TWI351416B - The processes of high efficient of disperse the we - Google Patents
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6 1351416 九、發明說明'· 【發明所屬之技術領域】 本發明係關於一種對水溶液吸收良好的吸水物,此高吸水 性樹脂廣泛地運用於農業或園藝方面的水保持劑、建築材料中的 抗露珠凝結劑以及移除石油中水份的材料,或是電_中的外層 防水包覆劑以及衛生用品如尿布、婦女衛生用品、_式的擦巾 等。 ~ ’、 上述的高吸水性樹脂因直接與人體接觸,所以高吸水性樹 脂的安全㈣針分重要…般而言,高吸水⑽輯須具備的 物理性質包括吸收速率、吸收力、壓力下吸收倍率'低單體殘留 量以及吸收後的導力。優㈣高吸雜鳩不僅要滿足上列的 物理性質外,尚需具備良好的安全性,更重要的是必須低汗毕以 及省能源。 【先前技術】6 1351416 IX. INSTRUCTIONS OF THE INVENTION '· TECHNICAL FIELD OF THE INVENTION The present invention relates to a water absorbing material which absorbs well in an aqueous solution, and the super absorbent resin is widely used in water retaining agents and building materials for agriculture or horticulture. Anti-dew beading agent and material for removing moisture from petroleum, or outer layer waterproofing agent in electric_electricity and hygienic articles such as diapers, feminine hygiene products, _ type wipes, and the like. ~ ', the above superabsorbent resin is directly in contact with the human body, so the safety of the super absorbent resin (4) is important. In general, the physical properties of the high water absorption (10) series include absorption rate, absorption, and absorption under pressure. Magnification 'low monomer residual amount and conductivity after absorption. Excellent (4) High-absorbing chokes not only need to meet the physical properties listed above, but also need to have good safety, and more importantly, must be sweat-free and energy-saving. [Prior Art]
技藝界已知的高吸水性樹脂的成分材料有,遇水分解_ 粉-丙烯猜浦聚合物(日本專利公開公報昭鄉叫们95) 中和之殿粉—㈣酸接枝聚合物(日本專利公·報昭5】 0 976)娜68) ’皂化乙騎酸_丙湘旨共聚物⑽專利公開公 =叩977>14,叫細物·攀胺共 本專利公報昭53 (叫邸9),及部料和刪酸(日本專 利公開公告昭55(1980)-84,304)等。复中 物,因為输賴好 起腐爛性的分解,所以 7 71351416 法長%間的保存,再者,其製造方法又十分複雜,所以現今高 及夂f生树月曰之‘備方式均以使用丙稀酸及丙稀酸鹽進行交聯聚 合所製得之高吸水性樹齡最大部份也最驗濟,其原因為丙婦 酸鹽共聚物補—丙烯酸可迅速由商場上講得,且製得的高吸水 性樹脂具有高的吸水能力,及具有製造縣低駐最具經濟效益 以及不會引起腐爛性的分解,故成為最普遍化的高吸水性樹脂。 聚合丙烯酸及丙烯酸鹽形成高吸水性樹脂的方法可由數種 已知的方法製得,如水溶液聚合反應 '逆相縣絲合反應、乳 化聚合反應或將單體喷灑或塗覆於纖維基質上進行聚合反應等方 法。在這些方法巾’逆_浮液聚合反應以及減聚合反應必須 使用到有機額,但若無法有朗控㈣合反麟的溫度,有機 溶劑將造献齡、統之溫度以及壓力的增加,會產生起火現象甚 至引毛爆炸,進而威脅到操作現場人員的安全以及造成環境污染 問題,其成品也有有機溶劑殘留的疑慮。 製造高吸水性樹脂無論是以水溶液聚合反應、逆相懸浮液 聚合反應、乳錄合反應或將單體賴或塗覆於纖維基質上進行 聚合反應等方法’最終都必驗過乾燥步驟,而―般都是利用1〇〇 至230 C面溫的一次性乾燥方式。 技蟄界已開發出許多利用增加表面積方式,來改善高吸水 性樹脂的物理性質或是提高生產效率的方法,如添加發泡劑的方 7 8 1351416 法包括;在線性水溶性聚合物中使用碳酸鹽等發泡劑,一邊中和 邊加入父聯劑交聯結構的方法(美國專利第4,529,739號、第 . 4,529,739號),將碳酸鹽加入到單體中的方法(日本特公昭 . 62_34042號、特公平2-60681號、美國專利第5,154,714號、第 5,314,420號),以微波聚合含有碳酸鹽的單體溶液的方法(美國 專利第4,808,637號),將沸點40tM5(rc的有機溶劑,添加到單 射進行聚合的方法(美國專利第4,7〇3,〇67號),添加疏水性有 籲機溶劑於特定壓力下進行聚合的方法(美國專利第5,328,935號、 第5,338,766號)等。這些提高高吸水性樹脂的物理性質的方法中, 都利用發泡織觸點有機溶劑於聚合、受熱的輕中分解產生 氣體或汽化來產生氣泡孔洞增加吸水時的表面積,但氣泡孔洞過 多的高吸水性樹脂於研磨過程中,易造成細粉量過度的增加,使 的成品於吸水時容易因過量細粉而造成膠塊(妙b滅㈣),若 籲沒有適當減少細粉量的生成,都會大大降低實際應用之效能。 至今仍有許多科學家—直為節省能源、提高高吸水性樹脂物 性而努力’如·♦有將單體溶液(直接注人熱爐)加熱(日本特開 昭55_147512、特開昭56'聊9、特開昭63-275607、特開日刀 63一275_)或在加熱迴轉筒(日本_平上烘乾, ,到,水性樹醋的乾燥物’但是,這些方法存在著可溶份、細粉 量較面的缺點。 引業界乾燥的故為—雜高溫賴,財發明係於製粒 1351416 的過红中加上預乾燥的烘乾方式,預乾燥溫度為机至% 之間’預乾科間為丨分鐘至3()分鐘之間,其後再追加另一個 乾燥的過H為二次乾燥’以降低上述細粉量生成較高的缺點。 【發明内容】 製造本發明之高吸水性樹脂所需的水溶性不飽和單體,除了 丙稀@夂外’尚可使用其它具有酸性基團的不飽和雙鍵的水溶性單 體,如:甲基丙缔酸、馬林酸、富馬酸、2_丙稀胺·2_甲基丙烧續酸、 順丁烯二酸、順丁烯二酸酐、反丁烯二酸、反丁烯二酸酐等。單 體選用不特定限制只可使用—種,亦可合併錄單體—齊使用, 亦可視情況需縣加具有不飽和雙鍵其域水性的單體,如:丙稀 醯胺、甲基丙_胺、丙烯酸2_縣乙醋、曱基丙烯酸2縣乙 酯、丙_曱自旨、丙烯酸乙δ旨、二曱胺丙烯丙烯醯胺、氣化丙婦 丙烯醯胺基三f銨但添加量以不破壞高吸水性樹脂之物性為原 則。 本發明在進行自由基聚合反應時,單體水溶液濃度並沒有特 別的限制,但較佳濃度宜控制在重量百分比2〇加%至55〜%間, 適當浪度為30wt%至45wt%之間,濃度在重量百分比2〇加%以下 時,聚合後水凝膠太軟且有黏性不利機械加工,添加濃度在重量 百分比55wt%以上,接近飽和濃度,不易調配且反應太快反應熱 1351416 不易控制,不飽和單體水溶液_不低於5.5,若PH低於5 l 時,聚合後摘賴_縣體含量财,導致高财性樹脂之 物性不佳。The constituent materials of the superabsorbent resin known in the art have been hydrolyzed by powder_Pink-propylene guessing polymer (Japanese Patent Publication No. 95), Neutral Hall Powder-(4) Acid Graft Polymer (Japan) Patent Publication · Zhao Zhao 5] 0 976) Na 68) 'Saponified E-acid _ _ xiangxiang copolymer (10) patent disclosure public = 叩 977> 14, called fine matter · climbing amines common patent notice Zhao 53 (call 邸 9 ), and parts and acid removal (Japanese Patent Laid-Open Publication No. Sho 55 (1980)-84,304) and the like. In addition, because of the decomposing of the rot, the 7 71351416 method is preserved in the length of the law. Moreover, the manufacturing method is very complicated, so the current method of preparing for the high and the 生f The most water-absorbent age group obtained by cross-linking polymerization using acrylic acid and acrylate acid is also the most effective, because the proglycolate copolymer-acrylic acid can be quickly mentioned by the mall. The obtained highly water-absorptive resin has a high water absorption capacity, and has the most economical efficiency in manufacturing, and does not cause decomposition of rot, so it is the most general superabsorbent resin. The method of polymerizing acrylic acid and acrylate to form a superabsorbent resin can be obtained by a number of known methods, such as aqueous solution polymerization, reverse phase chromatography, emulsion polymerization, or spraying or coating a monomer onto a fibrous substrate. A method such as a polymerization reaction is carried out. In these methods, the 'anti-float polymerization and the depolymerization reaction must use the organic amount, but if the temperature of the anti-colon is not controlled, the organic solvent will increase the age, temperature and pressure. There is a fire phenomenon and even a hair explosion, which threatens the safety of the personnel at the operation site and causes environmental pollution problems. The finished product also has doubts about the residual organic solvent. The production of superabsorbent resins, whether in aqueous solution polymerization, reverse phase suspension polymerization, milk recording reaction or polymerization of monomers or coating on fibrous substrates, etc., will eventually pass the drying step. It is a one-time drying method that uses a surface temperature of 1 to 230 C. The technology industry has developed a number of