CN203901733U - Production line for continuous glass fiber glass reinforcement FRP tiles - Google Patents
Production line for continuous glass fiber glass reinforcement FRP tiles Download PDFInfo
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- CN203901733U CN203901733U CN201420328019.4U CN201420328019U CN203901733U CN 203901733 U CN203901733 U CN 203901733U CN 201420328019 U CN201420328019 U CN 201420328019U CN 203901733 U CN203901733 U CN 203901733U
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Abstract
The utility model provides a production line for continuous glass fiber glass reinforcement FRP tiles. The production line is characterized by comprising a tension force creel (1), tension force felt frames (2), tension force rollers (3), an ultraviolet detector (4), a dehumidifying device (5), a glue groove (6), a glue extruding rod (7), a pre-molding mould (8), a molding mould (9), a traction main engine (10), a paint spraying device (11) and an automatic cutting machine (12); fiber glass filaments and glass fiber belt cloth are respectively led out from the corresponding tension force creel and tension force felt frames, are tightly pressed by the tension force rollers, enter the dehumidifying device to be dehumidified, and enter the glue groove to be immersed; the glue extruding rod is mounted at the outlet end of the glue groove, and a degummed mixture of the fiber glass filaments and the glass fiber belt cloth enters the pre-molding mould to be pre-molded and then enters the molding mould to be molded; then the molded mixture is dragged by the traction main engine to enter the paint spraying device; after being sprayed with paint, the painted mixture is conveyed into the automatic cutting machine to be finally cut and molded according to a set size. The production line for the continuous glass fiber glass reinforcement FRP tiles is simple in structure and high in production efficiency.
Description
Technical field
the utility model relates to a kind of glass steel tile production technology, especially a kind of technology of utilizing continuous composite material long fiber reinforcement glass steel tile, and specifically a kind of continuous glass fibre strengthens FRP watt of production line.
Background technology
at present, glass steel tile strengthens conventional method has metallic plate to strengthen and short fiber strengthens two kinds, the defect of FRP watt of existence of metal enhancing be perishable, against weather is poor, be to change once for 5～8 years general service life, can cause the second investment, plant downtime, production cost strengthens, waste resource.And low with the fiber content in the glass steel tile of short glass fiber increase, cause intensity low, can not meet industrial premises instructions for use.Therefore, have characteristics such as " corrosion-resistant, durability strong, long service life ", but owing to lacking desirable production equipment, cause production efficiency low with FRP watt of synthesis of polymer material that continuous fiber strengthens, cost is high.
Summary of the invention
The purpose of this utility model be for continuous fiber reinforcing glass steel watt be badly in need of an applicable production equipment and enhance productivity, reduce production costs, expand the problem of application, design a kind of continuous glass fibre and strengthen FRP watt of production line.
The technical solution of the utility model is:
A kind of continuous glass fibre strengthens FRP watt of production line, it is characterized in that comprising tension creel 1, tension felt frame 2, tension roller 3, ultraviolet detector 4, moisture separator 5, glue groove 6, plastic squeeze rod 7, preforming tool 8, mould 9, traction engine 10, spray-painting plant 11 and automatic gas cutting machine 12, glass fiber and glass fibre felt-cloth are drawn from corresponding tension creel 1 and tension felt frame 2 respectively, after tension roller 3 compresses, enter together after moisture separator 5 dries and enter in glue groove 6 and flood, plastic squeeze rod 7 is installed to glue unnecessary on glass fiber and glass fibre felt-cloth cohesive body is removed at the port of export of glue groove 6, enter preformed in preforming tool 8 through the glass fiber and the glass fibre felt-cloth mixture that remove photoresist, glass fiber after preformed and glass fibre felt-cloth corrugation enter after moulding, under the traction of traction engine 10, to enter in mould 9 again and after spray-painting plant 11 sprays paint, send into automatic gas cutting machine 12 and carry out final excision forming by setting size.
The guide roller 13 that glass fiber and glass fibre felt-cloth are fully flooded is installed in described glue groove.
Described tension felt frame 2 is arranged symmetrically in the both sides of tension creel 1.
The beneficial effects of the utility model:
The utility model is simple to operate; Produce continuously, stablize; Hauling machine is designed to combining form, and according to article shape, traction clamping is replaceable, accomplishes multi-functional machine, reduces investment, reduction equipment floor space.
