CN109676971A - A kind of production technology and its production line of profiled filament muscle material - Google Patents
A kind of production technology and its production line of profiled filament muscle material Download PDFInfo
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- CN109676971A CN109676971A CN201910117191.2A CN201910117191A CN109676971A CN 109676971 A CN109676971 A CN 109676971A CN 201910117191 A CN201910117191 A CN 201910117191A CN 109676971 A CN109676971 A CN 109676971A
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- steeping vat
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 57
- 239000000463 material Substances 0.000 title claims abstract description 56
- 210000003205 muscle Anatomy 0.000 title claims abstract description 43
- 238000005516 engineering process Methods 0.000 title claims abstract description 11
- 239000000835 fiber Substances 0.000 claims abstract description 48
- 229920005989 resin Polymers 0.000 claims abstract description 24
- 239000011347 resin Substances 0.000 claims abstract description 24
- 239000004033 plastic Substances 0.000 claims abstract description 22
- 238000000465 moulding Methods 0.000 claims abstract description 13
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 11
- 239000003999 initiator Substances 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 11
- 238000010924 continuous production Methods 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000013011 mating Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000005303 weighing Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000005470 impregnation Methods 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
- B29C70/521—Pultrusion, i.e. forming and compressing by continuously pulling through a die and impregnating the reinforcement before the die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The invention discloses the production technology and its production line of a kind of profiled filament muscle material, entire production process carries out at normal temperature, and production stage is as follows: sending after the 1. continuous fiber boundlings being placed on creel to steeping vat；It is injected into steeping vat 2. resin, curing agent and initiator are mixed in a certain ratio；3. the fiber after boundling enters in steeping vat be impregnated with after enter in plastic squeeze mold；4. the fiber for being stained with resin is carried out plastic squeeze by plastic squeeze mold, make its surfacing no-sundries；5. being carried out longitudinally wound device to fibre bundle preforming longitudinally wound fiber, and at normal temperature；6. the fiber bar material longitudinally wound after enters in special-shaped mold device, the abnormity mold device drives fiber bar material to extend outwardly by being extruded on muscle material to rotate；7. fiber bar material curing molding, is pulled into cutter device by traction device outward, is cut.
Description
Technical field
The present invention relates to composite material process planning technical fields, more particularly, to a kind of production work of profiled filament muscle material
Skill and its production line.
Background technique
Currently, the excessively used equipment of traditional composite material drawing and extruding technique mainly includes fiber feedway, resin leaching
Stain slot, pre-shaping device, hot briquetting die orifice, draw-off gear, cutter device etc..The production line applies in general to unsaturated tree
Rouge, epoxy resin etc. possess the resin system of the characteristics such as low reaction activity at normal temperature.
All there is the process of secondary operation when producing profiled filament muscle, i.e., diameter needed for first thus production line pultrusion goes out
The uncured muscle body of fiber bar, then by being manually placed in the molding of corresponding mould internal heating curing, production process is not one-pass molding,
Integrally formed intensity is not achieved in the special-shaped muscle material of production, and repeatedly processing causes production efficiency lower.
Summary of the invention
In view of the deficiencies of the prior art, the present invention provides the production technology and its production line of a kind of profiled filament muscle material,
Special-shaped mold device is added in the technological process of production and production line, so that the special-shaped muscle material of production is integrally formed solidification, ensure that intensity,
Process is saved, production efficiency is improved.
The technical solution adopted by the present invention to solve the technical problems is: a kind of production technology of profiled filament muscle material, whole
A production process carries out at normal temperature, and production stage is as follows:
Step 1 is sent to steeping vat after the continuous fiber boundling being placed on creel；
Resin, curing agent and initiator are mixed in a certain ratio and are injected into steeping vat by step 2；
Step 3, the fiber after boundling enters in steeping vat be impregnated with after enter in plastic squeeze mold；
The fiber for being stained with resin is carried out plastic squeeze, makes its surfacing no-sundries by step 4, plastic squeeze mold；
Step 5 carries out fibre bundle longitudinally wound device preforming longitudinally wound fiber, and at normal temperature；
Step 6, the fiber bar material longitudinally wound after enter in special-shaped mold device, and the abnormity mold device is by being extruded in muscle
Rotation is on material to drive fiber bar material to extend outwardly；
Step 7, fiber bar material curing molding, is pulled into cutter device by traction device outward, is cut.
In above-mentioned technical proposal, it is preferred that carry out the automatic mixing of raw material in the step 2 by self-measuring device.
