CN103046718A - Coated transfer cushion and production process thereof - Google Patents
Coated transfer cushion and production process thereof Download PDFInfo
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- CN103046718A CN103046718A CN2012105509396A CN201210550939A CN103046718A CN 103046718 A CN103046718 A CN 103046718A CN 2012105509396 A CN2012105509396 A CN 2012105509396A CN 201210550939 A CN201210550939 A CN 201210550939A CN 103046718 A CN103046718 A CN 103046718A
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- film
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- transfer printing
- cushion
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Abstract
The invention discloses a coated transfer cushion and a production process thereof. The production process includes the process steps: (1) uniformly coating a layer of release agent on the surface of a printing film, printing a pattern layer on the surface of the release agent to prepare a transfer film and airing the transfer film for standby application; (2) conveying foam materials by the aid of a spindle roller of a transfer machine, conveying the transfer film by the aid of a transfer roller of the transfer machine, extruding the foam materials and the transfer film by the aid of the spindle roller and the transfer roller and uniformly spraying coating materials among the foam materials and the transfer film; and (3) stripping the printing film by the aid of a separating roller to prepare the coated transfer cushion. The coating materials are sprayed while transfer operation is performed, the coating materials can effectively enhance bonding of the pattern layer and the foam materials to prevent falling off, heating for the transfer roller in the transfer process is omitted, process cost can be reduced, and the prepared coated transfer cushion has the advantages of soft texture and high printed pattern precision.
Description
Technical field
The invention belongs to the cushion technical field, relate in particular to a kind of film transfer printing cushion and production technology thereof.
Background technology
Development and growth in the living standard along with economy, people constantly promote the requirement of indoor environment, often need to decorate to family, businessfice etc., for social activities and the living needs that satisfies people, need to utilize various house decorative materials to come rationally, ideally to organize and mould to have aesthetic feeling and comfortable indoor environment.Cushion is a kind of packaging product that utilizes flexible material to make, characteristics with quality softness, can improve the household class, be widely used in the metope in the places such as hotel, hotel, family and the decoration of ceiling, the pattern that is beautifully printed on this basis cushion afterwards is more both artistic and practical, and result of use is good.But printed patterns is a very difficult thing on the cushion of softness, utilize the prior art printed patterns in cushion, often printing precision is low, dim design, weak effect is in order to improve printing precision, existing solution normally strengthens the hardness of cushion, conveniently to carry out the printing of pattern, still can not guarantee thus the soft comfort level of cushion, affect result of use.
Summary of the invention
The object of the invention is to provides a kind of production technology that can print out the film transfer printing cushion of clear pattern on the cushion of softness for the deficiencies in the prior art.
Another object of the present invention is to provides a kind of preferably soft comfort level that can guarantee for the deficiencies in the prior art, is printed with again the film transfer printing cushion of clear pattern.
To achieve these goals, the present invention adopts following technical scheme.
A kind of production technology of film transfer printing cushion comprises following processing step:
(1) step: the surface uniform in print film applies one deck mould release, in the surface printing patterned layer of mould release, makes transfer film again, dries for subsequent use;
(2) step: utilize the principal axis roller of transfer interpreter to carry expanded material, utilize the transfer roll of transfer interpreter to carry transfer film, described principal axis roller and transfer roll push expanded material and transfer film; Simultaneously, with the even sprinkle of film material between expanded material and transfer film;
(3) step: utilize a separate roller that print film is peeled off, make film transfer printing cushion.
Wherein, after described (3) step, also comprise following processing step: repeating step (1)～(3), the another side of expanded material is carried out the film transfer operation, make the film transfer printing cushion with duplex transfer printing patterned layer.
Further, further comprising the steps of: the film transfer printing cushion that transfer printing is finished carries out the flanging operation.
Wherein, in described (2) step, the squeeze pressure between principal axis roller and the transfer roll is 3～5kg/cm
2
Wherein, in described (2) step, transfer speed is 5～20m/s.
Wherein, in described (2) step, the film material is TPU, perhaps is the mixture of EVA and PE.
Wherein, in described (2) step, the temperature of film material is 175 ℃～200 ℃.
Wherein, described print film is PU film or PVC film.
Wherein, described patterned layer is soft ink design layer.
A kind of film transfer printing cushion comprises the cushion body, and described cushion body comprises plastic foamed layer, leaching membrane layer and be printed on the patterned layer on the surface of leaching membrane layer by the mode of hot transfer printing that described leaching membrane layer is arranged between plastic foamed layer and the patterned layer.
As preferably, the side of described cushion body is coated with edge sealing.
