CN1172856C - Method of producing rutile type nano titanium dioxide and obtained nano titanium dioxide using said method - Google Patents

Method of producing rutile type nano titanium dioxide and obtained nano titanium dioxide using said method Download PDF

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CN1172856C
CN1172856C CNB021043434A CN02104343A CN1172856C CN 1172856 C CN1172856 C CN 1172856C CN B021043434 A CNB021043434 A CN B021043434A CN 02104343 A CN02104343 A CN 02104343A CN 1172856 C CN1172856 C CN 1172856C
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titanium dioxide
titanium tetrachloride
rutile type
nano titanium
gel
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CN1442367A (en
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曾庭英
徐瑞芬
杨贵孝
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Jiangsu KFCC New Materials Co Ltd
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HUADA TIANRUI NANO-MATERIAL TECHNOLOGY Co Ltd BEIJING
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Abstract

The present invention relates to a method using a metastable chlorination method to produce rutile type nanometer titanium dioxide and the rutile type nanometer titanium dioxide obtained by the method. The rutile type nanometer titanium dioxide produced by the method of the present invention has total crystal form conversion, for example, the rutile type crystal forms are on the basis of at least 90% of the total weight of the entire titanium dioxide, and the particle diameters are effectively controlled within 100 nm. in addition, the method of the present invention has the advantages of strong operability, good repeatability and stable quality of obtained products.

Description

Method for producing rutile type nano titanium dioxide
Technical Field
The invention relates to a method for producing nano titanium dioxide, in particular to a method for producing rutile type nano titanium dioxide by a metastable chlorination method. The invention also relates to rutile type nano titanium dioxide obtained by the method.
Prior Art
It is well known that titanium dioxide, especially nano-sized titanium dioxide, exhibits oxidation activity or reduction activity under light irradiation, i.e., photocatalytic activity. At present, people are gradually utilizing the ultraviolet shielding property, the visible light transmission property and the physical and chemical stability of the nano titanium dioxide, especially the photocatalytic activity of the nano titanium dioxide to carry out application development and functional material development.
Titanium dioxide can be classified into rutile type titanium dioxide, anatase type titanium dioxide and brookite type titanium dioxide according to the difference of lattice structures, and the crystal structures of the titanium dioxide are different, and the performances of the titanium dioxide are also different. Among them, the brookite-type titanium dioxide is very unstable and rarely produced and used due to lack of application properties. The anatase type nano titanium dioxide has better photocatalysis function and thus has wide application prospect. The rutile type nano titanium dioxide has excellent chemical stability, thermal stability, optical effect, photosensitive effect, photoelectric effect and other performances, and belongs to one of the most difficult and expensive functional materials.
In terms of the production of rutile type nano titanium dioxide, the sulfuric acid method is generally used in China, but the pollution is serious, and most products are low-grade anatase type nano titanium dioxide. However, if the chlorination process is adopted to produce rutile type nano titanium dioxide, the problem of high-temperature sintering in the field is always solved and not destroyed, so that the chlorination process in China is always not used. In addition, if organic titanium salts such as butyl titanate and the like are adopted to prepare rutile type nano titanium dioxide, the raw material cost is high, the crystal form conversion is incomplete, and the grain size is difficult to control within 100 nm. In order to obtain a nano particle size, the conversion rate of rutile type is often low, and is less than 90%.
DISCLOSURE OF THE INVENTION
In order to overcome the above problems in the prior art, the inventors of the present invention have conducted extensive and intensive studies in the field of nano-titanium dioxide production, and as a result, have found that rutile-type nano-titanium dioxide having stable chemical properties, excellent ultraviolet-shielding properties and good dispersibility can be synthesized from titanium tetrachloride by using a metastable chlorination process. The present invention has been completed based on this finding.