In this way, the resin of normal temperature cure formula carries out the weighing, mixing and injection impregnation of a variety of materials by self-measuring device
In slot.Mechanized operation ensure that the accuracy of ingredient, and resin is with how many with how much occurring without situations such as waste of raw materials.
In above-mentioned technical proposal, it is preferred that the forming temperature of fiber bar material is between -10 degrees Celsius to 80 degrees Celsius.This
Sample is arranged, and can carry out in room temperature in entire production process, applicability is wider.
In above-mentioned technical proposal, it is preferred that in the step 2, resin, curing agent, initiator proportion be resin 100
Part, 0.8-1.2 parts of curing agent, 0.05-0.1 parts of initiator.
In above-mentioned technical proposal, it is preferred that be provided with 4 shapers, the shaped die dress on the abnormity mold device
It sets through its rotation of motor driven.
A kind of production line of profiled filament muscle material, including creel, steeping vat, plastic squeeze mold, longitudinally wound device, shaped die
Device, traction device and cutter device, the creel provide the continuous fiber of multiply, are provided with multiple guides on the steeping vat
Hole is additionally provided with roller in the steeping vat, and guide eyelit is used for fibre guide, and roller is used for the collection of filaments, in the steeping vat
The plastic squeeze mold is arranged in top, and the horizontal side setting of the plastic squeeze mold is described longitudinally wound device, in mobile fiber
Be wound fiber preform on beam outer ring, it is preforming after muscle material moulding, the shaped die are carried out by the special-shaped mold device
4 shapers are provided on device, the special-shaped mould rotation, being extruded in rotation on muscle material by the shaper makes muscle
Material moulding simultaneously extends outwardly.
In above-mentioned technical proposal, it is preferred that the abnormity mold device further includes mold mounting plate, mould installion hole and driving
Device, the shaper are mounted in the mould installion hole.It, only need to be in mold mounting plate when producing different sized products
Upper drilling and again installation mold, do not need to make production mould again, have on the one hand saved Mold Making material and working hour；
All fibres are all stresses in another aspect production process, so that the intensity that special-shaped muscle product has also had as straight muscle.
In above-mentioned technical proposal, it is preferred that the driving device is motor and transmission chain, and the transmission chain, which synchronizes, to be mounted on
On the central axis of the mold mounting plate and the motor, the rotation of mold mounting plate described in the motor driven.
In above-mentioned technical proposal, it is preferred that the abnormity mold device is provided with two, and two special-shaped mold devices are in turn
It uses.In this way, the mating 2 sets special-shaped mold devices can realize 24 hours continuous productions；After being wrapped over a mould product
Mold rack is moved out along guide rail, new mold rack is put in place the winding that can carry out next mould；Between being formed not
Medium well produces, and greatly improves the production efficiency of product.
The beneficial effects of the present invention are: special-shaped mold device is 1. added in the technological process of production and production line, make production
Special-shaped muscle material is integrally formed solidification, ensure that intensity, saves process, improves production efficiency；2. in process of producing product,
The unsaturated-resin that resin can be normal temperature cure formula is also possible to epoxy resin.Normal temperature cure formula was so that entirely produced
Journey environment friendly is greatly improved, and meets environmentally protective industry development trend；3. the resin of normal temperature cure formula passes through
Self-measuring device carries out in the weighing, mixing and injection steeping vat of a variety of materials, and mechanized operation ensure that the accurate of ingredient
Property, resin is with how many with how much occurring without situations such as waste of raw materials；4. the present invention, need to be when produce different sized products
Mold is installed to drill and installation mold again on mould, does not need to make production mould again, has on the one hand saved Mold Making
Material and working hour, all fibres are all stresses in another aspect production process so that special-shaped muscle material product also with straight muscle one
The intensity that sample has had；5. the mating 2 sets special-shaped mold devices can realize 24 hours continuous productions, after being wrapped over a mould product
Current special-shaped mold device is moved out along guide rail, new special-shaped mold device is put in place the winding that can carry out next mould, thus
Uninterrupted production is formed, the production efficiency of product is greatly improved.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is process flow chart of the invention.
Fig. 2 is production line flow process figure of the invention.
Fig. 3 is shaped die device detailed side view of the invention.
In figure, 1. creels, 2. steeping vats, 3. rollers, 4. self-measuring devices, 5. plastic squeeze molds, 6. longitudinally wound device,
7. special-shaped mold device, 71. mold mounting plates, 72. shapers, 8. motors, 9. transmission chains, 10. muscle materials.
