CN102794964A - Continuous glass steel decorative plate and manufacturing method thereof - Google Patents
Continuous glass steel decorative plate and manufacturing method thereof Download PDFInfo
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- CN102794964A CN102794964A CN2012103352427A CN201210335242A CN102794964A CN 102794964 A CN102794964 A CN 102794964A CN 2012103352427 A CN2012103352427 A CN 2012103352427A CN 201210335242 A CN201210335242 A CN 201210335242A CN 102794964 A CN102794964 A CN 102794964A
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Abstract
The invention discloses a continuous glass steel decorative plate and a manufacturing method thereof. The manufacturing method comprises the following steps of: (1) selecting a continuous PET (polyethylene terephthalate) plate as a basement film of a PET base film; (2) carving corresponding pattern lines on a metal cylinder according to the preset pattern lines to obtain a base film pattern line mold; (3) utilizing a tension regulator to perform heating roll pressing on the PET base film through the rotating base film pattern line mold to form the continuous preset pattern lines, and further cooling and rolling; (4) extending the PET base film on a continuous plate machine, spraying gel coat resin on the surface without the pattern lines, and further immersing a fiber-reinforced layer on the gel coat resin to form the fiber-reinforced layer; and (5) covering a PET upper film on the fiber-reinforced layer, and performing curing treatment through a curing furnace to obtain a continuous glass steel plate. According to the manufacturing method disclosed by the invention, the advantages of high efficiency and high quality of the continuous flat plate are combined with the properties of aesthetics and practicality of a decorative material, the large-scale production is realized, and the production efficiency is improved.
Description
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Technical field
the present invention relates to a kind of continuous glass epoxy and preparation method thereof.
Background technology
fibre reinforced plastics (glass epoxy) are a kind of polymer composites, and are in light weight because of its intensity is high, and are applied to Aero-Space, communications and transportation, wind power generation, every field such as corrosion-resistanting decoration.Wherein dull and stereotyped continuously production is high because of its efficient, steady quality thereby extensively popular with users.Using many is plane skylight and green house of vegetables.The glass epoxy goods of existing producer many production surfacing just change on color to some extent, and kind is more single.The sheet material majority that is used for decoration industry that complex model is arranged is by fixed mould craft or injection molding, and production scale is little, inefficiency, and cost is high.
Summary of the invention
the purpose of this invention is to provide a kind of preparation method of continuous glass fiber reinforced plastic decorating board.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
The preparation method of
a kind of glass Steel Continuous decorative panel; Described continuous glass epoxy comprises that the PET counterdie of bottom, the last film of PET on upper strata reach at the resin fibre enhancement layer between the film on described PET counterdie and the described PET, and 1. its preparation method comprises the steps:, chooses the basement membrane of continuous type PET flat film as said PET counterdie; 2., on the metallic cylinder outer wall, carve corresponding pattern and obtain the counterdie pattern mould according to the decorative pattern of design; 3., the basement membrane that utilizes tension regulator to make said PET counterdie heats roll-in through the counterdie pattern mould that rotates and forms continuous preset decorative pattern, cooling again, rolling typing form described PET counterdie; 4., the PET counterdie of described typing is extended on the continuous slab machine,, a more described resin fibre enhancement layer is immersed on the gel coating resin, and utilizes pressure roller to get rid of bubble, form described resin fibre enhancement layer at its figuratum surface spray gel coating resin; 5., covering film on the described corona PET of one deck on the described resin fibre enhancement layer, and get rid of bubble through extruding, be cured processing through curing oven, obtain continuous glass epoxy; 6., described continuous glass epoxy is cut the rolling packing according to preset specification.
preferably, the thickness of described PET counterdie is 50-80 μ m.
preferably, the degree of depth of described decorative pattern is 0.5-2.5mm.
preferably, the style of described decorative pattern is wood grain, woven design, ripples line, diamond texture or concavo-convex anti-skidding striped.
preferably, the temperature of described curing oven is 60-80 ℃.
preferably, step 3. in the heating roll-in temperature be 215-225 ℃.
preferably, the diameter of described metallic cylinder is 600mm.
the present invention also provide the continuous glass fiber reinforced plastic decorating board that utilizes the said method made; It comprises that the PET counterdie of bottom, the last film of PET on upper strata reach at the resin fibre enhancement layer between the film on described PET counterdie and the described PET, and imprinting moulding has floral designs on the described PET counterdie surface.
optimally, the thickness of described PET counterdie is 50-80 μ m, the described floral designs degree of depth is 0.5-2.5mm.
optimally, described floral designs style comprises wood grain, woven design, ripples line, diamond texture or concavo-convex anti-skidding striped.
beneficial effect of the present invention is: the present invention is with continuous flat plate efficient rate, high-quality advantage and ornament materials is both artistic and practical combines; And realization large-scale production, improve production efficiency, thereby reduced production cost; And improve the site environment of manual production in the past; Steady quality is reliable, has enriched the kind of continuous glass epoxy product, has promoted further developing of glass epoxy industry.