The glass steel tile that the utility model is produced has advantages of corrosion-resistant, weatherability, resistance to rainwater, and there is high-strength light, be applicable to corrode industrial site, as: steel mill, chemical plant, coastal area are compared with the environment of seriously corroded, can increase the service life, save secondary maintenance cost.Reduce the wasting of resources.It is a kind of metal FRP watt alternative product.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of the goods of the utility model production line production.
Detailed description of the invention
Below in conjunction with drawings and Examples, the utility model is further described.
As shown in Figure 1.
A kind of continuous glass fibre strengthens FRP watt of production line, it is mainly by tension creel 1, tension felt frame 2, tension roller 3, ultraviolet detector 4, moisture separator 5, glue groove 6, plastic squeeze rod 7, preforming tool 8, mould 9, traction engine 10, spray-painting plant 11 and automatic gas cutting machine 12 form, tension felt frame 2 is arranged symmetrically in the both sides of tension creel 1, strengthen to realize two-layer felt-cloth folder one deck the object that connects fiber, glass fiber and glass fibre felt-cloth are drawn from corresponding tension creel 1 and tension felt frame 2 respectively, after tension roller 3 compresses, enter together after moisture separator 5 dries and enter in glue groove 6 and flood, the guide roller 13 that glass fiber and glass fibre felt-cloth are fully flooded is installed in glue groove.Plastic squeeze rod 7 is installed to glue unnecessary on glass fiber and glass fibre felt-cloth cohesive body is removed at the port of export of glue groove 6, enter preformed in preforming tool 8 through the glass fiber and the glass fibre felt-cloth mixture that remove photoresist, glass fiber after preformed and glass fibre felt-cloth enter after moulding, under the traction of traction engine 10, to enter in the mould 9 that is provided with three sections of temperature control regions again and after spray-painting plant 11 sprays paint, send into automatic gas cutting machine 12 and carry out final excision forming by setting size, as shown in Figure 1.Each part of the present utility model all can directly be purchased or make by oneself from market.While production in order to solve, occur that tractive resistance is large, fiber is obstructed and occurs hindering mould phenomenon in mold cavity, when concrete enforcement, be heating and curing preforming mould and mould can be designed to lift, fabricated structure, in the time running into resistance mould phenomenon, can open mould with lowering or hoisting gear in time, adjust mould openings size, cleaning chamber internal resistance mould phenomenon, ensure die cavity clean, in logical, can not cause product to squeeze folding, keep the continuity of production technology.
Manufacture method of the present utility model is:
First, according to product size designing requirement, there are multiply glass fibre and compound glass fibrofelt, glass specification 2400Tax or 4800Tax, Chopped Strand Mat specification 200g ∕ m
2, 500 g ∕ m
2.Under permanent tension force control, at the uniform velocity put off, through infrared detector detection fibers defect;
Second step, checked the fiber after drying to flood by steeping vat, and controlled fiber gel content, and resin gel content 40 ﹪～30 ﹪, extrude unnecessary resin with Extruded roller;
The 3rd step, according to FRP watt of shape of product requirement, after impregnation, by preforming tool preformed (pressurization slabbing structure), does early stage moulding preparation for entering curing mold by fibre reinforced materials.
The 4th step, under the effect of three heating regions, under the at the uniform velocity traction by the preformed fiber after impregnation by hauling machine, speed is 300～600mm/min, through heating cure mold cured moulding (100 DEG C, a district～120 DEG C; Two 135 DEG C, districts～155 DEG C; Three 125 DEG C, districts～145 DEG C).Fiber reinforcement FRP watt after solidifying pulls out from curing mold, through the naturally cooling lower road program that enters.
The 5th step, strengthens FRP watt by cooled curing molding continuous fiber and sprays paint continuously through automatic coating device, and THICKNESS CONTROL is dried at (0.3～0.6mm), then, by length dimension scale requirement cutting, blanking, can obtain the high-strength light goods shown in Fig. 2.
The utility model does not relate to partly all prior aries that maybe can adopt same as the prior art to be realized.