Specific embodiment
In fig. 1-3, a kind of production technology of profiled filament muscle material, entire production process carry out at normal temperature, production step
It is rapid as follows:
Step 1 is sent to steeping vat after the continuous fiber boundling being placed on creel；
Resin, curing agent and initiator are mixed in a certain ratio and are injected into steeping vat by step 2；Resin, curing agent, initiation
The proportion of agent is 100 parts of resin, 1 part of curing agent, 0.1 part of initiator.
Step 3, the fiber after boundling enters in steeping vat be impregnated with after enter in plastic squeeze mold；
The fiber for being stained with resin is carried out plastic squeeze, makes its surfacing no-sundries by step 4, plastic squeeze mold；
Step 5 carries out fibre bundle longitudinally wound device preforming longitudinally wound fiber, and at normal temperature；
Step 6, the fiber bar material longitudinally wound after enter in special-shaped mold device, and the abnormity mold device is by being extruded in muscle
Rotation is provided with 4 shapers, the shaped die dress to drive fiber bar material to extend outwardly on material on the abnormity mold device
It sets through its rotation of motor driven；
Step 7, fiber bar material curing molding, is pulled into cutter device by traction device outward, is cut.
Wherein, the automatic mixing of raw material is carried out in the step 2 by self-measuring device.In this way, normal temperature cure
The resin of formula is carried out by self-measuring device in the weighing, mixing and injection steeping vat of a variety of materials.Mechanized operation is protected
The accuracy of ingredient is demonstrate,proved, resin is with how many with how much occurring without situations such as waste of raw materials.
As Figure 2-3, a kind of production line of profiled filament muscle material, including creel 1, steeping vat 2, plastic squeeze mold 5, longitudinal direction
Wind 6, special-shaped mold device 7, traction device and cutter device, the creel 1 provide the continuous fiber of multiply, the impregnation
It is provided with multiple guide eyelits on slot 2, roller 3 is additionally provided in the steeping vat 2, guide eyelit is used for fibre guide, and roller 3 is used for
The plastic squeeze mold 5 is arranged on 2 top of steeping vat in the collection of filaments, and the horizontal side setting of the plastic squeeze mold 5 is described vertical
To wind 6, be wound fiber preform on mobile fibre bundle outer ring, it is preforming after muscle material by the shaped die
Device 7 carries out moulding, is provided with 4 shapers 72 on the abnormity mold device 7, the special-shaped mould 7 rotates, by described
Shaper 72, which is extruded in rotation on muscle material 10, to be made the moulding of muscle material and extends outwardly.
Wherein, the special-shaped mold device further includes mold mounting plate 71, mould installion hole and driving device, the driving dress
It is set to motor 8 and transmission chain 9, the transmission chain 9 synchronizes the central axis and the motor 8 for being mounted on the mold mounting plate 71
On, the motor 8 drives the mold mounting plate 71 to rotate.The shaper 72 is mounted in the mould installion hole.?
It when producing different sized products, need to only drill on mold mounting plate 71 and installation mold again, not need to make life again
Mold is produced, Mold Making material and working hour have on the one hand been saved；All fibres are all stresses in another aspect production process,
So that the intensity that special-shaped muscle product has also had as straight muscle.
There are two abnormity mold device 7 settings, and two special-shaped 7 alternations of mold device use.In this way, mating 2
24 hours continuous productions can be realized by covering the special-shaped mold device 7；Mold rack is moved along guide rail after being wrapped over a mould product
It walks, new mold rack is put in place the winding that can carry out next mould；To form uninterrupted production, production is greatly improved
The production efficiency of product.
Claims (9)
1. a kind of production technology of profiled filament muscle material, which is characterized in that entire production process carries out at normal temperature, production stage
It is as follows:
Step 1 is sent to steeping vat after the continuous fiber boundling being placed on creel；
Resin, curing agent and initiator are mixed in a certain ratio and are injected into steeping vat by step 2；
Step 3, the fiber after boundling enters in steeping vat be impregnated with after enter in plastic squeeze mold；
The fiber for being stained with resin is carried out plastic squeeze, makes its surfacing no-sundries by step 4, plastic squeeze mold；
Step 5 carries out fibre bundle longitudinally wound device preforming longitudinally wound fiber, and at normal temperature；
Step 6, the fiber bar material longitudinally wound after enter in special-shaped mold device, and the abnormity mold device is by being extruded in muscle
Rotation is on material to drive fiber bar material to extend outwardly；
Step 7, fiber bar material curing molding, is pulled into cutter device by traction device outward, is cut.