Compared with prior art, beneficial effect of the present invention is:
The production technology of film transfer printing cushion of the present invention adopts the mode of sprinkle film material in transfer operation, the temperature of film material can promote effectively that patterned layer is adhered to transfer printing on expanded material on the transfer film, strengthen the combination degree of patterned layer and expanded material, prevent from coming off; In the process of transfer printing, need not the transfer roll heating is conducive to reduce process costs.
Soft, the comfortable feel of plastic foamed layer quality of film transfer printing cushion of the present invention, the patterned layer printing precision is high, and result of use is good; Leaching membrane layer has improved the anti-wear performance of patterned layer so that the plastic foamed layer of bond strength with patterned layer strengthens greatly, is conducive to prolong the application life of cushion.
Description of drawings:
Fig. 1 is the schematic diagram of the production technology of film transfer printing cushion of the present invention.
Fig. 2 is the structural representation of a kind of embodiment of film transfer printing cushion of the present invention.
Fig. 3 is the structural representation of the another kind of embodiment of film transfer printing cushion of the present invention.
Reference numeral comprises:
1-transfer film; 11-print film; 2-expanded material; 31-principal axis roller; 32-transfer roll; 33-separate roller; 4-film material; 5-film transfer printing cushion; 51-plastic foamed layer; 52-leaching membrane layer; 53-patterned layer.
The specific embodiment:
For the ease of those skilled in the art's understanding, the present invention is further illustrated below in conjunction with embodiment and accompanying drawing, and the content that embodiment is mentioned not is limitation of the invention.
Embodiment 1.
As shown in Figure 1, a kind of production technology of film transfer printing cushion, it is comprised of following steps:
(1) step: the surface uniform in print film 11 applies one deck mould release, in the surface printing patterned layer 53 of mould release, makes transfer film 1 again, and wherein, described print film 11 is the PU film, and described patterned layer 53 is soft ink design layer 53;
(2) step: utilize the principal axis roller 31 of transfer interpreter to carry expanded material 2, utilize the transfer roll 32 of transfer interpreter to carry transfer film 1, described principal axis roller 31 pushes with 32 pairs of expanded materials 2 of transfer roll and transfer film 1, and the squeeze pressure between principal axis roller 31 and the transfer roll 32 is 3kg/cm
2Simultaneously, with temperature be 200 ℃ the even sprinkle of TPU between expanded material 2 and transfer film 1, transfer speed is 5m/s;
(3) step: utilize a separate roller 33 that print film 11 is peeled off, make film transfer printing cushion.
As shown in Figure 2, the film transfer printing cushion that the production technology of application present embodiment makes, comprise plastic foamed layer 51, leaching membrane layer 52 and be printed on the patterned layer 53 of leaching membrane layer 52 upper surfaces by the mode of hot transfer printing, described leaching membrane layer 52 is arranged between plastic foamed layer 51 and the patterned layer 53.
As preferably, the side of described cushion body 5 is coated with edge sealing, described edge sealing can be realized by the mode of hot pressing, the setting of edge sealing is not only so that the profile of film transfer printing cushion 5 is more attractive in appearance, neat, and can prevent effectively that dust, liquid etc. from entering inside, prolong the application life of film transfer printing cushion 5.
The production technology of the film transfer printing cushion of present embodiment, it is comprised of following steps:
(1) step: the surface uniform in print film 11 applies one deck mould release, in the surface printing patterned layer 53 of mould release, makes transfer film 1 again, and wherein, described print film 11 is the PVC film, and described patterned layer 53 is soft ink design layer 53;
(2) step: utilize the principal axis roller 31 of transfer interpreter to carry expanded material 2, utilize the transfer roll 32 of transfer interpreter to carry transfer film 1, described principal axis roller 31 pushes with 32 pairs of expanded materials 2 of transfer roll and transfer film 1, and the squeeze pressure between principal axis roller 31 and the transfer roll 32 is 5kg/cm
2Simultaneously, with temperature be 175 ℃ the even sprinkle of TPU between expanded material 2 and transfer film 1, transfer speed is 20m/s;
(3) step: utilize a separate roller 33 that print film 11 is peeled off, make film transfer printing cushion;
(4) step: repeating step (1)～(3), the another side of expanded material 2 is carried out the film transfer operation, make the film transfer printing cushion with duplex transfer printing patterned layer 53;
(5) step: the film transfer printing cushion that transfer printing is finished carries out the flanging operation, makes finished product film transfer printing cushion.
