TWI271382B - Graphitic material and method for manufacturing the same, and anode material and anode lithium ion secondary battery, and lithium secondary battery - Google Patents

Graphitic material and method for manufacturing the same, and anode material and anode lithium ion secondary battery, and lithium secondary battery Download PDF

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TWI271382B
TWI271382B TWGRAPHITICA TW94127847A TWI271382B TW I271382 B TWI271382 B TW I271382B TW GRAPHITIC A TWGRAPHITIC A TW GRAPHITICA TW 94127847 A TW94127847 A TW 94127847A TW I271382 B TWI271382 B TW I271382B
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graphite material
precursor
graphite
negative electrode
secondary battery
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TW200613219A (en
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Kunihiko Eguchi
Makiko Ijiri
Katsuhiro Nagayama
Hitomi Hatano
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Jfe Chemical Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/583Carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M8/00Fuel cells; Manufacture thereof
    • H01M8/02Details
    • H01M8/0202Collectors; Separators, e.g. bipolar separators; Interconnectors
    • H01M8/0204Non-porous and characterised by the material
    • H01M8/0213Gas-impermeable carbon-containing materials
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/20Graphite
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/20Graphite
    • C01B32/205Preparation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/583Carbonaceous material, e.g. graphite-intercalation compounds or CFx
    • H01M4/587Carbonaceous material, e.g. graphite-intercalation compounds or CFx for inserting or intercalating light metals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

Protuberances having height of at least 1 mum are scattered on a graphitic material. The graphitic material is suitable for an anode or an anode material of a lithium-ion secondary battery. By use of the anode, a lithium-ion secondary battery having large capacity, high initial charge-discharge effects, excellent rapid charge-discharge behavior and distinguished recyclability can be obtained. The present invention further provides a method for manufacturing the graphitic material, easily at a low cost.

Description

1271382 九、發明說明: 【發明所屬之技術領域】 本發明係關於石墨材料及其製造方法,含有該石墨材料 之鋰離子二次電池用負極材料,含有該負極材料之負極, 以及使用該負極之鋰離子二次電池者。 【先前技術】 近年來,隨著電子機器之小型化或高性能化,提高電池 之能量密度之需求越來越高。尤其鋰離子二次電池比其他 Φ二次電池更有可能實現高電壓化而達成高能量密度,因此 受到注目。鋰離子二次電池係以負極、正極及非水電解質 為其主要之構成要素。從非水電解質所產生鋰離子係在放 電過程及充電過程中,移動於負極與正極之間,藉此形成 m 二次電池。1271382 IX. The invention relates to a graphite material and a method for producing the same, a negative electrode material for a lithium ion secondary battery containing the graphite material, a negative electrode containing the negative electrode material, and a negative electrode using the same Lithium ion secondary battery. [Prior Art] In recent years, with the miniaturization or high performance of electronic equipment, the demand for increasing the energy density of batteries has become higher and higher. In particular, lithium ion secondary batteries are more likely to achieve higher voltage density than other Φ secondary batteries, and thus have attracted attention. The lithium ion secondary battery is mainly composed of a negative electrode, a positive electrode, and a nonaqueous electrolyte. The lithium ion generated from the nonaqueous electrolyte moves between the negative electrode and the positive electrode during the discharge process and the charging process, thereby forming an m secondary battery.

通常,使用碳材料為鋰離子二次電池之負極材料。此種 碳材料係例如日本專利特公昭6 2 - 2 3 4 3 3號公報所述,對具 有優異之充放電特性且顯示高放電容量及電位平坦性之石 墨,認為有所希望。 使用作為負極材料之石墨或石墨材料,可例示如下。亦 即,天然石墨或人造石墨等石墨粒子。將以焦油(t a r)及/ 或瀝青(pitch)為原料之中間相(meso-phase)瀝青或中間 相小球體進行熱處理所得之塊狀中間相石墨粒子或中間相 小球體石墨粒子。由粒子狀或纖維狀之中間相遞青經氧化 不熔化後,進行熱處理而得到之中間相石墨粒子或中間相 石墨纖維。焦油、瀝青等覆蓋天然石墨或人造石墨後,經 5 3 26\專利說明書(補件)\94-11 \94127847 1271382 加熱處理而得到之複合石墨粒子。 此外,在以提高急速充放電特性或循環特性為目的之 下,檢討有對上述各種石墨材料摻配導電助材,以使複合 化而得到之鋰離子二次電池用負極材料。例如,日本專利 特開平 4 - 2 3 7 9 7 1 號公報揭示一種摻配有球狀之石墨材料 及碳纖維之複合碳材。日本專利特開平6 - 1 i 1 8 1 8號公報及 特開平1 1 - 1 7 6 4 4 2號公報揭示一種摻配有氣相生長之碳纖 維3〜3 0質量%於中間相小球體石墨粒子者,而曰本專利特 ®開平 9 - 2 1 3 3 7 2號公報揭示一種球狀石墨或鱗片狀石墨中 含有纖維狀石墨者。 此等負極材料係鋰離子二次電池之放電容量或初期充 放電效率不致大幅劣化,可提高急速充放電特性或循環特 鱗 性〇 然而,在僅摻配有碳纖維或纖維狀石墨之負極材料之情 況,由於石墨化之碳纖維本身之放電容量或初期充放電效 率低於母體之石墨,因而有引起負極材料之放電容量或初Generally, a carbon material is used as a negative electrode material of a lithium ion secondary battery. Such a carbon material is considered to be advantageous in the case of graphite having excellent charge and discharge characteristics and exhibiting high discharge capacity and potential flatness, as described in Japanese Patent Publication No. Sho 62-2233. The graphite or graphite material used as the negative electrode material can be exemplified as follows. That is, graphite particles such as natural graphite or artificial graphite. Blocky mesophase graphite particles or mesophase small spherical graphite particles obtained by heat treatment of meso-phase pitch or mesophase microspheres using tar (t a r) and/or pitch as raw materials. The mesophase graphite particles or the mesophase graphite fibers obtained by heat treatment after the granules of the particulate or fibrous intermediate phase are oxidized and not melted. After the tar, asphalt, etc. are covered with natural graphite or artificial graphite, the composite graphite particles obtained by heat treatment according to the 5 3 26\patent specification (supplement) \94-11 \94127847 1271382. In addition, for the purpose of improving the rapid charge and discharge characteristics or the cycle characteristics, a negative electrode material for a lithium ion secondary battery obtained by blending a conductive material with the above various graphite materials to be composited is reviewed. For example, Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. Japanese Patent Laid-Open No. Hei 6- 1 i 1 8 1 8 and Japanese Patent Publication No. Hei 1 1 - 1 7 6 4 4 2 disclose a carbon fiber of 3 to 30% by mass mixed with vapor phase growth in mesophase small spherical graphite. In the case of the granule graphite or the flaky graphite, the fibrous graphite is contained in the spheroidal graphite or the scaly graphite. The negative electrode material is a lithium ion secondary battery, and the discharge capacity or initial charge and discharge efficiency is not greatly deteriorated, and the rapid charge and discharge characteristics or the cyclic scaly property can be improved. However, in the negative electrode material in which only carbon fiber or fibrous graphite is blended, In some cases, since the discharge capacity or the initial charge and discharge efficiency of the graphitized carbon fiber itself is lower than that of the parent graphite, the discharge capacity of the negative electrode material may be caused or

期充放電效率降低之問題。再者,此等纖維與母體石墨接 觸之機會少,而大多無助於導電性之提高。其結果係急速 充放電特性或循環特性之·改良效果難謂已達充分之水準。 此外,由於氣相生長之碳纖維較昂貴且需要3〜2 0質量%之 大量混合,導致製造成本之升高。又,在製造負極之情況, 一般採取使負極材料、溶媒及結合劑混合,以製備負極合 劑糊,並將此塗佈於集電體之方法。然而,若使用摻配有 碳纖維之負極材料,則由於碳纖維之混合量多,而有造成 6 326\專利說明書(補件)\94-11\94127847 1271382 負極合劑糊之黏度不安定等問題。 在曰本專利特開2 0 0 1 - 1 9 6 0 6 4號公報揭示有一種負極材 料,係使金屬觸媒分散於碳材料之表面上,藉此觸媒使碳 纖維或奈米級碳管進行氣相生長,並直接使用作為負極活 性物質者。 在此負極材料之情況,以該觸媒為起點,而形成碳纖維 或奈米級碳管,可藉此改善石墨材料間之導電性。然而, 由於所形成之奈米級碳管或碳纖維係從觸媒金屬(存在於 Φ 石墨材料之基材或表面之非晶質碳膜表面)進行生長,故易 於自石墨材料脫離或易於破損。因此,有時導致充放電效 率或循環特性之提升效果不大。又,由於觸媒金屬殘存於 _ 所得之負極材料中,故有時使電池特性受到不良影響。此 外,由於製造步驟複雜且產率低,造成工業上之成本增加 問題。 可舉出:日本專利特開平1 1 - 2 6 5 7 1 6號公報所示之中間 相小球體等之母粒子,藉機械力埋設有由非晶碳所構成之The problem of reduced charge and discharge efficiency. Moreover, these fibers have less chance of contact with the parent graphite, and most do not contribute to the improvement of conductivity. As a result, it is difficult to achieve a sufficient level of rapid charge/discharge characteristics or cycle characteristics. Further, since the carbon fiber grown in the vapor phase is relatively expensive and requires a large amount of mixing of 3 to 20% by mass, the manufacturing cost is increased. Further, in the case of producing a negative electrode, a method of preparing a negative electrode mixture paste by mixing a negative electrode material, a solvent and a binder to prepare a current collector is generally employed. However, if a negative electrode material blended with carbon fiber is used, there is a problem that the viscosity of the negative electrode mixture paste is unstable due to the large amount of carbon fiber mixed. In Japanese Patent Laid-Open Publication No. Hei. No. 2000-196, the disclosure of the utility model discloses a negative electrode material in which a metal catalyst is dispersed on a surface of a carbon material, whereby a catalyst is used to make a carbon fiber or a carbon nanotube. Vapor phase growth is carried out and used directly as a negative electrode active material. In the case of the negative electrode material, a carbon fiber or a carbon nanotube is formed using the catalyst as a starting point, whereby the conductivity between the graphite materials can be improved. However, since the formed carbon nanotubes or carbon fibers are grown from a catalytic metal (which is present on the surface of the Φ graphite material or on the surface of the amorphous carbon film), it is liable to be detached from the graphite material or easily broken. Therefore, the effect of improving the charge and discharge efficiency or the cycle characteristics is sometimes small. Further, since the catalyst metal remains in the negative electrode material obtained by _, the battery characteristics may be adversely affected. In addition, the cost of the industry is increased due to the complicated manufacturing steps and low yield. The mother particles of the mesophase small spheres and the like shown in Japanese Patent Laid-Open Publication No. Hei No. 1 1 - 2 6 5 7 1 6 are embedded in the amorphous carbon by mechanical force.

粒子者。 在此負極材料之情況,係謀求使平均粒徑小至1 0 0 n m以 下之非晶碳等附著於表面,以增加負極材料之比表面積, 並加大其與電解質接觸之比表面積,藉以提高反應性。然 而,即使由於機械化學處理使有可能附著於母粒子之子粒 子之平均粒徑達到1 0 0 n m以下,所形成之複合粒子之子粒 子亦會因受到製備負極合劑糊時之攪拌力,而易於脫離。 又,在該方法中,難於使平均粒徑超過1 0 0 n m ( = 0 . 1 // m )之 7 326\專利說明書(補件)\94-11 \94127847 127138.2 子粒子進行附著,而對急速充放電特性之效果不足。 在曰本專利特開平1 0 - 2 5 5 7 7 0號公報揭示有一種用金屬 化合物溶液浸潰碳原料後,相繼施行碳化及石墨化以製造 負極用石墨之方法。此製造方法係以利用該金屬化合物之 金屬所具之促進石墨化之作用,使促進低結晶性部分之石 墨化而提高容量為其特徵。然而,若僅提高負極用石墨之 石墨化,其提高導電性或反應性之作用則屬於與前述先前 技術同等之不充分’無法滿足最近之南水準之急速充放電 #特性或循環特性之要求。 本發明及鑑於上述狀況所創案者。即,其目的在於提供 一種使用於鋰離子二次電池之負極材料時,可得到高放電 容量且高初期充放電效率,急速充放電特性及循環特性均 優異之石墨材料。又,其目的亦在於提供一種有可能簡便 且低廉製造該石墨材料之製造方法。再者,其目的亦在於 提供使用該石墨材料之鋰離子二次電池用負極材料、含有 該負極材料之負極及使用該負極之鋰離子二次電池。Particles. In the case of the negative electrode material, amorphous carbon or the like having an average particle diameter as small as 100 nm or less is attached to the surface to increase the specific surface area of the negative electrode material and increase the specific surface area of the contact with the electrolyte, thereby improving Reactivity. However, even if the average particle diameter of the child particles which may adhere to the mother particles is less than 100 nm due to mechanochemical treatment, the child particles of the formed composite particles are easily detached due to the stirring force when preparing the negative electrode mixture paste. . Moreover, in this method, it is difficult to attach a sub-particle of an average particle diameter of more than 1 0 0 nm (= 0. 1 // m ) to 7 326\patent specification (supplement)\94-11 \94127847 127138.2, and The effect of rapid charge and discharge characteristics is insufficient. Japanese Laid-Open Patent Publication No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. No. Hei. This production method is characterized in that it promotes graphitization by a metal using the metal compound, and promotes the graphiteization of the low crystallinity portion to increase the capacity. However, if only the graphitization of the graphite for the negative electrode is increased, the effect of improving the conductivity or the reactivity is inferior to that of the prior art described above, which cannot meet the requirements of the recent south-level rapid charge/discharge characteristic or cycle characteristics. The present invention has been made in view of the above circumstances. In other words, it is an object of the invention to provide a graphite material which is excellent in rapid charge and discharge characteristics and cycle characteristics when a negative electrode material for a lithium ion secondary battery is used, which has a high discharge capacity and high initial charge and discharge efficiency. Further, it is also an object of the invention to provide a method for producing the graphite material which is simple and inexpensive. Further, the object of the invention is to provide a negative electrode material for a lithium ion secondary battery using the graphite material, a negative electrode containing the negative electrode material, and a lithium ion secondary battery using the negative electrode.

【發明内容】 本發明係分散存在有高度1 // m以上之隆起的石墨材料。 又按,此石墨材料係該隆起高度(h )與基底長度(g )之比 (h / g )之平均值最好能為0 . 1〜1 5。 此外,此等石墨材料最好能具有平均粒徑3〜1 0 0 # m。 再者,上述任一石墨材料均最好能為中間相小球體之石 墨化物。 此外,本案提供一種含有上述任一種石墨材料之經離子 8 326\專利說明書(補件)\94-11\94127847 1271382 上之方法較佳。或者,以使 分散存在於該前驅物上之方 此外,在上述任一製造方 至少一部分,擁有光學等向 再者,本案提供一種製造 可與碳起反應之性質及可溶 金屬材料,與在石墨化後’ 性結晶構造之碳源物質進行 二次電池用負極材料。 再者,本案亦提供一種含 料之鋰離子二次電池用負極 此外,本案亦提供一種使 鋰離子二次電池。 再者,本發明亦為一種石 擁有高度1/im以上之隆起’ 此外,本案亦提供一種製 #係使具有可與碳起反應之性 一性質之金屬材料在非溶液 觸,以使該金屬材料分散存 上之溫度下予以加熱。 r* 又按,在此一製造方法中 料與該前驅物混合,以使該 上之方法。或者,以使該金 混合,除去該分散媒,使該SUMMARY OF THE INVENTION The present invention is a graphite material in which ridges having a height of 1 // m or more are dispersed. Further, the average ratio of the height (h) of the ridge height (h) to the length (g) of the substrate (h / g) is preferably 0.1 to 1.5. Further, these graphite materials preferably have an average particle diameter of 3 to 1 0 0 # m. Further, any of the above graphite materials is preferably a graphite of a mesophase small sphere. Further, the present invention provides a method of ion-containing 8 326 \ patent specification (supplement) \94-11\94127847 1271382 containing any of the above-mentioned graphite materials. Or, in order to disperse the precursor on the precursor, in addition to at least a part of any of the above-mentioned manufacturers, having an optical isotropic, the present invention provides a property of producing a carbon-reactive material and a soluble metal material. After the graphitization, the carbon source material of the 'crystalline structure is used as a negative electrode material for secondary batteries. Further, the present invention also provides a negative electrode for a lithium ion secondary battery containing a material. Further, the present invention also provides a lithium ion secondary battery. Furthermore, the present invention is also a ridge having a height of 1/im or more in addition to the stone. In addition, the present invention also provides a system for making a metal material having a property capable of reacting with carbon in a non-solution contact so that the metal The material is heated at a temperature at which it is dispersed. r* is again pressed, and the precursor is mixed with the precursor in this manufacturing method to make the method. Or, in order to mix the gold, remove the dispersion medium, and

有此經離子二次電池用負極材 〇 用此鋰離子二次電池用負極之 墨材料,其特徵為,在表面上 ) 造石墨材料之方法之發明,其 質及可溶解碳之性質中之至少 狀態下與石墨材料之前驅物接 在於該前驅物上,在1 5 0 0 °C以 ,最好為使粉末狀之該金屬材 金屬材料分散存在於該前驅物 屬材料與該前驅物在分散媒中 金屬材料分散存在於該前驅物 該金屬材料藉PVD法或CVD法 法較佳。 法中,以該前驅物在其表面之 性之結晶構造較佳。 石墨材料之方法’係使··具有 解碳之性質中之至少一性質之 可於至少一部分形成光學等向 混合,使該混合物附著於石墨 9 326\專利說明書(補件)\94-11 \94127 847 1271382 材料之 在上 較佳。 再者 球體較 【實施 以下 鋰離 ⑩要之構 ^ 極各別 ^ 將鋰離 離之電 (石墨对 本發 起3分 面2鼓In the negative electrode material for an ion secondary battery, the ink material for the negative electrode for a lithium ion secondary battery is characterized in that the method for producing a graphite material on the surface is in the nature of the substance and the property of dissolving carbon. In at least the state, the precursor of the graphite material is attached to the precursor, and at 150 ° C, preferably, the metal material of the metal material is dispersed in the precursor material and the precursor The metal material in the dispersion medium is dispersed in the precursor. The metal material is preferably a PVD method or a CVD method. In the method, the crystal structure of the precursor on the surface is preferred. The method of the graphite material is characterized in that at least one of the properties of the carbon-decomposing property is capable of forming an optical isotropic mixture at least in part, so that the mixture adheres to the graphite 9 326\patent specification (supplement)\94-11 94127 847 1271382 The material is preferred. Furthermore, the sphere is more than [the implementation of the following lithium separation 10 ^ very different ^ lithium ionization of electricity (graphite on this hair from 3 points 2 drums

3與母 係例如 實質並 並未限 愈高, 該石墨 墨材料 間大小 前驅物上,在1 5 0 0 °C以上之溫度下予以加熱。3 and the parent system, for example, is not substantially higher, and the size of the graphite ink between the precursors is heated at a temperature above 1 500 °C.

