TWI328235B - A heat resistant adhesive insulative coating, and an electrical steel sheet with such coating, a magnetic core using such electrical steel sheet, and a methd of production of the same - Google Patents
A heat resistant adhesive insulative coating, and an electrical steel sheet with such coating, a magnetic core using such electrical steel sheet, and a methd of production of the same Download PDFInfo
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- TWI328235B TWI328235B TW094136171A TW94136171A TWI328235B TW I328235 B TWI328235 B TW I328235B TW 094136171 A TW094136171 A TW 094136171A TW 94136171 A TW94136171 A TW 94136171A TW I328235 B TWI328235 B TW I328235B
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- resistant adhesive
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J1/00—Adhesives based on inorganic constituents
- C09J1/02—Adhesives based on inorganic constituents containing water-soluble alkali silicates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J1/00—Adhesives based on inorganic constituents
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/04—Non-macromolecular additives inorganic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J5/00—Adhesive processes in general; Adhesive processes not provided for elsewhere, e.g. relating to primers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/14—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys
- H01F1/16—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets
- H01F1/18—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials metals or alloys in the form of sheets with insulating coating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F3/00—Cores, Yokes, or armatures
- H01F3/02—Cores, Yokes, or armatures made from sheets
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Dispersion Chemistry (AREA)
- Metallurgy (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Soft Magnetic Materials (AREA)
- Laminated Bodies (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
- Manufacturing Of Steel Electrode Plates (AREA)
Description
九、發明說明: 【發明所屬之技術領域】 技術領域 本發明係有關於一種耐熱接著性塗膜組成物以及表 面被覆該塗膜之1:磁鋼板’且該耐熱接著性塗膜組成物係 於積層後,可藉由加壓及加熱(於本發明中,若無特別說明 便是指室溫以上、30G°C以下之加熱處理)接著,並且即使 接著施行應力去除退火等退火處理(於本發明中,若無特別 說明便是指大於300°C之加熱處理)也可維持接著能者。 背景技術 電磁鋼板主要用於馬達或變壓器等之鐵心。通常,電 磁鋼板之表面職有絕緣_,且—般是在連續地進行衝 製成所需之形狀後’藉由積層祕接、或是稱為歛合法之 欲合凹凸部之方法等使其1化而形成鐵心。 一體化後之鐵心包括可直接組裝於電氣機器而使用 者^及⑽G°⑶咖。C錢之溫麟火後肋裝於電氣 機益者。後者之退火係稱為應力去除退火,且其目的是藉 由退火除去或減低衝製/剪斷時導人鋼板之剪斷應變、藉由 端面部之祕所發生之熱應變、甚至是歛合部之塑性^形 應變等提间鐵〜之磁氣特性,以便實施於使用於要求高 電氣效率之電氣機器用途之鐵心。 。 藉由溶接或欽合法等使已積層之電磁鋼板-體化之方 法會有讓鐵〜邊緣部⑯路而使絕緣性低落之問題或是由 於加工應變而使磁氣特性變差之問題。目前已有藉由熱壓 著事先在電磁鋼板上形成具有接著性之絕緣塗膜,並於衝 製或剪斷加工後進行積層及熱壓著之技術,作為避免以上 溶接或欽合法所導致缺點之方法。 例如,已提出接著用表面被覆電磁鋼板之製造方法(特 許第2613725號公報),係塗布以混合潛在性硬化劑之鹼變 質環氧樹脂乳劑為主成分之混合液烘焙至不完全狀態者, 或被覆含有發泡劑之接著性樹脂之具有絕緣塗膜電磁鋼板 (特開2002-260910號公報)’以及特公昭55—9815號公報或特 開平2-208034號公報之技術。該等所謂的接著覆膜技術雖 可減輕歛合法或熔接所產生之問題,但由於皆僅以有機物 被覆鋼板表面,多至300。(:以上之溫度即會分解,無法施行 應力去除退火以保持接著力。因此,雖可使用施行接著覆 膜之電磁鋼板於不進行應力去除退火之鐵心,但無法使用 於進行會造成鐵損減低之應力去除退火之鐵心 另一方面,也有考慮過將以衝製等加工至所需形狀之 電磁鋼板應力去除退火後藉由接著劑固定之方法,但由於 必須將接著劑塗布於每一小月衝製片上,故作業性較差。 又’於特公昭42-24519號公報、特開昭58-128715號公 報、特公昭47-47499號公報中揭示有被稱為無機塗膜之不 含樹脂成分之塗膜。而特公昭42-24519號公報中,由於不 具有接著鋼板間之機能,故如不進行歛合法或熔接等接著 以外之固疋法,則無法付到一體型之鐵心。特開昭 58-128715號公報及特公眧47-47499號公報中,由於係僅由 低融點玻璃成分所構成之無機皮膜,故膜較硬,除為衝製 模具帶來壞影響外’還有散發許多微塵之問題。 【發明内容】 發明揭示 本發明之目的係提供一種耐熱接著性絕緣塗膜及被覆 有該塗膜之具有对熱接著性塗膜之電磁鋼板、以及使用該 電磁鋼板之鐵心及其製造方法,係可提升被覆有接著性絕 緣塗膜電磁鋼板之接著性絕緣塗膜之耐熱性,且即使進行 應力去除退火也可保持接著狀態及絕緣性者。 為達成前述目的,本發明使用以下手段。 (1) 一種耐熱接著性絕緣塗膜,係含有軟化點溫度在室 溫以上、30CTC以下之樹脂及軟化點溫度在i〇〇〇°c以下之低 融點無機成分者。 (2) 如(1)之耐熱接著性絕緣塗膜,其中25(TC接著強度 = 10kg/cm2以上、750°C接著強度= lkg/cm2以上。 (3) 如(1)之耐熱接著性絕緣塗膜,其中3(TC至300°C之 線熱膨脹係數為 1〇χ1〇-7(°(:-1)以上、15(^10-7(。(:-1)。 (4) 如(1)之耐熱接著性絕緣塗膜,其中前述低融點無機 成分係低融點玻璃料、水玻璃、或將膠質氧化矽混合入低 融點玻璃料、水玻璃者。 (5) 如(4)之耐熱接著性絕緣塗膜,其中前述低融點無機 成分為平均粒徑2〇μιη以下者。 (6) 如(4)之耐熱接著性絕緣塗膜,其十前述樹脂對前述 低融點無機成分之混合比率為質量百分比2〇%以上、500% 以下。 ⑺如⑷之耐熱接著性絕緣塗膜,其中前述低融點無機 成分係Si02-B203-R20系低融點玻璃(尺係鹼金屬)。 ⑻如⑷之雜接著性絕緣塗膜,其中前述水玻璃係石夕 5 酸蘇打。 (9)如⑴之賴接著性絕緣塗膜,其中前述樹脂係含有 選自於環氧樹脂、鹼樹脂、酚樹脂、將以事先混合潛在性 硬化劑之驗變質環氧樹脂乳劑為主成分之混合液烘培至不 完全狀態之樹脂、或矽氧烷聚合物之i種或2種以上者。 1〇 〇〇) 一種被覆有耐熱接著性絕緣塗膜之電磁鋼板,係至 ^、在前述鋼板之其中一面上具有如(丨)之塗膜者。 (11)如(1 2 3 4 5 6)之被覆有耐熱接著性絕緣塗膜之電磁鋼板, 其中前述耐熱接著性絕緣塗膜之膜厚為05μιη以上 ' 20μιη 以下。 8 1 (12) 一種鐵心’使用如(1〇)之被覆有耐熱接著性絕緣塗 2 骐之電磁鋼板者。 3 (13) —種使用被覆有耐熱接著性絕緣塗膜之電磁鋼板之 4 鐵心之製造方法’係將如(10)之電磁鋼板積層、加壓固定, 製作成電磁鋼板積層體後,進行600〜90(TC之退火,得到 5 20 一體化之鐵心者。 6 (14) 如(13)之使用被覆有耐熱接著性絕緣塗膜之電磁鋼 板之鐵心之製造方法,至少於前述加壓固定之階段,進行 加熱接著固定、或是以斂合裝置或夾具進行固定、或是併 用以上兩者。 本發明係使電磁鋼板之絕緣塗膜複合化以發揮2種接 料者,具體而言為含有在室溫以上、以下軟化之樹 脂及以示絲分析法測定軟化點溫度在麵。^下之低融 點無機成刀之塗膜。前述塗膜之樹脂可具有於熱乾時會 化而與鐵心接著、—體化之機能’而低融點無機成分㈣ :心之應力去除退火時可具有維持鐵心一體化狀態之機 圖式簡單說明 第1圖係顯示玻璃之—般示差熱分析曲線圖。[Technical Field] The present invention relates to a heat-resistant adhesive coating film composition and a surface coated with the coating film: a magnetic steel sheet' and the heat-resistant adhesive coating film composition is attached to After lamination, it can be pressurized and heated (in the present invention, unless otherwise specified, it means heat treatment at room temperature or higher and 30 G ° C or lower), and then annealing treatment such as stress removal annealing is performed. In the invention, unless otherwise specified, it means that the heat treatment is more than 300 ° C. Background Art Electromagnetic steel sheets are mainly used for iron cores such as motors and transformers. Usually, the surface of the electromagnetic steel sheet is insulated, and it is generally formed by continuously forming the desired shape, or by means of a layered connection or a method of converging the concave and convex portions. 1 to form a core. The integrated core includes the user and the (10) G° (3) coffee that can be assembled directly into the electrical machine. After the C-Qin Wenlin fire, the ribs are installed in the electrical machine. The latter annealing is called stress-removal annealing, and its purpose is to remove or reduce the shear strain of the guiding steel plate during punching/shearing, the thermal strain caused by the secret of the end face, and even the convergence. The plasticity of the part, such as the plastic strain, is used to implement the magnetic core used in electrical equipment applications requiring high electrical efficiency. . The method of forming the laminated electromagnetic steel sheets by means of welding or tempering has a problem that the iron-to-edge portion is 16-way and the insulation is lowered, or the magnetic properties are deteriorated due to the processing strain. At present, a technique of forming an insulating coating film having an adhesive property on an electromagnetic steel sheet by heat pressing, and laminating and hot pressing after punching or shearing processing has been employed as a disadvantage of avoiding the above fusion or meditation. The method. For example, a method of manufacturing a surface-coated electromagnetic steel sheet (Japanese Patent No. 2613725) has been proposed, and a mixture of a base-modified epoxy resin emulsion containing a latent curing agent as a main component is baked to an incomplete state, or The technique of the present invention is disclosed in Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. These so-called adhesive filming techniques can alleviate the problems caused by the convergence or welding, but the surface of the steel plate is covered with only organic matter, up to 300. (: The above temperature is decomposed, and stress-relieving annealing cannot be performed to maintain the adhesion. Therefore, although an electromagnetic steel sheet which is coated with a film can be used for the core which is not subjected to stress removal annealing, it cannot be used for the purpose of causing iron loss reduction. The stress is removed from the annealed core. On the other hand, the method of stress-removing the electromagnetic steel sheet which has been processed to a desired shape by punching or the like and fixing it by an adhesive is also considered, but since the adhesive must be applied to each small month. There is a resin-free resin-free film disclosed in Japanese Patent Publication No. Sho. In the Japanese Patent Publication No. 42-24519, since there is no function between the steel sheets, the solid core method cannot be applied unless the solidification method such as convergence or welding is performed. In Japanese Laid-Open Patent Publication No. SHO-58-128715 and No. 47-47499, since the inorganic film is composed only of a low-melting glass component, the film is hard and has a bad influence on the punching die. The invention also provides a heat-resistant adhesive insulating coating film and an electromagnetic steel sheet having a heat-adhesive coating film coated with the coating film, and the use of the electromagnetic The iron core of the steel sheet and the method for producing the same can improve the heat resistance of the adhesive insulating coating film coated with the electrically insulating steel sheet with the adhesive insulating film, and can maintain the bonding state and the insulating property even if the stress removal annealing is performed. The present invention uses the following means: (1) A heat-resistant adhesive insulating coating film comprising a resin having a softening point temperature of not less than room temperature and 30 CTC or less and a low melting point inorganic component having a softening point temperature of less than i〇〇〇°c. (2) A heat-resistant adhesive insulating film such as (1), where 25 (TC followed by strength = 10 kg/cm2 or more, 750 °C followed by strength = lkg/cm2 or more. (3) Heat resistance as in (1) Insulating coating film, wherein 3 (TC to 300 °C linear thermal expansion coefficient is 1〇χ1〇-7 (°(:-1) or more, 15(^10-7(.(:-1)). (4) a heat-resistant adhesive insulating coating film as in (1), wherein the aforementioned low melting point is absent The machine component is a low melting point glass frit, water glass, or a mixture of colloidal cerium oxide mixed into a low melting point glass frit or water glass. (5) The heat-resistant adhesive insulating coating film of (4), wherein the aforementioned low melting point inorganic (6) The heat-resistant adhesive insulating coating film according to (4), wherein a mixing ratio of the above-mentioned resin to the low-melting point inorganic component is 2% by mass or more and 500% by mass. (7) The heat-resistant adhesive insulating coating film according to (4), wherein the low-melting point inorganic component is SiO 2 -B 203 - R 20 is a low-melting point glass (skin-based alkali metal). (8) A hybrid insulating coating film of (4), wherein The aforementioned water glass is a soda 5 soda. (9) The adhesive insulating coating film according to (1), wherein the resin contains an epoxy resin, an alkali resin, a phenol resin, and a modified epoxy resin emulsion containing a latent latent hardener as a main component. The mixed solution is baked to an incomplete state of the resin or a mixture of two or more kinds of siloxane polymers. 1〇 〇〇) An electromagnetic steel sheet coated with a heat-resistant adhesive insulating coating film having a coating film such as (丨) on one side of the steel sheet. (11) The electromagnetic steel sheet coated with the heat-resistant adhesive insulating coating film of (1 2 3 4 5 6), wherein the heat-resistant adhesive insulating coating film has a film thickness of 05 μm or more and 20 μm or less. 8 1 (12) A core is made of an electromagnetic steel sheet coated with a heat-resistant adhesive insulating coating such as (1). 3 (13) A method for producing a steel core using an electromagnetic steel sheet coated with a heat-resistant adhesive insulating coating film. The electromagnetic steel sheet of (10) is laminated and pressure-fixed to form an electromagnetic steel sheet laminate, and then 600. ~90 (annealing of TC, the core of 5 20 is integrated. 6 (14) The method of manufacturing the core of the electromagnetic steel sheet coated with the heat-resistant adhesive insulating coating film according to (13), at least the above-mentioned pressure fixing In the stage, heating or fixing is carried out, or it is fixed by a splicing device or a jig, or both of them are used. The present invention combines an insulating coating film of an electromagnetic steel sheet to exhibit two kinds of feeders, specifically, a resin which softens at room temperature or higher and below, and a coating film of a low melting point inorganic knives by a wire analysis method. The resin of the coating film may be formed during heat drying. The core is followed by the function of the body and the low melting point of the inorganic component (4): the stress relief annealing of the heart can have the mechanism of maintaining the integrated state of the core. The simple figure 1 shows the graph of the general differential thermal analysis of the glass. .
