CN214785646U - Glass fiber-containing high-performance stone-plastic composite floor - Google Patents
Glass fiber-containing high-performance stone-plastic composite floor Download PDFInfo
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- CN214785646U CN214785646U CN202022948794.8U CN202022948794U CN214785646U CN 214785646 U CN214785646 U CN 214785646U CN 202022948794 U CN202022948794 U CN 202022948794U CN 214785646 U CN214785646 U CN 214785646U
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- composite floor
- glass fiber
- stone
- floor
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- 239000003365 glass fiber Substances 0.000 title claims abstract description 47
- 239000002131 composite material Substances 0.000 title claims abstract description 36
- 229920003023 plastic Polymers 0.000 title claims abstract description 30
- 239000004033 plastic Substances 0.000 title claims abstract description 30
- 239000004744 fabric Substances 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims abstract description 18
- 239000004575 stone Substances 0.000 claims abstract description 15
- 239000000758 substrate Substances 0.000 claims abstract description 14
- 238000010276 construction Methods 0.000 claims abstract description 3
- 239000010410 layer Substances 0.000 claims description 51
- 239000011162 core material Substances 0.000 claims description 10
- 239000012792 core layer Substances 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 abstract description 6
- 238000009413 insulation Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000704 physical effect Effects 0.000 abstract description 5
- 239000006260 foam Substances 0.000 abstract description 4
- 239000011521 glass Substances 0.000 abstract description 3
- 230000008602 contraction Effects 0.000 abstract description 2
- 238000009408 flooring Methods 0.000 abstract 1
- 239000004800 polyvinyl chloride Substances 0.000 description 18
- 229920000915 polyvinyl chloride Polymers 0.000 description 18
- 238000007731 hot pressing Methods 0.000 description 12
- 238000010030 laminating Methods 0.000 description 10
- 238000005496 tempering Methods 0.000 description 10
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000004321 preservation Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229920003020 cross-linked polyethylene Polymers 0.000 description 1
- 239000004703 cross-linked polyethylene Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 239000006261 foam material Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000001743 silencing effect Effects 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
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- Laminated Bodies (AREA)
- Floor Finish (AREA)
Abstract
The utility model discloses a composite floor is moulded to PVC stone technical field, concretely relates to contain fine high performance stone of glass and mould composite floor for frock or house ornamentation. The utility model discloses a laminate flooring is by the multilayer composite construction on PVC wearing layer, LVT substrate layer, glass fibre net cloth, SPC foam layer, IXPE material layer in proper order. The novel advantage of this shirt is under the condition that does not change the main raw and other materials and the production technology on original stone plastic floor, carries out simple structure collocation through LVT substrate layer, glass fiber net check cloth, SPC foam layer, has greatly promoted the physical properties on stone plastic floor, like give sound insulation, thermal contraction, mechanical strength etc..
Description
Technical Field
The utility model belongs to the technical field of PVC stone-plastic composite floor, in particular to an integral structure of a high-performance stone-plastic composite floor (RSVP floor for short) containing glass fiber for a tool or home decoration.
Background
Along with the continuous application of the stone plastic floor products, the functional requirements of market customers on the floor are higher and higher, wherein the continuous high temperature resistance performance is always one of the key requirements of customers on the stone plastic floor, and for the common stone plastic floor, the physical property requirements of the customers on the floor are from initially meeting 65 ℃/6H, to later meeting 72 ℃/6H, to the current requirement of 82 ℃/6H. It is obvious that the physical property requirements of customers for floor products are higher and higher. Therefore, the technical department of our department is also dedicated to the research and development of various high-performance floors, and at present, the physical stability of the floor product can be obviously improved by adding glass fiber mesh cloth with certain gram weight into the core material of the floor through the adjustment of the structure of the floor product, so that the floor product is called as a high-performance stone-plastic composite floor (RSVP floor). The novel RSVP floor has the softness and the noise reduction effect of a common LVT (soft and flexible elastic floor, which is professionally expressed as a semi-hard sheet plastic floor) product and the rigidity of a common SPC (composite floor paving material which is formed by mixing calcium powder and polyvinyl chloride stabilizer in a certain proportion and is a known product) product, and has higher dimensional stability due to the addition of the glass fiber mesh cloth.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims at providing a contain fine high performance stone of glass and mould composite floor's structure collocation. The multilayer LVT and SPC composite structure is used, the glass fiber gridding cloth is added in the middle of the structure, and the foamed IXPE (electron radiation cross-linked polyethylene foam is a high-molecular closed-cell foam material with smooth and flat surface, uniform and fine internal foam pores, extremely low water absorption rate, good sound insulation, heat insulation and shock absorption performance and good mechanical property) material at the bottom of the floor is matched, so that the silencing effect of the product can be obviously improved, and the comprehensive physical property of the floor can reach a new height.
