TWI285706B - Manufacturing method of fan blade with wood texture - Google Patents

Manufacturing method of fan blade with wood texture Download PDF

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Publication number
TWI285706B
TWI285706B TW93109728A TW93109728A TWI285706B TW I285706 B TWI285706 B TW I285706B TW 93109728 A TW93109728 A TW 93109728A TW 93109728 A TW93109728 A TW 93109728A TW I285706 B TWI285706 B TW I285706B
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Taiwan
Prior art keywords
wood grain
fan blade
plate
transfer
wood
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TW93109728A
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Chinese (zh)
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TW200533845A (en
Inventor
Yu-Geng Huang
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Ying Feng Plastic Ind Co Ltd
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Priority to TW93109728A priority Critical patent/TWI285706B/en
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Publication of TWI285706B publication Critical patent/TWI285706B/en

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Abstract

The present invention relates to a manufacturing method of fan blade with wood texture. The method mainly includes the following processes: extrusion forming, trimming, heat transfer printing, coating and drying. The extrusion forming and trimming procedures are performed on a foaming plastic material with better ductility to obtain a rough plate (10). A rough plate is then placed on a displaceable transfer-printing platform (2). A wood texture on the transfer printing thin film (22) is pressed and printed on the rough plate (10) by a heated PU roller (21). The rough plate (10) with the wood texture on the surface is coated with UV clear lacquer and dried by the irradiation of a UV drier (4) to obtain the fan blade with wood texture.

Description

1285706 型、裁切、熱轉 具有木紋表徵之 以木製 處,首 樹木後 用自然 度遠低 來破壞 應用木 因其仍 風扇葉 對於實 模式來 因此, 貼皮之木 先,即是 將其抛削 環保所亟 於砍筏樹 自然生態 皮直接加 受限於木 片乃無法 施木製貼 進行’使 整體之製 之技術領域】 係關於一種具有木紋之風扇葉片製法, 印、上漆及烘乾等製作 製作方法。 尤指~ 流裎而 今一般傢俱之設計風格,乃多崇尚以自 級傢倶之表徵。是以’除了一些直接採 直接展示其木紋 加工處理,使之 樣可具有木紋之 之紋理以外,乃有業者 應用於各式裝設物之表 紋理表徵,藉此以增加 五、發明說明(1) 【發明所屬 本發明 種採壓擠成 使風扇葉片 【先前技術 按,現 之紋理為高 成之傢倶可 製貼皮直接 覆,使其同 型上之質感 惟上述 有其缺失之 皮係以砍筏 來源乃係應 植樹木之速 用此一技術 再者, 扇葉片上, 於大曲度之 處;此外, 人工操作之 葉片表面, 之受到限制 紋成型技術 自然環保之 成薄片狀所 欲保護之樹 木之速度而 之平衡。 工之技術乃 皮本身具有 充分應用, 皮之施作動 木製貼皮可 造成本、製 ,於實際使 問題,因該 製成,故其 木,對於現 言,實不宜 無法完全適 易碎之特性 故其仍有需 作,往往須 整齊地服貼 程時間及產 然木紋 原木製 利用木 面貼 整體造 用上乃 木製貼 原料之 階段栽 繼續應 用於風 ’使其 改良之 仰賴以 於風扇 量亦為Type 1285706, cutting, and heat transfer have wood textures, and the first trees are used to destroy the application of wood because of the low naturalness. Therefore, the fan blades are for the real mode. Therefore, the skin is first, that is, The environmental protection of the slashing of the eucalyptus tree is directly limited by the wood chips and can not be applied to the wooden stickers. The technical field of the whole system is related to a method of making a fan blade with wood grain, printing, painting and baking. Dry production methods. Especially the hooligans and the design style of ordinary furniture, but more advocating the character of self-level furniture. In addition to some direct direct display of its wood grain processing, so that it can have the texture of the wood grain, there is a surface texture representation applied by the industry to various types of installations, thereby adding five, invention description (1) According to the invention, the invention adopts the method of pressing and extruding the fan blade [previously, according to the prior art, the texture of the present invention is a high-grade home, and the veneer can be directly coated, so that the texture on the same shape is only the skin with the missing shape. The use of the chopping source is the speed at which the trees should be planted, and the fan blades are placed on the large curvature. In addition, the surface of the manually operated blade is naturally protected by the restriction pattern forming technique. The balance of the speed of the trees to be protected. The technology of the work is the full application of the skin itself. The application of the skin to the movable wood veneer can cause the original and the system. In fact, the problem is caused by the fact that the wood is made. Therefore, it is not suitable for the current words. Therefore, there is still a need for it, and it is often necessary to neatly apply the time of the affixing and the production of wood grain. The use of wood veneer is the stage of planting the raw material of the wood. The plant is continued to be applied to the wind. Also