述任一製造方法中,以該加熱溫度為 1 5 0 0〜3 3 0 0 °C ,在上述任一製造方法中,以該前驅物為中間相小 佳。 方式】 ,進一步具體說明本發明。 子二次電池通常以非水電解質、負極及正極為其主 成要素。此等要素例如被封入電池罐内。負極及正 充當鋰離子之載持體而作用。此係根據在充電時, 子吸藏於負極中,而在放電時,使鋰離子從負極脫 池機構。 十料) 明之石墨材料若個別觀看時,則如圖1所示,有隆 散存在於母材1之表面2上。隆起3係從母材1表 起之狀態,而與母材1實質以同質形成一體。隆起 材 1之間並無材質性界面或境界線存在。該隆起3 呈半球狀至球狀及/或頭部為球形之圓柱狀等,屬於 無稜線存在之球面體或曲面體之情況較多。然而, 定於此。但隆起3之形狀係以半球狀至球狀之比率 尤其球狀之比率愈高愈佳。因為形成此種形狀,在 材料被使用於鋰離子二次電池用之負極材料時,石 互相之接點增大,通電點亦增加,致使所形成之空 達到適於電解質(以下,電解質溶液亦稱為電解質) 10 326\專利說明書(補件)\94-11\94127847 1271382 之滲透性。該隆起3與波狀連續之皺摺4 (在藉石墨化而製 造石墨材料之際,通常形成於該材料表面者)不同,係個別 分散存在。但是,隆起3形成於皺摺4上亦可。 另外,本發明所稱之母材由圖1亦可知,在個別觀看石 墨材料1個時,假定除去可視為隆起、皺摺及/或附著物等 部分之際,殘餘部達成最大體積之部分。 隆起高度係以各個隆起之基底起至最高點之高度(h )而 言’為1//πι以上。措由設定此種向度之隆起’在該石墨材 φ 料被使用於鋰離子二次電池之負極材料時,石墨材料互相 之接點增大,且所形成之空間大小適度,可增加如後所述 之電池特性之提升效果。隆起高度係以2〜1 5 // m較佳,而 以3〜10//m更佳。再者,自該基底至最高點之高度(h)與隆 起之基底長度(g )之比(h / g )之平均值為以0 · 1〜1 5較佳。該 平均值以0 . 2〜5進一步較佳,而以0 . 5〜3更佳。設定此種 數值時,前述效果進一步變大,而電池特性則會進一步改 善。隆起之基底長度(g )係在觀察該隆起之剖面時,該隆起 ®之最下部與母材接觸之長度。該基底長度(g )係以1〜1 0 // m 較佳。又按,隆起高度(h)、基底長度(g)及該比率(h/g) 係根據使用掃描型電子顯微鏡之剖面觀察,而測量複數隆 起之數值的平均值。尤其h / g為對各隆起所求出之複數h / g 之平均值。 在圖4中展示擁有隆起之石墨材料之剖面示意圖。在此 圖中展示h及g。 再者,分散存在之意義為複數之隆起3分散且存在於該 11 326\專利說明書(補件)\94-11\94127847 1271382 母材表面上。此分散存在屬於規則性或不規則性均可,不 過最好能不偏差存在。 石墨材料之隆起數目係以表面每 1 Ο Ο μ m2數個〜數十個 程度之密度範圍内較佳。最好能使隆起不偏差存在於石墨 材料表面上,且按該密度範圍分散存在。In any of the production methods, the heating temperature is 1,500 to 3,300 ° C. In any of the above production methods, the precursor is preferably an intermediate phase. Means] The present invention will be further specifically described. The sub-secondary battery usually has a non-aqueous electrolyte, a negative electrode, and a positive electrode as its main elements. These elements are for example enclosed in a battery can. The negative electrode and the carrier that is acting as a lithium ion function. This is based on the fact that during charging, the ions are trapped in the negative electrode, and during discharge, lithium ions are removed from the negative electrode. Ten materials) If the graphite material is clearly viewed as shown in Fig. 1, it is present on the surface 2 of the base material 1. The ridge 3 is formed in a state of being formed from the base material 1 and is substantially homogeneous with the base material 1 . There is no material interface or boundary between the ridges. The ridge 3 has a hemispherical shape to a spherical shape and/or a cylindrical shape in which the head is spherical, and is a spherical or curved body in which no ridge line exists. However, it is here. However, the shape of the ridge 3 is in a hemispherical to spherical ratio, and the higher the ratio of the spherical shape, the better. Because of the formation of such a shape, when the material is used in a negative electrode material for a lithium ion secondary battery, the joints of the stones increase each other, and the point of energization also increases, so that the formed space reaches a suitable electrolyte (hereinafter, the electrolyte solution is also It is called electrolyte) 10 326 \ patent specification (supplement) \94-11\94127847 1271382 permeability. This ridge 3 is different from the wavy continuous wrinkle 4 (which is usually formed on the surface of the material when it is produced by graphitization), and is dispersed in some cases. However, the ridge 3 may be formed on the wrinkle 4. Further, the base material referred to in the present invention is also known from Fig. 1. When one of the graphite materials is individually viewed, it is assumed that the portion where the residual portion reaches the maximum volume is removed when it is considered to be a portion such as a bulge, a wrinkle, and/or an adhering matter. The height of the ridge is from the height of the base of each ridge to the highest point (h) and is '1//πι or more. When the graphite material φ material is used for the negative electrode material of the lithium ion secondary battery, the contact points of the graphite materials are increased, and the space formed is moderately increased, which can be increased as follows. The improvement effect of the battery characteristics described above. The height of the ridge is preferably 2 to 1 5 // m, and more preferably 3 to 10 / / m. Further, the average ratio (h / g) of the height (h) from the substrate to the highest point to the base length (g) of the ridge is preferably from 0.1 to 15. The average value is further preferably from 0.2 to 5, and more preferably from 0.5 to 3. When such a value is set, the aforementioned effects are further increased, and the battery characteristics are further improved. The base length (g) of the ridge is the length at which the lowermost portion of the ridge is in contact with the base material when the profile of the ridge is observed. The substrate length (g) is preferably from 1 to 10 // m. Further, the height of the ridge (h), the length of the substrate (g), and the ratio (h/g) were measured by observing the cross section of the scanning electron microscope, and the average value of the values of the complex ridges was measured. In particular, h / g is the average of the complex number h / g obtained for each ridge. A schematic cross-sectional view of the embossed graphite material is shown in FIG. In this figure, h and g are shown. Furthermore, the meaning of dispersion exists as a plurality of ridges 3 dispersed and present on the surface of the base material of the 11 326 \patent specification (supplement) \94-11\94127847 1271382. This dispersion may be regular or irregular, but it is preferable to have no deviation. The number of ridges of the graphite material is preferably in the range of several to several tens of degrees per 1 Ο Ο μ m 2 of the surface. It is preferable that the ridges are present without deviation on the surface of the graphite material and dispersed in the density range.

母材之大小按平均粒徑為1〜1 0 0 // m,以2〜4 5 // m較佳。 若母材之大小在此種範圍内,石墨材料之平均粒徑與隆起 高度之比率則會成為較佳範圍内,在石墨材料被使用於鋰 離子二次電池之負極材料時,電池特性(尤其,急速充放電 特性或循環特性)之改良效果會變大。 又按,在此所稱之平均粒徑係根據使用掃描型電子顯微 鏡之剖面觀察,測量母材粒子(除去隆起)之最大長軸長度 及與此正交之軸之長度,以其平均值為該粒子之粒徑,然 後複數測量此粒徑而得到之平均值。 本發明之石墨材料之平均粒徑按體積換算之平均粒徑 為3〜100//m,以3〜50#m特別合適。若在3//m以上時, 使用此物之鋰離子二次電池之初期充放電效率將有改善, 而在 1 0 0 // m以下時,急速充放電特性及循環特性則有進 步。體積換算之平均粒徑係在使用雷射繞射式粒度分佈計 之下,粒度分佈之累積度數按體積百分率成為 5 0 %時之粒 徑。 在本發明中,無特別註明而僅記為「平均粒徑」者,均 意指依照此種方法測量時之粒徑。 隆起高度(h )與石墨材料之平均粒徑(d )之比率之較佳 12 326\專利說明書(補件)\94-llWl27847 1271382 範圍為h / d = Ο . Ο 5〜Ο . 3。若在此種範圍内時,可兼顧石墨材 料互相之接觸及所形成空間之確保,而在電池特性之提高 上有效。 本發明之石墨材料在形狀上並未特別受到限制,而可為 粒狀、塊狀、球狀、橢圓體狀、板狀、纖維狀、膜狀、鱗 片狀等任一形狀,不過以縱橫比3以下者較佳,而以2以 下者更佳。接近球狀,即縱橫比接近1之球狀或粒狀者特 別合適。在縱橫比3以下時,使用該石墨材料之鋰離子二 φ次電池之急速充放電特性及循環特性將有改善。此係在形 成負極時,石墨材料不會在一方向排列,且電解質易於滲 透内部所致。在此,縱橫比代表石墨材料之最大長軸長度 與對此正交之軸之長度之比率,係根據使用掃描型電子顯 微鏡之剖面觀察,針對複數之石墨材料各別測量之比率之 平均值。The size of the base material is preferably from 1 to 1 0 0 // m, and preferably from 2 to 4 5 // m. If the size of the base material is within such a range, the ratio of the average particle diameter of the graphite material to the height of the ridges becomes a preferable range, and when the graphite material is used for the anode material of the lithium ion secondary battery, the battery characteristics (especially The improvement effect of the rapid charge/discharge characteristics or the cycle characteristics) becomes large. Further, the average particle diameter referred to herein is based on a cross-sectional observation using a scanning electron microscope, and the maximum major axis length of the base material particles (excluding the ridge) and the length of the axis orthogonal thereto are measured, and the average value thereof is The particle size of the particles is then measured by a plurality of particles to obtain an average value. The average particle diameter of the graphite material of the present invention is an average particle diameter in terms of volume of 3 to 100 / / m, and particularly preferably 3 to 50 # m. When the ratio is 3/m or more, the initial charge and discharge efficiency of the lithium ion secondary battery using the material is improved, and when it is below 1.00 m, the rapid charge and discharge characteristics and the cycle characteristics are advanced. The volume-converted average particle size is the particle diameter at which the cumulative degree of particle size distribution becomes 50% by volume under the use of a laser diffraction type particle size distribution meter. In the present invention, unless otherwise specified, only "average particle diameter" is used, and means the particle diameter measured in accordance with this method. The ratio of the height of the ridge (h) to the average particle size (d) of the graphite material is preferably 12 326\patent specification (supplement)\94-llWl27847 1271382 The range is h / d = Ο . Ο 5~Ο . When it is within such a range, it is effective in improving the battery characteristics by taking into consideration the mutual contact of the graphite materials and the space formation. The graphite material of the present invention is not particularly limited in shape, but may be any shape such as a granular shape, a massive shape, a spherical shape, an ellipsoidal shape, a plate shape, a fibrous shape, a film shape, or a scale shape, but with an aspect ratio. 3 or less is preferable, and 2 or less is more preferable. It is particularly suitable for a spherical shape, that is, a spherical shape or a granular shape having an aspect ratio close to 1. When the aspect ratio is 3 or less, the rapid charge and discharge characteristics and cycle characteristics of the lithium ion secondary battery using the graphite material are improved. When the negative electrode is formed, the graphite material is not aligned in one direction, and the electrolyte is liable to permeate inside. Here, the aspect ratio represents the ratio of the maximum major axis length of the graphite material to the length of the axis orthogonal thereto, based on the average of the ratios of the respective measured graphite materials based on the cross-sectional observation using the scanning electron microscope.

本發明所稱之石墨材料係指主要由石墨構造之碳所構 成之材料而言。在此,「主要」之意義為若可達成發明目的, 則未特別受到限制,通常按本發明之石墨材料本身之含碳 率為約 8 0 %以上。因此,本案所稱之石墨材料係亦包含石 墨本身,且包含石墨材料之前驅物被石墨化者(以下,亦稱 為石墨化物)。石墨材料之前驅物係在 1 5 0 0 C以上之溫度 下,進行加熱處理時,容易石墨化之碳材料。此外,本案 所稱之碳材料亦包含碳材料本身。然而,由於石墨化處理 係在高溫下進行,故為了除去中間物,只要可得到本發明 之石墨材料,則不問該前驅物之含碳如何。 13 326\專利說明書(補件)\94-11\94127847 1271382 本發明之石墨材料在 X射線廣角繞射時之(Ο Ο 2 )面之平 均格子面間格d " 2為0 . 3 4 n m以下,尤其以0 . 3 3 7 n m以下較 佳,進一步以0 . 3 3 6 5 n m以下較佳。此係表示結晶性高,在 用以充當鋰離子二次電池之負極材料時,可得到高放電容 量,且可得到高導電性所致。在本發明中,隆起係與母材 一體化者,兩者實質上屬於同質。難以使隆起與母材分離 而進行結晶性之評估,但在僅將隆起從母材削除後測量 時’其格子面間隔d。。2最好能為0 . 3 4 n m以下。The term "graphite material" as used in the present invention means a material mainly composed of carbon of a graphite structure. Here, the meaning of "main" is not particularly limited as long as the object of the invention can be attained, and the graphite material itself according to the present invention usually has a carbon content of about 80% or more. Therefore, the graphite material referred to in the present invention also includes the graphite itself, and includes a graphite material before the precursor is graphitized (hereinafter, also referred to as graphitized material). The graphite material precursor is a carbon material that is easily graphitized when subjected to heat treatment at a temperature of 150 ° C or higher. In addition, the carbon material referred to in this case also contains the carbon material itself. However, since the graphitization treatment is carried out at a high temperature, in order to remove the intermediate material, as long as the graphite material of the present invention can be obtained, the carbon content of the precursor is not required. 13 326\Patent specification (supplement)\94-11\94127847 1271382 The average lattice plane d " 2 of the (Ο Ο 2 ) plane of the graphite material of the present invention at the X-ray wide-angle diffraction is 0. 3 4 Below nm, particularly preferably 0.33 7 nm or less, further preferably 0.33 3 5 5 nm or less. This indicates that the crystallinity is high, and when used as a negative electrode material for a lithium ion secondary battery, a high discharge capacity can be obtained, and high conductivity can be obtained. In the present invention, the ridges are integrated with the base material, and the two are substantially homogeneous. It is difficult to separate the ridge from the base material to evaluate the crystallinity, but the groove spacing d is measured when the ridge is only removed from the base material. . 2 is preferably 0. 3 4 n m or less.

在此,所謂 X射線廣角繞射時之(0 0 2 )面之平均格子面 間隔d。。2係X射線使用C u Κ α線,標準物質使用高純度矽, 測量石墨材料粒子之(0 0 2 )面之繞射尖峰,而由尖峰之位置 _ 算出。算出方法係遵照學振法(日本學術振興會第1 7委員 會所定之測量法),具體而言,係根據「炭素纖維」[大谷 杉郎,第7 3 3 - 7 4 2頁(1 9 8 6年3月),近代編集社]中載述 之方法所測量之數值。 本發明之石墨材料與未具隆起之石墨材料相較之下,其Here, the average lattice surface interval d of the (0 0 2 ) plane at the time of X-ray wide-angle diffraction is called d. . The 2 series X-rays use the C u Κ α line, and the standard material uses high-purity 矽, and the diffraction peak of the (0 0 2 ) plane of the graphite material particles is measured, and is calculated from the position _ of the peak. The calculation method is in accordance with the Xue Zhen method (measurement method determined by the 17th Committee of the Japan Society for the Promotion of Science), specifically, based on "carbon fiber" [Otani Shiro, 7 3 3 - 7 4 2 pages (1 9 8) The value measured by the method described in the Modern Compilation Society, March 6). The graphite material of the present invention is compared with a graphite material without bulging