第2圖係表示梯子狀梦氧燒聚合物之圖。 t實施方式J 實施發明之最佳型態 --〜人遇㊉需要700。(:至8〇〇。(:左右的 度作為退火溫度。如上叙退火溫度會分财機物,故無 法維持構造,因而也無法維持接著性。本發明人認為益機 化合物適合於WC細Gt之高溫下也可維持構造、 維持鋼板間接著性,故對於各種無機化合物進行研究討 論。結果,發現被稱為低㈣破蘭之—群低融點益機成 分、水玻璃、膠質氧化料低融點無機成分在退火溫 件為7贼附近時可表現出良好的鋼板接紐。⑽,若僅 有該等低㈣無機成分,於完歧火前之階段無法發揮接 著能,故無法使鐵心保持為__體。因此,發現藉由將該等 低融點無减分與樹脂複合,可得到在崎應力去除退火 前即可固定接著,且應力去除退火後也可維持固定接著能 5 5Figure 2 is a diagram showing a ladder-shaped dream oxygenated polymer. t Embodiment J The best form of implementing the invention - ~ people need ten to meet 700. (: to 8 〇〇. (: The degree of the left and right is used as the annealing temperature. As described above, the annealing temperature is divided into the financial assets, so the structure cannot be maintained, and thus the adhesion cannot be maintained. The inventors believe that the beneficial compound is suitable for the WC fine Gt. At the high temperature, the structure can be maintained and the adhesion between the steel sheets can be maintained. Therefore, various inorganic compounds are studied and discussed. As a result, it is found that the low (four) broken blue-group low melting point beneficial machine component, water glass, and colloidal oxide oxide are low. The melting point inorganic component can show a good steel plate joint when the annealing temperature is 7 thieves. (10) If only the low (four) inorganic components are present, the core can not be used before the misfire, so the core cannot be made. It is kept as __ body. Therefore, it is found that by combining the low melting point without subtraction with the resin, it can be fixed before the annealing of the stress relief, and the fixed and subsequent energy can be maintained after the stress removal annealing.
10 1510 15
之鐵心。 以下’首先關於低融點無機成分進行說明。本發明人 ^於應力錯敎溫度領财以料仙優劣者乃係 他融點無機成分之軟化點溫度。 以下,詳細說明為完成本發明所進行之實驗内容。 本發明人為了確認上述軟化點溫度 :㈣作試料,調查其接著強度。首先,準備多數板厚為 、表面不具㈣緣性塗狀無方向性電磁鋼板。相 1亥等電磁鋼板,制平均粒徑為5帅'具有各種軟化點 溫度之低融财蘭作為低㈣域料,環氧樹脂:驗 樹脂:盼樹脂=15:3:3(質量%)、固體含量分率20質量% 之水乳液作為樹脂,再混合兩者,並使用輥塗機塗布。樹 脂對玻璃料之混合比例油體含量比率⑽%,即等質量。 塗膜量為單面8g/m2 ’独板溫16代翻。從以上做法所 製作出之試料切出試驗片,接著,測定25(Γ(:接著強度及— °c接著強度。 在此,軟化點溫度仙料示之示絲分析法之 測定曲線中,測定開始後第4個觀測到的反曲點溫度,或 JIS-R3103 1玻璃軟化點試驗方法」(ls〇7884 6 : 1哪、 20 ASTM C338)兩者中較低者之溫度,但以上兩方法皆難以測 定時,也可由其他軟化點溫度代替。 C接著強度係指對於壓延方向長1 〇cm、相對壓 延方向之直角方向長3cm之2枚試料,在短邊部lcm、面積 3cm2重合之狀態下,以加壓力·g/3cm2、加熱溫度25〇β(:、 10 1328235 加熱時間60秒之條件接著後,於室溫下往壓延方向拉張, 剝離時之強度除以面積3cm2之值。另,於本發明中,加壓 力、接著強度係彈簧秤之指示值(kg)除以面積之值,記為 kg/cm2,相當於9.8xl04Pa。 5 又,750°c接著強度係指更對以上述低溫接著條件接著 之試料,在不加壓之狀態下,以加熱溫度750°C、加熱時間 2小時之條件加熱後,於室溫下向壓延方向拉張,剝離時之 強度除以面積3cm2之值。結果表示如第1表。 11 1328235The iron heart. The following 'first describes the low melting point inorganic component. The inventor of the present invention is inferior to the temperature of the softening point of the inorganic component. Hereinafter, the experimental contents performed to complete the present invention will be described in detail. The inventors of the present invention investigated the subsequent softness in order to confirm the softening point temperature: (4) as a sample. First, prepare a non-oriented electrical steel sheet with a large thickness and a surface without a (four) edge coating. Phase 1 Hai and other electromagnetic steel plates, the average particle size is 5 handsome 'has a low (four) domain material with various softening point temperatures, epoxy resin: resin: expectant resin = 15:3:3 (% by mass) An aqueous emulsion having a solid content of 20% by mass was used as a resin, and the two were mixed and coated by a roll coater. The proportion of the resin to the glass frit is (10)%, that is, the equivalent mass. The amount of coating film is single-sided 8g/m2 ‘one plate temperature 16 generations. The test piece was cut out from the sample prepared by the above method, and then 25 (Γ:: strength and - °c strength). Here, the softening point temperature is measured in the measurement curve of the silk analysis method. The temperature of the fourth observed inflection point temperature after the start, or the lower of the JIS-R3103 1 glass softening point test method (ls〇7884 6 :1, 20 ASTM C338), but the above two methods When it is difficult to measure, it can be replaced by other softening point temperatures. C. The strength is a state in which the sample is 1 cm long in the rolling direction and 3 cm in the direction perpendicular to the rolling direction, and the sample is overlapped at a short side of 1 cm and an area of 3 cm 2 . Next, under the conditions of a pressing pressure·g/3 cm 2 , a heating temperature of 25 〇β (:, 10 1328235, a heating time of 60 seconds, the sheet was stretched at room temperature in the rolling direction, and the strength at the time of peeling was divided by the value of the area of 3 cm 2 . In addition, in the present invention, the value of the pressing force and the strength indicator spring balance is divided by the value of the area, which is expressed as kg/cm2, which is equivalent to 9.8xl04Pa. 5, 750°c and then the strength means more The above low temperature followed by the condition followed by the sample, without adding Under the state, the heating temperature of 750 ° C, the heating time of 2 hours under heating, at room temperature, the tension in the rolling direction, the peel strength values divided by the area of 3cm2. The results are shown in Table 1. 111328235
着強度:kg/cii^~] 750t: Lf3 ao Γ— to 1 c * 紐法接著 250X: <=> CO <3> eo e 〇 C^3 <〇 «w· ο ,軟化點 溫度 300*C 35(TC 40(TC 525C 675t: 760t: 88(TC looor 1050Τ: 組成(質Μ%) Ο Ou o LT5 I I I I 1 1 1 I 亏 c/O 1 <z> ΙΛ I I I 1 1 1 1 CVI α. 1 s I I I 1 I 1 1 *〇 * mum ca 1 I s I I 1 1 1 1 〇 CM ! I I I I CD 1 1 1 1 I I o I 1 o LT3 LT> o ce CO 1 I I c=> CO \JS urs i UTS 1 1 ai2o31 1 I I. LT3 u~> 1 i-o Lf3 C-3 Ο C^3 1 I I I 1 o _ _ • 1 1 E^J 1 ! ITS c=> C>3 <=> c— 1 o Ln LT5 ; 叫 c? ° OQ s I LO LT3 CS3 o C^3 e rsa s t J mV 編號 1 j CV3 cn 寸 ΙΛ 卜 r c〇 i 〇 1 ; 12 1328235Strength: kg/cii^~] 750t: Lf3 ao Γ—to 1 c * New Method followed by 250X: <=> CO <3> eo e 〇C^3 <〇«w· ο , softening point Temperature 300*C 35(TC 40(TC 525C 675t: 760t: 88(TC looor 1050Τ: composition (mass %) Ο Ou o LT5 IIII 1 1 1 I deficit c/O 1 <z> ΙΛ III 1 1 1 1 CVI α. 1 s III 1 I 1 1 *〇* mum ca 1 I s II 1 1 1 1 〇CM ! IIII CD 1 1 1 1 II o I 1 o LT3 LT> o ce CO 1 II c=> CO \JS urs i UTS 1 1 ai2o31 1 I I. LT3 u~> 1 io Lf3 C-3 Ο C^3 1 III 1 o _ _ • 1 1 E^J 1 ! ITS c=>C>3<=> c-1o Ln LT5 ; Called c? ° OQ s I LO LT3 CS3 o C^3 e rsa st J mV No. 1 j CV3 cn Inch 卜 rc〇i 〇1 ; 12 1328235
從第1表可以看出:條件編號1至條件編號8中,使用軟 化點溫度為1000°C以下之玻璃料時,250°C接著強度為 l〇kg/cm2以上,且750°C接著強度為lkg/cm2以上,兩者之值 皆為良好。另一方面,條件編號9使用軟化點溫度為1050eC 5 之玻璃料時,250°C接著強度雖為良好之10kg/cm2,但750 °C接著強度卻於退火後接著面輕易地剝離,而呈難以測定 之微小值》由以上可知:使用軟化點溫度為l〇〇(TC以下之 玻璃料時,250°C接著強度為10kg/cm2以上、750°C接著強 度為lkg/cm2以上,兩者之特性皆為良好。 10 接著,對於75(TC接著強度依存低融點無機成分之軟化 點溫度之理由,本發明人思考出下列機制。於25(rc附近加 壓、加熱接著時樹脂會軟化、熔融,於塗布兩面的情況下 塗膜界面會消失而使塗膜間接著。但,該階段之溫度安定 性高,低融點無機成分幾乎不起反應。接著,於75〇t之加 15熱時’這次輪到低融點無機成分軟化,而依照低融點無機 成分種進行炼融,相接觸之低融點無機成分彼此結合。結 果相對之塗膜—體化,完成鋼板間之接著。因此,於75〇 C附近之加熱階段,低融點無機成分軟化乃至溶融係極重 如第 20It can be seen from the first table that in the condition number 1 to the condition number 8, when a glass frit having a softening point temperature of 1000 ° C or less is used, the subsequent strength at 250 ° C is l〇kg/cm 2 or more, and the strength is 750 ° C. For lkg/cm2 or above, both values are good. On the other hand, when Condition No. 9 uses a glass frit having a softening point temperature of 1050 eC 5 , the strength at 250 ° C is preferably 10 kg/cm 2 , but the strength at 750 ° C is easily peeled off after annealing. It is known from the above that when the softening point temperature is l〇〇 (the glass frit of TC or less, 250° C., the strength is 10 kg/cm 2 or more, 750° C., and the strength is lkg/cm 2 or more, both of which are The characteristics are all good. 10 Next, for the reason that 75 (TC follows the strength depending on the softening point temperature of the low melting point inorganic component, the inventors considered the following mechanism. The resin is softened by pressing and heating at 25 (rc). When it is coated on both sides, the interface of the coating film disappears and the coating film is followed. However, the temperature stability at this stage is high, and the inorganic component of the low melting point hardly reacts. Then, at 75 〇t plus 15 When it is hot, 'this time it is the softening of the inorganic component of the low melting point, and the smelting is carried out according to the low melting point inorganic component, and the low melting point inorganic component of the contact is combined with each other. As a result, the coating film is formed, and the completion of the steel plate is completed. .therefore, At the heating stage near 75 ° C, the inorganic component of the low melting point softens and even the melting system is extremely heavy.