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五、發明說明(2) 本有鑑於上述風扇葉片於木製貼皮技術實施上之缺失, =人乃憑藉其於此一製造領域多,之實作經驗,積極 上,用於風扇葉片之木紋成型方法,終提出本發明「且 =風f葉片製法」以適用於大量生產之加工製造:、 l %明内容】 葉片it月的,乃在於提供-種具有木紋之風扇 令壓擠成型及裁切之步驟製成-雛形板,再 印於離开=复:力:熱之 明漆之作業,^^印耆有木紋之雛形板施行塗裝uv透 此,即可順利务、外線洪乾設備之照射令其洪乾,如 本發明之=要ϋ有木紋之,扇葉片製造程序者。 葉片製法,令雛妒板Μ ώ =在於提供一種具有木紋之風扇 製型態而不虞變形。又,使雛形板可保持其加工後之模 本發明之另一目的,乃在 葉片製法,該雛形板於埶轉之:一種具有木紋之風扇 板承置於_可往復:轉印之製作過程+,乃係使離形 印平台或輸送帶承載雛ij::印平台或-輸送帶上,令轉 以攝氏180 °c〜22 0 $二、、生過PU輪下方時,該PU輪即可 印於雛形板上。 /風度,將轉印薄膜上之木紋加壓滾 【實施方式】V. INSTRUCTIONS (2) In view of the lack of the above-mentioned fan blade in the implementation of the wood veneer technology, the person is actively using the wood grain for the fan blade by virtue of its practical experience in this field of manufacture. The molding method finally proposes the "and = wind f blade method" of the present invention to be suitable for mass production processing: l % 明内容] The blade is in the month of providing a kind of fan with wood grain for extrusion molding and The cutting step is made - the prototype board, and then printed on the left = complex: force: the work of the hot lacquer, ^^ 耆 耆 耆 木 木 木 木 木 透 透 透 透 透 透 透 透 透 透 透 透 透 透 透The irradiation of the flooding equipment causes it to be dried, as in the present invention = the blade is manufactured by the blade. The method of making the blade makes the 妒 妒 ώ ώ 在于 在于 在于 在于 在于 在于 在于 在于 在于 。 。 。 。 。 。 。 。 。 。 。 Moreover, the other object of the invention is that the slab can maintain its processed mold. In the blade manufacturing method, the slab is rotated: a fan board with wood grain is placed on the _ reciprocating: transfer production Process +, is to make the off-printing platform or conveyor belt carrying the young ij:: printing platform or - conveyor belt, so that the transfer is 180 ° C ~ 22 0 $ 2, when the baby wheel is below the PU wheel, the PU wheel It can be printed on the prototype board. /wind, pressurizing the wood grain on the transfer film [embodiment]

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五、發明說明(3) 為使 貴審查委員暸解本發明之目的、特徵及功效, 兹藉由下述具體之實施例,並配合所附之圖式,對本發明 做一詳細說明,說明如后: 、 如第一圖所示,本發明所為「具有木紋之風扇葉片製 $」,其主要係透過壓擠成型、裁切、熱轉印、上漆及烘 乾等製作過程,使轉印薄膜上之木紋可成型於風扇葉片表 面’其製法之實施步驟依序如下: 一、壓擠成型: 取ABS(Acryl〇nitrile Butadiene Styrene 丙烯_丁V. DESCRIPTION OF THE INVENTION (3) In order to make the members of the reviewer understand the purpose, features and effects of the present invention, the present invention will be described in detail by the following specific embodiments and the accompanying drawings. As shown in the first figure, the present invention is a "fan blade made of wood grain", which is mainly made by a process such as extrusion molding, cutting, thermal transfer, painting and drying. The wood grain on the film can be formed on the surface of the fan blade. The implementation steps of the method are as follows: 1. Extrusion molding: Take ABS (Acryl〇nitrile Butadiene Styrene propylene_丁

