TWI351417B - The processes of high efficient of disperse the we - Google Patents

The processes of high efficient of disperse the we Download PDF

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TWI351417B
TWI351417B TW96140975A TW96140975A TWI351417B TW I351417 B TWI351417 B TW I351417B TW 96140975 A TW96140975 A TW 96140975A TW 96140975 A TW96140975 A TW 96140975A TW I351417 B TWI351417 B TW I351417B
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water
weight
amount
polymerization
resin
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TW96140975A
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TW200918581A (en
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Kai Yao Shih
Cheng Chang Wu
Hong Tsung Chung
Yi Min Hsieh
Yuan Cheng Chou
Zhong Yi Chen
Chih Shian Yu
Yu Yen Chuan
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Formosa Plastics Corp
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1351417 九、發明說明: 【發明所屬之技術領域】 本發明側於-種對水溶液吸收良好的吸水物 性樹脂廣泛地運用於農業或園藝方面的水保持劑、建築材料ί的 抗露珠麟綱及移除石油巾水份的侧,或是電纜線中的外層 =水包覆劑以及衛生用品如尿布、婦女衛生用品、拋棄式的捧; 荨。 上述的高财性樹驗聚合製錢,尚触轉體 再將绞碎狀小賴㈣㈣於乾賴巾,冑 散 均時,會造成乾燥不完全,從而降低整個製程之效率,為 乾燥效率,就必紐高乾燥溫度,—旦乾燥溫度提高,將影^物 性’如:粒徑、茶袋保持力、壓力下吸收倍率等等。優良的^吸 水性樹脂不僅要滿足上列的物理性質外,尚需具有易工業化之 性。 7 【先前技術】 技衣界已知的向吸水性樹脂的成分材料有,遇水分解型的殿 粉一丙烯腈接财合物(日本專利公開公報日S 49(1974M3,395), 中和之殿粉—丙_接枝聚合物(日本專利公開公報昭51 (19:6)-125,468) ’皂化乙稀醋酸_丙湘旨共聚物(日本專利公開公 報^邱977)·!4,689》水解丙烯腈共聚物或丙烯雜共聚物(曰 =報昭53(1叫15,959),及部份中和聚丙稀酸(日本專 ^ : σ昭55(1叫84,3〇4)等。其中搬粉一丙婦猜接枝聚合 含有天然的高分子^殿粉,會引起腐爛性的分解,所以 όΓIc二^的保存;再者,其製造方法又十分複雜,所以現今高 ’十月曰之製備方式均以使用丙稀酸及丙烯酸鹽進行交聯聚 1351417 合所製得之高吸水性樹脂佔最大部份也最為經濟,其原因為丙烯 酸鹽共聚物原料-丙婦酸可迅速由商場上購得,且製得的高吸水 性樹脂具有高的吸水能力,及具有製造成本低廉且最具經濟效益 以及不會引起腐爛性的分解,故成為最普遍化的高吸水性樹脂。 聚合丙烯酸及丙烯酸鹽形成高吸水性樹脂的方法可由數種 已知的方法製得,如水溶液聚合反應、逆相懸浮液聚合反應、乳 化聚合反應或將單體喷灑或塗覆於纖維基質上進行聚合反^等方 法。在這些方法令,逆相懸浮液聚合反應以及乳化聚合反應必須 • 使關有機溶劑’但若無法有效的控㈣合反應時的溫度,有機 溶劑將造成反應系統之溫度以及壓力的增加,會產生起火現象甚 至^發爆炸,進而威脅到操作現場人員的安全以及造成環境污染 問題,其成品也有有機溶劑殘留的疑慮。 . 製造高吸水性樹脂無論是以水溶液聚合反應、逆相懸浮液 • 聚合反應、乳錄合反應或將賴0或塗覆於纖雜質上進行 聚合反應等方法,最終都必須將齐乾燥,,而一般都是利用⑽至 • 23(TC高溫的-次性乾燥方式;但乾燥前,須先將聚合反應所得之 大塊膠體’雌碎擠壓方式製成小顆粒(逆相懸浮液聚合反應除 外),再將小顆粒膠體均勻散佈於乾燥機中,以利乾燥。 【擬解決之技術課題】 主要以多孔板配合 目前業界已開發出 ’如曰本積水化公司成利用 技藝界粉碎高吸水性樹脂膠體的方法, 切刀,以擠壓螺桿方式擠壓賴,使之粉碎, 多種防止粉碎後膠體黏聚成團的方法, 1351417 •無__土,進行賴分散,此_物使用纏絲選適當大 小之滑石粉,於大膠體粉碎成小膠體的過程中,加人相對於細 水性樹脂職為〇·卜5_的滑石粉,用以增加小膠體的分散性與 流動性,但此方式存在著幾個重大缺陷:一是在粉碎的過程令, 由於無機鹽類礦土長期與粉碎機刀盤的磨擦,使得其刀盤壽命大 幅的縮短’二是礦土粉體對高吸水性樹脂的物性有-定的影響, 故需進行粉_时,增加製造I藝難,三是粉觸人體_ • 康有危害,尤其是開放式的製程。 技藝界另有其它方式來改善高吸水性樹脂的分散性、降低 膠體團-聚,或是減少粉碎機刀盤所受阻力的方法,如特公平_ • 73576號么報、特〔開平2-24361號公報’利用擠壓機製粒的過程 •中添加離型劑、石夕油、二氧化石夕或礦土粉末,藉以減少高吸水 性樹脂凝聚賴的現象;特公平卜__報枝_水溶性 籲不佳’甚至不溶於水之離型劑(黏著防止劑)來解決此種現象, 包括_在200〜4〇〇t之石油分顧物、高分子量之脂肪酸醋化物、 黏度在10〜5xl〇 V/Sec之石夕油。但此類水溶性不佳,甚至不溶於 水之離型劑(黏著防止劑)亦存在著一個嚴重的問題—表面張力; 亡由此方式所得之高吸水性樹脂,其表面張力會大幅度降低,提 高尿布回滲的可能性。 、 8 9 1351417 種親水性表面活性劑通常含有醇基(-0H),且親水性佳,添加量 過低時’高吸水性樹脂反而更容易有團聚現象發生。 【解決問題之技術手段】 為解決上述之問題,本發明係利用水溶性之表面分散劑協助 膠體分散,而表面分賴水減可在三種情況下加人協助勝體分 散,一、在大膠體製成小顆粒的過程中,二、於小顆粒製成後, 二、於大膠體製成小顆粒的過程中與小顆粒製成後,而此水溶性 • 之表面分散麵合乎下赚件:—、為避絲©分賴與高吸水 性樹脂之主要官能基-叛基(C_反應,表面分侧之成份不可為 含醇基、.環氧基等易與減反應之化合物,二、為避免與離子化 後之高吸水性樹脂羧基根(C00,)反應,表面分散劑之成份不可為 . 或具有讀之金屬離子鹽,三、為避絲©張力過低,表面分散 劑0.5%之水溶液表面張力應在25dyne/cm2以上,四、為提升其 ' 纽張力,可於表面分散劑水溶中添加不大於50wt%之親水性^ 機溶劑,親水性有機溶劑如曱醇、乙醇、丙醇、異丁醇、丙網、 赢 甲醚、乙醚等。 【發明内容】 製造本發明之高吸水性樹脂所需的水溶性不飽和單體,除了 丙稀I外’尚可使用其它具有雖細的不飽和雙鍵的水溶性單 體,如:曱基丙締酸、馬林酸、富馬酸、2_丙稀胺I曱基丙烧石黃酸、 順丁烯一目九、順丁烯二酸酐、反了稀二酿、反丁稀二酸針等 體4用不特域制只可使用—種,亦可合併多種單體—齊使用, 10 ^51417 亦可視情況需要添加具有不飽和雙鍵其他親水性的單體,如:丙烯 醯胺、曱基丙烯醯胺、丙烯酸2-致基乙酯、曱基丙烯酸2_羧基乙 酯、丙烯酸曱酯、丙烯酸乙酯、二曱胺丙烯丙烯醯胺、氣化丙烯 丙烯醯胺基二曱銨但添加量以不破壞高吸水性樹脂之物性為原 則。 本發明在進行自由基聚合反應時,單體水溶液濃度並沒有特 別的限制,但較佳濃度宜控制在重量百分比2〇加%至55wt%間, 適當濃度為30wt%至45wt%之間’濃度在重量百分比20wt%以下 時,聚合後水凝膠太軟且有黏性不利機械加工,添加濃度在重量 百分比55wt%以上,接近飽和濃度,$易調配且反應太快反應熱 不易控制,不飽和單體水溶液pH值不低於5 5,若低於5 5 時,聚合後水凝膠體内殘存單體含量過高,導致高吸水性樹脂之 • 物性不佳。 含酸基單體之缓酸基’應該部份中和以控制成品之pH值使 其呈'中性或微酸性。中和劑為週期表中驗金族或驗土族的氮氧化 • 物或是碳酸化合物,如:氫氧化鈉、氫氧化鉀、碳酸鈉、碳酸鉀、 碳酸氫納、碳酸氫卸或氨類化合物;中和劑可單獨使用一種或多 、種齡使用。含酸基單體之竣酸基部份中和成鈉鹽或舒鹽或錄 鹽’中和濃度莫耳百分比為細)1%至85md%,宜為細〇1%至 祝〇1%。中和濃度莫耳百分比為45m〇1%以下時成品之阳值會 偏低’中和漠度莫耳百分比為85mol%以上時成品之阳值會偏 高^品pH值非呈中性或微酸性時,若不慎與人體接觸時均不 在進行自由絲合反驗,單體水·巾村添加水溶性高 1351417 分子以降低成本。此等水溶性高分子如:部份皂化或完全皂化的 聚乙烯醇、聚乙二醇、聚丙烯酸、聚丙烯醯胺、澱粉或澱粉衍生 物如曱基纖維素’丙烯酸甲基纖維素,乙基纖維素等聚合物;此 等水溶性高分子的分子量並不特別限定,其中較佳的水溶性高分 子為澱粉。部份皂化或完全皂化的聚乙烯醇等可單獨或混合使 用。高吸水性樹脂含此等添加水溶性高分子的適當重量百分比為 0至20wt%,但以〇至1〇加〇/。較佳,〇至5wt%尤佳,添加超過 20wt%時會影響物性,使物性變差。 在進行自由基聚合反應前應先添加自由基聚合反應交聯劑 於未反應之單體溶液中,此自由基聚合反應交聯劑可選用具有兩 個或兩個以上不飽和雙鍵的化合物,如:风;^’_雙(2_丙烯基)胺、 N,N’-次甲基雙丙烯醯胺、N,N,_次曱基雙曱基丙烯醯胺、丙烯酸 丙烯酯、乙二醇二丙烯酸酯、聚乙二醇二丙烯酸酯、乙二醇二曱 基丙婦酸醋、聚乙二醇二甲基丙烯酸酯、甘油三丙稀酸酯、甘油 三曱基丙:酸醋、甘_加王裏氧乙炫;^丙烯酸喊三曱基丙烯 酸酯、三曱醇丙烷附加環氧乙烷之三丙烯酸酯或三曱基丙烯酸 酯、二甲醇丙烷三曱基丙烯酸酯、三甲醇丙烷三丙烯酸酯、N,N,N_ 二(2·丙烯基)胺、二丙烯酸乙二醇酯、三丙烯酸聚氧乙烯甘油酯、 二丙烯酸二乙基聚氧乙稀甘油酯、二丙烯三甘醇酯等,亦可選用 具有兩個或兩個以上環氧基的化合物,如山梨醇聚縮水甘油醚、 聚丙三醇聚縮水甘油醚、乙二醇二縮水甘油醚、二乙二醇二縮水 甘油鍵、聚乙一醇一縮水甘油鱗、雙丙三醇聚縮水甘油驗等。在 進行自由基反應後就可使高吸水性樹脂具有適當交聯度,而使高 吸水性樹脂膠體有適當的加工性。自由基聚合反應交聯劑可單獨 使用或兩種以上混合㈣。自由基聚合反應交聯舰#的添加劑 丄 3.51417 量在重量百分比O.OOlwt%至5wt%之間(以反應物總固形份為基 準)’更適當的用量重量百分比在O.Olwt%至3wt%之間,添加劑 夏在重量百分比O.OOlwt%以下聚合後水合體太軟且有黏性不利 機械加工,添加劑量在重量百分比5wt%以上吸水性太低,降低 樹脂性能。 聚合反應由自由基聚合反應起始劑的分解產生自由基開 始。自由基起始劑可選用熱分解型起始劑,適合的熱分解型起始 劑有過氧化物,如:過氧化氫、二_第三丁基過氧化物、過氧化醯 胺或過硫酸鹽(銨鹽、鹼金屬鹽)等,及偶氮化合物如:Z2,·偶氮 基雙(2-肺基丙烷)二鹽酸鹽、2.2,_偶氮基雙⑼^—二伸甲基異丁脒) 二鹽酸鹽;亦可使用還原劑,使成為氧化還原型起始劑,如:酸 I1 生亞硫酸鹽、硫代硫酸鹽、抗壞血酸或亞鐵鹽;或將氧化還原型 起始劑和熱分解型起始劑合併使用,首先氧化還原起始劑先進行 反應產生自由基,當自由基轉移至單體上即引發聚合反應的進 行’由於聚合反應進行時會釋放出大量的熱量而使溫度升高,當 溫度到達熱分解型起始劑的分解溫度時,又會引發第二段熱分解 型起始劑的分解,而使整個聚合反應更臻於完全。一般自由基聚 合反應起始劑適當用量為重量百分比為0.001wt%S 1〇wt%(以中 和丙烯酸鹽重量為基準),更適當用量則在01加%至5加%之間, 使用重量百分比O.OOlwt%以下時,反應太慢不利經濟效益,使用 重量百分比10wt°/〇以上時,反應太快反應熱不易控制。 聚合反應可於傳統批次反應容器中,或於輸送帶式反應器上 進行反應,經由水溶液聚合所生產的高吸水性樹脂膠體,一般都 因為體積過大無法直接進行乾燥,必須先經由絞碎機將凝膠體製 12 (S ) 1351417 .成lcm3 α下之小凝频,再經由膠體粒+散佈機 =於乾燥»上㈣賴乾,根據本㈣,為減少螺麟壓桿^ 擠粒過財,所遭受之阻力,並增缚體分散性,提升 乃於麵製粒之過辦,加人不與高财性繼反叙表 面刀放劑水减’表面分散劑水溶液之濃私_〜罵較佳 面分散劑水溶液添加量對吸水性樹脂膠體之重 較佳;但此表面分散劑並分限定於水溶液聚合,刀逆向縣 方絲合所得吸水性樹轉,於_、製粒或增加吸水 φ 性树月曰膠分散、流動性時,皆可適用。 佈不碎Γί小膠雜佈於乾賴之過財,高吸水性樹脂散1351417 IX. Description of the invention: [Technical field to which the invention pertains] The present invention is applied to a water-retaining resin which is well absorbed in an aqueous solution, and is widely used in agricultural or horticultural water retaining agents, construction materials, anti-dew In addition to the water side of the oil towel, or the outer layer in the cable = water coating agent and sanitary products such as diapers, feminine hygiene products, disposable holdings; The above-mentioned high-yield tree test polymerization money is still touched and then twisted and smashed (4) (4) in the dry ray towel, when it is scattered, it will cause incomplete drying, thereby reducing the efficiency of the whole process, for drying efficiency, The high drying temperature will be high, and the drying temperature will increase, such as: particle size, tea bag retention, absorption under pressure, and the like. The excellent water-absorbing resin not only has to satisfy the physical properties listed above, but also needs to be industrialized. 7 [Prior Art] The component material for the water-absorbent resin known in the artisan industry is a water-decomposable powder of a powder of acrylonitrile (Japanese Patent Publication No. S 49 (1974M3,395), neutralization The powder of the temple-g-graft polymer (Japanese Patent Laid-Open Publication No. Sho 51 (19:6)-125,468) 'Saponified Ethylene Acetate_Protocol Copolymer (Japanese Patent Publication No. 1977) ·! 