TWI307679B - Fine pariculate titanium dioxide, and production process and use thereof - Google Patents
Fine pariculate titanium dioxide, and production process and use thereof Download PDFInfo
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- TWI307679B TWI307679B TW094127363A TW94127363A TWI307679B TW I307679 B TWI307679 B TW I307679B TW 094127363 A TW094127363 A TW 094127363A TW 94127363 A TW94127363 A TW 94127363A TW I307679 B TWI307679 B TW I307679B
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- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 title claims description 406
- 239000004408 titanium dioxide Substances 0.000 title claims description 174
- 238000004519 manufacturing process Methods 0.000 title claims description 35
- 239000000843 powder Substances 0.000 claims description 119
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 115
- 239000002245 particle Substances 0.000 claims description 108
- 238000009826 distribution Methods 0.000 claims description 54
- 238000000034 method Methods 0.000 claims description 54
- 238000006243 chemical reaction Methods 0.000 claims description 44
- 239000010419 fine particle Substances 0.000 claims description 43
- 238000010438 heat treatment Methods 0.000 claims description 39
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 claims description 36
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 32
- 230000008859 change Effects 0.000 claims description 30
- 230000009467 reduction Effects 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 27
- 239000002994 raw material Substances 0.000 claims description 22
- 238000006298 dechlorination reaction Methods 0.000 claims description 17
- 239000011521 glass Substances 0.000 claims description 17
- 239000011941 photocatalyst Substances 0.000 claims description 15
- 230000001590 oxidative effect Effects 0.000 claims description 12
- 230000001186 cumulative effect Effects 0.000 claims description 11
- 239000011859 microparticle Substances 0.000 claims description 10
- 239000003989 dielectric material Substances 0.000 claims description 9
- 229920001971 elastomer Polymers 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 239000005060 rubber Substances 0.000 claims description 8
- 239000000654 additive Substances 0.000 claims description 7
- 239000011347 resin Substances 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 7
- 238000001179 sorption measurement Methods 0.000 claims description 7
- 239000002537 cosmetic Substances 0.000 claims description 6
- 230000000996 additive effect Effects 0.000 claims description 5
- 150000001875 compounds Chemical class 0.000 claims description 4
- 230000003647 oxidation Effects 0.000 claims description 4
- 238000007254 oxidation reaction Methods 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 52
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 21
- 239000000460 chlorine Substances 0.000 description 21
- 229910052801 chlorine Inorganic materials 0.000 description 21
- 239000011882 ultra-fine particle Substances 0.000 description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 15
- 239000010936 titanium Substances 0.000 description 14
- 238000003756 stirring Methods 0.000 description 13
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 12
- 239000012071 phase Substances 0.000 description 11
- 239000010410 layer Substances 0.000 description 9
- 239000007921 spray Substances 0.000 description 9
- 229910052719 titanium Inorganic materials 0.000 description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 8
- 230000000694 effects Effects 0.000 description 8
- 238000005259 measurement Methods 0.000 description 8
- 239000001301 oxygen Substances 0.000 description 8
- 229910052760 oxygen Inorganic materials 0.000 description 8
- 229910002113 barium titanate Inorganic materials 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 229910052757 nitrogen Inorganic materials 0.000 description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 6
- 239000011362 coarse particle Substances 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 239000000049 pigment Substances 0.000 description 6
- -1 polyoxymethylene Polymers 0.000 description 6
- 238000000149 argon plasma sintering Methods 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 description 5
- 239000002002 slurry Substances 0.000 description 5
- 125000004429 atom Chemical group 0.000 description 4
- 239000013078 crystal Substances 0.000 description 4
- 239000001257 hydrogen Substances 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- 239000007791 liquid phase Substances 0.000 description 4
- 238000000691 measurement method Methods 0.000 description 4
- 239000012808 vapor phase Substances 0.000 description 4
- 235000010724 Wisteria floribunda Nutrition 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 230000001877 deodorizing effect Effects 0.000 description 3
- 238000001704 evaporation Methods 0.000 description 3
- 230000008020 evaporation Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 230000004907 flux Effects 0.000 description 3
- 239000008187 granular material Substances 0.000 description 3
- 230000001699 photocatalysis Effects 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- KVGZZAHHUNAVKZ-UHFFFAOYSA-N 1,4-Dioxin Chemical compound O1C=COC=C1 KVGZZAHHUNAVKZ-UHFFFAOYSA-N 0.000 description 2
- 238000004438 BET method Methods 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- AYJRCSIUFZENHW-UHFFFAOYSA-L barium carbonate Inorganic materials [Ba+2].[O-]C([O-])=O AYJRCSIUFZENHW-UHFFFAOYSA-L 0.000 description 2
- 229910000420 cerium oxide Inorganic materials 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000006837 decompression Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000003301 hydrolyzing effect Effects 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- BFRGSJVXBIWTCF-UHFFFAOYSA-N niobium monoxide Chemical compound [Nb]=O BFRGSJVXBIWTCF-UHFFFAOYSA-N 0.000 description 2
- 230000006911 nucleation Effects 0.000 description 2
- 238000010899 nucleation Methods 0.000 description 2
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 2
- 239000011164 primary particle Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- IJJWOSAXNHWBPR-HUBLWGQQSA-N 5-[(3as,4s,6ar)-2-oxo-1,3,3a,4,6,6a-hexahydrothieno[3,4-d]imidazol-4-yl]-n-(6-hydrazinyl-6-oxohexyl)pentanamide Chemical class N1C(=O)N[C@@H]2[C@H](CCCCC(=O)NCCCCCC(=O)NN)SC[C@@H]21 IJJWOSAXNHWBPR-HUBLWGQQSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000000844 anti-bacterial effect Effects 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- JRPBQTZRNDNNOP-UHFFFAOYSA-N barium titanate Chemical compound [Ba+2].[Ba+2].[O-][Ti]([O-])([O-])[O-] JRPBQTZRNDNNOP-UHFFFAOYSA-N 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- CETPSERCERDGAM-UHFFFAOYSA-N ceric oxide Chemical compound O=[Ce]=O CETPSERCERDGAM-UHFFFAOYSA-N 0.000 description 1
- 229910000422 cerium(IV) oxide Inorganic materials 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 238000007791 dehumidification Methods 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 150000002013 dioxins Chemical class 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000010574 gas phase reaction Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- TUJKJAMUKRIRHC-UHFFFAOYSA-N hydroxyl Chemical compound [OH] TUJKJAMUKRIRHC-UHFFFAOYSA-N 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 239000003456 ion exchange resin Substances 0.000 description 1
- 229920003303 ion-exchange polymer Polymers 0.000 description 1
- 229910052747 lanthanoid Inorganic materials 0.000 description 1
- 150000002602 lanthanoids Chemical class 0.000 description 1
- 238000002356 laser light scattering Methods 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000386 microscopy Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- DCKVFVYPWDKYDN-UHFFFAOYSA-L oxygen(2-);titanium(4+);sulfate Chemical compound [O-2].[Ti+4].[O-]S([O-])(=O)=O DCKVFVYPWDKYDN-UHFFFAOYSA-L 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000011541 reaction mixture Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 description 1
- 235000019982 sodium hexametaphosphate Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000003746 solid phase reaction Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 description 1
- 150000003608 titanium Chemical class 0.000 description 1
- 239000001038 titanium pigment Substances 0.000 description 1
- 229910000348 titanium sulfate Inorganic materials 0.000 description 1
Landscapes
- Inorganic Compounds Of Heavy Metals (AREA)
- Catalysts (AREA)
- Cosmetics (AREA)
- Pigments, Carbon Blacks, Or Wood Stains (AREA)
- Hybrid Cells (AREA)
Description
1307679 (1) 九、發明說明 【發明所屬之技術領域】 本發明係有關微粒子二氧化鈦(Ti〇2 )及其製造方法 者;更詳細而言,係有關以四氯化鈦爲原料,藉由氣相法 而得之微粒子二氧化鈦;適合於光催化劑或太陽電池、聚 矽氧橡膠之添加劑,電介質原料等之質量改變小的二氧化 鈦,及其製造方法以及其用途者。1307679 (1) Nine, the invention belongs to the technical field of the invention. The present invention relates to fine titanium dioxide (Ti〇2) and a method for producing the same; more particularly, it relates to titanium tetrachloride as a raw material, by gas A fine particle titanium dioxide obtained by a phase method; a titanium oxide suitable for a photocatalyst or an additive of a solar cell, a polyoxyxene rubber, a dielectric material, or the like, a method for producing the same, and a use thereof.
【先前技術】 微粒子二氧化鈦,自古以來使用爲紫外線遮蔽材料或 聚矽氧橡膠之添加劑、電介質原料、化粧材料等多種用途 。又,近年來在對光催化劑或太陽電池之應用顯露頭角。 二氧化鈦之結晶型有金紅石型 '銳鈦礦型、板鈦礦型 之三種類存在,在光催化劑或太陽電池之領域,使用光電 化學活性比金紅石型優越之鉛鈦礦型及板鈦礦型。 二氧化鈦之光催化作用係利用抗菌磚、自行清淨建材 除臭纖維等有機物之分解;其機構爲如下之說明。二氧 化鈦吸收紫外線,在其內部產生電子與電洞。電洞與二氧 化鈦之吸附水反應,生成羥基游離基,使吸附於二氧化鈦 粒子表面之有機物分解爲二氧化鈦氣與水。(參照藤嶋昭 、橋本和仁、渡部俊也共著之「光淨化革命」,CMC股份 有限公司1997年發行)。 即,光催化作用強之二氧化鈦的條件有,容易產生電 洞、電洞容易到達二氧化鈦表面等。光催化作用高之二氧 -5- (2) 1307679 - 化鈦的銳鈦礦型,有晶格缺陷極少者,粒子小比表面積大 , 者等。(參照橋本和仁、藤嶋昭編著「氧化鈦光催化劑槪 論」,CMC股份有限公司1998年發行)。 實用上,二氧化鈦係藉由黏合劑固定於基材之表面, 此層顯現光接觸之接觸能。從外觀構思之觀點而言,光催 化劑層要求透明性。因此,載持於基材之際,二氧化鈦之 量及粉體的分散性非常重要。[Prior Art] The microparticle titanium dioxide has been used for many purposes such as ultraviolet shielding materials or polyoxyxene rubber additives, dielectric materials, and cosmetic materials since ancient times. Moreover, in recent years, the application of photocatalysts or solar cells has revealed a head. The crystal form of titanium dioxide exists in the rutile type, anatase type, and brookite type. In the field of photocatalysts or solar cells, the use of the photo-electrochemical activity is superior to the rutile type of bismuth ore and brookite. type. The photocatalytic action of titanium dioxide is the decomposition of organic substances such as antibacterial bricks and self-cleaning building materials such as deodorizing fibers; the mechanism is as follows. Titanium dioxide absorbs ultraviolet light and generates electrons and holes in it. The hole reacts with the adsorbed water of the titanium dioxide to form a hydroxyl radical, and the organic matter adsorbed on the surface of the titanium dioxide particle is decomposed into titanium dioxide gas and water. (Refer to Fujisaki, Hashimoto and Ren, and Watanabe Jun, also known as "Light Purification Revolution", CMC Co., Ltd. issued in 1997). Namely, the conditions of the titanium oxide having a strong photocatalytic action are such that holes and pits are likely to easily reach the surface of the titanium oxide. High photocatalytic activity of dioxo-5-(2) 1307679 - Anatase of titanium, with few lattice defects, large particle specific surface area, etc. (Refer to Hashimoto and Ren, Fujisaki, "The Theory of Titanium Photocatalyst", CMC Co., Ltd. was issued in 1998). Practically, titanium dioxide is fixed to the surface of the substrate by an adhesive which exhibits contact energy of light contact. The photocatalyst layer requires transparency from the viewpoint of appearance concept. Therefore, the amount of titanium dioxide and the dispersibility of the powder are very important when supported on a substrate.
對太陽電池之應用,自1991年洛桑奴工科大學的格里 茨澤爾等報告將二氧化鈦與釕系色素組合之色素敏化型太 陽電池以來,不斷進行硏究。[M. G r a e z e 1, N a t u r e, 353,737, ( 1991)]。 色素敏化型太陽電池中,二氧化鈦負有做爲色素之載 體及η型半導體之任務,使用爲連結於導電性玻璃電極之 色素電極。色素敏化型太陽電池,係以色素電極與對極將 電解層挾夾之結構,色素吸收光而產生電子與電洞。產生 之電子通過二氧化鈦層到達導電性玻璃電極,發射至外部 。另一方面,產生之電洞,通過電解層輸送至對極,與通 過導電性玻璃電極供應之電子結合。做爲提高色素敏化型 太陽電池之特性的原因之一,二氧化鈦與色素之結合更爲 容易。容易與色素結合的二氧化鈦之結晶型,例如特開平 1 0-255 863號公報上有使用銳鈦礦型之記載,又特開2〇〇〇_ 340269號公報上有板鈦礦型適合於色素敏化型太陽電池的 記載。 二氧化鈦爲分散性良好者,引出其功能極爲重要。例 -6- (3) 1307679 如使用二氧化鈦爲光催化劑之際,分散性不佳時隱蔽力增 強之故,限定於可使用之用途。在太陽電池之領域,分散 性不良的二氧化鈦亦難以使光透過之故,限定於可助光吸 收之二氧化鈦,導致光電轉換效率惡化。一般而言’光散 射(隱蔽力)係粒徑爲可見光波長的1/2左右時最大’粒 徑減小時光散射減弱(參照清野學著,「氧化鈦」’ ρ·]29技報堂出版股份有限公司,1991年發行)。For the application of solar cells, since the 1991 report of the dye-sensitized solar cells combining titanium dioxide and lanthanide pigments by Gritszel of Lausanne University of Technology, etc., it has been continuously researched. [M. G r a e z e 1, N a t u r e, 353, 737, (1991)]. In the dye-sensitized solar cell, titanium dioxide has a task as a carrier for a dye and an n-type semiconductor, and is used as a dye electrode connected to a conductive glass electrode. In the dye-sensitized solar cell, the dye electrode and the counter electrode sandwich the electrolytic layer, and the dye absorbs light to generate electrons and holes. The generated electrons pass through the titanium dioxide layer to the conductive glass electrode and are emitted to the outside. On the other hand, the generated holes are transported to the counter electrode through the electrolytic layer and combined with electrons supplied through the conductive glass electrode. As one of the reasons for improving the characteristics of the dye-sensitized solar cell, the combination of titanium dioxide and pigment is easier. A crystal form of titanium dioxide which is easily bonded to a pigment, for example, an anatase type is described in Japanese Laid-Open Patent Publication No. Hei No. 0-255 863, and a brookite type is suitable for a pigment. The description of sensitized solar cells. Titanium dioxide is a good dispersibility, and its function is extremely important. Example -6- (3) 1307679 When titanium dioxide is used as a photocatalyst, the hiding power is increased when the dispersibility is poor, and it is limited to the usable use. In the field of solar cells, titanium dioxide having poor dispersibility is also difficult to transmit light, and is limited to titanium dioxide which can assist light absorption, resulting in deterioration of photoelectric conversion efficiency. In general, when the light scattering (concealing force) particle size is about 1/2 of the wavelength of visible light, the maximum particle size is reduced when the particle size is reduced (refer to Qingye, "titanium oxide"' ρ·]29Technical Publishing Co., Ltd. Company, issued in 1991).
上述之領域所使用的二氧化鈦之一次粒徑,大多爲數 nm〜數十nm之故,分散性良好時對光散射之影響小。可是 ,分散不良、凝聚粒徑大之二氧化鈦光散射增強。所謂分 散性良好的粒子,係指不凝聚、能以接近一次粒子之狀態 穩定存在於溶劑中的粒子而言。 二氧化鈦係做爲高性能之電介質原料不可或缺的材料 。電介質,例如BaTi03可藉由在加熱下進行下述之反應而 得。The primary particle diameter of the titanium dioxide used in the above-mentioned fields is usually in the range of several nm to several tens of nm, and the effect on light scattering is small when the dispersibility is good. However, the light scattering of titanium dioxide which is poorly dispersed and has a large agglomerated particle size is enhanced. The particles having good dispersibility refer to particles which are not aggregated and can be stably present in a solvent in a state close to the primary particles. Titanium dioxide is an indispensable material for high-performance dielectric materials. A dielectric such as BaTi03 can be obtained by performing the following reaction under heating.