Ik條件職9讀化點溫餘冑之低融點 不無機成分間互相接觸,於75叱之溫度區 的接觸面積:此:融點無機成分間無法得到充分 合,結果,㈣編點域成分間之結 13 1328235 另一方面,如第1表之條件編號1至8之軟化點溫度較低 之低融點無機成分,由於低融點無機成分間互相接觸,可 • 在75〇°C之溫度區域進行軟化,故於低融點無機成分間可得 • 到一定的接觸面積。因此,可形成低融點無機成分間之結 5 合,結果’可得到接著強度。 另’即使於具有較加熱溫度之750°C更高之 1000 C等軟化點溫度之低融點無機成分,可得到一定的750 • 乞接著強度之理由雖未完全明瞭,但可推測軟化點溫度為 880 C或1000 C之低融點無機成分於750°C之溫度區域中, 10會起某種軟化反應,低融點無機成分間互相結合,而可使 塗膜一體化、並接著鋼板。 250C接著強度設定為l〇kg/cm2以上,係以低溫接著之 ' 假固定後至正式固定間之製造工程中,可不剝離而進行處 理之標準接著強度。又,了⑽力接著強度設定為lkg/cm2以 15上,係組裝至電氣機器後不會剝離之標準接著強度。 •本發明之低融點無機成分可使用低融點玻璃料、水玻 璃、或將膠質氧化矽混合入低熔點玻璃料、水玻璃者。 所使用之低融點無機成分為無機物粉末之情況,其粒 . 徑也十分重要。若粒徑過大,則塗膜表面會形成粗大之突 • 2〇起,而妨礙塗膜間之接觸。為了於塗膜間或粉末間可以有 充分的接觸,所使用之低融點無機成分之平均粒徑為2〇μιη 以下為佳。特別地,平均粒徑為4μιη以下、甚至是3μηι以下 更佳。 接著,本發明人關於低融點無機成分及樹脂之混合比 14 1328235 率進行研究討論。 首先,準備多數板厚為0 35mm、表面具有以鉻酸鎂為 主體之絕緣塗膜之無方向性電磁鋼板。相對於該等電磁鋼 板,使用平均粒徑3μπι、軟化點溫度為55(rc的低融點玻璃 5 料(B2〇3=30%、Si〇2=20%、BaO=30%、Na20=l 〇%、ZnO=10%) 作為低融點無機成分,樹脂組成為環氧樹脂:鹼樹脂:酚 樹脂=20 : 5 : 3(質量%) '固體含量分率為2〇質量%之水乳 液,混合兩者,並使用輥塗機塗布。此時,樹脂比玻璃料 之混合比率調製成各種值。塗膜量設定為單面5g/m2,以板 ίο溫15〇c乾燥。從以上述方法製作之試料切出試驗片,接 著,測定250°c接著強度及75(TC接著強度。結果如第2表所 示。 第2表 條件 編號 樹脂/玻璃料 混合比率(質量%) 接著強度 :kg/cm2 250。。 750〇C 1 ~To 5 0 5 2 ~~2〇 ~ 10 2 3 50 20 5 4 100 40 6 5 300 50 4 6 5〇〇 ~ 40 1 7 ~700 40 0.5 由第2表可看出:條件編號2至條件編號6,即樹脂/玻 15璃料混合比率在20%以上500%以下時,25CTC接著強度為 lOkg/cm2以上、且750°C接著強度為lkg/cm2以上,兩者之值 皆為良好。另一方面,條件編號丨之樹脂/玻璃料混合比率 為10%之條件下,250C接著強度為5kg/cm2、750〇c接著強 度為0.5kg/cm2 ’兩者皆較低。又,條件編號7之樹脂/玻璃 15 料率為7GG%之條件下,25G°C接著強度雖為良好之 。kg/Cm ’但75(rC接著強度卻為較低之〇.5kg/cm2。由以上 〇 樹爿曰/坡璃料之混合比率為20%以上、500%以下之條 件時’ 25G°C接著強度與75代接著強度兩者皆為良好。 又,對於接著強度依存樹脂比低融點無機成分比率之 理由’本發明人思考出下列機制。樹脂與低融點無機成分 各自分擔25(Γ(:加熱時之接著機能與75G°C加熱時之接著機 食匕因此藉由於各自之加熱溫度調查兩者是否為可發揮 機能之狀態’可推測出對於接㈣度之樹脂/低融點無機成 分比率依柄_。即,於挪^接著強度時考慮2贼加 熱時發揮接著機能之有繼脂之表聽有狀態,以及於75〇 °C接著強度時考慮75(rc加熱時發揮接著機能之低融點無 機成分之表面佔有狀態即可。 相對低融點無機成分,樹脂的比率較小時,例如第2 表之條件編號1,低融點無機成分占去表面大部分,表面幾 乎不見樹脂。於該狀態下重合各塗膜加壓之狀態由於即 使以250 C加熱,樹脂間也無法有充分的接觸面積,故應於 塗膜間發揮接著能之樹脂無法充分發揮機能。因此,25(rc 接著強度為較小之值(條件編號1之情況,25〇°c接著強产 =5kg/cm2)。以於wot:加熱時無法充分接著之狀態實施75〇 °c加熱,即使低融點無機成分軟化、熔融,由於25(rc加熱 時塗膜間沒有事先充分接觸’故低融點無機成分間也無法 充分地接觸、結合。結果’ 75(rc接著強度也為較小之值(條 件編號1之情況’750°C接著強度=0.5kg/cm2)。根據該機制, 1328235 β 強度、 樹脂相對低融點無機成分之比率過小時,250°c接著 750°C接著強度兩者皆顯示出較低之值。 另 方面,樹脂相對低融點無機成分之思合比率乾大 時’由於塗膜表面存在充分的樹脂,於25〇。〇加熱時了發揮 充分的接著機能,故可得到較大的接著強度(於條件編號7 之情況,250°C接著強度=40kg/cm2)。然而,75〇°c加熱時Ik condition 9 reading point, the low melting point of the temperature, the non-inorganic components are in contact with each other, and the contact area in the temperature zone of 75 :: this: the inorganic components of the melting point cannot be fully combined, and the result is (4)结结结13 1328235 On the other hand, the low melting point inorganic component of the softening point temperature of condition number 1 to 8 of the first table, due to the contact between the low melting point inorganic components, can be at 75 ° C The temperature zone softens, so a certain contact area is obtained between the inorganic components of the low melting point. Therefore, a junction between the inorganic components of the low melting point can be formed, and as a result, the bonding strength can be obtained. In addition, even if it is a low melting point inorganic component having a softening point temperature of 1000 C higher than the heating temperature of 750 ° C, a certain 750 乞 乞 强度 强度 强度 强度 未 未 未 未 未 未 未 未 未 未 软化 软化 软化 软化 软化 软化 软化 软化 软化 软化 软化 软化For the low melting point inorganic component of 880 C or 1000 C in the temperature range of 750 ° C, 10 will have a softening reaction, and the low melting point inorganic components will be combined with each other to integrate the coating film and then the steel sheet. The 250C adhesive strength is set to l〇kg/cm2 or more, which is the standard subsequent strength which can be handled without peeling in the manufacturing process from the low temperature to the "final fixing" to the final fixing. Further, the force of the (10) force is set to lkg/cm2 to 15, which is the standard adhesion strength which does not peel after being assembled into an electric machine. • The low melting point inorganic component of the present invention may be a low melting point glass frit, water glass, or a colloidal cerium oxide mixed into a low melting point glass frit or water glass. When the low melting point inorganic component used is an inorganic powder, the particle diameter is also important. If the particle size is too large, coarsening of the surface of the coating film will occur, which will hinder the contact between the coating films. In order to have sufficient contact between the coating films or between the powders, it is preferred that the inorganic particles having a low melting point have an average particle diameter of 2 μm or less. In particular, the average particle diameter is preferably 4 μm or less, or even 3 μηι or less. Next, the inventors conducted research and discussion on the mixing ratio of the inorganic component of the low melting point and the resin of 14 1328235. First, a non-oriented electrical steel sheet having a thickness of 0 35 mm and having an insulating coating film mainly composed of magnesium chromate on the surface was prepared. With respect to the electromagnetic steel sheets, a low melting point glass material having an average particle diameter of 3 μm and a softening point temperature of 55 (rc (B2〇3=30%, Si〇2=20%, BaO=30%, Na20=l) was used. 〇%, ZnO=10%) As a low melting point inorganic component, the resin composition is epoxy resin: alkali resin: phenol resin = 20: 5: 3 (% by mass) 'Aqueous emulsion having a solid content fraction of 2% by mass The two were mixed and coated by a roll coater. At this time, the mixing ratio of the resin to the glass frit was adjusted to various values. The amount of the coating film was set to 5 g/m 2 on one side, and dried at a temperature of 15 ° C. The test piece prepared by the method was cut out, and then the strength was measured at 250 ° C and the strength was 75 (TC followed by the strength. The results are shown in Table 2. Table 2 Condition No. resin / frit mixing ratio (% by mass) Then strength: Kg/cm2 250. 750〇C 1 ~To 5 0 5 2 ~~2〇~ 10 2 3 50 20 5 4 100 40 6 5 300 50 4 6 5〇〇~ 40 1 7 ~700 40 0.5 by the second It can be seen from the table that when Condition No. 2 to Condition No. 6, that is, when the resin/glass 15 glass material mixing ratio is 20% or more and 500% or less, the 25 CTC bonding strength is 10 kg/cm 2 or more, and 750 ° C is strong. The degree is lkg/cm2 or more, and the values of both are good. On the other hand, under the condition that the resin/glass frit mixing ratio of condition number 丨 is 10%, the 250C bonding strength is 5kg/cm2, 750〇c, and then the strength is 0.5kg/cm2 'both are lower. Also, under the condition that the resin/glass 15 of condition number 7 is 7GG%, the strength at 25G °C is good. kg/Cm 'but 75 (rC followed by strength) It is a lower value of .5kg/cm2. When the mixing ratio of the above eucalyptus/slope material is 20% or more and 500% or less, both the 25G°C strength and the 75th generation strength are good. Further, the reason for the ratio of the strength-dependent resin to the low-melting inorganic component ratio is as follows. The inventors considered the following mechanism. The resin and the low-melting point inorganic component each share 25 (Γ (: heating function and 75 G ° C heating) Therefore, it is estimated that the ratio of the resin/low melting point inorganic component ratio to the (four) degree is determined by the respective heating temperatures to investigate whether the two are in a functional state. When considering the strength, 2 thieves will play the next function when they are heated. Listening to the state, and considering the 75 (the surface occupied state of the inorganic component of the low melting point which functions as the next function when the rc is heated, when the rc is heated, when the ratio of the resin is small, for example, when the ratio of the resin is small, for example, Condition No. 1 of Table 2, the inorganic component of the low melting point accounts for most of the surface, and the resin is hardly visible on the surface. In this state, the state in which the respective coating films are pressed is superimposed, and even if heated at 250 C, there is no sufficient contact area between the resins. Therefore, the resin which exhibits the adhesive property between the coating films cannot fully exhibit the function. Therefore, 25 (rc followed by a small value (in the case of condition number 1, 25 〇 °c followed by a strong yield = 5 kg / cm 2 ). For the wot: heating can not fully follow the state of 75 ° ° heating, Even if the inorganic component of the low melting point is softened and melted, 25 (the 251 does not have sufficient contact between the coating films when heated by rc), the inorganic components of the low melting point are not sufficiently contacted and bonded. As a result, the ratio of 75 is lower. The value (in the case of condition number 1 '750 ° C followed by the strength = 0.5 kg / cm 2 ). According to this mechanism, the ratio of 1328235 β intensity, the resin relative to the low melting point inorganic component is too small, 250 ° c followed by 750 ° C followed by the strength Both show a lower value. On the other hand, when the ratio of the resin to the low-melting inorganic component is too large, 'there is a sufficient resin on the surface of the coating film at 25 〇. Therefore, a larger bonding strength can be obtained (in the case of condition number 7, 250 ° C followed by intensity = 40 kg / cm 2 ). However, when 75 ° ° C is heated
由於可發揮接著機能之低融點無機成分沒有充分地存在於 塗膜表面,故75(TC接著強度為較小之值(條件蝙號$之情 況,75〇°C 接著強度=〇.5kg/cm2)。 10 另,藉由將低融點無機成分於30°C至300。(:之線熱賸脹 係數設定為1〇χ1〇Ί)以上、150X10-YC·1)以下,可防止 鐵心成形時磁氣特性的參差不齊。Since the inorganic component which can exert the lower melting point of the function is not sufficiently present on the surface of the coating film, 75 (the subsequent strength of TC is a small value (in the case of the condition bat number $, 75 〇 ° C, then the strength = 〇. 5 kg / Cm2). 10 In addition, the core can be prevented by lowering the inorganic component of the low melting point to 30°C to 300° (the line thermal expansion coefficient is set to 1〇χ1〇Ί) or more, 150X10-YC·1) or less. The characteristics of the magnetic gas during the forming are uneven.