methods to improve the physical properties of high water-absorbent resins or to increase production efficiency by increasing the surface area, such as the addition of a blowing agent, including the method of 7 8 1351416; A foaming agent such as a carbonate, a method of adding a parent-linked cross-linking structure while neutralizing (U.S. Patent No. 4,529,739, No. 4,529,739), a method of adding a carbonate to a monomer (Japanese Patent Publication No. 62-34042) , the method of microwave polymerization of a carbonate-containing monomer solution (U.S. Patent No. 4,808,637), which has a boiling point of 40 tM 5 (rc of an organic solvent, US Pat. No. 2, 154, 714, No. 5, 314, 420). A method of adding to a single shot for polymerization (U.S. Patent No. 4,7,3, No. 67), a method of adding a hydrophobic solvent to a specific pressure to carry out polymerization (U.S. Patent No. 5,328,935, No. 5,338,766) In the method for improving the physical properties of the superabsorbent resin, the foamed woven contact organic solvent is used for polymerization, heat decomposition, gas decomposition or gasification to generate gas. The pores increase the surface area when water is absorbed, but the superabsorbent resin with too many pores in the pores tends to cause an excessive increase in the amount of fine powder during the grinding process, so that the finished product is liable to cause a rubber block due to excessive fine powder when it absorbs water. If you do not properly reduce the amount of fine powder, it will greatly reduce the effectiveness of the actual application. There are still many scientists - efforts to save energy and improve the physical properties of superabsorbent resin 'If you have a monomer solution ( Direct injection of hot furnace) heating (Japanese special open 55_147512, special open Zhao 56' chat 9, special open 63-275607, special open knife 63-275_) or in the heating rotary drum (Japan _ flat drying, , to, the dry matter of water-based tree vinegar' However, these methods have the disadvantages of soluble fraction and fine powder. The reason why the industry is dry is that In addition to the pre-drying drying method, the pre-drying temperature is between machine and %. The pre-drying interval is between 丨 minute and 3 () minutes, and then another dry H is added for secondary drying. Reduce the above fine powder to produce higher SUMMARY OF THE INVENTION The water-soluble unsaturated monomer required for producing the super absorbent resin of the present invention, in addition to propylene@夂, can also use other water-soluble monomers having an unsaturated double bond having an acidic group. Such as: methyl propionic acid, marinic acid, fumaric acid, 2-propyleneamine, 2-methylpropionic acid, maleic acid, maleic anhydride, fumaric acid, anti Butene dianhydride, etc. Monomers can be used without limitation, and can also be used in combination with monomers. It is also possible to add a monomer having an unsaturated double bond to its water source, such as: propylene. Indoleamine, methyl propylamine, acrylic acid 2_county vinegar, thioglycolic acid 2 county ethyl ester, propyl hydrazine, acrylic acid acetyl amide, diamine propylene acrylamide, gasified propylene propylene amide The base tri-ammonium is added in such a manner that the physical properties of the superabsorbent resin are not impaired. The concentration of the aqueous solution of the monomer in the free radical polymerization of the present invention is not particularly limited, but the preferred concentration is preferably controlled between 2% by weight and 55% by weight, and the appropriate wave is between 30% and 45% by weight. When the concentration is less than 2〇% by weight, the hydrogel after polymerization is too soft and sticky, which is unfavorable for mechanical processing. The added concentration is above 55wt% by weight, close to the saturation concentration, and it is difficult to mix and react too fast. The reaction heat is not easy to be 1351416. Control, the unsaturated monomer aqueous solution _ not less than 5.5, if the PH is lower than 5 l, after the polymerization, the _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
含酸基單體續酸基,彭_巾和峨職品之阳值使 其呈中性賴酸性。作_職表愤金族祕土族的氣氧化 物或是碳酸化合物’如:氫氧化納 '氫氧化鉀、碳_、碳酸鉀、 碳酸氫納、碳酸氫鉀或氨類化合物;中和劑可單獨制一種或多 種混合使用。含酸基單體之_基雜巾和油贱鉀鹽或録 鹽,中和濃度莫耳百分比為45_%至85md%,宜為為1%至 75moI%。中和浪度莫耳百分比為45_%以下時成品之阳值會 偏低,中和濃度莫耳百分比為85_%以上時成品之pH值會偏 高,成品pH值非呈中性或微酸性日寺,若不慎與人體接觸時均不 太安全。 在進行自由基聚合反應前,單體水溶液中亦可添加水溶性高 分子以降低成本。此等水溶性高分子如:部份皂化或完全皂化的 來乙稀醇、聚乙一醇、聚丙烯酸、聚丙烯醯胺、殿粉或殿粉衍生 物如甲基纖維素,丙稀酸甲基纖維素,乙基纖維素等聚合物;此 等水溶性高分子的分子量並不特別限定,其中較佳的水溶性高分 子為澱粉。部份皂化或完全皂化的聚乙烯醇等可單獨或混合使 用。高吸水性樹脂含此等添加水溶性高分子的適當重量百分比為 〇至20wt%,但以0至l〇wt%較佳,〇至5wt%尤佳,添加超過 11 1351416 # · 20wt%時會影響物性,使物性變差。 錢行自由絲合反麟減添加自由絲合反應交聯劑 於未反應之單體溶液巾,此自由絲合反應交聯劑可選用具有兩 個或兩個以上不飽和雙鍵的化合物,如:N,N’_雙丙烯基)胺、 N,N,-次曱基雙丙烯_、N,N’_次甲基雙曱基丙烯醯胺、丙稀酸 丙烯酯、乙二醇二丙烯酸酯、聚乙二醇二丙烯酸酯、乙二醇二曱 • 基丙烯酸醋、聚乙二醇二曱基丙烯酸醋、甘油三丙烯酸酷、甘油 三曱基丙烯酸酯、甘油附加環氧乙烷之三丙烯酸酯或三曱基丙烯 西欠酉曰、二曱醇丙烧附加環氧乙烧之三丙烯酸酯或三甲基丙烯酸 醋、三曱醇丙院三曱基丙烯酸酯、三曱醇丙烷三丙烯酸酯、N,N,N_ 三(2-丙烯基)胺、二丙烯酸乙二醇酯、三丙烯酸聚氧乙烯甘油酯、 二丙烯酸二乙基聚氧乙稀甘油酯、二丙烯三甘醇酯等,亦可選用 具有兩個或兩個以上環氧基的化合物,如山梨醇聚縮水甘油醚、 _ t丙二醇聚水甘油驗、乙二醇二縮水甘油趟、二乙二醇二縮水 甘油醚、聚乙二醇二縮水甘油醚、雙丙三醇聚縮水甘油醚等。在 進行自由基反應後就可使高吸水性樹脂具有適當交聯度,而使高 吸水性樹脂膠體有適當的加工性。自由基聚合反應交聯劑可單獨 使用或兩種以上混合使用。自由基聚合反應交聯劑適當的添加劑 量在重量百分比0.001 wt%至5wt%之間(以反應物總固形份為基 準)’更適當的用量重量百分比在O.Olwt%至3wt%之間,添加劑 量在重量百分比O.OOlwt%以下聚合後水合體太軟且有黏性不利 ^51416 機械加工,添加劑量在重量百分比5糾%以上吸水性太低,降低 樹脂性能。