BaC03 + Ti〇2 一 BaTi03 + C〇2 爲提高BaTi03之電介質特性時,首先,必要使BaTiCh 之粒子微細化。上述之反應爲固相反應’反應之際首先在 高溫下使BaC03分解生成BaO、BaO擴散固溶於Ti〇2粒子中 而成BaTi03。因此,BaTi03粒子之大小,受Ti〇2粒子之大 小的支配。BaC03 + Ti〇2 - BaTi03 + C〇2 In order to improve the dielectric properties of BaTi03, first, it is necessary to make the particles of BaTiCh fine. When the above reaction is a solid phase reaction, the BaC03 is first decomposed at a high temperature to form BaO, and BaO is dissolved and dissolved in Ti〇2 particles to form BaTi03. Therefore, the size of the BaTi03 particles is governed by the size of the Ti 2 particles.
Ti02粒子中所含有的氯’吸附存在於粒子之每一表面 層,與加熱中生成之BaO反應生成BaC】2。此BaCh熔融有 做爲焊劑之作用’引起Ti〇2粒子或BaTi〇3粒子之凝聚。又 (4) 1307679 ,熔融之焊劑容易局部化,其局部化之部份凝聚增多,與 其他部份之間品質上產生偏差。又,粒子凝聚時,BaTi〇3 粒子之結晶成長爲異常粒子。使B a T i Ο 3之電介質特性降低 。在高性能之電介質合成時,BaO與以02比必要嚴密控制 於1 : 1,氯之存在使組成比產生參差不齊。The chlorine ' contained in the Ti02 particles is adsorbed on each surface layer of the particles, and reacts with BaO formed during heating to form BaC. This BaCh melting acts as a flux to cause agglomeration of Ti 2 particles or BaTi 3 particles. Further, (4) 1307679, the molten flux is easily localized, and the localized portion of the flux is increased, and the quality is deviated from the other portions. Further, when the particles are agglomerated, the crystals of the BaTi〇3 particles grow into abnormal particles. The dielectric properties of B a T i Ο 3 are lowered. In the high-performance dielectric synthesis, BaO is tightly controlled by the ratio of 02 to 1:1, and the presence of chlorine causes the composition ratio to be jagged.
進而,粒子表面之吸附水份的改變,有如此之雜質以 上的問題。使用二氧化鈦之際,必要極嚴密控制配合之Ti 份的事項甚多。尤其使用爲上述之電介質原料時,配合成 份必要控制至p p m之等級。不過,在工業上之使用,嚴密 控制原料成份並非易事。所以如此係由於水份爲存在於原 料處理之氣體環境下的物質,隨之控制粒子表面的化學吸 附水•物理吸附水量極爲困難。 二氧化鈦之表面,基本上被覆藉由與Ti原子或0原子 進行化學結合的OH基。此OH基,進而形成水分子藉由氫 鍵之幾層的物理吸附,做爲乾燥減量之測定水份。(參照 清野學著,「氧化鈦」,技報堂出版股份有限公司1 99 1年 發行,P · 5 4 )。 可是,此水份係由於環境的濕度重覆進行吸放濕之故 ’容易受季節或天候的影響,爲嚴密控制BaO與Ti02比, 在合成之即將進行前必要予以絕對乾燥•秤量,設備上、 經濟上之負擔難以估計。進而,爲提高微粒子程度之單位 質量相當的表面積,即比表面積,水份吸附量亦增多、原 料投入之量的偏差亦加大。最近微粒子化之傾向甚爲強勁 ’投入量之改變與隨其之收率降低成爲不避免者。 (5) 1307679 二氧化欽之製造方法’大略分爲使四氯化駄或硫酸鈦 進行水解之液相法與,使四氯化鈦與氧氣或水蒸氣等氧化 性氣體反應的氣相法。藉由液相法可獲得以銳鈦礦型爲主 相之二氧化鈦’不能獲得溶膠或漿狀物之狀態。以此狀態 使用時,用途受限制。爲做爲粉末使用必要予以乾燥。乾 燥後一般有激烈凝聚之缺點。(參照「超微粒子手冊」, 富士技術系統股份有限公司發行,1 990 )。Further, the change in the adsorbed moisture on the surface of the particles has such a problem as impurities. When titanium dioxide is used, it is necessary to control the Ti content in a very tight manner. In particular, when the above-mentioned dielectric material is used, it is necessary to control the composition to a level of p p m . However, in industrial use, it is not easy to strictly control the ingredients. Therefore, since the water is a substance existing in the gaseous environment of the raw material treatment, it is extremely difficult to control the chemical adsorption water on the surface of the particles. The surface of titanium dioxide is substantially coated with an OH group chemically bonded to a Ti atom or a 0 atom. This OH group, in turn, forms a physical adsorption of water molecules by several layers of hydrogen bonds, and serves as a moisture-reduced moisture. (Refer to Qingye, "Titanium Dioxide", published by Tech Newspaper Publishing Co., Ltd., 1999, P · 5 4 ). However, this moisture is affected by the seasons or weather due to the repeated humidity absorption and humidity of the environment. In order to strictly control the ratio of BaO to Ti02, it is necessary to absolutely dry before the synthesis is carried out. The economic burden is difficult to estimate. Further, in order to increase the surface area equivalent to the unit mass of the fine particles, that is, the specific surface area, the amount of moisture adsorbed is also increased, and the variation in the amount of the raw material input is also increased. Recently, the tendency of micronization has been very strong. The change in the amount of input and the decrease in yield with it have become inevitable. (5) 1307679 A method for producing a dioxon is roughly classified into a liquid phase method in which titanium tetrachloride or titanium sulfate is hydrolyzed, and a gas phase method in which titanium tetrachloride is reacted with an oxidizing gas such as oxygen or water vapor. By the liquid phase method, it is possible to obtain a state in which the titanium oxide of the anatase type as a main phase cannot obtain a sol or a slurry. When used in this state, the use is limited. It is necessary to dry as a powder. After drying, there is generally the disadvantage of intense condensation. (Refer to the "Ultrafine Particles Handbook", issued by Fuji Technology Systems Co., Ltd., 1 990).
此二氧化鈦供應於光催化劑等,爲提高分散性必要將 二氧化鈦強行破碎、粉碎;有引起來自粉碎等處理磨損物 的混入或粒度分佈之不均勻等問題的情況。 另一方面’藉由氣相法製造之二氧化鈦,不使用溶劑 之故’與液相法相比,分散性優異(參照「超微粒子手冊 」,富士技術系統股份有限公司發行,1 9 9 0 )。 以氣相法而得二氧化鈦的超微粒子之例爲數甚多,例 如有在使四氯化鈦在火炎中水解製造二氧化鈦的方法中, 調整氧氣、四氯化鈦、氫氣之莫耳比進行反應,可得金紅 石型含有率高之二氧化鈦的方法之揭示(特開平3_255315 號公報)。有在使四氯化鈦於高溫氣相中水解,藉由將反 - 應生成物急速冷卻,製造結晶質二氧化鈦粉末的方法中, . 藉由使火炎溫度與原料氣體中之鈦濃度特定,可得平均粒 徑爲40nm以上150ηηι以下之結晶質透明二氧化鈦的方法之 揭示(特開平7 - 3 1 6 5 3 6號公報)。 採用氣相法製造以銳鈦礦型爲主相之二氧化鈦的方法 有例如在氣相反應中’改變氧氣與氫氣之混合氣體的氫 - 9 - (6) 1307679 氣比率,可調整金紅石型之含有比率的製h方法之揭不; 有金紅石型含有率9¾以二氧化欽的記載。但是’例示之二 氧化鈦的粒徑爲〇·5〜〇·6 μπι ’比一般稱爲超微粒子之粒徑 範圍相(特開平3 -25 23 1 5號公報)。 二氧化鈦之乾燥減量的改變’在使用二氧化鈦於光催 化劑或太陽電池等時’改變組成’成爲引起品質改變•性 能下降•收率降低之原因°The titanium dioxide is supplied to a photocatalyst or the like, and it is necessary to forcibly crush and pulverize the titanium oxide in order to improve the dispersibility, and may cause problems such as incorporation of a treated abrasive such as pulverization or unevenness in particle size distribution. On the other hand, the titanium dioxide produced by the vapor phase method does not use a solvent, and is excellent in dispersibility compared with the liquid phase method (see "Ultrafine Particles Handbook", issued by Fuji Technology Systems Co., Ltd., 1909). There are many examples of ultrafine particles of titanium dioxide obtained by a gas phase method, for example, in a method for producing titanium dioxide by hydrolyzing titanium tetrachloride in flame, adjusting the molar ratio of oxygen, titanium tetrachloride and hydrogen to carry out a reaction. A method of obtaining a rutile type titanium oxide having a high content rate is disclosed (JP-A No. 3-255315). There is a method for producing a crystalline titanium dioxide powder by rapidly hydrolyzing a titanium tetrachloride in a high-temperature gas phase by rapidly cooling the reaction product, by making the temperature of the flame and the concentration of titanium in the material gas specific. A method of obtaining a crystalline transparent titanium oxide having an average particle diameter of 40 nm or more and 150 ηηι or less is disclosed in Japanese Laid-Open Patent Publication No. Hei 7- 3 1 6 5 3-6. A method for producing anatase-type titanium dioxide as a main phase by a vapor phase method, for example, in a gas phase reaction, 'changing a hydrogen- 9 - (6) 1307679 gas ratio of a mixed gas of oxygen and hydrogen, and adjusting the rutile type The h method containing the ratio is not disclosed; there is a rutile type content of 93⁄4 in terms of dioxins. However, the particle diameter of the exemplified titanium oxide is 〇·5 〇·6 μπι ′ than the particle size range generally referred to as ultrafine particles (Japanese Unexamined Patent Publication No. Hei No. Hei No. Hei No. Hei. The change in the drying loss of titanium dioxide 'changes the composition when using titanium dioxide in a photocatalyst or a solar cell, etc.' causes a change in quality, a decrease in performance, and a decrease in yield.
又,二氧化鈦中之Fe、Al ' Si、S等雜質,亦成爲品 質改變•性能下降.收率降低的原因之故,以抑低爲佳。 例如二氧化鈦中存在Fe時’成爲著色之原因,不適合於要 求透明性之用途使用。在二氧化鈦粒子內部存在A1、S等 成份時,造成晶格缺陷’使做爲光催化劑、太陽電池之功 能降低。 二氧化鈦之製法中,使用四氯化鈦爲原料以氣相法製 造二氧化鈦時,雖容易獲得超微粒子,但來自原料的氯餘 留於二氧化鈦中之故,大多必要以加熱或水洗等脫氯。在 二氧化鈦粒子表面化學吸附之水份或羥基之量,受此加熱 或水洗等處理的影響甚大。含餘留之氯等,如此之二氧化 . 鈦的表面性狀,不僅受吸附水之量的大影響,使用二氧化 ' 鈦之際的加熱時,粒子相互間之燒結行動或凝聚行動亦受 很大的影響。尤其,在二氧化鈦粒子微細化程度之表面存 在的原子比例增加之故,爲對表面狀態之影響甚大者。 本發明爲解決上述各項問題,本發明之課題係提供, 在微粒子粉體中成爲較大質量改變因子之吸附水份的變動 -10- (7) 1307679 小之二氧化鈦,進而較佳爲純度高之超微粒子二氧化鈦, 及其製造方法。 【發明內容】 [發明之揭示]Further, impurities such as Fe, Al'Si, and S in the titanium oxide are also preferable because the quality is changed, the performance is lowered, and the yield is lowered. For example, when Fe is present in titanium dioxide, it becomes a cause of coloring, and it is not suitable for use in applications requiring transparency. When A1, S and the like are present inside the titanium dioxide particles, lattice defects are caused to lower the function as a photocatalyst or a solar cell. In the method for producing titanium dioxide, when titanium dioxide is produced by a vapor phase method using titanium tetrachloride as a raw material, ultrafine particles are easily obtained, but the chlorine derived from the raw material remains in the titanium dioxide, and it is often necessary to dechlorinate by heating or water washing. The amount of water or hydroxyl groups chemisorbed on the surface of the titanium dioxide particles is greatly affected by the treatment such as heating or water washing. Containing the remaining chlorine, etc., such as oxidation. The surface properties of titanium are not only greatly affected by the amount of adsorbed water. When heating with titanium dioxide, the sintering action or condensation action of the particles is also very much affected. Great impact. In particular, the proportion of atoms present on the surface of the degree of refinement of the titanium dioxide particles is increased, which has a great influence on the surface state. The present invention has been made to solve the above problems, and an object of the present invention is to provide a change in the moisture content of a large mass change factor in a fine particle powder of -10 (7) 1307679, which is preferably high in purity. Ultrafine titanium dioxide, and a method for its production. SUMMARY OF INVENTION [Disclosure of the Invention]
