CN202388806U - Glass fiber reinforced plastic sleeper manufacturing machine - Google Patents
Glass fiber reinforced plastic sleeper manufacturing machine Download PDFInfo
- Publication number
- CN202388806U CN202388806U CN 201120284157 CN201120284157U CN202388806U CN 202388806 U CN202388806 U CN 202388806U CN 201120284157 CN201120284157 CN 201120284157 CN 201120284157 U CN201120284157 U CN 201120284157U CN 202388806 U CN202388806 U CN 202388806U
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- fiber
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- glass
- crossties
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Abstract
The utility model relates to a glass fiber reinforced plastic sleeper manufacturing machine, particularly relates to a thermoplastic glass fiber reinforced plastic sleeper manufacturing machine and belongs to a machine manufacture technology. Multiple rolls of glass fibers positioned on different racks are sequentially dragged by different glass fiber templates to make the glass fibers form into strips or plates, then the glass fiber strips or plates are layered to be immersed by resin, the glass fibers immersed by the resin are extruded into resin fiber plates through different resin fiber molding templates, the resin fiber plates are extruded into the sleeper shape through a sleeper molding mould, and then, the sleeper-shaped resin fiber plates are manufactured into glass fiber reinforced plastic sleepers. The glass fiber reinforced plastic sleeper manufacturing machine has the advantages of rational design, favorable molding effect, advanced process, compact structure and large intensity of the manufactured sleepers, and the like.
Description
Technical field
The utility model relates to a kind of Crossties of glass fiber reinforced plastics and makes machinery, and particularly a kind of fiber glass reinforced thermoplastics's sleeper is made machinery, belongs to Machine Manufacturing Technology.
Background technology
Existing railroad tie is to be made by timber mostly, and under the long-term environment that exposes to the sun and rain, often appearance is rotten, and particularly the fixing local railway spike of formation easily of railway spike becomes flexible.Fixedly the fastener of railway spike generally adopts ironware simultaneously, the insoluble especially problem of insulation between itself and rail.On the other hand, the appearance of new material is given provides non-wooden sleeper possibility to occur.Therefore people design the various technologies of utilizing new material to make sleeper, and all there is such and such problem in its each technology.Especially glass-reinforced plastic material popularizes; People utilize glass-reinforced plastic material as the raw material of making sleeper; It has solved problem anticorrosion and insulation, but because the factor of manufacture craft and making machinery, the sleeper intensity of making and anti-aging, anti-rotten the requirement all can not be satisfied.Therefore develop the sleeper making machinery that meets the glass-reinforced plastic material requirement and have crucial meaning.
Summary of the invention
Make problem in order to solve anticorrosion Crossties of glass fiber reinforced plastics with insulation, the utility model provides the making machinery that a kind of fiber glass reinforced thermoplastics of being exclusively used in makes moulding, it has solved curing and moulding problem in the adhesion process of thermoplasticity resin and glass fibre.
To achieve these goals, the utility model places the glass fibre on the different support to draw in regular turn through different fibrous template multireel, makes glass fibre form bar or sheet; Glass fibre bar or sheet layering are soaked into through resin, the glass fibre that soaks into resin is squeezed into the resin fibre plate through different resin fiberizing templates, is squeezed into the sleeper shape through the sleeper shaping mould again, produces Crossties of glass fiber reinforced plastics through heating for fixing shape then again.Concrete parts comprise that falsework, fiberizing template, fiber divide partiting template, fiber layering template, fiber resin pre-profiling template, fiber resin time forming panel, fiber resin side plate forming panel, fiber resin side plate to turn to template, fiber resin forming panel, sleeper shaping mould, fiberglass thermoset forming mould, hitching machinery, cutting mechanics.It is characterized in that being provided with the fiberizing template in the path of glass fibre process, fiber divides partiting template, fiber layering template; The fiber resin adhesive of soaking into resin turns to template, fiber resin forming panel through fiber resin pre-profiling template, fiber resin time forming panel, fiber resin side plate forming panel, fiber resin side plate before curing; Be provided with the sleeper shaping mould between said fiberglass thermoset forming mould and the fiber resin forming panel.
Said fiberizing template is provided with a plurality of circular holes and a plurality of horizontal strips hole.
Said fiber divides partiting template to be provided with a plurality of horizontal strips hole.
Said fiber layering stencil design is three, and each fiber layering template all is provided with a plurality of horizontal strips hole.
Said fiber resin pre-profiling template is provided with a plurality of horizontal strips hole.
Said fiber resin time forming panel is provided with a plurality of circular holes and a plurality of horizontal strips hole.
A plurality of horizontal strips hole on the said fiber resin side plate forming panel.
Said fiber resin side plate turns to template to be provided with a plurality of circular holes and a plurality of oblique strips hole.
Said fiber resin forming panel is provided with a plurality of circular holes, horizontal strip hole, longitudinal strip hole.
The die cavity of said sleeper shaping mould by a plurality of die cavitys gradually transition be a pultrusion die cavity.