The acid-containing monomer has an acid group, and the positive values of the Peng-Women and the sputum products make it neutral and acidic. As a gas oxide or carbonate compound of the anger family, such as: sodium hydroxide, potassium hydroxide, carbon _, potassium carbonate, sodium hydrogencarbonate, potassium hydrogencarbonate or ammonia compounds; One or more of them can be used alone. The acid-containing monomer-based syrup and the oil sulphate potassium salt or the recorded salt have a neutral concentration molar percentage of 45_% to 85 md%, preferably 1% to 75 mol%. When the percentage of neutralization wave Moment is 45_% or less, the positive value of the finished product will be low. When the concentration of neutral concentration is 85_% or more, the pH value of the finished product will be high, and the pH value of the finished product is not neutral or slightly acidic. The temple is not safe if it is inadvertently in contact with the human body. Water-soluble high molecules may also be added to the aqueous monomer solution to reduce the cost before the radical polymerization. Such water-soluble polymers such as partially saponified or fully saponified ethylene glycol, polyethylene glycol, polyacrylic acid, polypropylene decylamine, temple powder or temple powder derivatives such as methyl cellulose, methyl acrylate A polymer such as cellulose or ethyl cellulose; the molecular weight of such water-soluble polymers is not particularly limited, and among them, a preferred water-soluble polymer is starch. The partially saponified or fully saponified polyvinyl alcohol or the like may be used singly or in combination. A suitable weight percentage of the superabsorbent resin containing such a water-soluble polymer is from 〇 to 20% by weight, preferably from 0 to 10% by weight, particularly preferably from 5% to 5% by weight, and more than 11 1351416 # · 20% by weight. Affecting physical properties, making physical properties worse. The free-knit reaction cross-linking agent is added to the unreacted monomer solution towel, and the free-spinning reaction cross-linking agent can be selected from compounds having two or more unsaturated double bonds, such as :N,N'_bispropenyl)amine, N,N,-decyldipropylene _, N,N'-methine bis-decyl acrylamide, propylene acrylate, ethylene glycol diacrylate Ester, polyethylene glycol diacrylate, ethylene glycol diacetate acrylate vinegar, polyethylene glycol dimercapto acrylate vinegar, glycerol triacrylate cool, glyceryl tridecyl acrylate, glycerin plus ethylene oxide Acrylate or tridecyl propylene oxime, diterpene propyl ketone plus epoxy triacetate or trimethacrylate, triterpene propyl tridecyl acrylate, triterpene propane triacrylate Ester, N, N, N_ tris(2-propenyl)amine, ethylene glycol diacrylate, polyoxyethylene glyceryl triacrylate, diethyl ethoxylate diacrylate, dipropylene triethylene glycol ester, etc. Also, a compound having two or more epoxy groups, such as sorbitol polyglycidyl ether, _ T-propylene glycol polyglycerin test, ethylene glycol diglycidyl hydrazine, diethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, diglycerin polyglycidyl ether and the like. After the radical reaction, the superabsorbent resin can have an appropriate degree of crosslinking, and the superabsorbent resin colloid can have appropriate processability. The radical polymerization crosslinking agent may be used singly or in combination of two or more. The free radical polymerization crosslinker is suitably present in an amount of from 0.001 wt% to 5 wt% by weight based on the total solids of the reactants. More suitably, the amount by weight is between 0.Olwt% and 3 wt%, Addition of the dose after the polymerization of the weight percentage of O.OOlwt% or less is too soft and viscous. ^51416 Machining, the amount of the additive is less than 5% by weight, the water absorption is too low, and the resin property is lowered.
聚合反應由自由基聚合反應起始劑的分解產生自由基開 始。自由基起始劑可選用熱分解型起始劑,適合的熱分解型起始 劑有過氧化物’如:魏化氫、二·第三了絲氧化物、過氧化酸 胺或過硫酸鹽(錢鹽、驗金屬鹽)等,及偶氮化合物如:2 2,偶氮 基雙(2-脉基丙院)二鹽酸鹽、2 2,•偶雙^界二伸甲基異丁肺) 二鹽酸鹽;亦可使㈣原劑’使成為氧化還原型起始劑,如:酸 性亞硫酸鹽、硫代猶鹽、抗壞血酸或亞賴;或將氧化還原型 起始劑和熱分解型起始劑合併制,首先氧化還原起始劑先進行 反應產生自峰,當自由基赫至單體上即引發聚合反應的進 行’由於聚合反應進行時會職出大量的缝而使溫度升高,當 /皿度到達熱分解型起始劑的分解溫度時,又會引發第二段熱分解 型起始劑的分解,而使整贿合反應更臻於完全。—般自由基聚 合反應起始_#用量為重量百分比為_游。至咖⑽中 和丙稀,鹽重量為基準),更適當用量則在〇切0至5wt%之間, 使:重量百分比_lwt%以下時,反應太慢不利經濟效益,使用 重里百分比lGwt%以上時’反應太快反應熱不易控制。 南吸水性樹脂為不溶解之親水性聚合體,樹脂内部具有 如提高吸收速率、提高膠體強 度、“抗結塊性、㈣渗透性等,都會在樹脂縣面再作進一 丄妁1416 步架橋。此表面交聯處理即彻具有能與酸基反應之多官能基交 聯劑’在此之前e有料專概出;如分散高吸水倾脂與交聯 剡於有機浴劑中進行表面交聯處理(疋_八_561316〇8、 JKA_57_44627、JP_A_58•伽2、爪姐117222),使用無機粉 直接將交聯劑與交聯劑溶液混入高吸水性樹脂處理 (JP-A60-163956、jp_A_6〇_255814),添加交聯劑後以蒸氣處理 (JP-A-;M134()6) ’使时機溶劑、水及多元醇進行表面處理 (JP-A-1-292004、美國專利伽漏號),使用有機溶液、水、 -’、:化口物(JP_A_2_1539()3)等;這些表面處理的方法雖能提高吸 收速率、提⑤動下吸水倍率,但將造成保持力下降過多的不良 後果,降低實際應用之性能。 _ 本土月於表面處理時能同時進行反應的交聯劑可為多The polymerization starts by the decomposition of the radical polymerization initiator to generate a radical. The free radical initiator can be selected from a thermal decomposition type initiator, and the suitable thermal decomposition initiator is a peroxide such as: Wei hydrogen, a second wire oxide, an amine peroxide or a persulfate (money) Salt, metal salt, etc., and azo compounds such as: 2 2, azobis(2-cyanopropyl) dihydrochloride, 2 2, • even double-bounded dimethyl-isobutyl) Dihydrochloride; can also make (iv) the original agent 'make a redox initiator, such as: acid sulfite, thiosalt, ascorbic acid or argon; or redox initiator and thermal decomposition type The initiator is combined, firstly, the redox initiator starts to react to produce a self-peak, and when the radical is on the monomer, the polymerization is initiated. 