了稀笨乙稀共聚樹脂)或pVC(p〇lyVinyl Chl〇ride氣乙稀 =月曰)等發泡塑料為原料,令其藉由押出成型機控制成型 反厚於3腿〜6 mm之範圍内,使原料得壓擠成型為一質 Ϊ、1 ϊ ΐ大之板片,其成型之關鍵點必須注意塑料之黏肩 二机動性,模具注入孔的設計及相關工藝參數; 二、裁切: / 具施以裁切動作, 朴 令壓擠成型之板片以油壓沖床之模 藉此以初步形成風扇葉片之雛形板i 0 三、熱轉印:Foamed plastics such as dilute ethylene copolymer resin) or pVC (p〇lyVinyl Chl〇ride) are used to control the molding to be thicker than 3 legs to 6 mm by extrusion molding machine. Inside, the raw material is pressed into a single Ϊ, 1 ϊ 之 之 板 , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , : / With the cutting action, the plate of the extrusion molding is pressed by the hydraulic press to form the prototype of the fan blade i 0. Thermal transfer:

如第二圖所示,令裁切成型之雛 往復移動式之轉印平台2上,令轉印^ A 7於一 1 〇經過-PU輪2 1下方時,該PU _ 9 : 2承載雛形板 18〇 °C〜2 2 0 °C之溫度下壓一轉印薄^ ,即可以攝氏 1 〇表面,使轉印薄膜2 2上之木2 2而抵觸於雛形 1 〇上; 、、又可加壓滾印於雛形As shown in the second figure, the PU _ 9 : 2 bearing is carried on the reciprocating transfer platform 2 of the cut molding so that the transfer ^ A 7 passes under the -PU wheel 2 1 Pressing a transfer film at a temperature of 18 ° ° C to 2 2 ° ° C, that is, a surface of 1 摄 Celsius, so that the wood on the transfer film 2 2 is in contact with the prototype 1 ;; Pressurized and rolled in the prototype