The utility model discloses a can realize through following technical scheme:
the utility model provides a high performance stone plastic composite floor who contains glass fibre which characterized in that, composite floor is by the multilayer composite construction on PVC wearing layer, LVT substrate layer, glass fibre net cloth, SPC core material layer, IXPE material layer in proper order.
Preferably, a PVC color film layer is arranged between the PVC wear-resistant layer and the LVT substrate layer of the high-performance stone-plastic composite floor containing the glass fibers.
Preferably, the glass fiber-containing high-performance stone-plastic composite floor is formed by placing a glass fiber mesh cloth between the SPC core material layer and the IXPE material layer.
Preferably, the gram weight of the glass fiber mesh cloth used for the glass fiber-containing high-performance stone-plastic composite floor is 10-40g/m2。
Preferably, the LVT substrate layer is arranged between the IXPE material layer and the glass fiber gridding cloth on the high-performance stone-plastic composite floor containing the glass fibers.
Preferably, the thickness of the SPC core layer of the high-performance stone-plastic composite floor containing the glass fiber is 2.0mm-10.0 mm.
Preferably, the thickness of the PVC wear-resistant layer of the glass fiber-containing high-performance stone-plastic composite floor is 0.10mm-1.0 mm.
The utility model provides a technical scheme that its technical problem adopted is: an integral structure of a high-performance stone-plastic composite floor containing glass fibers. Production technology is comparatively simple, uses hot pressing laminating technology, with PVC wearing layer, the various rete of PVC and LVT substrate layer, glass fiber net check cloth, SPC core material layer etc. together hot pressing laminating, carries out the health preserving through UV coating, tempering technology, then rethread cold glue laminating technology, with IXPE, carry out the laminating processing, concrete structure is (from the top down): PVC wear-resistant layer-PVC color film-LVT-glass fiber mesh cloth-SPC glass fiber mesh cloth-LVT-IXPE.
The utility model has the advantages that: by the utility model discloses composite floor is moulded to high performance stone of production does not change under the condition of the main raw and other materials and the production technology on original stone and moulds the floor, carries out simple structure collocation through LVT substrate layer, glass fiber net cloth, SPC core layer, has greatly promoted the physical properties on stone and has moulded the floor, like give sound insulation, thermal contraction, mechanical strength etc..
Drawings
Figure 1 the structure of the present invention is schematically illustrated
FIG. 2 is a schematic view of a glass fiber mesh fabric of the present invention
1. PVC wear-resistant layer 2, PVC color film layer 3 and LVT base material layer
4. Glass fiber gridding cloth 5, SPC core material layer 6 and IXPE material layer
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
Example 1
The structure collocation and the production method of the glass fiber-containing high-performance stone-plastic composite floor are implemented according to the following steps:
step 1, hot-pressing and attaching: selecting a PVC wear-resistant layer (1) with a proper thickness, and carrying out hot-pressing lamination with the PVC color film layer (2), the LVT substrate layer (3), the glass fiber mesh cloth (4) and the SPC core material layer (5).
Step 7, painting: and (4) performing paint treatment on the grooved floor product.
And 8, packaging: packaging the painted floor product.
When the glass fiber mesh cloth, the LVT substrate layer (3) and the SPC core material layer (5) are subjected to hot pressing and laminating, the hot pressing temperature is controlled to be 140-160 ℃, and the hot pressing time is also properly prolonged.
The main characteristics for the high-performance stone-plastic composite floor containing glass fibers are as follows:
can find out through last table, the utility model provides a contain fine high performance stone plastic composite floor of glass has good effect in each side.
