CN101104301A - Technology for preparing in-mould ornament - Google Patents
Technology for preparing in-mould ornament Download PDFInfo
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- CN101104301A CN101104301A CNA2006100289159A CN200610028915A CN101104301A CN 101104301 A CN101104301 A CN 101104301A CN A2006100289159 A CNA2006100289159 A CN A2006100289159A CN 200610028915 A CN200610028915 A CN 200610028915A CN 101104301 A CN101104301 A CN 101104301A
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Abstract
Disclosed is preparation technique for a decoration piece in a die, comprising the following steps: firstly, a vignette is printed on the surface of a transparent substrate material with ink; secondly, the printed film is treated under high pressure to be modeled into the needed shape and the redundant margin part is cut off. The high pressure treatment is done with a high-pressure molding machine and the technique parameters are that the upper and the lower heating temperature are between 280 DEG C and 380 DEG C; the temperature of the hot air is between 250 DEG C and 350 DEG C; the preheating temperature of the die is between 60 DEG C and 120 DEG C; the die closing time is from 6 to 20 seconds; the molding time is from 7 to 20 seconds; the exhausting time is from 3 to 8 seconds; the die closing speed is from 50 to 100 percent and the die opening speed is from 50 to 100 percent; thirdly, the printed film in a certain shape is put into the cavity of the die and thermoplastic resin is injected to make the film into a product; the parameters of the molding technique are subject to the thermoplastic resin. The invention is the technique of veneering at the same time with injection molding; the product and the decorative printed material are compounded into a whole and solid molded product can be printed with a decorative vignette, making the product having both functional effect and decorative effect.
Description
Technical field
The present invention relates to the preparation technology of used in-mould ornament such as manufacturing that the surface has ornamental resin (plastics) formed products.Particularly, the present invention relates to be suitable for to make the shell of products such as computer, camera, mobile phone and Vehicular instrument panel and vehicle preparation technology with the in-mould ornament of the resin forming product of taillight indicator etc.
Background technology
Make computer, camera, mobile phone, combined instrument for vehicle shell, Air-Conditioning Control Panel, home electric control panel, vehicle taillight indicator etc. at present.Its incrustation all is after formed product as pattern, literal, numeral etc., and the method that adopts spraying, water transfer printing etc. is with relevant pattern, literal, digital printed to finished product.Such method exists following technical problem: 1, the printed layers and the substrate combinating strength of pattern, literal, numeral are not enough, and service time one is long, comes off easily, has influence on the aesthetics of product.2, the organic solvent of spraying use has certain toxicity, has environmental pollution problems.3, because spraying method is subjected to technical limitations, on the level of color and color, all there are certain limitation and deficiency.
Summary of the invention
Technical problem to be solved by this invention is to provide the preparation technology of used in-mould ornament such as manufacturing that a kind of surface has ornamental plastic foil formed products.The thermoplastic film that this preparation technology directly will be printed on pattern, literal, numeral is compounded on the matrix.Has the advantage that the finished product aesthetic feeling is good, do not use solvent, non-environmental-pollution.
Technical problem to be solved by this invention can be achieved through the following technical solutions:
The preparation technology of in-mould ornament comprises the steps:
1, on transparent substrate surface, adopts the ink printing decorative pattern;
2, to carry out high-pressure forming be needed shape to the film that will finish this printing, and cut unnecessary rim charge; Wherein the HDVF high-pressure forming machine is adopted in high-pressure forming, its technological parameter is that upper and lower heating-up temperature is 280 ℃~380 ℃, hot air temperature is 250 ℃~350 ℃, the preheat temperature of mould is 60 ℃~120 ℃, the matched moulds time is 6s~20s, and molding time is 7s~20s, and evacuation time is 3s~8s, matched moulds speed 50%-100%, die sinking speed 50%-100%;
3, will have finishing of shape the film of printing be contained in the mold cavity, inject thermoplastic resin and form goods, injection technological parameter is decided according to selected thermoplastic resin.
The present invention puts into injection mould with the decoration sheet that prints forming, then resin injection is bonded into the technology of one curing molding in the mould with sheet material.
