CN102039715A - Production equipment of glass fiber reinforced plastic stereoscopic pattern plate and production process thereof - Google Patents
Production equipment of glass fiber reinforced plastic stereoscopic pattern plate and production process thereof Download PDFInfo
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- CN102039715A CN102039715A CN2009101773627A CN200910177362A CN102039715A CN 102039715 A CN102039715 A CN 102039715A CN 2009101773627 A CN2009101773627 A CN 2009101773627A CN 200910177362 A CN200910177362 A CN 200910177362A CN 102039715 A CN102039715 A CN 102039715A
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Abstract
The invention relates to a production equipment of glass fiber reinforced plastic stereoscopic pattern plates and a production process thereof. At present, the glass fiber reinforced plastic stereoscopic pattern plates are basically produced with a mould pressing method of heating moulds on a press, which has disadvantages of low production efficiency and high cost, and cannot meet the market requirements for the super-long fiber reinforced plastic stereoscopic pattern plates. The invention is characterized in that, on an equipment operation platform, continuous production equipment and a production process which integrates the processes of continuously compacting stereoscopic pattern process films, automatically spreading and forcedly infiltrating resin fiber material, molding and solidifying, and rolling and cutting plates are adopted. The invention has advantages of scientific and reasonable design, compact equipment structure because of the adoption of an upper work area and a lower work area, energy-saving, convenience for production and operation, safety and reliability, and small occupation area which is convenient for monitoring in the continuous production process. The production process produces glass fiber reinforced plastic stereoscopic pattern plates by molding stereoscopic patterns and compounding other relative materials, and realizes the integrated continuous production in the rolling and cutting process, which greatly enhances production efficiency and reduces production cost, and is favorable for popularization and application.
Description
1, technical field
The present invention relates to a kind of production equipment and production technology thereof of glass fiber reinforced plastic tridimensional decorative pattern sheet material.Be specifically related to three-dimensional pattern moulding and the compound integrated quantity-produced device structure of associated materials and the treatment process of glass fiber reinforced plastic tridimensional decorative pattern sheet material.
2, background technology
The glass fiber reinforced plastic tridimensional diamond plate is at freezing-cooling storeroom, food processing shop, and pharmaceutical factory, the laboratory, hospital, contour cleaning applications is widely used, but adopts the production of mould die press technology for forming at present basically.With resin and reinforcing material preformed material, be placed in the three-dimensional pattern board mold of making in advance, apply high temperature through press high-pressure with to mould, make the resin and the fiber reinforcement preformed material of three-dimensional pattern mould inside, curing molding.This production technology has following drawback.
(1), can't make transparent glass steel stereo figured plate.
(2), the three-dimensional pattern degree of depth of the glass fiber reinforced plastic tridimensional diamond plate of producing limits by the mould pattern depth, cannot adjust pattern depth on same mould.
(3), can not adjust by its product width of die shape size restrictions and length
(4), can not continuously shaped package, can't satisfy the market demand of overlength size sheet material.
(5), production efficiency is low.
3, summary of the invention
The object of the invention, the production equipment and the production technology thereof that are to invent a kind of glass fiber reinforced plastic tridimensional decorative pattern sheet material.To suppress three-dimensional pattern process film and gel coat continuously, resin automatic coating, reinforcing material weak point are cut the shop layer, force to soak into, and the composite molding heating cure, the deburring cutting, wrapup procedure is realized integrated continuous production, has improved production efficiency, meets the need of market.The continuous production that the present invention has realized 1, glass fiber reinforced plastic tridimensional decorative pattern sheet material length can not adjusted arbitrarily in four meters scopes by die size restriction, sheet material width.Production efficiency height, speed of production per minute can reach 14 meters.2, can make the glass fiber reinforced plastic tridimensional decorative pattern sheet material of light transmittance 80%.3, the three-dimensional pattern degree of depth can be adjusted arbitrarily by adjusting process film knurling rolls pressure.
5, specific embodiments
The device structure of realizing technical solution of the present invention comprises that workspace, upper strata, two-layer workspace comprises the upper strata operating platform, A layer three-dimensional pattern process film compact system up and down.By changing the three-dimensional pattern mould shaft and adjusting pressure, can be made into the three-dimensional pattern process film of different decorative patterns and different pattern depths.The automatic application system of gel coat, the gel coat gel systems of heating.The automatic application system of resin.The short automatically cutting system of reinforcing material.Reinforcing fiber mats auto-spreading system, resin fibre forces to soak into hybrid system.B layer three-dimensional pattern process film compact system.By changing the three-dimensional pattern mould shaft and adjusting pressure, can be made into the three-dimensional pattern process film of different lines and different pattern depths.A, the B layer film is compound and the sheet metal thickness control system, sheet material upset commutation pre-heating system.The lower floor workspace comprises lower floor's platform, sheet material heating cure system, sheet material deburring system, sheet material trailer system, sheet material cutting rolling system.Set gradually formation three-dimensional pattern sheet material tinuous production by above order.
