1268843 九、發明說明： 【發明所屬之技術領域】 本發明屬模内裝飾射出成型【In-mold decoration (IMD)】 技術領域，特別係指一種應用於模内裝飾射出成型（丨肋)之外層 表面具有硬化層的硬化膜製造方法，本發明之硬化膜在模内裝飾 射出成型（IMD)製程深度成型時，可以避免硬化膜面拉伸時的龜 φ 裂現象’促使模内裝飾射出成型（IMD)製程可以被工業界大量使 用，並達到提高生產良率、效率、彩色化及減少環境污染之功效。 ' 【先前技術】 按，傳統的塑料加工技術已漸漸無法滿足現代化產品之輕、 薄、短小消費性電子產品的要求，以及符合環保意識。由於模内 裝飾射出成型【In—m〇ld decoration (IMD)】之優點適合於3C、 豕電、LOGO銘板及汽車零件之塑料產品，特別是目前流行的手機 籲外献各式儀表面板。模内裝飾射出成型（_可以取代許多傳 T的製程，如熱轉印、喷塗、印刷、電鍍等外觀裝飾方法。尤其 ^要多種色彩圖像、背光、相關產品。模内裝飾射出成型（_ 疋·種相對新的自動化生產工藝，與其他工藝相比，模内裝飾射出 、=(IMD)能減化生產步师減少拆件組成部件，目此能快速生產 、^省=間和成本’同賴具有提高質量，增加圖像的娜性和提 耐久性優點，義在產品外觀上，模内裝飾射出成型（胞） 疋一種最有效率的方法，它是在薄膜表面上施以印刷、熱壓成型、 5 1268843 沖切，最後與塑料結合成型，免除二次 士甘化+而也，^ 果挺序及其人力工日丰， 尤其一般在«光、多曲面、肋骨干涉= 理的時候，更是模喊飾射出姻⑽)製程的 釣局專利之公告第_號「可隔絕電磁 已獲 射出成型方法」專利為例【2〇〇1年u月u h臈裝飾 月U日專利公告資料來昭飞1268843 IX. Description of the Invention: [Technical Field of the Invention] The present invention belongs to the technical field of In-mold decoration (IMD), and particularly relates to an outer layer of in-mold decorative injection molding (rib rib) A method for producing a cured film having a hardened layer on the surface, and the cured film of the present invention can avoid the phenomenon of cracking of the turtle when the surface of the cured film is stretched during the in-mold decorative injection molding (IMD) process to promote the in-mold decoration injection molding ( The IMD process can be used extensively by the industry to achieve improved yield, efficiency, colorization and environmental pollution reduction. [Prior Art] According to the traditional plastic processing technology, it has gradually failed to meet the requirements of light, thin and short consumer electronic products of modern products, and is environmentally conscious. Due to the advantages of In-m〇ld decoration (IMD), it is suitable for 3C, 豕, LOGO nameplate and plastic parts of automotive parts, especially the popular mobile phone. In-mold decorative injection molding (_ can replace many T-transfer processes, such as thermal transfer, spraying, printing, electroplating, etc. In particular, it requires a variety of color images, backlights, related products. In-mold decorative injection molding ( _ 疋 · Relatively new automated production process, compared with other processes, in-mold decoration injection, = (IMD) can reduce production steps to reduce the components of the parts, so that rapid production, ^ province = cost and cost 'With the advantages of improving quality, increasing the image's naturalness and durability, and in the appearance of the product, the in-mold decoration injection molding (cell) is one of the most efficient methods, it is applied on the surface of the film. , hot press forming, 5 1268843 punching, and finally combined with plastic molding, eliminating the need for secondary stagnation + and also, ^ fruit and order and its humanity, the Japanese, especially in the «light, multi-surface, rib interference = At the time, it is also a model of the fishing bureau patent announcement No. _ "Isolated electromagnetic injection molding method" patent for example [2〇〇1年u月uh臈装饰月U日专利Announcement materials to Zhaofei
型薄膜印刷-侧射出，使熱融樹關化後與_成—體，最後將成 口口自射出成型核穴内取出，即完成本發明之步驟。公告第⑼532_ 號「兼具EMI雜及表面裝飾的外殼成型製造方法」專利【誦 年05月11日公告資料參照】，其主要係透過A·成型塑膠薄膜步 驟、B·成型EMI遮蔽層步驟、c·、塗覆接著層步驟及d·成型外層步 驟等步驟私序，而可將EMI遮蔽層一體成型於塑膠薄膜外層與塑膠 該發明係包含下列步驟:步驟'•裝飾薄臈·於—透明膠片狀薄膜 一面印刷所須圖樣；步驟二：塗複遮蔽層：於該印刷裝飾完成、 膜上再塗覆-可隔絕電磁預之金屬魏層；步驟三：義預成型. 將塗覆遮蔽層絲之_置人模具，依配件設相熱成型為所需 外觀’·步驟四：_、修剪及定位姉出成型軸：將賊型完成之 薄膜切割、修剪至射出成型模穴之大小再將其置入並固定在射出 成型核八内，步驟五··射出成型··以射出成型機賴融細旨在已成The film is printed on the side-side, so that the hot-melt tree is closed and then formed into a body, and finally the mouth is taken out from the molded core cavity, and the steps of the present invention are completed. Announcement No. (9) 532_ "Painting Method for Manufacturing Shells with EMI Miscellaneous and Surface Decoration" (refer to the information of the announcement on May 11 of the following year), mainly through the steps of A·forming plastic film, B·forming EMI shielding layer, The c., the step of coating the layer and the step of d. forming the