Therefore, an object of the present invention is to provide a method for producing rutile type nano titanium dioxide, which effectively prevents the problem of high-temperature sintering, controls the grain size of titanium dioxide within 100nm, and has a rutile type crystal form ratio of more than 90 wt% of thetotal titanium dioxide.
It is another object of the present invention to provide a rutile type nano titanium dioxide produced by the method of the present invention.
The invention provides a method for producing rutile type nano titanium dioxide, which comprises the following steps:
1) and (3) hydrolysis reaction: hydrolyzing a titanium tetrachloride raw material to obtain mixed liquid containing white precipitates;
2) sol-gel reaction: adding an acidic substance into the mixed liquid obtained in the step 1) to dissolve the white precipitate to form a uniform reaction solution, and then heating at the temperature of 50-150 ℃ to slowly evaporate the liquid to form sol-gel;
3) filtering and washing: filtering and repeatedly washing the product obtained in the step 2) with water until the pH value is 6-8;
4) and (3) drying: drying the product obtained in the step 3) at the temperature of-30 ℃ to 30 ℃ and under the vacuum degree of 5mmHg to 15mmHg to obtain a metastable titanium dioxide precursor of a self-forming particle system; and
5) high-temperature calcination: calcining the precursor obtained in the step 4) at the temperature of 200-1000 ℃ for 5 minutes to 6 hours.
In another aspect, the present invention provides a rutile type nano-titania having a particle diameter of 100nm or less and a rutile type crystal ratio of at least 90% by weight based on the weight of the entire nano-titania.
These and other objects, features and advantages of the present invention will become more apparent after a reading of the entire specification in conjunction with the accompanying drawings.
Brief Description of Drawings
FIG. 1 is an X-ray diffraction spectrum of rutile type nano-titanium dioxide obtained in example 3 of the present invention; and
FIG. 2 is a transmission electron micrograph of rutile type nano titanium dioxide obtained in example 3 of the present invention.
Detailed Description
In the rutile type nano titanium dioxide production process of the present invention, step 1) involves hydrolysis of titanium tetrachloride which is a raw material. The starting material used in this step may be technical grade titanium tetrachloride or reagent pure titanium tetrachloride. From a cost perspective, commercial grade titanium tetrachloride is preferred. The concentration of titanium tetrachloride is not particularly limited, but it is preferable to control the molar concentration thereof within the range of 0.01 to 30mol/l, preferably 0.05 to 10mol/l, more preferably 0.09 to 5 mol/l. The hydrolysis reaction of step 1) may be carried out at any pH, for example the pH may be from about 0 to 11, preferably from 0 to 8, more preferably from 0 to 5, most preferably from 1 to 3. It is preferred that a base is used in the hydrolysis step for some degree of neutralization, wherein bases that may be used include, for example, ammonium hydroxide (NH)4OH), sodium hydroxide (NaOH), potassium hydroxide (KOH), etc., preferably ammonium hydroxide. The amount of the base used is also not limited at all, and may be, for example, from 0.1 to 10 moles, preferably from 0.5 to 5 moles, more preferably from 1 to 3 moles, per mole of titanium tetrachloride. The temperature at which the hydrolysis reaction is carried out is not particularly limited, and may be carried out at room temperature (about 30 ℃) or at a low temperature, but is preferably carried out at room temperature. Sincethe hydrolysis reaction of titanium tetrachloride is strongly exothermic, cooling using a conventional cooling method such as liquid nitrogen cooling, freezing water bath, or the like is required. After the hydrolysis reaction is finished, obtainingTo a mixed liquid containing a white precipitate.
