1339321 I __ r”卞“！ 六、發明說明： 【發明所屬之技術領域】 [0001] 本發明涉及一種自動化服務系統及方法，特別是涉及_ 種生產自動化服務系統及方法。 [先前技術] [0002] 隨著現代社會和科技的發展，流程型製造企業都選擇應 用了生産層的自動控制系統和管理層的管理資訊系統。 但是這兩個系統之間無法互通的問題使得管理層和押制 層之間的距離越來越大’無法實現資料共用，企業的上 層管理者不能及時、直觀地瞭解生産現場的運行情沉， 多個控制系統各自獨立’無法進行綜合分析及統—規劃 資源。如何整合企業在生産過程，办現的各種相關資訊 ，有效掌握生産現場狀況，並提高生産效^，在業界已 變得越來越重要。目前，現有的生産現場資料獲取系統 功能不能夠適應靈活的産線生産需要，主要表現在無法 同多種硬體介面通訊，且設置繁瑣，功能都固化在程式 内部，當爲了滿足客戶新的需求時需要對程式重新維護 ’這樣既拖延了生産時間，效率又低。 [0003] 避免將系統功能固化在程式内部，以及全面相容多種硬 體介面，將有助於避免爲滿足新的要求對程式重新維護 的原因導致的工期拖延及效率的低下。 【發明内容】 [0004] 馨於以上内容，有必要提供一種生産自動化服務系統及 方法。 本發明較佳實施方式提供一種生產自動化服務（Manu- 094125768 A0101 第 4 頁/共 17 頁 0993436242-0 [0005] 1339321 ______ • * 099年 12月 Q^V^E替換^ facture Automatic Service，MAS)系統，該系統包 括.一主機，通過網路的一主線程爲用戶端提供統一管 理介面，用於系統的設定，生產現場資料的採集和處理 及各工作站工作狀態的監控；至少兩台伺服器，通過該 網路的一單線程與該主機相連，用於系統設定資訊、資 料獲取資訊及工作站狀態資訊的存儲；多個資料通信終 端，通過一單線程與該主機相連，用於資料資訊的採集 及工作站狀態資訊的反饋。其中通過三線程的連接，使 該主機與該伺服器及該主機與該資料通信終端間進行同 步且獨立的工作。所述網路可以是企業内部網路、網際 網路或其他類型網路。其中該主機包括：一系統設定模 組，用於該系統功能性設定；一系統啓動模組，用於初 始化該系統；一資料獲取模組，通過引入多類型多節點 資料記憶技術採集並處理生產現場的相關資料，並將採 集的資料、工作站狀態資訊及工作站設定資訊存儲進伺 服器；一系統監控模組，用於監控各工作站的工作狀態 及對故障進行報警。 [0006] 本發明較佳實施方式提供一種生産自動化服務方法，該 方法包括：（a)對系統進行設定；（b)啓動該系統， 連接資料通信終端設備實施資料獲取；（C)對生産現場 相關資料獲取並處理，並反饋结果及操作指令給資料通 信終端；（d )監控各工作站的工作狀態；（e )判斷是 否有故障發生，（f)若有故障發生，則發出故障警報， — 並提示設備更換；結束步驟》 [0007] 其中於步驟（a )中，系統的設定包括系統管理密碼的設 094125768 表單編號A0101 0993436242-0 1339321 [0妁年12月Cib·日修正j 定，資料通信終端類型的設定；系統標識的設定；系統 的工作站類型的設定，用於對資料通信終端做工作指派 ;各工作站包含的工作類型的設定，其中每一個工站的 工作都疋由若干個工作類型組合，每一個工作類型代表 一項特定的工作；存儲過程程式（St〇redPr〇cedure) 的》又疋，其中系統自動調用該Stored Pro ce dure以實現 每一項特定的工作；工作站點的設定，如設定工作站的 標識、位址及埠等資訊，同時建立産線模型，將設定的 工作站放到指定位置等。 [0008] 其中於步驟（b )中，啓動系統以後，還可以進行如下操 作：在不斷開系統設備情況下，暫停筲料獲取以進行故 障處理：類比並顯示生産現嗓資:教舞%费與分佈情況； 查看資料通信終端標識及埠等的配置資訊；查看工作站 需要執行的工作内容；停止系統，斷開資料通信終端。 [0009] 相較習知技術，所述生産自動化服務系統及方法，靈活 的對系統功能進行設置，且相容多種硬體介面，避免了 爲滿足新的要求對程式重新維護的原因導致的工期拖延 及效率的低下。 【實施方式】 [0010] 參閱第一圖所示’是本發明生産自動化服務系統較佳實 施方式的硬體架構圖。該系統包括：_主機1，通過網路 4的一主線程爲用戶端提供統一管理介面，用於系統的設 定’生產現場資料的採集和處理及各工作站5工作狀態的 監控；至少兩台飼服器2 ’通過該網路4的一單線程與該 主機1相連’用於系統設定資訊，資料獲取資訊及工作站 094125768 表單編號· Λ0101 第6頁/共17頁 0993436242-0 1339321 099年12月06日梭正 5狀態資訊的存儲；多個資料通信終端3，通過一單線程 與該主機1相連，用於資料的採集資訊及工作站5狀態資 訊的反饋。其中通過三線程的連接，使該主機1與該伺服 器2及該主機1與該資料通信終端3間進行同步且獨立的工 作。所述網路4可以是企業内部網路、網際網路或其他類 型網路。 [0011] 參閱第二圖所示，是本發明主機的功能模組圖。該主機1 包括.一系統設定模組1〇，用於該系統功能性設定；一 系統啓動模組12，用於初始化該系統；一資料獲取模組 14，通過引入多類型多節點資料記憶技術採集並處理生 産現場的相關資料，並將採,的資料、工作站5狀態資訊 及工作站5設定資訊存儲進伺服莽2::; 一系統監控模組16 ，用於監控各工作站5的工作狀態及對故障進行報警。 [0012] 參閱第三圖所示，是本發明多類型多節點資料記憶技術 示意圖。該示意圖包括圊（1)、圖（11)及圖（III) °其中圖（I)示意的是—種不具有資料記憶功能的技術 ，運用該技術採集生産現場相關資料時，新採集的資料 會覆蓋掉原練集的資料；®1 ( II )示意的是-種具有 單參數έ己憶功能的技術，運用該技術採集生產現場相 關資料時’可以在同_節點R處對同一類型資料Β進行記 憶，例如：在進行掃描採集資料時，掃描了8後再掃描c ’這樣就同時採集了 Β和c ;圖⑴丨）示意的是—種具有 夕類型多節點資料記憶功能的技術，運用該技術採集生 産現場相關資料時’可以在節點R1和R2......處對多種類 型貢料進行記憶，例如：在進行掃财集資料時，掃描 094125768 表箪編號A0101 第7頁/共17頁 0993436242-0 1339321 fcgs年12月os日按正頁] 了 B後再掃描C和D，這樣就同時採集了 B、C及D。 [0013] 參閱第四圖所示，是本發明生產自動化服務方法較佳實 施方式的具體實施流程圖。該方法包括：系統設定模組 10對系統進行設定，同時主機1將設定的資訊存儲進伺服 器2中（步驟S30)。系統啓動模組12啓動該系統，連接 資料通信終端3實施資料獲取（步驟S32)。資料獲取模 組14引入多類型多節點資料記憶技術對生産現場相關資 料獲取，同時主機1將採集的資料存儲進伺服器2中，並 反饋結果及操作指令給資料通信終端3 (步驟S34)。系 統監控模組16監控各工作站5的工作狀態，同時主機1將 工作站5狀態資訊存儲進伺艇H2:申。