本發明的工作同仁鑑於上述之課題,經深入探討不斷 硏究之結果發現,在氣相法中,藉由調整其合成條件與高 純度化之條件,可使存在於二氧化駄表面之經基充分增大 的技術;藉此發現,在任何之環境中均可製造而得質量改 變小的超微粒子二氧化鈦,解決上述之課題,完成本發明 即,本發明之較佳實施型態係,提供在使含有四氯化 鈦之氣體及氧化性氣體(水蒸氣、或含有氧氣與水蒸氣的 混合氣體)反應的氣相法中,控制該原料氣體之加熱溫度 、氧化性氣體之種類或量,同時進行反應後’藉由控制以 加熱進行脫氯處理時之加熱溫度與添加的水蒸氣之量’而 得之灼熱減量與在通常環境中的質量改變穩定之微粒子二 氧化鈦,及在粒度分佈及粗粒具有特定之特性的超微粒子 • 二氧化鈦,以及其製造方法者。 本發明包含下述之事項。 [1 ] 一種微粒子二氧化鈦,其係BET比表面積爲 10~200m2/g之微粒子二氧化鈦;其特徵爲’使以上5g以 下之粉末,厚度均勻的置入直徑l〇cm之玻璃製容器中,在 2(TC,相對濕度80%之環境T靜置5小時時’以放置前之質 -11 - 1307679 第94127363號專利申請案 中文說明書修正頁 民國97年9月26日修正 (8) 量爲基準,質量改變率爲-5質量%以上5質量%以下。 [2] 如上述[1 ]記載之微粒子二氧化鈦,其中90%累積 質量粒度分佈徑(D90)爲2.2 μπι以下。 [3] 如上述[1]或[2]記載之微粒子二氧化鈦,其中藉 由下述(1)式表示之羅辛一拉姆爾公式的分佈常數η爲1.7 以上3 . 5以下; R-l OOexp ( -bDn)In view of the above-mentioned problems, the working colleagues of the present invention have found that in the gas phase method, by adjusting the synthesis conditions and the conditions of high purity, the basis of the surface of the ceria can be made. A sufficiently enlarged technique; thereby finding that ultrafine-particle titanium dioxide which can be produced in any environment and having a small change in quality, solves the above problems, and the present invention is a preferred embodiment of the present invention. In a gas phase method in which a gas containing titanium tetrachloride and an oxidizing gas (water vapor or a mixed gas containing oxygen and water vapor) are reacted, the heating temperature of the material gas and the type or amount of the oxidizing gas are controlled, and After the reaction, the amount of the heat loss obtained by controlling the heating temperature at the time of dechlorination treatment by heating and the amount of added water vapor is stable with the mass change in the usual environment, and in the particle size distribution and coarse particles. Ultrafine particles with specific characteristics • Titanium dioxide, and its manufacturing method. The present invention encompasses the following matters. [1] A fine particle titanium dioxide which is a fine particle titanium dioxide having a BET specific surface area of 10 to 200 m 2 /g; characterized in that 'the above 5 g of the powder is uniformly placed in a glass container having a diameter of 10 cm, in 2 (TC, the relative humidity of 80% of the environment T is allowed to stand for 5 hours, 'the quality of the pre-placement -11 - 1307679, the patent specification of the patent application No. 94127363, the revised page of the Republic of China on September 26, 1997 (8) The mass change rate is -5 mass% or more and 5% by mass or less. [2] The fine particle titanium dioxide according to the above [1], wherein the 90% cumulative mass particle size distribution diameter (D90) is 2.2 μπ or less. [3] Or the particulate titanium dioxide according to [2], wherein the distribution constant η of the Rosin-Ramer formula expressed by the following formula (1) is 1.7 or more and 3.5 or less; Rl OOexp (-bDn)
[式(1 )中,D爲粒徑;R爲對全粒子質量之較D (粒 徑)大的粒子之質量百分率;η爲分佈常數]。 [4] 一種微粒子二氧化鈦,其特徵爲,以BET比表面 積爲a (m2/g),在保持於900°C之電爐內灼熱1小時時的 質量減少率(以下稱爲灼熱減量)爲X (質量% )時,其 灼熱減量X爲式(2 )表示之範圍; 2.lx { α/(6 X 1 04)x 1 8 + (α-β)/(6 X 1 Ο4) χ9} χ100^Χ^〇.25χ { α/(6 χ 1 Ο4) χ 1 8+ (α-β)/(6 χ 1 Ο4) χ 9 } χ 1 00 .........(2) [式(2 )中’冷爲在保持於900 °C之電爐內灼熱ι小時 後之粉體的BET比表面積爲(m2/g)]。 [5 ] —種微粒子二氧化鈦,其特徵係,以B E T比表面 積爲a ( m2 / g ),在保持於9 0 0 °C之電爐內灼熱1小時時的 質量減少率(以下稱爲灼熱減量)爲X (質量% )時,其 灼熱減量X爲式(2’)表示之範圍; 1 .3 χ { α/(6χ 1 04)χ 1 8 + (α-β)/ (6χ 1 Ο4) χ9 } χ 1 〇〇 g χ $ 〇·7 χ { α/ (6 χ 1 Ο4) χ 1 8+ (α-β )/(6 χ 1 〇4) χ 9 } χ 1 0 0 .........(2,) [式(2’)中,冷爲在保持於900°C之電爐內灼熱!小時 -12- (9) 1307679 後之粉體的BET比表面積爲(m2/g)]。 [6] 一種微粒子二氧化鈦,其特徵係,以BET比表面 積爲a ( m2/g ),在保持於9 〇 〇它之電爐內灼熱1小時時的 質量減少率(以下稱爲灼熱減量)爲X (質量% )時,其 灼熱減量X爲式(3)表示之範圍; 1.5χ { α/(6 X 1 Ο4) X 1 8 + (α-β)/(6 X 1 Ο4) X 9 } xlOO^ X ^0.85χ { α/ (6 x 1 Ο4) χ 1 8+ (α-β)/(6 χ 1 Ο4) χ 9 } χ 1 0 0 .........(3)[In the formula (1), D is a particle diameter; R is a mass percentage of particles having a larger D (particle diameter) to the total particle mass; η is a distribution constant]. [4] A fine particle titanium dioxide characterized by having a BET specific surface area of a (m2/g) and a mass reduction rate (hereinafter referred to as a heat loss) in an electric furnace maintained at 900 ° C for 1 hour is X ( Mass %), the burning loss X is the range represented by the formula (2); 2.lx { α/(6 X 1 04)x 1 8 + (α-β)/(6 X 1 Ο4) χ9} χ100^ Χ^〇.25χ { α/(6 χ 1 Ο4) χ 1 8+ (α-β)/(6 χ 1 Ο4) χ 9 } χ 1 00 .........(2) [Formula (2) Medium 'cold is the BET specific surface area of the powder after burning for 1 hour in an electric furnace maintained at 900 ° C (m2/g)]. [5] A fine particle titanium dioxide characterized by a mass reduction rate (hereinafter referred to as a heat loss) when the BET specific surface area is a (m2 / g) and is heated in an electric furnace maintained at 90 ° C for 1 hour. When X (% by mass), the ignition loss X is the range represented by the formula (2'); 1. 3 χ { α / (6χ 1 04) χ 1 8 + (α-β) / (6χ 1 Ο 4) χ 9 } χ 1 〇〇g χ $ 〇·7 χ { α/ (6 χ 1 Ο4) χ 1 8+ (α-β )/(6 χ 1 〇4) χ 9 } χ 1 0 0 ..... ....(2,) [In the formula (2'), the cold is burning in an electric furnace maintained at 900 °C! Hours -12- (9) 1307679 The powder has a BET specific surface area of (m2/g)]. [6] A fine particle titanium dioxide characterized by having a BET specific surface area a (m2/g) and a mass reduction rate (hereinafter referred to as a heat loss) when it is heated in an electric furnace maintained at 9 Torr for 1 hour. (% by mass), the burning loss X is the range represented by the formula (3); 1.5 χ { α / (6 X 1 Ο 4) X 1 8 + (α-β) / (6 X 1 Ο 4) X 9 } xlOO ^ X ^0.85χ { α/ (6 x 1 Ο4) χ 1 8+ (α-β)/(6 χ 1 Ο4) χ 9 } χ 1 0 0 .........(3)
[式(3 )中,冷爲在保持於90 ye之電爐內灼熱ι小時 後之粉體的BET比表面積爲(m2/g)]。 [7] —種微粒子二氧化鈦,其特徵係,以BET比表面 積爲a ( m2/g ),在保持於9 00 °C之電爐內灼熱1小時時的 質量減少率(以下稱爲灼熱減量)爲X (質量% )時,其 灼熱減量X爲式(3’)表示之範圍; 1·15χ { α/(6χ104)χ18 + (α-β)/(6χ104)χ9} χ1002Χ20·85χ { α/(6χ 1 04)χ 1 8 + (α-β)/(6 χ 1 Ο4) χ9 } χ 1 00 .........(3,) [式(3’)中,召爲在保持於900 °C之電爐內灼熱1小時 後之粉體的BET比表面積爲(m2/g)]。 [8] 如上述Π]〜[7]項中任一項記載之微粒子二氧化鈦 ,其中Fe、Al、S之含量各爲1〇質量ppm以下。 [9] 如上述[1]~[8]項中任一項記載之微粒子二氧化鈦 ,其中粉體中之C1含量爲灼熱減量爲50質量%以下。 [10] —種微粒子二氧化鈦之製造方法,其特徵爲包含 藉由使用含有四氯化鈦氣體之氧化性氣體進行高溫氧 -13- (10) 1307679 化’製造一氧化駄粉末之第一步驟,與 使該粉末在加熱爐中轉動,同時使水蒸氣與二氧化欽 粉末接觸’進行脫氯同時增加吸附水份之第二步驟。 [11 ]如上述[1 0]項記載之微粒子二氧化鈦的製造方法 ’其中氧化性氣體爲水蒸氣。 [1 2]如上述[1 1 ]項記載之微粒子二氧化鈦的製造方法 ’其中水蒸氣,對四氯化鈦氣體1莫耳,爲2莫耳以上30莫In the formula (3), the cold has a BET specific surface area (m2/g) of the powder after being burned for 1 hour in an electric furnace maintained at 90 ye. [7] A fine particle titanium dioxide characterized by having a BET specific surface area of a (m2/g) and a mass reduction rate (hereinafter referred to as a heat loss) when it is heated in an electric furnace maintained at 900 ° C for 1 hour. X (% by mass), the burning loss X is the range expressed by the formula (3'); 1·15 χ { α / (6 χ 104) χ 18 + (α - β) / (6 χ 104) χ 9} χ 1002 Χ 20 · 85 χ { α / ( 6χ 1 04)χ 1 8 + (α-β)/(6 χ 1 Ο4) χ9 } χ 1 00 .........(3,) [In the formula (3'), the call is kept The BET specific surface area of the powder after burning in an electric furnace at 900 ° C for 1 hour was (m 2 /g)]. [8] The fine particle titanium dioxide according to any one of the above items, wherein the content of Fe, Al, and S is 1 〇 mass ppm or less. [9] The fine particle titanium dioxide according to any one of the above [1], wherein the content of C1 in the powder is a mass loss of 50% by mass or less. [10] A method for producing a fine particle titanium dioxide, which comprises the first step of producing a niobium monoxide powder by performing high temperature oxygen-13-(10) 1307679 by using an oxidizing gas containing a titanium tetrachloride gas. And a second step of rotating the powder in a heating furnace while contacting the water vapor with the dioxin powder to perform dechlorination while increasing the adsorbed moisture. [11] The method for producing fine particle titanium dioxide according to the above [10], wherein the oxidizing gas is water vapor. [2] The method for producing fine particle titanium dioxide according to the above [1 1], wherein the water vapor is 1 mol to the titanium tetrachloride gas, and is 2 mol or more and 30 mol.
耳以下。 [13] 如上述[10]〜[12]項中任一項記載之微粒子二氧化 鈦的製造方法,其中供應至反應管之含四氯化鈦氣體及氧 化性氣體的預熱溫度,分別爲600°C以上未達l,l〇〇°C。 [14] 如上述[10]〜[13]項中任一項記載之微粒子二氧化 鈦的製造方法,其中第二步驟爲,在加熱爐中導入二氧化 鈦粉末之1質量%以上6 0質量%以下的水蒸氣’使水蒸氣與 粉體對流接觸。 [15]如上述[10]〜[13]項中任一項記載之微粒子二氧化 鈦的製造方法,其中第二步驟爲,在加熱爐中導入二氧化 鈦粉末之1質量%以上50質量%以下的水蒸氣’使水蒸氣與 粉體對流接觸。 [1 6 ]如上述[1 〇 ]〜[1 5 ]項中任一項記載之微粒子二氧化 鈦的製造方法,其中第二步驟爲,使二氧化鈦在1 50 °C以 上500°C以下加熱。 [1 7 ]如上述Π 0 ]〜[1 6 ]項中任一項記載之微粒子二氧化 鈦的製造方法,其中第二步驟爲,加熱爐內之粉末的停留 -14- (11) 1307679 時間在0 · 5小時以上未達3小時。 [18] —種微粒子二氧化鈦之製造方法’其特徵爲在將 粉體置入樹脂袋進行包裝時,噴霧液滴徑5〜5 00 μιη之水滴 ’封口後入庫保存。 [19] 一種微粒子二氧化鈦’其特徵爲以上述[10]〜[18] 項中任一項記載之方法所製造。Below the ear. [13] The method for producing fine particle titanium dioxide according to any one of the above [10], wherein the preheating temperature of the titanium tetrachloride-containing gas and the oxidizing gas supplied to the reaction tube is 600°, respectively. C above does not reach l, l 〇〇 °C. [14] The method for producing the fine particle titanium dioxide according to any one of the above [10], wherein the second step is to introduce water of 1% by mass or more and 60% by mass or less of the titanium dioxide powder into the heating furnace. The vapor 'contacts the water vapor with the powder. [15] The method for producing fine particle titanium dioxide according to any one of the above [10], wherein the second step is to introduce water vapor of 1% by mass or more and 50% by mass or less of the titanium dioxide powder in the heating furnace. 'Let the water vapor contact the powder convection. [1] The method for producing fine titanium dioxide according to any one of the above [1], wherein the second step is to heat the titanium oxide at 150 ° C or higher at 500 ° C or lower. The method for producing the fine particle titanium dioxide according to any one of the above items, wherein the second step is a residence of the powder in the heating furnace - 14 - (11) 1307679 time is 0. · Less than 5 hours for 5 hours or more. [18] A method for producing a fine particle titanium dioxide, wherein when the powder is placed in a resin bag and packaged, the water droplets having a droplet diameter of 5 to 500 μm are sealed and stored in the storage. [19] A fine particle titanium dioxide, which is produced by the method according to any one of the above [10] to [18].
[20] —種鈣鈦礦化合物,其特徵爲使用上述[1]〜[9]或 [1 9 ]項中任一項記載之微粒子二氧化鈦做爲原料的一部份 [2U —種電介質原料,其特徵爲含有上述[1]〜[9]或 [1 9]項中任一項記載之二氧化鈦粉末。 [2 2]—種漿狀物,其特徵爲含有上述[1]〜[9]或9]項 中任一項記載之二氧化鈦粉末。 [23]—種組成物,其特徵爲含有上述[1]〜[9]或[19]項 中任一項記載之二氧化欽粉末。 [24] —種光催化劑材料,其特徵爲含有上述[1]〜[9]或 [19]項中任一項記載之二氧化鈦粉末。 [2 5] —種化粧材料’其特徵爲含有上述〜[9]或[19] 項中任一項記載之二氧化鈦粉末。 [26] —種太陽電池用材料’其特徵爲含有上述^]〜^] 或[1 9]項中任一項記載之二氧化鈦粉末。 [27] —種聚矽氧橡膠添加劑,其特徵爲含有上述 [1 ]〜[9 ]或[1 9 ]項中任一項記載之二氧化鈦粉末。 藉由本發明之較佳的製造方法,可獲得質量改變小之 -15- (12) 1307679 微粒子二氧化鈦,及在粒度分佈及粗粒具有特定之特徵的 超微粒子二氧化鈦。 藉此’使用二氧化鈦於工業上之際,藉由測定灼熱減 量等之方法,能獲得可省略在事前嚴密測定Ti份之步驟的 二氧化鈦,不僅可謀求製造成本之降低,能獲得可精確控 制配合量的二氧化鈦。[20] A perovskite compound characterized by using the particulate titanium dioxide according to any one of the above [1] to [9] or [1 9] as a raw material [2U - a dielectric material, The titanium dioxide powder according to any one of the above [1] to [9] or [9]. [2 2] A pulverized material, which comprises the titanium dioxide powder according to any one of the above [1] to [9] or 9]. [23] A composition comprising the dioxin powder according to any one of the above [1] to [9] or [19]. [24] A photocatalyst material, which comprises the titanium dioxide powder according to any one of the above [1] to [9] or [19]. [2] A type of cosmetic material, wherein the titanium dioxide powder according to any one of the above [9] or [19] is provided. [26] A material for a solar cell, wherein the titanium dioxide powder according to any one of the above-mentioned items, wherein the titanium dioxide powder is contained in any one of the above-mentioned items. [27] A polyoxyxene rubber additive, which comprises the titanium dioxide powder according to any one of the above [1] to [9] or [1, 9]. By the preferred production method of the present invention, -15-(12) 1307679 microparticulate titanium dioxide having a small change in mass, and ultrafine-particle titanium dioxide having specific characteristics in particle size distribution and coarse particles can be obtained. By using titanium dioxide in the industrial field, by measuring the amount of ignition loss, etc., it is possible to obtain titanium dioxide which can omit the step of strictly measuring the Ti portion beforehand, and it is possible to obtain a precisely controllable amount of the reduction in manufacturing cost. Titanium dioxide.