In the rutile type nano-titania production method of the present invention, step 2) involves the formation of sol-gel. Specifically, an acidic substance is added to the hydrolysate obtained in step 1), and the white precipitate is dissolved to form a uniform reaction solution, and then the reaction solution is heated at a temperature of 50 to 150 ℃, preferably 70 to 100 ℃ for 1 to 10 hours to slowly evaporate the liquid to form a sol-gel. The acidic substance used in this step may be hydrochloric acid, ammonium sulfide, sulfurous acid, stannous chloride, sodium sulfite, potassium sulfite, sodium bisulfite, potassium bisulfite, nitrous acidSodium or sodium dithionite, etc., preferably hydrochloric acid, ammonium sulfide, sulfurous acid, stannous chloride, sodium nitrite or sodium dithionite having reducing properties, more preferably hydrochloric acid or ammonium sulfide. The term "reducing property" as used herein means that a substance which can reduce other substances and is oxidized by itself, that is, a substance which loses electrons in a redox reaction is a reducing substance, that is, a reducing agent, which is a donor of electrons, and which is preferentially oxidized while causing reduction of titanium oxide to cause reduction of titanium oxide The reaction proceeds to the right, resulting in the formation of oxygen ion deficiencies, i.e., oxygen vacancies. The amount of the acidic substance used in this step is 0.01 to 5 moles, preferably 0.05 to 3 moles, more preferably 0.1 to 2 moles per mole of titanium tetrachloride.
In the rutile type nano titanium dioxide production method of the present invention, the step 3) involves filtration and water washing of the sol-gel obtained in the step 2). The purpose of the washing is to remove acid groups and other impurities. The washing should be repeated until the pH of the sol-gel is about 6 to 8, preferably 6.5 to 7.5.
In the rutile type nano titanium dioxide production method of the present invention, the step 4) involves drying of the washed sol-gel obtained in the step 3). This step is preferably carried out by: drying the washed sol-gel at-30 deg.C to 30 deg.C and 5-15mmHg for 3-6 hr to remove water and possible solvents, such as alcohol solvents, from the sol-gel to obtain metastable titanium dioxide precursor of the self-forming microparticle system.
In the rutile type nano titanium dioxide production method of the invention, the step 5) involves high-temperature calcination of the metastable titanium dioxide precursor obtained in the step 4). This step is preferably carried out at a temperature of 200-1000 deg.C, more preferably 500-980 deg.C in a calcination apparatus commonly used in the art. The atmosphere for the calcination is not limited at all, and the calcination may be carried out in an atmosphere of oxygen or air containing oxygen, or in the presence of an inert gas such as nitrogen, helium, argon, or the like. Although calcination under an oxygen atmosphere is most desirable, the calcination step is carried out using an air atmosphere in view of production safety, production cost and production satisfaction. The calcination time may be 5 minutes to 6 hours, preferably 0.5 to 3 hours.
The expression "metastable" as used herein in the terms "metastable chlorination process" and "metastable titanium dioxide precursor" means that during the sol-gel preparation process of the method of the present invention, the gel is formed from a heterogeneous, non-equilibrium, non-stable system,filtered, washed, and vacuum dried to form a thermodynamically unstable, metastable titanium dioxide precursor of the self-forming particulate system. The phase transition temperature of the precursor from anatase type to rutile type is less than 1000 ℃, and is obviously lower than that of the conventional stable titanium dioxide (the rutile type phase transition temperature range of the conventional stable titanium dioxide is about 1100-1400 ℃), which is a metastable physical property characteristic. In addition, the X-ray diffraction spectrum of the precursor shows a phenomenon of diffraction peak broadening, the proportion of surface atoms is large, surface unsaturated bonds are rich and the like, which all show that the nano titanium dioxide precursor belongs to a metastable substance. The term "metastable chlorination" is therefore used in this specification, in distinction from conventional chlorination.
Although not wishing to be bound by any theory, the inventor believes that in the method of the present invention, since the sol-gel reaction is used to firstly obtain uniform mixing between reactants at the molecular level in a short time, and then vacuum drying is adopted to obtain metastable titanium dioxide monomer or oligomer with uniformly distributed components and easy self-forming particle system, and the final product is obtained by high temperature calcination, the obtained nano titanium dioxide is not easy to bond with each other, hard agglomeration does not occur, sintering phenomenon does not occur, thus effectively controlling the growth of particle size, and titanium dioxide still with nano particle size is obtained while rutile type phase transformation is completed.