系統監 控模組16判斷各工作站5是1339321 I __ r"卞"! VI. Description of the Invention: [Technical Field] [0001] The present invention relates to an automated service system and method, and more particularly to a production automation service system and method. [Prior Art] [0002] With the development of modern society and technology, process-oriented manufacturing companies have chosen to apply the production layer's automatic control system and management's management information system. However, the problem of the incompatibility between the two systems makes the distance between the management and the escrow layer more and more 'incapable of sharing data. The upper management of the enterprise cannot understand the operation of the production site in a timely and intuitive manner. Multiple control systems are independent of each other's inability to perform comprehensive analysis and integration-planning resources. How to integrate the company's production process, do all kinds of relevant information, effectively grasp the production site conditions, and improve production efficiency, has become more and more important in the industry. At present, the existing production site data acquisition system function can not adapt to flexible production line production needs, mainly in the inability to communicate with a variety of hardware interfaces, and the settings are cumbersome, the functions are solidified inside the program, in order to meet the new needs of customers Need to re-maintain the program' This delays production time and is inefficient. [0003] Avoiding system functionality within the program and being fully compatible with multiple hardware interfaces will help to avoid delays and inefficiencies due to re-maintenance of the program to meet new requirements. SUMMARY OF THE INVENTION [0004] In addition to the above, it is necessary to provide a production automation service system and method. A preferred embodiment of the present invention provides a production automation service (Manu- 094125768 A0101 page 4 of 17 0993436242-0 [0005] 1339321 ______ • * December 099V^V^E replacement ^ facture Automatic Service, MAS) System, the system includes a host, provides a unified management interface for the user through a main thread of the network, is used for system setting, collection and processing of production site data, and monitoring of working status of each workstation; at least two servers Connected to the host through a single thread of the network for storing system setting information, data acquisition information, and workstation status information; and multiple data communication terminals connected to the host through a single thread for data information Feedback on acquisition and workstation status information. The three-threaded connection enables the host to perform synchronous and independent operation with the server and the host and the data communication terminal. The network can be an intranet, an internet or other type of network. The host includes: a system setting module for functional setting of the system; a system startup module for initializing the system; and a data acquisition module for collecting and processing production by introducing multi-type multi-node data memory technology Relevant information on the site, and the collected data, workstation status information and workstation setting information are stored in the server; a system monitoring module is used to monitor the working status of each workstation and alarm the fault. [0006] A preferred embodiment of the present invention provides a production automation service method, the method comprising: (a) setting a system; (b) starting the system, connecting a data communication terminal device to implement data acquisition; (C) a production site Relevant