CN102700152A - Production line for one-step molding sound insulation boards - Google Patents
Production line for one-step molding sound insulation boards Download PDFInfo
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- CN102700152A CN102700152A CN2012101593880A CN201210159388A CN102700152A CN 102700152 A CN102700152 A CN 102700152A CN 2012101593880 A CN2012101593880 A CN 2012101593880A CN 201210159388 A CN201210159388 A CN 201210159388A CN 102700152 A CN102700152 A CN 102700152A
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Abstract
The invention provides a production line for one-step molding sound insulation boards, belonging to the technical field of sound insulation board production. The production line for the one-step molding sound insulation boards is high in production efficiency, low in cost and high in strength and comprises a raw material placing device, a gumming device, a molding device, a traction device and a cutting device, wherein the raw material placing device, the gumming device, the molding device, the traction device and the cutting device are arranged together in turn; a guiding and transmitting device is arranged between the raw material placing device and the molding device; the molding device comprises a pre-molding mould and a molding mould which are arranged together in turn; the traction device comprises a first traction device and a second traction device which are arranged together in turn; and the guiding and transmitting device is a guide wheel. The production line for one-step molding sound insulation boards is mainly used in the production of the sound insulation boards.
Description
Technical field
Disposal molding sound panel production line of the present invention belongs to the sound panel production technical field.
Background technology
Noise on human healthy has very big influence, and noise pollution becomes big public hazards of urban environment already.External early existing " noise is sick " speech.Scientific research shows that noise can impair one's health, and the people works long hours, lives in the big environment of noise, and is big to the stimulation of central nervous system, and severe patient can cause central nervous system function disorderly.Noise is seriously ill in prevention, and control produces the sick source of noise, checks erroneous ideas at the outset.
Sound panel is made up of whole shell and laminboard layer two parts; Laminboard layer is sealed in the housing, and is full of inside, and traditional handicraft is produced sound panel needs two pultrusion production lines; Article one, the pultrusion line is produced battenboard plate bottom, and another production line is produced the battenboard lid.Battenboard bottom and lid are through punching, and pulling rivet is combined, and loads sandwich material then, and sealing connects a port again, and these several procedures are all accomplished by manual operations.Because of sandwich sheet is an aluminosilicate fiber cotton, manual operations filling sandwich sheet, closed port, such production form not only efficient is low; Output is few; Production cost is bigger, and economic benefit is difficult to improve, and is fitted together by bottom and lid because of sandwich sheet simultaneously; Intensity is low relatively, directly has influence on the service life of product.
Summary of the invention
In order to overcome the deficiency of prior art, the present invention provides a kind of production efficiency high, and cost is low, and the high disposal molding sound panel production line of intensity.
For solving the problems of the technologies described above, the technical scheme that the present invention taked is: disposal molding sound panel production line, and it comprises raw material apparatus for placing, gumming device, shaped device, draw-gear and cutter sweep; Raw material apparatus for placing, gumming device, shaped device, draw-gear and cutter sweep are installed together successively, and the guiding transport is installed between raw material apparatus for placing and the shaped device.
Described shaped device comprises preforming tool and mould, and preforming tool, mould are installed together successively.
Described raw material apparatus for placing comprises aluminosilicate fiber cotton frame, the first glass felt frame, the second glass felt frame, the first glass creel, the second glass creel.
Described gumming device comprises first orifice plate, second orifice plate, first steeping vat and second steeping vat; First orifice plate and first steeping vat are installed together successively; And be positioned at the guiding transport the top, second orifice plate and second steeping vat be installed together successively and be positioned at the guiding transport the below.
Described draw-gear comprises first draw-gear and second draw-gear, and is installed together successively.
Described guiding transport is a directive wheel.
The beneficial effect that the present invention is compared with prior art had is: the present invention has improved sound panel intensity greatly with the disposable pultrusion of sound panel, and does not need manual work to fill out core, saves the labour, reduces production costs, and enhances productivity.
Description of drawings
Below in conjunction with accompanying drawing the present invention is done further explanation;
Fig. 1 is a structural representation of the present invention;
1 is the raw material apparatus for placing among the figure; 2 is gumming device; 3 is shaped device; 4 is draw-gear; 5 is cutter sweep; 6 are the guiding transport; 7 is preforming tool; 8 is mould; 9 is the aluminosilicate fiber cotton frame; 10 is the first glass felt frame; 11 is the second glass felt frame; 12 is the first glass creel; 13 is the second glass creel; 14 is first orifice plate; 15 is second orifice plate; 16 is first steeping vat; 17 is second steeping vat; 18 is first draw-gear; 19 is second draw-gear; 20 is pressure roller.
The specific embodiment
As shown in Figure 1, disposal molding sound panel production line, it comprises raw material apparatus for placing 1, gumming device 2, shaped device 3, draw-gear 4 and cutter sweep 5; Raw material apparatus for placing 1, gumming device 2, shaped device 3, draw-gear 4 and cutter sweep 5 are installed together successively, and guiding transport 6 is installed between raw material apparatus for placing 1 and the shaped device 3.