此外,本發明人以以下的條件製作被覆塗膜之鋼板及 以其鋼板為素材之鐵心,並調查其磁氣特性。首先準備多 15數板厚為0.5mm、表面無絕緣性塗膜之無方向性電磁鋼 板。對於該等電磁鋼板,使用平均粒徑為5μϊη、具有各種 熱膨脹係數之低融點玻璃料作為低融點無機成分,樹脂組 成為環氧樹脂:鹼樹脂:酚樹脂=1〇 : 4 : 5(質量%)、固體 含1分率20質量%之水乳液,混合兩者,並使用輥塗機塗 2〇布。樹脂對玻璃料之混合比例為固體含量比率200%。塗膜 置為單面l〇g/m2,並以板溫丨知·^乾燥。 以該等試料製作内徑1〇 16cm(4英吋)、外徑U 英吋)之環狀試料,於積層2〇牧之狀態以加壓力1〇kg/cm2、 /皿度25〇。(:加熱4小時,製作塗膜接著型鐵心。接著,以不 17 1328235 加壓該鐵心之狀態以溫度750°C退火2小時。最後以頻率 50Hz、磁通密度1.5特士拉測定鐵損值。結果如第3表所示。Further, the inventors produced a steel sheet coated with a coating film and a core made of the steel sheet as the material under the following conditions, and investigated the magnetic characteristics. First, a plurality of non-directional electromagnetic steel sheets having a thickness of 0.5 mm and an insulating coating film on the surface were prepared. For these electromagnetic steel sheets, a low melting point glass frit having an average particle diameter of 5 μϊη and various thermal expansion coefficients is used as the low melting point inorganic component, and the resin composition is an epoxy resin: alkali resin: phenol resin = 1 〇: 4: 5 ( Mass %), an aqueous emulsion containing 1 part by mass of 20% by mass, mixed both, and coated with 2 rolls using a roll coater. The mixing ratio of the resin to the glass frit is a solid content ratio of 200%. The coating film was placed on one side l〇g/m2, and dried at a plate temperature. A ring-shaped sample having an inner diameter of 1 〇 16 cm (4 inches) and an outer diameter of U 吋) was prepared from the samples, and the pressure was 1 〇 kg/cm 2 / liter of 25 于 in the state of the layer 2 〇. (: heating for 4 hours, making a coating film followed by a core. Then, the core was pressed at a temperature of 750 ° C for 2 hours without pressurizing the core at 17 1328235. Finally, the iron loss value was measured at a frequency of 50 Hz and a magnetic flux density of 1.5 tesla. The results are shown in Table 3.
18 132823518 1328235
19 1328235 由第3表之條件㈣2至條件紐9可知:低融點無機成 分於30°C至300°C之線熱膨脹係數為以上、15〇 xlO-YC·1)以下時’敎後鐵心成形時之鐵損可較3草/㈣ 小。另一方面,條件編號1使用線熱膨脹係數為160xl0-7rc 5,之玻璃料時,鐵損值為較大之3.27(職§),又,條件編號 U)使用線熱膨脹係數為㈣-忙!)之玻璃料時,鐵損值也 較大之3.26(W/kg)。由以上可知:低融點無機成分於贼至 300°C之線熱膨脹係數為loxio'i’以上、ΐ5〇χΐ〇 7(^丨) 以下時,退火後鐵心形成時之鐵損可較為良好。 1〇 退火後鐵心狀態之鐵損依存於低融點無機成分之 線熱膨脹係數之理由,本發明人思考出以下機制。藉由 。(:之加壓、加熱接著’塗膜中之樹脂會軟化、溶融' 兩面 、塗布的情況下,塗膜界面會消失,而使塗膜間接著。但, 於該階段之溫度安定性高,低融點無機成分幾乎不起反 15應。接著,於750C之加熱時,這次輪到低融點無機成分軟 化,依據低融點無機成分種類進行熔融,而相接觸的 點無機成分間互相結合。結果,相對之塗膜一體化,而士 成鋼板間的接著。然後’冷卻至室溫後,測定鐵損值。在 此可研究的是:於75(TC之高溫狀態下鋼板表面全面接著, 2〇 當冷卻至室溫時,發生於成形鐵心之應力問題。 一般而言,一旦對於鐵心產生應力作用,則磁氣特性 會變差。在此,首先說明物質之熱膨脹係數與應力之關係。 一般熱膨脹係數大的物質與熱膨賬係數小的物質在高溫下 接著,冷卻至室溫時,熱膨脹係數大的物質會有拉張應1, 20 1328235 而熱膨脹係數小的队# 雷—“ 物貝則會有壓縮應力,各自產生作用。 電磁鋼板中,方向权+ 廿曰压玍作用 膨脹係數皆大約為i。。:鋼(=無另方向^ 之低融點無機成八(C )。另—方面,使用於實驗 ιο-Yc】)。因此,1之.、'、膨脹係數為5x 1G.7rc,至麻 粉末時,會產仏 有較鋼板之_脹係數小之無機 數大之無機粉末時張合應力,「而使用具有較鋼板之熱膨服係19 1328235 From condition (4) 2 to condition 9 of Table 3, it can be seen that the core composition of the low melting point inorganic component is 30 ° C to 300 ° C and the thermal expansion coefficient is above 15 〇 xlO-YC · 1) The iron loss can be smaller than 3 grass / (four). On the other hand, condition number 1 uses a linear thermal expansion coefficient of 160xl0-7rc 5, and the frit is a larger 3.27 (job), and condition number U) uses a linear thermal expansion coefficient (four)-busy! When the glass frit is used, the iron loss value is also 3.26 (W/kg). From the above, it can be seen that when the coefficient of thermal expansion of the low melting point is from the thief to 300 ° C, the thermal expansion coefficient is less than or equal to or less than 5 〇χΐ〇 7 (^ 丨), the iron loss at the time of formation of the core after annealing can be relatively good. The reason why the iron loss in the iron core state after annealing depends on the linear thermal expansion coefficient of the inorganic component of the low melting point, the inventors considered the following mechanism. With . (: pressurization, heating, and then the resin in the coating film softens and melts. On both sides, when applied, the interface of the coating film disappears and the coating film is followed. However, the temperature stability at this stage is high, The low melting point inorganic component can hardly be reversed. Then, at 750C heating, the inorganic component of the low melting point is softened, and the inorganic component is melted according to the low melting point inorganic component, and the inorganic components of the point contact are combined with each other. As a result, the film is integrated with the film, and then the steel plate is followed by the steel. Then, after cooling to room temperature, the iron loss value is measured. Here, it can be studied: at 75 (the temperature of the TC is high, the surface of the steel plate is fully followed) 2, when cooling to room temperature, the stress problem occurs in the forming core. Generally speaking, once the stress is applied to the core, the magnetic properties will deteriorate. Here, firstly, the relationship between the thermal expansion coefficient of the material and the stress is explained. Generally, a substance with a large coefficient of thermal expansion and a substance with a small thermal expansion coefficient are next to each other at a high temperature. When cooled to room temperature, a material having a large coefficient of thermal expansion may have a tensile modulus of 1, 20 1328235 and a coefficient of thermal expansion. The team #雷—“ The shells will have compressive stresses, each of which has a role. In the electromagnetic steel sheet, the direction weight + the pressure 玍 effect expansion coefficient is about i..: steel (= no other direction ^ low melting point Inorganic into eight (C). Another aspect, used in the experiment ιο-Yc]). Therefore, the 1,., expansion coefficient is 5x 1G.7rc, when the hemp powder, it will produce more than the steel plate When the inorganic powder with a small coefficient is small, the tensile stress is “when the thermal expansion system with a steel plate is used.
對於本實_ 應力各自對成形鐵心作用。 ίο 運竹思考,則可推定於條件編號1之且有最 大線熱賴機粉末㈣況下,會料成形鐵心產 ^最大之壓縮力,而於條件編號10之具有最小線熱膨脹係 之無機粉末的情况下,會對於成形鐵心產生最大的拉張 應力,各自產;! t /Λ* t作用。與鋼板之線熱膨脹係數差最大,因 可推測會產生最大的應力之條件編號1及條件編號10之 成^鐵〜’因該等應力而會使其鐵損值較大。另-方面,For this real _ stress each acts on the forming core. Ίο Thinking about bamboo, it can be presumed that under the condition number 1 and there is the maximum line heat machine powder (4), the maximum compression force of the core forming material will be obtained, and the inorganic powder with the minimum line thermal expansion system under condition number 10 In the case of the case, the maximum tensile stress is generated for the formed core, and each produces; t / Λ * t action. The difference in thermal expansion coefficient from the steel sheet is the largest, since the condition No. 1 and the condition number 10 which are expected to generate the maximum stress are large, and the iron loss value is large due to the stress. Another-side,
15於條件編號2至條件編號9之情況下,所使用之無機粉末的 熱膨脹係數雖與鋼板之熱膨脹係數不同,但差異較小,故 即使對成形鐵心之杈張應力或壓縮應力產生作用,其值也 會較小,結果,可推定不會對鐵損值產生太大的影響。 本發明之低融點無機成分係表現出應力去除退火後之 2〇接著性者,以軟化點為通常之應力去除退火溫度750C以下 之低融點玻璃為佳。低融點玻璃於應力去除退火中軟化、 熔融,再藉由冷卻而固化,可於應力去除退火後接著2枚 板。低融點玻璃之組成可列舉為:Si〇2_B2〇3_R2〇(R係驗金 屬)系、p2〇5-R2〇(R 係驗金屬)系、Sl〇2-Pb〇-B203 系、 21 1328235In the case of Condition No. 2 to Condition No. 9, the thermal expansion coefficient of the inorganic powder used is different from the thermal expansion coefficient of the steel sheet, but the difference is small, so that even if the tensile stress or compressive stress of the formed core acts, The value will also be small, and as a result, it is presumed that it will not have a large influence on the iron loss value. The low melting point inorganic component of the present invention exhibits a low melting point glass having a softening point of a normal stress removal annealing temperature of 750 C or less. The low-melting glass is softened and melted in the stress-relieving annealing, and then solidified by cooling, and can be subjected to stress removal annealing followed by two plates. The composition of the low melting point glass can be exemplified by: Si〇2_B2〇3_R2〇 (R system metallurgy) system, p2〇5-R2〇 (R system metal) system, S1〇2-Pb〇-B203 system, 21 1328235