information is obtained and processed, and the results and operation instructions are fed back to the data communication terminal; (d) monitoring the working status of each workstation; (e) determining whether a fault has occurred, and (f) issuing a fault alarm if a fault occurs, And prompt the device to replace; the end step [0007] In the step (a), the system settings include the system management password setting 094125768 Form No. A0101 0993436242-0 1339321 [0 12 December Cib·日修正 j, data Setting of communication terminal type; setting of system identification; setting of workstation type of system for job assignment to data communication terminal; setting of work type included in each workstation, where each workstation works by several jobs Type combination, each work type represents a specific job; stored procedure program (St〇redPr〇cedure)疋, where the system automatically calls the Stored Pro ce dure to achieve each specific job; the settings of the work site, such as setting the workstation identification, address and 埠 information, while establishing the production line model, the set workstation is placed Specify the location, etc. [0008] Wherein in step (b), after starting the system, the following operations may also be performed: suspending the data acquisition to perform fault processing without disconnecting the system equipment: analogy and displaying the production capital: teaching dance% fee And the distribution situation; view the configuration information of the data communication terminal identification and identification; view the work content that the workstation needs to perform; stop the system and disconnect the data communication terminal. [0009] Compared with the prior art, the production automation service system and method flexibly set system functions and are compatible with various hardware interfaces, thereby avoiding the construction period caused by re-maintaining the program to meet new requirements. Procrastination and low efficiency. [Embodiment] [0010] Referring to the first figure, 'is a hardware architecture diagram of a preferred embodiment of the production automation service system of the present invention. The system includes: _ host 1, through the main thread of the network 4 to provide a unified management interface for the user, for the system setting 'production site data collection and processing and monitoring of the working status of each workstation 5; at least two feeding Server 2 'connected to the host 1 through a single thread of the network 4' for system setting information, data acquisition information and workstation 094125768 Form number · Λ 0101 Page 6 / 17 pages 0993436242-0 1339321 December 099 On the 06th, the storage of the 5 state information is stored; the plurality of data communication terminals 3 are connected to the host 1 through a single thread, and are used for data collection information and feedback of the status information of the workstation 5 . The three-threaded connection enables the host 1 to operate synchronously and independently with the server 2 and the host 1 and the data communication terminal 3. The network 4 can be an intranet, internet or other type of network. [0011] Referring to the second figure, it is a functional module diagram of the host of the present invention. The host 1 includes a system setting module 1 for functional setting of the system, a system startup module 12 