The rutile form of the nano-titanium dioxide produced by the process of the present invention has a relatively complete crystal form conversion, for example at least 90% by weight, preferably at least 95% by weight, of the rutile form based on the total weight of the nano-titanium dioxide obtained; the particle size distribution is uniform and the particle size is effectively controlled within 100 nm; in addition, the dispersibility is good. Finally, the method of the invention has strong operability and good reproducibility, and the obtained product has stable quality.
Examples
The present invention will be described in more detail below with reference to examples, but the scope of the present invention is not limited to these examples.
Example 1
Using a chilled water bath, 0.6mol of technical titanium tetrachloride (Tianjin chemical plant) was slowly added dropwise to 1000ml of 5% (w/v) NH4In the OH aqueous solution, white precipitate is generated uniformly under uniform stirring. Then, 0.12mol of ammonium sulfide (Beijing Chemicals Co.) was added under stirring to dissolve the white precipitate to obtain a transparent liquid. Heating the liquid at 95 deg.CIt was allowed to evaporate for 1.5 hours to remove excess water and obtain a sol-gel. The resulting sol-gel was filtered and washed 4 times with 500ml of water to give a pH of 7. And drying the washed sol-gel at 20 ℃ and 10mmHg for 3 hours to obtain white micro powder, namely a metastable titanium dioxide precursor. Calcining the white micro powder in a calcining furnace at 850 ℃ for 1 hour to obtain the rutile type nano titanium dioxide with the rutile type crystal form content of 93 percent.
Example 2
Using a chilled water bath, 0.6mol of technical titanium tetrachloride (Tianjin chemical plant) was slowly added dropwise to 1000ml of 5% (w/v) NH4In the OH aqueous solution, white precipitate is generated uniformly under uniform stirring. 0.12mol HCl (Beijing chemical plant) was then addedwith stirring to dissolve the white precipitate to give a clear liquid. At 95 DEG CThe liquid was then heated to evaporate for 1.5 hours to remove excess water and obtain a sol-gel. The resulting sol-gel was filtered and washed 4 times with 500ml of water to give a pH of 7. And drying the washed sol-gel at 20 ℃ and 10mmHg for 3 hours to obtain white micro powder, namely a metastable titanium dioxide precursor. Calcining the white micro powder in a calcining furnace at 900 ℃ for 0.5 hour to obtain rutile type nano titanium dioxide with the rutile type crystal form content of 96 percent.
Example 3
Using a chilled water bath, 0.6mol of technical titanium tetrachloride (Tianjin chemical plant) was slowly added dropwise to 1000ml of 5% (w/v) NH4In the OH aqueous solution, white precipitate is generated uniformly under uniform stirring. Then 0.15mol stannous chloride (Beijing chemical second factory) is added under stirring to dissolve the white precipitate to obtain a transparent liquid. The liquid was heated at 95 ℃ to evaporate for 2 hours, removing excess water to give a sol-gel. The resulting sol-gel was filtered and washed 4 times with 500ml of water to give a pH of 7. And drying the washed sol-gel at 20 ℃ and 10mmHg for 3 hours to obtain white micro powder, namely a metastable titanium dioxide precursor. Calcining the white micro powder in a calcining furnace at 880 ℃ for 1.5 hours to obtain the rutile type nano titanium dioxide with the rutile type crystal form content of 100%. The X-ray diffraction spectrogram and the transmission electron micrograph of the nano titanium dioxide are respectively shown in figure 1 and figure 2. The X-ray diffraction peaks are shown in table 1 below.