4,689 Acrylonitrile copolymer or propylene copolymer (曰=报昭53 (1 is called 15,959), and partially neutralized polyacrylic acid (Japan specializes in: σ昭55 (1 called 84,3〇4), etc. Powder-B-Wan guesses that the graft polymerization contains a natural polymer, which will cause decomposition of rot, so the preservation of όΓIc II; in addition, the manufacturing method is very complicated, so the preparation of today's high 'October 曰The method of using superabsorbent resin made of acrylic acid and acrylate to cross-polymerize 1351417 is the most economical, and the reason is that the acrylate copolymer raw material - propylene glycol can be quickly purchased from the market. And the obtained super absorbent resin has high water absorption capacity and low manufacturing cost It is the most general-purpose superabsorbent resin because it is inexpensive and most economical and does not cause decomposition of rot. The method of forming acrylic acid and acrylate to form a superabsorbent resin can be obtained by several known methods, such as an aqueous solution. Polymerization, reverse phase suspension polymerization, emulsion polymerization or spraying or coating of monomers onto a fibrous substrate for polymerization, etc. In these methods, reverse phase suspension polymerization and emulsion polymerization must be carried out. If the organic solvent is not effective, but if the temperature of the reaction is not effectively controlled, the organic solvent will cause the temperature of the reaction system and the pressure to increase, which may cause a fire phenomenon or even an explosion, thereby threatening the safety of the personnel at the operation site and causing Environmental pollution problems, the finished product also has the doubt of organic solvent residue. The manufacture of superabsorbent resin is carried out by aqueous solution polymerization, reverse phase suspension, polymerization, milk recording reaction or coating on fiber impurities. Polymerization and other methods must eventually be dried, and generally use (10) to • 23 (TC high temperature - Sub-drying method; however, before drying, the bulk colloid obtained by polymerization must be made into small particles by the female crushing method (except for the reverse phase suspension polymerization), and the small particle colloids are evenly dispersed in the dryer. In order to facilitate the drying. [Technical issues to be solved] Mainly in the form of perforated plates, the current industry has developed 'such as the method of crushing superabsorbent resin colloids in the use of technology, cutting knives, by extrusion screw Squeeze the slag, make it smash, a variety of methods to prevent the colloid from sticking to agglomerate after pulverization, 1351417 • Without __ soil, disperse, this _ thing uses tangled silk to select the appropriate size of talcum powder, smash into small colloid In the process of colloid, talc powder added to the fine water-based resin is used to increase the dispersibility and fluidity of the small colloid, but there are several major defects in this way: one is in the crushing Process order, due to the long-term friction of the inorganic salt ore with the cutter head, the life of the cutter is greatly shortened. Second, the mineral powder has a certain influence on the physical properties of the super absorbent resin. When the powder _ line, increasing manufacturing difficulty Arts I, the third is pink touch the body _ • health hazardous, especially open-ended process. There are other ways in the art world to improve the dispersibility of superabsorbent resins, to reduce colloidal agglomeration, or to reduce the resistance of the pulverizer cutters, such as special fair _ • No. 73576, special [Kaiping 2- Circular No. 24361 'The process of using the squeezing mechanism granules• Adding release agent, Shixia oil, sulphur dioxide or mineral powder to reduce the phenomenon of superabsorbent resin condensation; special fair __报枝_ Water solubility is not good 'even insoluble in water release agent (adhesion preventive agent) to solve this phenomenon, including _ 200~4〇〇t oil separation, high molecular weight fatty acid acetate, viscosity at 10 ~5xl〇V/Sec stone oil. However, such water-soluble release agents and even water-insoluble release agents (adhesion preventive agents) also have a serious problem - surface tension; the superabsorbent resin obtained by this method has a greatly reduced surface tension. To increase the possibility of diaper rewet. 8 9 1351417 kinds of hydrophilic surfactants usually contain an alcohol group (-0H), and have good hydrophilicity. When the amount is too low, the superabsorbent resin is more likely to have agglomeration. [Technical means for solving the problem] In order to solve the above problems, the present invention utilizes a water-soluble surface dispersing agent to assist in colloidal dispersion, and the surface-dependent water reduction can be assisted in three cases to assist in dispersing the body, and in the large colloid. In the process of making small particles, second, after the small particles are made, second, after the large colloids are made into small particles, and the small particles are made, and the surface of the water-soluble surface disperses the following: -, in order to avoid the wire © the main functional group of the superabsorbent resin - rebel (C_ reaction, the surface of the component of the side can not be alcoholic, epoxy, etc., easy to reduce the reaction of the compound, In order to avoid reaction with the carboxyl group (C00,) of the highly water-absorptive resin after ionization, the composition of the surface dispersing agent may not be: or have a metal ion salt for reading, and third, the wire tension is too low, and the surface dispersing agent is 0.5%. The surface tension of the aqueous solution should be above 25dyne/cm2. Fourth, in order to increase its 'new tension, it can add not more than 50% by weight of hydrophilic solvent to the surface dispersant, and hydrophilic organic solvents such as decyl alcohol, ethanol, and C. Alcohol, isobutanol, propane net, Ethyl ether, diethyl ether, etc. [Explanation] The water-soluble unsaturated monomer required for producing the super absorbent resin of the present invention, other than propylene I, can be used other water-soluble having a fine unsaturated double bond. Monomers, such as: mercaptopropionic acid, mazinic acid, fumaric acid, 2-propylene amide, mercapto-propyl sulphate, cis-butene, maleic anhydride, anti-sweet The anti-succinic acid needle and the like 4 can be used only in the non-special domain system, and can also be combined with a plurality of monomers - 10 ^ 51417. It is also possible to add a monomer having an unsaturated double bond and other hydrophilicity as the case may be. Such as: acrylamide, mercapto acrylamide, 2-methoxyethyl acrylate, 2-carboxyethyl methacrylate, decyl acrylate, ethyl acrylate, decyl propylene acrylamide, gasified propylene propylene The amidoxime diammonium ammonium is added in such a manner that the physical properties of the superabsorbent resin are not impaired. In the present invention, the concentration of the aqueous monomer solution is not particularly limited in the case of performing radical polymerization, but the preferred concentration is preferably controlled in weight percentage. 