for initializing the system, and a data acquisition module 14 for introducing multi-type multi-node data memory technology. Collect and process relevant information of the production site, and store the collected data, workstation 5 status information and workstation 5 setting information into the servo port 2::; a system monitoring module 16 for monitoring the working state of each workstation 5 and Alert the fault. [0012] Referring to the third figure, it is a schematic diagram of the multi-type multi-node data memory technology of the present invention. The schematic diagram includes 圊(1), (11) and (III). (Fig. (I) shows a technique that does not have a data memory function. When the technology is used to collect relevant information at the production site, the newly collected data It will cover the data of the original set; ®1 (II) indicates a technology with a single parameter and recall function. When using this technology to collect relevant data at the production site, the same type of data can be used at the same node R. ΒRecord, for example, when scanning and collecting data, scanning 8 and then scanning c 'so that Β and c are collected at the same time; Figure (1) 丨) is a technique with multi-node data memory function of eve type. When using this technology to collect relevant information on the production site, you can memorize various types of tributaries at nodes R1 and R2... For example, when scanning data, scan 094125768, number A0101, page 7 / Total 17 pages 0993436242-0 1339321 fcgs December os day press the front page] After B, then scan C and D, so that B, C and D are collected at the same time. [0013] Referring to the fourth figure, there is shown a specific implementation flow chart of a preferred embodiment of the production automation service method of the present invention. The method includes the system setting module 10 setting the system, and the host 1 stores the set information into the server 2 (step S30). The system startup module 12 activates the system, and connects the data communication terminal 3 to perform data acquisition (step S32). The data acquisition module 14 introduces a multi-type multi-node data memory technology to acquire relevant data at the production site, and the host 1 stores the collected data into the server 2, and feeds back the results and operation instructions to the data communication terminal 3 (step S34). The system monitoring module 16 monitors the working status of each workstation 5, and the host 1 stores the status information of the workstation 5 into the waiting boat H2: Shen. The system monitoring module 16 determines that each workstation 5 is
故#驗驟S38) ——--yr.·1*" 1' ' 若有故障發生，則系統監控模組16發出故障警報，並提 示設備更換（步驟S 4 0 )。結束步驟。 [0014] 在步驟S30中，系統的設定包括系統管理密碼的設定；資 料通信終端3類型的設定；系統標識的設定；系統的工作 站5類型的設定，用於對資料通信終端3做工作指派；各 工作站5包含的工作類型的設定，其中每一個工作站5的 工作都是由若干個工作類型組合，每一個工作類型代表 一項特定的工作；存儲過程程式（StoredProcedure) 的設定，其中系統自動調用該StoredProcedure以實現 每一項特定的工作；工作站點的設定，如設定工作站的 標識、位址及埠等資訊，同時建立産線模型，將設定的 工作站5放到指定位置等。 在步驟S32中，啓動系統以後，還可以進行如下操作：在 094125768 表單編號A0101 第8頁/共17頁 0993436242-0 [0015] 1339321 ____ . 099年12月06日後正脊换頁 不斷開系統設備情況下，暫停資料獲取以進行故障處理 ;類比並顯示生産現場資料獲取點的分佈情況；查看資 料通信終端3標識及埠等的配置資訊；查看工作站5需要 執行的工作内容；停止系統，斷開資料通信終端3。 [0016] 本發明生產自動化服務系統及方法，雖以較佳實施方式 揭露如上，然其並非用以限定本發明。任何熟悉此項技 藝之人士，在不脫離本發明之精神和範圍内，當可做更 動與潤飾，因此本發明之保護範圍當視後附之申請專利 範圍所界定者為準。 【圖式簡單說明】 [0017] 第一圖係本發明生産自動化服務系統較佳實施方式的硬 體架構圖。 [0018] 第二圖係本發明主機的功能模組圖。 [0019] 第三圖係本發明多類型多節點資料記憶技術示意圖。 [0020] 第四圖係本發明生産自動化服務方法較佳實施方式的具 體實施流程圖。 【主要元件符號說明】 [0021] 主機 1 [0022] 伺服器2 [0023] 資料通信終端3 [0024] 網路 4 [0025] 工作站5 094125768 表單編號A0101 第9頁/共17頁 0993436242-0 1339321 I G33年12月。6 5孩正替換頁I.Therefore, the test step S38) ——--yr.·1*" 1' ' If a fault occurs, the system monitoring module 16 issues a fault alarm and prompts for device replacement (step S 4 0 ). End the step. [0014] In step S30, the setting of the system includes the setting of the system management password; the setting of the type of the data communication terminal 3; the setting of the system identification; the setting of the type of the workstation 5 of the system, for performing work assignment to the data communication terminal 3; The setting of the work type included in each workstation 5, wherein the work of each workstation 5 is composed of several work types, each of which represents a specific work; the setting of the stored procedure program (StoredProcedure), in which the system automatically calls The StoredProcedure is used to implement each specific work; the setting of the work site, such as setting the identification, address and location of the workstation, and establishing a production line model, placing the set workstation 5 to a designated location, and the like. In step S32, after starting the system, the following operations can also be performed: at 094125768 Form No. A0101 Page 8 / Total 17 Page 0993436242-0 [0015] 1339321 ____ . After December 06, 099, the ridge page is not broken. In this case, the data acquisition is suspended for fault handling; the analogy shows the distribution of the production site data acquisition points; the configuration information of the data communication terminal 3 identification and identification; the work content that the workstation 5 needs to perform; the system is stopped, and the system is disconnected. Data communication terminal 3. [0016] The production automation service system and method of the present invention are disclosed above in the preferred embodiments, but are not intended to limit the present invention. Any person skilled in the art will be able to make modifications and refinements without departing from the spirit and scope of the invention, and the scope of the invention is defined by the scope of the appended claims. BRIEF DESCRIPTION OF THE DRAWINGS [0017] The first figure is a hardware architecture diagram of a preferred embodiment of the production automation service system of the present invention. [0018] The second figure is a functional module diagram of the host of the present invention. [0019] The third figure is a schematic diagram of a multi-type multi-node data memory technology of the present invention. [0020] The fourth figure is a specific implementation flow chart of a preferred embodiment of the production automation service method of the present invention. [Main component symbol description] [0021] Host 1 [0022] Server 2 [0023] Data Communication Terminal 3 [0024] Network 4 [0025] Workstation 5 094125768 Form No. A0101 Page 9 / Total 17 Page 0993436242-0 1339321 I G33 December. 6 5 child replacement page I.
[0026] 系統設定模組 10 [0027] 系統啟動模組 12 [0028] 資料獲取模組 14 [0029] 系統監控模組 16 094125768 表單編號 A0101 第 10 頁/共 17 頁 0993436242-0[0026] System Setting Module 10 [0027] System Activation Module 12 [0028] Data Acquisition Module 14 [0029] System Monitoring Module 16 094125768 Form Number A0101 Page 10 of 17 0993436242-0