12857061285706

五、發明說明(4) 四、上漆: 如第三圖所示 至—塗裝設備3 ’利用 -------------丁叫〇丄將UV读 明漆於控制室溫2 5 °C之條件下塗設於雛形板1 Π 4 1 其所塗設UV透明漆之厚度約為0.4刪〜〇,一 、'取 ,令表面轉印有木紋之雛形板i 0 去丨1田該塗裝設備3之PU滾輪3 Ί ^ 丄將U V透 面 五 _ 烘乾: 如第四圖所示,令完成塗設UV透明漆之雛形板 、曾 送至一乾燥設備4進行U V漆層表面之紫外線乾燥處王〇 V UV漆層得與木紋印刷層彼此聚合,而該乾燥設備^理’, 作條件,乃係令以壓力水銀蒸氣產生紫外線之燈总内之化 雛形板1 〇保持2 〇 an距離照射,使乾燥設備4内B 4 1與 制於室溫攝氏6(TC〜8(rc ’而雛形们〇表面溫J = 烘乾硬化之作業; 奴丄υ表面”漆層快速 利用上述製造成型步驟,乃可令離 成一表面具有木紋表徵之風扇葉片 4丨、速地完 發明製作過程所製成之風扇葉片i,:二=當以本 大之塑料特性外,其亦可妙L i亲士 /、有貝輕、強度 沪之太时矣 : 、、達到仿製如真實木材f Π 般之木紋表面,使整體之製造成本莽 、不材衣口口 再者,如第五圖所$,本發明於二-°仏之控制。 乃可令離形板1〇以承置於一輸送㈡:專印2作步驟, 帶5承载離形板i 0經過一纟且固=上之方式,令輸送 該上PU輪5 1可以攝氏18(rc〜2 輪之對應位置時,使 5 2 -併作用壓掣轉印薄膜2 2 度配合下Μ輪 觸於離形板1 0表面, 1285706 五、發明說明(5) 使轉印薄膜2 2上之木紋可加壓滾印於雛形板1 0上,此 一施作方式,乃同樣地可令雛形板1 0完成本發明製程中 轉印木紋之動作,故特於此補充說明。 此外,當雛形板1 0於完成壓擠成型及裁切之製造程 序後,皆可經由冷軋之技術手段,使雛形板1 0得保持其 加工後之模製型態而導送至下一製程,藉此使雛形板1 0 不虞有變形之可能者。 綜上所述,誠可見本發明針對具有木紋之風扇葉片製 法,令風扇葉片以連續作業方式將木紋轉印成型之方法運 用亦係出於率先首創,故已符合發明技術思想之創作要屬 j 無疑,惟依法申請發明,並請 鈞局惠予詳審賜予專利, 實感德便。V. Description of invention (4) Fourth, lacquering: As shown in the third figure to - painting equipment 3 'Using ------------- Ding 〇丄 〇丄 UV reading paint on the control Apply at room temperature 2 5 °C to the slab 1 Π 4 1 The thickness of the UV lacquer applied is about 0.4 〇 〇 一 一 一 一 一 一 一 一 一 令 令 令 令 令 令 令 令 令 令 令 令 令 i i i i i i i i Go to 丨1 Field The PU roller 3 of the coating equipment 3 Ί ^ 丄 UV transparent surface _ Drying: As shown in the fourth figure, the finished varnished UV transparent lacquer is finished and sent to a drying equipment 4 UV drying on the surface of the UV paint layer, the V varnish layer and the wood grain printing layer are polymerized with each other, and the drying equipment is used as a condition to produce a UV lamp with pressure mercury vapor. The slab 1 〇 keeps 2 〇an distance, so that B 4 1 in the drying equipment 4 is made at room temperature of 6 °C (TC~8 (rc ' and the prototypes are 〇 surface temperature J = drying hardening work; slaves The surface "paint layer quickly utilizes the above-mentioned manufacturing molding steps, which can make the fan blade which is formed by a wood grain on the surface of a surface, and quickly completes the process of manufacturing the fan blade. i,: two = when it comes to the plastic properties of the big, it can also be wonderful L i 士 /, have a light, strong Shanghai tai 矣:,, to achieve the imitation of a real wood f Π like wood grain surface, The overall manufacturing cost is 莽, not the mouth of the clothing, as shown in the fifth figure, the invention is controlled by the second-degree 。. It can make the release plate 1 〇 to be placed in a conveyance (2): special printing 2, step 5, carrying 5 carrying off-plate i 0 through a 纟 and solid = upper way, so that the transport of the upper PU wheel 5 1 can be 18 degrees Celsius (rc ~ 2 wheel corresponding position, so that 5 2 - and pressure掣 transfer film 2 2 degrees with the lower Μ wheel touches the surface of the release plate 10, 1285706 V. Description of the invention (5) The wood grain on the transfer film 2 2 can be pressure-rolled on the rudimentary plate 10, In this manner, the original pattern 10 can complete the action of transferring the wood grain in the process of the present invention, so it is additionally added here. In addition, when the prototype board 10 is finished by extrusion molding and cutting After the manufacturing process, the cold-rolling technology can be used to keep the prototype plate 10 in its molded form and then transfer it to the next process, thereby making the prototype plate 10 In view of the above, it can be seen that the present invention is directed to a method for manufacturing a fan blade having a wood grain, and the method of using the fan blade to transfer the wood grain in a continuous operation mode is also the first initiative, and thus has been met. The creation of the technical idea of the invention must be undoubtedly, but the invention is applied according to law, and the bureau is invited to give a patent for the detailed examination.