2〇 plus % to 55wt%, the appropriate concentration is 30wt% to 45wt% When the concentration is less than 20% by weight, the hydrogel after polymerization is too soft and sticky, which is unfavorable for mechanical processing. The added concentration is above 55 wt% by weight, close to the saturation concentration, and the pH is easy to formulate and the reaction is too fast. The reaction heat is not easy to control. The pH of the unsaturated monomer solution is not less than 5 5, and if it is less than 5 5 , the residual monomer content in the hydrogel after polymerization is too high, resulting in poor physical properties of the superabsorbent resin. The slow acid group 'should be partially neutralized to control the pH of the finished product to make it 'neutral or slightly acidic. The neutralizing agent is the nitrogen oxide or the carbonic acid compound of the gold or soil test group in the periodic table, such as : sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium hydrogencarbonate, hydrogencarbonate or ammonia compound; the neutralizing agent can be used alone or in combination. The decanoic acid moiety of the acid group-containing monomer is neutralized to a sodium salt or a sulphate salt or a salt salt. The concentration of the neutralization molar concentration is finely 1% to 85 md%, preferably from 1% to 1%. When the percentage of neutralization concentration is below 45m〇1%, the positive value of the finished product will be low. The positive value of the finished product will be higher than 85%%. The positive value of the finished product will be higher. The pH value of the product is not neutral or micro. When it is acidic, if it is inadvertently contact with the human body, it will not be subjected to the free silk retest. The monomer water and towel village will add water-soluble high 1351417 molecules to reduce the cost. Such water-soluble polymers such as partially saponified or fully saponified polyvinyl alcohol, polyethylene glycol, polyacrylic acid, polypropylene decylamine, starch or starch derivatives such as thiol cellulose 'methyl methacrylate, B A polymer such as a cellulose; the molecular weight of the water-soluble polymer is not particularly limited, and among them, a preferred water-soluble polymer is starch. The partially saponified or fully saponified polyvinyl alcohol or the like may be used singly or in combination. The superabsorbent resin contains 0 to 20% by weight of the water-soluble polymer, and is added in an amount of from 0 to 20% by weight. Preferably, the enthalpy to 5% by weight is particularly preferable, and when it is added in excess of 20% by weight, the physical properties are affected, and the physical properties are deteriorated. Before the radical polymerization reaction, a radical polymerization crosslinking agent should be added to the unreacted monomer solution, and the radical polymerization crosslinking agent may be a compound having two or more unsaturated double bonds. Such as: wind; ^'_ bis (2-propenyl) amine, N, N'-methine bis acrylamide, N, N, _ decyl bis decyl acrylamide, propylene acrylate, ethylene Alcohol diacrylate, polyethylene glycol diacrylate, ethylene glycol dimercapto acetoacetate, polyethylene glycol dimethacrylate, glycerin triacrylate, glycerol tridecyl acrylate: acid vinegar,甘_加王里氧乙炫;^Acrylic shouting tridecyl acrylate, triterpene propane plus ethylene oxide triacrylate or tridecyl acrylate, dimethanol propane tridecyl acrylate, trimethylolpropane Triacrylate, N,N,N_bis(2.propenyl)amine, ethylene glycol diacrylate, polyoxyethylene glyceryl triacrylate, diethyl ethoxylate diacrylate, dipropylene triethylene glycol For esters, etc., compounds having two or more epoxy groups, such as sorbitol polyglycidyl, may also be used. Ether, polyglycerol polyglycidyl ether, ethylene glycol diglycidyl ether, diethylene glycol dihydrate glycerin bond, polyethylene glycol monoglycidil scale, diglycerol polyglycidil test, and the like. After the radical reaction, the superabsorbent resin can have an appropriate degree of crosslinking, and the superabsorbent resin colloid can have appropriate processability. The radical polymerization crosslinking agent may be used singly or in combination of two or more (iv). The amount of the additive 丄3.51417 of the radical polymerization crosslinked ship# is between 0.001% by weight and 5% by weight (based on the total solids of the reactants). A more suitable amount by weight is from O.Olwt% to 3% by weight. Between the additives, the hydrate is too soft and viscous under the weight percentage of O. OOlwt% after polymerization. The amount of the additive is less than 5 wt% by weight, and the water absorption is too low, which lowers the resin properties. The polymerization starts by the decomposition of the radical polymerization initiator to generate a radical. The free radical initiator may be selected from a thermal decomposition type initiator, and a suitable thermal decomposition initiator is a peroxide such as hydrogen peroxide, di-tert-butyl peroxide, guanidinium peroxide or persulfate. Salt (ammonium salt, alkali metal salt), etc., and azo compounds such as: Z2, azobis(2-lungylpropane) dihydrochloride, 2.2, _azobis(9)^-dimethyl Isobutyl hydrazine) dihydrochloride; may also be used as a redox initiator, such as: acid I1 sulfite, thiosulfate, ascorbic acid or ferrous salt; or redox The initiator and the thermal decomposition initiator are used in combination. First, the redox initiator first reacts to generate a radical, and when the radical is transferred to the monomer, the polymerization proceeds. 'A large amount is released due to the polymerization reaction. The heat increases the temperature, and when the temperature reaches the decomposition temperature of the thermal decomposition type initiator, decomposition of the second stage thermal decomposition type initiator is caused, and the entire polymerization reaction is more complete. Generally, the radical polymerization initiator is used in an amount of 0.001% by weight by weight based on the weight of the neutralized acrylate, and more suitably in the range of from 01% to 5% by weight. When the percentage is less than 0.001% by weight, the reaction is too slow to be economically advantageous. When the weight percentage is 10 wt%/〇 or more, the reaction is too fast and the heat of reaction is not easily controlled. The polymerization reaction can be carried out in a conventional batch reaction vessel or on a conveyor belt reactor. The superabsorbent resin colloid produced by aqueous solution polymerization is generally not directly dried due to excessive volume, and must be passed through a mincer. The gel system 12 (S) 1351417. into a small condensation frequency under lcm3 α, and then through the colloidal particles + spreader = on the drying » on (four) Lai dry, according to this (four), in order to reduce the screwing rod ^ squeezing the money The resistance suffered, and the dispersal of the body, the improvement is the process of granulation, the addition of people does not with the high-yield, the surface of the knife is reduced by the water. The amount of the aqueous solution of the preferred surface dispersant is preferably the weight of the water-absorbent resin colloid; however, the surface dispersing agent is limited to the aqueous solution polymerization, and the water-repellent tree obtained by the reverse-counting of the knife is turned to _, granulate or increase the water absorption. φ sex tree gelatin dispersion, fluidity, can be applied. Cloth is not broken Γ ί small plastic rags in the dry and over-the-counter, super absorbent resin scattered