As shown in Figure 3, the film transfer printing cushion that the production technology of application present embodiment makes, comprise plastic foamed layer 51, the patterned layer 53 that the upper surface of this plastic foamed layer 51 is provided with leaching membrane layer 52 and is printed on leaching membrane layer 52 upper surfaces by the mode of hot transfer printing, the patterned layer 53 that the soffit of this plastic foamed layer 51 is provided with leaching membrane layer 52 and is printed on leaching membrane layer 52 upper surfaces by the mode of hot transfer printing, the equal transfer printing in two sides of the film transfer printing cushion of present embodiment has patterned layer 53, two-sidedly all can use, practical.
Wherein, the side of described film transfer printing cushion is coated with edge sealing, described edge sealing can be realized by the mode of hot pressing, the setting of edge sealing is not only so that the profile of film transfer printing cushion is more attractive in appearance, neat, and can prevent effectively that dust, liquid etc. from entering inside, prolong the application life of film transfer printing cushion.
Embodiment 3.
The production technology of the film transfer printing cushion of present embodiment comprises following processing step:
(1) step: the surface uniform in print film 11 applies one deck mould release, in the surface printing patterned layer 53 of mould release, makes transfer film 1 again, and wherein, described print film 11 is the PVC film, and described patterned layer 53 is soft ink design layer 53;
(2) step: utilize the principal axis roller 31 of transfer interpreter to carry expanded material 2, utilize the transfer roll 32 of transfer interpreter to carry transfer film 1, described principal axis roller 31 pushes with 32 pairs of expanded materials 2 of transfer roll and transfer film 1, and the squeeze pressure between principal axis roller 31 and the transfer roll 32 is 4kg/cm
2Simultaneously, with temperature be 190 ℃ the even sprinkle of TPU between expanded material 2 and transfer film 1, transfer speed is 12m/s;
(3) step: utilize a separate roller 33 that print film 11 is peeled off, make film transfer printing cushion;
(4) step: repeating step (1)～(3), the another side of expanded material 2 is carried out the film transfer operation, make the film transfer printing cushion with duplex transfer printing patterned layer 53;
(5) step: the film transfer printing cushion that transfer printing is finished carries out the flanging operation, makes finished product film transfer printing cushion.
The structure of the film transfer printing cushion of present embodiment is no longer given unnecessary details at this with embodiment 2.
Should be noted that at last; above embodiment only is used for technical scheme of the present invention being described but not limiting the scope of the invention; although with reference to preferred embodiment the present invention has been done detailed description; those of ordinary skill in the art is to be understood that; can make amendment or be equal to replacement technical scheme of the present invention, and not break away from essence and the scope of technical solution of the present invention.
Claims (10)
1. the production technology of a film transfer printing cushion is characterized in that, comprises following processing step:
(1) step: the surface uniform in print film applies one deck mould release, in the surface printing patterned layer of mould release, makes transfer film again, dries for subsequent use;
(2) step: utilize the principal axis roller of transfer interpreter to carry expanded material, utilize the transfer roll of transfer interpreter to carry transfer film, described principal axis roller and transfer roll push expanded material and transfer film; Simultaneously, with the even sprinkle of film material between expanded material and transfer film;
(3) step: utilize a separate roller that print film is peeled off, make film transfer printing cushion.
2. the production technology of film transfer printing cushion according to claim 1, it is characterized in that, after described (3) step, also comprise following processing step: repeating step (1)～(3), another side to expanded material 2 carries out the film transfer operation, makes the film transfer printing cushion with duplex transfer printing patterned layer.
3. the production technology of film transfer printing cushion according to claim 2 is characterized in that, and is further comprising the steps of: the film transfer printing cushion that transfer printing is finished carries out the flanging operation.
4. the production technology of film transfer printing cushion according to claim 1 is characterized in that, in described (2) step, the squeeze pressure between principal axis roller and the transfer roll is 3～5kg/cm
2
5. the production technology of film transfer printing cushion according to claim 1 is characterized in that, in described (2) step, transfer speed is 5～20m/s.
6. the production technology of film transfer printing cushion according to claim 1 is characterized in that, in described (2) step, the film material is TPU, perhaps is the mixture of EVA and PE.
7. the production technology of film transfer printing cushion according to claim 6 is characterized in that, in described (2) step, the temperature of film material is 175 ℃～200 ℃.
8. the production technology of film transfer printing cushion according to claim 1 is characterized in that, described print film is PU film or PVC film.
9. the production technology of film transfer printing cushion according to claim 1 is characterized in that, described patterned layer is soft ink design layer.