比表面積較大,該數值係以 0 . 5〜2 0 m2 / g 較佳,尤其以 1〜1 0 m2 / g較佳。若在2 0 m2 / g以下,則負極合劑糊之黏度會 安定,而變得容易調整黏度,使利用黏合劑之結合力有改 善。在0 . 5 m2 / g以上時,隆起之數目及/或大小增加,可容 易達成本發明所期待之效果。比表面積係依照利用氮氣吸 附之BET法所求出。 本發明之石墨材料之隆起由於與母材一體化,其與習知 技術之複合粒子(藉機械力賦予/埋設有微粒子者,或藉黏 14 326\專利說明書(補件)\94-11\94127847 1271382 附成分而附著有微粒子者)相比,即使在受到外部之機械力 時,該隆起亦難以自母材脫落。再者,本發明之隆起由於 大於習知技術之複合粒子,而可增加石墨材料間之接點, 且亦可確保電解質滲透之空隙。由於此等特徵相輔相成, 而如後述之可促成鋰離子二次電池用負極之電池特性之改 善。 本發明之石墨材料在未損及本發明之目的之範圍内,可 進行混合、内包、被覆或積層有異種石墨材料、碳材料(非 φ晶質硬性碳等)、有機物、金 本發明之石墨材料被施加液 處理、熱處理、物理處理、 在本發明之石墨材料被用 急速充放電特性、循環特性 清楚,不過可如下述推斷之 形成負極時,隆起不會脫落 材料互相之接點增加,電阻 性提升,石墨材料之利用率 由於與高石墨化度之母材同 充時其裝填密度變大,使每 得到高能量密度。又,由於 質可十分滲透,致使電解質 之擴散性提高,急速放電率 比表面積變大,造成鋰離子 急速放電率及急速充電率之 屬、金屬化合物等亦可。再者, 相、氣相、固相下之各種化學 氧化處理等亦可。 作為負極材料之情況,可改善 等。至於其機制,尚未被闡釋 。即,隆起與母材一體化,在 。又,由於該隆起而該等石墨 減低,導電性提升。由於導電 變高,放電容量增大。該隆起 質,具有柔軟性,因此,在填 體積單位之放電容量增大,可 該隆起所形成之間隙大,電解 之保持量變多。因此,娌離子 有改善。又,由於隆起之存在, 出入處所之增加,此亦有助於 改善。此外,由於比表面之增 15 326\專利說明書(補件)\94-11\94127847 1271382 大,在負極製造時對黏合劑之結合力變大,因此,即使反 覆充放電,亦可保持石墨材料互相之接觸,亦可顯示優異 之循環特性。 (石墨材料之製造) 本發明之石墨材料係可利用任何可製造在表面擁有隆起 之石墨材料之方法來製造。但是,利用機械能量賦予母材 以埋設相當於隆起之微粒子部分之方法或藉黏附成分附著 之方法均予以除外,因其所得之石墨材料無法充分顯現本 ®發明之效果。 - 以下例示本發明之代表性製造方法。 _ 步驟(1 )··將石墨材料之前驅物(以下,簡稱為前驅物) . 預先藉粉碎、分級等予以調整成所指定之形狀及大小。 步驟(2 ):使具有可與碳起反應之性質及/或具有可溶解 碳之性質之金屬材料與該調整後之該前驅物於非溶液狀態 下接觸,以使該金屬材料分散存在於該前驅物之外表面 上。另外,本案所稱之金屬材料係指金屬及/或金屬化合 物。又,與碳之反應通常為碳化反應。 步驟(3 )··將步驟(2 )所得金屬材料分散存在於外表面上 之該前驅物,在1 5 0 0 °C以上之溫度下予以加熱以進行石墨 化,而得到石墨材料。 其次,關於前述各步驟加以詳細敘述。 步驟(1 )所用之石墨材料前驅物係在其至少一部分具有 易石墨化性,亦即,在 1 5 0 0 °C以上之溫度下被加熱處理 時,可藉此形成石墨構造者。 16 326\專利說明書(補件)\94-11\94127847 1271382 作為該前驅物,可例示有中間相系碳材料之如中間相小 球體、中間相燒製體(亦稱為塊狀中間相)及中間相纖維 等,暨焦炭系碳材料之如石油焦、針焦、生焦、綠焦、瀝 青焦等。又按,例如該中間相系碳材料係由含有游離碳之 石油系或煤系之焦油或瀝青類在惰性氣體環境之 3 5 0〜4 5 0 °C溫度下,經熱處理所得之形成有中間相小球體之熱處理 產物,除去基質即可得。本發明之石墨材料之前驅物係以 上述中間相系碳材料較佳,尤其以可容易達成上述較佳縱 φ橫比之中間相小球體特別合適。 再者,為了本發明之石墨材料之前驅物在1 5 0 0 °C以上之 溫度下被加熱處理時不致熔化,該前驅物最好能使用其預 先經過初步熱處理者。該初步熱處理之最終溫度係未滿 1 5 0 0 °C ,以未滿 8 0 0 °C者較佳。在初步之熱處理後,較佳 的是預先調整成石墨化後之石墨材料之形狀及大小。例The specific surface area is large, and the value is preferably 0.5 to 2 0 m 2 /g, particularly preferably 1 to 10 m 2 /g. If it is below 20 m2 / g, the viscosity of the negative electrode mixture paste will be stabilized, and the viscosity will be easily adjusted to improve the bonding strength by the binder. When it is 0.5 m 2 /g or more, the number and/or size of the ridges is increased, and the desired effect of the present invention can be easily achieved. The specific surface area was determined in accordance with the BET method using nitrogen adsorption. The ridge of the graphite material of the present invention is integrated with the base material, and the composite particles thereof are combined with the prior art (by mechanical force imparting/embedding microparticles, or by bonding 14 326\patent specification (supplement)\94-11\ In the case of the external mechanical force, the bulge is hard to fall off from the base material. Further, since the ridge of the present invention is larger than the composite particles of the prior art, the joint between the graphite materials can be increased, and the void of the electrolyte penetration can be ensured. Since these characteristics complement each other, the battery characteristics of the negative electrode for a lithium ion secondary battery can be improved as will be described later. The graphite material of the present invention may be mixed, encapsulated, coated or laminated with a dissimilar graphite material, a carbon material (non-φ crystalline hard carbon, etc.), an organic substance, and a graphite of the present invention within a range not impairing the object of the present invention. The material is subjected to liquid treatment, heat treatment, physical treatment, and the graphite material of the present invention is characterized by rapid charge and discharge characteristics and cycle characteristics. However, when the negative electrode is inferred as follows, the ridges do not fall off the joints of the materials, and the resistance increases. The improvement in the productivity of the graphite material increases the packing density when it is charged with the base material having a high degree of graphitization, so that a high energy density is obtained. Further, since the quality is very permeable, the diffusibility of the electrolyte is improved, and the specific surface area of the rapid discharge rate is increased, which may cause a rapid discharge rate of lithium ions, a rapid charge rate, a metal compound, and the like. Further, various chemical oxidation treatments in the phase, gas phase, and solid phase may be used. As a negative electrode material, it can be improved. As for its mechanism, it has not yet been explained. That is, the bulge is integrated with the base metal. Further, due to the bulging, the graphite is reduced and the conductivity is improved. As the conduction becomes higher, the discharge capacity increases. Since the ridge is soft and flexible, the discharge capacity in the volume unit is increased, and the gap formed by the ridge is large, and the amount of holding of the electrolysis is increased. Therefore, the strontium ion is improved. Moreover, due to the existence of the uplift and the increase in access points, this will also help to improve. In addition, since the specific surface is increased by 15 326\patent specification (supplement)\94-11\94127847 1271382, the bonding force to the adhesive during the manufacture of the negative electrode becomes large, so that the graphite material can be maintained even if the charge and discharge are repeated. Contact with each other can also show excellent cycle characteristics. (Manufacturing of Graphite Material) The graphite material of the present invention can be produced by any method which can produce a graphite material having a bulge on the surface. However, the method of imparting the mechanical material to the base material to embed the fine particle portion corresponding to the bulging or the method of adhering the adhesive component is excluded, and the obtained graphite material cannot sufficiently exhibit the effects of the present invention. - A representative production method of the present invention is exemplified below. _ Step (1)··Graphite material precursor (hereinafter, simply referred to as precursor). It is adjusted to the specified shape and size by pulverization, classification, etc. in advance. Step (2): contacting a metal material having a property reactive with carbon and/or having a property of dissolving carbon with the adjusted precursor in a non-solution state, so that the metal material is dispersed in the The precursor is on the outer surface. In addition, the term "metal material" as used herein refers to a metal and/or metal compound. Also, the reaction with carbon is usually a carbonization reaction. Step (3): The precursor obtained by dispersing the metal material obtained in the step (2) on the outer surface is heated at a temperature of 1,500 ° C or higher to carry out graphitization to obtain a graphite material. Next, the above steps will be described in detail. The graphite material precursor used in the step (1) can be formed into a graphite structure by at least a part of which has an easily graphitizable property, that is, when it is heat-treated at a temperature of 1,500 ° C or higher. 16 326\Patent specification (supplement) \94-11\94127847 1271382 As the precursor, a mesophase small carbon body or a mesophase fired body (also referred to as a bulk intermediate phase) may be exemplified as the intermediate phase carbon material. And mesophase fibers, etc., and coke-based carbon materials such as petroleum coke, needle coke, raw coke, green coke, pitch coke, and the like. Further, for example, the mesophase carbon material is formed by heat treatment from a petroleum system containing a free carbon or a coal-based tar or pitch in an inert gas atmosphere at a temperature of 350 to 450 ° C. The heat-treated product of the phase small sphere can be obtained by removing the matrix. The graphite material precursor of the present invention is preferably the above-described mesophase-based carbon material, and particularly preferably a mesophase small sphere which can easily achieve the above-described preferred longitudinal φ aspect ratio. Further, in order to prevent the graphite material precursor of the present invention from being melted when it is heat-treated at a temperature of not less than 1,500 ° C, the precursor is preferably used in a preliminary heat treatment. The final temperature of the preliminary heat treatment is less than 1 500 ° C, preferably less than 80 ° C. After the preliminary heat treatment, it is preferred to adjust the shape and size of the graphitized graphite material in advance. example

如,最好能對平均粒徑1〜1 0 0 // m之中間相小球體在8 0 0 °C 以下之溫度下,施加初步熱處理,並直接(或粉碎後)製成 平均粒徑更小之塊狀粒子。粉碎、分級之方法並未特別受 到限制。再者,初步熱處理可施行二次以上。 步驟(2 )所用之具有可與碳起反應之性質及/或具有可 溶解碳之性質之金屬材料,可例示如N a、K等驗金屬;M g、 Ca 等鹼土金屬;Ti、V、Cr、Mn、Fe、Co、Ni、Zr、Nb、For example, it is preferable to apply a preliminary heat treatment to a mesophase small sphere having an average particle diameter of 1 to 1 0 0 // m at a temperature of 800 ° C or less, and directly (or after pulverizing) to obtain an average particle diameter. Small blocky particles. The method of pulverization and classification is not particularly limited. Furthermore, the preliminary heat treatment can be carried out twice or more. The metal material having the property of reacting with carbon and/or having the property of dissolving carbon used in the step (2) may, for example, be a metal such as Na, K or the like; an alkaline earth metal such as Mg or Ca; Ti, V, Cr, Mn, Fe, Co, Ni, Zr, Nb,

Mo、Tc、Ru、Rh、Pd、Hf、Ta、W、Re、Os、Ir、P t 等過 渡金屬;Al、Ge等金屬;B、Si等半金屬。 此外,亦可例示上面所例示金屬之氫氧化物、氧化物、 17 326\專利說明書(補件)\94-11\94127847 1271382 氮 可 暨 屬 溶 易Transition metals such as Mo, Tc, Ru, Rh, Pd, Hf, Ta, W, Re, Os, Ir, P t; metals such as Al and Ge; and semimetals such as B and Si. In addition, the hydroxides and oxides of the metal exemplified above can also be exemplified. 17 326\Patent Specification (Supplement)\94-11\94127847 1271382 Nitrogen can be dissolved

之 狀 該 物 之 化 熔The melting of the substance

總 材 明 化 況 屬 樣 化物、氯化物及/或硫化物等金屬化合物。 將此等金屬化合物單獨使用或二種以上混合使用均 。將金屬與金屬化合物混合使用亦可。 尤以選自 Ti、Fe、Co、Ni、Ru、Rh、Pd、Os、Ir、Pt 此等金屬之化合物所組成群組之至少一種為佳。此等金 材料係保持安定直至與前驅物之碳起反應為止,或容易 解該碳,且在後述步驟(3 )之石墨化處理中,全部蒸發, 於自所得石墨材料除去所致。 在步驟(2 )中,使此種金屬材料分散存在於該石墨材料 前驅物之外表面上。在此情況,使該金屬材料在非溶液 態下與該前驅物接觸。於使該金屬材料在溶液狀態下與 前驅物接觸之情況,該金屬材料會以膜狀擴展於該前驅 ,致使分散存在不足,因而或不產生隆起,或產生太小 隆起所致。該非溶液狀態之代表性例子,可舉出該金屬 合物之固相狀態及/或氣相狀態。再者,使該金屬化合物 融而以液相狀態分散存在於該前驅物之外表面上亦可。 而言之,規定該非溶液狀態之目的在於排除僅用該金屬 料之溶液與該前驅物接觸。例如,即使該金屬化合物有 部分溶於溶媒,只要在利用不溶部分,仍然相當於本發 之非溶液狀態。在調整好金屬化合物之飽和溶液後,藉 學操作使金屬化合物之不溶體析出而得到之懸浮液之情 ,亦相當於本發明之非溶液狀態。此外,在使用再將金 化合物加入金屬化合物之飽和溶液的懸浮液之情況亦同 ,其懸浮部分相當於非溶液狀態,被包括在本發明之技 326\專利說明書(補件)\94]1\94127847 18 1271382 術範圍内。 在此所稱之「外表面」意指該前驅物各個外側之表面, 即複數之石墨材料之前驅物可互相接觸之表面。因此,即 使在石墨材料之前驅物屬於多孔質之情況亦然,並未包括 該前驅物各個内部存在之空隙表面。The total material is a metal compound such as a sample, chloride and/or sulfide. These metal compounds may be used singly or in combination of two or more. It is also possible to mix a metal with a metal compound. In particular, at least one selected from the group consisting of compounds of metals such as Ti, Fe, Co, Ni, Ru, Rh, Pd, Os, Ir, and Pt is preferred. These gold materials are kept stable until they react with the carbon of the precursor, or are easily decomposed, and are all evaporated in the graphitization treatment of the step (3) described later, and are removed from the obtained graphite material. In the step (2), such a metal material is dispersed and present on the outer surface of the graphite material precursor. In this case, the metal material is brought into contact with the precursor in a non-solution state. In the case where the metal material is brought into contact with the precursor in a solution state, the metal material expands in the film form to the precursor, resulting in insufficient dispersion, or no bulging, or too small bulging. Representative examples of the non-solution state include a solid phase state and/or a gas phase state of the metal compound. Further, the metal compound may be melted and dispersed in a liquid phase state on the outer surface of the precursor. In other words, the purpose of specifying the non-solution state is to exclude contact with the precursor using only the solution of the metal. For example, even if the metal compound is partially dissolved in a solvent, it is equivalent to the non-solution state of the present invention as long as the insoluble portion is utilized. After adjusting the saturated solution of the metal compound, the suspension obtained by the insoluble solution of the metal compound by the operation is also equivalent to the non-solution state of the present invention. Further, in the case where a suspension in which a gold compound is added to a saturated solution of a metal compound is used, the suspended portion corresponds to a non-solution state, and is included in the technique 326 of the present invention (patent) (94) \94127847 18 1271382 Within the scope of surgery. As used herein, "outer surface" means the surface of each of the outer sides of the precursor, i.e., the surface of the plurality of graphite material precursors that are in contact with each other. Therefore, even if the precursor of the graphite material is porous, the void surface existing inside each of the precursors is not included.

此附著之金屬材料大小係以5 # m以下為佳,以0 . 0 1〜5 vm較佳,而以0.01〜l//m更佳。在5//m以下時,隆起(即 本發明之石墨材料之特徵)過大之情形較少,而可維持合適 之基底長度。再者,在0.01#m以上時,隆起之大小為適 度,可容易得到本發明之效果。 在此,附著之金屬材料大小係針對與石墨材料之前驅物 接觸之金屬材料,在使用掃描型電子顯微鏡之下,測量複 數金屬材料之各個長軸長度後,平均其測量值者。 又,該金屬材料之附著量按金屬量換算,以該石墨材料 之前驅物作基準時,為0 . 1〜3 0質量%,以0 . 5〜1 5質量%較 佳,而以1〜1 0質量%更佳。在0 . 1質量%以上時,可充分得 到本發明之效果。反之,超過3 0質量%時,本發明之效果 則有達飽和之傾向,在經濟上,3 0質量%以下即可。 又按,此項金屬材料之附著量係可利用I C P發光分光分 析等方法,予以換算為金屬量並測量。 茲為使此種金屬材料分散存在於石墨材料之前驅物之 外表面上之方法,舉出其具體例子。 (a )使該前驅物與粉末狀之該金屬材料混合之方法。 (b)使該前驅物與該金屬材料在分散媒中混合後,除去 19 326\專利說明書(補件)\94-11\94127847 1271382 該分散媒之方法。 (c)使該金屬材料藉 PVD(Physical Vapor Deposition) 法或CVD(Chemical Vapor Deposition)法附著於該前驅物 之外表面上之方法。 在方法(a )中,使用粉末狀之該金屬材料。在此,該金 屬材料之平均粒徑係以0 . 0 1〜5 // m較佳,而以0 . 0 1〜1 // m 更佳。在5 // m以下時,隆起(即本發明之石墨材料之特徵) 之基底長度則達合適範圍。又,在0.01//m以上時,隆起 Φ大小亦達適度,可增加本發明之效果。 _ 混合係可使用往復攪拌式、旋轉攪拌式、振動攪拌式或 該等之組合型式等習知之各種混合機。對攪拌動力亦未特 別要求,不過以電動之機械式較方便。無論採取任一方法, 重要的是一邊以粉末狀之該金屬材料不致產生凝聚物之方 式均勻分散,一邊使該金屬材料以可分散存在於該前驅物 之外表面上之方式附著之。 再者,使該石墨材料前驅物與該金屬材料一起粉碎之同The size of the adhered metal material is preferably 5 #m or less, more preferably 0. 0 1 to 5 vm, and more preferably 0.01 to l//m. Below 5/m, the ridges (i.e., the features of the graphite material of the present invention) are too large to maintain a suitable substrate length. Further, when the thickness is 0.01 or more, the size of the ridge is moderate, and the effects of the present invention can be easily obtained. Here, the size of the attached metal material is measured for the metal material in contact with the graphite material precursor, and the average length of each of the plurality of metal materials is measured under a scanning electron microscope. Further, the adhesion amount of the metal material is converted according to the amount of the metal, and the amount of the graphite material precursor is 0.1 to 30% by mass, preferably 0.5 to 5% by mass, and 1 to 1% by mass. 10% by mass is better. When it is at least 0.1% by mass, the effects of the present invention can be sufficiently obtained. On the other hand, when it exceeds 30% by mass, the effect of the present invention tends to be saturated, and economically, it may be 30% by mass or less. Further, the amount of adhesion of the metal material can be converted into a metal amount by means of I C P luminescence spectrometry or the like. Specific examples of the method for dispersing such a metal material on the outer surface of the precursor of the graphite material are given. (a) A method of mixing the precursor with a powdery metal material. (b) After the precursor is mixed with the metal material in a dispersion medium, the method of dispersing the medium of 19 326\patent specification (supplement)\94-11\94127847 1271382 is removed. (c) a method of attaching the metal material to the outer surface of the precursor by a PVD (Physical Vapor Deposition) method or a CVD (Chemical Vapor Deposition) method. In the method (a), the metal material in the form of a powder is used. Here, the average particle diameter of the metal material is preferably 0. 0 1 to 5 // m, and more preferably 0. 0 1 to 1 // m. Below 5 // m, the length of the base of the ridge (i.e., the feature of the graphite material of the present invention) is within a suitable range. Further, when it is 0.01//m or more, the size of the ridge Φ is also moderate, and the effect of the present invention can be increased. _ The mixing system may be a conventional mixer such as a reciprocating stirring type, a rotary stirring type, a vibration stirring type or the like. There is no special requirement for the stirring power, but it is more convenient to use the mechanical mechanical type. Regardless of the method employed, it is important to uniformly disperse the metal material in such a manner that the metal material is not agglomerated, and the metal material is attached in such a manner as to be dispersed on the outer surface of the precursor. Furthermore, the graphite material precursor is pulverized together with the metal material

時,進行混合亦可。 方法(b )之分散媒係以至少不溶解該金屬材料者,或即 使可溶解,但溶解度低者較佳。依照本發明之方法,以金 屬材料被分散者較佳。又,更佳的是分散媒不僅不溶解該 金屬材料,且亦不溶解該前驅物。此種分散媒可例示有水、 酒精、丙酮等之水性分散媒為較佳者,而以水特別合適。 此係因該等分散媒與有機溶劑系分散媒相比,前者在乾燥 去除時對環境之影響小,在安全上及成本上均有利所致。 326\專利說明書(補件)\94-11\94127847 20When mixing, it is also possible to mix. The dispersing medium of the method (b) is preferably such that it does not dissolve the metal material or is soluble, but the solubility is low. It is preferred that the metal material be dispersed in accordance with the method of the present invention. Further, it is more preferable that the dispersion medium not only does not dissolve the metal material, but also does not dissolve the precursor. Such a dispersion medium is preferably an aqueous dispersion medium such as water, alcohol or acetone, and water is particularly suitable. This is because the above-mentioned dispersion medium has a smaller influence on the environment during drying and removal than the organic solvent-based dispersion medium, and is advantageous in terms of safety and cost. 326\Patent Specification (Repair)\94-11\94127847 20

1271382 投入此種分散媒之金屬材料之平均粒徑係以 5 // m 較佳,而以1 // m以下更佳。此係因在平均粒徑為5 // 下時,可容易實現均勻之分散,所得之石墨材料之隆 或分散存在之狀況可達適度之同時,亦可容易控制成 狀至球狀所致。 在方法(b )中,首先使該石墨材料前驅物與該金屬 在分散媒中混合。在該石墨材料前驅物及該金屬材料 分散媒之順序上並未受到限制。例如,使該金屬材料 Φ末分散於分散媒中,其次對此將該前驅物投入亦可。 作為此種分散工作,較佳的是使用攪拌裝置,以使 墨材料前驅物與該金屬材料混合至均勻分散為止。在 _ 之際,最好能施行減壓操作或超音波處理,以除去氣 而促進該金屬材料與該前驅物之接觸。 在該混合之後,除去前述分散媒。 該去除方法並未受到限制,而可適當採用蒸發、蒸 過濾等普通之固-液分離。當然,此等去除工件在加熱 減壓下或在氣體之流通下進行亦可。可例舉出將含有 屬材料及該前驅物之分散媒在未滿 1 5 0 0 °C之溫度下 之方法。再者,在步驟(3 )中,於 1 5 0 0 °C以上之溫度 熱時的升溫過程中,施行此項分離操作亦可。1271382 The average particle size of the metal material to be introduced into the dispersion medium is preferably 5 // m, more preferably 1 // m or less. This is because when the average particle size is 5 //, uniform dispersion can be easily achieved, and the obtained graphite material can be easily or evenly dispersed, and can be easily controlled into a spherical shape. In the method (b), the graphite material precursor is first mixed with the metal in a dispersion medium. The order of the graphite material precursor and the metal material dispersion medium is not limited. For example, the metal material Φ is finally dispersed in the dispersion medium, and the precursor may be supplied to the second. As such a dispersion work, it is preferred to use a stirring device to mix the ink material precursor with the metal material until it is uniformly dispersed. At the time of _, it is preferable to perform a decompression operation or an ultrasonic treatment to remove the gas to promote contact of the metal material with the precursor. After the mixing, the aforementioned dispersion medium was removed. The removal method is not limited, and ordinary solid-liquid separation such as evaporation or steam filtration can be suitably employed. Of course, such removal of the workpiece may be carried out under reduced pressure under heating or under circulation of a gas. There may be mentioned a method in which a dispersion medium containing a genus material and the precursor is at a temperature of less than 1,500 °C. Further, in the step (3), the separation operation may be performed during the temperature rise of the temperature above 1 500 °C.

