TWI298043B - Patterned coating - Google Patents

Patterned coating Download PDF

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Publication number
TWI298043B
TWI298043B TW94142005A TW94142005A TWI298043B TW I298043 B TWI298043 B TW I298043B TW 94142005 A TW94142005 A TW 94142005A TW 94142005 A TW94142005 A TW 94142005A TW I298043 B TWI298043 B TW I298043B
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TW
Taiwan
Prior art keywords
film
injection molding
layer
area
large stretch
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TW94142005A
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Chinese (zh)
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TW200609107A (en
Inventor
Kevin Lee
Tong Chee Hsu
Chia Yu Liu
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E San Prec Coating Corp
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Priority to TW94142005A priority Critical patent/TWI298043B/en
Publication of TW200609107A publication Critical patent/TW200609107A/en
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Publication of TWI298043B publication Critical patent/TWI298043B/en

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  • Injection Moulding Of Plastics Or The Like (AREA)
  • Laminated Bodies (AREA)

Description

1298043 九、發明說明: • 【發明所屬之技術領域】 本發明屬模内裝飾射出成型【In-m〇ld decoration (IMD)】技 術領域,特別係指一種應用於模内裝飾射出成型(IMD)之硬化膜及 其製造方法,本發明之硬化膜在模内裝飾射出成型(IMD)製程深度 成型時,可以避免硬化膜面的龜裂現象,促使模内裝飾射出成型 製知方法可以廣泛應用於各種產品的裝飾層。 【先前技術】 φ 按,傳統的塑料加工技術已漸漸無法滿足現代化產品之輕、 薄、短小消費性電子產品的要求,以及符合環保意識。由於模内 裝飾射出成型【In-mold decoration (IMD)】之優點適合於3C、 家電、LOGO銘板及汽車零件之塑料產品,特別是目前流行的手機 外设及各式儀表面板。模内裝飾射出成型(imd)可以取代許多傳 統的製程,如熱轉印、喷塗、印刷、電鍍等外觀裝飾方法。尤其 疋而要多種色彩圖像、背光、相關產品。模内裝飾射出成型(I肋) • 是一種相對新的自動化生產工藝,與其他工藝相比,模内裝飾射出 成型(励)能減化生產步驟和減少拆件組成部件,因此能快速生產 節省時間和成本,同時還具有提高質量,增加圖像的複雜性和提 _ 高產品耐久性優點,應用在產品外觀上,模内裝飾射出成型(ι肋) ,是一種最有效率的方法,它是在薄膜表面上施以印刷、熱壓成型、 沖切,最後與塑料結合成型,免除二次作業程序及其人力工時, 尤其-般在需背光、多曲面、肋骨干涉· ·等印刷喷漆製程無法處 理的時候,更是使用模内裝飾射出成型(聊製程的時機。以已獲 5 (5 1298043 鈞局專利之公告第00462914號「可隔絕電磁干擾之模内薄膜裝飾 射出成型方法」專利為例【2001年11月u日專利公告資料參照】, 該發明係包含下列步驟:步驟一:裝飾薄膜:於一透明膠片狀薄膜 一面印刷所須圖樣;步驟二:塗複遮蔽層:於該裝飾完成之薄膜上 再塗覆一可隔絕電磁干擾之金屬遮蔽層;步驟三··薄膜預成型··將 塗覆遮蔽層完成之薄膜置入模具,依配件設計以熱成型為所需外 觀;步驟四:切割、修剪及定位在射出成型模内:將預成型完成之薄 膜刀修剪至射出成模穴之大小,再將其置入並固定在射出成 型模穴内;步驟五:射出成型:以射出成型機將熱融樹酯在已成型 /專膜P刷侧射出,使熱融細旨固化後與薄膜成一體,最後將成品 自射出成型模穴内取出,即完成本發明之步驟。公告第祕獅9 號「兼具腿遮蔽及表面裝飾的外殼成型製造方法」專利【2〇〇3 年05月11日公告資料參照】,其主要係透過&成型塑膠薄膜步 驟、B·成型EMI遮蔽層步驟、c·塗覆接著層步驟及D·成型外層步 驟等步驟程序,而可將EMI遮蔽層-體成型於塑膠薄膜外層與娜 内層之間,據此,可成型一腦遮蔽較果佳、EMI遮蔽層不會磨損、 于候1±耐藥^^生、外型美觀的成品;再者,其中,該瓣薄膜可直 接成型有預定的裝飾面,而腿遮蔽層係得與塑膠薄膜的裝飾面 (於塑膠細上_歡目紋或色彩)—:欠成職合,據此可有效 降低成本與提高製造效率,以符合產轉的實際需求。 如則所述模内裝飾射出成型之製程薄膜,可以取代傳統 6 1298043 之貼膜印刷、熱壓料、賴鉻裝飾。這製程運用 含產品的内外層防護或抗刮或色彩美化等功能,使用=車^ 件、設備外表、手機、筆記型電腦....... 同樣的IMD模内裝飾射出成型製程可以加工塑料薄膜具有印 刷、塗佈或上顏料之功能以達到裝飾效果,此_翻裝飾射出 成型製程用膜表面可以有立體之色彩,金屬之外觀或圖形、圖樣。 惟,往往在可攜式電子產品,外表面材質需要較堅硬的功能以抗 .刮傷,傳統的製程可以在形成物件之後,再使用喷塗方法提供硬 化層的表面,然而這是一種具環保污染且昂貴花錢的製程。另一 種比較方便選擇是在具有成型功能的薄膜上事先塗佈單面具表面 硬化能力的塗料,然而此種硬化膜在高溫高壓的成型階段中,應 具備表面硬化層可以不斷裂的功能,此硬化膜最大硬度受拉伸比 所限制(最大拉伸比約1· 2),在市場上尚未有具良好功能的硬化膜 供應。如要使用於較大拉伸比者(深度成型),Aut〇type > International公司提供一種薄膜成型後,再使用紫外線使表層硬 化的方法,但此種製程均要使用一套特殊與煩繁之流程才可完 成,並不符經濟效益。以上即為現行技術最大的缺失,實為業界 亟待克服之難題。 【發明内容】 本發明研創人鑒於習用技術之缺失,積其多年實際從事膠膜產 品之設計製造專業知識,經不斷研究、改良後,終有本發明之研 創成功,公諸於世。