TW200901809A - Method for manufacturing formable electro-thermal body - Google Patents

Method for manufacturing formable electro-thermal body Download PDF

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Publication number
TW200901809A
TW200901809A TW96122569A TW96122569A TW200901809A TW 200901809 A TW200901809 A TW 200901809A TW 96122569 A TW96122569 A TW 96122569A TW 96122569 A TW96122569 A TW 96122569A TW 200901809 A TW200901809 A TW 200901809A
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Taiwan
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substrate
plastic
electric heating
moldable
heating body
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TW96122569A
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Chinese (zh)
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TWI353192B (en
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jun-sheng Wang
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jun-sheng Wang
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Abstract

A method for manufacturing a formable electro-thermal body is provided with a formable insulating material as a base plate, wherein the base plate is emplaced a conductive resistance circuit. The electro-thermal body made from the base plate by thermoplastic vacuum forming method. Then, both the formed electro-thermal body and the formable thermoplastic material can be bonded together to produce the formable insulated waterproof electro-thermal body with the different shapes of the convex-concave surface on the required heated area.

Description

200901809 九、發明說明: 【發明所屬之技術領域】 本發明為一種可塑型電執辦制、生+ w… 製造方法,特別是指—種,製成可在各凹 【先5前^術、】面①賴*發輪躺财防水可觀電髓的製造方法。 加、,咖平峨,赚應用在各種 加;凰、保暖的物體上。 稷 Γ 但疋’傳統所知的此類蕾 > 夕 電”、、肢,雙限其結構而於實際應用上會發生許 B,為—舰_侧㈣細結構,主要 Γ作=絕緣層30及一中間絕緣層32,在兩絕緣層中間設置心 在+ W_ 32親設轉㈣33所構成。因為此 ^ ^ ^ ^fs1 ’大較使_合或熱駐結合成型,故益法達 果’在電熱體側邊容易發生滲水使電阻電路發生鱗導電 咖私蝴,獅地_產生均= 迄今未見有效改善。肢老化荨,都疋傳統電熱體常見的缺點,且 【發明内容】 有鑑於此,本發明乃提供 上述傳統缺失翻擾。 了迪錢齡造方法,得財效解決 完成’錢供―種製娜各啊同形狀表面 需發…面積的絕緣隊可_絲_製造方法。 為了實現上述目的,本發明採用以下技術方案。 本發明的可塑型電熱體製造方法,係取-可塑型之絕緣材料作g 板,於基板上佈設導電電阻缝$ ms緣材科作為基 所需之料型體,再熱塑雜成型方式’將_板製成 已成3L之電熱型體,與細可塑之娜材料成型結 5 200901809 凸不同开/狀表面70成所需發熱面積的絕緣防水可塑型電 造方法之輕為:基板—伟設電_路—真空塑型—結合塑膠。 求之碟ίΓ阻電崎程,可以朗印刷佈㈣錄板上印刷所需 刷導•銀所需求電阻數值’印刷出需求之面積大小範圍,並於兩側印 稱⑽1_酸綱^彡她制熱體。200901809 IX. Description of the invention: [Technical field to which the invention pertains] The present invention is a plastic type electric control system, a raw + w... manufacturing method, in particular, a type, which can be made in each concave [first 5 front ^ surgery, 】 Face 1 * * hair round lie lying waterproof and considerable observation of the manufacturing method of the electric marrow. Plus, coffee, and earning applications in various kinds of plus; phoenix, warm objects.稷Γ But 疋 'traditionally known such buds> 夕电", limbs, double limit its structure and in practical application will occur B, for the ship - side (four) fine structure, mainly = = insulation 30 and an intermediate insulating layer 32, in the middle of the two insulating layers, the core is formed by + W_ 32 pro-turning (four) 33. Since this ^ ^ ^ ^ fs1 ' is larger than the combination of heat or heat, it is beneficial to the fruit. 'The water is prone to water seepage on the side of the electric heating body, so that the resistance circuit has a scaled conductive coffee private butterfly. The lion's land _ production is = no effective improvement so far. The limb aging 疋 is common to the common shortcomings of the traditional electric heating body, and [invention content] In view of this, the present invention provides the above-mentioned conventional missing turbulence. The Di Qianling method is used to obtain a financial solution to complete the 'money supply', and the various types of surface surfaces need to be sent... the area of the insulation team can be _ silk_manufacturing method In order to achieve the above object, the present invention adopts the following technical solutions. The method for manufacturing a moldable electric heating body of the present invention is to take a plastic-type insulating material as a g-plate, and to provide a conductive resistance joint on the substrate. The required material type, and then the thermoplastic molding method The _ plate is made into a 3L electric heating type, and the fine plastic material is formed into a knot 5 200901809. The different opening/shaped surface 70 is a heat-insulating plastic forming method of the required heat-generating area: substrate-wei Set electricity _ road - vacuum molding - combined with plastic. Seek the disc Γ Γ 电 , , , , , , , , , ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( ( On both sides, we printed (10) 1_acid class ^ 制 her heating body.