方法(c)係藉PVD法或CVD法使該金屬材料附著於 墨材料前驅物之外表面上。此種方法之較佳例子可 有:真空蒸鍍法、濺鍍法、離子鍍法、分子線疊晶法舅 法;或常壓 CVD 法、減壓 CVD 法、電漿 CVD 326\專利說明書(補件)\94-11\94127847 21 以下 m以 起數 半球 材料 投入 之粉 該石 混合 泡, 餾、 下或 該金 加熱 下力口 該石 舉出 PVD 法、The method (c) attaches the metal material to the outer surface of the ink material precursor by a PVD method or a CVD method. Preferred examples of such a method include vacuum evaporation, sputtering, ion plating, molecular line crystallization, or atmospheric pressure CVD, vacuum CVD, plasma CVD 326, and patent specifications. Replenishment)\94-11\94127847 21 The following m is mixed with the powder of the hemispherical material. The stone is mixed with the foam, and the distillate, the lower or the gold is heated to the force. The stone is given the PVD method.

參 1271382 MO(Magneto-Optic)CVD法、光 CVD 法等 CVD 法。 其中,尤其以濺鍍法較佳。作為濺鍍法,可例示直 鍍法、磁控管濺鍍法、高頻濺鍍法、反應性濺鍍法、 濺鍍法、離子束濺鍍法等。 作為此濺鍍法之代表例,可舉出有在陰極側設置金 材,在一般1〜l(T2Pa程度之惰性氣體環境中,引發電 之輝光放電,以使惰性氣體離子化,而將靶材金屬擊 使設置於陽極側之該前驅物被覆有該金屬之方法。 使用金屬化合物以代替金屬亦可,由二種以上之金 時使用,以在該前驅物之外表面上形成合金亦可,而 屬及金屬化合物混合,以用作靶材亦可。此外,使用 以上之靶材以施行濺鍍二次以上,以使複數金屬及/或 化合物依序附著亦可。 再者,使用反應性氣體以代替惰性氣體亦可。 在此情況,最好能對石墨材料之前驅物施加機械性 或超音波等振動,或施行氣體流通之方法,以對該前 給予動態,而使金屬分散存在於該前驅物之外表面上 在本發明中,石墨材料之前驅物係以其表面之至少 分擁有光學等向性之結晶構造(亦稱為光學等向性相) 佳。此係因為光學等向性相者在其與該金屬材料之反 上高於光學異向性之結晶構造(亦稱為光學異向性相) 學等向性相之有無係使用偏光顯微鏡來觀察前驅物之 即可辨別。 又按,將擁有光學等向性之結晶構造之該前驅物在 326\專利說明書(補件)\94-11\94127847 22 流滅 偏壓 屬靶 極間 出, 屬同 將金 二種 金屬 攪拌 驅物 〇 一部 者較 應性 。光 剖面 1500 1271382 °c以上之溫度下予以加熱時,其光學等向性之結晶部分則 變為多晶構造。 在此,將多晶構造定義為微晶(c r y s t a 1 1 i t e )大小為 1 0〜1 0 0 n m之結晶之集合組織。再者,將微晶之大小定義為 在使用穿透電子顯微鏡來觀察微晶剖面之情況,露出於表 面之部分的長度。微晶之較佳大小為 3 0〜8 0 n m,進一步較 佳之大小為3 0〜6 0 n m。Refer to CVD method such as 1271382 MO (Magneto-Optic) CVD method or photo CVD method. Among them, sputtering is preferred in particular. As the sputtering method, a direct plating method, a magnetron sputtering method, a high-frequency sputtering method, a reactive sputtering method, a sputtering method, an ion beam sputtering method, or the like can be exemplified. As a representative example of the sputtering method, a gold material is provided on the cathode side, and in general, 1 to 1 (in a noble gas atmosphere of about T2Pa, an electric glow discharge is initiated to ionize the inert gas, and the target is used. a method of coating a metal provided on the anode side with the metal. A metal compound may be used instead of a metal, and two or more kinds of gold may be used to form an alloy on the outer surface of the precursor. The genus and the metal compound may be mixed and used as a target. Further, the above target may be used to perform sputtering twice or more so that the plurality of metals and/or compounds may be sequentially attached. A gas may be substituted for the inert gas. In this case, it is preferable to apply a vibration such as mechanical or ultrasonic waves to the precursor of the graphite material, or to perform a gas circulation method to impart dynamics to the front and to disperse the metal. In the present invention, on the outer surface of the precursor, the graphite material precursor is preferably a crystal structure having an optical isotropic property (also referred to as an optical isotropic phase) at least on the surface thereof. Because the optical isotropic phase is more optically anisotropic than the metal material, which is higher than the optical anisotropy (also known as optical anisotropic phase), the isotropic phase is used to observe the precursor using a polarizing microscope. It can be discerned. Press again, the precursor with the optically isotropic crystal structure is in the 326\ patent specification (supplement)\94-11\94127847 22, and the bias is out of the target. When two kinds of metal stirrer are used for heating, when the light profile is heated at a temperature of 1500 1271382 °c or more, the optically isotropic crystalline portion becomes a polycrystalline structure. Here, polycrystalline The structure is defined as a collection of crystals of crystallite size (crysta 1 1 ite ) having a size of 10 0 to 1 0 0 nm. Further, the size of the crystallites is defined as the observation of the crystallite profile using a transmission electron microscope. The length of the portion exposed to the surface. The preferred size of the crystallite is 30 to 80 nm, and further preferably the size is 30 to 60 nm.

具體例示微晶大小之測量方法。首先,將前述石墨材料 之前驅物放入石墨坩堝,在非氧化性環境中之3 0 0 0 °C溫度 下予以加熱6小時而得到石墨化物。其次,將此石墨化物 使用樹脂予以支持,而藉聚焦離子束加工等,使之薄膜化。 然後,用穿透顯微鏡予以觀察,隨機選定5個以上微晶, 依照上述定義測量微晶大小。 對以相同方法所得之石墨材料表面,使用掃描型電子顯 微鏡予以觀察,藉此亦可測量微晶大小。 在付到本發明之石墨材料方面’石墨材料之刖驅物全部 屬於光學等向性相亦可,於為了得到其充當鋰離子二次電 池用負極材料時之高放電容量方面,較佳的是該前驅物之 内部由光學異向性相所構成,且外部(即該前驅物之表面) 屬於光學等向性相。 在此情況之光學等向性相係以薄膜狀存在於前驅物表 面之一部分或全部者較佳,尤其以覆蓋該前驅物之全表面 積 3 0 %以上者較佳。此外,以薄膜狀之光學等向性相與光 學異向性相融合而形成該前驅物之表面者特別合適。在 23 326\專利說明書(補件)\94-11\94127847A method of measuring the crystallite size is specifically exemplified. First, the graphite material precursor was placed in a graphite crucible, and heated at a temperature of 300 ° C in a non-oxidizing atmosphere for 6 hours to obtain a graphitized product. Next, the graphitized material is supported by a resin, and is thinned by focusing ion beam processing or the like. Then, it was observed with a penetrating microscope, and five or more crystallites were randomly selected, and the crystallite size was measured in accordance with the above definition. The surface of the graphite material obtained in the same manner was observed using a scanning electron microscope, whereby the crystallite size was also measured. In the case of the graphite material of the present invention, the graphite material is all optically isotropic, and it is preferable in terms of high discharge capacity in order to obtain a negative electrode material for a lithium ion secondary battery. The interior of the precursor consists of an optically anisotropic phase, and the exterior (i.e., the surface of the precursor) belongs to the optically isotropic phase. The optically isotropic phase in this case is preferably present in a film form in part or all of the surface of the precursor, and it is particularly preferable to cover more than 30% of the total surface area of the precursor. Further, it is particularly preferable to form a film-like optical isotropic phase and optical anisotropy to form the surface of the precursor. In 23 326\ patent specification (supplement)\94-11\94127847

1271382 此,「融合」意指等向性相與異向性相之境界並無間隙 漸發生相變化之所謂傾斜組成性狀態。 此外,此薄膜狀之光學等向性相之厚度為 3 // m以 以1 // m以下較佳,而以0 . 5 // m以下更佳。光學等向 之厚度為 3//m以下者,在放電容量之增加上很合適 者,下限係以0 . 0 1 // m較佳。在0 . 0 1 // m以上時,隆d 本發明之石墨材料之特徵)之產生充分。 在本發明中,表面之至少一部分擁有光學等向性相 φ 前驅物係亦可得自在石墨化後,至少一部分可成為光 _ 向性相之碳源物質附著於石墨材料之前驅物表面。在 況,被附著之石墨材料前驅物不需要擁有光學等向性 然而,作為被附著之石墨材料前驅物,係使用顯示光 向性之石墨材料亦可。 此類碳源物質係在1 5 0 0 °C以上之溫度下,顯示光學 性者即可,可例示諸如樹脂類(酚樹脂、糠醇樹脂等) 學等向性瀝青(氧交聯石油瀝青等)等。樹脂類處於聚 應或交聯反應進展前之前驅物之狀態亦可。 即,本案亦提供下述方法:將石墨化後至少一部分 為光學等向性相之碳源物質與該金屬材料混合,而使 合物附著於石墨材料之前驅物之方法。作為此種方法 體例子係可舉出有在該步驟(2 )使金屬材料分散存在 前驅物外表面上之二種新方法。 (d )使石墨前驅物與該碳源物質及該金屬材料在分 中混合後,除去該分散媒之方法。 326\專利說明書(補件)\94-11\94127847 24 而逐 下, 性相 〇再 “即 之該 學等 此情 相。 學異 等向 、光 合反 可成 該混 之具 於該 散媒 12713821271382 Therefore, "fusion" means that there is no gap between the isotropic phase and the anisotropic phase. Further, the film-like optical isotropic phase has a thickness of 3 // m to be preferably 1 / m or less, and more preferably 0.5 / m or less. When the thickness of the optical isotropic is 3/m or less, it is suitable for the increase in the discharge capacity, and the lower limit is preferably 0. 0 1 // m. When it is above 0. 0 1 // m, the production of the graphite material of the present invention is sufficient. In the present invention, at least a portion of the surface has an optically isotropic phase. The precursor system may also be obtained from a surface of the precursor of the graphite material after at least a portion of the carbon source material capable of becoming a photo-neutral phase after graphitization. In other cases, the adhered graphite material precursor does not need to have optical isotropic properties. However, as the precursor of the adhered graphite material, a graphite material exhibiting photostability may be used. Such a carbon source material may exhibit optical properties at a temperature of not less than 150,000 °C, and examples thereof include an isotropic pitch such as a resin (phenol resin, decyl alcohol resin, etc.) (oxygen crosslinked petroleum pitch, etc.) )Wait. The resin may be in the state of the precursor before the polymerization or crosslinking reaction progresses. Namely, the present invention also provides a method of adhering a carbon source material having at least a part of an optically isotropic phase to a metal material after graphitization, and attaching the composition to a precursor of the graphite material. As an example of such a method, there are two new methods in which the metal material is dispersed on the outer surface of the precursor in the step (2). (d) A method of removing the dispersion medium after mixing the graphite precursor with the carbon source material and the metal material. 326\Patent specification (supplement)\94-11\94127847 24 and going down, sex is the same and then "that is, the school should wait for this kind of sentiment. Learn to be equal, photosynthetic, can be the mixed with the media. 1271382

(e )使分散3 該石墨材料之 金屬材料之粉 碳源物質之熔 驅物者為佳。 暨該混合物與 機、二輥機等 操作及對石墨 •可。 在本發明中 外表面上之方 又按,在該 後,施加如碳 學處理或機械 步驟(3 ): (Acheson)爐 I(e) It is preferred that the melt of the carbon source material of the metal material of the graphite material is dispersed. Combine the mixture with the machine, the two-roller, etc. and the graphite. In the present invention, the outer surface is pressed again, after which, for example, carbon treatment or mechanical step (3) is applied: (Acheson) furnace I

方法。藉此, 存於所得之石 °C以下較佳, 則無法石墨化 於負極時,造 時發生石墨材 適。石墨化最 之時間係難以 Γ該金屬材料之該碳源物質之熔融物附著於 前驅物之外表面上之方法。此方法係以使該 末(平均粒徑0 · 0 1 // m以上且5 // m以下)與該 融物混合,而使此熔融混合物附著於石墨前 在金屬材料之粉末與碳源物質之混合操作, 石墨前驅物之混合操作時,可使用加壓捏合 之各種捏合機。將金属粉末與熔融物之混合 前驅物之附著操作依序進行或同時進行均 ’該金屬材料分散存在於石墨材料之則驅物 法並未限定於上述之(a )〜(e )。 金屬材料附著於石墨材料之前驅物外表面之 材料之覆被、氣體處理、氧化處理等各種化 能量賦予等之物理處理亦可。 石墨化方法可採用一種在使用艾其遜 P習知高溫爐,按 1 5 0 0 °C以上之溫度加熱之 金屬材料發生蒸發、分解或昇華,而不會殘 墨材料。加熱溫度係以 2 5 0 0 °C以上且 3 3 0 0 而以2 8 0 0 t:〜3 3 0 0 °C更佳。若未滿1 5 0 0 °C , ,此外發生該金屬材料之殘存,以致在使用 成放電容量不足。在超過3300 °C之情況,有 料一部分之昇華,而使產率降低,因此不合 好能在非氧化性環境中進行。石墨化所需要 一概而言,為1〜2 0小時左右。 25 326\專利說明書(補件)\94-11\94127847 1271385 所得之石墨材料係依照需要予以解碎、粉碎,藉分級調 整粒度以用作負極材料。method. Therefore, it is preferable to store it in the obtained stone at or below °C, and it is not possible to graphitize the negative electrode. The most time for graphitization is a method in which the molten material of the carbon source of the metal material adheres to the outer surface of the precursor. The method is such that the powder (average particle diameter 0 · 0 1 // m or more and 5 // m or less) is mixed with the melt, and the molten mixture is adhered to the powder of the metal material and the carbon source material before the graphite is adhered to the graphite. The mixing operation, in the mixing operation of the graphite precursor, various kneading machines using pressure kneading can be used. The metal powder and the melt are mixed. The adhesion of the precursor is carried out sequentially or simultaneously. The method of dispersing the metal material in the graphite material is not limited to the above (a) to (e). The metal material may be adhered to a material such as a coating of the outer surface of the graphite material, a gas treatment, a gas treatment, or an oxidation treatment, or the like. The graphitization method can be carried out by evaporating, decomposing or sublimating a metal material heated at a temperature of more than 150,000 °C using a known high temperature furnace of Acheson P, without residual ink. The heating temperature is preferably 2,500 ° C or more and 3 3 0 0 and more preferably 2 800 0 t: to 3 3 0 0 ° C. If it is less than 1 500 °C, the residual material of the metal material may occur, so that the discharge capacity is insufficient during use. In the case of more than 3,300 ° C, a part of the sublimation is caused, and the yield is lowered, so that it is not suitable for carrying out in a non-oxidizing environment. The need for graphitization is generally about 1 to 20 hours. 25 326\Patent Specification (Repair)\94-11\94127847 1271385 The obtained graphite material is pulverized and pulverized as needed, and the particle size is adjusted by gradation to be used as a negative electrode material.

由如上所述之方法使該金屬材料分散存在於石墨材料 之前驅物上而予以加熱時,可藉此得到本發明之石墨材 料。至於其機制,雖然尚未明確,但可推斷的是擁有分散 存在於其外表面上之粒狀或球狀之该金屬材料的邊纟!j驅物 在石墨化處理(即被加熱至1 5 0 0 °C以上)過程中,產生與母 材一體化之隆起。金屬材料似乎在此加熱過程蒸發而迅速 離散,實質並未殘存於最終產物之本發明之石墨材料中。 以下,進一步推測機制。在溫度較低之石墨化處理之前階 段,該金屬化合物與該前驅物之碳起反應而產生金屬碳化 物。此時,該金屬化合物從該前驅物接受碳之供給,一旦 形成該金屬碳化物之隆起。然而,當石墨化處理溫度上升 至形成該金屬碳化物之金屬的沸點附近時,與該金屬碳化 物形成化學平衡狀態之碳及金屬,開始金屬之蒸發離散。 然後,隨著升溫,化學平衡往逆反應方向有利進展,最後 該金屬全部蒸發離散,殘存與母材相同之石墨化隆起。在 石墨化處理時,係上升至約3 0 0 0 °C,而可推斷的是例如在 形成該金屬化合物之金屬為鐵時,在2 8 0 0 °C附近,則開始 鐵之蒸發離散。因此,本發明之母材通常由步驟(1 )所用之 石墨材料前驅物經石墨化處理後之殘存部佔去其大部分。 根據以上所述,認為較佳的是使該金屬材料分散存在於 石墨材料之前驅物之外表面上。又,認為較佳的是金屬或 金屬化合物使用其可形成碳化物者。 26 326\專利說明書(補件)\94-11\94127847 1271382 (鋰離子二次電池) 鋰離子二次電池通常以負極、正極及非水電解質為其主 要之電池構成要素。正極及負極各別由鋰離子之載持體所 構成。係根據在充電時使鋰離子被吸藏於負極中,而在放 電時使鋰離子從負極脫離之電池機構。When the metal material is dispersed and present on the precursor of the graphite material by the method as described above and heated, the graphite material of the present invention can be obtained. As for the mechanism, although it is not clear, it can be inferred that the edge material of the granular material having the granular or spherical shape dispersed on the outer surface thereof is graphitized (that is, heated to 1 500). During the process above 0 °C, a bulge is formed which is integrated with the base metal. The metal material seems to evaporate during the heating process and is rapidly dispersed, and does not substantially remain in the graphite material of the present invention of the final product. In the following, the mechanism is further speculated. The metal compound reacts with the carbon of the precursor to produce a metal carbide prior to the lower temperature graphitization process. At this time, the metal compound receives a supply of carbon from the precursor once the ridge of the metal carbide is formed. However, when the graphitization temperature rises to the vicinity of the boiling point of the metal forming the metal carbide, the carbon and the metal which form a chemical equilibrium with the metal carbide start to evaporate the metal. Then, as the temperature rises, the chemical equilibrium progresses favorably in the direction of the reverse reaction. Finally, the metal is completely evaporated and dispersed, and the same graphitization ridge as the base material remains. In the case of graphitization, the temperature rises to about 3,000 ° C, and it can be inferred that, for example, when the metal forming the metal compound is iron, at about 2800 ° C, the evaporation of iron is started. Therefore, the base material of the present invention usually takes up most of the residual portion of the graphite material precursor used in the step (1) after being graphitized. From the above, it is considered preferable to disperse the metal material on the outer surface of the precursor of the graphite material. Further, it is considered preferable that a metal or a metal compound can be used to form a carbide. 26 326\Patent Specification (Repair)\94-11\94127847 1271382 (Lithium Ion Secondary Battery) Lithium ion secondary batteries usually have a negative electrode, a positive electrode, and a nonaqueous electrolyte as their main battery components. The positive electrode and the negative electrode are each composed of a carrier of lithium ions. It is based on a battery mechanism in which lithium ions are occluded in a negative electrode during charging, and lithium ions are detached from the negative electrode at the time of discharge.