如此製造而得之微粒子二氧化鈦,即使比表面積較大 ’由於原料投入之量的偏差小之故,在使用爲各種組成物 之顏料、紫外線遮蔽材料或聚矽氧橡膠之添加劑、衣料、 電介質原料、化粧材料、光催化劑、太陽電池等之原料時 ,能發揮難以使品質改變、性能降低、收率下降的顯著效 果。 [用以實施發明之最佳型態] 就本發明更詳細說明如下。 通常,在工業規模使用二氧化鈦之際,爲嚴密控制原 料成份加料量,除測定灼熱減量•乾燥減量以外,還加上 修正加料量。可是,吸濕•放濕快速進行之故,在分析至 投入量計量之時間改變吸附水份量,造成加料量之誤差。 因此,即使加以修正,嚴密控制Ti份之加料量’還是非常 困難。 本發明之較佳實施型態的超微粒子二氧化鈦(本申請 說明書記載之二氧化鈦,全部包含簡稱氧化鈦者)’質量 之改變小。通常二氧化鈦表面之Ti原子與OH基進行化學結 -16- (13) 1307679 合;此OH基中藉由氫鍵結合多層之水分子,形成物理吸 附水之層。此物理吸附水離開二氧化鈦表面愈遠’即外側 之層,料必結合愈薄弱。因此,構成多數之層,質量愈受 環境之影響,容易改變。相對於此,本發明之較佳實施型 態的二氧化鈦,推測吸附水之層次較低,質量改變小。The fine particle titanium dioxide produced in this way has a small specific surface area, and is used as a pigment of various compositions, an ultraviolet shielding material or an additive of a polyoxymethylene rubber, a clothing material, a dielectric material, or the like because of a small variation in the amount of raw material input. When a raw material such as a cosmetic material, a photocatalyst, or a solar cell is used, it is possible to exhibit a remarkable effect that it is difficult to change the quality, the performance is lowered, and the yield is lowered. [Best Mode for Carrying Out the Invention] The present invention will be described in more detail below. Usually, when titanium dioxide is used on an industrial scale, in order to strictly control the amount of raw material to be fed, in addition to measuring the amount of heat loss and drying reduction, a correction amount is added. However, the moisture absorption and dehumidification are carried out quickly, and the amount of adsorbed water is changed during the analysis to the input amount measurement, resulting in an error in the amount of feed. Therefore, even if it is corrected, it is very difficult to strictly control the amount of Ti added. The ultrafine particle titanium dioxide of the preferred embodiment of the present invention (the titanium dioxide described in the specification of the present application, all of which contains abbreviated titanium oxide) has a small change in mass. Usually, the Ti atom on the surface of the titanium oxide is chemically bonded to the OH group -16-(13) 1307679; in this OH group, a plurality of layers of water molecules are hydrogen-bonded to form a layer of physically adsorbed water. The farther the physically adsorbed water leaves the surface of the titanium dioxide, the outer layer, the weaker the bond must be. Therefore, the majority of the layers are formed, and the quality is more affected by the environment and is easy to change. On the other hand, in the preferred embodiment of the present invention, titanium dioxide is presumed to have a low level of adsorbed water and a small change in mass.
具體而言,其特徵爲使2g以上5 g以下之粉末’厚度均 句的置入直徑l〇cm之玻璃製容器中,在20 °C ’相對濕度 80%之環境下靜置5小時時,以放置前之質量爲基準’質量 改變率爲-5質量%以上5質量%以下,較佳者-4.5質量%以上 4.5質量%以下,更佳爲-4質量%以上4質量%以下’最佳爲· 2.5質量%以上2 · 5質量%以下。 此微粒子二氧化鈦粉末,係具有以BET法測定之粉體 的比表面積爲10-200 m2/g,較佳爲20〜180 m2/g之範圍者 :且較佳之90%累積質量粒度分佈徑(D90)爲2.2 μηι以下 。此係粗粒子極少之意,微粒子適合於所期望之用途。又 ,在粒度分佈中,藉由下述(1)式表示之羅辛一拉姆爾 (Rosin-Rammler)公式的分佈常數η爲1.7以上4.0以下, 較佳爲1 · 7以上3 · 5以下,更佳爲1 · 9以上3 · 5以下之粉體最 適合。分佈常數η係表示粒度之均勻性的程度,η之數値愈 大粒度之均勻性愈優越。 R=1OOexp ( -bDn) (1)式中,D爲粒徑;R爲對全粒子質量之較D大的 粒子之質量百分率;η爲分佈常數;b爲表示粒度特性之係 數。羅辛一拉姆爾公式係記載於陶瓷工學手冊(曰本陶瓷 -17- (14) 1307679 協會公司編,第一版,第596_5 98頁)者。 又’以採用BET法測定之粉末的比表面積爲α ( m2/g )’在保持於9 0 0 °C之電爐內灼熱1小時時的質量減少率( 以下稱爲灼熱減量)爲乂(質量%)時,其灼熱減量X爲式 (2 )表示之範圍; 2·1χ { α/(6 X 1 Ο4) X 1 8+ (α-β)/(6 X 1 ο4) X 9 } χ100^Χ^0·25χ { α/(6χ1〇4)χ18 + (α-β)/(6χ104)χ9 } χ1〇〇 .........(2)Specifically, it is characterized in that a powder having a thickness of 2 g or more and 5 g or less is placed in a glass container having a diameter of 10 cm, and is allowed to stand in an environment of 20 ° C and a relative humidity of 80% for 5 hours. The mass change rate is -5 mass% or more and 5 mass% or less, preferably -4.5 mass% or more and 4.5 mass% or less, more preferably -4 mass% or more and 4 mass% or less, based on the mass before standing. It is 2.5 mass% or more and 2 · 5 mass% or less. The fine particle titanium dioxide powder has a specific surface area of the powder measured by the BET method of from 10 to 200 m 2 /g, preferably from 20 to 180 m 2 /g: and preferably 90% of the cumulative mass particle size distribution diameter (D90) ) is 2.2 μηι or less. This type of coarse particles is of little interest and the microparticles are suitable for the intended use. Further, in the particle size distribution, the distribution constant η of the Rosin-Rammler formula expressed by the following formula (1) is 1.7 or more and 4.0 or less, preferably 1.7 or more and 3 · 5 or less. More preferably, the powder of 1 · 9 or more and 3 · 5 or less is most suitable. The distribution constant η indicates the degree of uniformity of the particle size, and the larger the number of η, the more uniform the uniformity of the particle size. R = 100exp ( -bDn) In the formula (1), D is the particle diameter; R is the mass percentage of the particles having a larger D than the total particle mass; η is the distribution constant; and b is the coefficient indicating the particle size characteristic. The Rosin-Lahm formula is described in the Handbook of Ceramic Engineering (曰本陶瓷 -17- (14) 1307679 Association Company, First Edition, pp. 596_5 98). Further, the mass reduction rate (hereinafter referred to as the ignition loss) when the specific surface area of the powder measured by the BET method is α (m2/g)' in the electric furnace maintained at 90 ° C for 1 hour is 乂 (quality) %), the burning loss X is the range represented by the formula (2); 2·1χ { α/(6 X 1 Ο4) X 1 8+ (α-β)/(6 X 1 ο4) X 9 } χ100^ Χ^0·25χ { α/(6χ1〇4)χ18 + (α-β)/(6χ104)χ9 } χ1〇〇.........(2)
進而爲式(2’)之範圍; { α/(6 X 1 Ο4) X 1 8 + (α-β)/(6 X 1 Ο4) X 9 } χ100^Χ^〇·7χ { α/(6χ104)χ18 + (α-β)/(6χ104)χ9 } xlOO .........(2,) 較佳爲式(3 )之範圍; { α/(6χ104)χ18 + (α-β)/(6χ104)χ9} χ1002Χ$〇·85χ { α/(6χ 1 〇4)χ 1 8 + (α-β)/(6χ 1 04)χ9 } χ 1 〇〇 .........(3) 更佳爲式(3 ’)之範圍; 1·ΐ5χ { α/(6χ 1 04)χ 1 8 + (α-β)/(6χ 104)χ9 } χ100^Χ^〇·85χ { α/(6χ104)χ18 + (α-β)/(6χ104)χ9 } χ100 .........(3,) 所示之微粒子二氧化鈦粉末,與已往之二氧化鈦相比 ’質量改變率小,適合使用爲要求精確度高之加料量的原 料。還有,式(2)、式(2,)、式(3)、式(3,)中, 召爲在保持於9 00 °C之電爐內灼熱1小時後之粉體的BET比 表面積(m2/g)。 其次,就式(2)、式(2,)、式(3)或式(3,)之 定義加以說明。兩式之基本式爲下述的式(4)。還有, 在式(2)、式(2’)、式(3)或式(3,)中之定 -18- (15) 1307679 義相同。 (αχ1〇χ1018)/(6χ1〇23)χ18+ { (α - β) χ 1 0 χ 1 0 18 } /(6χ 1 023 ) χ 0.5x18 .........(4) 此式分解爲下述之二式; (a (m2/g)xi〇xi〇18(個 /m2) )/(6χ1023)〔個 / 莫耳 〕xl 8 ( g/莫耳) .........(5 ) {[a - /3 ] ( m2/g) χίοχίο18 (個 /m2) }/[6χ1023)〔個 / 莫耳Further, is the range of the formula (2'); {α/(6 X 1 Ο4) X 1 8 + (α-β)/(6 X 1 Ο4) X 9 } χ100^Χ^〇·7χ { α/(6χ104 Χ18 + (α-β) / (6χ104) χ 9 } xlOO ... (2,) is preferably the range of the formula (3); { α / (6 χ 104) χ 18 + (α-β ) /(6χ104)χ9} χ1002Χ$〇·85χ { α/(6χ 1 〇4)χ 1 8 + (α-β)/(6χ 1 04)χ9 } χ 1 〇〇........ (3) Better range of formula (3 '); 1·ΐ5χ { α/(6χ 1 04)χ 1 8 + (α-β)/(6χ 104)χ9 } χ100^Χ^〇·85χ { α/(6χ104)χ18 + (α-β)/(6χ104)χ9 } χ100 (3,) The fine particle titanium dioxide powder has a smaller mass change rate than the conventional titanium dioxide. It is suitable for use as a raw material that requires a high amount of feed. Further, in the formula (2), the formula (2), the formula (3), and the formula (3), the BET specific surface area of the powder after being heated for 1 hour in an electric furnace maintained at 900 ° C ( M2/g). Next, the definition of the formula (2), the formula (2), the formula (3) or the formula (3,) will be explained. The basic formula of the two formulas is the following formula (4). Further, it is the same in the formula (2), the formula (2'), the formula (3) or the formula (3,) -18-(15) 1307679. (αχ1〇χ1018)/(6χ1〇23)χ18+ { (α - β) χ 1 0 χ 1 0 18 } /(6χ 1 023 ) χ 0.5x18 .........(4) It is the following two formula; (a (m2/g)xi〇xi〇18(pieces/m2))/(6χ1023)[pieces/mole]xl 8 (g/mole) ....... ..(5 ) {[a - /3 ] ( m2/g) χίοχίο18 (pieces / m2) } / [6χ1023) [one / Moer
〕χ0 ‘ 5 χ 1 8〔 g/莫耳〕 .........(6 ) 二氧化鈦粒子之表面,金紅石型約有1 〇 x 1 〇 18 (個/m2 ),銳鈦礦型約有13 χΙΟ18 (個/m2 )之OH存在(非專利文 獻5)。此數之金紅石型粒子表面的OH,分別與1分子之 H2o結合,其藉由測定灼熱減量時之加熱以水的形態脫離 時,自粒子脫離之水的質量比例以式(5 )表示。 又,測定灼熱減量之際,係在900 °C進行加熱。藉由 加熱二氧化鈦引起粒成長,使比表面積降低。此降低之量 φ 以[a - yS ] ( m2/g )表示。就是說,由於加熱時之比表面積 降低,使OH基脫離。此時,由二氧化鈦表面之二分子的 OH基生成一分子的水之故’式(6)中乘以0.5。因此,藉 . 由表面積降低,脫離之水的質量比例以式(6 )表示。 做爲灼熱減量之測疋的脫離水,爲式(5 )與式(6 ) 之和,即式(4)。具有式(4)之範圍者爲式(2)、式 (2,)、式(3)或式(3,)。 本發明之較佳實施型態的微粒子二氧化鈦,F e、A1、 S之含量以各爲質量PPmU下爲佳。以氣相法所得的二氧 (16) 1307679〕χ0 ' 5 χ 1 8[ g/mole] ... (6) The surface of titanium dioxide particles, rutile type about 1 〇 x 1 〇 18 (pieces / m2), anatase The OH of about 13 χΙΟ18 (pieces/m2) is present (Non-Patent Document 5). The OH on the surface of the rutile-type particles of this number is combined with H2o of one molecule, and when the heating in the form of water is measured by the heating at the time of the heat loss reduction, the mass ratio of the water detached from the particles is expressed by the formula (5). Further, when the amount of heat loss was measured, heating was performed at 900 °C. The growth of the particles is caused by heating the titanium dioxide to lower the specific surface area. This reduced amount φ is expressed by [a - yS ] ( m2 / g ). That is, the OH group is desorbed due to a decrease in the specific surface area upon heating. At this time, one molecule of water is formed from the OH group of the two molecules on the surface of the titania. The equation (6) is multiplied by 0.5. Therefore, by the surface area being lowered, the mass ratio of the water to be separated is expressed by the formula (6). The detached water used as the test for the heat loss is the sum of the formula (5) and the formula (6), that is, the formula (4). Those having the formula (4) are the formula (2), the formula (2,), the formula (3) or the formula (3,). In the fine particle titanium dioxide of the preferred embodiment of the present invention, the content of Fe, A1, and S is preferably at a mass of PPmU. Dioxane (16) 1307679 obtained by gas phase method
化鈦’係以高純度的四氯化鈦爲原料之故,可抑制雜質之 混入。其濃度,愈低愈好,從裝置材料、原料純度等之觀 點而言,以高純度進行使費用升高。在工業上之用途,下 限値以分別爲2質量ppm較實際。 本發明之較佳實施型態的二氧化鈦,以分散性高爲特 徵。此係生成粒子時在富水蒸氣的氣體環境下進行反應之 故,推測係粒子表面充分被水分子或OH基覆蓋的緣故。 本發明中,採用雷射衍射式粒度分佈測定法測定粒度分佈 ,做爲分散性之指標。由「超微粒子手冊」[齋藤進六監 修,富士技術系統公司發行,P.93 ( 1 990 )]可知,分散性 之測定法中有沉降法、顯微鏡法、光散射法、直接計數法 等;其中沉降法、直接計數法,可測定之粒徑爲數百nm以 上,不適合於測定超微粒子之分散性。又,顯微鏡法有由 於對象試料之取樣或試料之前處理,使測定値改變的情況 ,並非適合之測定法。相對於此,光散射法可測定數nm〜 #· 數μιη之範圍的粒徑,適合於超微粒子之測定。就粒度分佈 之測定順序及方法說明如下。採用粒度分佈測定法,測定 粒度分佈,做爲分散性之指標,以使用雷射衍射式粒度分 ‘ 佈測定裝置爲佳,例如可使用微軌跡HRA (日機裝股份有 . 限公司製),或SALD-2000J (島津製作所股份有限公司製 ),進行測定。 在二氧化鈦0.05g中,加入純水50ml及10%六偏磷酸鈉 水溶液100 μ卜調成漿狀,進行3分鐘超音波照射(46KHZ 、65W )。將此漿狀物安裝於雷射衍射式粒度分佈測定裝 -20- (17) 1307679 置(島津製作所股份有限公司製SALD-2000J),測定粒度 分佈。如此測定之粒度分佈中,D 9 0之値小時,判定爲對 親水性溶劑顯示良好的分散性。亦可以50%累積質量粒度 分佈徑做爲分散性之指標,但難以檢測分散性不良之凝g 粒子。 本發明之超微粒子二氧化鈦,以D90爲2.2 μηι以下爲 佳。Titanium is based on high-purity titanium tetrachloride as a raw material to suppress the incorporation of impurities. The lower the concentration, the better, and the cost is increased in high purity from the viewpoints of the material of the device and the purity of the raw material. For industrial use, the lower limit is 2 ppm by mass, respectively. The titanium dioxide of the preferred embodiment of the present invention is characterized by high dispersibility. When the particles are generated in the gas-rich gas atmosphere, it is presumed that the surface of the particles is sufficiently covered with water molecules or OH groups. In the present invention, the particle size distribution is measured by a laser diffraction type particle size distribution measurement as an index of dispersibility. According to the "Ultrafine Particles Handbook" [Zi Tengjin 6 Supervisor, issued by Fuji Technology Systems Co., Ltd., P.93 (1 990)], there are sedimentation method, microscopic method, light scattering method, direct counting method, etc. in the measurement method of dispersibility; Among them, the sedimentation method and the direct counting method have a particle diameter of several hundred nm or more, which is not suitable for measuring the dispersibility of ultrafine particles. Further, the microscopy method is not suitable for the measurement method because the sample sample is sampled or sampled before the sample is measured to change the enthalpy. On the other hand, the light scattering method can measure the particle diameter in the range of several nm to #· number μηη, and is suitable for measurement of ultrafine particles. The order and method of measuring the particle size distribution are explained below. The particle size distribution measurement method is used to measure the particle size distribution, and as the index of dispersibility, it is preferable to use a laser diffraction type particle size distribution measuring apparatus, for example, a micro-track HRA (Nikkiso Co., Ltd.) can be used. Or SALD-2000J (made by Shimadzu Corporation). In 0.05 g of titanium dioxide, 50 ml of pure water and 100 μl of a 10% sodium hexametaphosphate aqueous solution were added to prepare a slurry, and ultrasonic irradiation (46 KHZ, 65 W) was performed for 3 minutes. This slurry was placed in a laser diffraction type particle size distribution measuring apparatus -20-(17) 1307679 (SALD-2000J, manufactured by Shimadzu Corporation), and the particle size distribution was measured. In the particle size distribution thus measured, it was judged that the hydrophilic solvent showed good dispersibility after an hour of D 9 0. It is also possible to use 50% cumulative mass particle size distribution as an indicator of dispersibility, but it is difficult to detect cohesive particles with poor dispersibility. The ultrafine particle titanium oxide of the present invention preferably has a D90 of 2.2 μη or less.
