TWI343163B - - Google Patents

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Publication number
TWI343163B
TWI343163B TW096103846A TW96103846A TWI343163B TW I343163 B TWI343163 B TW I343163B TW 096103846 A TW096103846 A TW 096103846A TW 96103846 A TW96103846 A TW 96103846A TW I343163 B TWI343163 B TW I343163B
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TW
Taiwan
Prior art keywords
forging
mold
cut
embryo
punching
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Application number
TW096103846A
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Chinese (zh)
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TW200835117A (en
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Priority to TW096103846A priority Critical patent/TW200835117A/en
Publication of TW200835117A publication Critical patent/TW200835117A/en
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Publication of TWI343163B publication Critical patent/TWI343163B/zh

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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

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  • Forging (AREA)

Description

和明如何達成上述目的,請配合參閱第二圖所 蟲該^機係形成有三個模/穴,第一模穴係進行端壓工2 為預鍛13工作,第三模穴係進行終锻1 勒锻、續^材料1Q㈣料11並加熱後置人第—模穴,啟 3 巧壓1 2 ’完成後將已端壓完成之材料1 〇置 造機,完成第二=此時再啟動鍛 作;然、後再將第二模穴預鍛13後之材料置人 第二換〜並將第—模穴已端壓12完成之材料置入第-模 ί時,dr置♦歡;當再次啟^ 13工作Silti4, ’而第二模穴完成預锻 成’因此重覆該動作後J作二係一次完 锻完成之粗胚。£母啟動-人鍛造機,即能完成-終 置入第示,經鍛造機鍛製完成之粗胚,再 ί 已=====,模 置入第一模穴’因此再啟動沖床時,第:Sii 穴孔1 6動作,第—模穴則同時進行剪f =每啟動—切騎會絲—經 Ϊ酬用嘴砂1 7處理,以便 層’接者再經皮膜處理丄8 :卜表之乳化 並能降,摩_數,且具更佳之延展4 金屬之流動性, 是冷2整3: 了 粗胚經熱锻過程後,接著 徑’第二道程序丄9 — 2則欠;敫H: t係冷鍛精整其外 道程序19 - 3係修、切二ς;卜3平面,至於第三 要係配合模具設計,請參 精,作,主 ,、七圖所不,其係設計 有二個模穴,第一模穴如第五圖所亦,係該上、下模具之軸 向剖視圖,該上模具2内設有一沖壓頭21,且於沖^頭2 1頂端開設有數個凹槽21〇,而能供數條彈性元件2 2置 入,並控,沖壓頭21能在上模具2内做適度的上、下運 動二而下模具3主要係形成有-模座31,其係為中空並設 有一活動柱3 1 〇 ’該活動柱3丄〇係與一頂推機構3 2連 動。當已完成皮膜處理18之粗胚置入下模具3之模座3 2會往下死點運動,而能先壓縮彈性 =件2 2仵以緩衝,再利用沖壓頭2丄壓擠粗胚,使上、下 f具2、3合模’並使粗胚藉著較佳之金屬流動 =將側向面積充填完成,避免缺陷的產生,然後= 升至上死點’此時彈性元件2 2咖彈力 二模具3之模座31心 頂出,而完成側向^推活動柱31 ◦ ’能將粗胚向上 入协』,閱第’、圖所示’該完成側向擠壓之粗胚,再置 並同時將另—完成皮膜處理1 8之粗胚置入 乍動時,第一模穴如上述同樣完丄 心ίΓ模产則在精準控制其厚度,當上、下 使粗胚溢料,^、3厶的_ ’ 製成锻件之需求。科度之要求,並同時將上、下端面锻 胚,,紅闕並符合厚度需求之粗 模穴;完成舰處理18之_置入第— 而第二二穴^ϊ成枣1又=-粗胚的側向擠壓’ 模且2 B m 成厚度需求’此時第三模穴藉著上、下 作,完成成品2 第=同步做修、切、剪緣動 u之裟作(如第八圖所示),如此重覆上述How to achieve the above purpose, and please refer to the second figure of the machine to form three molds / holes, the first mold system for end press 2 for pre-forging 13 work, the third mold system for final forging 1 Stretching, continuation of material 1Q (four) material 11 and heating after placing the first - mold hole, Kai 3 clever pressure 1 2 'After completion, the material that has been finished by the end is placed in the machine, complete the second = then start the forging However, after the second cavity is pre-forged 13 after the material is placed in the second change ~ and the first die cavity has been pressed 12 to complete the material into the first mode ί, dr set ♦ Huan; Start again 13 work Silti4, 'and the second cavity is pre-forged', so after repeating the action, J is the second embryo and finished the rough embryo. £Female