CN102794964B - Continuous glass steel decorative plate and manufacturing method thereof - Google Patents
Continuous glass steel decorative plate and manufacturing method thereof Download PDFInfo
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- CN102794964B CN102794964B CN201210335242.7A CN201210335242A CN102794964B CN 102794964 B CN102794964 B CN 102794964B CN 201210335242 A CN201210335242 A CN 201210335242A CN 102794964 B CN102794964 B CN 102794964B
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Abstract
The invention discloses a continuous glass steel decorative plate and a manufacturing method thereof. The manufacturing method comprises the following steps of: (1) selecting a continuous PET (polyethylene terephthalate) plate as a basement film of a PET base film; (2) carving corresponding pattern lines on a metal cylinder according to the preset pattern lines to obtain a base film pattern line mold; (3) utilizing a tension regulator to perform heating roll pressing on the PET base film through the rotating base film pattern line mold to form the continuous preset pattern lines, and further cooling and rolling; (4) extending the PET base film on a continuous plate machine, spraying gel coat resin on the surface without the pattern lines, and further immersing a fiber-reinforced layer on the gel coat resin to form the fiber-reinforced layer; and (5) covering a PET upper film on the fiber-reinforced layer, and performing curing treatment through a curing furnace to obtain a continuous glass steel plate. According to the manufacturing method disclosed by the invention, the advantages of high efficiency and high quality of the continuous flat plate are combined with the properties of aesthetics and practicality of a decorative material, the large-scale production is realized, and the production efficiency is improved.
Description
Technical field
the present invention relates to a kind of glass epoxy and preparation method thereof continuously.
Background technology
fibre reinforced plastics (glass epoxy) are a kind of polymer composites, because its intensity is high, lightweight, and are applied to Aero-Space, communications and transportation, wind power generation, the every field such as corrosion-resistanting decoration.Wherein continuously dull and stereotyped production because of its efficiency high, steady quality is thus extensively popular with users.What Application comparison was many is plane skylight and green house of vegetables.The glass epoxy goods of existing producer many production surfacing, just change to some extent in color, variety protection is single.Have the majority of the sheet material for decoration industry of complex model by fixed mould craft or injection molding, production scale is little, inefficiency, and cost remains high.
Summary of the invention
the object of this invention is to provide a kind of preparation method of continuous print glass fiber reinforced plastic decorating board.
for solving the problems of the technologies described above, the present invention adopts following technical scheme:
the preparation method of the continuous steel decorative panel of a kind of glass, film and the resin fibre enhancement layer on described PET counterdie and described PET between film on the PET that described continuous glass epoxy comprises the PET counterdie of bottom, upper strata, 1. its preparation method comprises the steps:, choose the basement membrane of continuous type PET flat film as described PET counterdie; 2., on metallic cylinder outer wall, carve corresponding pattern according to the decorative pattern of design and obtain counterdie pattern mould; 3., utilize tension regulator to make the basement membrane of described PET counterdie carry out heating roll-in by the counterdie pattern mould rotated and form continuous print and preset decorative pattern, then cool, rolling shapes, the PET counterdie described in formation; 4., the PET counterdie of described sizing is extended on continuous trigger, at its figuratum surperficial glue spraying coating resin, then the resin fibre enhancement layer described in is immersed on gel coating resin, and utilize pressure roller to get rid of bubble, the resin fibre enhancement layer described in formation; 5., on described resin fibre enhancement layer, cover described in one deck corona PET on film, and get rid of bubble through extruding, be cured process through curing oven, obtain continuous glass epoxy; 6., according to presetting specification cut described continuous glass epoxy, rolling is packed.
preferably, the thickness of described PET counterdie is 50-80 μm.
preferably, the degree of depth of described decorative pattern is 0.5-2.5mm.
preferably, the style of described decorative pattern is wood grain, woven design, water ripples, diamond texture or concavo-convex anti-skidding striped.
preferably, the temperature of described curing oven is 60-80 DEG C.
preferably, step 3. in heating roll-in temperature be 215-225 DEG C.
preferably, the diameter of described metallic cylinder is 600mm.
the present invention also provides the continuous glass fiber reinforced plastic decorating board utilized made by said method, film and the resin fibre enhancement layer on described PET counterdie and described PET between film on it PET comprising the PET counterdie of bottom, upper strata, described PET counterdie on the surface imprinting moulding has floral designs.
optimally, the thickness of described PET counterdie is 50-80 μm, and the described floral designs degree of depth is 0.5-2.5mm.
optimally, described floral designs style comprises wood grain, woven design, water ripples, diamond texture or concavo-convex anti-skidding striped.
beneficial effect of the present invention is: the present invention is by continuous strand plate hight efficiency, high-quality advantage and ornament materials is both artistic and practical combines, and realize large-scale production, improve production efficiency, thus reduce production cost, and improve the site environment of manual production in the past, steady quality is reliable, has enriched the kind of continuous glass epoxy product, has promoted further developing of glass epoxy industry.