'Because the polymerization proceeds, a large number of slits are generated to raise the temperature. When the / degree reaches the decomposition temperature of the thermal decomposition type initiator, the decomposition of the second stage thermal decomposition type initiator is caused, and the whole bribe reaction is more complete. - The radical polymerization reaction starts _# dosage is _ swim. To coffee (10) and propylene, the weight of the salt is based on the basis), the more appropriate amount is between 0 and 5 wt%, so that the weight is less than _lwt%, the reaction is too slow, unfavorable economic benefits, the use of the percentage of weight lGwt% When the above is too fast, the reaction heat is not easy to control. The south water-absorbent resin is an insoluble hydrophilic polymer, and the interior of the resin has a 1416 step bridge in the resin county, such as increasing the absorption rate, increasing the colloid strength, "anti-caking property, (4) permeability, and the like. The surface cross-linking treatment is a multi-functional cross-linking agent capable of reacting with an acid group. Before that, the material is specifically prepared; for example, dispersing high-absorbent degreasing and cross-linking in an organic bath for surface crosslinking treatment. (疋_八_561316〇8, JKA_57_44627, JP_A_58•Gam 2, Claw sister 117222), using inorganic powder to directly mix the cross-linking agent and cross-linking agent solution into the superabsorbent resin (JP-A60-163956, jp_A_6〇_ 255814), after adding a crosslinking agent, steam treatment (JP-A-; M134 () 6) 'surface treatment of solvent, water and polyol (JP-A-1-292004, US patent gamma number) Use organic solution, water, -',: chemical substances (JP_A_2_1539()3), etc.; these surface treatment methods can increase the absorption rate and increase the water absorption rate under 5 movements, but will cause the adverse effects of excessive retention. , to reduce the performance of the actual application. _ local moon on the surface When processing a crosslinking agent capable of reacting at the same time can multiple
j如:丙三醇、乙二醇、二乙二醇、三乙二醇、聚乙二醇:丙 醇M 丁―醇、三腔基曱基丙院、山梨醇等;或可使用多元 月女如:乙-欧 一 — 二胺、三乙二胺、聚乙二胺;或可使用具有 兩個或兩個以上魏基的化合物^山轉聚縮水甘 =醇^縮水甘油醚、乙二醇二縮水甘賴、二乙二醇二縮水甘油 來乙―醇二縮水甘_、雙丙三醇聚縮水甘油亦可使 用石厌酸亞炉gfe: 士 · ' 45•二乙二醇碳義、4·曱基妙二氧雜環戊烧-2-酮、 甲4基Μ·二氧雜環姐摘、Μ·:甲基·],3·:氧雜環姐 •乙基·1,3二氧雜環戊烧_2_酮、】,3_二氧雜環己院i嗣、 14 1351416 4,6-二甲基-1,3-二氧雜環己烷-2-酮或1,3-二氧雜環庚烷-2-酮等。 交聯劑的用法可單獨使用或兩種以上混合使用。交聯劑的適當添 加劑量在重量百分比O.OOlwt%至10wt%之間(以反應物總固形份 為基準)’更適當的用量在〇.〇〇5wt%至5wt%之間,交聯劑添加劑 量在重量百分比O.OOlwt%以下時無法顯出效果,交聯劑添加劑量 在重量百分比l〇wt°/〇以上時,吸水性太低,降低樹脂性能。 聚合反應可於傳統批次反應容器中,或於輸送帶式反應器上 進行反應,反騎得之高吸水性機,先_絞碎機切成體積 10cm3以下小凝膠體。 當絞碎機在將凝膠體製成小凝勝體_程中,同時以預乾燥 方式進行烘乾’減知為熱傳導效果不佳導致成品殘存單體偏 高’細粉量偏多之缺,點。預乾燥之烘乾溫度從耽至2贼皆可, 但以5叱至200t進行烘乾為宜,預乾燥之時間以】分鐘白㈣ 分鐘之間為宜。 接著再將預烘乾後的小凝膠體洪乾,其供 50至25CTC之間。5(TC以下時,除非 又知都在 有限,祕乾溫度在25Gt以上,將會^、間延長乾燥效果报 因過熱而造成細現象,敝日饰^纟田粉量’且極易 間為宜。 30 4鐘至240分鐘之 乾燥後進行粉碎、篩選粒徑 再進行表面交聯·覆處理。 416 表面交聯劑塗覆處理時,声 叫誕添加对_縣面交聯 ㈣種類’分絲面交軸 添加,㈣忠矣品六β 或調成表面交聯劑水溶液 機1…、场劑親水性有機溶劑水溶液添加。親水性有 機溶劑如甲醇、乙醇、丙醇、 規樣有 特殊限制,可形成溶液即可,㈠以、:,、⑽等沒有 684966S^^ ^ ^ ,、中以甲醇、乙醇較佳(美國專利 於末、^ 丨杨時高财樹脂巾可添加‘紐益機鹽 二末戈:助溶液分散’惰性無機鹽粉末可為硫酸銘、或:氧化 或乳她,或氧化料姐混合物^射 矽較佳。惰性無機鹽粉末_ 一祕 佶用# “ 的用法可早獨使用或合併兩種以上混合 性無機鹽粉末添加範圍在重量百分比請5識至 。之間,其中謂_至4編%較佳。 進嶋理後,⑽叱謂 υ匕以下父聯反應時問 以上樹脂易劣化影響品質,_理熱處理溫度2坑 — 貝"、、处里k間以30分鐘至15〇分鐘為 =:=:效果做熱處理溫度調整,熱處理溫 時咖,熱處理溫度低時,職處理溫度時間長。 本於日乾燥器或加熱爐即可完成熱處理的步驟,適用於 ==理裳置有包括:隨道式混合乾燥器、轉鼓細 至工6燥0、敲床乾燥器、氣流式乾燥如及紅外線乾燥 1351416 器等。 表面父聯熱處理後,於高吸水樹脂中添加水不溶性微粉,進 灯抗結塊處理’目的在增加高吸水樹脂麵之間的難,使高吸 水樹脂在吸收漫驗仍有高流祕。水不雜婦添加方式為直 接添加,再利用黏著劑將水不溶性微粉黏著於高吸水樹脂表面; 水不洛性微粉包括硫酸鋁、硫酸鎂、氧化鋁、氧化鎂、氧化鋅、 • 碳酸妈、磷酸舞、魏鋇、石夕藻土、軟土、黏土、滑石粉、滞石、 高嶺土、膨土、活性碳、二氧化,二氧化鈦之無機鹽粉末,及 如纖維素粉末、聚醋、聚乙稀、聚氣乙婦、聚苯乙烯之有機粉末。 上述之水不雜微射’以添加無機鹽粉末的效果最好。無機鹽 粉末的用法可單獨細或合併兩歡上混合使用。添加範圍在重 量百分比_lwt%至1〇._%之間,其中以〇 ()lwt%至4 Gwt%較 佳。水不溶性微粉之粒子大小最好不大於1〇麵,更適當的大小 _ 為0.6 mm以下。黏著劑可為多元醇如:丙三醇、聚乙二醇、山 木醇等,或可使用聚乙稀亞胺。黏著劑的用法可單獨使用或合併 兩種以上混合使用。黏著劑的適當添加劑量在重量百分比 0.001wt〇/〇至i〇wt%之間(以反應物總固形份為基準),更適當的用 量在0.005wt%至5wt%之間’黏著劑添加劑量在重量百分比 O.OOlwt%以下時無法使惰性無機鹽粉末完全黏著於高吸水樹脂 表面,黏著劑添加劑量在重量百分比1〇wt%以上時,吸水性太低, 降低樹脂性能。 1351416j such as: glycerol, ethylene glycol, diethylene glycol, triethylene glycol, polyethylene glycol: propanol M butyl alcohol, three-chamber thiol propylamine, sorbitol, etc.; Females such as: B-European-diamine, triethylenediamine, polyethylenediamine; or compounds with two or more Wei groups can be used to convert polycondensation = alcohol = glycidyl ether, ethylene Alcohol dihydrate, diglycidyl diethylene glycol diglycidyl alcohol, alcohol diglycol diol, diglycerin polyglycidol can also be used in stone anaerobic sub-furnace gfe: 士 · ' 45• diethylene glycol carbon , 4·曱基妙二oxycyclopentan-2-one, methyl 4-yl oxime dioxane, Μ·: methyl·], 3·: oxygen heterocycle • ethyl·1, 3 dioxolane 2 - ketone,], 3 dioxin, i 13 1451416 4,6-dimethyl-1,3-dioxanone or 1,3-dioxepane-2-one and the like. The crosslinking agent may be used singly or in combination of two or more. The appropriate amount of the crosslinking agent is between 0.001% by weight and 10% by weight (based on the total solids of the reactants). A more suitable amount is between 5% and 5% by weight of the crosslinking agent. The addition dose is incapable of exhibiting an effect at a weight percentage of less than 0.001% by weight, and the amount of the crosslinking agent additive is less than the weight percentage of 〇wt°/〇, the water absorption is too low, and the resin property is lowered. The polymerization reaction can be carried out in a conventional batch reaction vessel or on a conveyor belt reactor, and the high water absorption machine can be cut into a small gel having a volume of 10 cm 3 or less. When the mincer is in the process of making the gel into a small condensate, the drying is carried out in a pre-drying manner. 'Reducing that the heat transfer effect is not good leads to the high residual monomer of the finished product. ,point. The pre-drying drying temperature can be from 耽 to 2 thieves, but it is better to dry from 5叱 to 200t, and the pre-drying time is preferably between 分钟 white (four) minutes. The pre-baked small gel is then flooded and supplied between 50 and 25 CTC. 5 (Under TC, unless it is known to be limited, the secret temperature is above 25Gt, and the effect of prolonging the drying effect will be caused by overheating, and the fineness of the day will be adjusted. 30. After drying for 4 to 240 minutes, pulverize and screen the particle size and then carry out surface crosslinking and coating treatment. 