1298043 IX. Description of the invention: • Technical field to which the invention pertains The invention belongs to the technical field of In-m〇ld decoration (IMD), in particular to an in-mold decorative injection molding (IMD). The cured film and the method for producing the same, the cured film of the present invention can avoid the cracking phenomenon of the cured film surface during the in-mold decorative injection molding (IMD) process deep molding, and the in-mold decorative injection molding method can be widely applied. Decorative layers for various products. [Prior Art] φ According to the traditional plastic processing technology, it has gradually failed to meet the requirements of light, thin and short consumer electronic products of modern products, and is environmentally conscious. The advantages of In-mold decoration (IMD) are suitable for plastic products of 3C, home appliances, LOGO nameplates and automotive parts, especially the popular mobile phone peripherals and various instrument panels. In-mold decorative injection molding (imd) can replace many traditional processes, such as thermal transfer, spray coating, printing, electroplating and other decorative methods. In particular, you need a variety of color images, backlights, and related products. In-mold decorative injection molding (I rib) • It is a relatively new automated production process. Compared with other processes, in-mold decorative injection molding can reduce the production steps and reduce the components of the parts, so it can save production quickly. Time and cost, while also improving the quality, increasing the complexity of the image and improving the durability of the product, applied to the appearance of the product, in-mold decorative injection molding (ι rib), is the most efficient method, it It is applied on the surface of the film by printing, hot pressing, punching, and finally combined with plastic to eliminate the secondary operation procedure and man-hours, especially in the case of backlighting, multi-surface, rib interference, etc. When the process cannot be processed, it is also using the in-mold decoration injection molding (the timing of the process.) The patent has been obtained 5 (5 1298043 Patent Publication No. 00462914 "In-mold film decorative injection molding method for galvanic electromagnetic interference" For example [Refer to the patent publication data of November 2001], the invention comprises the following steps: Step 1: Decorative film: in a transparent film-like film One side printing required pattern; Step 2: coating the shielding layer: further coating a metal shielding layer capable of shielding electromagnetic interference on the finished film; Step 3 · Film preforming · film to be coated with the shielding layer Insert the mold, according to the design of the fitting to thermoform the desired appearance; Step 4: Cut, trim and position in the injection molding mold: trim the pre-formed film cutter to the size of the injection cavity, and then place it into the mold And fixed in the injection molding cavity; Step 5: Injection molding: the hot melt resin is sprayed on the side of the formed/special film P by the injection molding machine, so that the hot melt is solidified and integrated with the film, and finally the finished product is self-assembled. The invention is completed by taking out the injection molding cavity, and completing the steps of the present invention. Announcement No. 9 "The method for manufacturing the outer casing of the leg covering and the surface decoration" patent [refer to the information of the announcement on May 11, 2, 3] The EMI shielding layer can be formed into a plastic film mainly through a step of forming a plastic film step, a B. molding EMI shielding layer step, a c coating step layer step, and a D. molding outer layer step. Between the layer and the inner layer of the na, according to this, a finished product with better brain shielding, no EMI shielding layer, no wear and tear, and a beautiful