^力口乾燥效率,就必須提高乾燥溫度,一旦乾燥溫=夂S • 伽向吸水性樹脂便容易產生氣泡,在經過研磨便容易提古產1、 ‘的細粉量,使量物性表現不佳,更降低產能。4“產扣 乾之f 1溫度以溫度赋至靴進行棋乾為宜,拱 • cu下供乾時間太久,不具經濟效益,供乾溫产驗 内部交聯劑提早進行交聯反應,後續的絲= ===而無法有效的去除未反應的殘存單體,達到降低 加數f躺乾賴峨,翻於本發明的 臺式、括:隨道式混合乾燥器、轉鼓式乾燥器、 式乾“、化床乾燥器、氣流式乾燥H以及紅外線乾燥器等。 高吸水性樹脂為不溶解之親水性聚合體,樹脂内部具有均句 13 (S ) 14 1351417 性的架橋結構,—般為了改呈 度、提高抗結塊性、液體渗^等勝體強 聯劑,在此之前玆==有能與酸基反應之多官能基交 劑於有機溶劑^分散高吸水性樹脂與交聯 JP-A-57-44627、: 乂 聯處理(爪緣13_、 ▲ -A-58_42602、JP-A58-117222)’ 使用無機余、 (二1=與jp交聯劑溶液混入高吸水性樹脂“^When the drying efficiency is high, the drying temperature must be increased. Once the drying temperature is lower than 夂S, the water-absorbent resin is easy to generate bubbles. After grinding, it is easy to raise the amount of fine powder of the ancient product, so that the physical properties are not Better, and reduce production capacity. 4 “The temperature of the production of deduction f 1 is suitable for the chess to be carried out by the temperature. The arch • cu is dry for too long, and it has no economic benefit. For the dry temperature test, the internal crosslinking agent is prematurely cross-linked, followed by The wire ==== can not effectively remove the unreacted residual monomer, and achieve the reduction of the addendum f, which is turned on the table top of the invention, including: the channel mixing dryer, the drum dryer , dry type, chemical bed dryer, airflow drying H and infrared dryer. The superabsorbent resin is an insoluble hydrophilic polymer, and the resin has a bridge structure of 13 (S) 14 1351417, which is generally used for the degree of modification, anti-caking property, liquid infiltration, etc. Agent, before this = = there is a polyfunctional base agent capable of reacting with an acid group in an organic solvent to disperse the superabsorbent resin and cross-link JP-A-57-44627, : 乂 处理 processing (claw edge 13_, ▲ -A-58_42602, JP-A58-117222)' Use of inorganic residue, (two 1 = mixed with jp crosslinker solution into superabsorbent resin)

r 、-A-60-255814),添加交聯劑後以蒗氣處理 料·406),使用有機溶劑、水及多元醇進行表 、美國專利嶋69號 ς理 侧)等;這些表面處理的方法雖二t及 =速率、提絲力下吸水料,但將造成轉力下降過 後果,降低實際應用之性能。 良 於表面處理時能同時進行反應的交聯劑可為多元醇如:丙三 醇:乙二醇、二乙二醇、三乙二醇、聚乙二醇、丙二醇、m ; ,醇、三脛基甲基丙炫、山梨醇等;或可使用多元胺如:乙二胺、 二乙-胺、二乙二胺、聚乙二胺;或可使用具有兩個或兩個以上 裒氧基的化合物如.山梨醇聚縮水甘油喊、聚丙三醇聚縮水甘油 =、乙二醇二縮水甘油醚、二乙二醇二縮水甘油醚、聚乙二醇二 縮水甘_、雙丙三醇雜水甘;亦可使时酸亞煙^ 如:乙二醇碳酸酯、4-曱基-1,3-二氧雜環戊烷_2_酮、4,5_二曱基曰、 一氧雜環戊烷-2-酮、4,4·二曱基-1,3·二氧雜環戊烷_2_酮、4_乙基 -1,3·二氧雜環戊炫_2·酮、ι,3-二氧雜環己烷_2_明、4,6_二曱基 —氧雜環己烷-2-酮或1,3-二氧雜環庚烷·2_酮等。交聯劑的用法可 單獨使用或兩種以上混合使用。交聯劑的適當添加劑量在重量百 14 1351417 分比_1赠%至10wt%之間(以反應物總固形份為基準),更適告 的用量在0.005wt〇/。至5wt〇/〇之間,交聯劑添加劑量在重量百分二 OOlwt/ί)以下時無法顯出效果,交聯劑添加劑量在重量百分比 10wt%以上時,吸水性太低,降低樹脂性能。 ▲表面父聯劑塗覆處理時,表面交聯劑之添加方式則依據表面 ^聯劑的種類,分絲面交聯劑直接添加,_成表面交聯劑水 溶液添加’或調絲面交聯舰水性有機溶劑水溶液添加。親 參,有機溶劑如曱醇、乙醇、丙醇、異丁醇、丙_、曱_、乙峻等 沒有特殊限制,可形成溶液即可,其中以甲醇、乙醇較佳(美國專 利6849665號)。表面交聯劑添加時高吸水樹脂+可添加惰性無機 鹽粉末’以伽溶液分散,舰無難粉末可為硫咖、或二氧 化石夕,或氧化紹,或氧化鎮等或其混合物。其令以硫酸銘、二氧 化雜佳。舰無_粉末_法可單敏贼合併兩種以上混 • 合使用。惰性無機鹽粉末添加範圍在重量百分比0.005wt%2 lO.Owt%之間’其中以〇 〇lwt〇/〇至4 〇加%較佳。 • 進行表面交聯劑塗覆處理後,再以9(TC至23〇t範圍内進行 加熱,理’使表面交聯劑能均勻而且快速的進行交聯反應,並使 内。部交聯劑同時進行交聯反應而達到本發明之效果。熱處理溫度 9〇t以下交聯反應時間太久’不具經濟效益,熱處理溫度⑽ς =上樹脂易劣化影響品f,熱處理時mx 30分鐘至15G分鐘為 宜。依照欲獲得朗表面處觀果做熱處理溫度調整,熱處理溫 度高則減理咖短,_理溫度低時,職處理溫^間長: 使用普通的乾燥器或加熱爐即可完成熱處理的步驟,適用於 本發明的熱處理裝置有包括:隨道式混合乾燥器、轉鼓式乾燥 15 1351417 ,、臺式乾燥器、流化床乾燥器、氣流式乾燥器以及紅外線乾燥 裔等。 表面父%熱處理後,於高吸水樹脂中添加水不溶性微粉,進 仃抗結塊處理,目的在增加高吸水樹脂顆粒之間的間隙,使高吸 夂树脎在吸收渔氣後仍有高流動性❶水不溶性微粉添加方式為直 接添加,再利用黏著劑將水不溶性微粉黏著於高吸水樹脂表面; 水不溶性微粉包括硫酸鋁、硫酸鎂、氧化鋁、氧 、雜鋇、耗土、軟土、黏土、滑n 尚領土、膨土、活性碳、二氧化,二氧化鈦之無機鹽粉末,及 如纖維素粉末、聚!旨、聚乙稀、聚氯乙烯、聚笨乙稀之有機粉末。 上述之水不溶性微粉中,以添加無機鹽粉末的效果最好。無機鹽 粉末的用法可單獨使用或合併兩種以上混合使用。添加範圍在重 ' 量百分比_lwt%至10伽%之間,其中以O.Olwt%至4.〇wt%較 佳。水不溶性微粉之粒子大小最好不大於l〇mm,更適當的大小 為〇」6 mm以下。黏著劑可為多元醇如:丙三醇、聚乙二醇、山 梨料,或可朗聚乙烯亞胺。轉獅用法可單獨制或合併 兩種以上混合使用。黏著劑的適當添加劑量在重量百分比 0曰OOlwt%至10wt%之間(以反應物總固形份為基準),更適當的用 量在0.005wt%至5wt%之間,點著劑添加劑量在重量百分比 _lwtWXT時無岐雜無顧粉末完錄著於高吸水樹脂 表面,黏著加魅在重量百分比編%以上時,吸水性太低, 降低樹脂性能。 本發明之目的’在顧添加分散劑於雜驗的方式,提高 生產效率、提升產品物性,以產生一種粉狀、不溶於水,可吸收 1351417 水液或尿液及血液,具有高保持力、低殘存未反應單體,且在較 尚的壓力下尚具有較高吸收倍率特性的高性能高吸水性樹脂,其 製造方法至少包括: (a) 中和比率在45至85莫耳%之範圍内,不飽和單體水溶液的 濃度在20至55重量份之範圍; (b) 中和後聚合生成之高吸水性翻旨水郷,先將大塊水凝膠r, -A-60-255814), after adding a crosslinking agent, treating the material with helium gas, 406), using an organic solvent, water, and a polyol, Table, U.S. Patent No. 69, the side of the treatment, etc.; Although the method has two t and = rate, and the absorbent material under the wire pulling force, it will cause the rotation force to drop the consequences and reduce the performance of the actual application. The crosslinking agent capable of simultaneously reacting at the time of surface treatment may be a polyhydric alcohol such as: glycerin: ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol, propylene glycol, m; alcohol, three Methyl methicone, sorbitol, etc.; or polyamines such as ethylenediamine, diethylamine, diethylenediamine, polyethylenediamine; or two or more decyloxy groups may be used. Compounds such as sorbitol polyglycidol, polyglycerol polyglycidol = ethylene glycol diglycidyl ether, diethylene glycol diglycidyl ether, polyethylene glycol dihydrate, glycerol Water sweet; can also make acid sub-smoke ^ such as: ethylene glycol carbonate, 4-mercapto-1,3-dioxol-2-one, 4,5-diindenyl hydrazine, monooxy Heterocyclic pentan-2-one, 4,4·didecyl-1,3·dioxol-2-one, 4-ethyl-1,3·dioxacyclonon_2· Ketone, iota, dioxane-2-phene, 4,6-didecyl-oxetan-2-one or 1,3-dioxepane-2-one . The crosslinking agent may be used singly or in combination of two or more. The appropriate amount of the crosslinking agent is between 1% and 10% by weight (based on the total solids of the reactants), and more preferably 0.005 wt%. Between 5wt〇/〇, the crosslinking agent additive amount can not show the effect below the weight percentage of OOlwt/ί), and the crosslinking agent additive amount is less than 10wt% by weight, the water absorption is too low, and the resin performance is lowered. . ▲When the surface of the parent bonding agent is applied, the surface crosslinking agent is added according to the type of the surface crosslinking agent, and the surface crosslinking agent is directly added, _ into the surface crosslinking