麗人或阻電路的製程,可以使用金屬薄膜成型,於可塑型基板上 屬膜:、膜’如卩刷技術將油墨披覆於金制表面形成圖像,使金 H 他裸路,而另一部份則為油墨遮蓋狀態,再進行腐钕以溶劑 咖糊編嶋,蝴議碰部分 留置於基板表面’軸可控歡發熱體。。 ^述佈設雜的縣’亦可以制Μ猶麵,於可塑塑基板 濺鍍技_鐘出求需求之電阻電路,再與兩侧印刷導電銀裝或貼 上導電布,形成可控制之發熱體。。 上述真《魏製程,係將⑽設導電電阻電路的基板,依所需求之The process of beauty or resistance circuit can be formed by using a metal film, which is a film on a moldable substrate: a film such as a squeegee technique that coats the ink on a gold surface to form an image, so that gold H is naked, and the other The part is covered by the ink, and then the rot is immersed in a solvent paste, and the part of the touch is left on the surface of the substrate to control the heating element. . ^The county where the cloth is mixed can also be used to make the surface of the plastic plated sputtering technology. . . The above-mentioned true "Wei process, will be (10) set the substrate of the conductive resistance circuit, according to the demand

合,製成可在各 熱體。 面積型體’置人真空成型模具,依真空成型技術成型出所需求之發熱型體, 俾供製成可塑型電熱體。 上述結合瓣的製程,係_ _成型技術,將已製成之可塑型電熱 體結合於瓣材料’哺摘需形體之絲防水電熱體。 本發明之可翻電«製造綠,可以視物件微轉’製成不同凹 凸形狀的電鐘’由於電缝的發熱源是均勻佈設在基板上,再經真空塑 型而製成的凹凸形狀’故於各該凹凸部位皆得以獲致均衡的發熱效果,在 多變化的曲面產生均熱,達到前述目的。 以下配合圖示,詳細說明本創作的具體實施例。 200901809 【實施方式】 後附第-圖,為本發明製成可塑型電熱體2〇的製造流程圖。 第二圖,為本發明製成的可塑型電熱體20平面圖。 第三圖,為第二圖中可塑型電熱體2〇的从,斷面剖切圖。圖中顯示出 可塑型電熱體的不同凹凸形狀。 如第-圖及第三圖,本發明的可塑型電熱體2〇製造方法,係取一可塑 型之絕緣㈣作為基板21,祕板21上佈鄉電恤電路22,再以熱塑 真空成型方式’將此基板21製成所需之電熱型體,再將已成型之電執型體, =可塑之麵料23舰合,㈣琳凹㈣雜表面完成所 %發熱面積的絕緣防水可塑型電熱體2〇。 如第-圖’上賴造紐之流_ :基板H佈設雜電糾—真空 塑型124結合塑膠13—製成可塑型電熱體。 讀μ阻電路11的製程,可以使用印刷钸設,此方法係於基板^ Ρ刷所需求之碳墨,依所需求電阻數值’印刷出需求之面積大小範圍, 並於兩側印稱電《,以提供賴與需求電阻,軸可控狀發熱體。 上述佈設電阻電路„的製程,可以個金屬薄膜成型,此方法係於可 ^板21上壓合或貼合金制,以___披覆於金屬絲面形 —田像,使金屬膜呈現-部份裸露,而另—部份則為油墨遮蓋狀態,再進 腐姓:Wj進⑽洗,使金屬膜裸露部分自基板表面移除,而金屬膜受 油墨遮蓋部分留置於基板表面,形成可㈣讀熱體。。 述佈'^電阻電路11的製程’亦可以使用真线鍍成型,於可塑塑基 =上’依真空賤錢技術賤鑛出求需求之電阻電路,再與兩側印刷導電銀 水或點上導電布’形成可_之發熱體… •上述真空塑型12的製程’係將已佈設導電電阻電路22的基板2卜依 祐求之面積型體’置入真空成型模具,依真空成型技術成型出所需求之 7 200901809 發熱型體,俾供製成可塑型電熱體2〇。 上述結合娜13的製程,係利用塑膠成型技術,將已製成之可塑型電 熱體結合於瓣材料23,以製__體之絕緣防水電鋪。 電 埶俨H目為本發明可塑型電熱體20的應用例。圖中顯示可塑型電 熱體20結合於一特殊形狀的物件26外部。 Η 如第四圖所示,本發明之製程中,可以視物件形狀需要,製成不同凹 凸雜的電熱體20。圖中特殊㈣就钟% +而受减不冋凹 的連接哭25來歡畜雷⑽ V的物件,底部可經一設有電源線24 由於電熱體2〇的發熱源是均句佈設在基板上:再經直空塑型而製 故_’位皆得以獲致均衡的發 的曲面產生均熱。 个你义夏化 綠12與結合_3 _,不受任何加工物 件錄之關,故本㈣可以朗於各觀殊微,均得以翻綱目的。 綜上所述,本發明所述之實施例確可達到預期功能及目的,並且,本 發明已詳魄«於轉者·岭施。_社醇之實施例僅用 以說明,舉凡所有等效結構之改變 屬本發明之勝冑文變及不脫本發明精神之類似修改,均應隸 【圖式簡單說明】 第-圖為本發明製成可_電熱體的製造流程圖。 第二圖為本發明製觸可_電鐘平面圖。 第三圖為第二圖中可塑型電熱體的A_A|斷面剖切圖。圖中顯示出可塑型 電熱體的不同凹凸形狀。 第四圖為本發明可塑型電熱體的應用例。圖十顯示可塑型電熱體結合於 一特殊形狀的物件外部。 200901809 第五圖為一傳統電熱體剖切圖。 【主要元件符號說明】 ίο基板 12真空塑型 20可塑型電熱體 22電阻電路 24電源線 26物件 30基板絕緣層 32中間絕緣層 11佈設電阻電路 13結合塑膠 21基板 23塑膠材料 25連接器 31電阻電路 33背膠材料It can be made in various hot bodies. The area type body is placed in a vacuum forming mold, and the required heat-generating body is formed by vacuum forming technology, and is supplied into a moldable electric heating body. The above process for bonding the lobes is a _ _ forming technique in which a molded plastic body is bonded to the valve material to feed the wire waterproof electric body of the shape. The