Si〇2-B2〇3-Zn〇系、Sn〇-p2〇5系、Si〇2-B2CVZr〇2系等其 中以Si〇2_B2〇3-R2〇(RS鹼金屬)系最佳,因其除了無鉛外, - 應力去除追火後之接著力也較高。 , 低融點無機成分也可添加如水玻璃之液體,而水破璃 5特別以石夕酸蘇打為佳。使用水玻璃之優點可列舉如:因不 含粉末粒子,故於塗布面不會產生因粒子而起之凹凸不 平,而可易得平滑面。特別地,利用石夕酸蘇打之情況下 • 可得到應力去除退火後之接著強度l.OMPa以上之高強戶。 又,利用矽酸鉀之情況下,可得到應力去除退火前之接著 10 強度4.0〜7.0MPa左右之高強度。 可使用將膠質氧化矽混合於上述無機成分者作為本發 • 明之低融點無機成分。藉由混合膠質氧化矽等,可調整應 • 力去除退火甲無機成分軟化之粘度。又’膠質氧化石夕在應 力去除退火中不軟化而殘留下來時,也可作為膜中之骨材 15 產生機能而提高應力去除退火後之接著強度。 • 適用於本發明之樹脂於藉由酚樹脂或環氧樹脂等之加 壓、加熱而接著鋼板時,會起硬化反應之熱硬化性樹脂當 然可適用,而如鹼樹脂或曱基丙烯酸樹脂等加熱也不會起 • 硬化反應之熱可塑性樹脂也適用。熱可塑性、熱硬化性之 - 20樹脂雖皆可適用’但以具有接著作用者為佳。 本發明之樹脂雖在室溫以上、30(TC以下軟化,但考慮 到锻坯性等,以5〇°c以上、80。(:以上、l〇〇°C以上為佳,特 別以120它以上、30(TC以下之加熱軟化至可顯現出流動性 者更佳。顯現出流動性之軟化係粘度以lxl〇8dPa · s以下為 22 1328235 標準。可列舉硬化之樹脂為熱可塑性樹脂,且表現熱可塑 性之溫度為120T:以上、300°C以下之情況,作為藉由烘焙 - 於鋼板表面上而硬化之樹脂藉由3〇(TC以下的加熱而軟化 之機制。 5 又,可列舉藉由加熱至較玻璃轉移溫度高溫而軟化至 橡膠狀態或流動狀態之情況,作為樹脂為熱硬化性時之軟 化機制。特別地,以20(TC以下之低溫進行數十秒以下之短 • 時間烘焙處理來硬化樹脂時,即使進行藉由加熱而形成三 次元骨架之交聯反應,也可經由玻璃轉移而暫時軟化再 10加熱至咼溫時則可再進行交聯反應而硬化。 使用作為本發明樹脂之事先混合潛在性硬化劑之鹼變 質環氧树⑥乳劑’係於混合潛在性硬化劑於環氧樹脂後, 錢難起化學反應,並«環氧触與潛在性硬化劑之 混合物周圍的乳狀物。在此之環氧樹脂係指單體中具有2個 15以上環氧基之樹脂,有:雙紛八型、雙齡㈣、雙盼型、 藝蔡型、驗清漆型、冑甲祕路清漆型、縮水甘油酸醋型、 脂環型等。而潛在性硬化劑可列舉如:雙氰胺、三聚氰胺、 有機酸雙醯肼、醯胺、酮亞胺、第3胺鹽、咪唑鹽、3氟化 •職鹽、微型膠囊型硬化劑、分子篩型硬化劑等。以上述 20 %氧樹脂與環氧樹脂硬化劑之混合系使驗樹脂變質。 之變貝係扣於環氧樹脂與環氧樹腊硬化劑混合物 之表面化子性地結合驗樹脂。作為供給上述變質之驗樹脂 二土丙稀&甲基丙稀酸醋、丙稀酸、丙稀酸醋、苯乙 稀乙酸乙知等中之1種或是聚合或共聚合2種以上者。環 23 日在性環氧樹脂硬化劑之混合比雖會因環氧樹脂 類、硬化劑的種類而有大變動,但通常相對環氧樹則 讀’硬化劑魏〇5〜2質量份為宜。以事先混合潛在性 劑之驗變質環氧樹脂乳劑為主成分之現合液塗布於鋼 2面後’必須烘培至不完全狀態,而不完全狀態係指無 生沾黏或結塊,且於剪斷h後藉由加壓加熱接Si〇2-B2〇3-Zn〇, Sn〇-p2〇5, Si〇2-B2CVZr〇2, etc. Among them, Si〇2_B2〇3-R2〇 (RS alkali metal) is the best because of In addition to lead-free, - the stress after the removal of the chasing fire is also higher. The low-melting inorganic component may also be added with a liquid such as water glass, and the water-breaking glass 5 is particularly preferably a soda sulphate. The advantage of using water glass is that, for example, since powder particles are not contained, unevenness due to particles is not generated on the coated surface, and a smooth surface can be easily obtained. In particular, in the case of using soda sulphate, a high-strength household having a strength of 1.0 MPa or more after stress-relieving annealing can be obtained. Further, in the case of using potassium citrate, a high strength of about 10 to 4.0 MPa before the stress-removal annealing can be obtained. As the low melting point inorganic component of the present invention, it is possible to use a mixture of colloidal cerium oxide and the above inorganic component. By mixing colloidal cerium oxide or the like, the viscosity can be adjusted to remove the softening viscosity of the annealed inorganic component. Further, when the colloidal oxide oxide does not soften and remains in the stress-relieving annealing, it can also function as the aggregate 15 in the film to improve the adhesion strength after stress-relieving annealing. When the resin to be used in the present invention is pressed and heated by a phenol resin or an epoxy resin, and then the steel sheet is adhered to, the thermosetting resin which is hardened may be suitably used, such as an alkali resin or a mercapto acrylic resin. Heating does not occur. • Thermoplastic resins for hardening reactions are also suitable. Thermoplasticity and thermosetting properties - 20 resins are applicable, but are preferred for use. The resin of the present invention is softened at room temperature or higher and 30 (TC or less, but it is preferably 5 〇 ° C or more and 80 Å in consideration of the forging property, etc. (: above, l 〇〇 ° C or more is preferable, particularly 120 30 or more (30 or less TC or less is softened to exhibit fluidity. The softening viscosity which exhibits fluidity is 1 x 10 〇 8 dPa · s or less is 22 1328 235. The hardened resin is a thermoplastic resin, and When the temperature at which the thermoplasticity is expressed is 120T: or more and 300 °C or less, the resin which is hardened by baking on the surface of the steel sheet is softened by heating at a temperature of TC or less. 5 When it is heated to a higher temperature than the glass transition temperature and softened to a rubber state or a flowing state, it is a softening mechanism when the resin is thermosetting. In particular, a short time of 20 seconds or less is performed at a low temperature of TC or less. When the resin is treated to cure the resin, even if a crosslinking reaction for forming a three-dimensional skeleton by heating is carried out, it can be temporarily softened by glass transfer and then heated to a temperature of 咼, and then the crosslinking reaction can be further carried out to be hardened. The alkali-modified epoxy tree 6 emulsion of the inventive resin previously mixed with the latent hardener is based on the mixing of the latent hardener in the epoxy resin, and it is difficult to chemically react, and the mixture of the epoxy contact and the latent hardener The epoxy resin herein refers to a resin having two or more epoxy groups in the monomer, which are: double-type eight-type, double-aged (four), double-seeking type, art-type type, varnish type,胄 秘 秘 清 varnish type, glycidyl vinegar type, alicyclic type, etc., and latent hardeners such as: dicyandiamide, melamine, organic acid biguanide, guanamine, ketimine, third amine salt , imidazolium salt, 3-fluorinated salt, microcapsule-type hardener, molecular sieve type hardener, etc. The combination of the above 20% oxygen resin and epoxy resin hardener is used to deteriorate the resin. The surface of the oxygen resin and the epoxy resin hardener mixture is combined with the resin. As a test for the above-mentioned deterioration, the resin is isopropyl acrylate & methacrylate, acrylic acid, acrylic acid vinegar, benzene One of dilute acetic acid, etc., or two or more of polymerization or copolymerization Although the mixing ratio of the epoxy resin hardener in the ring 23 varies greatly depending on the type of the epoxy resin or the hardener, it is usually read as 5 to 2 parts by mass of the hardener. Preferably, the ready-to-use liquid containing the pre-mixed latent agent epoxy resin emulsion as the main component is applied to the steel 2 surface and must be baked to an incomplete state, and the incomplete state means no adhesion or agglomeration. And after pressing h, it is connected by pressure heating
之狀態。通常以綱〜3GGI之爐溫乾燥1G〜9G秒,可棋 培至不完全狀態。 10 浐此外’可使用石夕氧烧聚合物作為因加熱而軟化的樹 脂。矽氧烷聚合物係以Si_〇_Si之無機結合構成主骨架之聚 合物。由於Si與C同樣地可如Si-CH3、Si-C6H5、Si-H般,直 接與有機基或Η化學結合,故可得到以有機基或η改造骨架 之矽氧烷聚合物。State. Usually, it is dried at 1~5G seconds in the temperature of the furnace of ~3GGI, and can be transferred to an incomplete state. 10 浐 In addition, a stone-oxygenated polymer can be used as a resin which softens by heating. The siloxane polymer is a polymer which constitutes a main skeleton by inorganic bonding of Si_〇_Si. Since Si and C can be chemically bonded directly to an organic group or a ruthenium like Si-CH3, Si-C6H5, or Si-H, a siloxane polymer having a skeleton modified with an organic group or η can be obtained.
Si的4個結合手中,!個形成Si_R(R為有機基或抝結 15合,剩下3個所成之Si-Ο結合稱為T核。T核中透過Ο與Si核 之數為3個,即RSi(-0-Si)3 ’稱為T3核。Si核種可透過NMR 進行調查。一般而言,作為形成矽氧烷聚合物之&核,除 了 T核外,還可列舉如〇核及Q核。d核係Si之4個結合手内, 2個形成Si-R(R係有機基或H)結合,剩下2個形成Si-O結合 20 者。Q核係Si之4個結合手内,4個皆形成Si-Ο結合者。 T3核之Si依照一定規則反覆進行結合時,會形成如第2 圖所不之梯子狀分子。 由梯子狀分子所構成之聚合體藉由塗布、烘焙產生梯 子狀分子鏈之纏結,可得到無發生沾黏或結塊之硬化的表 24 面狀態。而lGGt:以上時,纏結之分子鏈會解開,顯現出流 動性。右為顯現出流動性之範圍,除了甲基結合Si核以外, 也可包含環氣基結合Si核。 本發明之矽氧烷聚合物可以有機三烷基矽烷或有機三 氣夕统中之一者或兩者為原料,在鹽酸催化劑下水解而 知有機一燒氧基石夕烧可列舉如:三乙氧基石夕烧、三甲氧 基石夕烧、甲基三甲氧基魏、甲基三乙氧基雜、乙基三 曱氧基矽烷、乙基二乙氧基矽烷、丙基三甲氧基矽烧、丙 基三乙氧基矽烷、異丙基三甲氧基矽烷、異丙基三乙氧基 夕元笨基〜甲氧基石夕烧、苯基三乙氧基石夕烧、甲基丙稀 醯氧基丙基三曱氧基矽烷、甲基丙烯醯氧基丙基三乙氧基 石戍、環氧Θ氧基丙基三f氧基钱、環氧丙氧基丙基三 氧土夕烷氨丙基二甲氡基矽烷、氨丙基三乙氧基矽烷 等。而有機三氣㈣可列舉如:甲基三氣雜、乙基三氣 矽烷、苯基三氣矽烷等。 也可將有機三烧氧基石夕燒或有機三氣石夕烧中之一者或 兩^分散至有機溶劑後水解。可使用甲醇、乙醇、丙醇、 醇等各種醇類’或丙_、甲苯、二曱笨等作為溶劑。水 解時相對於有舰氧基钱之有機溶狀質量比以上: 〜Η 2為佳。 〜水解係相對原财之找氧基魏基之莫耳數添加 。的水而進行。並添加鹽酸作為水解之催化劑。由 於使用有機三氣石夕烧作為原料時,藉由加入水會生成副生 gp使不特別添加也可在鹽酸摧丨劑下進行水 1328235 解,故也可不加入鹽酸。Si's 4 combined hands,! The formation of Si_R (R is an organic group or a ruthenium junction 15 and the remaining three Si-Ο bonds are called T cores. The number of nucleus and Si nucleus in the T core is three, that is, RSi (-0-Si) 3' is called T3 core. Si nucleus can be investigated by NMR. In general, as the nucleus forming the siloxane polymer, in addition to the T nucleus, there are also nucleus and Q nucleus. In the four bonding hands of Si, two of them form Si-R (R-based organic group or H), and the other two form Si-O bond 20. The Q-core system is composed of four combinations of Si and four. The Si-Ο bond is formed. When the Si of the T3 core is repeatedly combined according to a certain rule, a ladder-shaped molecule as shown in Fig. 2 is formed. The polymer composed of the ladder-shaped molecule generates a ladder-like molecule by coating and baking. The entanglement of the chain gives the surface state of the surface which is hardened by sticking or agglomeration. When lGGt: above, the entangled molecular chain will unravel and show fluidity. Right is the range showing fluidity. In addition to the methyl group bonded to the Si core, the ring gas group may also be included in combination with the Si core. The heptane polymer of the present invention may be in an organic trialkyl decane or an organic three gas system. One or both of them are raw materials, and are hydrolyzed under a hydrochloric acid catalyst to know that the organic-alkoxy group can be exemplified by triethoxy zephyr, trimethoxy zea, methyl trimethoxy wei, methyl triethyl ethane. Oxyl, ethyltrimethoxy decane, ethyl diethoxy decane, propyl trimethoxy oxime, propyl triethoxy decane, isopropyl trimethoxy decane, isopropyl triethoxy夕夕元笨基~methoxy cerules, phenyl triethoxy zebra, methyl propyl methoxy propyl tridecyloxy decane, methacryloxypropyl triethoxy fluorene, Epoxyoxypropyl propyl tri-foxy money, glycidoxypropyl trioxonium aminopropyl dimethyl decyl decane, aminopropyl triethoxy decane, etc., and organic three gas (four) For example, methyl trigas, ethyl trioxane, phenyl trioxane, etc. It is also possible to disperse one or two of the organic tri-Oxide or the organic gas to the organic solvent. Post-hydrolysis. Various alcohols such as methanol, ethanol, propanol, and alcohol, or propane, toluene, dioxane, etc. can be used as a solvent. The mass ratio of the organic solvent of the oxyl money is higher than the above: ~ Η 2 is preferred. The hydrolysis is carried out with respect to the water of the original oxy-propyl group, and hydrochloric acid is added as a catalyst for hydrolysis. When organic trihydrate is used as a raw material, by adding water, a by-product gp is formed so that water 1328235 can be dissolved under a hydrochloric acid catalyzing agent without adding it, so that hydrochloric acid may not be added.
