TWI287598B - Light, soundproof, heat insulation and fireproof composite for building materials and method for making same - Google Patents

Light, soundproof, heat insulation and fireproof composite for building materials and method for making same Download PDF

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Publication number
TWI287598B
TWI287598B TW93130009A TW93130009A TWI287598B TW I287598 B TWI287598 B TW I287598B TW 93130009 A TW93130009 A TW 93130009A TW 93130009 A TW93130009 A TW 93130009A TW I287598 B TWI287598 B TW I287598B
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Taiwan
Prior art keywords
light
heat insulation
glass fiber
composition
granules
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TW93130009A
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Chinese (zh)
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TW200612019A (en
Inventor
Bi-Yau Tsai
Wei-Sheng Liau
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Chang Yi Technology Co Ltd
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Abstract

This invention provides a light, soundproof, heat insulation and fireproof composite for building materials and method for making same, the composite mainly includes: pumice, glass fiber powder and particles, adhesive and water. The method of forming includes the steps of: evenly stirring and stirring the above constituents into a thick matter; dividing the thick matter that has been evenly stirred and mixed into plural units of particles of different volumes and shapes; drying and calcining the particles into shapes. As such, the light particles as made can be mixed with cement and water to form a grouting material, which has light, soundproof, heat insulation and fireproof features, and capable of significantly improving construction efficiency and reducing cost.