appearance can be formed; further, the valve film It can be directly molded with a predetermined decorative surface, and the leg covering layer is attached to the decorative surface of the plastic film (on the plastic fine _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ In order to meet the actual needs of production and transfer. For example, the in-mold decorative injection molding process film can replace the traditional 6 1298043 film printing, hot pressing material, lyophilized decoration. This process uses the inner and outer layers of the product to protect or resist Scratch or color beautification, use = car parts, equipment appearance, mobile phone, notebook computer....... The same IMD in-mold decoration injection molding process can process plastic film with printing, coating or pigmenting The function is to achieve the decorative effect, and the surface of the film for the decorative molding process can have a three-dimensional color, a metal appearance or a pattern or a pattern. However, often in portable electronic products, the outer surface material needs a harder function to resist scratching. The traditional process can provide the surface of the hardened layer after the object is formed, but this is an environmentally friendly A process that is polluting and expensive. Another convenient choice is to apply a single-mask surface-hardening coating to a film having a molding function. However, in the high-temperature and high-pressure molding stage, the cured film should have a function that the surface hardened layer can not be broken. The maximum hardness of the film is limited by the draw ratio (maximum draw ratio is about 1.2), and there is no hardened film supply with good function on the market. For use in larger draw ratios (deep molding), Aut〇type > International offers a method of hardening the surface layer after UV film formation, but this process requires a special and troublesome process. The process can be completed without economic benefits. The above is the biggest missing of the current technology, which is a difficult problem to be overcome in the industry. SUMMARY OF THE INVENTION In view of the lack of conventional technology, the researcher of the present invention has accumulated many years of experience in the design and manufacture of adhesive film products. After continuous research and improvement, the invention has been successfully developed and published in the world.

特徵 1298043 緣疋本發明之主要目的在提供一種「應用於模内裝飾射出成 3L之硬化膜I造方法」’主要係於模崎飾射出成獅之可熱壓成 型塑膠薄卿定位置上m藝方法形成有不同厚騎駭圖形之 硬化層’在大拉伸比爾區域,硬化層厚度的連續變化可以降低 15%〜95%,而以2〇%〜6〇%較佳。 本發明之另—主要目的在提供—種「朗於勘裝飾射出成型 之硬化膜結構」’主要係於翻裝飾射出成姻之可讎成型塑膠 薄膜預定位置上設有射厚度、硬度及預定幾何卿之硬化層, 該硬化層在歸薄狀預定站伸比面積區顧具錢降厚度, 乂減/龜4之產生並持續維持完整塗佈,同時維持好的外觀,這 可減夕大1兄與不賴之塗佈厚度,本發明之硬化膜在模内裝飾射 出成型(_製程深度成型時,可以避免硬倾面的龜裂現象,促 使模内裝飾射出成型製程方法可以廣泛應用於各種產品的裝飾 【實施方式】 為達成本發明前述目的之技術手段,兹列舉一實施例,並配合 圖式說明如後’貴審查委員可由之對本發明之方法、結構 及所達成之功效,獲致更佳之瞭解。 在已知可行的工藝中,如果硬化膜層厚度減少,使得硬度下降 之同時’抗裂能力會增加。本㈣之方法如下:本發明硬化麟 ⑵是附著在模内裝飾射出成咖之可熱壓成型塑膠薄膜⑴二 【請參閱H該轉_⑴可細於產品的外殼面板或内部 1298043 間隔片等製造流程的熱可塑成型薄膜】,並具有預定的幾何圖形所 形成,特別是形成在比較平坦之塑膠薄膜(1)平面上。本發明首先 係於模内裝飾射出成型用之可熱壓成型塑膠薄膜(1)之預定位置 上形成一層適當厚度、硬度及預定圖形之硬化膜層(2),次於大拉 伸比面積區域(10)【如在塑膠薄膜之凹處及邊緣區域】,則形成一 段具緩降厚度之硬化麟⑽),該硬化顧⑽)厚度的連續變化 可以降低15〜95% ,而以20〜60%為較佳,以減少龜裂並持續維持 整塗佈,同時維持好的外觀,這可減少尖銳與不連續之塗佈厚 度,雖然大拉伸比面積區域(1〇)厚度會較薄,但這些經常不會是 重要區域,需要抗耐刮傷的程度較低。最後再經固化(如熱硬化或 紫外線照射硬化去形成適當硬度)即成,如此製成之含硬化膜層之 可熱壓成型塑膠薄膜,即可應用於模内裝飾射出成型之用。 又,一個或多個對位記號可事先標設於可熱壓成型之塑膠薄膜 (1)之預定位置上,以便讓硬化膜層(2)形成於正確之預定位置 上。此外硬化膜層(2)之厚度外觀及正確圖形在塑膠薄膜⑴上當 然還要依賴塑膠薄膜本身之流變性與熱成形條件,但在大多數案 件中,配合條件之需求都不會太重要。 