Described shaped device 3 comprises preforming tool 7 and mould 8, and preforming tool 7, mould 8 are installed together successively.
Described raw material apparatus for placing 1 comprises aluminosilicate fiber cotton frame 9, the first glass felt frame 10, the second glass felt frame 11, the first glass creel 12, the second glass creel 13; The first glass felt frame 10 is positioned at the first glass creel, 12 tops; The below of 11 second glass creels 13 of the second glass felt frame; Aluminosilicate fiber cotton frame 9 enters into preforming tool 7 and mould 8 smoothly when placement can make the glass yarn be tiled on the glass felt uniformly like this between the first glass creel 12 and the second glass creel 13.
Described gumming device 2 comprises first orifice plate 14, second orifice plate 15, first steeping vat 16 and second steeping vat 17; First orifice plate 14 and first steeping vat 16 are installed together successively; And being positioned at the top of guiding transport 6, second orifice plate 15 and second steeping vat 17 are installed together and are positioned at the below of the transport 6 that leads successively.
Described draw-gear 4 comprises first draw-gear 18 and second draw-gear 19, and is installed together successively.
Described guiding transport 6 is a directive wheel.
Method of work of the present invention: glass yarn, aluminosilicate fiber cotton, glass felt are placed respectively on aluminosilicate fiber cotton frame 9, the first glass felt frame 10, the second glass felt frame 11, the first glass creel 12, the second glass creel 13 as required; Artificial glass yarn and the glass felt that draws respectively on the first glass creel 12 and the first glass felt passes first orifice plate 14, first steeping vat 16, preforming tool 7, mould 8 and first draw-gear 18 successively; Also there be simultaneously artificial glass yarn and the glass felt that draws respectively on the second glass creel 13 and the second glass felt to pass second orifice plate 15, second steeping vat 17, preforming tool 7, mould 8 and first draw-gear 18 successively; Glass yarn up and down and glass felt arrive second draw-gear 19 simultaneously, and have second draw-gear 19 that glass yarn and glass felt are compressed it.
Joining glue then, is major ingredient with the vinylite, with inner pattern releasing agent applicable; Curing agent pigment is auxiliary material, is formulated together according to a certain percentage, and every middle material all is to be controlled the size by measuring pump; After these materials are formulated together, have mixer to stir, temperature is controlled between 30 ℃-40 ℃; Make this different materials fully fused, then the glue for preparing is injected 17 li of first steeping vat 16 and second steeping vats respectively to reach certain viscosity.
Start second draw-gear 19; Second draw-gear 19 is at the uniform velocity moved forward, and second draw-gear 19 will drive glass yarn and glass felt forward this moment, and second draw-gear 19 is walked when finishing; Stepping up the glass yarn by first draw-gear 18 and the glass felt is fed forward; Reach production line and continuously produce, under the traction of first draw-gear 18 and second draw-gear 19, the glass yarn and the glass felt that were soaked glue can get into preforming tool 7 and mould 8 smoothly.
When starting second draw-gear 19, also to start guiding transport 6; Manual work is delivered to guiding transport 6 places with the aluminosilicate fiber cotton on the aluminosilicate fiber cotton frame 9, is being pressed from both sides to the preforming mould place by guiding transport 6, and impregnated glass yarn, glass felt excessively are evenly distributed in the aluminosilicate fiber cotton surface by desired thickness; In getting into die cavity; Then at glass yarn, glass felt and aluminosilicate fiber cotton under the acting in conjunction of first draw-gear 18, second draw-gear 19 and guiding transport 6, get in mould 8 die cavitys, be fed forward by draw-gear 4 after the moulding; Arrive cutter sweep 5 places, cut by the length of required sheet material.
Glass yarn and glass felt are through gumming device 2, and glass yarn and glass felt are through pressure roller 20, and by the content of digital control system control resin, unnecessary resin is filtered by the pressure roller that is installed in the steeping vat next door 20 and refluxes.
Claims (6)
1. disposal molding sound panel production line, it comprises raw material apparatus for placing (1), gumming device (2), shaped device (3), draw-gear (4) and cutter sweep (5); Raw material apparatus for placing (1), gumming device (2), shaped device (3), draw-gear (4) and cutter sweep (5) are installed together successively, it is characterized in that: guiding transport (6) is installed between raw material apparatus for placing (1) and the shaped device (3).
2. disposal molding sound panel production line according to claim 1 is characterized in that: described shaped device (3) comprises preforming tool (7) and mould (8), and preforming tool (7), mould (8) are installed together successively.
3. disposal molding sound panel production line according to claim 1 is characterized in that: described raw material apparatus for placing (1) comprises aluminosilicate fiber cotton frame (9), the first glass felt frame (10), the second glass felt frame (11), the first glass creel (12), the second glass creel (13).