本發明之鋰離子二次電池除了含有本發明之石墨材料 以作為負極材料之外,並未特別受到限制。關於本發明之 其他電池構成要素,可比照一般之經離子二次電池之要素。 以下,關於負極、正極、電解質等加以說明。 (負極) 鋰離子二次電池用負極之製作係屬於可得到充分表現 本發明石墨材料之電池特性且賦形性高,並在化學及電化 學上安定之負極之成形方法中的任一種方法。一般係使本 發明之石墨材料及結合劑在溶劑及/或分散媒(以後,亦僅 稱為溶劑)中混合,以使糊化,將所得之負極合劑糊塗佈於 集電材後,除去溶劑,藉壓機等予以固化及/或賦形之方 法。亦即,首先,將本發明之石墨材料藉分級等調整為所 希望之粒度,與結合劑混合,使所得之組成物分散於溶劑 中,以形成糊狀,而製備負極合劑。 具體上,可例示水系之配製法如下:將由本發明之石墨 材料與結合劑(如羧曱基纖維素、苯乙烯-丁二烯橡膠等) 在溶劑(如水、酒精等)中混合所得之漿液,使用習知之攪 拌機、混合機、混合捏練機、捏合機等予以攪拌混合,而 製成負極合劑糊。又按,關於非水系之配製法,例如,使 27 326\專利說明書(補件)\94-11\94127847 127138.2 本發明之石墨材料及氟系樹脂(如聚四氟乙烯、聚氟化偏乙 烯等)粉末與溶劑(如異丙醇、N -曱基吡咯啶酮、二曱基曱 醯胺等)混合以形成漿液,而利用相同之攪拌混合亦可得到 負極合劑糊。將所得之糊塗佈於集電材之單面或雙面上, 予以乾燥即可得到均勻且強固黏附有負極合劑層之負極。 負極合劑層之膜厚為1 0〜2 0 0 // m,以3 0〜1 0 0 // m較佳。 再者,負極合劑層係使本發明之石墨材料與樹脂(如聚 乙烯、聚乙烯醇等)粉末經乾式混合而在金屬模内予以熱壓 籲成形時,並藉以製得。 在形成負極合劑層後,對此施行壓機加壓等之壓合時, 可藉此進一步提高負極合劑層與集電材之黏附強度。 負極用之集電材形狀並未特別受到限制,不過以箔狀、 網狀(如正方孔網狀、斜方孔網狀等)等較佳。集電材之材 質係以銅、不銹鋼、鎳等較佳。集電材之厚度在箱狀之情 況係以5〜2 0 // m較佳。 (正極)The lithium ion secondary battery of the present invention is not particularly limited except for containing the graphite material of the present invention as a negative electrode material. The other battery constituent elements of the present invention can be compared with the elements of a general ion secondary battery. Hereinafter, the negative electrode, the positive electrode, the electrolyte, and the like will be described. (Negative Electrode) The production of the negative electrode for a lithium ion secondary battery is a method for forming a negative electrode which can sufficiently exhibit the battery characteristics of the graphite material of the present invention and has high formability and is chemically and electrochemically stable. Generally, the graphite material and the binder of the present invention are mixed in a solvent and/or a dispersion medium (hereinafter, simply referred to as a solvent) to cause gelatinization, and the obtained negative electrode mixture paste is applied to a current collector to remove the solvent. A method of curing and/or shaping by means of a press or the like. Namely, first, the graphite material of the present invention is adjusted to a desired particle size by classification or the like, mixed with a binder, and the resultant composition is dispersed in a solvent to form a paste, thereby preparing a negative electrode mixture. Specifically, the water system can be exemplified as follows: a slurry obtained by mixing a graphite material of the present invention with a binder (such as carboxymethyl cellulose, styrene-butadiene rubber, etc.) in a solvent (such as water, alcohol, etc.) The mixture is stirred and mixed using a conventional mixer, a mixer, a mixing kneader, a kneader, or the like to prepare a negative electrode mixture paste. Further, regarding the preparation method of the non-aqueous system, for example, the 27 326\patent specification (supplement) \94-11\94127847 127138.2 the graphite material and the fluorine-based resin (such as polytetrafluoroethylene, polyfluorinated vinylidene) of the present invention. The powder is mixed with a solvent (e.g., isopropanol, N-decylpyrrolidone, dimethyl decylamine, etc.) to form a slurry, and the negative electrode mixture paste can also be obtained by the same stirring and mixing. The obtained paste is applied to one surface or both surfaces of the current collector, and dried to obtain a negative electrode which is uniformly and strongly adhered to the negative electrode mixture layer. The film thickness of the negative electrode mixture layer is 10 to 2 0 0 // m, preferably 3 0 to 1 0 0 // m. Further, the negative electrode mixture layer is obtained by dry-mixing the graphite material of the present invention and a resin (e.g., polyethylene, polyvinyl alcohol, etc.) powder in a metal mold to be hot-pressed. After the negative electrode mixture layer is formed, when press bonding such as press press is performed, the adhesion strength between the negative electrode mixture layer and the current collector can be further improved. The shape of the current collector for the negative electrode is not particularly limited, but is preferably in the form of a foil or a mesh (e.g., a square mesh or a square mesh). The material of the collector material is preferably copper, stainless steel or nickel. The thickness of the collector material is preferably 5 to 2 0 // m in the case of a box. (positive electrode)

正極係例如將由正極材料、結合劑及導電劑所構成之正 極合劑塗佈於集電材之表面上而形成。作為正極材料(正極 活性物質),較佳的是選擇可將足夠量之鋰予以吸藏/釋放 者。此種材料係以經與過渡金屬複合硫屬(c h a 1 〇 c 〇 g e η )化 物,其中,以鋰與過渡金屬之複合氧化物(亦稱為含鋰過渡 金屬氧化物)特別合適。該複合氧化物為固溶有經及二種以 上之過渡金屬者亦可。The positive electrode is formed by, for example, applying a positive electrode mixture composed of a positive electrode material, a binder, and a conductive agent onto the surface of the current collector. As the positive electrode material (positive electrode active material), it is preferred to select a sufficient amount of lithium to be occluded/released. Such a material is compounded with a transition metal, c h a 1 〇 c 〇 g e η , wherein a composite oxide of lithium and a transition metal (also referred to as a lithium-containing transition metal oxide) is particularly suitable. The composite oxide may be one which has a solid solution and two or more transition metals.

含鋰過渡金屬氧化物係具體可由式 LiMS-xM^OK式中 X 28 326\專利說明書(補件)\94-11\94127847The lithium-containing transition metal oxide system can be specifically obtained by the formula LiMS-xM^OK type X 28 326\patent specification (supplement)\94-11\94127847

1271382 為在 0SXS1之範圍内之數值,Μ1、Μ2為至少一種過渡 屬元素)或式LiMS-yM^O〆式中Υ為在0$YS2之範圍内 數值,Μ1、M2為至少一種過渡金屬元素)所表示。Μ所示 過渡金屬元素為 Co、Ni、Μη、Cr、Ti、V、Fe、Zn、A11271382 is a value in the range of 0SXS1, Μ1, Μ2 are at least one transitional element) or a formula LiMS-yM^O〆 where Υ is a value in the range of 0$YS2, and Μ1 and M2 are at least one transition metal element ) said.过渡 The transition metal elements are Co, Ni, Μη, Cr, Ti, V, Fe, Zn, A1

In、Sn等。較佳之具體例子為LiCoCh、LiNiCh、LiMn〇2 LiNio.9Coo.1O2 λ LiNio.5Coo.5O2 等0 含裡過渡金屬氧化物係例如以經、過渡金屬之氧化物 氫氧化物、鹽類等為起始原料,使此等起始原料混合, 氧氣環境中之6 0 0〜1 0 0 0 °C溫度下予以燒製,即可得到。 正極活性物質係將前述化合物單獨使用或二種以上 起使用均可。例如,可將碳酸鋰等碳酸鹽加入正極中。 者,在形成正極之際,可適當使用迄今習知之導電劑等 種添加劑。 正極係將由正極材料、結合劑及導電劑(用以對該正 賦予導電性)所構成之正極合劑塗佈於集電材之雙面上, 形成正極合劑層而製造。結合劑係可使用與負極之製造 所用者相同。導電劑係可使用石墨化物等習知物。 集電材在形狀上並未特別受到限制,而可使用箔狀物 網狀(如正方孔網狀、斜方孔網狀等)物等。集電材之材 係鋁、不銹鋼、鎳等。其厚度以1 0〜4 0 // m較佳。 正極亦與負極一樣,使正極合劑分散於溶劑中,以形 糊狀,而將此糊狀正極合劑塗佈於集電材,予以乾燥而 成正極合劑層亦可。或者,在形成正極合劑層後,進一步 此施行壓機加壓等之壓合處理亦可。藉此可使正極合劑 326\專利說明書(補件)\94-11 \94127847 29 金 之 之 在 再 各 極 以 上 、 質 成 形 對 層 1271382 均勻且強固黏附於集電材。 (電解質) 作為本發明所使用之電解質,可使用由溶媒與電解質鹽 所構成之有機系電解質,或由高分子化合物與電解質鹽所 構成之聚合物電解質等。電解質鹽係例如可使用 L i PF 6、 LiBF4、LiAsF6、LiCl〇4、LiB(C6H5)4、LiCl、LiBr、LiCF3S(h、 LiCH3S〇3、 LiN(CF3S〇2)2、 LiC(CF3S〇2)3、 LiN(CF3CH2〇S〇2)2 、 LiN(CF3CF2〇S〇2)2 、 LiN(HCF2CF2CH2〇S〇2)2 、 •LiN[(CF3)2CHOS〇2]2、 LiB[C6H3(CF3)2]4、 LiAlCL·、 LiSiFe 等鋰鹽。尤其以 L i P F 6及 L i B F 4在氧化安定性之觀點上較 佳0 有機系電解質中之電解質鹽濃度係以 0 . 1〜5 m ο 1 / 1 較 佳,而以0.5〜3.0mol/l更佳。In, Sn, etc. Preferred specific examples are LiCoCh, LiNiCh, LiMn〇2 LiNio.9Coo.1O2 λ LiNio.5Coo.5O2, etc. 0. The transition metal oxides are based on, for example, oxides and salts of transition metals and salts. The starting materials are mixed, and the starting materials are mixed and fired at a temperature of 60 to 1 0 0 ° C in an oxygen atmosphere. The positive electrode active material may be used singly or in combination of two or more kinds. For example, a carbonate such as lithium carbonate may be added to the positive electrode. When a positive electrode is formed, an additive such as a conventional conductive agent can be suitably used. In the positive electrode, a positive electrode mixture composed of a positive electrode material, a binder, and a conductive agent (for imparting conductivity) is applied to both surfaces of the current collector to form a positive electrode mixture layer. The binder can be used in the same manner as those used in the manufacture of the negative electrode. As the conductive agent, a conventional material such as a graphite compound can be used. The current collector is not particularly limited in shape, and a foil-like mesh (e.g., a square mesh, a square mesh, etc.) may be used. The material of the collector material is aluminum, stainless steel, nickel, and the like. Its thickness is preferably from 10 to 4 0 // m. Similarly to the negative electrode, the positive electrode mixture is dispersed in a solvent to form a paste, and the paste positive electrode mixture is applied to a current collector and dried to form a positive electrode mixture layer. Alternatively, after the positive electrode mixture layer is formed, a press-pressing treatment such as press pressurization may be further performed. Thereby, the positive electrode mixture 326\patent specification (supplement)\94-11 \94127847 29 gold is uniformly and strongly adhered to the current collector in the upper and lower layers of the upper layer 1271382. (Electrolyte) As the electrolyte used in the present invention, an organic electrolyte composed of a solvent and an electrolyte salt, or a polymer electrolyte composed of a polymer compound and an electrolyte salt can be used. As the electrolyte salt, for example, LiPF6, LiBF4, LiAsF6, LiCl〇4, LiB(C6H5)4, LiCl, LiBr, LiCF3S (h, LiCH3S〇3, LiN(CF3S〇2)2, LiC(CF3S〇2) can be used. 3) LiN(CF3CH2〇S〇2)2, LiN(CF3CF2〇S〇2)2, LiN(HCF2CF2CH2〇S〇2)2, •LiN[(CF3)2CHOS〇2]2, LiB[C6H3(CF3 2] 4, LiAlCL·, LiSiFe, etc., in particular, L i PF 6 and L i BF 4 are preferred from the viewpoint of oxidation stability. The electrolyte salt concentration in the organic electrolyte is 0.1 to 5 m. ο 1 / 1 is preferred, and more preferably 0.5 to 3.0 mol/l.

有機系電解質之溶媒係可使用乙二醇碳酸酯、丙二醇碳 酸酯、碳酸二曱酯、碳酸二乙酯、乙基曱基碳酸酯、1,1 -或1,2 -二曱氧乙烷、1,2 -二乙氧乙烷、四氫呋喃、2 -甲基 四氫吱喃、7 - 丁内酯、1,3 -二口号嗉、4 -甲基-1,3 -二口号練、 曱基苯基醚、乙醚、環丁砜、曱基環丁砜、乙腈、氯腈、 丙腈、硼酸三曱酯、矽酸四曱酯、硝基曱烷、二甲基曱醯 胺、N -曱基吼咯啶酮、乙酸乙酯、鄰曱酸三曱酯、硝苯、 苯曱醯氣、苯曱醯溴、四氫噻吩、二曱亞砜、3 -曱基- 2 -呤唑啶酮、乙二醇、亞硫酸二甲酯等非質子性有機溶媒。 在設定非水電解質為聚合物電解質之情況,包含藉塑化 劑(非水溶媒)凝膠化之基質高分子化合物,而作為此基質 326\專利說明書(補件)\94-11\94127847 30 (§As the solvent of the organic electrolyte, ethylene glycol carbonate, propylene glycol carbonate, dinonyl carbonate, diethyl carbonate, ethyl decyl carbonate, 1,1- or 1,2-dimethoxyethane can be used. 1,2-diethoxyethane, tetrahydrofuran, 2-methyltetrahydrofuran, 7-butyrolactone, 1,3 - serotonin, 4-methyl-1,3 - slogan, sulfhydryl Phenyl ether, diethyl ether, sulfolane, decyl sulfolane, acetonitrile, chloronitrile, propionitrile, tridecyl borate, tetradecanoic acid citrate, nitrodecane, dimethyl decylamine, N-mercapto pyrrolidine Ketone, ethyl acetate, tridecyl phthalate, nifediene, benzoquinone, benzoquinone bromine, tetrahydrothiophene, disulfoxide, 3-mercapto-2-oxazolidinone, ethylene glycol An aprotic organic solvent such as dimethyl sulfite. In the case where the nonaqueous electrolyte is a polymer electrolyte, a matrix polymer compound gelled by a plasticizer (nonaqueous solvent) is included, and as the substrate 326\patent specification (supplement)\94-11\94127847 30 (§

1271382 高分子化合物,可將醚系樹脂(如聚環乙烷或其交 等)、聚曱基丙烯酸酯系樹脂、聚丙烯酸酯系樹脂、氟 脂(如聚氟化偏乙烤、敗化偏乙稀-六氟丙稀共聚物等) 獨或混合使用。其中,基於氧化還原安定性之觀點, 能使用如聚氟化偏乙烯、氟化偏乙烯-六氟丙烯共聚物 氟糸樹脂。 聚合物電解質中之溶媒比率係以 1 0〜9 0質量%較佳 以3 0〜8 0質量%更佳。在該範圍内時,導電率高,機械 大,且容易膜化。 聚合物電解質之製造並未特別受到限制,例如可舉 構成基質之高分子化合物、鋰鹽及非水溶媒(塑化裔 合,並進行加熱、溶融/溶解之方法。又,可舉出使高 化合物、鋰鹽及非水溶媒溶解於混合用有機溶媒後, 合用有機溶媒蒸發之方法。此外,可舉出使聚合性單 鋰鹽及非水溶媒混合,對此照射紫外線、電子線或分 等,以使聚合性單體聚合,而得到聚合物之方法等。 在本發明之鋰離子二次電池中,亦可使用分隔件。 分隔件並未特別受到限制。例如可舉出織布、不織 合成樹脂製微多孔膜等。以合成樹脂所製之微多孔 佳,尤其以聚烯烴系微多孔膜在厚度、膜強度、膜電 觀點上較佳。具體可舉出聚乙烯及聚丙烯製微多孔膜 其複合之微多孔膜等。 在本發明之鋰離子二次電池中,亦有可使用凝膠 質 326\專利說明書(補件)\94-11\94127847 31 聯體 系樹 等單 最好 等之 ,而 強度 出將 "混 分子 使混 體、 子線 布、 膜較 阻之 ,或 電解 1271382 使用聚合物電解質之鋰離子二次電池一般被稱為聚合 物電池。聚合物電池係可由負極(使用本發明之石墨材 料)、正極及聚合物電解質所構成。例如,依負極、聚合物 電解質及正極之順序積層,而收容於電池外裝材内,藉此 製造之。又按,進一步設法將聚合物電解質配置於負極及 正極之外側亦可。1271382 Polymer compound, which can be ether resin (such as polycyclohexane or its cross-linking), polydecyl acrylate resin, polyacrylate resin, fluoroester (such as polyfluorinated b-baked, miscible) Ethylene-hexafluoropropylene copolymer, etc.) used alone or in combination. Among them, a polyfluorinated vinylidene fluoride or a fluorinated vinylidene-hexafluoropropylene copolymer fluoroindole resin can be used from the viewpoint of redox stability. The solvent ratio in the polymer electrolyte is preferably from 10 to 90% by mass, more preferably from 30 to 80% by mass. When it is in this range, the electrical conductivity is high, the machine is large, and the film is easily formed. The production of the polymer electrolyte is not particularly limited, and examples thereof include a polymer compound constituting a matrix, a lithium salt, and a non-aqueous solvent (plasticizing, heating, melting, and dissolving). The compound, the lithium salt, and the non-aqueous solvent are dissolved in the organic solvent for mixing, and the organic solvent is used in combination. The polymerizable single lithium salt and the non-aqueous solvent are mixed, and ultraviolet rays, electron beams, or fractions are irradiated thereto. A method of obtaining a polymer by polymerizing a polymerizable monomer, etc. In the lithium ion secondary battery of the present invention, a separator may be used. The separator is not particularly limited. For example, woven fabric may be used. A microporous film made of a synthetic resin, etc., preferably made of a synthetic resin, preferably a polyolefin microporous film, in terms of thickness, film strength, and film power. Specific examples thereof include polyethylene and polypropylene. The microporous membrane is a composite microporous membrane, etc. In the lithium ion secondary battery of the present invention, it is also possible to use a gelatin 326\patent specification (supplement)\94-11\94127847 31 Etc., and the intensity of the "mixed molecules" to make the mixture, the strand cloth, the film is more resistant, or the electrolytic 1271382 lithium ion secondary battery using the polymer electrolyte is generally called a polymer battery. A negative electrode (using the graphite material of the present invention), a positive electrode, and a polymer electrolyte. For example, the negative electrode, the polymer electrolyte, and the positive electrode are laminated in this order, and are housed in a battery exterior material, thereby being manufactured. It is also possible to arrange the polymer electrolyte on the outside of the negative electrode and the positive electrode.