本發明在可熱壓成型之塑膠薄膜(1)上形成預定圖樣之製作過 辛壬’硬化膜層(2)的形成可經由印刷(例如網印,凹版印刷、凸版 印刷、平版印刷)而形成適當圖形及厚度,或蓋住不塗佈之區域, 許多規則之幾何圖形’像矩形可以使用多種塊狀塗佈方法(例如 1298043 USP5360629,USP6139637),這製程可以使用在片狀或卷狀材料 上’其他諸如改變印刷之篩目大小,或使用模具塗佈時 ,變更塗佈 頭之間隙等方法都可以運有厚度之卿硬賴層製程上。前 述對位記號可以獅相同步驟或不同步驟,經由如印刷或其他對 位裝置,在形成_後,這硬姻層可以使用各種方法來固化, 包括熱硬化或紫外線照射硬化去形成適當硬度。 再者,本發明在塑膠薄膜大拉伸比面積區域(10)改變厚度之製 造方法如下所述: 1. 以塊狀塗佈(Patchcoating)方式,在大拉伸比面積區域⑽ 使用變動吐出π間距(slQt gap)、塗佈頭間距(⑽你卿)及控 牵UlL里之製逅方法,製成外觀平整之間斷幾何矩形圖形硬化膜層 (20)【請參閱第二圖】。 2. 在大拉伸比面積區域⑽以點狀方式,使賴版印刷或凸版 印刷或平版_等方式,藉改變印概大小,使不_域或凹處 或工區域内之大拉伸比面積區域⑽構成不同之硬化層膜(2〇)厚 度【請參閱第三圖】。 3·利用遮蔽(masking)方式,使用喷塗(spray),以溢塗 (overspray)即中央厚周圍薄的方式於大拉伸比面積區域(1〇),達 到控制厚度增減【請參閱第四圖】。 4·使用轉寫印刷之轉印版邊緣區域的厚度降低來改變大拉伸 比面積區域厚度。 1298043 5·對於複雜幾何圖形,可以利用上述1〜4製成方法多次相同 之同一圖案製程或不同圖案之製程來構成大拉伸比面積區域(10) 不同硬化膜層(20)厚度【請參閱第五圖】。 例如以100//m聚碳酸酯膜上,在比較平坦之區域中塗佈ίο# m壓克力系硬化劑,在大拉伸比面積區域(成型後圓弧半徑約3—5腿) 中只塗佈3//m壓克力系硬化劑,經紫外線硬化乾燥後比較平坦之 區域具有標準1H硬度以上,而大拉伸區域中硬度為1H以下,經 熱可塑成形後,該聚碳酸酯膜(即可熱壓成型之塑膠薄膜)表面 平滑無可目視之龜裂缺點。 再請參閱第一圖之本發明實施例上視圖及斷面圖,由圖可知本 發明主要係於模内裝飾射出成型用之可熱壓成型塑膠薄膜預 定位置上設有適當厚度、硬度及預定幾何圖形之硬化層(2),該硬 化層(2)在塑膠薄膜(1)之預定大拉伸比面積區域(1〇)則具有缓降 厚度(20),該硬化膜層(20)厚度的連續變化可以降低15〜95%,而 以20〜60%為較佳,以減少龜裂之產生並持續維持完整塗佈,同時 維持好的外觀,這可減少尖銳與不連續之塗佈厚度,本發明之硬 化膜在模内裝飾射出成型(IMD)製程深度成型時,可以避免硬化膜 面的龜裂現象,促使模内裝飾射出成型製程方法可以廣泛應用於 各種產品的裝飾層。如是構成之可成型塑膠薄膜,帶有硬化膜塗 佈,而不需於成型後再經硬化製程,也不會造成在大拉伸區域上 發生可見之龜裂線。 11 1298043 本發明之優點如下: .在U㈣之轉細比較平坦之闕中(即預定硬化膜 層位置)可以取得較高之硬度,敍筆硬度計量測範圍在耶〜姐且 又可得到最大抗到性能。 2·無可目視之缺點如龜裂或麵度成形邊緣區之缺點龜裂。 3·在選擇硬化膜層材料上具有彈性。 4上所述’本㈣所揭露之—種「應祕模喊飾射出成型 之硬化膜」為昔所無,亦未曾見於_外公開之刊物上,理已具 新穎性之專與件’林發明確可姆制技織失,並達成設 十目的’亦已充伤符合發明專利要件,爰依法提出申請,謹請貴 審查委員惠予審查,並賜予本案專利,實感德便。 准以上所述者,僅為本發明之—雛可行實施躺已,並非用 以拘限本發敗細,舉凡熟悉此項贿人士,運財發明說明 書及申請專利範圍所作之等效結構變化,理應包括於本發明之專 利範圍内。 【圖式簡單說明】 第一圖係本發明實施例上視、斷面圖。 第二圖係本發明塊狀塗佈方式實施例示意圖。 第三圖係本發明點狀方式實施例示意圖。 第四圖係本發明遮蔽方式實施例示意圖。 第五圖係本發明多次製程方式實施例示意圖。 【主要元件符號說明】Feature 1280043 The main purpose of the present invention is to provide a "method for the production of a cured film which is applied to an in-mold decoration and which is produced into 3L", which is mainly used in the position where the mold can be molded into a hot-pressed plastic thin film of the lion. The art method forms a hardened layer having different thick rider patterns. In the large stretched Beer area, the continuous change in the thickness of the hardened layer can be reduced by 15% to 95%, and preferably from 2% to 6%. Another main object of the present invention is to provide a "hardened film structure for the decorative injection molding" which is mainly provided with a thickness, a hardness and a predetermined geometry at a predetermined position of the embossable plastic film which is formed by the decorative decoration. The hardened layer of the hardened layer, which is thinner than the predetermined area, and has a thickness reduction, reduction/turtle 4 generation and continuous maintenance of the coating, while maintaining a good appearance, which can be reduced by 1 Brother and the coating thickness of the coating, the cured film of the invention is in the in-mold decorative injection molding (the deep cracking phenomenon can be avoided when the process is deep-formed, and the in-mold decorative injection molding process can be widely applied to various products. [Embodiment] In order to achieve the above-mentioned technical means of the present invention, an embodiment will be exemplified, and the method, structure and effect achieved by the present reviewer can be better illustrated by the following description. Under the known feasible process, if the thickness of the hardened film layer is reduced, the hardness will decrease while the 'crack resistance capacity will increase. The method of this (4) is as follows: Inventive Hardening Lin (2) is a thermoformable plastic film attached to an in-mold decoration and fired into a coffee. (1) Two [Please refer to H. This is a thermoformable film that can be thinner than the outer casing of the product or the inner 1279043 spacer. 