Glass fibre and the glass fibre that soaks into resin have been processed different shape through after the various templates in the utility model; Then through the shape that is squeezed into sleeper of sleeper shaping mould; After Crossties of glass fiber reinforced plastics has been processed in the heating of fiberglass thermoset forming mould, be drawn to behind the appropriate location sleeper of processing different length with cutting mechanics by hitching machinery.The utlity model has reasonable in design, good forming effect, advantage such as technology is advanced, and the concrete sleeper of making is fine and close, intensity is big.
Description of drawings
Accompanying drawing 1 is the utility model master TV structure sketch map,
Accompanying drawing 2 is the utility model plan structure sketch map,
Accompanying drawing 3 be in the accompanying drawing 1 A to diagrammatic sketch,
Accompanying drawing 4 be in the accompanying drawing 1 M to diagrammatic sketch,
Accompanying drawing 5 be in the accompanying drawing 1 B to diagrammatic sketch,
Accompanying drawing 6 be in the accompanying drawing 1 C to diagrammatic sketch,
Accompanying drawing 7 be in the accompanying drawing 1 D to diagrammatic sketch,
Accompanying drawing 8 be in the accompanying drawing 1 E to diagrammatic sketch,
Accompanying drawing 9 be in the accompanying drawing 1 F to diagrammatic sketch,
Accompanying drawing 10 be in the accompanying drawing 1 G to diagrammatic sketch,
Accompanying drawing 11 be in the accompanying drawing 1 H--H to cut-away view,
Accompanying drawing 12 be in the accompanying drawing 1 I--I to cut-away view,
Accompanying drawing 13 be in the accompanying drawing 1 J--J to cut-away view,
Accompanying drawing 14 be in the accompanying drawing 1 K--K to cut-away view,
Accompanying drawing 15 be in the accompanying drawing 1 L--L to cut-away view.
In the accompanying drawing, 1 is falsework, and 2 is the fiberizing template, and 3 divide partiting template for fiber; 4,5,6 is fiber layering template, and 7,8,9 is fiber resin pre-profiling template, and 10 is fiber resin time forming panel, and 11 is fiber resin side plate forming panel; 12 turn to template for fiber resin side plate, and 13 is fiber resin forming panel, and 14,15,16,17 is the sleeper shaping mould, and 18 is fiberglass thermoset forming mould; 19 is display, and 20,21 is hitching machinery, and 22 is cutting mechanics; 23,24,25 is the resin immersion slot, and 26,27,28 is the fibre guide rotating shaft, and 29,30,31 is core rod.
The specific embodiment
Shown in accompanying drawing; Place glass fibre on the different support to draw in regular turn multireel and pass fiberizing template 2; Fiberizing template 2 is provided with a plurality of circular holes and a plurality of horizontal strips hole (shown in accompanying drawing 3), and the cross section after glass fibre passes through is circle and rectangle.The fiberizing template about in the of 2 the glass fibre in the hole directly get into fiber layering template 4 and 6 (shown in accompanying drawing 5), glass fibre gets into fiber layering template 5 again in the interstitial hole after fiber divides partiting template 3 (shown in accompanying drawing 4).The glass fibre that comes out in the fiber layering template 4,5,6 gets into resin immersion slot 23,24,25 respectively; The fibre guide rotating shaft 26,27,28 that resin immersion slot 23,24,25 correspondences are provided with has guaranteed that glass fibre is filled a part infiltration by resin; The fiber resin correspondence of coming out from resin immersion slot 23,24,25 gets into fiber resin pre-profiling template 7,8,9 (shown in accompanying drawings 6); In the hole of the upper, middle and lower portion correspondence of the corresponding entering of the glass fibre resin that comes out in the fiber resin pre-profiling template 7,8,9 fiber resin time forming panel 10 (shown in accompanying drawing 7); In the hole, upper and lower part of the directly corresponding entering fiber of the glass fibre resin that comes out in fiber resin time forming panel 10 upper and lower holes resin forming panel 13 (shown in accompanying drawing 10); Vertical hole, middle part of the glass fibre resin that comes out of middle part entering fiber resin forming panel 13 after fiber resin side plate forming panel 11 (shown in accompanying drawing 8) and fiber resin side plate turn to template 12 (shown in accompanying drawing 9); The glass fibre resin that comes out in the hole of fiber resin forming panel 13 gets into sleeper shaping mould 14,15,16,17; Because of the die cavity in the sleeper shaping mould 14,15,16,17 gradually reduces in regular turn; Therefore the glass fibre resin in progressive die chamber progressively is expressed to (like accompanying drawing 11,12,13, shown in 14) in the die cavity, promptly is squeezed into the sleeper shape.The glass fibre resin sleeper that squeezes out from sleeper shaping mould 17 gets into fiberglass thermoset forming mould 18, and fiberglass thermoset forming mould 18 outsides are the electrical heating coil shown in accompanying drawing 15.Like accompanying drawing 11,12,13,14, shown in 15,, thereby realized that the sleeper mid portion is a cavity for the inside of sleeper shaping mould 14,15,16,17 and fiberglass thermoset forming mould 18 is provided with core rod 29,30,31. Core rod 29,30, there is certain clearance to guarantee to be provided with in the middle of the sleeper two reinforcement posts between 31; The shape of the indent of core rod 29,30,31 1 ends design has realized the support that is connected of fastener with two reinforcement posts of connection rail.Hitching machinery 20,21 will be through the sleeper after 18 moulding of fiberglass thermoset forming mould to cutting mechanics 22 pullings, and the counting device that is provided with according to cutting mechanics 22 cuts by the length of prior setting.Display 19 can show the utility model parameters such as temperature in the course of the work.