Description

1287598 九、發明說明: 【發明所屬之技術領域】 本發明係涉及一種建材,特別是指一種具有質輕、快乾、隔音、隔熱、 防火優點之建材之組成物及製造方法者。 【先前技術】 按,現今的建築技術不斷地朝施工快速、降低成本又能兼顧 結構強度、隔音、隔熱、防火性之目標邁進;就建築物的隔牆、 地板、屋頂等主要結構部份而言,其主要仍是採用灌漿技術來形 成實體的大部份,而灌漿用料的成份大多係包括水泥、沙、碎石 及水以預定配比混合而成;此種灌漿用料雖沿用許久,但其廣泛 使用經驗中發現仍存在下述之問題點: 1、 所使用的成份重量較重,因此所須耗費的搬運成本將難以降 低。 2、 乾燥速度較慢,由於該灌漿用料混合水份均勻攪拌之後,水 份幾乎將佈滿材料各部位,因此完成灌漿之後,通常須等 待14〜21天才能完全乾燥拆掉模板,造成施工效率上仍不 盡理想者。 3、 都會處高樓建築幾乎已改採鋼構式建造,傳統灌漿或紅碑之 隔間牆會加重鋼構基礎負荷,及無法承受強震牆裂倒塌傷人 之缺失,木板裝璜又無隔音、隔熱、防火效能,保麗龍牆無 防火功能及強度不足。 1287598 、針對上述現有建材所存在之問題點,如何研發出一種 了大巾田降低營建成本,兼倶隔音、隔熱、防火,提昇施工效率之 、、、、氣迨方法,實為業界需努力思索突破之目標及方向。 【發明内容】 X月係提供-她質、隔音、隔熱、防火建材之組成物及製造 方法其、、且成物主要係包括輕石、玻璃纖維粉末及顆粒、夥合劑 以及水;而其成型步驟係先將前述組成物加以猜混合均句成濃 稠狀物;再將該_混合均句之濃缝組成物造成若干單元、不 ㈣^ Μ體積之顆㈣;接著將該等顆粒體加以烘乾、鍛燒 定型;藉此’所製成之輕質顆粒體可混合水泥、水而成為一種灌 漿用料’其比較習知具有質輕、快乾、隔音、隔熱、防火兼備之 優點,更可大幅提昇施卫效率及降低成本之實用目的者。 【實施方式】 為使貝審查委員對本發明之目的、特徵及功效能夠有更進一步之瞭 解與認識,茲請配合【圖式簡單說明】詳述如后: 首先’請配合參閱第1、2、3圖所示,本發明係提供-種 輕質、隔音、隔熱m建材之組成物及製造方法,其組成物係 包括:輕石、玻璃纖維粉末及顆粒、水泥、#合劑以及水;其成 塑步驟如下: a、將刖述輕石、玻璃纖維粉末及顆粒、水泥、膠合劑以及 水之組成物加以攪拌混合均勻成濃稠狀物。 1287598 b、 將該攪拌混合均勻之濃稠狀組成物製造成若干單元顆粒 體(10)(如第3圖所示)。 c、 將前述顆粒體(1 0 )加以烘乾除去水份,經連續鍛燒 並達成定型狀態。 藉由上述成型步驟所製成之輕質顆粒體(1 0 ),其係可酌量 混合水泥(2 0 )、水而成為一種灌漿用料(如第3圖所示),而 由於該顆粒體(10)中的輕石(11)、玻璃纖維粉末(12) 及玻璃纖維顆粒(1 3 )造粒鍛燒後成為質量輕的物質(如第2 圖所示),因此可大幅降低整體灌漿用料之重量;並且該顆粒體(1 0 )被烘乾鍛燒定型之後,將產生隔絕水份的作用,因此可縮減 灌漿用料具有水份的比例,俾可增進乾燥的速度者。 本發明所採用成份中,該輕石係為一種含有矽結晶體及水份 的火山礦石。 而其中該玻璃纖維粉末係可為玻璃纖維絲所研磨而成者;該 所指的玻璃纖維絲可由玻璃纖維製造加工廠回收其廢料而取得, 因此可大幅降低成本。 又其中,該玻璃顆粒係可為塊狀玻璃研磨加工而成;該所指 的塊狀玻璃可由廢玻璃回收業者取得,因此可大幅降低成本。 【優點說明】 1287598 1、 藉由其中輕石、玻璃纖維粉末及顆粒經專業技術加工後形成 質輕組成物,使本發明所揭建材特具有質輕之優點,可大幅 降低搬運及施工之成本。 2、 本發明所揭建材運用造粒之獨特手段將該等組成物先製成顆 粒體’其被烘乾鍛燒定型之後,膠合劑將產生隔絕水份的作 用,因此可縮減灌漿用料具有水份的比例,俾可增進乾燥的 速度,因此若採用本發明及改良灌漿工法,預估經過兩天即 可完全乾燥,馬上可進行補土油漆工作,施工效率將有飛躍 性的提昇。 3、 本發明建材所含輕石、麵_粉末及顆粒皆為不易燃燒的 物質,因此若藉由其作為隔間牆建材,可較習知木質隔間牆 達到具防火性之優點者。 4、 本發明建材中所揭之_纖維粉末、顆粒可由玻纖製造加工 廢回收其廢料而取得’因此可大幅降低其製造成本,同時又 月匕達到貧源回收再利用之環保價值者。 刚文係針對本發明之較佳實施例為本發明之技術特徵進" 體之說明’惟’熟悉此項技術之人士#可在不脫離本 、1287598 IX. Description of the Invention: [Technical Field] The present invention relates to a building material, and more particularly to a composition and a manufacturing method of a building material having the advantages of light weight, quick drying, sound insulation, heat insulation and fire resistance. [Prior Art] According to the current construction technology, the construction technology is fast, the cost is reduced, and the structural strength, sound insulation, heat insulation and fire resistance are taken into consideration; the main structural parts such as the partition wall, floor and roof of the building In general, it is still mainly based on grouting technology to form a large part of the solid, and the components of the grouting material are mostly composed of cement, sand, gravel and water mixed in a predetermined ratio; For a long time, but its extensive experience has found that the following problems still exist: 1. The weight of the components used is heavier, so the transportation cost required will be difficult to reduce. 2, the drying speed is slow, because the grouting material mixes the water evenly after mixing, the water will almost fill all parts of the material, so after the grouting is completed, usually it has to wait 14~21 days to completely dry and remove the template, resulting in construction The efficiency is still not ideal. 3. The high-rise buildings in the metropolitan area have almost been converted into steel construction. The traditional grouting or red monument compartment wall will increase the load of the steel foundation foundation, and can not withstand the lack of strong earthquake wall cracking and collapse, the wood frame is not soundproofed. , heat insulation, fire performance, the styrofoam wall has no fire function and insufficient strength. 1287598 In view of the problems existing in the above-mentioned existing building materials, how to develop a large toweling field to reduce the cost of construction, and to combine sound insulation, heat insulation, fire prevention, and improvement of construction efficiency, and the method of enthusiasm, the industry needs to think hard The goal and direction of the breakthrough. [Description of the Invention] X-month provides - the composition of the quality, sound insulation, heat insulation, fire-resistant building materials and the manufacturing method thereof, and the products mainly include pumice, glass fiber powder and particles, a combination agent and water; The forming step