Table 1: x-ray diffraction peak results of rutile type nano-titania obtained in example 3
Peak number 2 theta intensity width d I/I0
1 14.040 360 1.020 6.30279 13
2 27.640 2791 0.840 3.22473 100
3 36.320 1586 0.840 2.47151 57
4 39.440 252 1.020 2.28289 9
5 41.400 919 0.840 2.17922 33
6 44.160 309 0.720 2.04921 11
7 54.560 1692 1.020 1.68063 61
8 56.720 565 1.440 1.62165 20
9 63.040 365 0.900 1.47342 13
10 64.160 324 0.600 1.45038 12
11 67.840 155 0.900 1.38038 6
12 69.240 617 0.960 1.35585 22
13 70.000 487 0.960 1.34298 17
14 70.800 144 0.540 1.32975 5
15 76.640 133 0.720 1.24231 5
16 82.440 195 0.960 1.16898 7
17 83.400 119 0.480 1.15794 4
18 84.040 128 0.600 1.15075 5
19 88.400 110 0.480 1.10490 4
20 89.760 262 1.020 1.09166 9
21 90.320 245 0.480 1.08634 9
22 90.840 178 0.600 1.08147 6
23 95.280 248 0.540 1.04246 9
24 96.560 220 0.480 1.03201 8
25 106.040 122 1.200 0.96427 4
Example 4
Using a chilled water bath, 0.6mol of technical titanium tetrachloride (Tianjin chemical plant) was slowly added dropwise to 1000ml of 5% (w/v) NH4In the OH aqueous solution, white precipitate is generated uniformly under uniform stirring. Then, 0.08mol of sodium nitrite (Beijing Chemicals Co.) was added under stirring to dissolve the white precipitate, thereby obtaining a transparent liquid. The liquid was heated at 95 ℃ to evaporate for 2 hours, removing excess water to give a sol-gel. The resulting sol-gel was filtered and washed 4 times with 500ml of water to give a pH of 7. And drying the washed sol-gel at 20 ℃ and 10mmHg for 3 hours to obtain white micro powder, namely a metastable titanium dioxide precursor. Calcining the white micro powder in a calcining furnace at 750 ℃ for 5 hours to obtain the golden redRutile type nano titanium dioxide with the content of the stone crystal form of 92 percent.
Example 5
Using a chilled water bath, 0.6mol of technical titanium tetrachloride (Tianjin chemical plant) was slowly added dropwise to 1000ml of 5% (w/v) NH4In the OH aqueous solution, white precipitate is generated uniformly under uniform stirring. Then, 0.18mol of sulfurous acid (Beijing Chemicals Co.) was added under stirring to dissolve the white precipitate to obtain a transparent liquid. The liquid was heated at 95 ℃ to evaporate for 2 hours, removing excess water to give a sol-gel. The resulting sol-gel was filtered and washed 4 times with 500ml of water to give a pH of 7. And drying the washed sol-gel at 20 ℃ and 10mmHg for 3 hours to obtain white micro powder, namely a metastable titanium dioxide precursor. Calcining the white micro powder in a calcining furnace for 3 hours at 810 ℃ to obtain rutile type nano titanium dioxide with the rutile type crystal form content of 95%.
Example 6
Adopting a freezing water bath to tetrachloroize 0.6mol of industrial gradeTitanium (Tianjin chemical plant) was slowly added dropwise to 1000ml 5% (w/v) NH4In the OH aqueous solution, white precipitate is generated uniformly under uniform stirring. Then, 0.25mol of sodium dithionite (Beijing Chemicals Co.) was added under stirring to dissolve the white precipitate and obtain a transparent liquid. The liquid was heated at 95 ℃ to evaporate for 3 hours, removing excess water to give a sol-gel. The resulting sol-gel was filtered and washed 4 times with 500ml of water to give a pH of 7. And drying the washed sol-gel at 20 ℃ and 10mmHg for 3 hours to obtain white micro powder, namely a metastable titanium dioxide precursor. Calcining the white micro powder in a calcining furnace at 820 ℃ for 4 hours to obtain rutile type nano titanium dioxide with 94 percent of rutile type crystal form content.