agent aqueous solution added 'or the surface crosslinking cross-linking Ship aqueous organic solvent solution is added. Parents, organic solvents such as decyl alcohol, ethanol, propanol, isobutanol, propylene _, 曱 _, 乙 峻, etc. are not particularly limited, and can form a solution, among which methanol and ethanol are preferred (US Patent No. 6,846,665) . When the surface crosslinking agent is added, the superabsorbent resin + the inert inorganic salt powder may be added to be dispersed by the gamma solution, and the ship's powder may be sulphur, or sulphur dioxide, or oxidized, or oxidized or the like or a mixture thereof. It is made of sulfuric acid and oxidized. The ship has no _ powder _ law can be single thief combined with more than two types. The inert inorganic salt powder is added in an amount ranging from 0.005 wt% to 2 lO.Owt% by weight, wherein 〇lwt〇/〇 to 4 〇 plus % is preferred. • After the surface cross-linking agent is applied, it is heated in the range of 9 (TC to 23 〇t, so that the surface cross-linking agent can carry out the cross-linking reaction uniformly and rapidly, and the internal cross-linking agent At the same time, the cross-linking reaction is carried out to achieve the effect of the present invention. The heat treatment temperature is less than 9 〇t, and the crosslinking reaction time is too long. 'There is no economic benefit, the heat treatment temperature (10) ς = the resin is easily deteriorated and the product f is affected, and the heat treatment is mx 30 minutes to 15 G minutes. It is advisable to adjust the temperature of the heat treatment according to the surface of the surface, and the heat treatment temperature is high, and the heat treatment is short. When the temperature is low, the temperature of the treatment is long: the heat treatment can be completed by using an ordinary dryer or a heating furnace. The heat treatment apparatus suitable for the present invention includes: a channel type mixing dryer, a drum type drying 15 1351417, a table top dryer, a fluidized bed dryer, an air flow type dryer, and an infrared drying type. After heat treatment, water-insoluble fine powder is added to the superabsorbent resin, and the anti-caking treatment is carried out in order to increase the gap between the superabsorbent resin particles, so that the high-sucking tree stalk absorbs the fish gas. After the high fluidity, the water-insoluble micropowder is added directly, and the water-insoluble micropowder is adhered to the surface of the superabsorbent resin by using an adhesive; the water-insoluble micropowder includes aluminum sulfate, magnesium sulfate, aluminum oxide, oxygen, helium, and consumption. Soil, soft soil, clay, slippery territory, bentonite, activated carbon, dioxide, inorganic salt powder of titanium dioxide, and such as cellulose powder, poly!, polyethylene, polyvinyl chloride, polystyrene Organic powder The above-mentioned water-insoluble fine powder has the best effect of adding an inorganic salt powder. The inorganic salt powder may be used singly or in combination of two or more. The addition range is in the weight percentage _lwt% to 10 gamma%. Preferably, the particle size of the water-insoluble fine powder is not more than 10 mm, and the more appropriate size is less than 6 mm. The adhesive may be a polyol such as 100% by weight. : glycerol, polyethylene glycol, sorbitol, or kelang polyethyleneimine. The snail can be used alone or in combination of two or more. The appropriate amount of the additive in the adhesive is from 0 to 100% by weight to 10% by weight. %between (based on the total solids of the reactants), a more appropriate amount is between 0.005 wt% and 5 wt%, and the amount of the additive additive is not mixed with the powder at the weight percent _lwtWXT. When the adhesive weight is more than or equal to the weight percentage, the water absorption is too low, and the resin property is lowered. The object of the present invention is to increase the production efficiency and enhance the physical properties of the product by adding a dispersant to the sample to produce a powder. Insoluble in water, it can absorb 1351417 water or urine and blood. It has high retention, low residual unreacted monomer, and high-performance superabsorbent resin with high absorption rate characteristics under the pressure. The manufacturing method comprises at least: (a) a neutralization ratio in the range of 45 to 85 mol%, and a concentration of the unsaturated monomer aqueous solution in a range of 20 to 55 parts by weight; (b) high water absorption by polymerization after neutralization Sexually reversing the water, first to make a large hydrogel

塊經由纟父切機製成小顆粒凝膠體,此過程中可加入表面分 散劑之水溶液; (c) 喷縣面分散劑水溶液於小難凝膠體,使之混合均勾; (d) 經乾燥、粉碎、篩選; (e) 表面交聯劑塗覆;及 (0溫度9Gt至2坑加熱表面改質處理。 *士 I逆相〜予聚。外’於聚合後生產之高吸水性樹脂,皆需經 π機、.舰機或製粒機軸器,敎塊高吸水性樹脂朦體救 其黏性,將阻礙擠_旋桿之運鏟 丄 機,影響㈣M轉’―旦阻力過大甚至會發生跳 频輸^ 在乾燥前,均勻㈣樹脂小顆粒於乾 域輸心亦是—重要事 聚成團,使細纽果轉,=均,純高财性樹脂積 態,因而影響後續製程之^广成部分團内雛仍為未乾之狀 題,將使其麵、粉顿⑽仃’若以提高乾起度來解決此問 中快迷乾燥時,古哄^ 、、.’田粉量增多^當高吸水性樹脂在高溫 、W 7性樹脂内部水分容易因為來不及逸出,而 1351417 在内部_成氣泡,氣泡_多,在粉碎、研磨過程中的擠 晒的, 細粉,使得高吸水性樹脂粉塵量的增加;細料的多寡對環境以 及生物租產生-认度之影響,尤其是空氣中的懸浮微粒經由呼 吸道進入肺職雜邮驗,•附吸道病變的機 會’而且當細粉量愈多時,代表顆粒之大小適合商業化使用的高The block is made into a small particle gel by a cleavage machine, and an aqueous solution of a surface dispersing agent can be added in the process; (c) the aqueous solution of the spray disintegrator is sprayed on the small hard gel to make it mixed; (d) Drying, pulverizing, screening; (e) surface cross-linking agent coating; and (0 temperature 9Gt to 2 pit heating surface modification treatment. *Shi I reverse phase ~ prepolymerization. External 'high water absorption after polymerization Resin, all need to pass π machine, ship machine or granulator shaft, 敎 block high water-absorbent resin 救 body to save its viscosity, will hinder the squeeze _ shovel shovel machine, affect (four) M turn '- too large resistance Even the frequency hopping will occur. Before drying, even (4) small particles of resin in the dry domain are also important things to gather into a group, so that the fine fruit turns, = all, pure high-capacity resin accumulation state, thus affecting the follow-up The process of the ^Guangcheng part of the group is still unfinished, will make it face, pink (10) 仃 'If you improve the dryness to solve this problem, when you are dry and dry, the ancient 哄 ^,,.' The amount of powder in the field increases. When the superabsorbent resin is at a high temperature, the moisture inside the W 7 resin is easily lost because it is too late to escape, and the 1351417 is internally Bubbles, bubbles _ many, squeezing, grinding, fine powder, so that the amount of superabsorbent resin dust increases; the amount of fine materials on the environment and the impact of bio-rentation, especially in the air The suspended particles enter the lungs through the respiratory tract, • the opportunity to attach the suction path lesions' and when the amount of fine powder is more, the size of the particles is suitable for commercial use.