firstly guesses and mixes the above-mentioned composition into a thick form; and then the thick-slit composition of the _mixed uniform sentence causes a plurality of units, not (four) ^ Μ volume of the particles (four); and then the granules It is dried and calcined and shaped; the light granules produced by the invention can be mixed with cement and water to become a grouting material. The conventional ones have the advantages of light weight, quick drying, sound insulation, heat insulation and fire prevention. Advantages, and can greatly enhance the practical purpose of maintaining efficiency and reducing costs. [Embodiment] In order to enable the Beck Review Committee to have a better understanding and understanding of the purpose, features and effects of the present invention, please refer to the following [Simplified Description of the Drawings] for details: First, please refer to paragraphs 1, 2 3 shows that the present invention provides a lightweight, sound-insulating, heat-insulating m building material composition and method of manufacture, the composition comprising: pumice, glass fiber powder and granules, cement, # mixture and water; The plastic forming steps are as follows: a. The composition of the light stone, the glass fiber powder and the granules, the cement, the glue and the water are stirred and mixed to form a thick material. 1287598 b. The stirred and uniformly mixed thick composition is made into a plurality of unit particles (10) (as shown in Fig. 3). c. Drying the granules (10) to remove water, and continuously calcining and achieving a final state. The lightweight granules (10) produced by the above molding step can be mixed with cement (20) and water to form a grouting material (as shown in Fig. 3), and the granules are (10) The pumice (11), the glass fiber powder (12) and the glass fiber particles (13) are granulated and calcined to become a light-weight substance (as shown in Fig. 2), thereby greatly reducing the overall grouting. The weight of the material used; and after the granules (10) are dried and calcined and shaped, the action of insulating moisture is generated, so that the proportion of moisture in the grouting material can be reduced, and the speed of drying can be improved. Among the components used in the present invention, the pumice is a volcanic ore containing cerium crystals and water. Wherein the glass fiber powder can be obtained by grinding a glass fiber yarn; the glass fiber yarn can be obtained by recovering the waste material from a glass fiber manufacturing processing plant, thereby greatly reducing the cost. Further, the glass particles can be obtained by grinding a block glass; the block glass referred to can be obtained by a waste glass recycling company, so that the cost can be greatly reduced. [Explanation] 1287598 1. The light stone, glass fiber powder and granules are processed by professional techniques to form a light weight composition, so that the building materials disclosed in the invention have the advantages of light weight and light, and can greatly reduce the cost of handling and construction. . 2. The building materials disclosed in the present invention use the unique means of granulation to form the granules into granules. After being dried and calcined and shaped, the glue will have the effect of isolating moisture, so that the grouting material can be reduced. The proportion of moisture can increase the speed of drying. Therefore, if the invention and the improved grouting method are adopted, it is estimated that after two days, it can be completely dried, and the soil refining work can be carried out immediately, and the construction efficiency will be greatly improved. 3. The pumice, surface powder and granules contained in the building material of the invention are all non-flammable substances, so if it is used as a partition wall building material, it can be better than the conventional wood partition wall to achieve the advantage of fire resistance. 4. The fiber powder and granules disclosed in the building materials of the present invention can be obtained by recycling and processing waste materials of glass fiber, so that the manufacturing cost can be greatly reduced, and at the same time, the environmental value of recycling and recycling of the poor source can be achieved. 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。