416 When the surface crosslinking agent is applied, the sound is added to the _ county surface crosslink (four) type ' Silk surface cross-axis addition, (4) loyalty product hexapeptide or surface crosslinking agent aqueous solution machine 1..., field-agent hydrophilic organic solvent aqueous solution. Hydrophilic organic solvents such as methanol, ethanol, propanol, special restrictions , can form a solution, (a) to:,:,, (10), etc. without 684966S ^ ^ ^ ^, medium to methanol, ethanol is better (US patent in the end, ^ 丨 Yang time high-yield resin towel can add 'New profit machine Salt dynasty: help solution dispersion 'inert inorganic salt powder can be sulphuric acid, or: oxidized or milky, or oxidized material mixture is better. Inert inorganic salt powder _ a secret 佶 use # ” Use or combine two or more mixed inorganic salt powders In the weight percentage, please know 5. Among them, _ to 4% is better. After entering the 嶋, (10) 叱 υ匕 υ匕 υ匕 υ匕 父 父 父 父 父 父 父 父 父 父 父 父 父 父 父 父 父 父 父 父 父 以上 以上 以上 以上 以上 以上 以上 以上 以上Pit - Bay ",, k between 30 minutes to 15 minutes ===: effect to do heat treatment temperature adjustment, heat treatment temperature coffee, heat treatment temperature is low, the occupation temperature is long. This day dryer Or the heating furnace can complete the heat treatment step, suitable for == Lifan set includes: accompanying type mixing dryer, rotating drum to work 6 dry 0, knocking bed dryer, airflow drying, and infrared drying 1351416 Etc. After the heat treatment of the surface parent joint, adding water-insoluble fine powder to the super absorbent resin, the anti-caking treatment of the lamp is aimed at increasing the difficulty between the superabsorbent resin surface, so that the superabsorbent resin still has high flow in the absorption test. The water is not added by the way of adding directly, and then the water-insoluble micropowder is adhered to the surface of the superabsorbent resin by using an adhesive; the water micro-powder includes aluminum sulfate, magnesium sulfate, aluminum oxide, magnesium oxide, zinc oxide, and the like. Phosphoric acid , Wei Wei, Shi Xizao soil, soft soil, clay, talcum powder, stagnation stone, kaolin, bentonite, activated carbon, dioxide, inorganic salt powder of titanium dioxide, and such as cellulose powder, polyester, polyethylene, Organic powder of polystyrene and polystyrene. The above-mentioned water is not miscible, and the effect of adding inorganic salt powder is the best. The use of inorganic salt powder can be used alone or in combination with two kinds of additions. The percentage _lwt% to 1 〇._%, wherein 〇() lwt% to 4 Gwt% is preferred. The water-insoluble fine powder preferably has a particle size of not more than 1 〇, and a more appropriate size _ is 0.6 mm or less. The adhesive may be a polyhydric alcohol such as glycerin, polyethylene glycol, sorbitol or the like, or a polyethyleneimine may be used. The adhesive may be used singly or in combination of two or more. The appropriate amount of the additive of the adhesive is between 0.001 wt%/〇 to i〇wt% (based on the total solids of the reactants), and more suitably between 0.005 wt% and 5 wt%, the amount of the adhesive additive. When the weight percentage is less than 0.001% by weight, the inert inorganic salt powder cannot be completely adhered to the surface of the superabsorbent resin, and when the amount of the adhesive additive is more than 1% by weight by weight, the water absorption is too low, and the resin property is lowered. 1351416
I » 【實施方式】 本發明之目的在提供一種粉狀、不溶於水,可吸收水液或尿 液及血液,具有高保持力、低殘存未反應單體,且在較高的壓力 下尚具有較高吸收倍率特性的高性能高吸水性樹脂,其製造方法 至少包括: (a) 中和比率在45至85莫耳%之範圍内,不飽和單體水溶液的 φ 浪度在20至55重量份之範圍; (b) 中和後聚合生成之高吸水性樹脂水凝膠’先經由絞切成大 塊水凝膠塊; (c) 將大塊水凝膠塊以絞碎方式製成小顆粒凝膠體; (d) 經預乾燥及完全乾燥、粉碎、篩選。 (e) 表面交聯劑塗覆;及 (f) 溫度90t至230〇C加熱表面改質處理。 鲁 生產尚吸水性樹脂時,會在粉碎、研磨以及篩選的過程中, 產生粒徑不大於106μιη (網目為14〇mesh)的高吸水性樹脂,稱 之為細粉,細粉成量的多寡與高吸水性樹脂表面乾燥的速率、程 度、方式有極大的關係。當高吸水性樹脂在高溫中快速乾燥時, 向吸水性樹脂内部水分容易因為來不及逸出,而在内部膨漲形成 軋泡,氣泡空洞越多,在粉碎、研磨過程中的擠壓與切削,越容 易成氣/包空/同周圍的南吸水性樹脂破碎,形成細粉,使得高吸 水性樹脂粉塵量的增加;細粉量的多寡對環境以及生物體產生一 樣度之料 而對肺部產生_…吐 她㈣吸道進入肺部因 量愈多時,代It 吸道病變的機會,而且當細粉 少:回㈣卜、;Ά之大小適合龍化使用的高吸水性樹脂量減 收的,讀量愈多,將減低生纽率並增加成本。I » [Embodiment] The object of the present invention is to provide a powdery, water-insoluble, water-absorbing liquid or urine and blood, which has high retention, low residual unreacted monomers, and is still under high pressure. A high-performance superabsorbent resin having a high absorption ratio characteristic, which comprises at least: (a) a neutralization ratio in the range of 45 to 85 mol%, and an φ wave of an unsaturated monomer aqueous solution in the range of 20 to 55 (b) The superabsorbent resin hydrogel formed by polymerization after neutralization is first cut into large pieces of hydrogel by twisting; (c) the bulk hydrogel block is made by mincing Small particle gel; (d) pre-dried and completely dried, pulverized, and screened. (e) surface cross-linking agent coating; and (f) heating surface modification treatment at a temperature of 90t to 230〇C. When Lu produces a water-absorbent resin, it will produce a superabsorbent resin with a particle size of not more than 106μιη (mesh 14〇mesh) during the pulverization, grinding and screening process, which is called fine powder, and the amount of fine powder. It has a great relationship with the rate, degree and manner of drying the superabsorbent resin surface. When the superabsorbent resin is rapidly dried at a high temperature, the water inside the water-absorbent resin tends to escape due to the inability to escape, and the inside is swollen to form a blister, and the more the voids are, the squeezing and cutting during the pulverization and grinding, The easier it is to form air/envelope/breaking with the surrounding south water-absorbent resin to form fine powder, which increases the amount of superabsorbent resin dust; the amount of fine powder produces the same amount of material for the environment and the organism to the lungs Produce _... spit her (4) when the suction channel enters the lungs, the more the amount, the chance of the It suction path lesion, and when the fine powder is less: back (four) Bu, the size of the sputum is suitable for the amount of superabsorbent resin used in the dragon The more you read, the lower the rate of births and the higher the cost.