其次就製造方法加以說明。 藉由氣相法之一般的二氧化鈦之製造方法爲眾所知周 者,使用四氯化鈦之氧氣或水蒸氣等的氧化性氣體,在約 1 ,〇〇〇°c之反應條件下進行氧化,即得微粒子二氧化鈦。 本發明之較佳實施型態中,採用藉由使含四氯化鈦氣 體之氧化性氣體進行高溫氧化,製造二氧化鈦之氣相法。 較佳爲將在600 °c以上未達1,1 00 °c加熱之含四氯化鈦氣體 ’及在600 °C以上未達1,1 00 °C加熱之氧化性氣體(較佳爲 水蒸氣)分別供應至反應管。更佳爲,使反應所得之二氧 化鈦在8 00 °C以上未達1,100°C之溫度條件下停留於反應管 內後’在150°C以上5 00 °C以下之條件,藉由使氧化性氣體 ' 與粉體對流接觸’進行脫氯,即得在二氧化鈦表面充分穩 . 定的結合水份、質量改變甚小之超微粒子二氧化鈦。 脫氯有乾式法與濕式法,於此以乾式脫氯法說明。例 如使用圓筒型旋轉式加熱爐、熱風循環式加熱爐、流動式 乾燥爐、攪拌式乾燥爐等加熱裝置,將二氧化鈦加熱,去 除氯’使表面水份穩定之方法。還有,本發明並非限定於 -21 - (18) 1307679 此等加熱裝置。又,亦可採用例如將二氧化鈦懸浮於純水 中’使移動至液相之氯分離於系外的濕式脫氯法;從水份 穩定化之觀點而言,以乾式脫氯法爲佳。 導入含有四氯化鈦之氣體或水蒸氣的反應管內之溫度 ,以800 °C以上未達1,1 〇〇它爲佳,更佳爲900 以上未達 1,〇〇〇 °C。藉由提高反應管內溫度,混合同時完成反應之Next, the manufacturing method will be explained. The method for producing titanium dioxide by a gas phase method is known, and an oxidizing gas such as oxygen or water vapor of titanium tetrachloride is used for oxidation under a reaction condition of about 1, 〇〇〇 °c. That is, the particulate titanium dioxide is obtained. In a preferred embodiment of the present invention, a vapor phase method for producing titanium oxide by subjecting an oxidizing gas containing titanium tetrachloride gas to high temperature oxidation is employed. Preferably, the titanium tetrachloride gas which is heated above 600 ° C and does not reach 1,100 ° C and the oxidizing gas (preferably water) which is heated at not more than 1,100 ° C above 600 ° C. Vapor) is supplied to the reaction tubes separately. More preferably, the titanium dioxide obtained by the reaction is allowed to oxidize under conditions of 150 ° C or more and 500 ° C or less after being kept in the reaction tube at a temperature of not more than 1,100 ° C above 800 ° C. The degassing of the gas 'in contact with the powder convection' means that the surface of the titanium dioxide is sufficiently stable and the ultrafine particle titanium dioxide with a small change in moisture and quality changes. Dechlorination has a dry process and a wet process, which is illustrated by the dry dechlorination process. For example, a heating device such as a cylindrical rotary heating furnace, a hot air circulation type heating furnace, a flow drying furnace, or a stirring drying furnace is used to heat the titanium dioxide to remove chlorine to stabilize the surface moisture. Further, the present invention is not limited to the heating devices of -21 - (18) 1307679. Further, for example, a wet dechlorination method in which titanium dioxide is suspended in pure water to separate the chlorine which has moved to the liquid phase, and a dry dechlorination method is preferred from the viewpoint of moisture stabilization. The temperature in the reaction tube into which the gas containing titanium tetrachloride or water vapor is introduced is preferably not more than 1,1 800 at 800 °C, more preferably not more than 1, 〇〇〇 °C. By increasing the temperature inside the reaction tube, mixing and simultaneously completing the reaction
故’可增進均勻核之產生,同時使反應區域縮小。反應管 內溫度低於8 00 t時,雖容易獲得銳鈦礦型含有率高的二 氧化鈦’有由於反應不充分在二氧化鈦粒子內部餘留氯之 情況。反應管內溫爲1,1 0 0 °C以上時進行金紅石型轉移或 粒子成長,有不能獲得低金紅石型、超微粒子之傾向。 另一方面,將原料氣體導入反應管進行反應時,主反 應爲發熱反應之故,存在反應溫度超過1,1 00 °c之反應區 域,裝置雖多少可散熱,不施行急冷時,二氧化鈦粒子繼 續成長,且結晶型轉移爲金紅石型。因而,本發明之較佳 實施型態中,以抑制8 0 0 °c以上、未達1,1 0 (TC之高溫停留 時間在0 · 1秒以下爲佳,以0.0 5秒以下更佳。高溫停留時間 超過〇. 1秒時,有進行轉移至金紅石型或粒子燒結之傾向 〇 急冷之手段,沒有特別的限制,可採用例如在反應混 合物中導入多量之冷卻空氣或氮氣等氣體的方法,或噴霧 水之方法等。 控制反應管內溫度於800°C以上未達1,100°C,可獲得 粒子內部之氯含量低的超微粒子;又,控制高溫停留時間 -22- (19) 1307679 在〇· 1秒以下,能抑制金紅石型轉移及粒成長。Therefore, the generation of uniform nuclei can be enhanced while the reaction area is reduced. When the temperature inside the reaction tube is less than 800 t, it is easy to obtain titanium dioxide having a high anatase content, and there is a case where chlorine is left in the titanium dioxide particles due to insufficient reaction. When the internal temperature of the reaction tube is 1,10 ° C or higher, rutile-type transfer or particle growth is carried out, and there is a tendency that low rutile type and ultrafine particles are not obtained. On the other hand, when the raw material gas is introduced into the reaction tube to carry out the reaction, the main reaction is an exothermic reaction, and there is a reaction region in which the reaction temperature exceeds 1,100 ° C. Although the device can dissipate heat somewhat, and the quenching is not performed, the titanium dioxide particles continue. It grows and the crystal form shifts to the rutile type. Therefore, in the preferred embodiment of the present invention, it is preferable to suppress 80 ° C or more and less than 1,10 (the high temperature residence time of TC is preferably 0.1 second or less, more preferably 0.0 5 seconds or less. When the high-temperature residence time exceeds 〇. 1 second, there is a tendency to transfer to rutile type or particle sintering, and there is no particular limitation, and for example, a method of introducing a large amount of gas such as cooling air or nitrogen into the reaction mixture may be employed. , or the method of spraying water, etc. Controlling the temperature inside the reaction tube below 800 ° C to less than 1,100 ° C, the ultra-fine particles with low chlorine content inside the particle can be obtained; in addition, controlling the high temperature residence time -22- (19) 1307679 It can suppress rutile transfer and grain growth in less than 1 second.
爲使反應管內之溫度保持於800 °c以上未達1,loot, 原料氣體之加熱溫度以調整於6 0 0 °C以上1,1 0 0 t以下爲佳 °加熱之原料氣體雖在反應管內反應而發熱,但原料氣體 溫度未達600 °C時,反應管內之溫度難達到800 t以上。又 ’原料氣體溫度爲1,1 00。(:以上時,雖裝置可散熱,反應 管內之溫度容易超過1,1〇〇。(:。 含有四氯化鈦之原料氣體的組成,對四氯化鈦氣體1 莫耳’以惰性氣體0.1〜20莫耳爲佳,更佳爲4〜20莫耳。惰 性氣體少於該範圍時,反應區域中之二氧化鈦粒子密度升 高’容易凝聚、燒結之故,難以獲得超微粒子二氧化鈦。 惰性氣體多於該範圍時’反應性降低、二氧化鈦之收率有 下降的情況。 與含四氯化鈦之原料氣體反應的水蒸氣量,對四氯化 鈦1莫耳,以2〜30莫耳爲佳,更佳爲5〜25莫耳。水蒸氣之 比例少於此時,合成之二氧化鈦粒子表面不能充分結合水 份’長期儲存時二氧化鈦粒子表面徐徐與水份反應,成爲 質量改變之原因。超過此時,雖核產生數增加,容易獲得 • 超微粒子’但即使超過30莫耳,增加核產生數之效果全無 .。水蒸氣量超過3〇莫耳雖對二氧化鈦之特性無影響,從經 濟上之觀點而g ’設定爲其上限。另一方面,對四氯化欽 、水蒸氣量不足時’成爲氧缺陷多之二氧化鈦,有著色之 傾向。 二氧化鈦之藉由加熱脫氯,使水或氫氣與二氧化欽之 -23- (20) 1307679In order to keep the temperature in the reaction tube above 800 °C and less than 1, loot, the heating temperature of the raw material gas is adjusted to be more than 60 °C and above 1,100 ° below. The reaction in the tube generates heat, but when the temperature of the raw material gas is less than 600 °C, the temperature in the reaction tube is difficult to reach 800 t or more. Further, the raw material gas temperature was 1,100. (: When the above is used, although the device can dissipate heat, the temperature inside the reaction tube easily exceeds 1,1 〇〇. (: The composition of the raw material gas containing titanium tetrachloride, the inert gas of the titanium tetrachloride gas 1 mol' 0.1 to 20 moles is more preferred, and more preferably 4 to 20 moles. When the inert gas is less than this range, the density of the titanium dioxide particles in the reaction zone is increased, which is easy to aggregate and sinter, and it is difficult to obtain ultrafine titanium dioxide. When the amount is more than this range, the reactivity is lowered and the yield of titanium dioxide is lowered. The amount of water vapor reacted with the raw material gas containing titanium tetrachloride is 1 to 30 m for titanium tetrachloride. Preferably, it is preferably 5 to 25 moles. The proportion of water vapor is less than this time, and the surface of the synthesized titanium dioxide particles cannot sufficiently bind water. The surface of the titanium dioxide particles reacts slowly with moisture during long-term storage, which is a cause of quality change. At this time, although the number of nucleation increases, it is easy to obtain • Ultrafine particles, but even if it exceeds 30 m, the effect of increasing the number of nucleation is completely absent. The amount of water vapor exceeds 3 〇, although the characteristics of titanium dioxide are not affected. From the economic point of view, g ' is set to the upper limit. On the other hand, when tetrachlorochloride is used, the amount of water vapor is insufficient, and the amount of titanium dioxide which is more oxygen-deficient tends to be colored. The dechlorination of titanium dioxide by heating, Making water or hydrogen with dioxygen -23- (20) 1307679
質量比(=水蒸氣之質量/二氧化鈦之質量,以下均同)爲 1質量%以上60質量%以下,較佳爲1質量%以上50質量% ’ 將水蒸氣對流接觸於二氧化鈦粉末,同時藉由在加熱溫度 150°C以上500 °C以下進行爲佳。更佳爲水與二氧化鈦之質 量比爲5質量%以上40質量%以下,加熱溫度爲30(TC以上 4 5 0 °C以下。加熱溫度超過5 0 (TC時,進行二氧化鈦粒子之 燒結,造成粒成長。加熱溫度低於150 °C時,脫氯之效率 極端下降。脫氯,係藉由二氧化鈦表面之氯與粒子附近之 水或鄰接的粒子之表面羥基,進行取代反應而施行。因此 ,脫氯時之加熱,添加水蒸氣非常有效果,以進行氯與水 或OH基之取代反應爲佳。此時,二氧化鈦表面之氯,與 水進行取代時,不進行粒成長而脫氯化;與鄰接之粒子的 表面羥基進行取代時,同時進行脫氯與粒成長。即,爲控 制粒成長而脫氯化時,控制水與二氧化鈦之質量比非常有 效果,水與二氧化鈦之質量比在1質量%以上時,認定抑制 粒成長有顯著的效果之故,極爲適合。 與二氧化鈦接觸之水蒸氣,可與空氣混合使用。空氣 負有使自二氧化鈦分離之氯,有效移動至系外的任務。水 蒸氣以在空氣含有0.1容量%以上爲佳,更佳爲5容量%以上 ,最佳爲10容量%以上。含水蒸氣之空氣以加熱至200 °C以 上l,〇〇〇°C以下爲佳。 藉由加熱之脫氯步驟,旋轉爐內之粉末的停留時間以 0.5小時以上未達3小時爲佳。更佳爲0.5小時以上未達1小 時。此係抑制粒成長,確實進行脫氯化所需要的時間。藉 -24- (21) 1307679 此,時間過短時脫氯不充分,過長時進行粒成長。 質量改變小的二氧化鈦之製造方法,亦有在將粉體置 入樹脂袋進行包裝時,同時噴霧水滴,封口後入庫保存之 方法。此方法係,將微細的水滴噴霧於粉體,在粒子上一 次載持水滴,進而在樹脂袋等水份難以滲入之密閉的包裝The mass ratio (=the mass of the water vapor/the mass of the titanium dioxide, the same applies hereinafter) is 1% by mass or more and 60% by mass or less, preferably 1% by mass or more and 50% by mass. The convection of the water vapor is contacted with the titanium dioxide powder while being It is preferred to carry out the heating at a temperature of from 150 ° C to 500 ° C. More preferably, the mass ratio of water to titanium dioxide is 5% by mass or more and 40% by mass or less, and the heating temperature is 30 (TC or more and 450 ° C or less. When the heating temperature exceeds 50 (TC), sintering of titanium dioxide particles is performed to cause granules. When the heating temperature is lower than 150 °C, the efficiency of dechlorination is extremely lowered. Dechlorination is carried out by substitution reaction between chlorine on the surface of titanium dioxide and water in the vicinity of the particles or the surface hydroxyl groups of adjacent particles. In the case of heating with chlorine, it is very effective to add water vapor, and it is preferable to carry out a substitution reaction of chlorine with water or an OH group. At this time, when chlorine is substituted on the surface of titanium dioxide, it is dechlorinated without grain growth; When the surface hydroxyl groups of adjacent particles are substituted, dechlorination and grain growth are simultaneously performed. That is, when dechlorination is controlled to control grain growth, it is effective to control the mass ratio of water to titanium dioxide, and the mass ratio of water to titanium dioxide is 1 mass. When it is more than %, it is considered to be effective in suppressing the growth of the grain, and it is very suitable. The water vapor in contact with titanium dioxide can be mixed with air. The chlorine separated by titanium is effectively moved to the outside of the system. The water vapor is preferably 0.1% by volume or more in air, more preferably 5% by volume or more, and most preferably 10% by volume or more. The air containing water vapor is heated to 200 ° C or more l, 〇〇〇 ° C or less is preferred. By the dechlorination step of heating, the residence time of the powder in the rotary furnace is preferably 0.5 hours or more and less than 3 hours, more preferably 0.5 hours or more. 1 hour. This is the time required to suppress the growth of the granules and dechlorination. By -24-(21) 1307679, when the time is too short, the dechlorination is insufficient, and when it is too long, the granule growth is carried out. In the method of manufacturing, when the powder is placed in a resin bag for packaging, the water droplets are sprayed at the same time, and the method is stored in the reservoir after sealing. This method is to spray fine water droplets on the powder and carry the water droplets on the particles once. Further, in a sealed package in which a water such as a resin bag is difficult to penetrate