】, and has a predetermined geometric shape, especially formed on the plane of the relatively flat plastic film (1). The present invention is firstly applied to the predetermined position of the thermoformable plastic film (1) for in-mold decorative injection molding. Forming a layer of hardened film (2) of appropriate thickness, hardness and predetermined pattern, next to the area of large stretch area (10) [such as in the concave and edge regions of the plastic film], forming a section with a decreasing thickness Hardening Lin (10)), the continuous change of the thickness of the hardening (10)) can be reduced by 15 to 95%, and preferably 20 to 60%, to reduce cracking and maintain the coating even while maintaining a good appearance, which can Reducing the sharp and discontinuous coating thickness, although the large stretch area area (1 〇) will be thinner, these are often not important areas and require less scratch resistance. Finally, it is cured by curing (such as heat hardening or ultraviolet irradiation to form a suitable hardness), and the thus formed heat-pressable plastic film containing the cured film layer can be used for in-mold decorative injection molding. Further, one or more alignment marks may be previously set at predetermined positions of the thermoformable plastic film (1) so that the cured film layer (2) is formed at a correct predetermined position. In addition, the thickness appearance and correct pattern of the cured film layer (2) are of course dependent on the rheological and thermoforming conditions of the plastic film itself in the plastic film (1), but in most cases, the requirements of the compounding conditions are not so important. The invention can form a predetermined pattern on the hot pressable plastic film (1). The formation of the hardened 'hardened film layer (2) can be formed by printing (for example, screen printing, gravure printing, letterpress printing, lithography). Appropriate graphics and thickness, or cover uncoated areas, many regular geometries 'like rectangles can use a variety of block coating methods (eg 1290443 USP5360629, USP6139637), which can be used on sheet or roll materials 'Other methods such as changing the size of the screen for printing, or changing the gap between the coating heads when applying the mold can be carried out on the thickness of the hard coating process. The aforementioned alignment mark can be the same step or different steps of the lion, and after formation, such as printing or other alignment device, the hard layer can be cured by various methods including thermal hardening or ultraviolet irradiation to form an appropriate hardness. Further, the manufacturing method of the present invention for changing the thickness in the large stretch ratio area (10) of the plastic film is as follows: 1. In the block coating method, the change is made in the large stretch ratio area (10). The spacing (slQt gap), the coating head spacing ((10) Youqing) and the control method in the UlL are made into a flattened geometric rectangular rectangular hardened film layer (20) [see the second figure]. 2. In the large stretch ratio area (10) in a point-like manner, such as lithography or letterpress or lithography, etc., by changing the size of the print, so that the large stretch ratio in the _ domain or recess or work area The area (10) constitutes a different hardened film (2 〇) thickness [see the third figure]. 