第9頁 1285706 圖式簡單說明 第一圖所示為本發明之製作流程圖。 第二圖所示為本發明中以轉印平台導送雛形板實施熱轉印 作業之動作示意圖。 第三圖所示為本發明以塗裝設備實施雛形板塗裝uv透明漆 之動作示意圖。 第四圖所示為本發明以乾燥設備進行UV漆層表面之紫外線 烘乾處理動作示意圖。 第五圖所示為本發明另以輸送帶導送雛形板實施熱轉印作 業之動作示意圖。 Φ 主要圖號說明: 1 0 -----雛 形 板 1 ---風 扇 葉 片 2 — 印 平 台 2 1--- ---p U 輪 2 2 ————— 印 薄 膜 3 — 塗 裝 設 備 3 1 -----PU 滚 輪 4 ———乾 燥 設 備 4 1 -----^ 管 5 送 帶 5 1 ------JiPU 輪 5 2--- ---下PU 輪Page 9 1285706 Brief Description of the Drawing The first figure shows the flow chart of the production of the present invention. The second figure shows the action of the thermal transfer operation of the transfer platform guiding the prototype plate in the present invention. The third figure shows the action of the uv transparent paint on the slab of the invention by the coating equipment. The fourth figure shows a schematic diagram of the ultraviolet drying treatment of the surface of the UV paint layer by the drying device according to the present invention. Fig. 5 is a schematic view showing the operation of the heat transfer operation of the conveyor belt guiding blank plate in the present invention. Φ Main figure description: 1 0 ----- prototype board 1 ---fan blade 2 — printing platform 2 1--- ---p U wheel 2 2 ————— printing film 3 — painting equipment 3 1 -----PU Roller 4 ———Drying equipment 4 1 -----^ Tube 5 Strap 5 1 ------JiPU wheel 5 2--- --- Lower PU wheel

第10頁Page 10

Claims (1)