Adopt the finished product of preparation method of the present invention preparation, its surface is the UV hardened layer, is the plastic foil that is printed on ink logo below, is exactly the plastic cement matrix below again.The advantage of this technology is a cure process for the surface, the hardness height, and high temperature resistant condition is better.Because printing ink is clipped in the middle, can makes product prevent that surperficial being scraped from undermining wear-resisting wiping, and can keep the distinctness of color to be difficult for fading for a long time.
The present invention carries out the technology that mold insert bands simultaneously injection molding, and product is to be laminated with and to become one with the decoration material of undertaking the printing of, and makes product reach ornamental and functional effect.
The present invention has following advantage relative to existing technologies:
1, product stability is good, makes product produce uniformity and standardized correct chromatography.
2, durability of product is good, and the protection of the film by specially treated can provide the better surface abrasion resistance of product, scratch resistance damage and chemically-resistant characteristic.
3, can carry out the design of 3D complicated shape, the extensibility that applied film is good can be reached required product complexity and appearance design requirement smoothly.Stereo shaping can increase the free degree of design.
4, diversified style can be created metal according to customer demand and electroplate look or natural material look special patterns.
5, technical process is simplified, and via the technology of single injection-molded, moulding and decoration is reached simultaneously, can effectively reduce cost and man-hour, and stable production can be provided.Only need a mold in the production, need offer many molds, reduce system cost and inventory cost unlike other technology.
6, adopt mold insert injection moulding processing method can satisfy all pattern requirements, pattern and colour planning can change at any time, and need not change relevant mould.
7, window causes translucent effect after high transparency and good printing ink are arranged.
8, concavo-convex evenly, the good hand touch of function button, long service life.
9, superficial makings is even, and composite molding reaches seamless effect, and is dustproof, moisture resistance is good.
Description of drawings
Further specify the present invention below in conjunction with the drawings and specific embodiments.
Fig. 1 is the artwork that in-mould ornament preparation technology's of the present invention printing film carries out high-pressure forming.
Fig. 2 carries out after the high-pressure forming for in-mould ornament preparation technology's of the present invention printing film and excises the artwork on unnecessary limit.
Artwork when Fig. 3 is in-mould ornament preparation technology injection moulding of the present invention.
Fig. 4 is an in-mould ornament preparation technology's of the present invention finished figure.
The specific embodiment
For technological means, creation characteristic that the present invention is realized, reach purpose and effect is easy to understand, below in conjunction with the specific embodiment, further set forth the present invention.
Referring to Fig. 1-Fig. 4, the preparation technology of in-mould ornament comprises the steps:
1, on transparent substrate surface, adopts the ink printing decorative pattern;
2, the film that will finish this printing carries out high-pressure forming and becomes needed shape, and cuts away unnecessary limit; Wherein the HDVF high-pressure forming machine is adopted in high-pressure forming, its technological parameter is that upper and lower heating-up temperature is 280 ℃~380 ℃, hot air temperature is 250 ℃~350 ℃, the preheat temperature of mould is 60 ℃~120 ℃, the matched moulds time is 6s~20s, and molding time is 7s~20s, and evacuation time is 3s~8s, matched moulds speed 50%-100%, die sinking speed 50%-100%;
3, will have finishing of shape the film of printing be contained in the mold cavity, inject thermoplastic resin and form goods, injection technological parameter is decided according to selected thermoplastic resin.
Characteristics of the present invention just are technological parameter selected of step 2, and the selected of technological parameter at first will be considered employed film and printing ink.For film, PC (Poly Carbonate, the Merlon) sheet material that generally uses AM General company to produce, its transparency is fine.
What printing ink adopted is pigment ink.As water soluble dyestuffs printing ink, aqueous pigment printing ink, solvent based dye ink, solvent based pigment ink etc.
The technological parameter of high-pressure molding of the present invention is selected, and to those skilled in the art, can select in above-mentioned scope, and this selection need not just can realize by creative work, is not described in detail at this.
More than show and described basic principle of the present invention, principal character and advantage of the present invention.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present invention; the present invention also has various changes and modifications without departing from the spirit and scope of the present invention, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is defined by appending claims and equivalent thereof.