吸水性樹脂量減少’回收的纟讀量愈多,將減低生產效率並增加 成本。 【實施方式】 為探視本發_細粉之辟,可藉由下述步職驗。首先將單體 中和’加人觸聚合得高吸水性樹脂水凝膠,將錢膠與分散劑 -同加入讎機(美概公司之產品,舰為聰说⑽型) 中製粒,其包含-至數組刀具與多孔盤,孔徑為3〇腿至3麵 不等’另②有電流_裝置,可監聰壓螺桿所承受之谬體阻 力。在擠塵機後,連接一滾筒製粒機,將所擠廢產生的小顆粒樹 月曰’直接導人滾筒巾,並於其上增加分㈣之噴灑或流入裝置, 用以增加賴之分紐,並於出口處,取議g雜娜體分散 時間之檢驗’其餘雜續帶輸送至乾雜(千纏器公司之產 口口’型號為DV70型;或美利德公司之產品,型號為^tjcnjs 1351417 型),經乾峨以13(M耽進行完全烘乾,將乾燥後之高吸水性 樹脂顆粒粉碎磨,以標準__出並計算各粒徑的分佈比例,檢 測不同錢溫贿纟續核㈣鮮,錢行味峨料影 響。 、 本發明_分散_方式,係取乾燥前之高吸水性樹脂 齡i〇〇g ’將之放入長、寬、高為5cm、5cm、i〇cm之透明壓克 力间中(此筒之上、下兩端為開放式),以法碼加壓方式,在高吸 雜樹脂_上以力顧Up_ 1G秒後,_克力診加 驗碼後,觀隸緊後高吸_则,由相 平於地面上㈣之時間。 似至攤 標準筛網來檢驗細粉的生成量。根據 edaNa檢驗松第wsp22G 2(峨·㈣方法;將底部 平盤的篩網置於震動器中,篩網排列順序為網孔小者在下,啟動 震動器,其震幅為1.0 mm ’ 1()分鐘後停止震動器,筛選分類出 ^同粒徑的高财性樹脂後秤重’並·τ财程辆算出各粒 控的分佈比率。 /、 粒徑分佈比率(%) = 篩網内之高吸^ 所有篩網*1〇〇〇/0 本發明為便於筛選性能的評估,將高吸水性 1Λ/:, 伯T 粒技小於The amount of water-absorbent resin is reduced. The more the amount of sputum recovered, the lower the production efficiency and the higher the cost. [Embodiment] In order to visit the hair _ fine powder, the following steps can be performed. Firstly, the monomer is neutralized and added to the superabsorbent resin hydrogel, and the gum and the dispersant are added to the crucible (the product of the company, the ship is known as the type (10)), and Including - to the array of tools and porous discs, the hole diameter is 3 至 leg to 3 sides, 'the other 2 has current _ device, can control the body resistance of the screw. After the dust squeezing machine, a roller granulator is connected, and the small granules of the squeezing waste are directly introduced into the roller towel, and the spraying or inflow device of the sub-fourth is added thereon to increase the grading New Zealand, and at the exit, the inspection of the dispersing time of the g-nana body is carried out. The rest of the hybrid belt is transported to the dry miscellaneous (the product of the mouth of the company is DV70 type; or the product of the Meridian company, model For ^tjcnjs type 1351417), dry it with 13 (M耽 for complete drying, pulverize the dried superabsorbent resin particles, and calculate the distribution ratio of each particle size by standard __ to detect different money temperature The bribes are renewed (four) fresh, and the money is affected by the taste. The invention _dispersion_method, take the super absorbent resin age before drying, i〇〇g 'put it into length, width, height 5cm, 5cm , i〇cm transparent acrylic (the upper and lower ends of the tube are open), in the method of pressure code, on the high-absorbing resin _ to force Up_ 1G seconds, _ gram force After the diagnosis and the inspection, the observation is tight and the high suction _ is, and the time is equal to the time on the ground (4). According to the edaNa test, the pine wsp22G 2 (峨·(4) method; the bottom plate of the bottom plate is placed in the vibrator, the screen is arranged in the order of the smaller mesh, the vibrator is activated, and the amplitude is 1.0. After mm '1 () minutes, the vibrator is stopped, and the high-yield resin of the same particle size is sorted and weighed, and the distribution ratio of each particle control is calculated. /, Particle size distribution ratio (% ) = high suction in the screen ^ all screens *1〇〇〇/0 The invention is designed to facilitate the evaluation of screening performance, and the high water absorption is 1Λ/:, the primary T is less than

Um(JIS標準篩網為MOmesh)視為細粉,利用其、 減來判斷乾燥溫度對細粉的影響。 μ的柘 1351417 因表面張力值高低將影響尿庫回渗之表現,為彰顯本發明之 高吸水性樹脂的高表面張力值,本發明以表面張力儀 Processor Tensi〇meter K100來測定表面張力值;初始秤取重量 〇.5g的高吸水性樹脂放在燒杯中,加入4〇毫升〇 9%食鹽水,磁 石轉子以600—辦3分鐘,再將〇.9%液體以遽紙過渡’以表 面張力儀檢測濾液之表面張力。 本發明之保持力(CRC)係利用茶袋試驗法測定,並以五次 量測結果,去除最高值以及最低值後,取平均值;將〇 2g的高吸 水性樹脂裝在茶袋裡’並浸泡於〇 9%的NaC1水溶液2〇分鐘,然 後將此浸泡後的茶袋置於離心機中離心(直徑23cm、轉速14〇〇啊) 三分鐘後秤重。所得之數值先減去未充填高吸水性樹脂的空白組 命袋重(以相同步驟操作)再除以聚合物重即得保持力數值。 低殘存f體的測定是湘液婦析儀(HpLC)分心先精評取 〇.500g咼吸水性樹脂於15〇cc錐形瓶中,加入〇·524% Naa水溶液 l〇yg及2cm的攪拌子一顆,以%〇rpm轉速授拌一小時加入 20%A12(S〇4)3水溶液5g ’再利用2μιη濾紙過濾,將濾液打入液相 層析儀内分析,把所得之訊號和校正曲線相比對即可得到殘存 體量。 ^ 以下以實施例說明本發明;但本發明之專利及技術範圍則不 受這些實施例所限制。 【實施例】 實施例一: 1351417 1) 取48%氫氧化鋼水溶液8〇2g及1〇69 2g的水置入於4〇〇〇cχ圓 雜瓶中’緩慢加入330g丙烯酸並保持瓶内中和反應系統的溫度 在40°C以下’中和後之水溶性不飽和單體PH值為12.6。靜置 5分鐘後’再將660g丙烯酸加入部份中和完成的水溶性不飽和 單體中,其完全中和後之水溶性不飽和單體pH值為5·6。此時 得水溶性不飽和單體濃度42wt%水溶液,其中70mol°/〇(莫耳比) 丙烯酸部份中和為丙烯酸鈉。 2) 再加入1.518 g的n,N’-次甲基雙丙烯醯胺於水溶性不飽和單 • 體溶液,並維持溫度於20°C左右。 )力入0.528g雙氣水’ 6.62 g亞硫酸氫納及6.62 g過硫酸録以 起始反應。 句利用切式粉碎機將反應生成的凝膠體切碎,並於此時加入非離 子型之表面分散劑-聚、乙二醇二硬酯酸酯(中日合成化學股份有 - 限A司k供)’其濃度為1〇/〇,1〇/。分散劑對粉碎膠體之使用量為 20% ’觀察擠壓機電流變化(請參閱表一 籲 5)將上述粉碎之膠體倒入製粒滚筒中,並於此時加入1%聚乙二 醇二硬醋酸醋水溶劑,1%分散劑對粉碎膠體之使用量為2〇%, 於筒中混合約5分鐘後,取出觀察其膠體分散時間之變化 參閱表一)。 明 6) 再以130°C溫度乾燥2小時。 7) 經研磨後,利用JIS標準篩網(網目為140,粒徑為1〇6μιη), 震動器震盈時間為10分鐘筛選所得之細粉量所伯之比例為 2. 02% (請參閱表一)。 8) 將研磨所得大於綱μηι之高吸水性樹脂’進行殘存單體測試、 21 1351417 " 22 r 保持力(CRC)測试與表面張力測試(清參閱表一)。 實施例二: 1) 重覆實施例一步驟1)〜8),但聚乙二醇二硬酯酸酯濃度改為 10% ’ 10%分散劑對粉碎膠體之使用量皆降為5 〇/〇。 2) 其擠壓機電流、膠體分散時間、細粉量、殘存單體、保持力 與表面張力值,如表一所示。 ^ 實施例三: 1)重覆實施例-步驟1)〜8),但在i %聚乙二醇二硬醋酸醋水溶 液中加入1%乙醇。 • 1其擠壓機電流、膠體分散時間、細粉量、殘存單體、保持力 與表面張力值,如表一所示。 實施例四: • υ重覆實施例一步驟,但非離子型之表面分散劑-聚乙二 醇二硬醋酸酯,'改為離子型之表面分散劑_聚乙二醇炫基驗硫酸 銨鹽(中日合成化學股份有限公司提供)。 22 1 其擠壓機糕、膠體分散_、婦量、殘存單體、保持力 與表面張力值,如表一所示。 實施例五: )重後實關四步驟1)〜2) ’但離子型之表面分散劑-聚乙二醇 1351417 烧基__麟度改為1G%,職分__碎膠體之= 用量皆降為5%。 2)其擠顯電流、膠體分散時間、細粉量、殘存單體、保持力 與表面張力值,如表一所示。 、 實施例六: •醇燒基鱗硫酸錢 n重覆實施例四步驟1)〜2),但在! %聚乙 鹽水溶液中加入1〇/0乙醇。 2)其擠壓機電流、膠體分朝_主 收刀政時間、細粉虿、殘存單體、保持力 與表面張力值,如表一所示。 實施例七: 1) 重覆實施例-步驟υ〜8),但非離刊之表面分散劑·聚乙二 醇二硬_旨,改為離子型之表面分散劑-丁二酸二辛㈣酸 鈉(令日合成化學股份有限公司提供> 、 2) 其播壓機電流、交體公 乂奴刀政時間、細粉量、殘存單體、保持力 與表面張力值’如表—所示。 實施例八: )重设實關七步驟,但離子型之表面分散劑_丁二酸二 辛@曰被鈉展度改為1〇%,1〇%分散鑽粉碎膠體之使用量 皆降為5%。 細粉量、殘存單體、保持力 2)其擠壓機電流、膠體分散時間、 23 24 241351417 與表面張力值,如表一所示。 實施例九: 1) 重覆實施例七步驟1)〜2),但在1 %丁二酸二辛酯磺酸鈉水溶 液中加入1%乙醇。 2) 其擠壓機電流、膠體分散時間、細粉量、殘存單體、保持力 與表面張力值,如表一所示。 比較例一: 1) 重覆實施例一步驟1)〜8),但1%聚乙二醇二硬酯酸酯水溶 劑,改成70°/◦聚乙二醇二硬酯酸酯水溶劑。 2) 其擠壓機電流、膠體分散時間、細粉量、殘存單體、保持力 與表面張力值,如表一所示。 比較例二: 1)重覆實施例一步驟1)〜8),但將1°/。