3. Using the masking method, using spray, overspray, that is, the thickness of the center is thick and thin, in the area of large stretch ratio area (1〇), to achieve control thickness increase and decrease [please refer to Four pictures]. 4. The thickness reduction of the area of the large stretch ratio area is changed by using the thickness reduction of the edge portion of the transfer printing plate. 1298043 5·For complex geometry, the same pattern process or different pattern process can be used to form a large stretch ratio area (10) for different hardened film layers (20). See the fifth picture]. For example, on a 100//m polycarbonate film, a ίο# m acryl-based hardener is applied in a relatively flat area, in a large stretch ratio area (a radius of about 3 to 5 legs after forming) Only 3//m acrylic hardener is applied, and the flat area after UV curing is more than the standard 1H hardness, and the hardness in the large stretch area is 1H or less. After hot plastic forming, the polycarbonate The film (ie, the thermoformed plastic film) has a smooth surface and has no visible cracking defects. Referring to the first view of the first embodiment of the present invention, a top view and a cross-sectional view of the present invention are mainly provided for the appropriate thickness, hardness and predetermined position of the hot pressable plastic film for in-mold decorative injection molding. a hardened layer (2) of a geometrical shape having a descending thickness (20) in a predetermined large stretch ratio area (1) of the plastic film (1), the thickness of the cured film layer (20) The continuous change can be reduced by 15 to 95%, and preferably 20 to 60%, to reduce the occurrence of cracks and to maintain a complete coating while maintaining a good appearance, which can reduce the sharp and discontinuous coating thickness. When the cured film of the present invention is formed in the in-mold decorative injection molding (IMD) process, the cracking phenomenon of the cured film surface can be avoided, and the in-mold decorative injection molding process can be widely applied to the decorative layers of various products. If it is a formable plastic film with a hardened film coating, it does not need to be hardened after molding, and it does not cause visible crack lines in the large stretched area. 11 1298043 The advantages of the present invention are as follows: . In the 比较 (U), which is relatively flat (ie, the position of the predetermined hardened film layer), a higher hardness can be obtained, and the measurement range of the hardness of the pen is in the middle of the yeah and the maximum is available. Resistance to performance. 2. Unobservable shortcomings such as cracks or defects in the edge zone of the face forming. 3. Elasticity in selecting the material of the cured film layer. The above-mentioned "Ben (4)" is a kind of "hardening film that should be shot and molded". It has never been seen in the publications of _ outside, and it has been novel and special. It is clear that the company’s technology has been lost, and it has reached the tenth purpose. It has also been filled with the requirements of the invention patents, and the application has been filed according to law. I would like to ask your review committee to give a review and give the patent in this case. The above-mentioned ones are only for the purpose of the present invention, and are not intended to be used for the purpose of arresting, and are not limited to the details of the changes in the scope of the