Accompanying drawing explanation
accompanying drawing 1 is the cross sectional representation of continuous glass fiber reinforced plastic decorating board of the present invention;
accompanying drawing 2 is the decorative pattern style one on the PET counterdie of continuous glass fiber reinforced plastic decorating board of the present invention;
accompanying drawing 3 is the decorative pattern style two on the PET counterdie of continuous glass fiber reinforced plastic decorating board of the present invention;
accompanying drawing 4 is the decorative pattern style three on the PET counterdie of continuous glass fiber reinforced plastic decorating board of the present invention.
in accompanying drawing: 1, PET counterdie; 2, the upper film of PET; 3, resin fibre enhancement layer.
Detailed description of the invention
below in conjunction with embodiment shown in the drawings, the present invention is described in detail below:
as shown in Figure 1, continuous glass fiber reinforced plastic decorating board of the present invention comprises: film 2 and the resin fibre enhancement layer 3 on PET counterdie 1 and PET between film 2 on the PET counterdie 1 of bottom, the PET on upper strata, described counterdie 1 on the surface imprinting moulding has floral designs.Particularly, the thickness of above-mentioned PET counterdie 1 is 50-80 μm, and the degree of depth of decorative pattern is 0.5-2.5mm, and the style of decorative pattern is that wood grain, woven design, water ripples, diamond texture or concavo-convex anti-skidding striped etc. are as pattern listed in accompanying drawing 2 to accompanying drawing 4.
1. above-mentioned continuous glass fiber reinforced plastic decorating board preparation method comprises the steps:, chooses continuous type PET sheet material as PET counterdie 1; 2., on metallic cylinder outer wall, corresponding pattern is carved according to the decorative pattern preset and the counterdie pattern mould that obtains for carrying out embossing to a side surface of PET counterdie 1; 3., utilize that tension regulator controls expanded width and the counterdie pattern mould that makes PET counterdie 1 continue through rotation carries out heating roll-in, and then form continuous print and preset decorative pattern, then cool, rolling shapes; 4., by PET counterdie 1 be extended on continuous trigger, at the surperficial glue spraying coating resin of its non-decorative pattern, then a fiber-reinforced layer 3 be immersed on gel coating resin, and utilize pressure roller to get rid of bubble, form fiber-reinforced layer 3; 5., on fiber-reinforced layer 3, cover film 2 on one deck PET, and carry out extruding eliminating bubble, then be cured process through curing oven, obtain continuous glass epoxy; 6., according to presetting specification cut continuous glass epoxy through automatic gas cutting machine, rolling is packed.The temperature of curing oven is 60-80 DEG C, and the step 3. middle temperature heating roll-in is 215-225 DEG C, and the diameter choosing metallic cylinder is 600mm.
the present invention is by continuous strand plate hight efficiency, high-quality advantage and ornament materials is both artistic and practical combines, and realize large-scale production, improve production efficiency, thus reduce production cost and the skill set requirements to operating personnel, and improving the site environment of manual production in the past, steady quality is reliable, has enriched kind and the range of application of continuous glass epoxy product, particularly at furnishing fields and traffic and transport field, promote further developing of glass epoxy industry.
above-described embodiment, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalences done according to the present invention's spirit change or modify, and all should be encompassed within protection scope of the present invention.
Claims (7)
1. the preparation method of a continuous glass fiber reinforced plastic decorating board, film and the resin fibre enhancement layer on described PET counterdie and described PET between film on the PET that described continuous glass fiber reinforced plastic decorating board comprises the PET counterdie of bottom, upper strata, its preparation method comprises the steps:
1. the basement membrane of continuous type PET flat film as described PET counterdie, is chosen;
2., on metallic cylinder outer wall, carve corresponding pattern according to the decorative pattern of design and obtain counterdie pattern mould;
3. tension regulator, is utilized to make the basement membrane of described PET counterdie carry out heating roll-in by the counterdie pattern mould rotated and form continuous print and preset decorative pattern, cool again, rolling sizing, PET counterdie described in formation, the thickness of described PET counterdie is 50-80 μm, and the degree of depth of described decorative pattern is 0.5-2.5mm;
4., the PET counterdie of described sizing is extended on continuous trigger, at its figuratum surperficial glue spraying coating resin, then the resin fibre enhancement layer described in is immersed on gel coating resin, and utilize pressure roller to get rid of bubble, the resin fibre enhancement layer described in formation;
5., on described resin fibre enhancement layer, cover described in one deck PET on film, and get rid of bubble through extruding, be cured process through curing oven, obtain continuous glass fiber reinforced plastic decorating board;
6., according to presetting specification cut described continuous glass fiber reinforced plastic decorating board, rolling is packed.
