1278554 九、發明說明： 【發明所屬之技術領域】 尤指一種在布料 本發明係關於織布與染整的技術領域 表面形成具浮雕圖紋之布料的方法。 【先前技術】 現有布料上的圖案大致分為平面及立體兩種。平面圖案 多以染印形成’染印速度快且花色固冑，但為平面圖:而 無浮突的立體效果。 /-種形成平面圖案的方式稱為減量印花或爛花印花，其 係利用單層交織或混紡織物中不同纖維的财化學腐钱性質 差異，藉由印花方法施加爛花酸劑在織物局部表面，以去 除織物中-種纖維，㈣耐酸纖維而形成半透明花纹。作 由於織物中少了部分纖維’使得織物變薄，在經多次水洗 或使用後，容易變形或脫紗掉線。 立體圖案的形成方式大多為刺繡及提花兩種。刺繡方式 是在織造完成的布料上’另外以電腦繡花技術繡上所設； 的圖案，故成本較高，且布料的兩面均留有線紋。提花剪 花係提花的-種，針對需要加強表現的圖案以增加較粗之 緯紗織人’而圖案以外的部份則以不織人之方式織布，甫 完成的布料會如第三圖所示’布料其中一面的圖 與圖紋部⑽之間以許多未織入之紗線(3〇〇)拉引。因此， 完成織布以後需要另以剪刀將未織人之紗線（则）剪掉，僅 留下圖紋部（30)，故其需要二次加卫頗為麻煩，且成本較 而，圖案顏色之表現較刺繡的花紋差。 109849.doc 1278554 兄有於布料上形成浮雕 々八丹有加 不明顯的缺失，實有加以改良的必要 【發明内容】 弊為Ι:ί善上述現㈣繡或提花剪花浮_紋的限制及缺 n s明之主要目的在於提供—種可以在布料上快速形 成汙雕圖紋之製造方法。 t發明之具浮雕圖紋之布料的製造方法，其包括： 提二-以人造纖維及天然纖維交織成具有：人造纖 及一天然纖維層之布料； 將燒拔劑印刷於該天然纖維層 以外的區域； β表面上構成圖紋或圖紋 將印刷有燒祓劑的天然纖維區域 維層；及 而不奴化人造纖 去除該天然纖維層之碳化部份， 形成浮雕载。 以以人造纖維層表面 【實施方式】 在上述方法中所使用的天然纖維可為任何天 如但不限於棉、麻 '絲或毛’·人造纖維可為 纖Η :如但不限於螺縈纖維、尼龍纖維、聚_維㈣克:纖 在上，方法中所使用的燒拔劑可為技藝中任何已 用於印花之燒拔劑，其包含以不同比例混合 “ 約5至約95%間)、酸及視需要之染料，其中糊料可為= 任何已知適合用於印花之糊料，例如但不限於搬:、=中 109849.doc 1278554 澱粉醚、槪膠或纖維素醚；酸可為任何酸性化學品，例如 但不限於一般之硫酸或硫酸鋁；及染料可為任何反應性染 料、甕染料、分散性染料或酸性染料。在本發明方法中， 糊料之實例例如但不限於，義田化學之燒花糊yt_me_5〇7 4SENKWkPRINTGEN〇IM〇ps，KSE_1+_Hh· 之實例例如但不限於包含硫酸鋁、糊料、甘油及水之燒拔 劑，且燒拔劑之黏度較佳介於約}”^至約5〇,〇〇〇間。 在本發明方法之具體實施態樣中，碳化步驟包含將印花 後之布料送到發色（FC)機台，在溫度約8〇至約25〇〇c，速度 約5至約200公尺/分鐘的條件下進行碳化，時間約⑺秒至5 分鐘’使得印财燒拔劑之天_維區域，因為燒拔劑的 腐蝕而碳化，而人造纖維層並不因為燒拔劑而碳化。值得 亡思的疋’在實際生產中’ & 了使碳化適當，應根據蒸氣 壓力、圖紋大小、織物厚薄等因素及時調整溫度、速度或 時間。 又〆 在上述方法之具體實施態樣中，去除步驟包含以皂洗或 清水沖洗布料，洗除天然纖維層之碳化部份，以在人造纖 維層表面形成浮雕圖^洗務溫度不宜過高，較佳的洗務 溫度約25至約l35〇C，且時間為約1〇至約5〇分鐘。 以下實施例係用於對本發明作進—步說明，唯非用以限 制本發明之範圍。任何熟悉此項技藝之人士可輕易達成之 修飾及改變均包括於本案說明書揭示内容及所附申請專利 範圍之範圍内。 實施例 109849.doc 1278554 清同時參閱第一及二圖所示，依下列步驟製得具浮雕圖 紋之布料： 織布··以人造纖維及天然纖維交織成具有人造纖維層（1〇) 及天然纖維層（2〇)的雙層織造布料（丨）； 印刷燒拔劑：將調配好包含4〇G/❶之硫酸鋁、35%之豆糊、 5%之甘油及2〇%之水之燒拔劑，印刷於天然纖維層（2〇)之 一面構成圖紋部（21)以外的區域； 碳化：將印刷後之布料送到FC機台，在溫度為約17〇〇c 烘烤40秒，使得印刷有燒拔劑之天然纖維（2〇)的區域，因為 燒拔劑的腐蝕而碳化形成碳化部（25);由於調配好的燒拔劑 僅會腐蝕天然纖維，不會對人造纖維造成腐蝕作用，因此 可以保留圖紋部（21)及人造纖維層（1〇)的完整性；及 水洗沖刷：以皂水沖洗布料，即可以將天然纖維層（2〇) 之碳化部（25)沖掉，即在天然纖維層（2〇)表面形成鏤空部 (22)及圖紋部（21)，以在人造纖維層（1〇)表面形成浮雕圖紋。 請參閱第四圖，第四圖所示為以本發明製造方法所製得 之具有浮雕圖紋之布料，圖中構成花朵的深色區域即為天 然纖維，其餘為人造纖維層。 综上所述’本發明製造方法僅需在雙層布料上經過印刷 燒拔劑及沖洗的程序，即可在人造纖維布料表面形成天然 纖維之浮雕圖紋’其不需要二次加工，因而可以大幅提升 成形圖紋速度以快速製造具浮雕圖紋之布料，並降低成 本。此外’本發明製造方法使用雙層布料，因此完成浮雕 圖紋之布料在未印刷燒拔劑之區域仍具有雙層布料，而圖 109849.doc I278554 '、、文部具有單層布料，因此可有效增加布料之強度及财用性。 【圖式簡單說明】 第一圖係本發明製造方法之流程圖。 =圖係本發明製造方法的側視及平面示意圖。 >二圖係習知甫完成提花剪花之布料的示意圖。 弟四圖為以本發明製造方法製得之具有浮雕圖紋1278554 IX. Description of the invention: [Technical field to which the invention pertains] In particular, the invention relates to a method for forming a fabric having an embossed pattern on the surface of the technical field of weaving and dyeing. [Prior Art] The patterns on the existing cloth are roughly classified into two types, planar and stereo. The flat pattern is mostly dyed and formed. The printing speed is fast and the color is solid, but it is a plan view: there is no embossing stereo effect. /- The method of forming a flat pattern is called a reduced-printing or burn-out printing, which utilizes the difference in the chemical properties of different fibers in a single-layer interlaced or blended fabric, and applies a burnt-acid agent on the surface of the fabric by a printing method. In order to remove the fiber in the fabric, and (4) the acid-resistant fiber to form a translucent pattern. Because the fabric is thinned due to the lack of a portion of the fibers in the fabric, it is easily deformed or unthreaded after repeated washing or use. The three-dimensional pattern is mostly formed by embroidery and jacquard. The embroidery method is on the fabric that has been woven, and the pattern is embroidered by computer embroidering technology. Therefore, the cost is high, and the two sides of the fabric