2. a kind of production technology of profiled filament muscle material according to claim 1, which is characterized in that lead in the step 2
Cross the automatic mixing that self-measuring device carries out raw material.
3. a kind of production technology of profiled filament muscle material according to claim 1, which is characterized in that the molding of fiber bar material
Temperature is between -10 degrees Celsius to 80 degrees Celsius.
4. a kind of production technology of profiled filament muscle material according to claim 1, which is characterized in that in the step 2,
Resin, curing agent, initiator proportion be 100 parts of resin, 0.8-1.2 parts of curing agent, 0.05-0.1 parts of initiator.
5. a kind of production technology of profiled filament muscle material according to claim 1, which is characterized in that the abnormity mold device
On be provided with 4 shapers, the abnormity mold device passes through its rotation of motor driven.
6. a kind of production line of profiled filament muscle material, which is characterized in that including creel, steeping vat, plastic squeeze mold, longitudinally wound dress
It sets, special-shaped mold device, traction device and cutter device, the creel provide the continuous fiber of multiply, be arranged on the steeping vat
There are multiple guide eyelits, roller is additionally provided in the steeping vat, guide eyelit is used for fibre guide, and roller is used for the collection of filaments,
The steeping vat top is arranged the plastic squeeze mold, and the horizontal side setting of the plastic squeeze mold is described longitudinally wound device,
Be wound fiber preform on mobile fibre bundle outer ring, it is preforming after muscle material moulding is carried out by the special-shaped mold device,
4 shapers are provided on the abnormity mold device, the special-shaped mould rotation is extruded in muscle material by the shaper
Upper rotation makes the moulding of muscle material and extends outwardly.
7. a kind of production line of profiled filament muscle material according to claim 6, which is characterized in that the abnormity mold device is also
Including mold mounting plate, mould installion hole and driving device, the shaper is mounted in the mould installion hole.
8. a kind of production line of profiled filament muscle material according to claim 7, which is characterized in that the driving device is electricity
Machine and transmission chain, the transmission chain synchronize on the central axis for being mounted on the mold mounting plate and the motor, and the motor drives
Move the mold mounting plate rotation.
9. a kind of production line of profiled filament muscle material according to claim 6, which is characterized in that the abnormity mold device is set
There are two setting, two special-shaped mold devices use in turn.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910117191.2A CN109676971A (en) | 2019-02-15 | 2019-02-15 | A kind of production technology and its production line of profiled filament muscle material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910117191.2A CN109676971A (en) | 2019-02-15 | 2019-02-15 | A kind of production technology and its production line of profiled filament muscle material |
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| CN109676971A true CN109676971A (en) | 2019-04-26 |
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| CN201910117191.2A Pending CN109676971A (en) | 2019-02-15 | 2019-02-15 | A kind of production technology and its production line of profiled filament muscle material |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110281551A (en) * | 2019-07-15 | 2019-09-27 | 嵊州摩天自动化设备有限公司 | It is a kind of suitable for the wind electricity blade girder production equipment of carbon fiber pultrusion plate |
| CN111945718A (en) * | 2020-07-10 | 2020-11-17 | 中复碳芯电缆科技有限公司 | High-performance corrosion-resistant embossed FRP (fiber reinforced plastic) anchor rod and preparation method thereof |
| CN113119496A (en) * | 2021-04-21 | 2021-07-16 | 浙江理工大学 | Preparation method of braided composite material semicircular tube capable of reducing curing resilience |
| CN114311763A (en) * | 2021-12-24 | 2022-04-12 | 商丘国龙新材料有限公司 | Fiber reinforcement production line and production method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
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| CN111945718A (en) * | 2020-07-10 | 2020-11-17 | 中复碳芯电缆科技有限公司 | High-performance corrosion-resistant embossed FRP (fiber reinforced plastic) anchor rod and preparation method thereof |
| CN113119496A (en) * | 2021-04-21 | 2021-07-16 | 浙江理工大学 | Preparation method of braided composite material semicircular tube capable of reducing curing resilience |
| CN113119496B (en) * | 2021-04-21 | 2022-05-27 | 浙江理工大学 | Preparation method of braided composite material semicircular tube capable of reducing curing resilience |
| CN114311763A (en) * | 2021-12-24 | 2022-04-12 | 商丘国龙新材料有限公司 | Fiber reinforcement production line and production method thereof |
| CN114311763B (en) * | 2021-12-24 | 2023-12-26 | 商丘国龙新材料有限公司 | Fiber reinforcement production line and production method thereof |
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