1285706 六 申請專利範圍 1 、一種具有木紋之風扇葉片製 1—_-— (1 )壓擠成型·· / ,、主要製作步驟為: 取一般發泡塑料為 ^ 料成型為一板片;—科’糟押出成型機使原 (2 )裁切: 切動之;片以油沖床之模具施以裁 (3)熱。::以初步形成風扇葉片之雛形板,· 裝置:裁承置於轉印設備之移動 直上使移動裝置承載雛形板經過一加 ::用該PU輪壓擎一轉印薄膜抵觸於離形板表 =形板移位前進時’轉印薄膜上之木 了加壓滾印於雛形板上; (4 )上漆: 令表面轉印好木紋之雛形板導送至一塗裝嗖 備,利用該塗裝設備之PU滾輪將Μ透明漆塗設於 離形板之木紋表面; (5 )烘乾: 令完成塗設UV透明漆之雛形板導送至一乾燥 設傷進行UV漆層表面之紫外線乾燥處理,使”漆 層知與木紋印刷層彼此聚合;若此即完成本發明 2 所為具有木紋之風扇葉片製作。 " 申明專利範圍第1項所述具有木紋之風扇葉片製 法’令押出成型機控制成变之板厚於3刪〜6麵^圍 第11頁 12857061285706 Six patent application scope 1, a fan blade with wood grain 1 -_- - (1) extrusion molding ·· /, the main production steps are: take a general foam plastic material into a sheet; - Branch 'make out the molding machine to make the original (2) cut: cut; the piece is applied to the mold of the oil punching machine (3) heat. ::In the initial formation of the fan blade, the device: the cutting device is placed on the moving device of the transfer device so that the moving device carries the slab through the addition: the PU roller presses the transfer film against the release plate Table = when the plate is moved forward, the wood on the transfer film is pressed and rolled onto the prototype plate; (4) Painting: The prototype plate for transferring the wood grain on the surface is guided to a painting device. Applying the transparent lacquer to the surface of the wood grain of the release plate by using the PU roller of the coating device; (5) drying: guiding the slab of the UV-clear paint to a dry coating for UV coating The ultraviolet drying treatment of the surface enables the "paint layer and the wood grain printing layer to be polymerized with each other; if the second aspect of the present invention is completed, the fan blade having the wood grain is produced. " A fan having a wood grain according to claim 1 of the patent scope The blade method is used to control the extrusion molding machine to change the thickness of the plate to 3 delete ~ 6 faces ^ page 11 1285706 六、申請專利範圍 内。 3、 如申請專利範圍第丄項所述具有木紋之風扇葉片製 法,該移動裝置係為一町往復運動之轉印平台。" 4、 如申請專利範圍第i項所述具有木紋之風扇葉片製 法,該PU輪係以攝氏18() X:〜2 20 °C之溫度下壓轉 膜進行熱轉印動作者。 5 、如申凊專利範圍第1項所述具有木紋之風扇葉片製 法,該該塗裝設備係於室瀵控制在25 °C之條件下^設 UV透明漆,且Uv透明漆之塗設厚度約為〇· 4腿〜〇. 6 mm ° 6 、如申請專利範圍第1項所述具有木紋之風扇葉片製 法’該乾燥設備内之施作條件,係令以壓力水銀蒸氣 產生紫外線之燈管與雛形板保持2 0 cm距離照射,使乾 燥設備内之溫度控制於室溫攝氏60 °C〜80 °C,而雛形 板表面溫度為3 5 °C之烘乾條件。 7、 如申請專利範圍第1項所述具有木紋之風扇葉片製 法,該移動裝置係為一輸送帶者。 8、 如申請專利範圍第1項所述具有木紋之風扇葉片製 法,該該發泡塑料係可為A B S ( A c r y 1 ο n i t r i 1 e Butadiene Styrene丙烯_丁二烯笨乙烯共聚樹脂)或 PVC( Poly Vinyl Chloride氣乙烯樹脂)等黏度與流動 性佳之塑料而構成。6. Within the scope of applying for a patent. 3. The method for manufacturing a fan blade having a wood grain as described in the scope of the patent application, the mobile device is a transfer platform for reciprocating motion of a town. " 4, as claimed in the patent application scope i, the method of fan blade with wood grain, the PU wheel is pressed at a temperature of 18 ° C: ~ 2 20 ° C to transfer the film for thermal transfer. 5 . The method for manufacturing a fan blade having wood grain according to claim 1 of the patent scope, wherein the coating device is provided with a UV transparent paint under the condition that the room temperature is controlled at 25 ° C, and the Uv transparent paint is coated. The thickness is about 〇·4 legs~〇. 6 mm ° 6 , as in the case of the patent blade, the method for producing a fan blade with wood grain, the operating conditions in the drying device are to produce ultraviolet rays by pressure mercury vapor. The lamp tube and the prototype plate are kept at a distance of 20 cm, so that the temperature in the drying device is controlled at room temperature of 60 ° C to 80 ° C, and the surface temperature of the prototype plate is 35 ° C. 7. The method of fan blade having wood grain according to claim 1, wherein the mobile device is a conveyor belt. 8. The method for manufacturing a fan blade having wood grain according to claim 1, wherein the foamed plastic may be ABS (A cry 1 ο nitri 1 e Butadiene Styrene propylene/butadiene stupid ethylene copolymer resin) or PVC (Poly Vinyl Chloride) is composed of plastics with good viscosity and fluidity. 第12頁Page 12
TW93109728A 2004-04-08 2004-04-08 Manufacturing method of fan blade with wood texture TWI285706B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104797825A (en) * 2013-05-10 2015-07-22 Lg电子株式会社 Method for producing centrifugal fan
US9995311B2 (en) 2013-05-10 2018-06-12 Lg Electronics Inc. Centrifugal fan

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104797825A (en) * 2013-05-10 2015-07-22 Lg电子株式会社 Method for producing centrifugal fan
CN104797825B (en) * 2013-05-10 2017-06-30 Lg电子株式会社 The manufacture method of centrifugal fan
US9995311B2 (en) 2013-05-10 2018-06-12 Lg Electronics Inc. Centrifugal fan
US10662968B2 (en) 2013-05-10 2020-05-26 Lg Electronics Inc. Method of manufacturing centrifugal fan

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