start-man forging machine, which can be completed - finally placed in the first indication, the rough embryo is forged by the forging machine, then ί has =====, the mold is placed in the first cavity 'Therefore the punch is started again , the first: Sii hole hole 1 6 action, the first - mode hole is simultaneously cut f = every start - cut the ride will be silk - after the treatment with the mouth sand 1 7 treatment, so that the layer 'receiver after the film treatment 丄 8: The emulsification of the watch can be reduced, the number of the motor, and the better the mobility of the metal. It is cold 2: 3: After the rough forging process, the second step is 丄9-2欠; 敫H: t series cold forging finishing its external program 19 - 3 series repair, cut two ς; Bu 3 plane, as for the third main line with mold design, please participate in fine, work, the main, seven maps, The system is designed with two mold cavities. The first mold cavity is also an axial cross-sectional view of the upper and lower molds. The upper mold 2 is provided with a punching head 21 and is at the top of the punching head 2 1 . A plurality of grooves 21〇 are opened, and a plurality of elastic members 22 can be placed and controlled, and the punching head 21 can perform moderate upper and lower movements in the upper mold 2, and the lower mold 3 is mainly formed with a mold. seat 31, which is hollow and is provided with a movable column 3 1 〇 '. The movable column 3 is interlocked with a pushing mechanism 3 2 . When the rough embryo that has completed the film processing 18 is placed in the mold base 3 of the lower mold 3, it will move to the bottom dead center, and the elastic = 2 2 仵 can be compressed first to buffer, and then the rough embryo is squeezed by the punching head 2 Make the upper and lower f with 2, 3 clamping 'and make the rough embryo flow through the better metal = fill the lateral area to avoid the generation of defects, then = rise to the top dead center' at this time elastic element 2 2 coffee stretch The mold base 31 of the two molds 3 is ejected, and the lateral push-pull activity column 31 ◦ 'can push the coarse embryos into the association, and read the ', the figure shows the rough embryo that is laterally squeezed, and then At the same time, when the rough embryo of the other processing film is placed into the turbulence, the first cavity is finished as described above, and the mold is precisely controlled in thickness, and the coarse embryo is overflowed when it is up and down. ^, 3厶 _ 'The demand for forgings. At the same time, the requirements of the degree, and at the same time, the upper and lower end of the forged embryo, the red 阙 and meet the thickness of the rough mold hole; completed the ship processing 18 _ placed into the first - and the second two points ^ ϊ into the date 1 and = The lateral extrusion of the rough embryo is 'mold and 2 B m is required for thickness'. At this time, the third cavity is finished by the upper and lower parts, and the finished product 2 is synchronously made to repair, cut, and cut the edge. Figure 8), repeating the above