Claims (1)
1. the preparation technology of in-mould ornament is characterized in that, comprises the steps:
1], on transparent substrate surface, adopt the ink printing decorative pattern;
2], the film that will finish this printing carries out high-pressure forming and becomes needed shape, and cuts away unnecessary limit; Wherein the HDVF high-pressure forming machine is adopted in high-pressure forming, its technological parameter is that upper and lower heating-up temperature is 280 ℃~380 ℃, hot air temperature is 250 ℃~350 ℃, the preheat temperature of mould is 60 ℃~120 ℃, the matched moulds time is 6s~20s, and molding time is 7s~20s, and evacuation time is 3s~8s, matched moulds speed 50%-100%, die sinking speed 50%-100%;
3], will have finishing of shape the film of printing be contained in the mold cavity, inject thermoplastic resin and form goods, injection technological parameter is decided according to selected thermoplastic resin.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CNA2006100289159A CN101104301A (en) | 2006-07-13 | 2006-07-13 | Technology for preparing in-mould ornament |
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CNA2006100289159A CN101104301A (en) | 2006-07-13 | 2006-07-13 | Technology for preparing in-mould ornament |
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CN101104301A true CN101104301A (en) | 2008-01-16 |
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CNA2006100289159A Pending CN101104301A (en) | 2006-07-13 | 2006-07-13 | Technology for preparing in-mould ornament |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010006547A1 (en) * | 2008-07-18 | 2010-01-21 | Byd Company Limited | Electroluminescent element, casing having said electroluminescent element, and methods for forming the same |
CN101804693A (en) * | 2010-03-03 | 2010-08-18 | 上海志承新材料有限公司 | Combined type in-mould decorating printing film forming process and equipment |
CN101804683A (en) * | 2009-02-16 | 2010-08-18 | 深圳市友利通电子有限公司 | Method of IML treatment and terminal shell produced by using same |
CN102431120A (en) * | 2011-11-10 | 2012-05-02 | 郭传滨 | Method for manufacturing intramode injection-molded automobile caution plates and decoration strips |
CN103770239A (en) * | 2012-10-24 | 2014-05-07 | 上海富亿德塑胶有限公司 | In-mold nylon net cloth performing device |
CN104772961A (en) * | 2014-01-13 | 2015-07-15 | 福特全球技术公司 | Polymeric article formed by injection compression molding |
CN105318519A (en) * | 2015-01-30 | 2016-02-10 | 孔明 | Air conditioner panel with colorful patterns and manufacturing method thereof |
CN106808674A (en) * | 2016-12-30 | 2017-06-09 | 中山市中凯电器科技有限公司 | A kind of forming method of working of plastics |
CN108357053A (en) * | 2018-04-23 | 2018-08-03 | 武汉理工大学 | A kind of fibre reinforced plastics interior trim injection molding technique |
-
2006
- 2006-07-13 CN CNA2006100289159A patent/CN101104301A/en active Pending
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2010006547A1 (en) * | 2008-07-18 | 2010-01-21 | Byd Company Limited | Electroluminescent element, casing having said electroluminescent element, and methods for forming the same |
CN101804683A (en) * | 2009-02-16 | 2010-08-18 | 深圳市友利通电子有限公司 | Method of IML treatment and terminal shell produced by using same |
CN101804693A (en) * | 2010-03-03 | 2010-08-18 | 上海志承新材料有限公司 | Combined type in-mould decorating printing film forming process and equipment |
CN102431120A (en) * | 2011-11-10 | 2012-05-02 | 郭传滨 | Method for manufacturing intramode injection-molded automobile caution plates and decoration strips |
CN103770239A (en) * | 2012-10-24 | 2014-05-07 | 上海富亿德塑胶有限公司 | In-mold nylon net cloth performing device |
CN104772961A (en) * | 2014-01-13 | 2015-07-15 | 福特全球技术公司 | Polymeric article formed by injection compression molding |
CN105318519A (en) * | 2015-01-30 | 2016-02-10 | 孔明 | Air conditioner panel with colorful patterns and manufacturing method thereof |
CN106808674A (en) * | 2016-12-30 | 2017-06-09 | 中山市中凯电器科技有限公司 | A kind of forming method of working of plastics |
CN108357053A (en) * | 2018-04-23 | 2018-08-03 | 武汉理工大学 | A kind of fibre reinforced plastics interior trim injection molding technique |
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Open date: 20080116 |