祕後之溶膠通常藉由濃縮等製程促進缩聚反應而製 成石夕氧烧聚合物。濃縮係以旋轉蒸發器等除去有機溶劑或 ^生成物之醇類等,並使濃縮物之質量成騎縮前溶液質 5量之15〜60%左右,由藉由加熱表現出軟化性之觀點來看 進行上縮為佳。$縮以外的方法如添加K〇H等驗, 並在鼠環境氣體下進行回流,促進縮聚反應,也可得到石夕 氧院聚合物。將所得到之石夕氧燒聚合物以有機溶劑或水稀 釋成1.5〜1G倍左右,作為塗布液。—般,藉由以励。c〜 200°C供培15〜12G秒’可得到藉由加壓加熱之接著狀態。 另,於本發明之樹脂或低融點無機成分雖因加熱、退 10 火之環境氣體等條件,可能會出現於本發明之塗膜中至少 外觀上看不出溶融、而可看見顆粒以原本之狀態殘存之情 況,但只要藉由適當的加熱、退火表現出接著機能,於本 15 發明便無任何問題。The sol of the secret is usually produced by a process such as concentration to promote the polycondensation reaction to produce a sulphur-oxygenated polymer. In the concentrating system, the organic solvent or the alcohol of the product is removed by a rotary evaporator or the like, and the mass of the concentrate is about 15 to 60% of the amount of the solution before the shrinking, and the softening property is exhibited by heating. It is better to look at the contraction. A method other than the shrinkage method, such as adding K〇H and the like, and refluxing under a rat atmosphere to promote the polycondensation reaction, can also obtain a compound of Shixia oxygen. The obtained aspartic acid-fired polymer was diluted to about 1.5 to 1 G times in an organic solvent or water to obtain a coating liquid. In general, by encouraging. The c to 200 ° C for 15 to 12 G seconds can be obtained by pressurization heating. Further, in the resin or the low-melting point inorganic component of the present invention, it may appear in the coating film of the present invention at least in the appearance of the coating film of the present invention, and the visible particles are not visible. The state of the state remains, but if the function of the bonding is exhibited by appropriate heating and annealing, there is no problem in the present invention.
只要是藉由一般的壓延、退火所製造之電磁鋼板,本 發明無論是方向性電磁鋼板、無^向性電仙板等種類均 適用但特別疋用於馬達鐵心用之無方向性電磁鋼板時, 最能發揮其效果。 對於方向性電磁鋼板或無方向性電磁鋼板之一般製造 法,皆於完成退火時於兩者鋼板表面形成表面塗膜。方向 性電磁鋼板的表面形成含有二氧化♦成分之填酸鹽系塗 膜而無方向性電磁鋼板表面則形成鉻酸鹽系的塗膜。特 別地,於方向性電磁鋼板之情況下,有於完成退火中形成 26 以矽酸鎂石質之%請為 學H+ 體之塗膜之製法、不刻意形成 塗=之製法、bx酸洗生成之㈣鎮石質塗膜之手段除去 之製法等。本發明不論有無、 ” Λ寻各種表面塗膜皆可適用。 Μ 2之Τ覆有耐熱接著性絕緣塗磁鋼板可以 =缘=:?、浸塗,等方法,將含有耐熱接著 、·邑緣塗膜組成物之塗布液 C蒂於電磁鋼板。塗布量為 lg/m以上、30g/m2以下,特As long as it is an electromagnetic steel sheet manufactured by general rolling or annealing, the present invention is applicable to both types of directional electromagnetic steel sheets and non-directional electric boards, and is particularly useful for non-oriented electrical steel sheets for motor cores. , can best exert its effect. For the general manufacturing method of the grain-oriented electrical steel sheet or the non-oriented electrical steel sheet, a surface coating film is formed on the surface of both steel sheets upon completion of annealing. A surface of the grain-oriented electrical steel sheet is formed with a sulphate-based coating film containing a oxidizing component and a chromate-based coating film is formed on the surface of the non-oriented electrical steel sheet. In particular, in the case of a grain-oriented electrical steel sheet, there is a method of forming a coating film of the H+ body in the case of completing the annealing, and a method of forming a coating film for the H+ body, a method of not forming a coating method, and a bx pickling generation. (4) The method of removing the stone coating film from the town, etc. The invention can be applied regardless of whether or not it is used. Μ 2 Τ Τ Τ Τ 耐热 耐热 耐热 耐热 耐热 耐热 耐热 耐热 耐热 耐热 耐热 耐热 耐热 耐热 耐热 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘 缘The coating liquid C of the coating film composition is immersed in an electromagnetic steel sheet. The coating amount is lg/m or more and 30 g/m2 or less.
杜 特別以2〆以上、10g/m2以下為 佳0 10 m、接著& €緣塗驗成物m合樹丨旨及低融點無機 =者為佳,_者成频分他合者以者為二層分離 塗布者皆可。低融點無機成分可於各有機成分之基質中分 散成點狀、條狀等形狀,而有機成分也可於魏烧結合等 之無機基質中分散成點狀、條狀。 膜厚以單面〇.5μιη以上、2G卿以下為佳膜厚若Du is particularly good for 2 〆 or more, 10 g/m 2 or less is preferably 0 10 m, and then & € 缘 涂 验 m m 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及 及The two layers can be separated and coated. The inorganic component having a low melting point may be dispersed in a matrix such as a dot or a strip in a matrix of each organic component, and the organic component may be dispersed in a dot shape or a strip shape in an inorganic matrix such as Weizhuan. The film thickness is one-side 〇.5μιη or more, and 2G qing is below the film thickness.
15 0.5帅’則難以充分地被覆於鋼板上全體表面,而無法得到 充分的接著強度;另-方面,膜厚若大於2〇μπι,則於加壓、 加熱時,占積率會大幅低落。因此,膜厚以〇5卿以上、2〇卿 以下為佳。 本發明之塗膜組成物塗布於電磁鋼板表面後,為使之 2〇不產生沾黏或結塊,先烘焙使之硬化。塗布後,藉由5〇〜 2〇〇°C的烘焙,可製作被覆有耐熱接著性絕緣塗膜之電磁鋼 板。該工程可在鐵心衝製或鐵心積層之前進行,但於鋼板 製造時先加以塗布,即所謂預敷狀態之電磁鋼板,可使鐵 、、製ie工程更為簡便,故更佳。將從該鋼板衝製成所需形 27 1328235 狀之鋼板片積層且鍛坯時,以前述之烘焙溫度高溫加熱以 軟化樹脂。 將兩面具有本發明之塗膜之電磁鋼板片積層、進行熱 軋時’藉由熱軋時之加熱而軟化之樹脂會成為一體,可於 5 冷卻時接著電磁鋼板片。 又,將僅具有單面本發明塗獏之電磁鋼板片以同方向 積層時’於無本發明塗膜層之電磁鋼板片表面,可平均地 擴散因加熱而軟化之樹脂成分’故可於冷卻時接著。由於 高溫熱軋會使成本提高,故熱軋溫度以3〇〇乞以下為佳,而 10熱軋的壓力以01Mpa以上、50MPa以下為佳,以1MPa以 上、20MPa以下更佳。因為熱軋的壓力太低時,無法得到 充分的接著性’而難以使鐵心一體化;而熱軋的壓力太高 時’可能會使接著層流動而從層間流出。 將本發明之電磁鋼板衝製成所需之形狀後,積層後進 15 行加壓、加熱’可作為一體化之鐵心。而後,即使因應需 要進行應力去除退火,也可維持積層鋼板間之接著能。應 力去除退火的溫度通常在650°C以上、85(TC以下,而多以 700°C以上80(TC以下進行。 另’由於本發明之塗膜即使不進行應力去除退火等退 2〇 火也具有接著能,故可用於不進行應力去除退火之鐵心。 即’可用於應力去除退火用、非應力去除退火用之兩者兼 用之接著塗膜。 又’於應力去除退火用之情況下,藉由加壓、加熱而 固定時’也可併用斂合裝置或夾具進行固定。 28 實施例1 於鹼樹脂:環氧樹脂:酚樹脂=10 : 4 :3(質量%)組成 之固體含量比率為20質量%之樹脂水分散液中,混合軟化 點/皿度為450。(:且具有各種粒徑之玻璃料。使混合玻璃料之 5液體之樹脂/玻璃料混合比率為2 〇 〇 %。使用親塗機將該塗布 液塗布於板厚〇.5mm、鋼板表面不具有絕緣塗膜之已完成 退火之無方向性電磁鋼板上,使塗膜量為單面6g/m2。接著 以乾燥溫度15〇t乾燥後,再進行冷卻。單面之塗膜厚為 ΙΟμιη。從依此法所製作之試料中切出壓延方向長1〇cm、相 10對壓沿方向之直角方向長3cm之試驗片。然後,於短邊部重 疊長度lcm、重疊面積為3cm2重疊2枚試驗片,以1〇kg/cm2 加壓之狀態加熱至250°C並保持60秒冷卻後,製作出25〇它 接著強度測定用之試驗片。此外,於25〇。匚接著強度測定用 試驗>5之一部分,以不負重之狀態加熱至75〇〇c保持2小時 15冷卻後’製成750°C接著強度測定用之試驗片。使用拉張試 驗機測定如以上方法所製作出之試驗片之接著強度,結果 如第4表所示。 第4表 一S件 編说 樹脂/破螭料 平均粒徑:um 接著強度:kg/cn^ 備考 250〇C 750〇C 1 2 40 7 實施例 2 -3 5 ~ ~~—-~~ 35 8 實施例 10 40 6 實施例 4 15 30 4 實施例 5 20 20 5 實施例 6 25 5 於測定前剝離 比較瓦 第4表中’條件編號〗至條件編號5之玻璃料平均粒徑為 29 1328235 2μιη至20μιη之試料群,250°C接著強度為10kg/cm2以上,且 750 C接著強度也在良好的ikg/cm2以上,相對之下,條件 - 編號6之玻璃料平均粒徑為25μπι之試料,25CTC接著強度為 • 5kg/cm2、而750°〇接著強度太小無法測定,稱不上良好。 5 因此,玻璃料平均粒徑在20μπι以下之實施例較平均粒 徑為25μιη之比較例較為優異。 實施例2 Φ 調製出於驗樹脂:環氧樹脂:酚樹脂=11 : 3 : 4(質量 %)組成之固體含量比率為2〇質量%之樹脂水分散液中,混 10合組成為1〇3=25質量%、Si〇2=65質量%、Na2〇=1〇質量% 且肌至3〇〇°C之熱線膨脹係數為^xlO-YC·1)之玻璃料(實 施例)之液體,以及於同樹脂水分散液中混合組成為 B2〇3_50質量%、Si〇2=25質量%、Κ2〇=25質量%且3〇艽至3⑻ °C之線熱膨脹係數為㈣浙^)之玻璃料(比較例)之液 15體。兩者之玻璃料皆使用平均粒徑為10卿者。又,混合玻 • 频之液體中’樹脂,玻璃料之混合比率兩者皆為100%。 使用親塗機將該塗布«布於板厚0.5mm、鋼板表面 ”有鉻^鎂系絕緣、塗膜之已完成退火之無方向性電磁鋼板 . 上使塗膜里為單面8咖2。接著以乾燥溫度140°C乾燥後, 2G '^進行冷W °單面之塗膜厚為6μπι。從依此法所製作之試 料中刀出内lio 16cm(4英忖)、外徑mm(5英对)之環狀 试料,於積層2〇枚之狀態下,以加壓力lOkg/cm2 、溫度250 C加熱4小時,製作出塗膜接著型鐵心。接著,在不加壓該 鐵心之狀態下1溫度靴退火2小時。最後賴率馳、 30 磁通密度I.5特士拉來収軸值,結果如帛5表所示 第5表 條件 一編號 線熱膨脹係數 CC1) 鐵心鐵損 (W/kg) 備考 1 40xl〇-7 3.05 實施例 2 170X107 3.27 比較例 玻壤料而製作之鐵的鐵損為良好之3 Q5(w/kg),相對之 下,條件編號2使用線熱膨脹係數為17〇χ1〇—Yc。之玻螭料 而製作之鐵心、的鐵損為較大之3 27(w/kg),不能稱為良好。 因此可知依循本發明之實施例較比較例來的優異。 實施例3 製作以下4種塗布液 10 塗布液a 相對水100質量份’加入混合潛在性硬化劑2〇質量%之 鹼變質環氧樹脂乳劑40質量份、丁酮5質量份。塗布、烘焙 該塗布液所得樹脂之玻璃轉移溫度為1〇4它,且在12〇<^以 上軟化。15 0.5 handsome' is difficult to fully cover the entire surface of the steel sheet, and sufficient joint strength cannot be obtained. On the other hand, if the film thickness is more than 2 〇μπι, the occupancy rate is greatly lowered during pressurization and heating. Therefore, the film thickness is preferably 〇5 qing or more and 2 〇 以下 or less. After the coating film composition of the present invention is applied to the surface of the electromagnetic steel sheet, it is first baked to harden it so as not to cause sticking or agglomeration. After coating, an electromagnetic steel sheet coated with a heat-resistant adhesive insulating coating film can be produced by baking at 5 Torr to 2 °C. This project can be carried out before iron core punching or iron core lamination, but it is applied first when the steel sheet is manufactured. The so-called pre-applied electromagnetic steel sheet makes it easier to make iron and make engineering easier. When the steel sheet is formed into a desired steel sheet having a shape of 27 1328235 and is forged, it is heated at a high temperature at the above-mentioned baking temperature to soften the resin. When the electromagnetic steel sheets having the coating film of the present invention are laminated on both sides and subjected to hot rolling, the resin which is softened by heating during hot rolling is integrated, and the electromagnetic steel sheets can be attached to the case of cooling. Further, when the electromagnetic steel sheet having only one side of the present invention is laminated in the same direction, the surface of the electromagnetic steel sheet without the coating layer of the present invention can uniformly diffuse the resin component softened by heating, so that it can be cooled. Then continue. Since the high-temperature hot rolling increases the cost, the hot rolling temperature is preferably 3 Torr or less, and the 10 hot rolling pressure is preferably 0.1 MPa or more and 50 MPa or less, more preferably 1 MPa or more and 20 MPa or less. Since the pressure of hot rolling is too low, sufficient adhesion cannot be obtained and it is difficult to integrate the core; and when the pressure of hot rolling is too high, the subsequent layer may flow and flow out from the layers. After the electromagnetic steel sheet of the present invention is punched into a desired shape, 15 layers of pressure and heat are applied after lamination, which can be used as an integrated core. Then, even if stress relief annealing is performed as needed, the adhesion between the laminated steel sheets can be maintained. The temperature of the stress-removal annealing is usually 650 ° C or more and 85 (TC or less, and more preferably 700 ° C or more and 80 (TC or less). In addition, since the coating film of the present invention does not undergo stress relief annealing, etc. It has the ability to be used, so it can be used for cores that do not undergo stress-relieving annealing. That is, it can be used for both the stress-removal annealing and the non-stress-removal annealing, and it can be used in the case of stress-removal annealing. When it is fixed by pressurization or heating, it can also be fixed by a splicing device or a jig. 28 Example 1 The solid content ratio of the alkali resin: epoxy resin: phenol resin = 10:4:3 (% by mass) is In a 20% by mass aqueous resin dispersion, the mixing softening point/dish degree is 450. (: and a glass frit having various particle diameters. The resin/glace mixing ratio of the liquid of the mixed glass frit is 2% by weight. The coating liquid was applied onto a non-oriented electrical steel sheet having a thickness of 55 mm and having an insulating coating film on the surface of the steel sheet, and the coating film amount was 6 g/m 2 on one side, followed by drying temperature. 