價值之諸多產製上缺點，至為明瞭， 乃經悉心地試驗與研究，並不斷的試製改良，終開發出本 發明之一種軟性導電材及發熱材之製作，藉由導電塗、漆 料等膠流體的混合，使其直接塗佈於具耐熱性基材本體面 上，使其經適當的加熱加壓處理，令其塗佈密度高及厚度 均勻’電阻值易於控制修補，使達到均勻通電生熱的效用 ’形成具輕薄軟彈性設計的導電材及發熱材，直接簡化製 作流程’有效的改善現行軟性導電材及發熱材於實際產製 200808099 上的不便性及高成本使用之缺點。 本發明之目的：主要以導電漆、塗料等膠流體適當混 合後，使其透過塗佈披覆於一基材本體上，使其自然滲入 到本體面結合成一體，再經熱壓實處理，控制塗佈密實與 均厚度，使達到導電率的一致，確保軟性導電材及發熱材 製作的簡化與產品品質的一致穩定，收到整體發熱功率的 提升及產製成本的降低，符合產業實用價值之目的。 本發明的次一目的，即塗佈實施時，可依導電材及發 熱材的大小做預製模組式的塗佈製作，直接配合接點成導 電元件或配合導電電極板的位置，可以塗佈加厚處理，使 其局部通電截面積自然增加，相對達到電阻的降低，方便 配合小金屬片連體貼置壓實，使外接導線簡便通電連接， 提供導電材及發熱材達到輕薄多樣化的設計使用目的。 【實施方式】 為方便貴審查委員能進一步瞭解本發明之結構特徵 及其實用目的，以下謹配合實施例詳細說明如后： 本發明軟性導電材及發熱材之製作，整個發明的重點 在於：導電材及發熱材的製作與成型設計，其發明内容請 參閱第--三圖所示，以一軟性耐熱的基材本體（丄〇 ) 為導電材及發熱材的成型基材，外表面以具導電物質的導 電塗料、導電漆料或導電膠等流體原料，經適當比例的混 合調製成具導電性的導電膠體（1 1 )，透過模型或全面 彼覆式的塗佈處理（1 2 )，直接塗佈於基材本體（工〇 )的表面上，形成一層導電用的膠層面，透過基材本體（ 10)上的纖維密孔面或自然的滲入到基材本體（i 〇) 200808099 的内部與其結合成一體，經適當的乾燥處理（i 3)後， 整個基材本體（1 〇 )的外觀為導電賴（i i )所包覆 ，再將適當乾驗的基材本體（i Q)經過加熱、加祕 理（1 4 )，使其塗佈的厚度透過壓實操作，令其導電膠 體（11)的塗佈厚度可達到均勻，更可收到塗佈密實的 嵌入結合功效，而成導電材直接配合接點（i 9)二成導 電控制元件，或配合模具的定缝佈操作，於導電材及發 熱材連接電_位置，通常設於導電材及發熱材體的兩側 做加厚的塗佈處理，使形成局部截面積增加較厚的極板處 理（15 )’自然形成導電材及發熱材體局部電阻較低的 區面的電極板（Α)狀，供以任意小金屬μ (16)簡易 貼組，便可達到連接電源的固定接點狀的電極夾置使用， 八中至屬片（16)可直接於壓實處理時，便與膠體做連 體的膠合定位處理，再配合於基材本體（丨Q)塗佈後的 外表面，以-層由薄布、膠紙製作的薄面層（17 )貼覆 ，使保護導娜面及適當包覆金屬片（i 6 )形成絕緣的 功用，適當包覆電極，即可構成完整安全的軟性導電材及 發熱材成品（1 8 )，保持整張軟性電熱材外觀的完整多 樣化及色彩多元化，且更富實用安全及製作簡便的特性。 而以本發明的導電材及發熱材製作，主要藉由軟性導 電膠塗料的混合，使發熱塗佈縣面與紐本體（丄〇 ) 結合一體後，形成具輕薄軟彈性的導電材及發熱材元件， 可方便任意造型的導電或加熱元件使帛，軟性的導電材及 發熱材將可方便加熱元件發熱貼覆做更廣面接觸，達到加 熱均勻的實用功效，或配合塗層截面積的增厚塗佈處理（ 200808099 1 2 )，可形成電極板的使用，配合預置貼置的電極金屬 片（16)的連體貼置，將可使軟性導電材及發熱材的製 作技術大幅簡化降低，其電極板面的軟質化連體成型，使 導電材及發熱材的製程大幅減少，更符實用產製的經濟價 值’按其整體產製成本（包含機具設備及製作工時等）， 將因為製程的減縮，至少可降低三成以上，而以導電膠流 體直接塗佈成型，配合適當乾燥及加溫加壓的壓實處理， 使導電膠層具適當的彈性，不僅可確保使用時避免導電材 及發熱材受折而電路中斷，或形成斷電無法發熱的情形發 生’進一步維持導電材及發熱材使用的穩定，又壓實後塗 佈厚度的一致’更可確保通電電流的穩定，使導電材及發 熱材確實兼具軟彈性貼覆使用安全實用之功效及目的。 綜上所述，本發明軟性導電材及發熱材之製作，藉由 具軟彈性的導電塗料或導電漆、賴，簡㈣佈於基材本 體上，配合加溫加壓處理，使其塗佈達到均勻的設定厚度 ，直接連結接點形成導電元件或連接電源面處的 截面可做 加厚定型設計，同步形成電極板的或直接貼覆金屬片 ，確保導電材及發熱材具全面軟彈貼覆的使用特性，其整 個製作及產品的成型簡化，和其所能達成的實用功效進步 與^值而言，確為現行紐導電材及發齡的全新製作及 叹计’所具的產業利用價值，更非赌齡導電材及發熱 材的設計所可比擬的，更已符合發明專斯請要件，爱依 法提出申請。 200808099 【圖式簡單說明】 (一）·圖式部份·· 第一圖··係本發明導電材及發熱材的製程簡圖。 第二圖··係本發明導電材及發熱材的實施例外觀參考圖。 苐二圖··係本發明導電材及發熱材另一種實施例參考圖。 附件：公告第589912號「面狀發熱片及其製法」專利公 報影本。 (二）·圖號部份： (10)基材本體 (12)導電膠體 (11)塗佈處理 (13)乾燥處理 (14)加熱、加壓處理（15)極板處理 (16)金屬片 （1 7)薄面層 (18)成品 （19)接點 11200808099 IX. Description of the Invention: [Technical Field] The manufacture of the flexible conductive material and the heat-generating material of the present invention is mainly to apply a conductive paint to the surface of the body by using a soft heat-resistant and coatable substrate body. The coated coating rubber layer does penetrate into the surface layer of the body to combine: the body, dried, heated and pressurized, so that the conductive and heating materials maintain proper flexibility and record the assembly miscellaneous, directly connect the scale electrical components or connect the power supply. The part is matched with the coating rubber layer to increase the cross-sectional area of the thickened wide coating, and the relative flow resistance value is reduced to form the connection of the electrode plates. Use 'To make conductive and heat-generating materials maintain a full soft coating characteristics, and to ensure the easy-to-use purpose of attaching any shape of the heat-generating edge. [Prior Art] The structure of the conventional flexible conductive material and the heating material is usually based on a cloth layer, which is matched with a coating or directly woven with a conductive wire to form a soft conductive conductive material and a heating material, and then connected. The power supply is covered with a large metal electrode piece to make the connection of the energized connection heat, and the design of the soft heating material is woven, because the equipment and technology of the production are high, and the defective product rate is more When the wire is woven, the wire breakage is serious and high, and the overall production is extremely high. Therefore, it is rarely seen in the market. Recently, due to the general increase and demand for the use of soft conductive materials and heating materials, some companies have developed a kind. For example, in the patent pending case No. 589912, "Face-shaped heating sheet and its preparation method", it is mixed with a carbon-containing powder and a conductive metal powder into a block shape, and then rolled onto a predetermined reinforcing sheet to be electrically conductive. For the production of the heating material, the conductive metal