聚乙二醇二硬酯酸酯水溶 劑,於步驟3)絞碎時、步驟4)膠體製粒時之添加量由20%改成 40%。 2)其擠壓機電流、膠體分散時間、細粉量、殘存單體、保持力 與表面張力值,如表一所示。 比較例三: 24 !3.51417 1) 重覆實施例一步驟l)~8),但1%聚乙二醇二硬酯酸酯水溶 劑,改成帶有高價金屬離子之1%硬酯酸鎮水溶劑(中日合成 化學股份有限公司提供)β 2) 其擠壓機電流、膠體分散時間、細粉量、殘存單體、保持力 與表面張力值’如表一所示。 比較例四: _ 丨)重覆實施例一步驟1)~8),但1%聚乙二醇二硬酯酸酯水溶 劑,改成純水溶劑。 2)其擠壓機電流、膠體分散時間、細粉量、殘存單體、保持力 與表面張力值,如表一所示。 比較例五: 1) 重覆實施例-步驟1)〜8),但1%聚乙二醇二硬_醋水溶 • 劑,改成不添加任何溶劑。 2) 其擠壓機電流、膠體分散時間、細粉量、殘存單體、保持力 與表面張力值,如表一所示。 25 261351417 表一 擠壓機 電流(A) 膠體分 散時間 (秒) 保持力 (g/g) 表面 張力 (dyne/ cm2) 細粉 量⑻ 殘存單 體 (ppm) 實施例 39 18.4 41.2 65.6 2. 02 340 實施例 38 15.6 40.6 59.4 1.68 306 實施例 39 19.2 41.4 66.7 2.12 356 實施例 40 15.7 42.0 63.3 1.89 412 實施例 39 13.4 41.4 57.6 1.54 387 實施例 41 16.9 42.3 65.4 2.03 442 實施例 38 19.7 41.8 62.3 2.32 387 實施例 38 17.4 41.1 56.3 1.88 334 實施例 39 20.4 40.9 64.1 2.98 398 比較例 37 13.6 41.6 44.3 1.44 344 比較例 48 20.3 39.4 49.3 3.54 367 比較例 39 18.6 36.8 63.1 1.87 382 比較例 73 38.9 41.6 70.2 5.12 612 比較例 58 33.2 40.9 70.7 4.67 563 26 271351417 【圖式簡單說明】 【主要元件符號說明】Um (JIS standard screen is MOmesh) is regarded as fine powder, and it is used to determine the influence of drying temperature on fine powder. The 柘1351417 will affect the performance of the urinary retraction due to the surface tension value. To demonstrate the high surface tension value of the superabsorbent resin of the present invention, the surface tension value is measured by the surface tension meter Processor Tensi〇meter K100; The initial weighing weight of 55g of superabsorbent resin is placed in a beaker, 4 〇ml 〇9% 9% saline is added, the magnet rotor is held at 600-for 3 minutes, and then 〇.9% liquid is transferred to the crepe paper to the surface. The tension meter detects the surface tension of the filtrate. The retention force (CRC) of the present invention is determined by the tea bag test method, and the highest value and the lowest value are removed after five measurements, and the average value is taken; 2 g of the super absorbent resin is placed in the tea bag' and soaked 〇 〇 9% NaC1 aqueous solution for 2 〇 minutes, then the soaked tea bag was centrifuged in a centrifuge (diameter 23 cm, speed 14 〇〇 ah) three minutes after weighing. The value obtained is first obtained by subtracting the blank group weight of the unfilled superabsorbent resin (operating in the same step) and dividing by the weight of the polymer to obtain the retention value. The determination of the low residual body is the first step of the Hunan liquid granule analyzer (HpLC). The 500g 咼 water-absorbent resin is placed in a 15〇cc conical flask, and the 524·524% Naa aqueous solution l〇yg and 2cm are added. One stirrer, mix at a speed of % rpm for one hour, add 20% A12 (S〇4) 3 aqueous solution 5g 'reuse 2μιη filter paper, filter the filtrate into liquid chromatograph, analyze the signal and The amount of residual mass can be obtained by comparing the calibration curves. The invention is illustrated by the following examples; however, the patents and technical scope of the invention are not limited by these examples. [Examples] Example 1: 1351417 1) Take 8〇2g of 48% aqueous solution of hydrogen hydroxide and 1〇69 2g of water into a 4〇〇〇cχ round bottle. Slowly add 330g of acrylic acid and keep it in the bottle. The pH of the water-soluble unsaturated monomer after the neutralization of the temperature of the reaction system below 40 ° C is 12.6. After standing for 5 minutes, 660 g of acrylic acid was further added to the partially neutralized water-soluble unsaturated monomer, and the pH of the water-soluble unsaturated monomer after complete neutralization was 5.6. At this time, a water-soluble unsaturated monomer concentration of 42% by weight aqueous solution was obtained, in which 70 mol/〇 (mole ratio) of the acrylic acid was partially neutralized to sodium acrylate. 2) Add 1.518 g of n,N'-methine bis acrylamide to the water-soluble unsaturated monomer solution and maintain the temperature at about 20 °C. ) Forced into 0.528 g of dual gas water ' 6.62 g of sodium hydrogen sulfite and 6.62 g of persulfate was recorded to initiate the reaction. The gel produced by the reaction was chopped by a cutter mill, and a nonionic surface dispersant-poly, ethylene glycol distearate was added at this time (Zhongri Synthetic Chemical Co., Ltd. - A Division A) k for) 'The concentration is 1 〇 / 〇, 1 〇 /. The amount of dispersing agent used for pulverizing colloid is 20% 'observe the change of extruder current (please refer to Table 1). Pour the above pulverized colloid into the granulating drum, and add 1% polyethylene glycol at this time. Hard acetic acid vinegar water solvent, 1% dispersing agent used in the pulverized colloid is 2〇%, after mixing in the cylinder for about 5 minutes, take out the change of colloid dispersion time to see the table 1). Ming 6) Dry at 130 ° C for 2 hours. The amount of the fine powder obtained by the vibrator is 10 minutes. The ratio of the amount of fine powder is 0.02% (please See Table 1). 8) The superabsorbent resin obtained by grinding is larger than the super absorbent resin', and the residual monomer test, 21 1351417 " 22 r retention force (CRC) test and surface tension test (see Table 1) are performed. Example 2: 1) Repeat steps 1) to 8) of Example 1, but change the concentration of polyethylene glycol distearate to 10% '10% dispersant to reduce the amount of pulverized gel to 5 〇/ Hey. 2) The extruder current, colloidal dispersion time, fine powder amount, residual monomer, holding force and surface tension value are shown in Table 1. ^ Example 3: 1) Repeat Example - Step 1) to 8), but add 1% ethanol to an aqueous solution of i% polyethylene glycol di-hard acetic acid vinegar. • 1 extruder current, colloidal dispersion time, fine powder, residual monomer, retention and surface tension values, as shown in Table 1. Example 4: • Repetitive Example 1 step, but non-ionic surface dispersant - polyethylene glycol di-hard acetate, 'replaced with ionic surface dispersant _ polyethylene glycol hyaluronic acid ammonium sulfate Salt (provided by Sino-Japanese Synthetic Chemical Co., Ltd.). 