2. the preparation method of continuous glass fiber reinforced plastic decorating board according to claim 1, is characterized in that: the style of described decorative pattern comprises wood grain, woven design, water ripples, diamond texture or concavo-convex anti-skidding striped.
3. the preparation method of continuous glass fiber reinforced plastic decorating board according to claim 1, is characterized in that: step 5. described in the temperature of curing oven be 60-80 DEG C.
4. the preparation method of continuous glass fiber reinforced plastic decorating board according to claim 1, is characterized in that: the step 3. middle temperature heating roll-in is 215-225 DEG C.
5. the preparation method of continuous glass fiber reinforced plastic decorating board according to claim 1, is characterized in that: the diameter of described metallic cylinder is 300 ~ 600mm.
6. the continuous glass fiber reinforced plastic decorating board of a method making according to claim 1, film and the resin fibre enhancement layer on described PET counterdie and described PET between film on it PET comprising the PET counterdie of bottom, upper strata, it is characterized in that: described PET counterdie on the surface imprinting moulding has floral designs, the thickness of described PET counterdie is 50-80 μm, and the described floral designs degree of depth is 0.5-2.5mm.
7. the continuous glass fiber reinforced plastic decorating board of one according to claim 6, is characterized in that: described floral designs style comprises wood grain, woven design, water ripples, diamond texture or concavo-convex anti-skidding striped.
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CN102794964B true CN102794964B (en) | 2015-07-08 |
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CN104129139A (en) * | 2013-05-05 | 2014-11-05 | 振石集团华美复合新材料有限公司 | Manufacturing method of one-time-moulding paper-attached glass steel product |
CN105351726A (en) * | 2015-12-16 | 2016-02-24 | 常熟市东宇绝缘复合材料有限公司 | Glass steel plate |
CN107326686A (en) * | 2017-05-08 | 2017-11-07 | 常熟市金亿复合材料有限公司 | A kind of preparation method of ultralow temperature anticracking fiber glass reinforced plastics veneer |
CN111716872B (en) * | 2020-06-03 | 2022-05-27 | 江阴市利澄机械制造有限公司 | Production line of glass fiber reinforced plastic gel coat panel with camouflage effect |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1109477A (en) * | 1994-04-02 | 1995-10-04 | 隋承富 | Technology for producing glass fiber reinforced plastic decorative plate |
CN1329540A (en) * | 1998-12-01 | 2002-01-02 | 东洋钢钣株式会社 | Resin film for producing decorative laminate and decorative laminate containing the resin film |
CN202186057U (en) * | 2011-04-15 | 2012-04-11 | 王浩 | Continuous forming production line for FRP (Fiber Reinforce Plastic) glass fibre reinforced plastic boards |
CN202826616U (en) * | 2012-09-12 | 2013-03-27 | 常熟市金亿复合材料有限公司 | Continuous glass reinforced plastic decorative sheet |
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JPH04251740A (en) * | 1991-01-25 | 1992-09-08 | Takiron Co Ltd | Exterior material |
CN102039715A (en) * | 2009-10-09 | 2011-05-04 | 王浩 | Production equipment of glass fiber reinforced plastic stereoscopic pattern plate and production process thereof |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1109477A (en) * | 1994-04-02 | 1995-10-04 | 隋承富 | Technology for producing glass fiber reinforced plastic decorative plate |
CN1329540A (en) * | 1998-12-01 | 2002-01-02 | 东洋钢钣株式会社 | Resin film for producing decorative laminate and decorative laminate containing the resin film |
CN202186057U (en) * | 2011-04-15 | 2012-04-11 | 王浩 | Continuous forming production line for FRP (Fiber Reinforce Plastic) glass fibre reinforced plastic boards |
CN202826616U (en) * | 2012-09-12 | 2013-03-27 | 常熟市金亿复合材料有限公司 | Continuous glass reinforced plastic decorative sheet |
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Effective date of registration: 20190506 Address after: 215500 Tianzi Village Group 6, Meili Town, Changshu City, Suzhou City, Jiangsu Province Patentee after: CHANGSHU LIER BUILDING MATERIAL CO., LTD. Address before: 215500 Jiangxia Road Intersection, Tonggang Road, Meili Town, Changshu City, Jiangsu Province Patentee before: Changshu Jinyi Composite Materials Co., Ltd. |
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