rivets are respectively riveted on both sides of the conductive and heating materials, so that the metal rivets at both ends of the heating sheet respectively form the electrodes at both ends of the heating sheet; 0808099 And = similar to the production of V electric and heating materials, because of the composition of the ingredients, the material is the material, in the appearance of the continuous molding, the potential will form a black system ^, it is difficult to make the choice of color, and then In the whole process, the main material of the mixed carbon powder and the conductive metal powder is preset into a filling device, and is flattened into a sheet having a suitable thickness by the upper and lower rollers, and then the preformed main body is prepared. The sheet body is placed together with the non-woven fabric and the reinforcing sheet into the rolling device, and the two sheets are rolled and pressed together, and then processed by the cutting machine to form a conductive material and a heating material having an appropriate size. Conductive upper and lower rivets are respectively attached to the ends of each of the cut heat-generating materials, and the width is approximately equal to one-third of the width of the conductive material and the heat-generating material, and is used as a heat-generating sheet. The conductive electrode ensures the effectiveness of heat generation when the heat-generating sheet is used. It is made of similar conductive materials and heating materials, and is obviously divided into two procedures. The pre-mixed processing of n-age materials is mixed with conductive metal powder to form a main material, and prefabricated into a flattened layer with appropriate thickness. The body is then pressed together with the attached reinforcing sheet body, and the two sheets are combined into one body by pressing together, and are respectively provided on both sides of the cut conductive material and the heating material. Retaining the appropriate size ratio riveting and bonding metal sheet 'for use as a conductive electrode, can make the conductive material and the heating material effective electric heating" and the conductive and heating materials similar to the process, firstly, the heating temperature control Depending on the thickness of the mixture and the relative thickness of the conductive metal 4 _ 卩 _, the temperature and efficiency of the actual heat generation can be determined'. After the two components are separately processed, the dust and solid combination is performed. In the case of two hard solid-shaped sheet structures, how to ensure that there is no separation or unevenness in the compaction process, it is not only difficult to detect, but also the required processing pressure will be required. One The degree of certainty, no 200808099 is indeed the degree of the combination of the two parts of the transfer, the money has the love of the pressure, you can miss the guide and the heating material completely iif Ray & 1 = the conductivity of its internal main material The chain pattern is very likely to be damaged and enters the heat of the Li, and on the design of the electrode sheets on both sides, the inspection and assembly of the four (4) are assembled and assembled, and the assembly of the electrode plate can not be truly provided to the scholars & amps. The use of flat and flat, when the actual production system is integrated, not only the production system, the processing and processing are complicated and more technically dependent, but the overall production rate of defective products is not to be turned, and the overall effect will be _ The production is cost-effective, and it can't really be used for soft conductive, and the need for flattening and flattening is still not widely used in the market. The characteristics of κ for soft conductive materials and heating materials are already very high. The heating components required for the assembly of the conventional components make the overall production system more simplified, the product quality is more stable, and the overall silk technology and cost are reduced more effectively. In fact, the company is still actively researching and developing the improvement. SUMMARY OF THE INVENTION The present inventors are engaged in the research of conductive materials and heat-generating materials in the chemical industry. For many decades, Hf recorded the disadvantages of many production systems, such as conductive, hair-bending products and technologies, which have been