electric clock of the invention can be turned into a green electric bell, and the electric bell can be made into different concave and convex shapes according to the object micro-turning. The heat generating source of the electric seam is uniformly arranged on the substrate and then formed into a concave-convex shape by vacuum molding. Therefore, in each of the concave and convex portions, a uniform heating effect is obtained, and soaking is generated in the curved surface with multiple changes, thereby achieving the foregoing object. Specific embodiments of the present creation will be described in detail below with reference to the drawings. 200901809 [Embodiment] A first embodiment of the present invention is a manufacturing flow chart for forming a moldable electric heating body 2 of the present invention. The second figure is a plan view of a moldable electric heating body 20 made in accordance with the present invention. The third figure is a cross-sectional view of the shape of the moldable electric heating body 2 in the second figure. The figure shows the different concave and convex shapes of the plastic body. As shown in the first and third figures, the method for manufacturing the moldable electric heating body 2 of the present invention is to take a moldable insulation (4) as the substrate 21, the secret board 21 on the electric shirt circuit 22, and then to form a vacuum vacuum molding. The method is to make the substrate 21 into the required electrothermal type, and then the formed electro-type body, = plastic fabric 23, and (4) Lin concave (four) miscellaneous surface to complete the insulation of the % heat-insulating area Body 2〇. For example, the flow diagram of the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ For the process of reading the μ-resistance circuit 11, a printing device can be used. This method is based on the carbon ink required for the substrate to be printed, and the required resistance range value is printed out of the required size range, and printed on both sides. In order to provide the resistance and demand resistance, the shaft can control the heating element. The above process for arranging the resistor circuit „ can be formed by a metal film, and the method is press-bonded or alloyed on the board 21, and the ___ is coated on the surface of the wire to make the metal film appear- Partially exposed, while the other part is the ink cover state, and then enter the rot: Wj into (10) wash, so that the exposed part of the metal film is removed from the surface of the substrate, and the metal film is left on the surface of the substrate by the ink cover portion, forming (4) Reading the hot body. The fabric of the '^resistor circuit 11' can also be formed by using the true-line plating, and the plastic circuit can be used to form the resistance circuit according to the vacuum technology. The conductive silver water or the conductive cloth on the spot