invention. It is intended to be included in the scope of the patent of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a top view and a sectional view of an embodiment of the present invention. The second drawing is a schematic view of an embodiment of the block coating method of the present invention. The third figure is a schematic view of an embodiment of the dot pattern of the present invention. The fourth figure is a schematic diagram of an embodiment of the shielding mode of the present invention. The fifth figure is a schematic diagram of an embodiment of the multiple process mode of the present invention. [Main component symbol description]

12 (S 1298043 (1) 塑膠薄膜 (10)大拉伸比面積區域 (2) 硬化膜層 (20)硬化膜層(大拉伸比面積區域) (A) 第一製程 (B) 第二製程12 (S 1298043 (1) Plastic film (10) Large stretch area area (2) Hardened film layer (20) Hardened film layer (large stretch ratio area) (A) First process (B) Second process

Claims (1)

1298043 十、申請專利範圍: , 1· 一種「應用於模内裝飾射出成型之硬化膜製造方法」,其步驟 • 首先係於模内裝飾射出成型用之可熱壓成型塑膠薄膜之預定位 置上形成一層適當厚度、硬度及預定圖形之硬化膜層,次於預 定大拉伸比面積區域形成一段具緩降厚度之硬化膜層,最後再 經固化硬化膜層而製成含硬化膜層之可熱壓成型塑膠薄膜。 2·如申請專利範圍第1項所述之「應用於模内裝飾射出成型之 # 硬化膜製造方法」’其可事先標設一個或多個對位記號於可熱壓 成型之塑膠薄膜之預定位置上,以便讓硬化膜層形成於正確之 預定位置上。 3.如中請專職圍第1或第2項所述之「顧於制裝飾射出 成型之硬化膜製造方法」,其細塊狀塗佈方式,在大拉伸比面 積區域配合運用變動吐出口間距、塗佈頭間距及控制流量之製 造方法’製成外觀平整之間斷幾何矩形_硬化膜層者。 ⑩ 4.如申請專利範圍第i或第2項所述之「應胁模内裝飾射出 成型之硬化膜製造方法」,紅大拉伸比面積區域係以點狀方 式,使用網版印刷方式,藉改變印刷點大小,使不同區域内之 A拉伸tb面積輯構成砰之魏層膜厚度。 5·如申請專利細第1或第2項所述之「麵於模内裝飾射出 成里之硬倾製造方法」,其在大拉伸比面賴域係以點狀方 式,使用凸版印刷方式,藉改變印刷點大小,使不同區域内之 大拉伸比面積區域構成不同之硬化層膜厚度。1298043 X. Patent application scope: 1. A method for manufacturing a cured film for in-mold decorative injection molding, the steps of which are first formed at a predetermined position of a thermoformable plastic film for in-mold decorative injection molding. a layer of hardened film of appropriate thickness, hardness and predetermined pattern, forming a layer of a cured film having a decreasing thickness next to a predetermined area of a large stretch ratio area, and finally forming a hardened film layer by curing the cured film layer Compression molded plastic film. 2. The "Method for manufacturing a cured film for in-mold decorative injection molding" as described in the first paragraph of the patent application, which can be pre-marked with one or more alignment marks for the hot-pressable plastic film. Positioned so that the hardened film layer is formed at the correct predetermined position. 3. In the case of the "manufacturing method of the cured film for the decorative injection molding" described in the first or second paragraph, the fine-block coating method is used in the large stretch ratio area. The manufacturing method of the pitch, the coating head spacing, and the control flow rate is made into a flat geometrically rectangular cross-hardened film layer. 10 4. The method for producing a cured film for in-mold decorative injection molding according to the i- or second item of the patent application, the red-large stretch ratio area is in a dot-like manner, using a screen printing method. By changing the size of the printed dots, the A-stretched tb area in different regions constitutes the thickness of the Wei film. 5. If the method of manufacturing a hard-dip in the in-mold decoration is described in the first or second paragraph of the patent application, it is in a point-like manner in the large stretch ratio, using a letterpress printing method. By changing the size of the printed dots, the large stretch ratio area in different regions constitutes a different hardened film thickness.
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