22 1 Its extruder cake, colloidal dispersion _, women's amount, residual monomer, retention and surface tension values, as shown in Table 1. Example 5:) Heavy-duty four steps 1)~2) 'But the ionic surface dispersant-polyethylene glycol 1351417 burning base __lining changed to 1G%, job __ broken colloid = dosage Both are reduced to 5%. 2) The squeezing current, colloidal dispersion time, fine powder amount, residual monomer, holding force and surface tension value are shown in Table 1. , Example 6: • Alcohol-based sulphuric acid sulphuric acid n Repeat Example 4 steps 1) ~ 2), but in! 1 〇 / 0 ethanol was added to the % polyethyl bromide solution. 2) The extruder current, the colloidal fraction, the main pulverizing time, the fine powder, the residual monomer, the holding force and the surface tension value, as shown in Table 1. Example 7: 1) Repetitive Example - Step υ ~ 8), but non-official surface dispersant · polyethylene glycol two hard _, changed to ionic surface dispersant - dicetic acid dioctane (four) Sodium (provided by Synthetic Chemical Co., Ltd.), 2) The pressure of the weaving machine, the time of the slug, the amount of fine powder, the residual monomer, the retention force and the surface tension value. Show. Example 8:) The seven steps of resetting the actual conditions, but the ionic surface dispersing agent _ succinic acid dioxin @ 曰 was changed to 1% by sodium, and the usage of the 〇% dispersed drill pulverized colloid was reduced to 5%. Fine powder amount, residual monomer, retention 2) extruder current, colloidal dispersion time, 23 24 241351417 and surface tension values, as shown in Table 1. Example 9: 1) Example 7, steps 1) to 2) were repeated, but 1% ethanol was added to 1% aqueous sodium dioctyl succinate sulfonate solution. 2) The extruder current, colloidal dispersion time, fine powder amount, residual monomer, holding force and surface tension value are shown in Table 1. Comparative Example 1: 1) Repetitive Example 1 Steps 1) to 8), but 1% polyethylene glycol distearate aqueous solvent, changed to 70 ° / ◦ polyethylene glycol distearate aqueous solvent . 2) The extruder current, colloidal dispersion time, fine powder amount, residual monomer, holding force and surface tension value are shown in Table 1. Comparative Example 2: 1) Repeat steps 1) to 8) of Example 1, but will be 1 ° /. The polyethylene glycol distearate aqueous solvent is changed from 20% to 40% when the step 3) is pulverized and the step 4) is granulated. 2) The extruder current, colloidal dispersion time, fine powder amount, residual monomer, holding force and surface tension value are shown in Table 1. Comparative Example 3: 24 !3.51417 1) Repeat Example 1 step l) ~ 8), but 1% polyethylene glycol distearate aqueous solvent, changed to 1% stearic acid town with high-valent metal ions Water Solvent (provided by Sino-Japanese Synthetic Chemical Co., Ltd.) β 2) The extruder current, colloidal dispersion time, fine powder amount, residual monomer, holding force and surface tension value are shown in Table 1. Comparative Example 4: _ 丨) Repeat steps 1) to 8) of Example 1, but 1% polyethylene glycol distearate aqueous solvent, and changed to a pure water solvent. 2) The extruder current, colloidal dispersion time, fine powder amount, residual monomer, holding force and surface tension value are shown in Table 1. Comparative Example 5: 1) Repeat Example - Steps 1) to 8), but 1% polyethylene glycol di-hard vinegar water-soluble agent, changed to no solvent. 2) The extruder current, colloidal dispersion time, fine powder amount, residual monomer, holding force and surface tension value are shown in Table 1. 25 261351417 Table 1 Extruder Current (A) Colloid Dispersion Time (sec) Retention (g/g) Surface Tension (dyne/cm2) Fine Powder (8) Residual Monomer (ppm) Example 39 18.4 41.2 65.6 2. 02 340 Example 38 15.6 40.6 59.4 1.68 306 Example 39 19.2 41.4 66.7 2.12 356 Example 40 15.7 42.0 63.3 1.89 412 Example 39 13.4 41.4 57.6 1.54 387 Example 41 16.9 42.3 65.4 2.03 442 Example 38 19.7 41.8 62.3 2.32 387 Implementation Example 38 17.4 41.1 56.3 1.88 334 Example 39 20.4 40.9 64.1 2.98 398 Comparative Example 37 13.6 41.6 44.3 1.44 344 Comparative Example 48 20.3 39.4 49.3 3.54 367 Comparative Example 39 18.6 36.8 63.1 1.87 382 Comparative Example 73 38.9 41.6 70.2 5.12 612 Comparative Example 58 33.2 40.9 70.7 4.67 563 26 271351417 [Simple description of the diagram] [Description of main component symbols]

(S ) 27(S ) 27

Claims (1)

1〇〇年8月9日修正替換頁 十、申請專利範圍 h:22ί5ί單體水溶液製備高吸水性樹脂的製造方法 ,該方 ⑷中和比率在45至85莫耳%之範_,不飽和單體水溶液的 濃度在20至55重量份之範圍進行聚合反應生成高吸水性 樹脂水凝膠; ⑹將聚合後生成之高吸水性雛水凝膠,粉碎成小顆粒凝膠 體的過程中,加入對高吸水性樹脂水凝膠之重量百分比為 0.005wt°/〇至50wt%之間的表面分散劑水溶液; (c)經烘乾、粉碎、篩選。Amendment page 10, August 9th, the patent application scope h: 22 ί5 ί monomer aqueous solution preparation method for the preparation of superabsorbent resin, the square (4) neutralization ratio is 45 to 85 mol% of the _, unsaturated The concentration of the aqueous monomer solution is polymerized in a range of 20 to 55 parts by weight to form a superabsorbent resin hydrogel; (6) in the process of pulverizing the superabsorbent hydrogel formed after polymerization into a small particle gel. An aqueous surface dispersant solution is added in an amount of from 0.005 wt/〇 to 50 wt% by weight of the superabsorbent resin hydrogel; (c) dried, pulverized, and sieved.
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