此外,本發明之鋰離子二次電池之構造係任意,關於其 形狀、形態並未特別受到限制。作為此種構造,可從圓筒 型、方型、硬幣型、鈕扣型等之中任意選擇之。為了得到 安全性更高之密閉型非水電解質電池,較佳的是具備在過 充電等之異常狀態時,感知電池内壓上升而切斷電流之手 段者。在使用聚合物電解質之聚合物電池之情況,亦可製 成封入層壓膜片之構造。 [實施例] 以下,根據實施例具體說明本發明,但本發明並未受到 此等實施例之限制。再者,在以下之實施例及比較例中, 製造如圖2所示結構之評估用鈕扣型二次電池,並藉此施 行評估。該電池可依本發明之目的,比照習知方法製造之。 又按,在以下之實施例及比較例中,本發明之石墨材料 前驅物及石墨材料之物性係依照以下之方法測量者。 石墨材料前驅物及石墨材料之縱橫比係藉掃描型電子 顯微鏡之觀察,按可確認其形狀之倍率,針對5 0個對象施 行測量。由最大長軸長度及與此正交之軸之長度各別算出 縱橫比,並顯示其平均值。 32 326\專利說明書(補件)\94-11\94127847 1271382 石墨材料前驅物及石墨材料之平均粒徑為體積換算之 平均粒徑,係雷射繞射式粒度分佈計所測粒度分佈之累積 度數按體積百分率達5 0 %時之粒徑。 石墨材料之格子面間隔d〇2係依照前述X射線繞射法求 出者。 石墨材料之比表面積係根據氮氣吸附BET法求出者。Further, the structure of the lithium ion secondary battery of the present invention is arbitrary, and its shape and form are not particularly limited. As such a structure, it can be arbitrarily selected from a cylindrical type, a square type, a coin type, a button type, and the like. In order to obtain a sealed non-aqueous electrolyte battery having a higher degree of safety, it is preferable to provide a means for detecting an increase in the internal pressure of the battery and cutting off the current in an abnormal state such as overcharge. In the case of a polymer battery using a polymer electrolyte, a structure in which a laminated film is sealed can also be produced. [Examples] Hereinafter, the present invention will be specifically described based on examples, but the present invention is not limited by the examples. Further, in the following examples and comparative examples, a button type secondary battery for evaluation as shown in Fig. 2 was produced, and evaluation was performed thereby. The battery can be made in accordance with conventional methods for the purposes of the present invention. Further, in the following examples and comparative examples, the physical properties of the graphite material precursor and the graphite material of the present invention were measured by the following methods. The aspect ratio of the graphite material precursor and the graphite material was measured by a scanning electron microscope, and the magnification of the shape was confirmed, and 50 objects were measured. The aspect ratio is calculated from the maximum major axis length and the length of the axis orthogonal thereto, and the average value is displayed. 32 326\Patent specification (supplement)\94-11\94127847 1271382 The average particle size of the graphite material precursor and graphite material is the volume-converted average particle size, which is the accumulation of the particle size distribution measured by the laser diffraction particle size distribution meter. The particle size at a volume percentage of 50% by volume. The lattice surface spacing d 〇 2 of the graphite material is determined in accordance with the aforementioned X-ray diffraction method. The specific surface area of the graphite material is determined by the nitrogen adsorption BET method.

關於石墨材料之隆起之高度(h )及基底長度(g),根據掃 描型電子顯微鏡之剖面觀察,按可確認其形狀之倍率,測 量50個隆起,而求出高度(h)、基底長度(g)及高度(h)與 基底長度(g)之比率(h/g)之平均值。h/g之平均值係設定 為對各隆起所求之h / g共5 0個分之平均值。該可確認之倍 率通常為3 0 0 0倍左右。又按,本案所稱之該基底係相對應 之隆起與母材接觸之假想平剖面,而該基底長度(g )係該假 想平剖面之外周上之 2點所連接成之最長假想直線。再 者’該隆起南度(h )係起自該基底(該假想平剖面)之最南之 垂直高度。 石墨材料之隆起個數係在使用掃描型電子顯微鏡之下 施行觀察時,測量任一 1 0 0 // m2中所存在之隆起個數,而 將此種測量實施於不同之1 0個視野後,以1 0 0 A m2中之平 均個數表示。 (實施例1 ) (石墨材料之前驅物) 將由煤焦油瀝青之熱處理所得之中間相小球體(杰富意 化學(股)製,平均粒徑2 5 // m )在氮氣環境中之6 0 0 °C溫度 33 326\專利說明書(補件)\94-11\94127847 1271382 下燒製3小時,而製備球狀之石墨材料前驅物。其縱橫比 將此方法所製之石墨材料前驅物作為前驅物(1 )。 (石墨材料) 將該前驅物(1 ) 1 0 0質量份加入具有按鐵換算相當於5質 量%濃度之氯化鐵水溶液(酸性)10 0質量份後,對此添加氫 氧化鈉水溶液,以使中和至 p Η 7。所得之中性液係有前驅 物(1 )分散於氫氧化鐵(F e 0 ( Ο Η ))懸浮液中。將此分散液加 Φ熱至1 0 0 °C以除去水,然後在1 5 0 °C溫度下真空乾燥5小 時,以完全除去水。 如此,則可得到在表面上分散存在有氫氧化鐵之該前驅 物(以下,亦稱為氫氧化鐵分散存在前驅物)。Regarding the height (h) of the ridge of the graphite material and the length (g) of the substrate, according to the cross-sectional observation of the scanning electron microscope, 50 ridges were measured according to the magnification of the shape, and the height (h) and the substrate length were determined. g) and the average of the ratio of height (h) to substrate length (g) (h/g). The average value of h/g is set to be an average of 50 points of h / g for each ridge. The identifiable magnification is usually about 3,000 times. Further, in the present invention, the base is a imaginary flat section in which the corresponding ridge is in contact with the base material, and the base length (g) is the longest imaginary line connected by two points on the outer circumference of the imaginary flat section. Further, the ridge south (h) is the southernmost vertical height from the base (the imaginary flat section). The number of ridges of the graphite material is measured by using a scanning electron microscope, and the number of ridges present in any of the 1000/m2 is measured, and the measurement is performed after 10 fields of view. , expressed as the average number of 1 0 0 A m2. (Example 1) (Graphite material precursor) A mesophase small sphere (manufactured by Jiefuyi Chemical Co., Ltd., average particle size 2 5 // m) obtained by heat treatment of coal tar pitch in a nitrogen atmosphere of 60 0 °C temperature 33 326\patent specification (supplement) \94-11\94127847 1271382 was fired for 3 hours to prepare a spherical graphite material precursor. Its aspect ratio The graphite material precursor produced by this method is used as a precursor (1). (Graphite material) After adding 100 parts by mass of the precursor (1) to 100 parts by mass of an aqueous solution (acidic acid) having a concentration of 5% by mass in terms of iron, an aqueous sodium hydroxide solution is added thereto. Neutralize to p Η 7. The resulting neutral liquid was obtained by dispersing the precursor (1) in a suspension of iron hydroxide (F e 0 ( Ο Η )). The dispersion was heated to 10,000 ° C to remove water, and then vacuum dried at 150 ° C for 5 hours to completely remove water. Thus, the precursor in which iron hydroxide is dispersed on the surface (hereinafter, also referred to as "iron hydroxide dispersed in the precursor") can be obtained.

乾燥後,使用掃描型電子顯微鏡以觀察該氫氧化鐵分散 存在前驅物之外觀,因此得知有粒狀及針狀氫氧化鐵分散 存在。再者,關於5 0個分散存在之氫氧化鐵,使用掃描型 電子顯微鏡來測量各個之長軸長度,所得之測量值予以平 均結果為0 . 5 // m。 又,將該氫氧化鐵分散存在前驅物在非氧化性環境中之 3 0 0 0 °C溫度下加熱6小時,而得到石墨材料(1 )。此石墨材 料(1 )係呈平均粒徑2 4 // m之粒狀,具有在其表面上擁有半 球狀至球狀之隆起6個/ 1 0 0 // m2之構造(參照圖1 )。隆起 之平均高度(h)為3.5//Π1,平均基底長度(g)為3.0//m,平 均h / g為1 . 2。該石墨材料(1 )之平均縱橫比為1 . 2,比表 面積為3.1m2/g,格子面間隔d〇〇2為0.3356nm。在表1中, 34 3 26\專利說明書(補件)\94-11 \94127847After drying, a scanning electron microscope was used to observe the appearance of the precursor in which the iron hydroxide was dispersed. Therefore, it was found that the granular and acicular iron hydroxide were dispersed. Further, regarding the 50 dispersed iron hydroxides, the length of each major axis was measured using a scanning electron microscope, and the obtained measurement value was an average of 0.5 mM. Further, the iron hydroxide was dispersed in the presence of the precursor in a non-oxidizing atmosphere at a temperature of 300 ° C for 6 hours to obtain a graphite material (1 ). The graphite material (1) has a granular shape of an average particle diameter of 2 4 // m and has a structure having a hemispherical to spherical ridge of 6 / 1 0 0 / m 2 on its surface (refer to Fig. 1). The average height (h) of the ridge is 3.5//Π1, the average substrate length (g) is 3.0//m, and the average h/g is 1.2. The graphite material (1) had an average aspect ratio of 1.2, a specific surface area of 3.1 m2/g, and a lattice surface spacing d〇〇2 of 0.3356 nm. In Table 1, 34 3 26\patent specification (supplement)\94-11 \94127847

1271382 展示該前驅物(1 )之特性、金屬材料之附著處理、該石墨 料(1 )之特性及隆起之特性等。 又按,關於所得之石墨材料(1 ),在使用I CP發光分 分析裝置而進行所含元素之分析,結果並未檢測出鐵。 者,針對將前述氫氧化鐵分散存在前驅物經過非氧化性 境中1 4 9 0 °C溫度之加熱處理4小時者,施行X射線繞射 析,以鑑定所含化合物之結果,F e 3 C被檢測出來。由此 推斷,在施行石墨化處理時之升溫過程中,一旦產生鐵 碳化物。 (負極合劑糊之製備) 將石墨材料(1 ) 9 8質量份與充當結合劑之羧曱基纖維 1質量份及苯乙烯-丁二烯橡膠1質量份一起加入水中, 以檟:拌而製成負極合劑糊。 (作用電極之製造) 將前述負極合劑糊以均勻厚度塗佈於銅箔上,然後, 真空且9 0 °C溫度下,使充當分散媒之水蒸發以施行乾燥 其次,對塗佈於此銅箔上之負極合劑,使用輥壓機予以 壓,並衝穿成直徑1 5 . 5 mm之圓形,而製成由緊密附著於 箔所構成之集電材(厚度 1 6 # m)上之負極合劑層(厚度 μ m )所構成之作用電極。 (對極之製造) 使鋰金屬箔壓住鎳網,以衝穿成1 5. 5 m m之圓形,而製 由鎳網所構成之集電材與緊密附著於該集電材上之鋰金 箔(厚度0 · 5 // m)所構成之對極。 326\專利說明書(補件)\94-11\94127847 35 材 光 再 環 分 可 之 素 予 在 〇 加 銅 60 成 屬 1271382 (電解質/分隔件) 使 L i P F 6按可成為 1 m ο 1 / d m3之濃度溶於乙二醇碳酸酯 3 3 v ο 1 %與曱基乙基碳酸酯6 7 v ο 1 %的混合溶媒中,製備非水 電解質。使聚丙烯多孔質體(厚度 2 0 // m )浸潰於所得之非 水電解質,而製成浸潰有電解質之分隔件。 (評估電池之製造) 作為評估電池,係製造如圖2所示之鈕扣型二次電池。1271382 shows the characteristics of the precursor (1), the adhesion treatment of the metal material, the characteristics of the graphite material (1), and the characteristics of the bulge. Further, as for the obtained graphite material (1), analysis of the contained elements was carried out using an I CP luminescence analyzer, and as a result, iron was not detected. For the heat treatment in which the foregoing iron hydroxide is dispersed in a non-oxidizing atmosphere at a temperature of 1490 ° C for 4 hours, X-ray diffraction is performed to identify the result of the contained compound, F e 3 C is detected. From this, it is inferred that iron carbide is generated once during the temperature rise during the graphitization treatment. (Preparation of negative electrode mixture paste) 98 parts by mass of graphite material (1) is added to water together with 1 part by mass of carboxymethyl group-based fiber serving as a binder and 1 part by mass of styrene-butadiene rubber, and mixed Form a negative electrode mixture paste. (Production of Working Electrode) The foregoing negative electrode mixture paste is applied to a copper foil in a uniform thickness, and then, water is used as a dispersion medium to evaporate under vacuum and at a temperature of 90 ° C to be dried, and then coated on the copper. The negative electrode mixture on the foil is pressed by a roller press and punched into a circle having a diameter of 15.5 mm to form a negative electrode which is closely adhered to the collector material (thickness 16 6 m) composed of the foil. A working electrode composed of a mixture layer (thickness μ m ). (Manufacture of the opposite pole) The lithium metal foil is pressed against the nickel mesh to punch through a circle of 15.5 mm, and the current collector made of the nickel mesh and the lithium gold foil closely attached to the collector ( The thickness of 0 · 5 // m) is the opposite pole. 326\Patent specification (supplement)\94-11\94127847 35 The material is re-circulated and can be added to the copper. 60% is 1271382 (electrolyte/separator). Let Li PF 6 press 1 m ο 1 The concentration of /dm3 was dissolved in a mixed solvent of ethylene glycol carbonate 3 3 v ο 1 % and mercaptoethyl carbonate 6 7 v ο 1 % to prepare a nonaqueous electrolyte. A polypropylene porous body (thickness 20 0 / m) was immersed in the obtained nonaqueous electrolyte to prepare a separator in which an electrolyte was impregnated. (Evaluation of Manufacturing of Battery) As the evaluation battery, a button type secondary battery as shown in Fig. 2 was produced.

使緊密附著於集電材1 7 b上之作用電極1 2與緊密附著於 集電材1 7 a上之對極1 4,在雙方之間夾著浸潰有電解質之 分隔件1 5,並進行積層。然後,以作用電極集電材1 7 b側 可被收容於外裝杯1 1内,且對極集電材1 7 a側可被收容於 外裝罐1 3内之方式,使外裝杯1 1與外裝罐1 3嵌合。此時, 使絕緣襯墊1 6介居於外裝杯1 1與外裝罐1 3之周緣部之 間,而將兩周緣部填隙以達密閉。 關於上述所製成之評估電池,在2 5 °C溫度下施行以下所 示之充放電試驗,而對放電容量、初期充放電率、急速充 電率、急速放電率及循環特性施行評估。評估結果示於表The working electrode 1 2 which is closely adhered to the current collector 1 7 b and the counter electrode 1 4 which is closely adhered to the current collector 1 7 a are sandwiched between the two sides with the separator 15 impregnated with the electrolyte, and laminated . Then, the side of the working electrode current collector 1 7 b can be accommodated in the outer cup 1 1 , and the side of the pole current collector 1 7 a can be accommodated in the outer can 1 3 so that the outer cup 1 1 It is fitted to the outer can 13 . At this time, the insulating spacer 16 is interposed between the outer peripheral cup 1 1 and the peripheral portion of the outer can 1 3, and the two peripheral edges are caulked to be sealed. With respect to the evaluation battery prepared above, the charge and discharge test shown below was carried out at a temperature of 25 ° C, and the discharge capacity, the initial charge and discharge rate, the rapid charge rate, the rapid discharge rate, and the cycle characteristics were evaluated. The evaluation results are shown in the table.

(放電容量、初期充放電效率) 施行0.9mA之定電流充電,直至電路電壓達到OmV為止 後,轉換為定電壓充電,繼續充電至電流值達到2 0 // A為 止。由其間之通電量求出充電容量。然後,停止1 2 0分鐘。 接著,按0 . 9 m A之電流值施行定電流放電,直至電路電壓 達到1 . 5 V為止,由其間之通電量求出放電容量。以此作為 36 326\專利說明書(補件)\94-11\94127847 1271382 第1循環。由下式(i)計算初期充放電效率: 初期充放電效率(% )=(第1循環之放電容量/第1循環之 充電容量)xl〇〇 (I) 又按,在此項試驗中,以經離子吸藏於石墨材料内之過 程作為充電,並以脫離之過程作為放電。 (急速充電率) 繼之,在第2循環施行以下之高速充電。(Discharge capacity, initial charge and discharge efficiency) A constant current of 0.9 mA is applied until the circuit voltage reaches OmV, and then it is converted to constant voltage charge, and charging is continued until the current value reaches 2 0 //A. The charging capacity is obtained from the amount of energization therebetween. Then, stop for 1 20 minutes. Then, a constant current discharge is performed at a current value of 0.9 m A until the circuit voltage reaches 1.5 V, and the discharge capacity is obtained from the amount of energization therebetween. Take this as the 36 326\patent specification (supplement)\94-11\94127847 1271382 the first cycle. The initial charge and discharge efficiency is calculated by the following formula (i): Initial charge and discharge efficiency (%) = (discharge capacity of the first cycle / charge capacity of the first cycle) xl 〇〇 (I) Again, in this test, The process of occluding ions in the graphite material is used as a charge, and the process of detachment is used as a discharge. (Rapid Charging Rate) Next, the following high-speed charging is performed in the second cycle.