15〇t after drying, then proceed The thickness of the coating film on one side is ΙΟμιη. From the sample prepared by this method, a test piece having a length of 1 〇 cm in the rolling direction and a length of 3 cm in the direction perpendicular to the direction of the phase 10 is cut out. Then, in the short side portion Two test pieces were stacked with a stacking length of 1 cm and an overlap area of 3 cm2, and were heated to 250 ° C under a pressure of 1 〇 kg/cm 2 and kept for 60 seconds, and then a test piece for measuring the strength of 25 Å was prepared. The test piece for the strength measurement was prepared at 750 ° C and then cooled to 75 ° C for 2 hours and 15 after cooling in a portion of the test for strength measurement. The tensile strength of the test piece prepared by the above method was measured by a tensile tester, and the results are shown in Table 4. The fourth table and the first part of the article describe the average particle diameter of the resin/destructive material: um, then the strength: kg/cn^ Preparation 250 〇C 750〇C 1 2 40 7 Example 2 -3 5 ~ ~~--~~ 35 8 Example 10 40 6 Example 4 15 30 4 Example 5 20 20 5 Example 6 25 5 Before the stripping comparison, the average size of the glass frit in Condition No. 4 to Condition No. 5 is 29 13 28235 2μιη to 20μιη of the sample group, 250 ° C and subsequent strength of 10kg / cm2 or more, and 750 C bonding strength is also good ikg / cm2 or more, in contrast, the condition - number 6 glass frit average particle size is 25μπι For the sample, the 25CTC has a strength of 5 kg/cm2, and the 750° 〇 is too small to be measured, which is not good. 5 Therefore, the comparative example in which the glass frit average particle diameter is 20 μm or less is smaller than the average particle size of 25 μm. More excellent. Example 2 Φ Modulation for resin inspection: Epoxy resin: phenol resin = 11 : 3 : 4 (% by mass) of a resin aqueous dispersion having a solid content ratio of 2 〇 mass %, mixed 10 composition was 1 〇 Liquid of glass frit (Example) of 3=25 mass%, Si〇2=65 mass%, Na2〇=1〇 mass% and muscle to 3〇〇°C having a coefficient of thermal linear expansion of ^xlO-YC·1) And the composition of the mixture with the aqueous resin dispersion is B2〇3_50% by mass, Si〇2=25% by mass, Κ2〇=25% by mass, and the linear thermal expansion coefficient of 3〇艽 to 3(8) °C is (4)Zhejiang) Glass 15 (Comparative Example) liquid 15 body. Both glass frits use an average particle size of 10 grams. Further, in the mixed glass-frequency liquid, the resin and the glass frit mixing ratio are both 100%. The coating was applied to a non-oriented electrical steel sheet having a chrome-magnesium-based insulation and a coated film which was annealed using a pro-coating machine with a thickness of 0.5 mm and a steel sheet surface. The coating film was made of a single-sided 8 coffee. After drying at a drying temperature of 140 ° C, the coating thickness of the cold W ° single side was 6 μm. The lio 16 cm (4 inches) and the outer diameter mm of the sample prepared by the method were obtained. The ring-shaped sample of 5 inches was heated at a pressure of 10 kg/cm 2 and a temperature of 250 C for 4 hours in a state of 2 layers, thereby producing a coated film-type core. Then, the core was not pressurized. In the state, 1 temperature shoe is annealed for 2 hours. Finally, the temperature is 30, and the magnetic flux density is I.5 to extract the axis value. The result is shown in Table 5, Table 5, condition, number, line, thermal expansion coefficient, CC1, iron core loss. (W/kg) Preparation 1 40xl〇-7 3.05 Example 2 170X107 3.27 The iron loss of the iron produced by the comparative glassy soil is a good 3 Q5 (w/kg). In contrast, condition number 2 uses linear thermal expansion. The iron core produced by the glass crucible with a coefficient of 17〇χ1〇—Yc is a large 3 27 (w/kg) and cannot be called good. The examples of the present invention are superior to those of the comparative examples. Example 3 The following four kinds of coating liquids 10 were prepared. The coating liquid a was added to the mixture of 100 parts by mass of water, and the amount of the alkali-modified epoxy resin emulsion of the mixed latent curing agent was added. 5 parts by mass of methyl ethyl ketone. The glass obtained by coating and baking the coating liquid has a glass transition temperature of 1 〇 4 and softens at 12 Å or more.
15 塗布液B 混合水100質量份、鹼樹脂乳劑40質量份、環氧樹脂乳 劑40質量份、胺系環氧硬化劑4質量份。塗布、烘焙該塗布 液所得樹脂在150°C以上軟化。15 coating liquid B 100 parts by mass of mixed water, 40 parts by mass of an alkali resin emulsion, 40 parts by mass of an epoxy resin emulsion, and 4 parts by mass of an amine epoxy curing agent. The resin obtained by coating and baking the coating liquid is softened at 150 ° C or higher.
塗布液C 20 於曱基三乙氧基矽烷178g與乙醇138g之混合用液中’ 滴下混合水35.3g與35%鹽酸i.〇4g之水溶液,進行水解。使 用旋轉蒸發器將水解後之液體以58〇c進行濃縮,直到無法 31 1328235 出現溶劑為止。濃縮物之質量係濃縮前之溶液質量的 30%。該濃縮物之質量平均分子量為10000。因該濃縮物表 ' 現出牵絲性,故推測甲基三乙氧基矽烷聚合成鏈狀高分子 - 形。對該濃縮物進行70。(:、15分之熱處理,會產生固化, 5 但從180°C左右會開始軟化。相對該濃縮物100質量份混合 乙醇200質量份。The coating liquid C 20 was hydrolyzed by dropping an aqueous solution of 35.3 g of mixed water and 4 g of 35% hydrochloric acid in 4 g of a mixture of 178 g of decyltriethoxydecane and 138 g of ethanol. The hydrolyzed liquid was concentrated at 58 °c using a rotary evaporator until no solvent appeared in 31 1328235. The mass of the concentrate is 30% of the mass of the solution prior to concentration. The concentrate had a mass average molecular weight of 10,000. Since the concentrate table showed a stringiness, it was presumed that methyltriethoxysilane was polymerized into a chain polymer-shape. The concentrate was subjected to 70. (:, 15 minutes of heat treatment, curing occurs, 5 but softening starts from about 180 ° C. 200 parts by mass of ethanol is mixed with 100 parts by mass of the concentrate.
塗布液D • 將甲基三乙氧基矽烷178g、四甲氧基矽烷152g分散至 2-乙氧基乙醇270.3g中。以醋酸4.8g作為催化劑,藉由加入 10 水36g進行水解而調製出塗布液。該矽氧烷聚合物無法藉由 加熱而軟化。 _ 於第6表中,塗布液中段之玻璃組成後面括弧内所記載 • 之溫度係玻璃之軟化溫度。記載於第6表内之玻璃皆為平均 粒從2μιη之粉末。實施例及比較例分別以耗塗機將塗布液 15塗布於厚〇.5min之無方向性電磁鋼板兩面,並以設定為70 • C的爐烘焙15分。塗布量為7g/m2。烘焙後之膜表面皆無沾 黏。 使用2牧橫3cm、長i〇cm之試驗片,重疊一部分試驗片 • 使接著部分的㈣為6em2 ’再進行域。於熱軋前削去盡 2〇布於接著部分以外的膜。藉由20(rc、丨分鐘' i〇MPa的熱 札接著2枚試驗片。於氮中進行75(rc、2小時的應力去除退 火。使用接著面之水平方向強度之剪斷拉張強度來評價應 力去除退火前後之接著強度。 比較例1係軟化溫度較應力去除退火溫度高之玻璃,故 32 1328235 退火後無接著性。比較例2係樹脂無法藉由加熱而軟化者, 故無法藉由熱軋而接著。比較例3因不含低炫點玻璃,故無 法得到應力去除退火後之接著性。 第6表 1 i 1- 塗布液 無方向性 電进鋼板之 表面颇" 接著強度(MPa) 退火前 退火後 S施例1 您布掖A 1〇〇質运份 有 2.0 2.3 ^L〇cMrNa,0 系玻堪粉未(54〇r) 25®ft 份 水 ’---- ISO質墩份 S施例2 塗布液A . 100搬份 有 2.5 1.7 ο-κ, 0*F系玻班粉末(360t:) 25質s份 ---- 1500«© 實施例3 塗布液Β 100質S份 有 1.9 1. i ΜίΓίη〇-Βϊ, 0,系玻瑱粉未岔6〇r) 25質單份 200質id:份 實施例4 ΐΦϊδο HHJ質贵份 無 2.3 2.0 _Si〇r"&,〇,-Na.n 系玻璃粉末(540Ό 30質&份 乙氧甚乙醇 ⑽質龟份 比較例1 塗布液7 100質册 有 2. 1 0.0 璃粉未{16900 25質a份 水 150質Λ份 比較例2 塗布液B 100質贵份 有 0.0 無法實施 _Si0j-B,0,-Na,0 系玻璃粉末(54〇Π 25質迓份 水 150質Μ份 比較例3 U ΆΦζ . Mf SWtSB 100質垃份 有 4.0 0.0 ΙΤΦ · 软及篇系樹脂爲主成分之無播_有機混合處理液,於表面被费絕綠膜.Coating liquid D • 178 g of methyltriethoxydecane and 152 g of tetramethoxynonane were dispersed in 270.3 g of 2-ethoxyethanol. The coating liquid was prepared by adding 4.8 g of acetic acid as a catalyst and hydrolyzing by adding 36 g of 10 water. The alkane polymer cannot be softened by heating. _ In the sixth table, the glass in the middle of the coating liquid is composed of the temperature in the back bracket and the softening temperature of the glass. The glass described in the sixth table is a powder having an average particle size of from 2 μm. In the examples and comparative examples, the coating liquid 15 was applied to both sides of a non-oriented electromagnetic steel sheet having a thickness of about 5 minutes by a coater, and baked in a furnace set to 70 C for 15 minutes. The coating amount was 7 g/m2. The surface of the film after baking is not sticky. A test piece of 3 cm in length and a length of i 〇 cm was used, and a part of the test piece was overlapped. • (4) of the following part was 6em2' and the field was further performed. Cut off the film outside the next part before hot rolling. The test piece of 20 (rc, 丨min' i〇MPa was followed by two test pieces. 75 (rc, 2 hour stress removal annealing was performed in nitrogen. The tensile strength of the horizontal direction was used to cut the tensile strength. The adhesion strength before and after stress relief annealing was evaluated. Comparative Example 1 is a glass having a softening temperature higher than that of the stress removal annealing temperature, so that there is no adhesion after annealing in 32 1328235. In Comparative Example 2, the resin cannot be softened by heating, so it cannot be used. Hot rolling was followed by Comparative Example 3. Since the low-point glass was not contained, the adhesion after stress-relieving annealing could not be obtained. Table 6 1 i 1-coating liquid non-directional electrical inlet steel sheet surface quite " MPa) After annealing before annealing S Example 1 Your cloth A 1 运 mass transport has 2.0 2.3 ^L〇cMrNa, 0 series botanical powder (54〇r) 25®ft water '---- ISO Piers S Example 2 Coating solution A. 100 parts have 2.5 1.7 ο-κ, 0*F is Banban powder (360t:) 25 parts s---- 1500«© Example 3 Coating liquid Β 100 The quality S has 1.9 1. i ΜίΓίη〇-Βϊ, 0, the glass powder is not 6岔r) 25 single servings 200 quality id: part of the example 4 ΐΦϊδο H HJ quality precious parts without 2.3 2.0 _Si〇r"&, 〇,-Na.n series glass powder (540 Ό 30 quality & part ethoxy ethoxyethanol (10) quality turtle parts Comparative Example 1 coating liquid 7 100 quality book has 2. 1 0.0 Glass powder is not {16900 25 quality a part water 150 quality 比较 part comparison example 2 coating liquid B 100 expensive parts are available 0.0 can not be implemented _Si0j-B, 0,-Na, 0 series glass powder (54 〇Π 25 quality迓 水 150 150 150 150 150 150 比较 M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M M
5 實施例4 # 製作以下3種塗布液。5 Example 4 # The following three coating liquids were produced.