unsuitable for practical use. After careful testing and research, and continuous trial and improvement, the soft conductive material and the heating material of the present invention were developed, and the coating fluid was directly coated by a mixture of a conductive coating, a paint, and the like. The surface of the heat-resistant substrate is subjected to appropriate heat and pressure treatment to make it have high coating density and uniform thickness. The resistance value is easy to control and repair, so that the effect of achieving uniform heat generation is formed into a light and soft elastic design. The conductive materials and heating materials directly simplify the production process' effectively improve the inconvenience and high cost of the current soft conductive materials and heating materials in the actual production of 200808099. The purpose of the invention is mainly to properly mix the adhesive fluids such as conductive paints and coatings, and then apply them to a substrate body through coating, so as to naturally penetrate into the body surface to be integrated into one body, and then subjected to hot compaction treatment. Control the coating density and the uniform thickness to achieve the same conductivity, ensure the simplification of the production of soft conductive materials and heating materials and the consistency of product quality, and receive the improvement of the overall heating power and the reduction of the cost of production, in line with the industrial practical value. The purpose. The second object of the present invention, that is, when the coating is applied, the prefabricated modular coating can be made according to the size of the conductive material and the heating material, and the position of the joint directly into the conductive member or the conductive electrode plate can be coated. The thickening treatment makes the local electric cross-sectional area increase naturally, and the relative resistance is reduced. It is convenient to fit the small metal piece and the compaction of the external metal wire, so that the external wire can be easily connected and connected, and the conductive material and the heating material are provided to achieve a light and diversified design. purpose. [Embodiment] In order to facilitate the understanding of the structural features and practical purposes of the present invention, the following description will be made in detail with reference to the following embodiments: The manufacture of the flexible conductive material and the heating material of the present invention, the focus of the entire invention is: Conductive For the production and molding design of the material and the heating material, the invention content is as shown in the figure -3, and the substrate is made of a soft heat-resistant substrate (丄〇) as a conductive material and a heating material. A conductive material such as a conductive paint, a conductive paint or a conductive paste of a conductive material is prepared by mixing in an appropriate ratio to form a conductive conductive colloid (1 1 ), which is subjected to a model or a comprehensive coating process (1 2 ). Directly coated on the surface of the substrate body to form a layer of conductive adhesive, which penetrates the fiber pore surface of the substrate body (10) or naturally penetrates into the substrate body (i 〇) 200808099 The inside is integrated with it, and after proper drying treatment (i 3), the entire substrate body (1 〇) is coated with a conductive substrate (ii), and the substrate body (i Q) is appropriately dried. Overheating and adding a secret (1 4 ), the thickness of the coating is passed through the compacting operation, so that the coating thickness of the conductive colloid (11) can be uniform, and the embedded embedding bonding effect can be received. The conductive material is directly matched with the contact point (i 9), the conductive control element is used, or the fixed sewing cloth of the mold is used, and the conductive material and the heating material are connected to the electric_position, which is usually disposed on both sides of the conductive material and the heating material body. Thickening coating treatment, forming a partial cross-sectional area to increase the thickness of the plate treatment (15) 'naturally forming the conductive material and the electrode plate of the heat-generating material body with low local resistance, for any small The metal μ (16) is easy to assemble, and the fixed contact-shaped electrode clamp connected to