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Description of drawings
Accompanying drawing 1 is the cross sectional representation of continuous glass fiber reinforced plastic decorating board of the present invention;
Accompanying drawing 2 is the decorative pattern style one on the PET counterdie of continuous glass fiber reinforced plastic decorating board of the present invention;
Accompanying drawing 3 is the decorative pattern style two on the PET counterdie of continuous glass fiber reinforced plastic decorating board of the present invention;
accompanying drawing 4 is the decorative pattern style three on the PET counterdie of continuous glass fiber reinforced plastic decorating board of the present invention.
In
accompanying drawing: 1, PET counterdie; 2, the last film of PET; 3, resin fibre enhancement layer.
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The specific embodiment
Below in conjunction with embodiment shown in the drawings the present invention is made following detailed description:
are shown in accompanying drawing 1; Continuous glass fiber reinforced plastic decorating board of the present invention comprises: the PET counterdie 1 of bottom, the PET on upper strata go up film 2 and at the resin fibre enhancement layer 3 between the film 2 on PET counterdie 1 and the PET, imprinting moulding is gone up on described counterdie 1 surface has floral designs.Particularly, the thickness of above-mentioned PET counterdie 1 is 50-80 μ m, and the degree of depth of decorative pattern is 0.5-2.5mm, and the style of decorative pattern is that wood grain, woven design, ripples line, diamond texture or concavo-convex anti-skidding striped are like decorative pattern pattern listed in accompanying drawing 2 to the accompanying drawing 4.
1.
above-mentioned continuous glass fiber reinforced plastic decorating board preparation method comprises the steps:, chooses continuous type PET sheet material as PET counterdie 1; 2., on the metallic cylinder outer wall, carve the pattern of correspondence according to preset decorative pattern and obtain being used for a side surface of PET counterdie 1 is carried out the counterdie pattern mould of embossing; 3., utilize tension regulator control extension width and make PET counterdie 1 heat roll-in through the counterdie pattern mould that rotates, and then form continuous preset decorative pattern continuously, cooling again, rolling typing; 4., PET counterdie 1 is extended on the continuous slab machine, at the surface of its non-decorative pattern spray gel coating resin, again a fiber-reinforced layer 3 is immersed on the gel coating resin, and utilizes pressure roller to get rid of bubble, form fiber-reinforced layer 3; 5., covering film 2 on one deck PET on the fiber-reinforced layer 3, and push the eliminating bubble, be cured processing through curing oven again, obtain continuous glass epoxy; 6., through automatic gas cutting machine continuous glass epoxy is cut the rolling packing according to preset specification.The temperature of curing oven is 60-80 ℃, and the temperature of the 3. middle heating roll-in of step is 215-225 ℃, and the diameter of choosing metallic cylinder is 600mm.
the present invention is with continuous flat plate efficient rate, high-quality advantage and ornament materials is both artistic and practical combines, and realizes large-scale production, has improved production efficiency; Thereby having reduced production cost reaches the operators'skills requirement; And improving the site environment of manual production in the past, steady quality is reliable, has enriched the kind and the range of application of continuous glass epoxy product; Particularly, promoted further developing of glass epoxy industry at decoration field and traffic and transport field.
the foregoing description only is explanation technical conceive of the present invention and characteristics, and its purpose is to let the personage who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All equivalences that spirit is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (9)
1. continuous glass fiber reinforced plastic decorating board; It comprises that the PET counterdie of bottom, the last film of PET on upper strata reach at the resin fibre enhancement layer between the film on described PET counterdie and the described PET, and it is characterized in that: imprinting moulding has floral designs on the described PET counterdie surface.
2. a kind of glass Steel Continuous decorative panel according to claim 1 is characterized in that: the thickness of described PET counterdie is 50-80 μ m, and the described floral designs degree of depth is 0.5-2.5mm.
3. a kind of glass Steel Continuous decorative panel according to claim 1 and 2 is characterized in that: described floral designs style comprises wood grain, woven design, ripples line, diamond texture or concavo-convex anti-skidding striped.
4. the preparation method of a glass Steel Continuous decorative panel; Described continuous glass epoxy comprises that the PET counterdie of bottom, the last film of PET on upper strata reach at the resin fibre enhancement layer between the film on described PET counterdie and the described PET, and its preparation method comprises the steps:
1., choose the basement membrane of continuous type PET flat film as said PET counterdie;
2., on the metallic cylinder outer wall, carve corresponding pattern and obtain the counterdie pattern mould according to the decorative pattern of design;
3., the basement membrane that utilizes tension regulator to make said PET counterdie heats roll-in through the counterdie pattern mould that rotates and forms continuous preset decorative pattern, cooling again, rolling typing form described PET counterdie;
4., the PET counterdie of described typing is extended on the continuous slab machine,, a more described resin fibre enhancement layer is immersed on the gel coating resin, and utilizes pressure roller to get rid of bubble, form described resin fibre enhancement layer at its figuratum surface spray gel coating resin;
5., covering film on the described corona PET of one deck on the described resin fibre enhancement layer, and get rid of bubble through extruding, be cured processing through curing oven, obtain continuous glass epoxy;
6., described continuous glass epoxy is cut the rolling packing according to preset specification.