Claims (1)

年月曰條 、申請專利範圍: |·替換頁 1.一種汽車發電機轉子之製造方法’其中該製程步驟為: (一) 先將材料切成所需大小並加熱; (二) 進行熱鍛,利用鍛造機進行端壓、預鍛及終鍛過程, 將材料锻成一粗胚; (三) 冲床處理,將粗胚置入進行剪緣及沖孔動作; (四) 喷砂處理,完成冲床處理之粗胚表面會 一 層’藉由噴砂處理將其去除; (五) 皮膜處理’已經喷砂處理之粗胚,、經皮膜處理後,可 增加金屬之流動性,並降低摩擦係數,且增加其延展 性, (六) 進行冷鍛’利用锻造機西己合模具增加充模能力,使粗 胚之側向面積避免缺陷,並減低模具鍛造時的負荷, 2精穩定性高,且合模時較厚之粗胚經由溢料保 得一疋厚度; (七) 最後^修、切、剪緣將多餘部份去除,完成合乎要求 之成品。 2 .一,汽車發電機轉子之製紗置,其中該裝置包 二=裝置’先將材料加熱,藉锻造 及終锻工作,將材料形成一粗胚; m 一置,可供粗胚置人,並進行剪緣及沖孔動作. ίίΐ砂處理之粗胚’再經皮臈處理後, 佳;曰、之金屬^動性,並降低摩擦係數且延展性較 二冷锻精整裝置,藉域具增 並能減低模具锻造時之負 &性^合_财之粗紐由鮮f鱗-定厚^ 1343163 _ • 年月替換頁 .· 一 · 丄 .L 一丨 並同時鍛製符合鍛件要求,最後經修、切、剪緣將多餘 部份切除、完成一合乎要求之成品。 - 3·如申請專利範圍第2項所述之汽車發電機轉子之製造裝 • 置,其中,該熱鍛裝置之鍛造機上係形成有三個模穴。 . 4·如申請專利範圍第2項所述之汽車發電機轉子之製造裝 置,其中,該冷鍛精整裝置係利用鍛造機配合模具進行 ; 鍛造,且該模具上係開設有三個模穴。 1343163 七、指定代表圖: (一) 本案指定代表圖為:第(一)圖。 (二) 本代表圖之元件符號簡單說明: 材料 10 切料 11 端壓 12 預鍛 13 終鍛 14 剪緣 15 沖孔 16 喷砂 17 皮膜處理 18 冷鍛精整 19 成品 2 0 八、本案若有化學式時,請揭示最能顯示發明特徵的化學式: 4Years of the month, patent application scope: |·Replacement page 1. A method for manufacturing a rotor for an automobile generator' wherein the process steps are as follows: (1) first cutting the material into a desired size and heating; (2) performing hot forging Using a forging machine for end pressing, pre-forging and final forging, forging the material into a coarse embryo; (3) punching, placing the rough embryo into the cutting edge and punching action; (4) sandblasting to complete the punching machine The roughened surface of the treated layer will be removed by sandblasting; (5) The film is treated with a coarse embryo that has been sandblasted, and after treatment with the film, the fluidity of the metal can be increased, and the friction coefficient can be increased and increased. Its ductility, (6) Cold forging 'Using the forging machine Xijihe mold to increase the filling capacity, the lateral area of the rough embryo avoids defects, and reduces the load during die forging. 2 High precision and clamping The thicker thick embryos are kept at a thickness through the overflow; (7) The last part is repaired, cut, and cut to remove excess parts to complete the desired finished product. 2. One, the yarn making of the rotor of the automobile generator, wherein the device package 2 = device 'heats the material first, by forging and final forging work, the material is formed into a coarse embryo; m is set for the rough embryo to be placed And the cutting edge and punching action. ίί ΐ 处理 粗 粗 粗 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' The domain has increased and can reduce the negative & sufficiency of the mold forging _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Forgings are required, and finally the repaired, cut, and cut edges will be used to remove excess parts and complete a desired finished product. The manufacturing apparatus of the automobile generator rotor according to the second aspect of the invention, wherein the forging machine of the hot forging device is formed with three cavities. 4. The manufacturing apparatus of an automobile generator rotor according to claim 2, wherein the cold forging finishing device is performed by a forging machine in cooperation with a mold; forging, and the mold is provided with three cavities. 1343163 VII. Designated representative map: (1) The representative representative of the case is: (1). (2) Brief description of the symbol of the representative figure: Material 10 Cut material 11 End pressure 12 Pre-forged 13 Final forging 14 Shear edge 15 Punching 16 Sandblasting 17 Film treatment 18 Cold forging finishing 19 Finished product 2 0 VIII. In the chemical formula, please reveal the chemical formula that best shows the characteristics of the invention: 4
TW096103846A 2007-02-02 2007-02-02 Method of manufacturing the rotor of automobile generator TW200835117A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
TW096103846A TW200835117A (en) 2007-02-02 2007-02-02 Method of manufacturing the rotor of automobile generator

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Application Number Priority Date Filing Date Title
TW096103846A TW200835117A (en) 2007-02-02 2007-02-02 Method of manufacturing the rotor of automobile generator

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Publication Number Publication Date
TW200835117A TW200835117A (en) 2008-08-16
TWI343163B true TWI343163B (en) 2011-06-01

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* Cited by examiner, † Cited by third party
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CN108817226A (en) * 2018-07-03 2018-11-16 太仓久信精密模具股份有限公司 A kind of speed reducer stainless steel material minute gear heating extrusion forming process

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