^tP 與原則下對本發明進行變更與修改,而該等變更與修改,比 蓋於如下中請專利範圍所界定之_中。 〜 _應涵 1287598 【圖式簡單說明】 第1圖:係本發明之成型步驟方塊示意圖。 第2圖:係本發明單一顆粒體之内部結構剖視圖。 第3圖:係本發明之顆粒體運用於灌漿用料中之剖視圖 【主要元件符號說明】 顆粒體----(10) 輕石-----(11) 玻璃纖維粉末一(1 2) 玻璃纖維顆粒一(1 3 ) 膠合劑----(14) 水泥-----(20)^tP and the present invention are subject to change and modification, and such changes and modifications are as defined in the scope of the patent application below. ~ _ 涵涵 1287598 [Simple description of the drawings] Fig. 1 is a block diagram showing the molding steps of the present invention. Fig. 2 is a cross-sectional view showing the internal structure of a single granule of the present invention. Fig. 3 is a cross-sectional view showing the use of the granules of the present invention in grouting materials [Description of main components] granules----(10) Pumice-----(11) Glass fiber powder one (1 2 ) Glass fiber granules (1 3 ) Glue----(14) Cement-----(20)

Claims (1)

1287598 十、申請專利範圍: —… 二——一j 1、 -種輕質、隔音、隔熱、防火建材之組成物,所述建材為顆粒 體型悲’其組成物係包括:輕石、玻璃纖維粉末及顆粒、水泥、 膠合劑以及水。 2、 依據中請專利範圍第!項所述之輕f、隔音、隔熱、防火建 材之組成物,其中’該等顆粒體可酌量混合水泥、水而成為 一種灌漿用料者。 3、 依據巾請專利範圍第1項所述之輕f、隔音、隔熱、防火建 材之、、且成4勿纟中,該玻璃纖維粉末係可為玻璃纖維絲所研 磨而成者。 4、 依據巾請專利範圍第丄項所述之輕f、隔音、隔熱、防火建 材之組成物’其中’該玻璃纖維顆粒係可為塊狀玻璃纖維棉 所細切而成者。 5、 一種㈣、隔音、隔熱、防火建材之製造方法,包括·· a、 將輕石、玻璃纖維粉末及顆粒、水泥、膠合劑以及水之 組成物加以攪拌混合均勻成濃稠狀; b、 將違授掉混合均勻之濃稠狀組成物製造成若干單元顆粒 體; c、 將該顆粒體加以烘乾鍛燒定型者。1287598 X. The scope of application for patents: —... 2—one j 1. The composition of light, soundproof, heat-insulating and fire-resistant building materials. The building materials are granulated and sad. The composition of the materials includes: pumice and glass. Fiber powder and granules, cement, glue and water. 2, according to the scope of the patent application! The composition of the light f, sound insulation, heat insulation and fireproofing materials mentioned in the item, wherein the granules can be mixed with cement and water to become a grouting material. 3. According to the towel, please refer to the light f, sound insulation, heat insulation, fireproof construction materials mentioned in the first paragraph of the patent scope, and the glass fiber powder can be made of glass fiber yarn. 4. According to the towel, the composition of the light f, sound insulation, heat insulation and fireproofing materials mentioned in the scope of the patent scope is 'the'. The glass fiber particles can be finely cut from the block glass fiber cotton. 5. A method for manufacturing (4) sound insulation, heat insulation and fireproof building materials, including: a. mixing and mixing the light stone, glass fiber powder and particles, cement, glue and water composition into a thick form; b And the thick composition which is uniformly mixed is manufactured into a plurality of unit granules; c. The granules are dried and calcined and shaped.
TW93130009A 2004-10-04 2004-10-04 Light, soundproof, heat insulation and fireproof composite for building materials and method for making same TWI287598B (en)

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