Claims (10)

1. A method for producing rutile type nano titanium dioxide, which comprises the following steps:
1) and (3) hydrolysis reaction: hydrolyzing a titanium tetrachloride raw material in the presence of an alkali selected from ammonium hydroxide, sodium hydroxide or potassium hydroxide to obtain a mixed liquid containing a white precipitate;
2) sol-gel reaction: adding an acidic substance into the mixed liquid obtained in the step 1) to dissolve the white precipitate to form a uniform reaction solution, and then heating the solution at the temperature of 50-150 ℃ to slowly evaporate the liquid to form sol-gel, wherein the acidic substance is selected from hydrochloric acid, ammonium sulfide, sulfurous acid, stannous chloride, sodium sulfite, potassium sulfite, sodium bisulfite, potassium bisulfite, sodium nitrite or sodium dithionite;
3) filtering and washing: filtering and repeatedly washing the product obtained in the step 2) with water until the pH value is 6-8;
4) and (3) drying: drying the product obtained in the step 3) at the temperature of-30 ℃ to 30 ℃ and under the vacuum degree of 5mmHg to 15mmHg to obtain a metastable titanium dioxide precursor of a self-forming particle system; and
5) high-temperature calcination: calcining the precursor obtained in the step 4) at the temperature of 200-1000 ℃ for 5 minutes to 6 hours.
2. The process according to claim 1, wherein the titanium tetrachloride used in step 1) is technical grade titanium tetrachloride or reagent-pure titanium tetrachloride and has a concentration of from 0.01 to 30 mol/l.
3. The process according to claim 2, wherein the titanium tetrachloride used in step 1) has a concentration of 0.05 to 10 mol/l.
4. The method of claim 1, wherein step 1) is performed at a pH of 0-11.
5. The method of claim 4, wherein step 1) is performed at a pH of 0-8.
6. The process of claim 1, wherein the amount of base used is from 0.1 to 10 moles per mole of titanium tetrachloride.
7. A process according to claim 6, wherein the amount of base used is from 0.5 to 5 moles per mole of titanium tetrachloride.
8. The process as set forth in claim 1 wherein the acidic substance is used in an amount of 0.01 to 5 moles per mole of titanium tetrachloride.
9. The process according to claim 8, wherein the acidic substance is used in an amount of 0.05 to 3 moles per mole of titanium tetrachloride.
10. The method of claim 1, wherein the acidic material is hydrochloric acid or ammonium sulfide.
CNB021043434A 2002-03-01 2002-03-01 Method of producing rutile type nano titanium dioxide and obtained nano titanium dioxide using said method Expired - Fee Related CN1172856C (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
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CN100334261C (en) * 2005-12-01 2007-08-29 华中师范大学 Rutile type structure TiO2 single dispersed nano-monocrystal and its synthesis method

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CN1315731C (en) * 2002-03-01 2007-05-16 徐瑞芬 Method of controlling nano titanium dioxide crystal form and obtained nano titanium dioxide using said method
CN101006015B (en) * 2004-08-11 2012-04-25 昭和电工株式会社 Fine particulate titanium dioxide, and production process and use thereof
CN100537434C (en) * 2007-05-18 2009-09-09 广东省生态环境与土壤研究所 Method for preparing Nano sol as ultraviolet protective agent
TWI487668B (en) * 2009-02-19 2015-06-11 Sakai Chemical Industry Co Dispersion of rutile-type titanium oxide particles, method for producing the same, and use thereof
CN108502919A (en) * 2017-02-27 2018-09-07 国药集团化学试剂有限公司 A kind of preparation method of titanium dioxide fine particles

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN100334261C (en) * 2005-12-01 2007-08-29 华中师范大学 Rutile type structure TiO2 single dispersed nano-monocrystal and its synthesis method

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