are left with a line pattern. Jacquard cut flowers are jacquard-species, for the pattern that needs to be enhanced to increase the thicker weft yarn weaving', and the parts other than the pattern are weaved in a non-woven manner, and the finished fabric will be as shown in the third figure. A plurality of unwoven yarns (3 turns) are drawn between the figure on one side of the cloth and the pattern portion (10). Therefore, after the completion of the weaving, it is necessary to cut off the unwoven yarn (the) with scissors, leaving only the pattern portion (30), so it is quite troublesome and costly to apply the second reinforcement. The performance of the color is worse than the embroidery pattern. 109849.doc 1278554 The brother has formed an emboss on the fabric. The octopus has an insignificant lack, and it is necessary to improve it. [The content of the invention] The disadvantages are: 善善 The above (4) Embroidery or Jacquard cut flower float _ pattern limit The main purpose of the lack of ns is to provide a manufacturing method that can quickly form a stain pattern on the fabric. The invention relates to a method for manufacturing a embossed fabric, comprising: a second woven fabric of rayon and natural fibers interwoven with a rayon and a natural fiber layer; and a burnt agent printed on the natural fiber layer The area on the surface of the β is a layer of natural fiber that is printed with a burnt agent; and the rayon is removed from the carbonized portion of the natural fiber layer to form a relief load. In order to use the surface of the rayon layer [embodiment] The natural fiber used in the above method may be any day such as, but not limited to, cotton, hemp silk or wool'. The rayon may be fiber: such as but not limited to snail fiber , nylon fiber, poly _ (four) gram: fiber on the top, the method used in the burning agent can be any of the techniques used in the printing of the burning agent, which contains mixed in different proportions "about 5 to about 95% , acid and optionally dyes, wherein the paste can be = any paste known to be suitable for printing, such as but not limited to moving:, = 109849.doc 1278554 starch ether, silicone or cellulose ether; acid It may be any acidic chemical such as, but not limited to, general sulfuric acid or aluminum sulfate; and the dye may be any reactive dye, anthraquinone dye, disperse dye or acid dye. In the method of the present invention, examples of the paste are for example but not Limited to, Yoshida Chemical's burnt paste yt_me_5〇7 4SENKWkPRINTGEN〇IM〇ps, KSE_1+_Hh· examples such as but not limited to aluminum sulfate, paste, glycerin and water, and the viscosity of the burnout agent Good between about}"^ to about 5〇,〇〇 Room. In a specific embodiment of the method of the present invention, the carbonizing step comprises feeding the printed fabric to a hair color (FC) machine at a temperature of from about 8 Torr to about 25 〇〇c and a speed of from about 5 to about 200 meters/ The carbonization is carried out under a minute condition, and the time is about (7) seconds to 5 minutes, which makes the day-to-dimensional area of the ink-burning agent carbonize because of the corrosion of the burn-out agent, and the rayon layer is not carbonized by the burn-off agent. It is worthwhile to succumb to the fact that in actual production, the carbonization is appropriate, and the temperature, speed or time should be adjusted in time according to factors such as vapor pressure, pattern size, and fabric thickness. Further, in a specific embodiment of the above method, the removing step comprises washing the cloth with soap or water, washing away the carbonized portion of the natural