材料中儲存,將一次載持之水滴做爲吸附水固定者。依如 此之方法時,可在極短時間使水滴成爲難以脫落的吸附水 而穩定化。液滴徑以5〜500 μπι爲佳,更佳爲5-3 00 μιη。噴 霧之水滴,大至超過500 μιη時,粉體中之水份偏頗存在, 水份成爲均勻存在需要較長時間。又,不足5 μηι之水滴徑 時,載持效率不佳,不能實用。5〜5 00 μηα之範圍的水滴, 載持於10〜200 m2/g之二氧化鈦時極爲適合。 二氧化鈦之其他的製造方法,有使脫氯處理後之粉體 儲存於高濕度環境中的方法。此情況,可置入具有透濕性 之包裝材料等,藉由靜置於適當的溫度與高濕度之環境, 吸附目標之水份量而穩定化。所謂適當的溫度係指20〜50 °C左右,冬季爲5〜4〇°C左右之可操作的溫度區域而言;所 謂高濕度係相對濕度6 0〜9 5 %,較佳爲6 0 ~ 9 0 %之意;超過 • 95%時,由於室溫之改變容易結露。但是,此方法中,至 ' 穩定化爲止需要較長之時間。 又,亦可使用氧化鈦的脫氯法之一的減壓法。調整容 器內於所定溫度(例如5〜40 °C ),在供應與氧化鈦之必要 水份量同等量之水的狀態下實施減壓法時,在自氧化鈦去 除之氯移動至系外的同時,水分子吸附於取代氯之氧化鈦 -25- (22) (22)Stored in the material, the water droplets carried at one time are used as the adsorbent water fixers. According to this method, the water droplets can be stabilized by making the water droplets difficult to fall off in a very short time. The droplet diameter is preferably 5 to 500 μπι, more preferably 5 to 3 00 μιη. When the water droplets of the spray are as large as more than 500 μm, the water in the powder is biased, and it takes a long time for the water to become uniform. Further, when the diameter of the water droplets is less than 5 μηι, the carrier efficiency is not good and it is not practical. Water droplets in the range of 5 to 500 μηα are extremely suitable for carrying titanium dioxide of 10 to 200 m 2 /g. Other methods for producing titanium dioxide include a method of storing the powder after dechlorination in a high-humidity environment. In this case, a moisture permeable packaging material or the like can be placed and stabilized by the amount of moisture adsorbed to the target by being placed in an environment of appropriate temperature and high humidity. The appropriate temperature means an operating temperature range of about 20 to 50 ° C and a temperature of about 5 to 4 ° C in winter; the so-called high humidity is relative humidity of 60 to 9.5 %, preferably 6 0 ~ 90% meaning; when it exceeds 95%, it is easy to condense due to changes in room temperature. However, in this method, it takes a long time until it is stabilized. Further, a decompression method which is one of dechlorination methods of titanium oxide can also be used. When the pressure reduction method is carried out in a state where the water is removed from the titanium oxide at a predetermined temperature (for example, 5 to 40 ° C) and the amount of water equivalent to the amount of moisture required for the titanium oxide is supplied, the chlorine removed from the titanium oxide moves to the outside of the system. , water molecules adsorbed to the substituted titanium oxide-25- (22) (22)
1307679 的表面OH基,可於較短時間增加氧化鈦之吸附水份 此情況,容器內部之減壓度以〇.5kPa以上爲佳,更 0 · 5 k P a以上2 k P a以下。於此,所謂減壓度,係指減壓 器內的壓力與大氣壓之差壓。還有,減壓度之上限沒 別的限制,提高減壓度時必要大規模之減壓裝置,從 的觀點而言減壓度之上限爲2kPa。但是,以此方法處 量之粉體的情況,必要維持連續運轉時之減壓狀態的 、與自減壓狀態之容器移動氧化鈦至大氣壓氣體環境 備,在經濟上較爲不利。 噴霧之水的特性條件沒有特別的限制,以通過過 去除金屬粉等粗粒雜質爲佳,更佳爲以離子交換樹脂 除雜質之純水最適合。水之溫度雖可爲常溫冷水、溫 但爲20〜100 °C之溫水時,具有促進微細水滴之蒸發與 體之吸附的效果之故,更爲適合。 生成微細直徑之水滴的噴霧方法,沒有特別的限 可採用例如使用超音波加濕器或加熱水蒸氣產生器使 氣散播之方法,或藉由單流體型或者雙流體型噴霧噴 噴霧法。使用噴霧噴嘴時,水滴之平均粒徑爲5〜500 較佳爲可控制於5〜3 00 μιη之噴嘴更適合,更佳爲可 5〜50 μπι之水滴的噴嘴最適合。水滴徑超過500 μηι時 體中之水分偏頗存在的可能性升高,至水份均勻存在 要較長時間。又,容易濕潤粉體之故,可能藉由附黏 產生粗大粒子,甚不適合。水滴徑低於5 μιη時,載持 不良,不能實用。於5〜5 0 0 μ m之範圍的水滴,載 量。 佳爲 之容 .有特 :經濟 .理大 設備 :的設 濾器 等去 水, 對粉 制, 水蒸 嘴的 μτη, 噴霧 ,粉 止需 凝聚 效率 持於 -26- (23) 1307679 I 0〜20 0 m2/g之微粒子二氧化鈦時,極爲適合。還有,水滴 之平均粒徑,可採用雷射光散射方式、位相多普勒( D ο p p 1 e r )方式雷射粒子分析等方法測定。The surface OH group of 1307679 can increase the adsorbed moisture of titanium oxide in a short period of time. In this case, the pressure inside the container is preferably 〇. 5 kPa or more, and more than 0 · 5 k P a or more and 2 k P a or less. Here, the degree of decompression refers to the difference between the pressure in the pressure reducer and the atmospheric pressure. Further, the upper limit of the degree of pressure reduction is not limited, and a large-scale pressure reducing device is required to increase the degree of pressure reduction. From the viewpoint of the degree of pressure reduction, the upper limit of the degree of pressure reduction is 2 kPa. However, in the case of the powder to be measured by this method, it is necessary to maintain the pressure-reduced state during continuous operation and to move the titanium oxide to the atmospheric pressure gas atmosphere in the container in the self-decompressing state, which is economically disadvantageous. The characteristic condition of the sprayed water is not particularly limited, and it is preferable to remove coarse impurities such as metal powder, and it is more preferable that pure water which removes impurities by ion exchange resin is most suitable. Although the temperature of the water can be a normal temperature cold water or a warm water of 20 to 100 ° C, it is more suitable for promoting the evaporation of fine water droplets and the adsorption of the body. The spraying method for producing water droplets of a fine diameter is not particularly limited, for example, a method of dispersing air using an ultrasonic humidifier or a heated water vapor generator, or a single fluid type or a two-fluid type spray spraying method. When the spray nozzle is used, the average particle diameter of the water droplets is 5 to 500. It is preferably a nozzle which can be controlled to 5 to 300 μm, and more preferably a nozzle of 5 to 50 μm. When the diameter of the water droplet exceeds 500 μm, the possibility of moisture in the body is increased, and it takes a long time until the water is evenly distributed. Moreover, it is easy to wet the powder, and it is possible to produce coarse particles by adhesion, which is not suitable. When the water droplet diameter is less than 5 μm, the carrier is poor and cannot be used. Water droplets in the range of 5 to 500 μm, loading. Good for the content. There are special: economic. PolyU equipment: set the filter to remove water, for powder, water steamer μτη, spray, powder need to coagulate efficiency to hold -26- (23) 1307679 I 0~20 When it is 0 m2/g of fine titanium dioxide, it is very suitable. Further, the average particle diameter of the water droplets can be measured by a method such as laser light scattering or phase Doppler (D ο p p 1 e r) laser particle analysis.
採用使用雙流體型噴霧噴嘴之噴霧方法時,使用之空 氣的特性條件,沒有特別的限制,以通過過濾器去除環境 之粗粒雜質爲佳,更佳爲透過空氣乾燥器等去除剩餘的份 最適合。空氣之溫度雖可爲常溫,但爲加熱至2 0〜100 °C之 乾燥空氣時,具有促進微細水滴之蒸發與對粉體之吸附的 效果,極爲適合。還有,可使用氮氣等不燃性氣體替代空 氣。更佳爲同時使用加熱至20〜100°C之溫水、與加熱至 20〜100°C之乾燥空氣或氮氣等不燃性氣體,具有促進微細 水滴之蒸發、促進對粉體之吸附,且在短時間吸附水份與 穩定化之效果。 如上述所製造之本發明的較佳實施型態之微粒子二氧 化鈦,爲粒度分佈尖銳且不含粗粒子,且質量改變極少的 粉體之故,適合使用於微粒子二氧化鈦之各種各樣的用途 。例如可使用爲各種組成物之顏料、光催化劑效果、遮蔽 紫外線化粧材料、遮蔽紫外線衣料、濕式太陽電池用材料 - 、除臭衣料、遮蔽紫外線用塡充材料、或聚矽氧橡膠等各 . 種製品之添加劑,如上所述之鈦酸鋇等如鈣鈦礦型化合物 的電介質原料。可利用爲本發明之微粒子二氧化鈦粉體、 或漿狀物。 鈣鈦礦型化合物之代表性的用途,有壓電陶瓷、熱電 陶瓷。壓電執行器中所使用之壓電陶瓷,有BT系、PZT系 -27- (24) (24)When the spray method using the two-fluid type spray nozzle is used, the characteristic conditions of the air to be used are not particularly limited, and it is preferable to remove coarse impurities in the environment through the filter, and it is more preferable to remove the remaining portion through an air dryer or the like. . Although the temperature of the air can be normal temperature, it is excellent in the effect of promoting the evaporation of fine water droplets and the adsorption of the powder when it is heated to a dry air of 20 to 100 °C. Also, a non-combustible gas such as nitrogen may be used instead of air. More preferably, the use of warm water heated to 20 to 100 ° C, and dry air or nitrogen or the like which is heated to 20 to 100 ° C, promotes evaporation of fine water droplets and promotes adsorption of the powder, and The effect of adsorbing moisture and stabilizing in a short time. The fine particle titanium dioxide of the preferred embodiment of the present invention produced as described above is suitable for various uses of fine particle titanium dioxide because it has a sharp particle size distribution and does not contain coarse particles and has a very small mass change. For example, pigments, photocatalyst effects, UV-blocking materials, UV-shielding materials, wet solar cell materials, deodorizing materials, UV-shielding materials, or polyoxygenated rubbers can be used. The additive of the product, such as barium titanate as described above, is a dielectric material such as a perovskite compound. The fine particle titanium dioxide powder or slurry of the present invention can be used. Representative uses of perovskite compounds include piezoelectric ceramics and thermoelectric ceramics. Piezoelectric ceramics used in piezoelectric actuators, BT series, PZT series -27- (24) (24)
1307679 、PT系、BNT系等。使用於紅外線傳感器等』 有PT系等。此等均使用氧化鈦爲原料。此等| 法沒有特別的限制,眾所周知的方法均可採, 微粒子工學大系第二卷,應用技術p. 27〜33, 。還有,採用任一之製造方法時,嚴密控制j 要不可或缺者。 又,氧化鈦亦有使用爲硬磁碟等之硏磨; 。此情況,硏磨漿狀物中固體之濃度,係左: 重要因素。又,在對水系的分散之點而言,1 時可使分散操作穩定。使用爲化粧料原料或: 料、光催化劑原料等之情況亦同,使用爲對; 膠·聚合物、有機聚合物等之分散體,決定; 之穩定性、或製品組成的配合精確度,以使i 粒子表面之吸附水份穩定爲佳。 【實施方式】 [實施例] 舉實施例及比較例更詳細說明本發明如 非限定於此等者。 [實施例1] 以25Nm3/hr ( N爲換算成理想氣體的標準 以下均同)的氮氣稀釋20kg/hr之四氯化鈦’ 熱後導入反應管。同樣的使55Nm3/hr之水蒸 .熱電陶瓷, 丨瓷之製造方 丨。(例如, p. 190~ 1 95 ) :子組成爲必 :狀物的情況 •硏磨性能的 :吸附水穩定 :陽電池用原 .或聚矽氧橡 :分散步驟中 :在於氧化鈦 ,本發明並 狀態之意, 在 1,1 〇 0 °C 預 氣在 1,1 0 0 °c -28- (25) 1307679 加熱後導入反應管,藉由與四氯化鈦氣體反應即得二氧化 鈦微粒子。此微粒子以聚四氟乙烯製之袋濾器收集後,導 入外熱式旋轉窖爐。外熱式旋轉窖爐爲攪拌粉體,內側爲 設置攪拌翼之結構。旋轉爐之溫度調整於400 ,藉由調 整闻溫帶之長度、旋轉速度、爐之設置角度,使粉體的停 留時間調整至約1小時。1307679, PT series, BNT series, etc. Used in infrared sensors, etc. There are PT systems, etc. These materials all use titanium oxide as a raw material. These methods are not particularly limited, and well-known methods can be used, the second volume of Microparticle Engineering, Applied Technology p. 27~33, . Also, when using any manufacturing method, strict control of j is indispensable. Moreover, titanium oxide is also used as a hard disk or the like for honing; In this case, the concentration of solids in the honed slurry is left: important factors. Further, at the point of dispersion of the water system, the dispersion operation can be stabilized at one time. When it is used as a cosmetic raw material or a material, a photocatalyst raw material, etc., it is used as a dispersion; a dispersion of a gel, a polymer, an organic polymer, or the like; the stability; or the accuracy of the composition of the product is determined by It is preferable to stabilize the adsorbed moisture on the surface of the i particles. [Embodiment] [Examples] The present invention will be described in more detail by way of Examples and Comparative Examples. [Example 1] 20 kg/hr of titanium tetrachloride was diluted with nitrogen at 25 Nm3/hr (N is equivalent to an ideal gas standard), and then introduced into a reaction tube. The same is the steaming of 55Nm3 / hr. Thermoelectric ceramics, the manufacture of enamel. (for example, p. 190~ 1 95 ) : Sub-component is required: the condition of the horn: honing performance: stable water adsorption: the original battery for the positive battery or the poly-oxygen rubber: in the dispersion step: in the titanium oxide, the present Invented and stated, at 1,1 〇0 °C pre-gas is introduced into the reaction tube at 1,1 0 0 °c -28- (25) 1307679, and the titanium dioxide microparticles are obtained by reacting with titanium tetrachloride gas. . The fine particles are collected in a bag filter made of polytetrafluoroethylene and then introduced into an external hot rotary oven. The external hot rotary kiln is a stirring powder, and the inner side is a structure with a stirring wing. The temperature of the rotary kiln was adjusted to 400, and the residence time of the powder was adjusted to about 1 hour by adjusting the length of the temperate zone, the rotational speed, and the set angle of the furnace.