單體2視本㈣職粉之辟,可辭驗。首先將 —σ加入觸媒聚合得高吸水性樹脂水凝膠,以_機(美 利德公司之產品,型號為娜SCN_2s型)製粒,其孔徑為^ 及8mm。在滾筒製粒的過程中,以8〇t的低溫方式進行預乾燥, 雜乾燥機(千銳儀11公司之產品,型號為DV7G型;或美利德 么司之產品’型號為碰丁_迎_28型)以13〇〇c進行完全洪乾, 將乾燥後之高吸水性翻旨驗粉碎磨,轉準篩娜出並計算各 粒彼的分佈_,制不_乾舰乾溫度、完全烘乾溫度,對 細粉生成量的影響,並進行比較,以觀察其影響。 本發明係利用JIS標準篩網來檢驗細粉的生成量。根據 EDANA檢驗方法第WSP22〇 2(〇5)號所描述的方法;將底部具有 平盤的篩網置於震動器中,篩網排列順序為網孔小者在下,啟動 震動器’其震幅為1.0 mm,10分鐘後停止震動器,_選分類出 不同粒徑的高吸水性樹脂後秤重’並利用下列方程式計算出各粒 徑的分佈比率。 粒徑分佈比铜=*卿/。 1351416 本發明驗_雜能鱗估,將高吸水性樹脂巾,粗 於l〇6um(JIS標準篩網為140mesh^為細粉,利用其所占 增減來判斷乾燥溫度對細粉的影響。 、 為彰顯本發明之高吸水性樹脂的壓力下吸水倍率本發 =受壓吸收_力負荷:2_^及49細2)來測定受壓吸收 量係根據歐洲專利〇339461 A號說明書第七頁中所描述的方法測 定;將初始重量的高吸水性樹脂放在依據有筛網底部的圓柱體 中’對粉體純2GgW及49g/em2_力,接著將此圓柱體置 Μ收性需求職||上,讓此高吸水性樹脂· α9%的氯化納水 :液-小時’再將測吸水重量將所得數值除以高吸水性樹脂的重 里’即得受壓吸收重數值。 本發明之保持力(CRC)係利用茶袋試驗法測定,並以五次 量測結果’去除最高值以及最健後,取平均值;將Q2g的高吸 水性樹脂餘茶驗,並浸泡於〇.9%的闕水溶液2()分鐘,然 隻將此/又,包後的余袋置於離心機中離心(直徑23⑽、轉速丨4⑻―) 刀|里後秤重。所得之數值先減去未充填高吸水性樹脂的空白組 木‘重(以相jsj步驟操作)再除以聚合物重即得4呆持力數值。 低殘存單體的測定是利用液相層析儀(HPLC)分析。先精 祥取o.5〇〇g向吸水性樹脂於〗5〇cc錐形瓶中加人〇 丨 尺;谷液100g及2cm的授拌子一顆,以$⑻rpm轉速擾拌一小時, 201351416 « 加入20%A12(S〇4)3水溶液5g,再利用2卿濾纸過濾,將濾液打 入液相層析儀内分析,把所得之訊號和校正曲線相比對即可得到 殘存单體量。 【實施例】 以下以實施例說明本發明;但本發明之專利及技術範圍則不 受這些實施例所限制。 實施例一:Monomer 2 depends on the (four) job of the powder, can be re-examined. First, σ was added to the catalyst to obtain a superabsorbent resin hydrogel, which was granulated by a machine (manufactured by Meridian Co., model No. SCN_2s type), and its pore diameter was ^ and 8 mm. In the process of drum granulation, pre-drying is carried out at a low temperature of 8 〇t, and the miscellaneous dryer (product of Qian Ruiyi 11 company, model DV7G type; or the product of Meridian 司司) is a type of _ Ying _28 type) is completely flooded with 13〇〇c, the high water absorption after drying is turned into a grinding mill, and the sifting out and calculating the distribution of each grain _, the system does not dry the ship, The effect of the complete drying temperature on the amount of fine powder produced and compared to observe its effect. The present invention uses a JIS standard sieve to examine the amount of fine powder produced. According to the method described in EDANA test method No. WSP22〇2(〇5); the screen with a flat plate at the bottom is placed in the vibrator, the order of the screen is that the mesh is small, and the vibrator is activated. After 1.0 mm, the vibrator was stopped after 10 minutes. _Select the superabsorbent resin of different particle sizes and weigh it' and calculate the distribution ratio of each particle size by the following equation. The particle size distribution is better than copper = * qing /. 1351416 The invention is inspected for the evaluation of the heterogeneous energy scale, and the super absorbent resin towel is coarser than l〇6um (JIS standard sieve is 140mesh^ is a fine powder, and the influence of the drying temperature on the fine powder is judged by the increase or decrease of the occupied powder. In order to demonstrate the water absorption capacity under pressure of the super absorbent resin of the present invention, the pressure absorption _ force load: 2 _ ^ and 49 fine 2) to determine the pressure absorption amount according to the European Patent 〇 339461 A specification seventh page The method described in the method is as follows; the initial weight of the super absorbent resin is placed in a cylinder according to the bottom of the screen to 'pure pure 2GgW and 49g/em2_ force for the powder, and then the cylinder is placed in a demanding position. On the top of the superabsorbent resin, α9% of sodium chloride: liquid-hours, and then the measured water-absorbent weight is divided by the weight of the superabsorbent resin. The retention force (CRC) of the present invention is determined by the tea bag test method, and the highest value and the most healthy value are taken after five times of measurement results, and the average value is taken; the Q2g super absorbent resin is tested and left in the sputum. .9% of the hydrazine aqueous solution 2 () minutes, but only this / again, the bag after the bag is centrifuged (diameter 23 (10), rotation speed ( 4 (8) -) knives | The value obtained is first subtracted from the blank group which is not filled with the superabsorbent resin, and the weight is obtained by dividing the weight of the blank (by the step jsj step) and dividing by the polymer weight. The determination of low residual monomers was carried out by liquid chromatography (HPLC). First, take o.5〇〇g to the water-absorbent resin in the 〇5〇cc conical flask to add a ruler; a solution of 100g of grain and 2cm of stir-mixer, stir at $(8) rpm for one hour. 201351416 « Add 5g of 20% A12(S〇4)3 aqueous solution, filter it with 2qing filter paper, put the filtrate into liquid chromatograph and analyze it, compare the obtained signal with the calibration curve to get the residual order. Volume. EXAMPLES The present invention is illustrated by the following examples; however, the patents and technical scope of the present invention are not limited by the examples. Embodiment 1:
1)取48%氫氧化鈉水溶液8〇2g及1〇69 %的水置入於4〇〇加c圓 錐瓶中緩t艾加入330g丙烯酸並保持瓶内中和反應系統的溫度 在40C以下’中和後之水溶性不飽和單體阳值為6。靜置 5分鐘後’再將_g丙烯酸加人部份中和完成的水溶性不飽和 單體中,纟完全中和後之水溶性不飽和單體pH值為5.6。此時 得水溶性不飽和單體濃度幻旗水溶液,其中7〇m〇l%(莫耳比) 丙烯酸部份中和為丙稀酸鈉。 2) 再加入L518 g的賴,-次曱基雙丙烯醯胺於水溶性不飽和單 體溶液,並維持溫度於2〇它左右。 3) 加入0.528g雙氧水’ 6.62 g亞硫酸氫鈉及6 62 g過硫酸錢以 起始反應。 4)利用切式粉碎機將反應後生成的凝膠體切碎,並以8()t之熱 風,於製粒滾筒中進行預乾燥約5分鐘。 20 1351416 5) 再以130°C溫度乾燥2小時。 6) 經研磨後,利用JIS標準篩網(網目為140,粒徑為1〇6μιη), 展動益震盈時間為10分鐘篩選所得之細粉量所佔之比例為 1. 52% (請參表一)。 7) 以HPLC進行殘存單體測試之結果為2〇ppm。而保持力(crq 為 29.6g/g、20g/cm2 壓力下吸水倍率(〇·3ΑΑΡ)為 26 7g/ g、 49g/cm2壓力下吸水倍率(ojaaP)為16.3g/g (請參表—)。 實施例二: 1) 重覆實施例一步驟1)〜4),但切碎後的凝膠體,改以12(rc之 熱風預乾燥約5分鐘。 2) 重覆實施例一步驟5)〜7) ’其保持力、20g/cm2壓力下吸水倍 率、49g/cm2壓力下吸水倍率與HPLC之殘存單體之測試值及 利用JIS標準篩網篩選所得之細粉量,如表一所示。 實施例三: 1) 重覆貫施例-步驟1)〜4) ’但切碎後的凝膠體不在製粒滾筒 中進行預乾燥,取至乾燥機中,以8(rc之熱風預乾燥約5分鐘。 2) 重覆實施例-步驟5)〜7),其保持力、2()_2壓力下吸水倍 率、49gW壓力下吸水倍率與HPLC之殘存賴之測試似 利用JIS標準筛網筛選所得之細粉量,如表一所示。 1351416 # * 實施例四: 1) 重覆實施例—步驟D〜4),但切碎後的凝膠體,α阶之 熱風預乾燥約15分鐘。 2) 重覆實酬-步驟5)~7),其簡力、2〇gW壓力下吸水倍 率、49—2壓力下吸水倍顿HPLC之殘存賴之測觀 及利用JIS標準_篩選所得之細粉量,如表一所示。 實施例五: 1)重覆實施例-步驟1M),但切碎後的凝賴,以12叱之 熱風預乾燥約15分鐘。 2廳實補-步驟5)〜7),其保持力、㈣m2勤下吸水倍 率49g/Cm [力下吸水倍率與帆匸之殘存單體之測試值 及利用JIS標準_筛選所得之細粉量,如表一所示。