5. the preparation method of glass Steel Continuous decorative panel according to claim 4 is characterized in that: the thickness of described continuous P ET counterdie is 50-80 μ m, and the degree of depth of described decorative pattern is 0.5-2.5mm.
6. according to the preparation method of claim 4 or 5 described glass Steel Continuous decorative panels, it is characterized in that: the style of described decorative pattern comprises wood grain, woven design, ripples line, diamond texture or concavo-convex anti-skidding striped.
7. the preparation method of glass Steel Continuous decorative panel according to claim 4 is characterized in that: the temperature of the curing oven of step described in 5. is 60-80 ℃.
8. the preparation method of glass Steel Continuous decorative panel according to claim 4 is characterized in that: the temperature of the 3. middle heating roll-in of step is 215-225 ℃.
9. the preparation method of continuous glass epoxy according to claim 4, it is characterized in that: the diameter of described metallic cylinder is 300 ~ 600mm.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104129139A (en) * | 2013-05-05 | 2014-11-05 | 振石集团华美复合新材料有限公司 | Manufacturing method of one-time-moulding paper-attached glass steel product |
CN105351726A (en) * | 2015-12-16 | 2016-02-24 | 常熟市东宇绝缘复合材料有限公司 | Glass steel plate |
CN107326686A (en) * | 2017-05-08 | 2017-11-07 | 常熟市金亿复合材料有限公司 | A kind of preparation method of ultralow temperature anticracking fiber glass reinforced plastics veneer |
CN111716872A (en) * | 2020-06-03 | 2020-09-29 | 江阴市利澄机械制造有限公司 | Production line of glass fiber reinforced plastic gel coat panel with camouflage effect |
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JPH04251740A (en) * | 1991-01-25 | 1992-09-08 | Takiron Co Ltd | Exterior material |
CN1109477A (en) * | 1994-04-02 | 1995-10-04 | 隋承富 | Technology for producing glass fiber reinforced plastic decorative plate |
CN1329540A (en) * | 1998-12-01 | 2002-01-02 | 东洋钢钣株式会社 | Resin film for producing decorative laminate and decorative laminate containing the resin film |
CN102039715A (en) * | 2009-10-09 | 2011-05-04 | 王浩 | Production equipment of glass fiber reinforced plastic stereoscopic pattern plate and production process thereof |
CN202186057U (en) * | 2011-04-15 | 2012-04-11 | 王浩 | Continuous forming production line for FRP (Fiber Reinforce Plastic) glass fibre reinforced plastic boards |
CN202826616U (en) * | 2012-09-12 | 2013-03-27 | 常熟市金亿复合材料有限公司 | Continuous glass reinforced plastic decorative sheet |
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2012
- 2012-09-12 CN CN201210335242.7A patent/CN102794964B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH04251740A (en) * | 1991-01-25 | 1992-09-08 | Takiron Co Ltd | Exterior material |
CN1109477A (en) * | 1994-04-02 | 1995-10-04 | 隋承富 | Technology for producing glass fiber reinforced plastic decorative plate |
CN1329540A (en) * | 1998-12-01 | 2002-01-02 | 东洋钢钣株式会社 | Resin film for producing decorative laminate and decorative laminate containing the resin film |
CN102039715A (en) * | 2009-10-09 | 2011-05-04 | 王浩 | Production equipment of glass fiber reinforced plastic stereoscopic pattern plate and production process thereof |
CN202186057U (en) * | 2011-04-15 | 2012-04-11 | 王浩 | Continuous forming production line for FRP (Fiber Reinforce Plastic) glass fibre reinforced plastic boards |
CN202826616U (en) * | 2012-09-12 | 2013-03-27 | 常熟市金亿复合材料有限公司 | Continuous glass reinforced plastic decorative sheet |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104129139A (en) * | 2013-05-05 | 2014-11-05 | 振石集团华美复合新材料有限公司 | Manufacturing method of one-time-moulding paper-attached glass steel product |
CN105351726A (en) * | 2015-12-16 | 2016-02-24 | 常熟市东宇绝缘复合材料有限公司 | Glass steel plate |
CN107326686A (en) * | 2017-05-08 | 2017-11-07 | 常熟市金亿复合材料有限公司 | A kind of preparation method of ultralow temperature anticracking fiber glass reinforced plastics veneer |
CN111716872A (en) * | 2020-06-03 | 2020-09-29 | 江阴市利澄机械制造有限公司 | Production line of glass fiber reinforced plastic gel coat panel with camouflage effect |
CN111716872B (en) * | 2020-06-03 | 2022-05-27 | 江阴市利澄机械制造有限公司 | Production line of glass fiber reinforced plastic gel coat panel with camouflage effect |
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Effective date of registration: 20190506 Address after: 215500 Tianzi Village Group 6, Meili Town, Changshu City, Suzhou City, Jiangsu Province Patentee after: CHANGSHU LIER BUILDING MATERIAL CO., LTD. Address before: 215500 Jiangxia Road Intersection, Tonggang Road, Meili Town, Changshu City, Jiangsu Province Patentee before: Changshu Jinyi Composite Materials Co., Ltd. |