另一方面,自旋轉爐之粉體出口,導入通過爐內之二 氧化鈦質量的20質量%之水蒸氣,使粉體與水蒸氣對流接 觸。還有,預先將導入之水蒸氣溫度加溫至120〜200。(:左 右。 如此而得之粉體的BET比表面積爲107 m2/g,全氯含 量爲 8,0 0 0 質量 p p m、F e 爲 2 p p m、A1 爲 2 p p m 以下、s 爲 2 p p m 以下。惟,BET比表面積係以島津製作所公司製之比表面 積測定裝置(夫洛索布II,23 00 )測定。 於此,就所得的二氧化鈦粉末之粒度分佈,以雷射衍 射式粒度分佈測定法,測定90%累積質量粒度分佈徑D90 之結果,爲0.9 μιη。 又,使粉末2g,厚度均勻的置入直徑〗0cm之玻璃製容 • 器中,在20°C,相對濕度80%之環境下靜置5小時,以放置 . 前之質量爲基準,求得質量改變率爲2.3質量%。 在保持於900 °C之電爐內灼熱1小時時的質量減少率, 即灼熱減量爲5.0質量%。測定灼熱減量後之試料的BET比 表面積爲6 m2/g。 又’ R=l〇〇exp(-bDn)式所不之羅辛一拉姆爾公式的 -29- (26) 1307679 分佈常數η爲2.7 [實施例2 ]On the other hand, 20% by mass of water vapor passing through the mass of the titanium dioxide in the furnace is introduced from the powder outlet of the rotary furnace to cause the powder to be in convection with water vapor. Further, the temperature of the introduced steam is previously heated to 120 to 200. (: Left and right. The BET specific surface area of the powder thus obtained is 107 m2/g, the total chlorine content is 8,0 0 ppm by mass, F e is 2 ppm, A1 is 2 ppm or less, and s is 2 ppm or less. However, the BET specific surface area is measured by a specific surface area measuring apparatus (Flosobu II, 23 00) manufactured by Shimadzu Corporation. Here, the particle size distribution of the obtained titanium dioxide powder is measured by a laser diffraction type particle size distribution method. The result of measuring 90% of the cumulative mass particle size distribution diameter D90 was 0.9 μm. Further, 2 g of the powder was uniformly placed in a glass container having a diameter of 0 cm, at 20 ° C and a relative humidity of 80%. After standing for 5 hours, the mass change rate was found to be 2.3% by mass based on the mass before standing. The mass reduction rate at the time of burning in an electric furnace maintained at 900 ° C for 1 hour, that is, the heat loss was 5.0% by mass. The BET specific surface area of the sample after the measurement of the heat loss was 6 m2/g. Also, 'R=l〇〇exp(-bDn) is not the rosin-lamel formula -29-(26) 1307679 distribution constant η Is 2.7 [Example 2]
以25Nm3/hr之氮氣稀釋5kg/hr的四氯化鈦’在1,100°C 預熱後導入反應管。同樣的使55Nm3/hr之水蒸氣在i,100 。(:加熱後導入反應管,藉由與四氯化鈦氣體反應即得二氧 化鈦微粒子。此微粒子以聚四氟乙烯製之袋濾器收集後’ 導入外熱式旋轉審爐。外熱式旋轉窖爐爲攪拌粉體’內側 爲設置攪拌翼之結構。調整旋轉爐之溫度調整於400 °c ’ 藉由調整高溫帶之長度、旋轉速度、爐之設置角度’使粉 體的停留時間調整至約1小時。 另一方面,自旋轉爐之粉體出口 ’導入通過爐內之二 氧化鈦質量的30質量%之水蒸氣,使粉體與水蒸氣對流接 觸。還有,預先將導入之水蒸氣溫度加溫至120~200°c左 右。 如此而得之粉體的BET比表面積爲1 58m2/g,全氯含量 爲 1 3,000 質量 ppm' Fe 爲 2ppm' A1爲 2ppm 以下、S爲 2ppm 以下。惟,B ET比表面積係以島津製作所公司製之比表面 積測定裝置(夫洛索布Π,2300 )測定。 於此,就所得的二氧化鈦粉末之粒度分佈’以雷射衍 射式粒度分佈測定法,測定90%累積質量粒度分佈徑D90 之結果,爲〇 · 8 μ m。 又,使粉末2g,厚度均勻的置入直徑10cm之玻璃製容 器中,在20°C,相對濕度80%之環境下靜置5小時’以放置 -30- (27) 1307679 前之質量爲基準,求得質量改變率之結果爲3.6質量%。 在保持於9 0 0 °C之電爐內灼熱1小時時的質量減少率, 即灼熱減量爲6.5質量%。測定灼熱減量後之試料的BET比 表面積爲3 . 5 m2/g。 又,R=100exp (-bDn)式所示之羅辛一拉姆爾公式的 分佈常數η爲3.2。The 5 kg/hr titanium tetrachloride was diluted with nitrogen at 25 Nm 3 /hr to preheat at 1,100 ° C and then introduced into the reaction tube. The same is true for 55 Nm3/hr of water vapor at i,100. (: After heating, the reaction tube is introduced, and titanium dioxide microparticles are obtained by reacting with titanium tetrachloride gas. The microparticles are collected by a bag filter made of polytetrafluoroethylene and then introduced into an external thermal rotary furnace. In order to stir the powder, the inner side is provided with the structure of the stirring wing. Adjust the temperature of the rotary furnace to 400 °C 'Adjust the length of the high temperature belt, the rotation speed, and the setting angle of the furnace to adjust the residence time of the powder to about 1 On the other hand, from the powder outlet of the rotary kiln, 30% by mass of water vapor passing through the mass of titanium dioxide in the furnace is introduced to bring the powder into contact with the water vapor. Also, the temperature of the introduced steam is heated in advance. The BET specific surface area of the powder thus obtained is 1 58 m 2 /g, and the total chlorine content is 1 3,000 ppm by mass 'Fe is 2 ppm' A1 is 2 ppm or less, and S is 2 ppm or less. The ET specific surface area was measured by a specific surface area measuring apparatus (Flosobu, 2300) manufactured by Shimadzu Corporation. Here, the particle size distribution of the obtained titanium oxide powder was measured by a laser diffraction type particle size distribution method. The result of measuring the 90% cumulative mass particle size distribution diameter D90 is 〇·8 μm. Further, 2 g of the powder was uniformly placed in a glass container having a diameter of 10 cm at an environment of 20 ° C and a relative humidity of 80%. After standing for 5 hours, the mass change rate was 3.6% by mass based on the mass before -30-(27) 1307679. The mass was burned for 1 hour in an electric furnace maintained at 900 °C. The reduction rate, that is, the ignition loss is 6.5 mass%. The BET specific surface area of the sample after the measurement of the heat loss is 3.5 m2/g. Further, the Rösing-lamel formula shown by R=100exp (-bDn) The distribution constant η is 3.2.
[實施例3] 使150kg/hr之四氯化鈦於900°C預熱,導入反應管。同 樣的使30Nm3/hr之水蒸氣加熱至900 °C導入反應管,藉由 與四氯化鈦氣體反應,即得二氧化鈦微粒子。此微粒子以 聚四氟乙烯製之袋濾器收集後,導入外熱式旋轉審爐。外 熱式旋轉審爐爲攪拌粉體,內側爲設置攪拌翼之結構。調 整旋轉爐之溫度於400 °C,藉由調整高溫帶之長度、旋轉 速度 '爐之設置角度’使粉體的停留時間調整至約45分鐘 另一方面,自旋轉爐之粉體出口,導入通過爐內之二 氧化鈦質量的3質量%之水蒸氣’使粉體與水蒸氣對流接觸 。還有,預先將導入之水蒸氣溫度,加溫至120〜200 °C左 右。 如此而得之粉體的BET比表面積爲12 m2/g’全氯含量 爲 1,000 質量 ppm、Fe 爲 2ppm、A1 爲 2ppm 以下、S爲 2ppm 以 下。惟,BET比表面積係以島津製作所公司製之比表面積 測定裝置(夫洛索布Π ’ 23 00 )測定° -31 - (28) 1307679 於此,就所得的二氧化鈦粉末之粒度分佈,以雷射衍 射式粒度分佈測定法,測定90%累積質量粒度分佈徑D90 之結果,爲2.2μπι。 又,使粉末2g,厚度均勻的置入直徑10cm之玻璃製容 器中,在20t,相對濕度80%之環境下靜置5小時,以放置 前之質量爲基準,求得質量改變率之結果爲0.12質量%。[Example 3] 150 kg/hr of titanium tetrachloride was preheated at 900 ° C and introduced into a reaction tube. Similarly, 30 Nm3/hr of water vapor was heated to 900 °C to be introduced into the reaction tube, and by reacting with titanium tetrachloride gas, titanium dioxide fine particles were obtained. The fine particles were collected in a bag made of polytetrafluoroethylene and then introduced into an external thermal rotary furnace. The external thermal rotary furnace is a stirring powder, and the inner side is a structure in which a stirring wing is provided. Adjust the temperature of the rotary furnace at 400 °C, adjust the residence time of the powder to about 45 minutes by adjusting the length of the high temperature belt and the rotation speed 'the angle of setting of the furnace'. On the other hand, the powder outlet of the rotary furnace is introduced. The powder is convectively contacted with water vapor by a water vapor of 3% by mass of titanium dioxide in the furnace. Further, the temperature of the introduced steam is previously heated to about 120 to 200 °C. The powder thus obtained has a BET specific surface area of 12 m2/g' of a total chlorine content of 1,000 ppm by mass, Fe of 2 ppm, A1 of 2 ppm or less, and S of 2 ppm or less. However, the BET specific surface area is measured by a specific surface area measuring apparatus (Flosobu Π '23 00 ) manufactured by Shimadzu Corporation. ° -31 - (28) 1307679 Here, the particle size distribution of the obtained titanium dioxide powder is laser-based. The diffraction-type particle size distribution measurement method was carried out to determine the result of the 90% cumulative mass particle size distribution diameter D90, which was 2.2 μm. Further, 2 g of the powder was placed in a glass container having a thickness of 10 cm, and allowed to stand in an environment of 20 t and a relative humidity of 80% for 5 hours, and the mass change rate was determined based on the mass before the placement. 0.12% by mass.
在保持於900°C之電爐內灼熱1小時的質量減少率,即 灼熱減量爲0.37質量%。測定灼熱減量後之試料的BET比 表面積爲5 m2/g。 又,R=100exp(-bDn)式所示之羅辛一拉姆爾公式的 分佈常數η爲1 . 7。 [實施例4] 以20Nm3/hr之氮氣稀釋70kg/hr的四氯化鈦,在900°C 預熱後導入反應管。同樣的使50Nm3/hr之水蒸氣在900 t 加熱後導入反應管,藉由與四氯化鈦氣體反應即得二氧化 鈦微粒子。此微粒子以聚四氟乙烯製之袋濾器收集後,導 入外熱式旋轉窖壚。外熱式旋轉審爐爲攪拌粉體,內側爲 • 設置攪拌翼之結構。調整旋轉爐之溫度調整於45 0 °C,藉 . 由調整高溫帶之長度、旋轉速度、爐之設置角度,使粉體 的停留時間調整爲45分鐘。 另一方面,自旋轉爐之粉末出口,導入通過爐內之二 氧化鈦質量的1 0質量%之水蒸氣,使粉末與水蒸氣對流接 觸。還有,預先將導入之水蒸氣溫度加溫至120〜200 °c左 -32- (29) 1307679 右。 如此而得之粉體的BET比表面積爲50m2/g,全氯含量 爲 5,000質量 ppm、Fe爲 2ppm、A1 爲 2ppm 以下、s爲 2ppm以 下。惟,BET比表面積係以島津製作所公司製之比表面積 測定裝置(夫洛索布Π,2 3 00 )測定。 於此,就所得的二氧化鈦粉末之粒度分佈,以雷射衍 射式粒度分佈測定法,測定90%累積質量粒度分佈徑D90The mass reduction rate in the electric furnace maintained at 900 ° C for 1 hour, i.e., the ignition loss was 0.37 mass%. The sample having a heat loss reduction was measured to have a BET specific surface area of 5 m 2 /g. Further, the distribution constant η of the Rosin-Ramer formula represented by the formula R=100exp(-bDn) is 1.7. [Example 4] 70 kg/hr of titanium tetrachloride was diluted with 20 Nm 3 /hr of nitrogen, and preheated at 900 ° C, and then introduced into a reaction tube. Similarly, 50 Nm3/hr of water vapor was introduced into the reaction tube after heating at 900 t, and titanium dioxide fine particles were obtained by reacting with titanium tetrachloride gas. The fine particles are collected by a bag filter made of polytetrafluoroethylene and then introduced into an externally heated rotating crucible. The external thermal rotary furnace is a stirring powder, and the inner side is • The structure of the stirring wing is set. Adjust the temperature of the rotary furnace to 45 ° ° C. By adjusting the length of the high temperature belt, the rotation speed, and the setting angle of the furnace, the residence time of the powder is adjusted to 45 minutes. On the other hand, from the powder outlet of the rotary kiln, 10% by mass of water vapor passing through the mass of the titanium dioxide in the furnace was introduced to bring the powder into contact with water vapor. Also, the temperature of the introduced steam is previously heated to 120~200 °c left -32- (29) 1307679 right. The powder thus obtained had a BET specific surface area of 50 m 2 /g, a total chlorine content of 5,000 ppm by mass, Fe of 2 ppm, A1 of 2 ppm or less, and s of 2 ppm or less. However, the BET specific surface area was measured by a specific surface area measuring apparatus (Flosobu, 2 3 00) manufactured by Shimadzu Corporation. Here, the particle size distribution of the obtained titanium dioxide powder is determined by a laser diffraction type particle size distribution method to determine a 90% cumulative mass particle size distribution diameter D90.
之結果,爲1 .3 μιη。 又,使粉末5g,厚度均勻的置入直徑1〇 cm之玻璃製容 器中,在2 0 °C,相對濕度8 0 %之環境下靜置5小時,以放置 前之質量爲基準,求得質量改變率爲1.8質量°/。。 在保持於900 °C之電爐內灼熱1小時的質量減少率,即 灼熱減量爲2.40質量%。測定灼熱減量後之試料的BET比 表面積爲5.6 m2/g。The result is 1.3 μm. Further, 5 g of the powder was uniformly placed in a glass container having a diameter of 1 〇cm, and allowed to stand in an environment of 20 ° C and a relative humidity of 80% for 5 hours, and obtained based on the mass before standing. The mass change rate was 1.8 mass ° /. . The mass reduction rate in the electric furnace maintained at 900 ° C for 1 hour, that is, the heat loss was 2.40% by mass. The sample having a heat loss reduction was measured to have a BET specific surface area of 5.6 m 2 /g.
又,R= 1 00exp 分佈常數η爲1.9。 -bDn)式所示之羅辛一拉姆爾公式的 [實施例5] 以23Nm3/hr之氮氣稀釋160kg/hr的四氯化鈦,在1050 。(:預熱後導入反應管。同樣的使28Nm3/hr之水蒸氣在1 〇50 。(:加熱後導入反應管,藉由與四氯化鈦氣體反應即得二氧 化駄微粒子。此微粒子以聚四氣乙烧製之袋漉器收集後’ 導入外熱式旋轉窖爐。外熱式旋轉塞爐爲攪拌粉體,內側 爲設置攪拌翼之結構。調整旋轉爐之溫度調整於4 5 0 °C, -33- (30) 1307679 藉由調整高溫帶之長度、旋轉速度、爐之設置角度’使粉 體之停留時間調整爲45分鐘。 另一方面,自旋轉爐之粉末出口 ’導入通過爐內之二 氧化鈦質量的4質量%之水蒸氣,使粉末與水蒸氣對流接觸 。還有,預先將導入之水蒸氣溫度,加溫至120~200°C左 右。Further, R = 1 00exp has a distribution constant η of 1.9. -BDn) The Rosin-Lamr formula shown by the formula [Example 5] 160 kg/hr of titanium tetrachloride was diluted with nitrogen gas of 23 Nm 3 /hr at 1050 . (: After preheating, the reaction tube is introduced. The same water vapor of 28 Nm3/hr is used at 1 〇50. (: After heating, it is introduced into the reaction tube, and by reacting with titanium tetrachloride gas, cerium oxide microparticles are obtained. After the collection of the bag of the four-gas-fired bakes is introduced, the external-heating rotary kiln is introduced. The external-heating rotary plug furnace is used to stir the powder, and the inner side is the structure of the stirring wing. The temperature of the rotary furnace is adjusted to 4 5 0 °C, -33- (30) 1307679 Adjust the residence time of the powder to 45 minutes by adjusting the length of the high temperature belt, the rotation speed, and the setting angle of the furnace. On the other hand, the powder outlet of the rotary furnace is introduced through 4% by mass of water vapor of the titanium dioxide in the furnace is used to convect the powder in convection with water vapor. Further, the temperature of the introduced steam is previously heated to about 120 to 200 °C.