將電流值設定為第1循環之4倍之3. 6 m A,以施行定電 流充電,直至電路電壓達到OmV為止,求出充電容量,而 由下式(I I )計算急速充電率: 急速充電率=(第2循環之定電流充電容量/第1循環之放 電容量)χ100 (II) (急速放電率) 繼前述第2循環之定電流充電後,在第2循環施行以下 之高速放電。與第1循環一樣,轉換為定電壓充電,而在 充電完成後,將電流值設定為第1循環之1 6倍之1 4. 4 m A, 施行定電流放電,直至電路電壓達到1 . 5 V為止。根據所得 之放電容量,由下式(I I I )計算急速放電率: 急速放電率=(第2循環之放電容量/第1循環之放電容量)The current value is set to 4 times of the first cycle of 3. 6 m A, and the constant current is charged until the circuit voltage reaches OmV, and the charging capacity is obtained, and the rapid charging rate is calculated by the following formula (II): rapid charging Rate = (constant current charging capacity in the second cycle / discharge capacity in the first cycle) χ 100 (II) (rapid discharge rate) After the constant current charging in the second cycle described above, the following high-speed discharge was performed in the second cycle. As in the first cycle, it is converted to constant voltage charging, and after the charging is completed, the current value is set to 1 4 times of the first cycle, 4. 4 m A, and a constant current discharge is performed until the circuit voltage reaches 1.5. V so far. According to the obtained discharge capacity, the rapid discharge rate is calculated by the following formula (I I I ): rapid discharge rate = (discharge capacity of the second cycle / discharge capacity of the first cycle)

xl 00 又按,有時將急速充電率及急速放電率之性能綜合稱為 急速充放電特性。 (循環特性) 與放電容量、初期充放電率、急速充電率及急速放電率 37 326\專利說明書(補件)\94-11 \94127847 1271382 之評估用之評估電池分開地,製造另一評估電池,以施行 下述評估。 施行4.0mA之定電流充電,直至電路電壓達到OmV為止 後,轉換為定電壓充電,繼續充電至電流值達到2 0 // A為 止,然後,停止1 2 0分鐘。其次,按4. 0 m A之電流值施行 定電流放電,直至電路電壓達到1 . 5 V為止。此充放電反覆 2 0次,根據所得之放電容量,使用下式(I V)計算循環特性: 循環特性=(第2 0循環之放電容量/第1循環之放電容量) φ xlOO (IV) 如表3所示,作為作用電極之負極材料係使用實施例1 之石墨材料(1 ),而得到之評估電池係顯示高放電容量,且 具有高初期充放電效率。其又顯示優異之急速充放電特性 及優異之循環特性。 (比較例1 ) 在實施例1中,未使用金屬材料,僅將該前驅物(1 )在非 氧化性環境中之3 0 0 0 °C溫度下予以加熱,而製成石墨材料 胃(1 0 )。所得之石墨材料(1 0 )為具有平均粒徑2 4 // m,且未 具隆起之球狀粒子。該粒子之平均縱橫比為1 . 2,比表面 積為0.5m2/g,格子面間隔d〇2為0.3358nm。表2中展示 該前驅物(1 )之特性及該石墨材料(1 0 )之特性等。 又,使用該石墨材料(1 0 ),以與實施例1相同之方法及 條件,製造作用電極及評估電池,並施行充放電試驗。電 池特性之評估結果示於表3中。 如表3所示,在表面並無隆起存在之石墨材料(1 0 )之情 38 326\專利說明書(補件)\94-11 \94127847 1271382 況,雖然其初期充放電效率高,但並未得到高急速充放電 特性或循環特性。又,由於石墨化物互相之接點少,未完 全顯現石墨化物原有之放電容量,而放電容量降低。 又按,此前驅物(1 )經偏光顯微鏡觀察之結果,得知其表 面具有薄膜狀之光學等向性相,而其内部具有光學異向性 相。再者,關於此石墨材料(1 0 ),分析其表面之結晶構造。Xl 00 Press again, and the performance of the rapid charging rate and the rapid discharge rate may be collectively referred to as the rapid charging and discharging characteristics. (Cycle characteristics) Separately, another evaluation battery is manufactured separately from the evaluation battery for the evaluation of the discharge capacity, the initial charge and discharge rate, the rapid charge rate, and the rapid discharge rate of 37 326\patent specification (supplement)\94-11 \94127847 1271382 To perform the following assessment. Apply a constant current of 4.0 mA until the circuit voltage reaches OmV, then convert to constant voltage charging, continue charging until the current value reaches 2 0 // A, and then stop for 120 minutes. Next, the current is discharged according to the current value of 4.0 m A until the circuit voltage reaches 1.5 V. This charge and discharge is repeated 20 times, and the cycle characteristics are calculated using the following formula (IV) according to the obtained discharge capacity: Cycle characteristics = (discharge capacity of the 20th cycle / discharge capacity of the 1st cycle) φ xlOO (IV) As shown in Fig. 3, the graphite material (1) of Example 1 was used as the negative electrode material of the working electrode, and the obtained evaluation battery showed high discharge capacity and high initial charge and discharge efficiency. It also exhibits excellent rapid charge and discharge characteristics and excellent cycle characteristics. (Comparative Example 1) In Example 1, the metal material was not used, and only the precursor (1) was heated at a temperature of 300 ° C in a non-oxidizing atmosphere to prepare a graphite material stomach (1). 0). The obtained graphite material (10) was spherical particles having an average particle diameter of 2 4 // m and having no bulging. The average aspect ratio of the particles was 1.2, the specific surface area was 0.5 m2/g, and the lattice surface spacing d〇2 was 0.3358 nm. Table 2 shows the characteristics of the precursor (1) and the characteristics of the graphite material (10). Further, using the graphite material (10), a working electrode and an evaluation battery were fabricated in the same manner and under the same conditions as in Example 1, and a charge and discharge test was carried out. The evaluation results of the battery characteristics are shown in Table 3. As shown in Table 3, the graphite material (10) on the surface does not have a bulge, 38 326\patent specification (supplement)\94-11 \94127847 1271382, although its initial charge and discharge efficiency is high, but it is not High rapid charge and discharge characteristics or cycle characteristics are obtained. Further, since the graphite compounds have little contact with each other, the original discharge capacity of the graphitized material is not completely exhibited, and the discharge capacity is lowered. Further, as a result of observation by a polarizing microscope, it was found that the surface of the precursor (1) had a film-like optical isotropic phase, and the inside thereof had an optical anisotropic phase. Further, regarding the graphite material (10), the crystal structure of the surface was analyzed.

在分析之際,將石墨材料(1 0 )藉樹脂支持,用聚焦離子 束加工裝置(曰立製作所(股)製,F B 2 0 0 0 )予以切削,將石 墨材料(1 0 )加工成厚度約0 . 1 // m之薄膜。其次,關於此薄 膜,對石墨材料(1 0 )之表面附近領域(1 // m X 1 // m )中,任選 1 0個部位,使用穿透電子顯微鏡(日立製作所(股)製 H F 2 0 0 0及日本電子(股)製J E Μ 2 0 1 0 F ),照射電子束(加壓電 壓1 50〜2 0 0 kV,電子束直徑為數十nm),以施行電子繞射, 而測量結晶性及微晶大小。其結果發現該等1 0個部位中之 8個部位具有多晶之性質,證實其具有多晶組織。再者, 微晶大小為6 0 n m (將平均值按1 0 n m單位四捨五入之數值)。 另外,微晶大小係由微晶之剖面經穿透電子顯微鏡觀 察,而測量露出於表面之部分之長度。 (實施例2 ) 在實施例1中,變更石墨材料之前驅物之製備方法。將 中間相小球體預先予以粉碎,而得到平均粒徑1 5 // m之塊 狀粒子。將此在氮氣環境中之6 0 0 °C溫度下燒製3小時而 得到塊狀之前驅物(2 )。其平均縱橫比為1 · 5。 使用該前驅物(2 ),以與實施例1相同之方法及條件製備 39 326\專利說明書(補件)\94-11\94127847 1271382 石墨材料(2 )。石墨材料(2 )係呈平均粒徑1 4 μ m之塊狀, 具有在其表面上擁有半球狀至球狀之隆起7個/100//m2之 構造。隆起之平均高度h為2. 8/zm,平均基底長度g為2.3 // m,平均h / g為1 . 2。該石墨材料(2 )之平均縱橫比為1 · 5, 比表面積為4.5m2/g,格子面間隔d〇2為0.3356nm。在表 1中,展示該前驅物(2 )之特性、金屬材料之附著處理、石 墨材料(2 )之特性及隆起之特性等。 又,使用該石墨材料(2 ),以與實施例1相同之方法及條 φ 件,製造作用電極及評估電池,並施行充放電試驗。電池 特性之評估結果示於表3中。 如表3所示,作為作用電極之負極材料係使用實施例2 之石墨材料(2 ),而得到之評估電池係顯不面放電容量且具 有高初期充放電效率。其又顯示優異之急速充放電特性及 循環特性。 (比較例2 ) 在實施例2中,未使用金屬材料,僅將該前驅物(2 )在非 胃氧化性環境中之3 0 0 0 °C溫度下予以加熱,而製成石墨材料 (20)。石墨材料(2 0 )為具有平均粒徑1 4 // m,且未具隆起 之塊狀粒子。該粒子之平均縱橫比為1 . 5,比表面積為 0.9m2/g,格子面間隔d〇〇2為0.3358nm。表2中展示,該 前驅物(2 )之特性及該石墨材料(2 0 )之特性等。 再者,使用該石墨材料(2 0 ),以與實施例2相同之方法 及條件,製造作用電極及評估電池,並施行充放電試驗。 電池特性之評估結果示於表3中。 40 326\專利說明書(補件)\94-11\94127847 1271382 如表3所示,在表面並無隆起存在之石墨材料(2 Ο )之情 況,並未得到高急速充放電特性或循環特性。再者,放電 容量亦降低。 (實施例3 ) 在實施例1中,變更石墨材料之前驅物之製備方法。將 煤焦油瀝青在氮氣環境中之6 0 (TC溫度下燒製3小時,而 得到塊狀中間相。將此物粉碎以製備平均粒徑2 5 // m之塊 狀及鱗片狀之前驅物(3 )。At the time of analysis, the graphite material (10) was supported by a resin, and was cut by a focused ion beam processing apparatus (FB 2 0 0 0 manufactured by 曰立工所), and the graphite material (10) was processed into a thickness. A film of about 0.1 m. Next, regarding this film, in the field near the surface of the graphite material (10) (1 // m X 1 // m ), 10 parts are optionally used, and a transmission electron microscope (HF manufactured by Hitachi, Ltd.) is used. 2200 and JE Μ 2 0 1 0 F) of Japan Electronics Co., Ltd., irradiating an electron beam (pressing voltage 1 50~2 0 0 kV, electron beam diameter tens of nm) to perform electron diffraction, The crystallinity and crystallite size were measured. As a result, it was found that 8 of the 10 sites had a polycrystalline property, and it was confirmed to have a polycrystalline structure. Furthermore, the crystallite size is 60 n m (the average value is rounded to the value of 10 n m). In addition, the crystallite size is observed from a cross section of the crystallite through a transmission electron microscope to measure the length of a portion exposed on the surface. (Example 2) In Example 1, a method of preparing a graphite material precursor was changed. The mesophase small spheres were previously pulverized to obtain block particles having an average particle diameter of 1 5 // m. This was fired at a temperature of 60 ° C for 3 hours in a nitrogen atmosphere to obtain a bulk precursor (2). Its average aspect ratio is 1.25. Using this precursor (2), a graphite material (2) was prepared in the same manner and under the same conditions as in Example 1 in the specification of 39 326\patent specification (supplement)\94-11\94127847 1271382. The graphite material (2) has a block shape of an average particle diameter of 14 μm and has a structure having a hemispherical to spherical bulge of 7/100//m2 on its surface. The average height h of the ridge is 2. 8 / zm, the average substrate length g is 2.3 / m, and the average h / g is 1.2. The graphite material (2) had an average aspect ratio of 1,500, a specific surface area of 4.5 m2/g, and a lattice spacing d〇2 of 0.3356 nm. In Table 1, the characteristics of the precursor (2), the adhesion treatment of the metal material, the characteristics of the graphite material (2), and the characteristics of the bulging are shown. Further, using the graphite material (2), the working electrode and the evaluation battery were fabricated in the same manner and in the same manner as in Example 1, and a charge and discharge test was performed. The evaluation results of the battery characteristics are shown in Table 3. As shown in Table 3, the graphite material (2) of Example 2 was used as the negative electrode material of the working electrode, and the obtained battery was evaluated to have a surface discharge capacity and a high initial charge and discharge efficiency. It also shows excellent rapid charge and discharge characteristics and cycle characteristics. (Comparative Example 2) In Example 2, the metal material was not used, and only the precursor (2) was heated at a temperature of 300 ° C in a non-gastric oxidizing atmosphere to prepare a graphite material (20). ). The graphite material (20) is a massive particle having an average particle diameter of 1 4 // m and having no bulging. The average aspect ratio of the particles was 1.5, the specific surface area was 0.9 m 2 /g, and the lattice spacing d 〇〇 2 was 0.3358 nm. Table 2 shows the characteristics of the precursor (2) and the characteristics of the graphite material (20). Further, using the graphite material (20), a working electrode and an evaluation battery were fabricated in the same manner and under the same conditions as in Example 2, and a charge and discharge test was carried out. The evaluation results of the battery characteristics are shown in Table 3. 40 326\Patent specification (supplement)\94-11\94127847 1271382 As shown in Table 3, the high-rapid charge-discharge characteristics or cycle characteristics were not obtained in the case where the surface of the graphite material (2 Ο) was not embossed. Furthermore, the discharge capacity is also reduced. (Example 3) In Example 1, a method of preparing a graphite material precursor was changed. The coal tar pitch was fired at 60 ° in a nitrogen atmosphere for 3 hours to obtain a bulk intermediate phase. The material was pulverized to prepare a block and scale-like precursor with an average particle diameter of 25 // m. (3).

其次,使此前驅物(3 ) 1 0 0 g與屬於碳源物質之酚樹脂(石 墨化後之殘存率40質量%)5g —起浸潰於乙二醇lOOg與六 亞曱基四胺0 . 5 g之混合物中。將所得之混合物一邊攪拌, 一邊在減壓(1 . 3 P a )且1 5 0 °C溫度下除去乙二醇,而得到被 覆有樹脂之前驅物。對此被覆有樹脂之前驅物在空氣中之 2 7 0 °C溫度下施加熱處理5小時,以使樹脂硬化,而得到被 覆有硬化樹脂之前驅物(3 1 ),其縱橫比為2 · 8。 再者,此前驅物(3 1 )經偏光顯微鏡觀察之結果,得知其 表面具有薄膜狀之光學等向性相,而其内部具有光學異向 性相。 使用此前驅物(3 1 ),以與實施例1相同之方法及條件, 使氫氧化鐵分散存在後,予以石墨化,而製備本發明之石 墨材料(3 1 )。 在表1中,展示前驅物(3 )之特性、金屬材料之附著處 理、石墨材料(3 1 )之特性、其隆起之特性等。 此外,使用該石墨材料(3 1 ),以與實施例1相同之方法 41 326\專利說明書(補件)\94-11\94127847 1271382 及條件,製造作用電極及評估電池,並施行充放電試驗。 電池特性之評估結果示於表3中。 如表3所示,作為作用電極之負極材料係使用實施例3 之石墨材料(3 1 ),而得到之評估電池係顯示高放電容量且 具有高初期充放電效率。其又顯示優異之急速充放電特性 及循環特性。 (比較例3 ) 在實施例3中,未使用金屬材料,僅將被覆有酚樹脂硬 Φ化物之前驅物(3 1 )在非氧化性環境中之3 0 0 0 °C溫度下予 , 以加熱,而製成石墨材料(3 1 0 )。石墨材料(3 1 0 )為具有平 均粒徑2 4 // m,且未具隆起之塊狀至鱗片狀粒子。該粒子 之平均縱橫比為2 , 4,比表面積為0 . 7 m2 / g,格子面間隔 d〇〇2為0.3357nm。表2中展示,前驅物(3)之特性及石墨材 料(3 1 0 )之特性等。Next, the precursor (3) 100 g and the phenol resin belonging to the carbon source material (the residual ratio after graphitization is 40% by mass) 5 g are impregnated with ethylene glycol 100 g and hexamethylenetetramine 0. . 5 g of the mixture. The obtained mixture was stirred while removing ethylene glycol under reduced pressure (1.3 P a ) at a temperature of 150 ° C to obtain a resin-coated precursor. The resin-coated precursor is subjected to heat treatment at a temperature of 270 ° C in air for 5 hours to harden the resin, thereby obtaining a hardened resin precursor (3 1 ) having an aspect ratio of 2 · 8 . Further, as a result of observation by a polarizing microscope, the precursor (31) was found to have a film-like optical isotropic phase on its surface and an optical anisotropic phase inside. Using the precursor (31), the iron hydroxide was dispersed in the same manner and in the same manner as in Example 1, and then graphitized to prepare the graphite material (3 1) of the present invention. In Table 1, the characteristics of the precursor (3), the adhesion treatment of the metal material, the characteristics of the graphite material (31), the characteristics of the bulging, and the like are shown. Further, using the graphite material (3 1 ), the working electrode and the evaluation battery were fabricated in the same manner as in the example 1 41 326\patent specification (supplement)\94-11\94127847 1271382, and a charge and discharge test was performed. . The evaluation results of the battery characteristics are shown in Table 3. As shown in Table 3, the graphite material (3 1 ) of Example 3 was used as the negative electrode material of the working electrode, and the evaluation battery obtained showed high discharge capacity and high initial charge and discharge efficiency. It also shows excellent rapid charge and discharge characteristics and cycle characteristics. (Comparative Example 3) In Example 3, the metal material was not used, and only the phenol resin hard Φ precursor precursor (3 1 ) was applied at a temperature of 300 ° C in a non-oxidizing atmosphere to It is heated to form a graphite material (3 1 0 ). The graphite material (3 1 0 ) is a block-like to scaly particle having an average particle diameter of 2 4 // m and having no bulging. The particles have an average aspect ratio of 2, 4, a specific surface area of 0.7 m2 / g, and a lattice spacing d 〇〇 2 of 0.3357 nm. Table 2 shows the characteristics of the precursor (3) and the characteristics of the graphite material (3 1 0).

再者,使用石墨材料(3 1 0 ),以與實施例3相同之方法及 條件,製造作用電極及評估電池,並施行充放電試驗。電 池特性之評估結果示於表3中。 如表3所示,在表面並無隆起存在之石墨材料(3 1 0 )之情 況,並未得到高初期充放電效率及急速充放電特性或循環 特性。又,放電容量亦降低。 關於該石墨材料(3 1 0 ),與實施例1 一樣,對表面附近之 1 0個部位施行電子繞射,測量結晶性及微晶大小。其結果 發現7個部位具有多晶之性質,證實其具有多晶組織。微 晶大小係將平均值按1 Οηπι單位四捨五入,為30nm。 42 326\專利說明書(補件)\94-11\94127847 1271382 (實施例4 ) 使實施例1所製備之該前驅物(1 ) 1 Ο 0質量份與鎳粉(平 均粒徑0 . 2 // m,球狀)3質量份一起使用亨歇爾混合機(三 井礦山(股)製)進行混合,而得到該前驅物在其表面上分散 存在有鎳微粉者(以下,稱為鎳分散存在前驅物)。在此, 將亨歇爾混合機之攪拌轉數設定為7 0 0 r pm,施行混合3 0 分鐘。 將此鎳分散存在前驅物在非氧化性環境中之3 0 0 0 °C溫 度下加熱6小時,而得到石墨材料(4)。石墨材料(4 )係呈 • 平均粒徑2 4 // m之球狀,具有在其表面上分散存在有半球 狀至球狀之隆起4個/100//m2之構造。隆起之平均高度h 為3.2//m,平均基底長度g為3.3//m,平均h/g為0.97。 石墨材料(4 )之平均縱橫比為1 · 2,比表面積為1 · 8 m2 / g, 格子面間隔d。ο 2為Ο . 3 3 5 6 n m。 在表1中,展示前驅物(1 )之特性、金屬材料之附著處 理、石墨材料(4 )之特性及其隆起之特性等。 ® 又按,關於所得之石墨材料(4 ),使用I CP發光分光分析 裝置,分析所含元素,並未檢測出鎳。再者,針對將前述 鎳分散存在前驅物在經過非氧化性環境中1 0 0 0 °c溫度之 加熱處理2小時者,施行X射線繞射分析,以鑑定所含化 合物之結果,N i 3 C被檢測出來。由此可推斷,在施行石墨 化處理時之升溫過程中,一旦產生鎳之碳化物。 其次,使用該石墨材料(4 ),以與實施例1相同之方法及 條件,製造作用電極及評估電池,並施行充放電試驗。電 43 326\專利說明書(補件)\94-11\94127847 1271382 池特性之評估結果示於表3中。 如表3所示,作為作用電極之負極材料係使用實施例4 之石墨材料(4 ),而得到之評估電池係顯示高放電容量且具 有高充放電效率。其又顯示優異之急速充放電特性及循環 特性。 (實施例5 )Further, using a graphite material (3 1 0 ), a working electrode and an evaluation battery were fabricated in the same manner and under the same conditions as in Example 3, and a charge and discharge test was performed. The evaluation results of the battery characteristics are shown in Table 3. As shown in Table 3, in the case where the surface of the graphite material (3 10 0) was not embossed, high initial charge and discharge efficiency, rapid charge and discharge characteristics, or cycle characteristics were not obtained. Moreover, the discharge capacity is also lowered. With respect to the graphite material (3 1 0), as in Example 1, electron diffraction was performed on 10 sites in the vicinity of the surface, and crystallinity and crystallite size were measured. As a result, it was found that seven sites have polycrystalline properties, and it was confirmed to have a polycrystalline structure. The crystallite size is rounded off to a mean value of 1 Οηπι, which is 30 nm. 42 326\Patent specification (supplement) \94-11\94127847 1271382 (Example 4) The precursor (1) prepared in Example 1 was made up of 0 parts by mass and nickel powder (average particle diameter 0.22 / / m, globular) 3 parts by mass are mixed together using a Henschel mixer (manufactured by Mitsui Mining Co., Ltd.) to obtain a nickel fine powder in which the precursor is dispersed on the surface thereof (hereinafter, referred to as nickel dispersion) Precursor). Here, the stirring speed of the Henschel mixer was set to 70 rpm, and mixing was performed for 30 minutes. The nickel was dispersed in the presence of the precursor in a non-oxidizing atmosphere at a temperature of 300 ° C for 6 hours to obtain a graphite material (4). The graphite material (4) is a spherical shape having an average particle diameter of 2 4 // m, and has a structure in which a hemispherical to spherical bulge of 4/100//m 2 is dispersed on the surface thereof. The average height h of the ridges was 3.2 / / m, the average substrate length g was 3.3 / / m, and the average h / g was 0.97. The graphite material (4) has an average aspect ratio of 1.2, a specific surface area of 1 · 8 m 2 / g, and a lattice spacing d. ο 2 is Ο . 3 3 5 6 n m. In Table 1, the characteristics of the precursor (1), the adhesion treatment of the metal material, the characteristics of the graphite material (4), and the characteristics of the bulge thereof are shown. ® In addition, regarding the obtained graphite material (4), the element was analyzed using an I CP luminescence spectroscopic analyzer, and nickel was not detected. Further, for the case where the nickel-dispersed precursor is subjected to heat treatment at a temperature of 100 ° C for 2 hours in a non-oxidizing atmosphere, X-ray diffraction analysis is performed to identify the result of the contained compound, N i 3 C is detected. From this, it can be inferred that in the temperature rising process during the graphitization treatment, the carbide of nickel is generated. Next, using the graphite material (4), a working electrode and an evaluation battery were fabricated in the same manner and under the same conditions as in Example 1, and a charge and discharge test was performed. Electricity 43 326\Patent Specification (Supplement)\94-11\94127847 1271382 The evaluation results of the pool characteristics are shown in Table 3. As shown in Table 3, the graphite material (4) of Example 4 was used as the negative electrode material of the working electrode, and the evaluation battery obtained showed high discharge capacity and high charge and discharge efficiency. It also shows excellent rapid charge and discharge characteristics and cycle characteristics. (Example 5)