The production technology of technical solution of the present invention is on the operating platform of upper strata, through A layer film three-dimensional pattern compact system, to suppress the process film with three-dimensional pattern.The three-dimensional pattern degree of depth of process film can be adjusted by changing the pressure size of adjusting hydraulic cylinder, also can heat the three-dimensional pattern mould shaft by changing, and changes the pattern of three-dimensional pattern.Under the drive of three-dimensional pattern process film that suppresses,, apply gel coat automatically, heat after gel systems makes gel coat gel on the A layer three-dimensional pattern process film through gel coat then through automatically applying the gel coat system at trailer system.Through automatic coated with resins system, evenly coated with resins.Reinforcing material is forced at resin fibre under the effect of infiltration system through the short auto-spreading of cutting then, resin is soaked into reinforcing material mix.Then through B layer film three-dimensional pattern compact system, be pressed into process film with three-dimensional pattern, (only being applicable to the product that requires the dual-surface stereo decorative pattern) through A, the B layer film is compound and the sheet metal thickness control system, with A layer three-dimensional pattern process film and above resin and reinforcing material mixture and B layer three-dimensional pattern process film compound, formation and A, the resin fibre mixture that B layer process film decorative pattern is identical.And after controlling its thickness.Through upset commutation pre-heating system, enter lower floor's platform.→ in sheet material heating cure system, the accelerator card material forming solidifies.→ through the automatic deburring of sheet material, traction, cutting rolling, finish automatic deburring, rolling, cutting.
The invention has the advantages that design science is reasonable owing to adopt two-layer workspace up and down, make compact equipment, energy-conservation, floor space is little, is convenient to the monitoring in the continuous flow procedure, production operation is convenient, and is safe and reliable.The three-dimensional pattern moulding is made glass fiber reinforced plastic tridimensional decorative pattern sheet material and realized integrated continuous production in the rolling cutting process with other associated materials are compound, improved production efficiency greatly, reduce production costs, help applying.
4, description of drawings
Fig. 1 is overall flow of the present invention and equipment schematic diagram.
Fig. 2 be among the figure one the A layer film through three-dimensional pattern compact system 2, enlarged diagram.
Fig. 3 is the short automatically cutting system 6 of reinforcing material among the figure one, enlarged diagram.
Fig. 4 be among the figure one the B layer film through three-dimensional pattern compact system 9, enlarged diagram.
Fig. 5 is a sheet material upset commutation pre-heating system 11 among the figure one, enlarged diagram.
Claims (6)
1. a glass fiber reinforced plastic tridimensional decorative pattern sheet material production equipment is characterized in that, on the upper strata operating platform 1, be provided with A layer three-dimensional pattern process film compact system 2, the short automatically cutting system 6 of reinforcing material, B layer three-dimensional pattern process film compact system 9, sheet material upset commutation pre-heating system 11.
2. a kind of glass fiber reinforced plastic tridimensional decorative pattern sheet material production equipment according to claim 1, it is characterized in that, on the upper strata operating platform 1, be provided with A layer three-dimensional pattern process film compact system 2 (Fig. 2), comprise A layer film axle 18, three-dimensional pattern mould shaft drive motors 17 is provided with hydraulic cylinder 19 above mold glue axle 20, the below is provided with heating three-dimensional pattern mould shaft 21.
3. a kind of glass fiber reinforced plastic tridimensional decorative pattern sheet material production equipment according to claim 1, it is characterized in that, on the upper strata operating platform 1, be provided with the short automatically cutting system 6 (Fig. 3) of reinforcing material, comprise that the reinforcing material weak point cuts spiral cutter shaft 31, the reinforcing material weak point is cut circular knife axis drive motor 33, disperse to shed axle 32, disperse to shed axis drive motor 34, feed spool 29, the reinforcing material weak point is cut glue axle 30, clamping cylinder 35.
4. a kind of glass fiber reinforced plastic tridimensional decorative pattern sheet material production equipment according to claim 1, it is characterized in that, on the upper strata operating platform 1, be provided with B layer three-dimensional pattern process film compact system 9 (Fig. 4), comprise B layer film axle 25, mold glue axis drive motor 22 is provided with hydraulic cylinder 23 above heating three-dimensional pattern mould shaft 24, the below is provided with mold glue axle 26.
5. a kind of glass fiber reinforced plastic tridimensional decorative pattern sheet material production equipment according to claim 1 is characterized in that, sheet material upset commutation pre-heating system 11 (Fig. 5) is made up of sheet material upset commutation heated mandrel 27, upset commutation heated mandrel drive motors 28.