1) Take 8〇2g of 48% sodium hydroxide solution and 1〇69% of water in 4〇〇 plus c conical flask, add 330g of acrylic acid and keep the temperature of the neutralization reaction system below 40C. The water-soluble unsaturated monomer after neutralization has a positive value of 6. After standing for 5 minutes, the water-soluble unsaturated monomer after partial neutralization of _g acrylic acid was neutralized, and the pH of the water-soluble unsaturated monomer after complete neutralization of ruthenium was 5.6. At this time, a water-soluble unsaturated monomer concentration aqueous solution of Irvine flag was obtained, in which 7 〇m〇l% (mole ratio) of the acrylic acid was partially neutralized with sodium acrylate. 2) Add L518 g of lysine--decyl bis acrylamide to the water-soluble unsaturated monomer solution and maintain the temperature at about 2 Torr. 3) Add 0.528 g of hydrogen peroxide' 6.62 g of sodium hydrogen sulfite and 6 62 g of persulfate to initiate the reaction. 4) The gel formed after the reaction was chopped by a cutter mill, and pre-dried in a granulation drum for about 5 minutes with a hot air of 8 (). 20 1351416 5) Dry at 130 ° C for 2 hours. 5以上。 Please, after the grinding, using a JIS standard sieve (mesh of 140, a particle size of 1 〇 6μιη), the proportion of the amount of fine powder obtained by the screening of the time of 10 minutes is 1. 52% (please Refer to Table 1). 7) The residual monomer test by HPLC was 2 〇ppm. The holding power (crq is 29.6 g/g, the water absorption ratio under pressure of 20 g/cm2 (〇·3ΑΑΡ) is 26 7 g/g, and the water absorption ratio (ojaaP) under pressure of 49 g/cm 2 is 16.3 g/g (please refer to Table-) Example 2: 1) Repeat steps 1) to 4) of Example 1, but the chopped gel is pre-dried with 12 (r hot air for about 5 minutes. 2) Repeat Example 1 Step 5. )~7) 'The retention force, the water absorption ratio under the pressure of 20g/cm2, the water absorption ratio under the pressure of 49g/cm2, the test value of the residual monomer of HPLC, and the amount of fine powder obtained by screening with JIS standard sieve, as shown in Table 1. Show. Example 3: 1) Repeated application - step 1) ~ 4) 'But the chopped gel is not pre-dried in the granulation drum, taken to the dryer, pre-dried with 8 (rc hot air) 2) 2) Repeated Example - Step 5) ~ 7), its retention force, water absorption ratio under 2 () 2 pressure, water absorption ratio under pressure of 49 gW and the residual test of HPLC seem to use JIS standard sieve screen The amount of fine powder obtained is shown in Table 1. 1351416 # * Example 4: 1) Repeat Example - Steps D to 4), but the chopped gel, preheated with α-step hot air for about 15 minutes. 2) Repeated remuneration - step 5) ~ 7), its simple force, water absorption ratio under 2〇gW pressure, residual measurement of water absorption doubled HPLC under 49-2 pressure, and the use of JIS standard_screening The amount of powder is shown in Table 1. Example 5: 1) Repeat Example - Step 1M), but chopped the condensate, pre-dried with a hot air of 12 Torr for about 15 minutes. 2 halls are actually supplemented - steps 5) to 7), their holding power, (4) m2 submersible water absorption ratio 49g/Cm [the underwater absorption ratio and the residual value of the surviving monomer and the fine powder obtained by JIS standard _ screening The amount is shown in Table 1.
貫施例六: 1)重覆貫施例-步驟1)〜4),但切碎後的凝膠體不在製粒滾筒 中進行預絲’取絲顧巾,幻机讀風職 分鐘。 u 2=覆實施例-步驟5)〜7) ’其保持力,⑽2壓力下吸水倍 ^ 49g/cm廢力下吸水倍率與HpLc之殘存單體之測試値及 用爪標準_網筛選所得之細粉量,如表-所示。 貫施例七: 22 23 1351416 1) 重覆實施例-步驟1)〜5) ’但步驟5)中乾燥溫度改為Wc, 乾燥時間約60分鐘。 2) 重覆實施例-步驟6M),其保持力、20g/cm2壓力下吸水倍 率、49gW廢力下吸水倍率與HpLC之殘存單體之測試值及 利用JIS標準篩網篩選所得之細粉量,如表一所示。 實施例八: • ^重覆實施例一步驟D〜4),但切碎後的凝膠體,改以12〇ΐ 之熱風預乾燥約5分鐘。 2)重覆實施例-步驟5M),但步驟5)中乾燥溫度改為靴, 乾燥時間約60分鐘,其保持力、2〇g/cm2壓力下吸水倍率、 49gW壓力下吸水倍率與HpL(^殘存單體之測試值及利用 JIS標準篩網篩選所得之細粉量如表一所示。 Φ 實施例九: 1)重覆實施例-步驟1)〜4),但切碎後的凝膠體不在製粒滾 筒中進行賊燥’取至乾賴中,以阶之熱風預乾燥約5 分鐘。 幻重覆實_-师)〜7),但步驟5)中乾燥溫纽為就, 乾無時間約60分鐘,其保持力、2〇_2麗力下吸水件率、 力下吸水料與HPLC之_單體之職值及利用Example 6: 1) Repeat the application - steps 1) to 4), but the chopped gel is not subjected to the pre-filament in the granulation drum. u 2=Overlapping Example-Step 5)~7) 'The holding force, the water absorption ratio under the pressure of (10)2, the water absorption ratio under the waste force of 49g/cm and the residual monomer of HpLc, and the standard of the claw The amount of fine powder is shown in Table-. Example 7: 22 23 1351416 1) Repeat Example - Step 1) ~ 5) ' But in step 5) the drying temperature was changed to Wc, and the drying time was about 60 minutes. 2) Repetitive Example - Step 6M), retention force, water absorption ratio under pressure of 20 g/cm2, water absorption ratio at 49 gW waste force, and test value of residual monomer of HpLC and amount of fine powder obtained by screening using JIS standard sieve As shown in Table 1. Example 8: • ^ Repeat Example 1 Steps D to 4), but the chopped gel was pre-dried with a hot air of 12 Torr for about 5 minutes. 2) Repeat Example - Step 5M), but the drying temperature in step 5) is changed to boots, the drying time is about 60 minutes, the holding force, the water absorption ratio under the pressure of 2〇g/cm2, the water absorption ratio under the pressure of 49gW and HpL ( The test value of the residual monomer and the fine powder amount obtained by screening using the JIS standard sieve are shown in Table 1. Φ Example 9: 1) Repeat Example - Step 1) to 4), but chopped coagulation The colloid is not in the granulation drum for the thief drying, and it is pre-dried with hot air for about 5 minutes. Fantasy re-solidification _-师) ~7), but in step 5) dry the temperature is OK, dry no time about 60 minutes, its retention force, 2 〇 _2 Li Li under the suction rate, under the force of absorbent HPLC_Monitoring position and utilization