Example 2
The integral structure of the high-performance stone-plastic composite floor containing glass fibers is implemented according to the following steps as shown in the accompanying drawings 1 and 2: PVC wear-resistant layer (1) with thickness of 0.15mm, PVC color film layer (2), LVT base material layer (3) and 15g/m2Glass fiber mesh cloth (4), SPC core material layer (5) and 15g/m2And carrying out hot-pressing laminating on the glass fiber mesh cloth (4) and the LVT substrate layer (3), controlling the hot-pressing temperature to be 148 ℃, controlling the pressure to be 7.0Mpa for 45min, controlling the cooling temperature to be 25 ℃, controlling the pressure to be 13Mpa for 20min, standing the product after laminating, and curing for 24H in an environment of 25 +/-2 ℃. And (3) carrying out UV coating and tempering treatment on the product after the health preservation is finished, wherein the tempering setting temperature is 120 ℃, the product outlet temperature is controlled to be 90 ℃, and the tempering speed is set to be 6.0 m/min. Standing the tempered product again at 25 +/-2 ℃ for curing for 24 DEG CH, then performing cold pressing lamination with an IXPE material layer (6) with the foaming multiple of 10 times, wherein the cold adhesive amount is controlled at 90g/m2Standing and cold pressing, and then carrying out forming processing.
Example 3
The integral structure of the high-performance stone-plastic composite floor containing the glass fibers has the same structure as that of the embodiment 2, and is implemented according to the following steps: PVC wear-resistant layer (1) with thickness of 0.20mm, PVC color film layer (2), LVT base material layer (3) and 30g/m2Glass fiber mesh cloth (4), SPC core material layer (5) and 30g/m2And carrying out hot-pressing laminating on the glass fiber mesh cloth (4) and the LVT substrate layer (3), controlling the hot-pressing temperature to be 152 ℃, the pressure to be 7.0Mpa and the time to be 45min, controlling the cooling temperature to be 25 ℃, the pressure to be 13Mpa and the time to be 20min, standing the product after laminating, and curing for 24H in an environment of 25 +/-2 ℃. And (3) carrying out UV coating and tempering treatment on the product after the health preservation is finished, wherein the tempering setting temperature is 140 ℃, the product outlet temperature is controlled to be 95 ℃, and the tempering speed is set to be 6.0 m/min. Standing the tempered product again in an environment of 25 +/-2 ℃ for curing for 24H, and then performing cold pressing and laminating on the tempered product and an IXPE material layer (6) with the foaming multiple of 10 times, wherein the cold adhesive amount is controlled at 80g/m2Standing and cold pressing, and then carrying out forming processing.
The product obtained by the embodiment can be used for detecting performance parameters in all aspects, and has good sound insulation effect and the like.
Claims (7)
1. The utility model provides a high performance stone plastic composite floor who contains glass fibre which characterized in that, composite floor is by the multilayer composite construction of PVC wearing layer (1), LVT substrate layer (3), glass fibre net cloth (4), SPC core material layer (5), IXPE material layer (6) in proper order.
2. The glass fiber-containing high-performance stone-plastic composite floor as claimed in claim 1, wherein a PVC color film layer (2) is disposed between the PVC wear-resistant layer (1) and the LVT substrate layer (3).
3. A glass fibre containing high performance stone composite floor as claimed in claim 1, characterized in that between the SPC core layer (5) and the IXPE material layer (6) is placed a glass fibre scrim (4).
4. The high-performance stone-plastic composite floor containing glass fiber as claimed in claim 1, wherein the gram weight of the glass fiber mesh cloth (4) is 10-40g/m2。
5. A glass fiber containing high performance stone-plastic composite floor as claimed in claim 3, characterized in that a LVT substrate layer (3) is placed between the IXPE material layer (6) and the glass fiber mesh cloth (4).
6. The high-performance stone-plastic composite floor with glass fiber as claimed in claim 1, wherein the thickness of the SPC core layer (5) is 2.0mm-10.0 mm.
7. The high-performance stone-plastic composite floor containing glass fibers as claimed in claim 1, wherein the thickness of the PVC wear-resistant layer (1) is 0.10mm-1.0 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022948794.8U CN214785646U (en) | 2020-12-08 | 2020-12-08 | Glass fiber-containing high-performance stone-plastic composite floor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022948794.8U CN214785646U (en) | 2020-12-08 | 2020-12-08 | Glass fiber-containing high-performance stone-plastic composite floor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214785646U true CN214785646U (en) | 2021-11-19 |
Family
ID=78710795
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022948794.8U Active CN214785646U (en) | 2020-12-08 | 2020-12-08 | Glass fiber-containing high-performance stone-plastic composite floor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214785646U (en) |
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2020
- 2020-12-08 CN CN202022948794.8U patent/CN214785646U/en active Active
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