塗布液A 相對水100質量份,加入混合潛在性硬化劑20質量%之 • 驗變質環氧樹脂乳劑40質量份、丁酮5質量份。塗布、烘焙 1〇 該塗布液所得樹脂之玻璃轉移溫度為1〇4。(:,且在120。(:以 上軟化。The coating liquid A was added to 40 parts by mass of the water-containing latent curing agent, 40 parts by mass of the modified epoxy resin emulsion, and 5 parts by mass of methyl ethyl ketone. Coating, baking 1〇 The glass transition temperature of the resin obtained by the coating liquid was 1〇4. (:, and at 120. (: above softening.
塗布液B 混合水100質量份、鹼樹脂乳劑40質量份、環氧樹脂乳 劑40質量份 '胺系環氧硬化劑4質量份。塗布、烘焙該塗布 33The coating liquid B was mixed with 100 parts by mass of water, 40 parts by mass of an alkali resin emulsion, and 40 parts by mass of an epoxy resin emulsion, and 4 parts by mass of an amine-based epoxy curing agent. Coating and baking the coating 33
液所得樹脂在150°C以上軟化。 塗布液C 於甲基三乙氧基矽烷178g與乙醇138g之混合用液中, 滴下混合水35.3g與35%鹽酸1.04g之水溶液,進行水解。 用旋轉蒸發器將水解後之液體以58r進行濃縮,直到 出現溶劑為止。濃縮物之質量係濃縮前之溶液質量@ 30%。該濃縮物之質量平均分子量為10000。因該濃縮物表 現出牵絲性,故推測甲基三乙氧基矽烷聚合成鏈狀高分子 形。對該濃縮物進行70°c、15分之熱處理,會產生固化, 但從180°C左右會開始軟化。相對該濃縮物1〇〇質量份混合 乙醇200質量份。 於實施例中以水稀釋塗布液A〜C後,添加各種水玻璃 製作塗布液。實施例及比較例分別以輥塗機將塗布液塗布 於厚〇.5mm之無方向性電磁鋼板兩面,並以設定為70°c的 爐烘焙15分。塗布量為l〇g/m2。烘焙後之膜表面皆無沾黏。 使用2牧橫3cm、長l〇cm之試驗片,重疊一部分試驗片 使接著部分的面積為6cm2 ’再進行熱軋。於熱軋前削去塗 布於接著部分以外的膜。藉由20CTC、1分鐘、l〇MPa的熱 軋接著2牧試驗片。於氮中進行75(TC、2小時的應力去除退 火。使用接著面之水平方向強度之剪斷拉張強度來評價應 力去除退火前後之接著強度。 1328235 第7表 塗布液 無方向性 窀麵板之 表面塗膜U 接著強度(MPa) 退火前 退火後 塗布液A 1(30質抵份 嗑施例1 矽酸蘇打1號<SiO:/Nai〇=2· 1误耳比 50質S份 有 2.4 1 1.0 水 iso質最份 ) 塗布m i〇〇sm 份 B施例2 矽酸蘇打1號(S _3料1·莫耳比” 100質S份 有 1.1 2.1 水 150質里份 塗布廊 100質暈份 實施例3 矽酸蘇打3號(S丨OjAa:0=3· 2漠耳比]) 40質里份 有 2. 1 1.1 水 200質量份 塗布液C 100質S份 實施例4 矽酸蘇打1號<Si0j/Na;0=l 1®耳比U 50«g 份 無 2.3 2.0 2—乙氧基乙醇 100質量份 mm 100質量份 餓例5 矽酸鉀A (Si02A2〇=3. 50質董份 有 4.1 0.9 水 1S0質量份 塗布嫩 100質釐份 實施例6 矽酸鉀2K (SiOs/Na^i 5頃耳比]) 7S質量份 有 3.9 1. 1 水 1S0質童份 1 mm · 100質甭份 1 實施例7 矽酸鋰35 iSifVLhOA 5丨莫耳比 50質量份 有 L I 0.9 水 200質童份 塗布液A !00質S份 Η施例8 矽酸蘇打1號(Si〇z/Na2〇:2. 1漠耳比]> 10質g份 有 2.1 0.8 膠質氧化矽 (拉径300ιω) 2S質量份 水 100質_s份 1}塗布、烘焙以鉻酸錢及鹼系樹脂爲主成分之無機-有機混合處理液/於表商塗敷·絕緣膜·-The liquid obtained resin softens at 150 ° C or higher. Coating liquid C In an aqueous solution of 178 g of methyltriethoxydecane and 138 g of ethanol, an aqueous solution of 35.3 g of mixed water and 1.04 g of 35% hydrochloric acid was dropped to carry out hydrolysis. The hydrolyzed liquid was concentrated at 58 r with a rotary evaporator until solvent appeared. The mass of the concentrate is the mass of the solution before concentration @ 30%. The concentrate had a mass average molecular weight of 10,000. Since the concentrate exhibits a stringiness, it is presumed that methyltriethoxysilane is polymerized into a chain polymer. The concentrate was heat-treated at 70 ° C for 15 minutes, but softened from about 180 ° C. 200 parts by mass of ethanol was mixed with 1 part by mass of the concentrate. In the examples, the coating liquids A to C were diluted with water, and various water glasses were added to prepare a coating liquid. In the examples and the comparative examples, the coating liquid was applied to both sides of a non-oriented electrical steel sheet having a thickness of 5 mm by a roll coater, and baked in a furnace set at 70 ° C for 15 minutes. The coating amount was l〇g/m2. The surface of the film after baking is not sticky. A test piece of 3 cm in length and 1 cm in length was used, and a part of the test piece was overlapped so that the area of the succeeding portion was 6 cm 2 ', and hot rolling was performed. The film coated on the outside of the succeeding portion was removed before hot rolling. The test piece was subjected to hot rolling at 20 CTC, 1 minute, and 1 MPa. 75 (TC, 2 hour stress removal annealing was performed in nitrogen. The tensile strength before and after stress removal annealing was evaluated using the shear tensile strength of the horizontal strength of the bonding surface. 1328235 No. 7 coating liquid non-directional 窀 panel Surface coating film U followed by strength (MPa) Annealing solution before annealing A 1 (30 mass fraction 嗑 Example 1 citrate soda 1 < SiO: / Nai 〇 = 2 · 1 false ear ratio 50 mass S There are 2.4 1 1.0 water iso-quality most) coated mi〇〇sm part B example 2 citrate soda 1 (S _3 material 1 · molar ratio) 100 quality S shares 1.1 2.1 water 150 mass distribution coating gallery 100 Halo part Example 3 Sodium citrate No. 3 (S丨OjAa: 0=3·2 angil ratio)) 40 liters of 2.1.1 water 200 parts by mass of coating liquid C 100 mass S part 4 矽Soda soda 1 <Si0j/Na; 0=l 1® ear ratio U 50«g parts no 2.3 2.0 2 - ethoxyethanol 100 parts by mass mm 100 parts by mass Example 5 Potassium citrate A (Si02A2 〇 = 3 50 quality Dongfen has 4.1 0.9 water 1S0 parts by mass and 100 parts by weight. Example 6 Potassium citrate 2K (SiOs/Na^i 5 ear ratio) 7S parts by mass 3.9 1. 1 Water 1S0 quality children's allowance 1 mm · 100 quality 1 1 Example 7 Lithium niobate 35 iSifVLhOA 5 丨 Mo Er than 50 parts by mass LI 0.9 Water 200 quality children's coating liquid A 00 quality S Η Example 8 Sodium Citrate No. 1 (Si〇z/Na2〇: 2.1 angil ratio)> 10 g parts have 2.1 0.8 colloidal cerium oxide (pulling diameter 300 ιω) 2 S mass parts water 100 mass _s serving 1 }Application and baking of inorganic-organic mixed treatment liquid containing chromic acid and alkali resin as main components / coating and insulating film on the surface -
實施例5 製作記載於實施例3之塗布液D。相對塗布液Dl〇〇質量 份’混合、分散平均粒徑為4μηι、軟化溫度為200X:之聚酯 5球狀粒子10質量份。以輥塗機塗布於被覆有無機-有機混合 處理液表面皮膜之無方向性電磁鋼板後,以設定為1〇〇艺之 爐烘培2分鐘。塗布量為i〇g/m2 〇使用2牧橫3cm、長i〇cm 之試驗片,重疊一部分試驗片使接著部分的面積為6cm2, 再進行熱軋。於熱軋前削去塗布於接著部分以外的犋。藉 10由230°C、1分鐘、l〇MPa的熱軋接著2牧試驗片。於氮中進 35 1328235 行750°C、2小時的應力去除退火。使用接著面之水平方向 強度之剪斷拉張強度來評價應力去除退火前後之接著強 度。應力去除退火前後之接著強度分別為l.〇MPa、2.1MPa。 產業上利用之可能性 5 根據本發明,衝製或剪斷加工後,藉由加壓及加熱可 接著,並得到一體化之鐵心,然後,即使進行應力去除退 火也可維持接著能,可提供被覆有耐熱接著性絕緣塗膜之 電磁鋼板。不進行熔接、斂合也可使鐵心一體化,故可避 免因熔接或斂合所產生的鐵損劣化,又,由於於應力去除 10 退火後也可保持接著狀態及絕緣性,故可製作具有優異磁 氣特性的鐵心。 【圖式簡單說明】 第1圖係顯示玻璃之一般示差熱分析曲線圖。 第2圖係表示梯子狀矽氧烷聚合物之圖。 15 【主要元件符號說明】 無 36Example 5 The coating liquid D described in Example 3 was produced. The polyester 5 spherical particles having a mixed average particle diameter of 4 μm and a softening temperature of 200X were mixed with 10 parts by mass of the coating liquid D1〇〇. After application to a non-oriented electrical steel sheet coated with a surface film of an inorganic-organic mixed treatment liquid by a roll coater, it was baked in a furnace set to 1 〇〇 for 2 minutes. The coating amount was i〇g/m2, and a test piece having a thickness of 3 cm and a length of i〇cm was used, and a part of the test piece was placed so that the area of the succeeding portion was 6 cm 2 , and hot rolling was performed. The crucible coated on the outside of the succeeding portion was removed before hot rolling. The test piece was immersed by hot rolling at 230 ° C for 1 minute and 1 MPa. Into the nitrogen, 35 1328235, 750 ° C, 2 hours of stress removal annealing. The tensile strength before and after stress relief annealing was evaluated using the tensile strength of the shear strength of the horizontal direction of the adjoining surface. The subsequent strengths before and after stress removal annealing were 1. 〇 MPa and 2.1 MPa, respectively. Industrial Applicability 5 According to the present invention, after the punching or shearing process, the integrated core can be obtained by pressurization and heating, and then the subsequent energy can be maintained even if the stress removal annealing is performed. An electromagnetic steel sheet coated with a heat-resistant adhesive insulating coating film. The iron core can be integrated without welding or splicing, so that the iron loss due to welding or splicing can be prevented from deteriorating, and the bonding state and the insulating property can be maintained after the stress removal 10 annealing, so that it can be produced. Core with excellent magnetic properties. [Simple description of the diagram] Figure 1 shows the general differential thermal analysis curve of glass. Figure 2 is a diagram showing a ladder-like siloxane polymer. 15 [Key component symbol description] None 36
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2005
- 2005-10-13 JP JP2006543048A patent/JP4860480B2/en active Active
- 2005-10-13 KR KR1020077005434A patent/KR100886236B1/en active IP Right Grant
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KR20070042198A (en) | 2007-04-20 |
KR20080104061A (en) | 2008-11-28 |
MY142207A (en) | 2010-10-29 |
KR100886236B1 (en) | 2009-03-02 |
JP2012046825A (en) | 2012-03-08 |
WO2006043612A1 (en) | 2006-04-27 |
JP5494602B2 (en) | 2014-05-21 |
JP4860480B2 (en) | 2012-01-25 |
KR100921015B1 (en) | 2009-10-09 |
CN101040022B (en) | 2012-12-12 |
JPWO2006043612A1 (en) | 2008-05-22 |
CN101040022A (en) | 2007-09-19 |
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