is formed into a heat generating body. The process of the vacuum molding 12 described above is performed by placing the substrate 2 of the conductive resistor circuit 22 into the vacuum forming mold. According to the vacuum forming technology, the 7 200901809 heating type body is formed, and the 俾 is made into a plastic type electric heating body. The above-mentioned process of combining the 13 is to use the plastic molding technology to combine the prepared plastic electric body. Valve material 23 to make __ body The electric insulating H is the application example of the plastic electric heating body 20 of the present invention. The figure shows that the plastic electric heating body 20 is combined with a special shape of the object 26. Η As shown in the fourth figure, In the process of the invention, the electric heating body 20 of different irregularities can be made according to the shape of the object. In the figure, the special (4) is the object of the clock + + and the connection of the concave and concave is crying 25 to the object of the animal thunder (10) V, the bottom can be After the power supply line 24 is provided, the heat source of the electric heating body 2 is uniformly arranged on the substrate: the shape of the hair is obtained by the straight space shaping, and the surface of the hair is uniformly heated to generate soaking. Xiahua Green 12 and the combination of _3 _, are not subject to any recorded objects, so this (4) can be used in a variety of views, can be used for the purpose. In summary, the embodiments of the present invention can be The intended function and purpose are achieved, and the present invention has been described in detail in the following: "The embodiment of the present invention is for illustrative purposes only, and all changes in the equivalent structure belong to the present invention. Similar modifications of the spirit of the present invention should be referred to as a simple description of the drawings. The invention is a flow chart for manufacturing a heat-generating body. The second figure is a plan view of the touch-type electric clock of the present invention. The third figure is a cross-sectional view of the A_A| section of the moldable electric heater in the second figure. The fourth embodiment is an application example of the plastic electric heating body of the present invention. The tenth figure shows that the plastic electric heating body is combined with the outer part of a special shape. 200901809 The fifth figure shows a conventional electric heating body Cut. [Main component symbol description] ίο substrate 12 vacuum molding 20 plastic type electric heating body 22 resistance circuit 24 power supply line 26 object 30 substrate insulation layer 32 intermediate insulation layer 11 layout resistance circuit 13 combined with plastic 21 substrate 23 plastic material 25 connection Device 31 resistor circuit 33 adhesive material