outer layer are performed in an order, and the EMI shielding layer can be integrally formed on the outer layer of the plastic film and the plastic. The invention comprises the following steps: step '• decorative thin 臈 · transparent transparent The film-like film is printed on one side; Step 2: Coating the shielding layer: after the printing decoration is completed, the film is coated again - the electromagnetic pre-metal layer can be insulated; the third step: the pre-forming. _ set the mold, according to the assembly phase thermoforming into the desired appearance '·Step 4: _, trim and positioning the sputum forming shaft: cut the thief-type film, trim to the size of the injection molding cavity and then Inserted and fixed in the injection molding core eight, step five · injection molding · · injection molding machine
内層之間，據此，可成型一 EMI遮蔽較果佳、EMI遮蔽層不會磨損、 耐候性、韻品性、外型美觀的成品;再者，其中，該塑膠薄膜可直 接成型有預疋的裝飾面，而EMI遮蔽層係得與塑膠薄膜的裝飾面 1268843 (於塑膠薄膜上成型預定圖紋或色彩）一次成形結合，據此可有效 降低成本與提高製造效率，以符合產業界的實際需求。 如如所述’在可攜f式電子產品上’表面的最外層必需要有硬 化層以防止表面刮傷而破壞產品的外觀或價值感，傳统上有一種 方式是在物件外形製造完成後再使用喷塗方法將硬化層塗佈上 去，但此方法製程繁瑣、良率低且會產生溶劑空氣的汚染，這是 一種具環保汚染且昂貴花錢的製程。 在权内裝飾射出成型（IMD)製程使用熱可塑薄膜將可以取代傳 統貼模喷漆、熱壓燙金及電鑛，此種製程在今日更廣沉運用在包 括>又車内外零件及攜帶式電子產品上如手機、電腦、遊戲機...... 等。模内裝飾射出成型（IMD)製程制熱可塑細經印刷、塗佈、 染色等方式以達成裝飾美觀及彩色化之效果，再經過模具裁切、 熱壓成型、修邊、置人射出模穴中射出成型，底層是可相容之塑 料基材，此熱可塑薄膜的内層表面可以處理成有顏色、金屬面、 木紋、等各式圖案，由於圖案色料放置於熱可塑編的内層，具 有不被破壞的功效。另有—種更有利的方法是使用熱可塑薄膜， 先在薄膜外層表面上塗佈硬化層，細此硬化層必須在熱壓成型 作拉伸時，不會發生龜裂，但是，以這種方法所製成硬化層最大 硬度將會受雜雜(如U或1· 3倍)關，目前在市面上尚未 ^有良好功能的硬化膜供應。Aut〇type Internati_公司為較 大拉伸比(深度成型），提供—種㈣，它是以塗佈及熱乾燥方式 7Between the inner layers, according to this, a finished product with better EMI shielding, no EMI shielding layer abrasion, weather resistance, rhyme, and appearance can be formed; further, the plastic film can be directly formed with a preview. The decorative surface, and the EMI shielding layer is combined with the decorative surface of the plastic film 1268834 (forming a predetermined pattern or color on the plastic film), thereby effectively reducing the cost and improving the manufacturing efficiency to meet the actual industrial reality. demand. As described above, 'on the portable f-type electronic product', the outermost layer of the surface must have a hardened layer to prevent surface scratching and damage the appearance or value of the product. Traditionally, there is a way to finish the shape of the object. The hardened layer is coated by a spraying method, but this method is cumbersome in process, low in yield, and causes solvent air pollution, which is an environmentally polluting and expensive process. In the right decorative injection molding (IMD) process, the use of thermoplastic film will replace traditional die-painting, hot stamping and electric mining. This process is widely used today, including > and inside and outside parts and portable electronics. Products such as mobile phones, computers, game consoles, etc. In-mold decorative injection molding (IMD) process heating plastic fine-grain printing, coating, dyeing, etc. to achieve the effect of decorative aesthetics and colorization, and then through the mold cutting, hot pressing, trimming, placement of the mold cavity Medium injection molding, the bottom layer is a compatible plastic substrate, and the inner surface of the thermoplastic film can be processed into various patterns such as color, metal surface, wood grain, etc., because the pattern color material is placed on the inner layer of the heat moldable, Has the effect of not being destroyed. Another more advantageous method is to use a thermoplastic film, first coating a hardened layer on the outer surface of the film, and the hardened layer must be cracked during hot press forming without stretching, but The maximum hardness of the hardened layer produced by the method will be closed by impurities (such as U or 1.3 times), and there is currently no hardened film supply with good function in the market. Aut〇type Internati_ offers a wide range of stretch ratios (deep-forming), which is based on coating and thermal drying.