如此而得之粉體的BET比表面積爲30 m2/g’全氯含量 爲25,000質量?卩111、?6爲2??111、八1爲2??1«以下、8爲2?卩1« 以下。惟,B ET比表面積係以島津製作所公司製之比表面 積測定裝置(夫洛索布Π,23 00 )測定。 於此,就所得的二氧化鈦粉末之粒度分佈’以雷射衍 射式粒度分佈測定法,測定90%累積質量粒度分佈徑D90 之結果,爲0.7 μηι。 又,使粉末5g,厚度均勻的置入直徑l〇cm之玻璃製容 器中,在2(TC,相對濕度80%之環境下靜置5小時,以放置 •^前之質量爲基準,求得質量改變率爲1·〇質量%。The powder thus obtained has a BET specific surface area of 30 m 2 /g' and a total chlorine content of 25,000 mass?卩111,? 6 is 2??111, 8<1> is 2??1« or less, and 8 is 2??1« or less. However, the specific surface area of B ET was measured by a specific surface area measuring apparatus (Flosobu, 23 00) manufactured by Shimadzu Corporation. Here, the particle size distribution of the obtained titanium oxide powder was measured by a laser diffraction type particle size distribution method, and the result of measuring 90% of the cumulative mass particle size distribution diameter D90 was 0.7 μm. Further, 5 g of the powder was placed in a glass container having a thickness of 1 〇cm, and it was allowed to stand in an environment of 2 (TC, relative humidity of 80% for 5 hours, and the mass before the placement was used as a reference. The mass change rate was 1·〇% by mass.
在保持於900 °C之電爐內灼熱1小時時的質量減少率, 即灼熱減量爲1.25質量%。測定灼熱減量後之試料的BET « . 比表面積爲5.2 m2/g。 又,R=100exp(-bDn)式所示之羅辛一拉姆爾公式的 分佈常數n = 3.4。 [實施例6] 在實施例1使用之二氧化鈦上’噴霧液滴徑30 μιη之水 -34- (31) 1307679 • 滴,裝塡於樹脂袋並封α後,儲存於調整室溫爲2 5 ±3 °c之 .處所24小時後;將其粉末5g,厚度均勻的置入直徑10cm之 玻璃製容器中’在2 0’相對濕度8 0 %之環境下靜置5小時 ,以放置前之質量爲基準,求得質量改變率爲1 ·4質量。/°。 [實施例7]The mass reduction rate when the temperature was kept in an electric furnace maintained at 900 ° C for 1 hour, that is, the ignition loss was 1.25 mass%. The BET « . of the sample after the heat loss reduction was measured to be 5.2 m 2 /g. Further, the distribution constant of the Rosin-Lahm's formula shown by R = 100exp(-bDn) is n = 3.4. [Example 6] On the titanium dioxide used in Example 1, 'spray droplet diameter 30 μιη water-34- (31) 1307679 • Drop, mounted in a resin bag and sealed with α, stored at room temperature adjusted to 2 5 ±3 °c. After 24 hours, the powder is placed in a glass container of 10 cm in diameter and placed in a glass container of 10 cm in diameter and allowed to stand in an environment of 20% relative humidity of 80% for 5 hours. Based on the quality, the quality change rate was calculated to be 1.4 mass. /°. [Embodiment 7]
在實施例4使用之二氧化鈦上,噴霧液滴徑30 之水 滴,裝塡於樹脂袋並封口後,儲存於調整室溫爲25±3°C之 處所24小時後;將其粉末5g ’厚度均勻的置入直徑之 玻璃製容器中,在2 0。(:,相對濕度8 0 %之環境下靜置5小時 ,以放置前之質量爲基準’求得質量改變率爲〇.83質量% [實施例8] 在實施例5使用之二氧化鈦上’噴霧液滴徑30 之水 滴,裝塡於樹脂袋並封口後’儲存於調整室溫爲25±31之 處所24小時後;將其粉末5g,厚度均勻的置入直徑10 £111之 玻璃製容器中,在2 0 t ’相對濕度8 0 %之環境下靜置5小時 ,以放置前之質量爲基準’求得質量改變率爲〇_74質量% [比較例1 ] 使180kg/hr之四氯化駄於900°C預熱’導入反應管。同 樣的使30Nm3/hr之氧氣加熱至900 °C導入反應管’藉由與 -35- (32) 1307679 四氯化鈦氣體反應,即得二氧化鈦微粒子。此微粒子以聚 四氟乙烯製之袋濾器收集後,導入外熱式旋轉審爐。外熱 式旋轉雪爐爲攪拌粉末,內側爲設置攪拌翼之結構。調整 旋轉爐之溫度於3 50 °C,藉由調整高溫帶之長度、旋轉速 度、爐之設置角度,使粉體之停留時間調整爲約50分鐘。 如此而得之粉體的BET比表面積爲6m2/g,全氯含量爲 100質量ppm、Fe爲2ppm、A1爲2ppm以下、S爲2ppm以下On the titanium dioxide used in Example 4, water droplets having a droplet diameter of 30 were sprayed, sealed in a resin bag and sealed, and stored at a temperature of 25 ± 3 ° C for 24 hours; the powder was uniformly 5 g thick. Placed in a glass container of diameter, at 20%. (:, the environment was allowed to stand for 5 hours in an environment of a relative humidity of 80%, and the mass change rate was 〇833% by mass based on the mass before standing [Example 8] On the titanium oxide used in Example 5, 'spray Water droplets with a droplet diameter of 30, mounted on a resin bag and sealed, were stored 24 hours after adjusting the room temperature to 25 ± 31; 5 g of the powder was placed in a glass container having a diameter of 10 £111. , let stand for 5 hours in an environment of 20 0 'rel. humidity 80%, and determine the mass change rate 〇_74% by mass based on the mass before standing [Comparative Example 1] Make 180 kg/hr of tetrachloro The ruthenium is preheated at 900 ° C to introduce the reaction tube. Similarly, 30 Nm 3 / hr of oxygen is heated to 900 ° C and introduced into the reaction tube 'by reacting with -35- (32) 1307679 titanium tetrachloride gas to obtain titanium dioxide. The microparticles are collected by a bag filter made of polytetrafluoroethylene and then introduced into an external thermal rotary furnace. The external hot rotary snow furnace is a stirring powder, and the inner side is a structure of a stirring wing. The temperature of the rotary furnace is adjusted to 3 50. °C, by adjusting the length of the high temperature belt, the rotation speed, the setting angle of the furnace The residence time of the powder was adjusted to about 50 minutes. The powder thus obtained had a BET specific surface area of 6 m 2 /g, a total chlorine content of 100 ppm by mass, Fe of 2 ppm, A1 of 2 ppm or less, and S of 2 ppm or less.
。惟,BET比表面積係以島津製作所公司製之比表面積測 定裝置(夫洛索布II,2 300 )測定。 於此,就所得的二氧化鈦粉末之粒度分佈,以雷射衍 射式粒度分佈測定法,測定90%累積質量粒度分佈徑D90 之結果,爲2.6μιη。 又,使粉末5g,厚度均勻的置入直徑l〇cm之玻璃製容 器中,在20°C,相對濕度80%之環境下靜置5小時,以放置 前之質量爲基準,求得質量改變率爲6質量%。 在保持於900 °C之電爐內灼熱1小時時的質量減少率, 即灼熱減量爲〇.6質量%。測定灼熱減量後之試料的BET比 表面積爲5 m2/g。 又,R=100exp ( -bDn )式所示之羅辛一拉姆爾公式的 分佈常數η爲1.6。 [比較例2 ]. However, the BET specific surface area was measured by a specific surface area measuring device (Flosobu II, 2 300) manufactured by Shimadzu Corporation. Here, as a result of measuring the particle size distribution of the obtained titanium oxide powder by a laser diffraction type particle size distribution measurement, the 90% cumulative mass particle size distribution diameter D90 was 2.6 μm. Further, 5 g of the powder was placed in a glass container having a thickness of 10 cm, and allowed to stand in an environment of 20 ° C and a relative humidity of 80% for 5 hours, and the quality was changed based on the mass before the placement. The rate was 6% by mass. The mass reduction rate when the temperature was kept in an electric furnace maintained at 900 ° C for 1 hour, that is, the heat loss was 〇 6 mass %. The sample having a heat loss reduction was measured to have a BET specific surface area of 5 m 2 /g. Further, the distribution constant η of the Rosin-Lahm formula shown by R = 100exp ( -bDn ) is 1.6. [Comparative Example 2]
以25Nm3/hr之氮氣稀釋70kg/hr的四氯化鈦’在900 °C 預熱後導入反應管。同樣的使30Nm3/hr之水蒸氣在5 5 0 °C -36- (33) 1307679 加熱後導入反應管’藉由與四氯化鈦氣體反應即得二氧化 鈦微粒子。此微粒子以聚四氟乙烯製之袋濾器收集後,導 入外熱式旋轉審爐。調整旋轉爐之溫度調整於120 °C,藉 由調整高溫帶之長度、旋轉速度、爐之設置角度,使粉體 的停留時間調整爲約4 5分鐘。 如此而得之粉體的BET比表面積爲60m2/g,全氯含量 爲3 1,000質量?卩1!1、?6爲2卩?111、八1爲2卩卩111以下、8爲2卩卩111The 70 kg/hr titanium tetrachloride was diluted with nitrogen at 25 Nm 3 /hr and preheated at 900 ° C and introduced into the reaction tube. Similarly, 30 Nm 3 /hr of water vapor was introduced into the reaction tube after heating at 550 ° C - 36 - (33) 1307679. By reacting with titanium tetrachloride gas, titanium dioxide fine particles were obtained. The microparticles are collected in a bag made of Teflon and then introduced into an external thermal rotary furnace. Adjust the temperature of the rotary furnace to 120 °C. By adjusting the length of the high temperature belt, the rotation speed, and the setting angle of the furnace, the residence time of the powder is adjusted to about 45 minutes. The powder thus obtained has a BET specific surface area of 60 m 2 /g and a total chlorine content of 3 1,000 mass?卩1!1? 6 is 2? 111, eight 1 is 2卩卩111 or less, 8 is 2卩卩111
以下。 於此,就所得的二氧化鈦粉末之粒度分佈,以雷射衍 射式粒度分佈測定法,測定90%累積質量粒度分佈徑D90 之結果’爲8.8 μ m。 又,使粉末5g,厚度均勻的置入直徑l〇Cm之玻璃製容 器中,在20°C,相對濕度80%之環境下靜置5小時,以放置 前之質量爲基準,求得質量改變率爲9質量%。 在保持於9 0 〇 °C之電爐內灼熱1小時時的質量減少率, 即灼熱減量爲5.6質量%。測定灼熱減量後之試料的BET比 表面積爲5.1 m2/g。 又,R=100exp ( -bDn )式所示之羅辛一拉姆爾公式的 分佈常數η爲1.2。 上述實施例及比較例之結果如表1及圖1所示。 表1及圖1中之「LOI理論値」爲灼熱減量之理論値; 圖1之直線的較佳範圍爲0.25〜2.1質量%,更佳之範圍爲 0_85~1.5 質量 %。 -37- (34) 1307679 t¾ I嗽 2酗觐| g趣爷给 § gs ι| B p m ^ (N 2.3 3.6 0.12 1.8 1.0 1.4 0.83 0.74 Ο 〇 ^5 LOI理論値 χ2.1 mass% 9.92 14.82 0.98 4.55 2.67 9.92 4.55 2.67 0.41 5.51 LOI理論値 χ〇·25 mass% ________ 1.18 1.76 0.12 0.54 0.32 1.18 0.54 0.32 0.05 0.66 LOI理論値 xl.5 mass% 7.09 10.59 0.70 3.25 1.91 1 7.09 3.25 1.91 0.29 3.94 loi mm x〇.85 mass% 4.02 6.00 0.40 1.84 1.08 4.02 1.84 1.08 0.17 2.23 LOI 實驗値 mass% 5.00 6.50 0.37 2.40 1.25 6.75 3.14 1.52 0.60 5.60 900°C lhr LOI理論値 mass% 4.73 7.06 0.47 2.17 1.27 1 4.73 2.17 1.27 0.20 2.62 LOI測定後 之BET m2/g ^ (N Vs〇 · · · - BET m2/g 107 158 12 50 30 2 ° ° ^ § 實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 實施例7 實施例8 比較例1 比較例2 (llBflMi=s)u.2liubol uo sol :i〇q -38- (35) 1307679 [產業上利用性] 適合使用於各種各樣之用途的粒度分佈尖銳,且不含 粗粒子’進而質量改變極小之二氧化鈦粉體。例如可使用 爲各種組成物之顏料或光催化劑效果、遮蔽紫外線化粧材 料、遮蔽紫外線衣料、除臭衣料、遮蔽紫外線用塡充材料 、或聚矽氧橡膠等各種製品之添加劑、電介質原料等。the following. Here, as a result of the particle size distribution of the obtained titanium oxide powder, the result of measuring the 90% cumulative mass particle size distribution diameter D90 by the laser diffraction type particle size distribution measurement was 8.8 μm. Further, 5 g of the powder was uniformly placed in a glass container having a diameter of 10 ° Cm, and allowed to stand in an environment of 20 ° C and a relative humidity of 80% for 5 hours, and the quality was changed based on the mass before the placement. The rate was 9% by mass. The mass reduction rate at the time of burning in an electric furnace maintained at 90 ° C for 1 hour, that is, the ignition loss was 5.6% by mass. The sample having a heat loss reduction was measured to have a BET specific surface area of 5.1 m2/g. Further, the distribution constant η of the Rosin-Lahm formula shown by R = 100exp ( -bDn ) is 1.2. The results of the above examples and comparative examples are shown in Table 1 and Figure 1. The "LOI theory" in Table 1 and Fig. 1 is the theoretical theory of the ignition loss; the preferred range of the straight line of Fig. 1 is 0.25 to 2.1% by mass, and more preferably 0 to 85 to 1.5% by mass. -37- (34) 1307679 t3⁄4 I嗽2酗觐| g fun to § gs ι| B pm ^ (N 2.3 3.6 0.12 1.8 1.0 1.4 0.83 0.74 Ο 〇^5 LOI theory 値χ 2.1 mass% 9.92 14.82 0.98 4.55 2.67 9.92 4.55 2.67 0.41 5.51 LOI theory 値χ〇·25 mass% ________ 1.18 1.76 0.12 0.54 0.32 1.18 0.54 0.32 0.05 0.66 LOI theory 値xl.5 mass% 7.09 10.59 0.70 3.25 1.91 1 7.09 3.25 1.91 0.29 3.94 loi mm x〇 .85 mass% 4.02 6.00 0.40 1.84 1.08 4.02 1.84 1.08 0.17 2.23 LOI Experiment 値 mass% 5.00 6.50 0.37 2.40 1.25 6.75 3.14 1.52 0.60 5.60 900°C lhr LOI Theory 値mass% 4.73 7.06 0.47 2.17 1.27 1 4.73 2.17 1.27 0.20 2.62 LOI BET m2/g ^ after measurement (N Vs 〇 · · · - BET m2 / g 107 158 12 50 30 2 ° ° ^ § Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Comparative Example 1 Comparative Example 2 (llBflMi=s)u.2liubol uo sol :i〇q -38- (35) 1307679 [Industrial Applicability] The particle size distribution suitable for various uses is sharp, And does not contain coarse particles 'and thus the titanium dioxide powder with minimal mass change. For example The use of various pigments or photocatalyst effects, ultraviolet shielding cosmetic materials, ultraviolet shielding materials, deodorizing coating materials, masking materials for shielding ultraviolet rays, additives for various products such as polyoxyxene rubber, and dielectric materials are used.
【圖式簡單說明】 圖1爲,以實施例及比較例製造而得之微粒子二氧化 駄的BET比表面積與灼熱減量之圖表。BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a graph showing the BET specific surface area and the amount of ignition loss of the fine particle cerium oxide produced by the examples and the comparative examples.
-39--39-
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