Claims (4)
1. a continuous glass fibre strengthens FRP watt of production line, it is characterized in that comprising tension creel (1), tension felt frame (2), tension roller (3), ultraviolet detector (4), moisture separator (5), glue groove (6), plastic squeeze rod (7), preforming tool (8), mould (9), traction engine (10), spray-painting plant (11) and automatic gas cutting machine (12), glass fiber and glass fibre felt-cloth are drawn from corresponding tension creel (1) and tension felt frame (2) respectively, after tension roller (3) compresses, enter together after moisture separator (5) dries and enter in glue groove (6) and flood, plastic squeeze rod (7) is installed to glue unnecessary on glass fiber and glass fibre felt-cloth cohesive body is removed at the port of export of glue groove (6), enter preformed in preforming tool (8) through the glass fiber and the glass fibre felt-cloth mixture that remove photoresist, glass fiber after preformed and glass fibre felt-cloth enter after moulding, under the traction of traction engine (10), to enter in mould (9) again and after spray-painting plant (11) sprays paint, send into automatic gas cutting machine (12) and carry out final excision forming by setting size.
2. production line according to claim 1, is characterized in that, in described glue groove, the guide roller (13) that glass fiber and glass fibre felt-cloth are fully flooded is installed.
3. production line according to claim 1, is characterized in that described tension felt frame (2) is arranged symmetrically in the both sides of tension creel (1).
4. production line according to claim 1, is characterized in that described mould (9) is provided with three sections of temperature control regions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420328019.4U CN203901733U (en) | 2014-06-19 | 2014-06-19 | Production line for continuous glass fiber glass reinforcement FRP tiles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420328019.4U CN203901733U (en) | 2014-06-19 | 2014-06-19 | Production line for continuous glass fiber glass reinforcement FRP tiles |
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| Publication Number | Publication Date |
|---|---|
| CN203901733U true CN203901733U (en) | 2014-10-29 |
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| CN201420328019.4U Active CN203901733U (en) | 2014-06-19 | 2014-06-19 | Production line for continuous glass fiber glass reinforcement FRP tiles |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105346104A (en) * | 2015-11-20 | 2016-02-24 | 西安鑫垚陶瓷复合材料有限公司 | Preparation device for chopped glue-dipped fibers |
| WO2016095788A1 (en) * | 2014-12-19 | 2016-06-23 | 广东中集翌科新材料开发有限公司 | Composite material railway sleeper and manufacturing method therefor |
| CN109664638A (en) * | 2018-11-28 | 2019-04-23 | 温州大学 | A kind of skin-core structure environmental protection macromolecule nib manufacturing process |
| CN109664639A (en) * | 2018-11-28 | 2019-04-23 | 温州大学 | A kind of blended structure environmental protection macromolecule nib manufacturing process |
| CN114910103A (en) * | 2022-05-16 | 2022-08-16 | 江苏大学 | Multi-electrode CFRP sensing rib and preparation system and preparation method thereof |
-
2014
- 2014-06-19 CN CN201420328019.4U patent/CN203901733U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2016095788A1 (en) * | 2014-12-19 | 2016-06-23 | 广东中集翌科新材料开发有限公司 | Composite material railway sleeper and manufacturing method therefor |
| CN105346104A (en) * | 2015-11-20 | 2016-02-24 | 西安鑫垚陶瓷复合材料有限公司 | Preparation device for chopped glue-dipped fibers |
| CN105346104B (en) * | 2015-11-20 | 2017-12-12 | 西安鑫垚陶瓷复合材料有限公司 | A kind of chopped latex bonded fibre preparation facilities |
| CN109664638A (en) * | 2018-11-28 | 2019-04-23 | 温州大学 | A kind of skin-core structure environmental protection macromolecule nib manufacturing process |
| CN109664639A (en) * | 2018-11-28 | 2019-04-23 | 温州大学 | A kind of blended structure environmental protection macromolecule nib manufacturing process |
| CN114910103A (en) * | 2022-05-16 | 2022-08-16 | 江苏大学 | Multi-electrode CFRP sensing rib and preparation system and preparation method thereof |
| CN114910103B (en) * | 2022-05-16 | 2024-05-24 | 江苏大学 | Multi-electrode CFRP sensing bar and preparation system and preparation method thereof |
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