Claims (1)

200901809 十、申請專利範園: ι_-種可麵賴雜造方法,其製程包括: 基板,取一可塑型之絕緣材料作為基板; 電路’於基板上佈設導電電喊路,做紐熱源; 真空塑型’以熱塑真空成型方式,將佈設導電電阻電路的基板製成所需 之電熱型體;以及, 結合塑膠’將已成型之電熱型體,與熱固可塑之塑膠材料成型結合; 據此方法可製成在各凹凸不同形狀表面完成所需發熱.面積的絕緣防水河· P 塑型電熱體。 2.依據申請專利範圍第1項中所舍的可塑型電熱體製造方法,其中,佈 設電阻電路製程’係於基板上印綱需求之碳墨,依所需求電阻數值,印 刷出需求之面積大小範圍,並於兩側印刷導電銀漿,以提供電源與需求電 阻,形成可控制之發熱體。 3·依據申請專利範圍第1項中所舍的可塑型電熱體製造方法,其中,佈 λ電阻電路製程,係於可塑型基板上壓合或貼合金屬膜,以印刷技術將油 墨彼覆於金屬膜表面形成圖像,使金屬膜呈現一部份裸露,而另一部份則 I ;為油墨遮蓋狀態,再進行腐蝕以溶劑進行酸洗,使金屬膜裸露部分自基板 表面移除,而金屬膜受油墨遮蓋部分留置於基板表面,形成可控制之發熱 體。〇 4·&據申請專利範圍第1項中所舍的可塑型電熱體製造方法,其中,佈 設電阻電路製程,係於可塑型基板上壓合或貼合排列金屬合金線材,依所 須阻抗面積圖像,金屬線材留置於基板表面,形成可控制之發熱體。。 5·依據申請專利範圍第1項中所舍的可塑型電熱體製造方法,其中,佈 e又電阻電路製程,係於可塑型基板上依真空濺鍍技術濺鐘出求需求之電阻 電路’再與兩側印刷導電銀漿或貼上導電布,形成可控制之發熱體。。 10 200901809 ' 6.依射請專i項中所舍的可塑型電熱體製造方法,其中,真 料·’將⑽設導ff_路的紐,依所需求之面積型體, 一成贿具’依真空成職術成翻所需求之發熱型體,俾供製成 可塑型電熱體。 合塑膠據^哨專利範圍第1項中所舍的可塑型電熱體製造方法,其中’結 膠純之係利職膠成型技術,將已製成之可塑型電熱體結合於塑 释符料,以翻士/ 土 衣成所需形體之絕緣防水電熱體。 Π200901809 X. Applying for a patent garden: ι_- can be used in a variety of ways, including: substrate, taking a plastic insulating material as a substrate; circuit 'distributing a conductive electric shout on the substrate to make a heat source; vacuum Plastic molding 'in the form of thermoplastic vacuum forming, the substrate with the conductive resistance circuit is made into the required electrothermal type; and, in combination with the plastic', the formed electrothermal body is combined with the thermosetting plastic material; This method can be made into an insulating waterproof river · P molding type electric heating body which is required to complete the required heat generation on the surface of each concave and convex shape. 2. According to the method for manufacturing a moldable electric heating body according to the scope of claim 1, wherein the process of laying the resistor circuit is based on the carbon ink required on the substrate, and the area of the demand is printed according to the required resistance value. Scope, and printed conductive silver paste on both sides to provide power and demand resistance to form a controllable heating element. 3. The method for manufacturing a moldable electric heating body according to the scope of claim 1 wherein the fabric λ resistor circuit process presses or bonds the metal film on the moldable substrate, and the ink is printed on the printing technology. The surface of the metal film forms an image, so that the metal film is partially exposed, and the other part is I; the state of the ink is covered, and then etching is performed by solvent pickling, so that the exposed portion of the metal film is removed from the substrate surface, and The metal film is left on the surface of the substrate by the ink covering portion to form a controllable heating element. 〇4·& The method for manufacturing a moldable electric heating body according to the first application of the patent scope, wherein the resistor circuit process is performed by pressing or aligning the metal alloy wires on the moldable substrate, according to the required impedance The area image, the metal wire is left on the surface of the substrate to form a controllable heating element. . 5. According to the manufacturing method of the moldable electric heating body in the first application of the patent scope, wherein the cloth and the resistance circuit process are on the moldable substrate, the resistance circuit is required to be splashed by the vacuum sputtering technology. Conductive silver paste or conductive cloth is printed on both sides to form a controllable heating element. . 10 200901809 ' 6. According to the method of manufacturing plastic electric heaters in the special item, in the case of the real thing, '(10) will be set to guide the ff_ road, according to the required area type, a bribe 'The heat-generating body that is required to turn over the vacuum into a job is made into a plastic electric body. According to the plastic electric heating body manufacturing method according to the first item of the patent scope of the whistle, the 'gluing pure system is the plastic forming technology, and the plastic electric heating body which has been made is combined with the plastic material. Insulating waterproof electric heating body with the required shape of the shi/shi. Π
TW96122569A 2007-06-22 2007-06-22 Method for manufacturing formable electro-thermal body TW200901809A (en)

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