4. disposal molding sound panel production line according to claim 1; It is characterized in that: described gumming device (2) comprises first orifice plate (14), second orifice plate (15), first steeping vat (16) and second steeping vat (17); First orifice plate (14) and first steeping vat (16) are installed together successively; And being positioned at the top of guiding transport (6), second orifice plate (15) and second steeping vat (17) are installed together and are positioned at the below of the transport (6) that leads successively.
5. disposal molding sound panel production line according to claim 1 is characterized in that: described draw-gear (4) comprises first draw-gear (18) and second draw-gear (19), and is installed together successively.
6. disposal molding sound panel production line according to claim 1 is characterized in that: described guiding transport (6) is a directive wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210159388.0A CN102700152B (en) | 2012-05-22 | 2012-05-22 | Disposal molding sound panel production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210159388.0A CN102700152B (en) | 2012-05-22 | 2012-05-22 | Disposal molding sound panel production line |
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| Publication Number | Publication Date |
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| CN102700152A true CN102700152A (en) | 2012-10-03 |
| CN102700152B CN102700152B (en) | 2016-01-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210159388.0A Expired - Fee Related CN102700152B (en) | 2012-05-22 | 2012-05-22 | Disposal molding sound panel production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104149360A (en) * | 2014-06-27 | 2014-11-19 | 南通澳兰德复合材料有限公司 | Manufacturing process of solid flat-plate profile |
| CN104859161A (en) * | 2015-06-10 | 2015-08-26 | 肥城三英纤维工业有限公司 | Continuous production method and equipment for glass fabric covered wood strip paired template |
| CN111391365A (en) * | 2020-03-27 | 2020-07-10 | 苏州市永盛防火材料有限公司 | Pultrusion process of glass fiber reinforced plastic sandwich plate |
| CN113400687A (en) * | 2021-06-25 | 2021-09-17 | 四川东树新材料有限公司 | Method for continuously producing pultruded epoxy glass fiber board for ultra-long time |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4012267A (en) * | 1975-07-10 | 1977-03-15 | Bell Telephone Laboratories, Incorporated | Process for producing pultruded clad composites |
| CN1179747A (en) * | 1995-03-31 | 1998-04-22 | 欧文斯－科尔宁格公司 | Insulating modular panels incorporating vacuum insulation panels and methods for manufacturing |
| CN2797477Y (en) * | 2005-05-19 | 2006-07-19 | 青岛福益阻燃吸声材料有限公司 | Environment protection energy-saving flame retarding sound absorption board |
| CN102296550A (en) * | 2011-05-13 | 2011-12-28 | 河南东海复合材料有限公司 | Sound barrier |
| CN202556741U (en) * | 2012-05-22 | 2012-11-28 | 山西翔宇实业有限公司 | Production line of nonrecurring molding noise barriers |
-
2012
- 2012-05-22 CN CN201210159388.0A patent/CN102700152B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4012267A (en) * | 1975-07-10 | 1977-03-15 | Bell Telephone Laboratories, Incorporated | Process for producing pultruded clad composites |
| CN1179747A (en) * | 1995-03-31 | 1998-04-22 | 欧文斯－科尔宁格公司 | Insulating modular panels incorporating vacuum insulation panels and methods for manufacturing |
| CN2797477Y (en) * | 2005-05-19 | 2006-07-19 | 青岛福益阻燃吸声材料有限公司 | Environment protection energy-saving flame retarding sound absorption board |
| CN102296550A (en) * | 2011-05-13 | 2011-12-28 | 河南东海复合材料有限公司 | Sound barrier |
| CN202556741U (en) * | 2012-05-22 | 2012-11-28 | 山西翔宇实业有限公司 | Production line of nonrecurring molding noise barriers |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104149360A (en) * | 2014-06-27 | 2014-11-19 | 南通澳兰德复合材料有限公司 | Manufacturing process of solid flat-plate profile |
| CN104859161A (en) * | 2015-06-10 | 2015-08-26 | 肥城三英纤维工业有限公司 | Continuous production method and equipment for glass fabric covered wood strip paired template |
| CN111391365A (en) * | 2020-03-27 | 2020-07-10 | 苏州市永盛防火材料有限公司 | Pultrusion process of glass fiber reinforced plastic sandwich plate |
| CN113400687A (en) * | 2021-06-25 | 2021-09-17 | 四川东树新材料有限公司 | Method for continuously producing pultruded epoxy glass fiber board for ultra-long time |
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| Publication number | Publication date |
|---|---|
| CN102700152B (en) | 2016-01-20 |
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Effective date of registration: 20180911 Address after: 030008 Yangqu Town, Yangqu Town, Taiyuan, Shanxi province. Patentee after: Qingshan Environmental Protection Project Co., Ltd. Address before: 030008 369 Yangqu village, Yangqu Town, pointed lawn area, Taiyuan, Shanxi Patentee before: Shanxi Xiangyu Industrial Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160120 Termination date: 20210522 |