Claims (10)
1. a Crossties of glass fiber reinforced plastics is made machinery, places the glass fibre on the different support to draw in regular turn through different fibrous template multireel, makes glass fibre form bar or sheet; Again glass fibre bar or sheet layering are soaked into through resin; The glass fibre that soaks into resin is squeezed into the resin fibre plate through different resin fiberizing templates; Be squeezed into the sleeper shape through the sleeper shaping mould again; Produce Crossties of glass fiber reinforced plastics through heating for fixing shape then; Concrete parts comprise that falsework, fiberizing template, fiber divide partiting template, fiber layering template, fiber resin pre-profiling template, fiber resin time forming panel, fiber resin side plate forming panel, fiber resin side plate to turn to template, fiber resin forming panel, sleeper shaping mould, fiberglass thermoset forming mould, hitching machinery, cutting mechanics, it is characterized in that being provided with the fiberizing template in the path of glass fibre process, fiber divides partiting template, fiber layering template; The fiber resin adhesive of soaking into resin turns to template, fiber resin forming panel through fiber resin pre-profiling template, fiber resin time forming panel, fiber resin side plate forming panel, fiber resin side plate before curing; Be provided with the sleeper shaping mould between said fiberglass thermoset forming mould and the fiber resin forming panel.
2. a kind of Crossties of glass fiber reinforced plastics according to claim 1 is made machinery, it is characterized in that said fiberizing template is provided with a plurality of circular holes and a plurality of horizontal strips hole.
3. a kind of Crossties of glass fiber reinforced plastics according to claim 1 is made machinery, it is characterized in that said fiber divides partiting template to be provided with a plurality of horizontal strips hole.
4. a kind of Crossties of glass fiber reinforced plastics according to claim 1 is made machinery, it is characterized in that said fiber layering stencil design is three, and each fiber layering template all is provided with a plurality of horizontal strips hole.
5. a kind of Crossties of glass fiber reinforced plastics according to claim 1 is made machinery, it is characterized in that said fiber resin pre-profiling template is provided with a plurality of horizontal strips hole.
6. a kind of Crossties of glass fiber reinforced plastics according to claim 1 is made machinery, it is characterized in that said fiber resin time forming panel is provided with a plurality of circular holes and a plurality of horizontal strips hole.
7. a kind of Crossties of glass fiber reinforced plastics according to claim 1 is made machinery, it is characterized in that a plurality of horizontal strips hole on the said fiber resin side plate forming panel.
8. a kind of Crossties of glass fiber reinforced plastics according to claim 1 is made machinery, it is characterized in that said fiber resin side plate turns to template to be provided with a plurality of circular holes and a plurality of oblique strips hole.
9. a kind of Crossties of glass fiber reinforced plastics according to claim 1 is made machinery, it is characterized in that said fiber resin forming panel is provided with a plurality of circular holes, horizontal strip hole, longitudinal strip hole.
10. a kind of Crossties of glass fiber reinforced plastics according to claim 1 is made machinery, the die cavity that it is characterized in that said sleeper shaping mould by a plurality of die cavitys gradually transition be a pultrusion die cavity.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201120284157 CN202388806U (en) | 2011-08-08 | 2011-08-08 | Glass fiber reinforced plastic sleeper manufacturing machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201120284157 CN202388806U (en) | 2011-08-08 | 2011-08-08 | Glass fiber reinforced plastic sleeper manufacturing machine |
Publications (1)
Publication Number | Publication Date |
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CN202388806U true CN202388806U (en) | 2012-08-22 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 201120284157 Expired - Fee Related CN202388806U (en) | 2011-08-08 | 2011-08-08 | Glass fiber reinforced plastic sleeper manufacturing machine |
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CN (1) | CN202388806U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105799192A (en) * | 2016-05-09 | 2016-07-27 | 江苏格普新材料有限公司 | Support for fiberglass pultrusion process |
-
2011
- 2011-08-08 CN CN 201120284157 patent/CN202388806U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105799192A (en) * | 2016-05-09 | 2016-07-27 | 江苏格普新材料有限公司 | Support for fiberglass pultrusion process |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120822 Termination date: 20200808 |
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CF01 | Termination of patent right due to non-payment of annual fee |