10. an application rights requires the film transfer printing cushion that the technique of 1 to 9 any one makes, comprise the cushion body, it is characterized in that, described cushion body comprises plastic foamed layer, leaching membrane layer and is printed on the patterned layer on the surface of leaching membrane layer by the mode of hot transfer printing that described leaching membrane layer is arranged between plastic foamed layer and the patterned layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210550939.6A CN103046718B (en) | 2012-12-18 | 2012-12-18 | Coated transfer cushion and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210550939.6A CN103046718B (en) | 2012-12-18 | 2012-12-18 | Coated transfer cushion and production process thereof |
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| Publication Number | Publication Date |
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| CN103046718A true CN103046718A (en) | 2013-04-17 |
| CN103046718B CN103046718B (en) | 2015-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210550939.6A Active CN103046718B (en) | 2012-12-18 | 2012-12-18 | Coated transfer cushion and production process thereof |
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| CN (1) | CN103046718B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103895381A (en) * | 2014-04-02 | 2014-07-02 | 郑州三联塑胶制品有限公司 | Printing technology of PVC (polyvinyl chloride) plastic coiled material floor patterns |
| CN114347597A (en) * | 2021-12-03 | 2022-04-15 | 山东泰鹏环保材料股份有限公司 | Waterproof composite non-woven fabric for wooden building |
| CN114654645A (en) * | 2022-04-11 | 2022-06-24 | 沈阳丰禾包装有限公司 | Preparation method of PE regenerated guard plate |
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| EP0809571B1 (en) * | 1995-02-17 | 1998-12-16 | Convenience Food Systems B.V. | Process for producing packaging materials with a layer of foamed polyolefine |
| CN2482925Y (en) * | 2001-05-28 | 2002-03-27 | 富雅乐企业股份有限公司 | Ground (floor) cushion |
| US20040115398A1 (en) * | 2002-12-13 | 2004-06-17 | Regelski Joe R. | Laminated siding panels having preselected colors |
| JP2004345267A (en) * | 2003-05-23 | 2004-12-09 | Dainippon Printing Co Ltd | Thermal transfer image receiving sheet and its manufacturing method |
| CN1648091A (en) * | 2004-03-02 | 2005-08-03 | 汕头市东田转印有限公司 | Transfer film and method for directly transfering on glass product surface thereof |
| CN101016002A (en) * | 2007-02-16 | 2007-08-15 | 上海长胜纺织制品有限公司 | Dampening method of cool transfer printing and apparatus thereof |
| CN101468562A (en) * | 2007-12-24 | 2009-07-01 | 比亚迪股份有限公司 | Heat-transferring method |
| CN102092186A (en) * | 2010-12-01 | 2011-06-15 | 中山国安火炬科技发展有限公司 | Stamping machine |
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2012
- 2012-12-18 CN CN201210550939.6A patent/CN103046718B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0809571B1 (en) * | 1995-02-17 | 1998-12-16 | Convenience Food Systems B.V. | Process for producing packaging materials with a layer of foamed polyolefine |
| CN2482925Y (en) * | 2001-05-28 | 2002-03-27 | 富雅乐企业股份有限公司 | Ground (floor) cushion |
| US20040115398A1 (en) * | 2002-12-13 | 2004-06-17 | Regelski Joe R. | Laminated siding panels having preselected colors |
| JP2004345267A (en) * | 2003-05-23 | 2004-12-09 | Dainippon Printing Co Ltd | Thermal transfer image receiving sheet and its manufacturing method |
| CN1648091A (en) * | 2004-03-02 | 2005-08-03 | 汕头市东田转印有限公司 | Transfer film and method for directly transfering on glass product surface thereof |
| CN101016002A (en) * | 2007-02-16 | 2007-08-15 | 上海长胜纺织制品有限公司 | Dampening method of cool transfer printing and apparatus thereof |
| CN101468562A (en) * | 2007-12-24 | 2009-07-01 | 比亚迪股份有限公司 | Heat-transferring method |
| CN102092186A (en) * | 2010-12-01 | 2011-06-15 | 中山国安火炬科技发展有限公司 | Stamping machine |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103895381A (en) * | 2014-04-02 | 2014-07-02 | 郑州三联塑胶制品有限公司 | Printing technology of PVC (polyvinyl chloride) plastic coiled material floor patterns |
| CN114347597A (en) * | 2021-12-03 | 2022-04-15 | 山东泰鹏环保材料股份有限公司 | Waterproof composite non-woven fabric for wooden building |
| CN114347597B (en) * | 2021-12-03 | 2024-03-19 | 山东泰鹏环保材料股份有限公司 | Waterproof composite non-woven fabric for wooden building |
| CN114654645A (en) * | 2022-04-11 | 2022-06-24 | 沈阳丰禾包装有限公司 | Preparation method of PE regenerated guard plate |
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| Publication number | Publication date |
|---|---|
| CN103046718B (en) | 2015-04-08 |
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