the power supply can be used. The eighth to the piece (16) can be directly bonded to the colloid when the compaction process is performed. The treatment is further applied to the outer surface of the substrate body (丨Q) after coating, and the thin layer (17) made of thin cloth and adhesive tape is applied to the surface layer to protect the surface and the metal sheet. (i 6) Forming the function of insulation, properly covering the electrode, can constitute complete safety Flexible heat conducting material and the finished material (18), holding the whole complete timber diversified soft glow of color appearance and diversified, and the production is simple and practical security richer properties. The conductive material and the heating material of the present invention are mainly made of a flexible conductive coating, and the heat-producing coated surface is integrated with the button body to form a light and soft elastic conductive material and a heating material. The component can be easily arbitrarily shaped by conductive or heating elements to make the enamel, the soft conductive material and the heating material can facilitate the heating element to be heated and covered for wider contact, to achieve a uniform heating effect, or to increase the cross-sectional area of the coating. Thick coating treatment (200808099 1 2 ), the use of the electrode plate can be formed, and the joint placement of the electrode metal sheets (16) placed on the pre-position can greatly simplify the production of the flexible conductive material and the heating material. The soft and continuous forming of the electrode plate surface greatly reduces the manufacturing process of the conductive material and the heating material, and the economic value of the practical production is based on the overall production cost (including the equipment and manufacturing time, etc.), because The reduction of the process can be reduced by at least 30%, and the conductive adhesive fluid is directly coated and formed, and the compacting and heating and pressing compaction treatment is used to make the conductive adhesive layer suitable. Elasticity not only ensures that the conductive material and the heating material are folded and the circuit is interrupted during use, or that the power generation fails to generate heat, and the stability of the conductive material and the heating material is further maintained, and the coating thickness is uniform after compaction. It can also ensure the stability of the current supply, so that the conductive material and the heating material can be combined with the safe and practical effect and purpose of the soft elastic coating. In summary, the soft conductive material and the heat-generating material of the present invention are coated on the substrate body by a soft elastic conductive paint or a conductive paint, and a simple (four) cloth is applied to the substrate body by heating and pressing treatment. Achieve a uniform set thickness, directly connect the contacts to form a conductive element or connect the cross section at the power supply surface to make a thickened shape design, synchronously form the electrode plate or directly attach the metal piece, and ensure that the conductive material and the heating material have a full soft elastic sticker. The use characteristics of the cover, the simplification of the entire production and product formation, and the practical effects and the value of the efficacies that can be achieved are indeed the industrial use of the new production and sighing of the new conductive materials and age. The value, more than the design of the gambling age conductive material and heating material can be compared, and it has already met the requirements of the invention, and love to apply according to law. 200808099 [Simple description of the diagram] (1) · Schematic part ·············································· Fig. 2 is an external reference diagram of an embodiment of a conductive material and a heat generating material of the present invention. Fig. 2 is a reference diagram of another embodiment of the electrically conductive material and the heating element of the present invention. Attachment: A copy of the patent publication No. 589912, "Face-like heating film and its method of manufacture". (2) Part number: (10) Substrate body (12) Conductive colloid (11) Coating treatment (13) Drying treatment (14) Heating and pressure treatment (15) Plate treatment (16) Metal sheet (1 7) Thin surface layer (18) Finished product (19) Contact 11