fiber layer to form a relief image on the surface of the rayon layer, and the temperature of the washing is not excessively high. The preferred wash temperature is from about 25 to about 35 Torr C and the time is from about 1 Torr to about 5 Torr. The following examples are intended to be illustrative of the invention and are not intended to limit the scope of the invention. Modifications and variations that may be readily made by those skilled in the art are included within the scope of the disclosure of the present disclosure and the scope of the appended claims. Example 109849.doc 1278554 At the same time, as shown in the first and second figures, the embossed fabric is obtained according to the following steps: woven fabric· woven with man-made fibers and natural fibers into a layer having rayon (1〇) and Double-layer woven fabric (丨) of natural fiber layer (2〇); Printing and baking agent: It will be formulated with 4〇G/❶ aluminum sulfate, 35% bean paste, 5% glycerin and 2〇% water The burnout agent is printed on one side of the natural fiber layer (2〇) to form a region other than the pattern portion (21); carbonization: the printed fabric is sent to the FC machine and baked at a temperature of about 17〇〇c. 40 seconds, so that the area of the natural fiber (2〇) printed with the burnout agent is carbonized to form the carbonization part (25) because of the corrosion of the burnt agent; since the prepared good extractant only corrodes the natural fiber, it will not The man-made fiber causes corrosion, so the integrity of the pattern (21) and the rayon layer (1〇) can be preserved; and the wash wash: the cloth is washed with soap water, that is, the carbonization part of the natural fiber layer (2〇) (25) flushing, that is, forming a hollow portion (22) and a pattern on the surface of the natural fiber layer (2〇) (21), to form embossed patterns in the (1〇) a surface layer of rayon. Referring to the fourth drawing, the fourth drawing shows a embossed fabric made by the manufacturing method of the present invention. The dark areas constituting the flowers in the figure are natural fibers, and the rest are rayon layers. In summary, the manufacturing method of the present invention only needs to pass the process of printing and baking agent and rinsing on the double-layer fabric, and the embossed pattern of the natural fiber can be formed on the surface of the rayon fabric, which does not require secondary processing, and thus can be Significantly increase the speed of forming patterns to quickly fabricate embossed fabrics and reduce costs. In addition, the manufacturing method of the present invention uses a double-layered fabric, so that the fabric which completes the embossed pattern still has a double-layered fabric in the area where the unburning agent is not printed, and the image is in the form of a single-layer fabric, so that it can be effective. Increase the strength and financial usefulness of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS The first drawing is a flow chart of the manufacturing method of the present invention. = Figure is a side view and a plan view of the manufacturing method of the present invention. > The second figure is a schematic diagram of the fabric of the jacquard cut flower. The fourth picture of the brother is an embossed pattern obtained by the manufacturing method of the present invention.
【主要元件符號說明】[Main component symbol description]
之布料 1 10 20 21 22 25 30 300 雙層織造布料 人造纖維層 天然纖維層 圖紋部 鏤空部 碳化部 圖紋部 紗線 109849.docFabric 1 10 20 21 22 25 30 300 Double woven fabric Man-made fibre layer Natural fibre layer Pattern section Hollow section Carbonized section Pattern section Yarn 109849.doc