23 24 1351416 不 JIS標準__選所得之細粉量,如表一所 實施例十: 1)重覆實施例一步驟1) a 風預乾燥約15分鐘。〜 後的_’⑽。C之熱 麵實施例-步驟5)〜7),但步驟5)中乾燥溫度改為職, 乾祕間約6〇分鐘’其保持力、2〇gW壓力下吸水倍率、 49g/cm㈣下财料與HpLc之殘存單體之 瓜鮮_嗎選所得之細粉量,如表一所示。 實施例十一: 1)重覆實施例一步驟/Π / )4),但切碎後的凝膠體,以 熱風預乾燥約15分鐘。 2)重覆實施例-步驟5Μ),但步驟5)中乾燥溫度改為·。C, 乾_間約6G分鐘,其保持力、·&動下吸水倍率、 J二:T财鲜與紐^之赫單體之嗔值及利用 JIS‘準_筛選所得之細粉量,如表一所示。 實施例十二: 1)2實施例-步驟D〜4),但切碎後的凝膠體不在製粒滾筒 仃預乾無,取至乾燥财,以】耽之熱風預乾燥約玷 分鐘。 24 1351416 2)重覆實施例一步驟5M),但步驟训乾燥溫度改為 160〇C, 乾燥時間約6〇分鐘,其保持力、2〇gW壓力下吸水倍率、 49g/cm壓力下财料與帆c之鱗單紅職值及利用 JIS標準篩網篩選所得之細粉量,如表一所示。 比較例一: D重覆實施例—步驟υ〜4),但預乾燥溫度改以2贼乾燥。 2)重覆實施例—步驟5)〜7)。其倾力、2GgW壓力下吸水倍 率、49麵2壓力下吸水倍率與Hpu:之殘存單體之測試值及 利用JIS標補網筛選所得之細粉量,如表一所示。 比較例二: 覆實補-步驟υ〜5) ’ U阶之熱風在餘滾筒中進行 預乾燥,但預乾燥時間改為40分鐘。 2):重覆實施例-步驟6)〜7)。其保持力、2〇_2壓力下吸水倍 ^ 49g/em [力下吸水料與肌〔之赫單體之測試值及 M JIS標準篩網_所得之細粉量,如表一所示。 比較例三. 重设實施例步驟1;Μ),但切碎後的凝膠體,以2做之數 風在製粒滾筒中進行預乾燥約5分鐘。 … 2)重覆實施例-步驟5)〜7)。其保持力、琴—壓力下吸水倍 25 1351416 率、擎m壓力下财辦與咖之鱗單體之26 利用職準_選所得之細粉量,如表-所示。及 比較例四: 1) 重覆實施例一步驟乂 、 。 )但切碎後的凝膠體,不進行步辨 4)之預紐’直魏行步驟5)之乾燥。 2) = 列一步驟5)〜7)。其保持力、2。_2壓力 秘㈣HPLC之殘存單體之測試似 利用JIS標準__所得之細粉量,如表一所示。 比較例五: υ重覆實施例-步驟糾),改以靴之熱風在製粒滾筒中進 行預乾燥,預乾燥時間改以4〇分鐘。 2廳實鮮卜_ 6)〜7)。其保持力、挪/‘壓力下吸水倍 率、49gW壓力下财倍倾HPLC^_單歉測試值及 利用JIS標準篩網筛選所得之細粉量,如表一所示。23 24 1351416 No JIS standard __ selected fine powder amount, as shown in Table 1 Example 10: 1) Repeat Example 1 Step 1) a Wind pre-dry for about 15 minutes. ~ After _’(10). Example C of hot face - step 5) ~ 7), but the drying temperature in step 5) is changed to duty, dry secret room about 6 〇 minutes 'its retention force, 2 〇 gW pressure under water absorption rate, 49 g / cm (four) The amount of fine powder obtained from the material and the residual monomer of HpLc is shown in Table 1. Example 11: 1) The Example 1 step / Π / ) 4) was repeated, but the chopped gel was pre-dried with hot air for about 15 minutes. 2) Repeat Example - Step 5), but the drying temperature in Step 5) is changed to ·. C, dry _ about 6G minutes, its retention, · & moving water absorption rate, J two: T rich and new ^ 赫 赫 单体 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及As shown in Table 1. Example 12: 1) 2 Examples - Steps D to 4), but the chopped gel was not pre-dried in the granulation drum, and was taken to dryness, and pre-dried by hot air for about 玷 minutes. 24 1351416 2) Repeat step 1M) of the first embodiment, but the drying temperature of the step is changed to 160 ° C, the drying time is about 6 〇 minutes, the holding force, the water absorption ratio under the pressure of 2 〇 gW, and the material under the pressure of 49 g/cm. The amount of fine powder and the amount of fine powder obtained by screening with JIS standard sieve are shown in Table 1. Comparative Example 1: D repeats the example - step υ ~ 4), but the pre-drying temperature is changed to 2 thieves to dry. 2) Repeat the examples - steps 5) ~ 7). The tilting force, the water absorption ratio under the pressure of 2GgW, the water absorption ratio under the pressure of 49 faces and 2, the test value of the residual monomer of Hpu: and the fine powder amount obtained by the JIS standard net screening are shown in Table 1. Comparative Example 2: Overprinting - Step υ~5) The hot air of the U-stage was pre-dried in the remaining drum, but the pre-drying time was changed to 40 minutes. 2): Repeat the example - step 6) ~ 7). Its holding force, water absorption times under the pressure of 2〇_2 ^ 49g / em [the under pressure of the absorbent material and the muscle [the test value of the monomer and M JIS standard sieve _ obtained fine powder amount, as shown in Table 1). Comparative Example 3. Reset Example Step 1; Μ), but the chopped gel was pre-dried in a granulation drum for about 5 minutes with a number of 2 winds. ... 2) Repeat the example - step 5) ~ 7). Its holding force, the weight of the piano under pressure - 25 1351416 rate, the weight of the money and the weight of the squad under the pressure of the squad, the use of the amount of fine powder, as shown in the table - as shown. And Comparative Example 4: 1) Repeat the first step 乂, . However, the chopped gel is dried without the step 4). 2) = column one step 5) ~ 7). Its retention, 2. _2 Pressure Secret (4) The test of the residual monomer of HPLC seems to use the amount of fine powder obtained by JIS standard __, as shown in Table 1. Comparative Example 5: υRepeat Example - Step Correction), pre-drying in the granulation drum by hot air of the boot, and the pre-drying time was changed to 4 〇 minutes. 2 halls are really fresh _ 6) ~ 7). The retention force, the adsorption/pressure under water pressure, the pressure drop of HPLC at 49 gW, the apologetic test value, and the amount of fine powder obtained by screening using a JIS standard sieve are shown in Table 1.
26 C S 271351416 CRC 0. 3AAP 0.7AAP 細粉量 殘存單 實施例一 29. 6g/g 26. 7g/g 16. 3g/g 1.52% 120ppm 實施例二 28. 4g/g 27. 2s/g 16. 5g/g 2. 33% 140ppm 實施例三 27. 3s/g 25. 9s/g 14. 9g/g 3. 74% 265ppm 實施例四 30. 5g/g 27. 5g/g 17. 6g/g 1.25% 95ppm 實施例五 29. 5g/g 27. Os/g 17. 6s/g 2. 46% 125ppm 實施例六 28. 6r/r 26. lg/g 16. 5g/g 3. 55% 220ppm 實施例七 31.2g/g 28.7g/s 17.4s/s 3. 42% 230ppm 實施例八 30. 7g/g 29.2g/g 18.lg/s 4. 52% 285ppm 實施例九 29. 9s/s 27. 5g/g 16. 6.12% 380ppm 實施例十 32. 7g/g 29.4g/g 19.2s/g 2. 98% 200ppm 實施例十 31. 5s/s 28.6g/g 18.6g/g 3. 97% 280ppm 實施例十 30. 8s/g 27.9s/s 17. 9s/g 5. 89% 355ppm 比較例一 25.4g/g 23. 9g/s 14. 2r/s 9. 52% 455ppm 比較例二 23.6g/g 21.7g/g 13. 6g/g 10. 68% 515ppm 比較例三 26. ls/s 23. 5g/g 12. 4g/g 12. 03% 600ppm 比較例四 22. 8s/g 19. 8g/g 11.7g/g 13. 15% 595ppm 比較例五 24.lg/g 22.lg/g 12.5g/g 14. 98% 530ppm 27 1351416 【圖式簡單說明】 【主要元件符號說明】26 CS 271351416 CRC 0. 3AAP 0.7AAP Fine powder residuals Example 1 29. 6g / g 26. 7g / g 16. 3g / g 1.52% 120ppm Example 2 28. 4g / g 27. 2s / g 16. 5g/g 2. 33% 140ppm Example 3 27. 3s/g 25. 9s/g 14. 9g/g 3. 74% 265ppm Example 4 30. 5g/g 27. 5g/g 17. 6g/g 1.25 % 95ppm Example 5 29. 5g / g 27. Os / g 17. 6s / g 2. 46% 125ppm Example 6 28. 6r / r 26. lg / g 16. 5g / g 3. 55% 220ppm Example七31.2g/g 28.7g/s 17.4s/s 3. 42% 230ppm Example VIII 30. 7g/g 29.2g/g 18.lg/s 4. 52% 285ppm Example IX 29. 9s/s 27. 5g/g 16. 6.12% 380ppm Example 10 32. 7g/g 29.4g/g 19.2s/g 2. 98% 200ppm Example 10 31. 5s/s 28.6g/g 18.6g/g 3. 97% 280ppm Example 10 30. 8s/g 27.9s/s 17. 9s/g 5. 89% 355ppm Comparative Example 1 25.4 g/g 23. 9 g/s 14. 2r/s 9. 52% 455 ppm Comparative Example 2 23.6 g/ g 21.7g/g 13. 6g/g 10. 68% 515ppm Comparative Example 3 26. ls/s 23. 5g/g 12. 4g/g 12. 03% 600ppm Comparative Example 4 22. 8s/g 19. 8g/ g 11.7g/g 13. 15% 595ppm Comparative Example 5 24.lg/g 22.lg/g 12.5g/g 14. 98% 530ppm 27 1351416 The main elements] [Description of Symbols]
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