6. glass fiber reinforced plastic tridimensional decorative pattern plank stuff production technology, it is characterized in that on upper strata operating platform 1, through A layer film three-dimensional pattern compact system 2, suppress process film with three-dimensional pattern, can be according to the pressure of adjusting hydraulic cylinder 19, adjust mold glue axle 20 and can heat pressure between the three-dimensional pattern mould shaft 21, thereby the three-dimensional pattern degree of depth of adjusting process film, also can heat three-dimensional pattern mould shaft 21 by changing, change the pattern of three-dimensional pattern, → on A layer process film by automatic coating gel coat system 3, apply gel coat, → then through the gel coat gel systems 4 of heating, make the gel coat gel on the A layer film, → through automatic coated with resins system 5, even coated with resins, → the short automatically cutting system 6 of reinforcing material is cut the reinforcing material weak point and is fallen then, → reinforcing fiber mats is by fibrofelt auto-spreading system 7 auto-spreadings, → force to soak into hybrid system 8 at resin fibre, effect under, resin soaks into reinforcing material and mixes, → through B layer film three-dimensional pattern compact system 9, be pressed into process film with three-dimensional pattern, can be according to the pressure of adjusting hydraulic cylinder 23, adjust mold glue axle 26 and can heat pressure between the three-dimensional pattern mould shaft 24, thereby the three-dimensional pattern degree of depth of adjusting process film, also can heat three-dimensional pattern mould shaft 24 by changing, change the pattern of three-dimensional pattern, → through A, compound and the sheet metal thickness control system 10 of B layer film, it is compound that A layer three-dimensional pattern process film is reached top resin and reinforcing material mixture and B layer three-dimensional pattern process film, form and A, the resin fibre mixture that B layer process film decorative pattern is identical, and after controlling its thickness, → through upset commutation pre-heating system 11, enter lower floor's platform 12, → in sheet material heating cure system 13, the accelerator card material forming solidifies, → through the automatic deburring 14 of sheet material, traction 15, automatic deburring is finished in cutting rolling 16, rolling, cutting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101773627A CN102039715A (en) | 2009-10-09 | 2009-10-09 | Production equipment of glass fiber reinforced plastic stereoscopic pattern plate and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101773627A CN102039715A (en) | 2009-10-09 | 2009-10-09 | Production equipment of glass fiber reinforced plastic stereoscopic pattern plate and production process thereof |
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| CN102039715A true CN102039715A (en) | 2011-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2009101773627A Pending CN102039715A (en) | 2009-10-09 | 2009-10-09 | Production equipment of glass fiber reinforced plastic stereoscopic pattern plate and production process thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102615741A (en) * | 2012-04-09 | 2012-08-01 | 长沙中成汽车零部件有限公司 | Production method of fiberglass reinforced plastic product with shell fabric |
| CN102794964A (en) * | 2012-09-12 | 2012-11-28 | 常熟市金亿复合材料有限公司 | Continuous glass steel decorative plate and manufacturing method thereof |
| CN111716872A (en) * | 2020-06-03 | 2020-09-29 | 江阴市利澄机械制造有限公司 | Production line of glass fiber reinforced plastic gel coat panel with camouflage effect |
| CN116330633A (en) * | 2023-05-23 | 2023-06-27 | 河北中联银杉新材料有限公司 | Bonding surface pattern printing equipment for pultrusion plate production |
-
2009
- 2009-10-09 CN CN2009101773627A patent/CN102039715A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102615741A (en) * | 2012-04-09 | 2012-08-01 | 长沙中成汽车零部件有限公司 | Production method of fiberglass reinforced plastic product with shell fabric |
| CN102794964A (en) * | 2012-09-12 | 2012-11-28 | 常熟市金亿复合材料有限公司 | Continuous glass steel decorative plate and manufacturing method thereof |
| CN111716872A (en) * | 2020-06-03 | 2020-09-29 | 江阴市利澄机械制造有限公司 | Production line of glass fiber reinforced plastic gel coat panel with camouflage effect |
| CN111716872B (en) * | 2020-06-03 | 2022-05-27 | 江阴市利澄机械制造有限公司 | Production line of glass fiber reinforced plastic gel coat panel with camouflage effect |
| CN116330633A (en) * | 2023-05-23 | 2023-06-27 | 河北中联银杉新材料有限公司 | Bonding surface pattern printing equipment for pultrusion plate production |
| CN116330633B (en) * | 2023-05-23 | 2023-07-25 | 河北中联银杉新材料有限公司 | Bonding surface pattern printing equipment for pultrusion plate production |
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Application publication date: 20110504 |