將實施例1所製備之該前驅物(1 )配置於D C二極濺鍍裝 置之陽極側之平台上,在陰極側配置純度9 9 . 9 9 9 %之單晶 始萆巴材,而按壓力0 . 5 P a、電壓6 Ο Ο V及電流0 . 5 A之條件, 施行濺鍍3小時。 又按,在陽極側之平台上安裝超音波振動子,以一邊對 該前驅物(1 )給予振動,一邊施行濺鍍。關於分散存在有鈷 之該前驅物(1 )(以下稱為鈷分散存在前驅物),用I C P發光 分光分析裝置以施行鈷之定量分析之結果,含有7質量°/〇 之事實被確認。 將鈷之附著狀態使用掃描型電子顯微鏡予以觀察,而觀 察到始以粒狀分散存在之狀況。關於5 0個分散存在之該等 粒狀鈷,測量各個最大長度,得到其平均值為0 . 3 # m。 將此鈷分散存在前驅物在非氧化性環境中之3 0 0 0 °C溫 度下加熱6小時,而得到石墨材料(5 )。此石墨材料(5 )係 呈平均粒徑2 4 // m之球狀,具有在其表面上分散存在之半 球狀至球狀之隆起5個/ 1 0 0 // m2之構造。隆起之平均高度 h為1.8//m,平均基底長度g為2.8//Π1,平均h/g為0.64。 石墨材料(5 )之縱橫比為1 . 2,比表面積為2 . 5 m2 / g,格子 44 326\專利說明書(補件)\94-11\94127847The precursor (1) prepared in the first embodiment is disposed on the platform of the anode side of the DC two-pole sputtering apparatus, and a purity of 99.99% of the single crystal is placed on the cathode side, and The conditions of the pressure of 0.5 P a, the voltage of 6 Ο Ο V and the current of 0.5 A were sputtered for 3 hours. Further, an ultrasonic vibrator is attached to the platform on the anode side to perform sputtering while vibrating the precursor (1). The fact that the precursor (1) in which cobalt was dispersed (hereinafter referred to as a cobalt-dispersed precursor) was subjected to quantitative analysis of cobalt by an I C P luminescence spectroscopic analyzer, and the fact that 7 mass % / 〇 was contained was confirmed. The state of adhesion of cobalt was observed using a scanning electron microscope, and the state in which the particles were dispersed was observed. With respect to the 50 dispersed cobalt particles, the respective maximum lengths were measured to obtain an average value of 0.3 Å. The cobalt was dispersed in the presence of the precursor in a non-oxidizing atmosphere at a temperature of 300 ° C for 6 hours to obtain a graphite material (5). The graphite material (5) has a spherical shape of an average particle diameter of 2 4 // m, and has a structure in which a hemispherical to spherical bulge which is dispersed on the surface thereof is 5 / 1 0 0 / m 2 . The average height h of the ridges was 1.8 / / m, the average substrate length g was 2.8 / / Π 1, and the average h / g was 0.64. The graphite material (5) has an aspect ratio of 1.2, a specific surface area of 2.5 m2 / g, a lattice 44 326\patent specification (supplement)\94-11\94127847

1271382 面間隔 d〇()2 為 0.3356nm。 在表1中,展示前驅物(1 )之特性、金屬材料之附I 理、該石墨材料(5 )之特性及其隆起之特性等。 又按,關於所得之石墨材料(5 ),使用 I C P發光分 析裝置,分析所含元素,結果並未檢測出姑。再者, 將分散存在有此鈷之前驅物在經過非氧化性環境中 °C溫度之加熱處理2小時者,施行X射線繞射分析, 定所含化合物之結果,C 〇 2 C被檢測出來。由此可推斷 φ施行石墨化處理時之升溫過程中,一旦產生鈷之碳化 使用該石墨材料(5 ),以與實施例1相同之方法及條 製造作用電極及評估電池,並施行充放電試驗。電池 之評估結果示於表3中。 如表3所示,作為作用電極之負極材料係使用實施 之石墨材料(5 ),而得到之評估電池係顯示高放電容量 有高充放電效率。其又顯示優異之急速充放電特性及 特性。 (比較例4 ) 對於比較例1中由石墨化所得之石墨材料(1 0 ) 9 7質 混合以KETJEN BLACK(獅王(股)製EC 6 0 0 JD,平均粒徑 μ m ) 3質量份,而將所得之混合物(原料2 3 )投入如圖 示意式展示之機械化學處理裝置(奈良機械製作所(股 「高混合系統」)。該裝置係由固定圓筒2 1、旋轉轉子 原料之循環檄構2 4暨排出機構2 5、葉片2 6、定子2 7 罩2 8等所構成。 ’ 326\專利說明書(補件)\94-11\94127847 45 L處 光分 針對 1000 以鑑 ,在 物。 件, 特性 例5 且具 循環 量份 0.03 3以 )製 11、 及外 1271382 將原料2 3供給於固定圓筒21與轉子2 2之間,藉此可 將起因於固定圓筒21與轉子22之速度差異之壓縮力、剪 力、摩擦力等機械力施加於原料2 3。在旋轉轉子2 2之周 速4 0 m / s e c及處理時間6分鐘之條件下予以處理,藉以將 機械作用反覆施加於石墨材料(1 0 )及K E T J E N B L A C K。由此 種方法得到在表面附著有K E T J E N B L A C K之石墨材料(1 0 0 )。 該石墨材料(1 0 0 )具有平均粒徑2 4 // m,且具有在表面埋 設有來自K E T J E N B L A C K之微小碳粒子之構造。埋設物之數 φ 目為100個以上/100//m2,埋設物之平均高度及平均基底 長度由於各埋設物之高度為0 . 1 // m以下,無法測量。石墨 材料(1 0 0 )之平均縱橫比為1 · 2,比表面積為2 1 · 5 m2 / g,格 子面間隔dG〇2為0.3360nm。表2中展示,用作前驅物之石 墨材料(10)之特性及埋設有KET JEN BLACK之石墨材料(100) 之特性等。 再者,使用石墨材料(1 0 0 ),以與實施例1相同之方法 及條件,製造作用電極及評估電池,並施行充放電試驗。 0電池特性之評估結果示於表3中。 如表3所示,在石墨材料(1 0 0 )之表面並無一體化之隆起 存在,在埋設微小碳粒子而形成附著物之情況,無法得到 高急速充放電特性或循環特性。又,由於比表面積過大, 致使初期充放電效率降低。另外,作用電極之表面經掃描 型電子顯微鏡之觀察,結果觀察到微小碳粒子一部分脫 落,局部凝聚於石墨材料(1 0 0 )之表面上之狀況。為此可推 斷係在電極製造過程中脫落者。又按,比較例4相當於日 46 326\專利說明書(補件)\94-11\94127847 1271382 本專利特開平Π - 2 6 5 7 1 6號所載述之技術。 (比較例5 ) 將實施例1所製之前驅物(1 ) 1 0 0質量份加入具有按鐵換 算相當於5質量%濃度之硝酸鐵的乙醇溶液1 0 0質量份,予 以攪拌而混合。從常壓起減壓至5 0 To r r ( = 1 . 3 P a )而脫泡, 以使該硝酸鐵溶液滲透至該前驅物(1 )。繼之,在 8 0 °C溫 度下脫濕乾燥2 4小時而完全除去乙醇。如此得到附著有硝 酸鐵之該前驅物(以下稱為附著硝酸鐵前驅物)。1271382 Surface spacing d〇()2 is 0.3356nm. In Table 1, the characteristics of the precursor (1), the attachment of the metal material, the characteristics of the graphite material (5), and the characteristics of the bulge thereof are shown. Further, regarding the obtained graphite material (5), an element was analyzed by using an I C P luminescence analyzer, and as a result, no abnormality was detected. Further, when the cobalt precursor is dispersed and subjected to heat treatment at a temperature of ° C for 2 hours in a non-oxidizing atmosphere, X-ray diffraction analysis is performed, and the result of the compound is determined, and C 〇 2 C is detected. . From this, it can be inferred that during the temperature rise during the graphitization treatment, the graphite material (5) is used for the carbonization of cobalt, and the working electrode and the evaluation battery are fabricated in the same manner and in the same manner as in the first embodiment, and the charge and discharge test is performed. . The evaluation results of the battery are shown in Table 3. As shown in Table 3, the graphite material (5) was used as the negative electrode material of the working electrode, and the evaluation battery obtained showed high discharge capacity and high charge and discharge efficiency. It also shows excellent rapid charge and discharge characteristics and characteristics. (Comparative Example 4) The graphite material (10) obtained by graphitization in Comparative Example 1 was mixed with KETJEN BLACK (EC 6 0 0 JD, average particle diameter μ m manufactured by Lion King) 3 parts by mass. And the obtained mixture (raw material 2 3 ) is put into a mechanochemical processing apparatus (Nara Machinery Manufacturing Co., Ltd. (shared "high mixing system") shown in the schematic form. The apparatus is composed of a fixed cylinder 2 1 and a rotating rotor raw material. Circulation structure 2 4 and discharge mechanism 2 5, blade 2 6 , stator 2 7 cover 2 8 etc. ' 326 \ patent specification (supplement) \94-11\94127847 45 L light points for 1000 to learn, The article, the characteristic example 5, and the cyclic component 0.03 3) 11 and 1231382 are supplied between the fixed cylinder 21 and the rotor 2 2, whereby the fixed cylinder 21 can be caused. A mechanical force such as a compressive force, a shearing force, and a frictional force which is different from the speed of the rotor 22 is applied to the raw material 23. The treatment was carried out under the conditions of a peripheral speed of 40 m / s e c of the rotating rotor 2 and a treatment time of 6 minutes, whereby mechanical action was repeatedly applied to the graphite material (10) and K E T J E N B L A C K . In this way, a graphite material (100) having K E T J E N B L A C K attached to the surface was obtained. The graphite material (100) has an average particle diameter of 2 4 // m and has a structure in which fine carbon particles derived from K E T J E N B L A C K are buried on the surface. The number of buried objects φ is 100 or more/100//m2, and the average height of the embedded objects and the average substrate length cannot be measured because the height of each embedded object is 0.1 or less. The graphite material (100) has an average aspect ratio of 1.25, a specific surface area of 2 1 · 5 m 2 /g, and a lattice spacing dG 〇 2 of 0.3360 nm. Table 2 shows the characteristics of the graphite material (10) used as the precursor and the characteristics of the graphite material (100) in which KET JEN BLACK is embedded. Further, using a graphite material (100), a working electrode and an evaluation battery were fabricated in the same manner and under the same conditions as in Example 1, and a charge and discharge test was performed. The evaluation results of the battery characteristics are shown in Table 3. As shown in Table 3, there is no integrated ridge on the surface of the graphite material (100), and when the fine carbon particles are buried to form a deposit, high rapid charge and discharge characteristics or cycle characteristics cannot be obtained. Further, since the specific surface area is too large, the initial charge and discharge efficiency is lowered. Further, the surface of the working electrode was observed by a scanning electron microscope, and as a result, a part of the fine carbon particles was observed to be partially scattered and locally aggregated on the surface of the graphite material (100). For this reason, it can be inferred that the system is detached during the electrode manufacturing process. Further, the comparative example 4 is equivalent to the technique described in Japanese Patent Application No. Hei No. Hei No. Hei No. 2, 516, 847, 127, 127, 127, pp. (Comparative Example 5) 100 parts by mass of the precursor (1) prepared in Example 1 was added to 100 parts by mass of an ethanol solution having a concentration of iron nitrate equivalent to 5 mass%, and the mixture was stirred and mixed. Decompression was carried out from a pressure of normal pressure to 50 Tor r (=1.3 P a ) to allow the ferric nitrate solution to permeate the precursor (1). Subsequently, it was desiccated and dried at 80 ° C for 24 hours to completely remove the ethanol. Thus, the precursor to which iron nitrate was attached (hereinafter referred to as an iron nitrate-attached precursor) was obtained.

將此附著硝酸鐵前驅物之外觀使用掃描型電子顯微鏡予 以觀察而得知,該前驅物(1 )之表面附著有膜狀之鐵化合 物〇 其次,將此附著硝酸鐵前驅物在非氧化性環境中之3 0 0 0 °C温度下加熱6小時,而得到石墨材料(5 0 )。此石墨材料 (5 0 )經觀察得知,其呈平均粒徑2 4 // m之粒狀,在表面上 擁有非常細微之隆起。所觀測之隆起有2個/ 1 0 0 // m2,其 平均高度h為0.4/zm,平均基底長度g為0.6//m,平均 〇 h / g為0 . 6 7。石墨材料(5 0 )之平均縱橫比為1 . 2,比表面 積為1.0m2/g,袼子面間隔d〇2為0.3357nm。在表2中, 展示前驅物(1 )之特性、石墨材料(5 0 )之特性及其隆起之特 性等。 再者,使用石墨材料(5 0 ),以與實施例1相同之方法及 條件,製造作用電極及評估電池,並施行充放電試驗。電 池特性之評估結果示於表3中。 如表3所示,作為作用電極之負極材料係使用該石墨材 47 326\專利說明書(補件)\94-11\94127847 1271382 料(5 Ο ),而得到之評估電池並未得到高急速充放電特性或 循環特性。因為該石墨材料(5 0 )係將金屬材料當作溶液而 與該前驅物(1 )混合所得之石墨材料,其表面之隆起並未達 到本發明所規定之大小。又按,比較例5相當於日本專利 特開平1 0 - 2 5 5 7 7 0號所載述之技術。 (實施例6 ) 使屬於碳源物質之酚樹脂(石墨化後之殘存率5 0質量 % ) 8質量份溶於乙醇1 0 0質量份,對此添加具有平均粒徑 φ 1 0 // m及平均縱橫比4. 7之鱗片狀天然石墨(以下稱為天然 石墨(6 )) 9 6質量份後,添加氧化鐵微粉(F e 2 0 3,平均粒徑 0 . 3 // m,粒狀)6質量份。將所得之混合物一邊攪拌,一邊 從常壓起減壓至1 · 3 P a而脫泡,以使該酚樹脂之乙醇溶液 滲透入天然石墨(6 )。其次,餾除乙醇後,在氮氣環境中之 5 0 0 °C溫度下施加熱處理7小時,以使樹脂硬化,然後碳 化。由於此熱處理引起混合物稍微溶著,再次予以粉碎而 施行粒度調整,以使平均粒徑成為1 4 // m。粒度調整後之 Φ平均縱橫比為4 . 0。 將被覆有以含有該氧化鐵微粉之狀態進行碳化之樹脂的 天然石墨(6 1 ),在非氧化性環境中之3 0 0 0 °C溫度下加熱6 小時,而得到石墨材料(6 1 )。 在表1中,展示天然石墨(6 )之特性、金屬材料之附著 處理、該石墨材料(6 1 )之特性及其隆起之特性等。 此外,使用該石墨材料(6 1 ),以與實施例1相同之方法 及條件,製造作用電極及評估電池,並施行充放電試驗。 48 326\專利說明書(補件)\94-11\94127847 1271382 電池特性之評估結杲示於表3中。 如表3所示,作為作用電極之負極材料係使用石墨材料 (61),而得到之評估電池係具有高放電容量,且具有高充 放電效率。其又顯示優異之急速充放電特性及循環特性。 (比較例6 )The appearance of the iron nitrate-attached precursor was observed by a scanning electron microscope, and a film-like iron compound was adhered to the surface of the precursor (1), and the iron nitrate precursor was attached to the non-oxidizing environment. Heating at a temperature of 3 0 0 °C for 6 hours gave a graphite material (50). This graphite material (50) was observed to have a granular shape of an average particle diameter of 2 4 // m and a very fine bulge on the surface. The observed ridges are 2 / 1 0 0 // m2, the average height h is 0.4/zm, the average substrate length g is 0.6//m, and the average 〇 h / g is 0.67. The graphite material (50) has an average aspect ratio of 1.2, a specific surface area of 1.0 m2/g, and a hazel surface spacing d〇2 of 0.3357 nm. In Table 2, the characteristics of the precursor (1), the characteristics of the graphite material (50), and the characteristics of its bulging are shown. Further, using a graphite material (50), a working electrode and an evaluation battery were fabricated in the same manner and under the same conditions as in Example 1, and a charge and discharge test was performed. The evaluation results of the battery characteristics are shown in Table 3. As shown in Table 3, the negative electrode material used as the working electrode used the graphite material 47 326\patent specification (supplement)\94-11\94127847 1271382 material (5 Ο), and the obtained battery was not obtained with high rapid charge. Discharge characteristics or cycle characteristics. Since the graphite material (50) is a graphite material obtained by mixing a metal material as a solution with the precursor (1), the surface bulging does not reach the size specified in the present invention. Further, Comparative Example 5 corresponds to the technique described in Japanese Patent Laid-Open No. Hei 10 - 2 5 5 7 7 0. (Example 6) A phenol resin belonging to a carbon source material (residual ratio after graphitization of 50% by mass) 8 parts by mass was dissolved in 100 parts by mass of ethanol, and an average particle diameter of φ 1 0 // m was added thereto. And an average aspect ratio of 7.6 scaly natural graphite (hereinafter referred to as natural graphite (6)) after 96 parts by mass, adding iron oxide fine powder (F e 2 0 3, average particle diameter 0.3 oz, m Shape) 6 parts by mass. The obtained mixture was degassed while being reduced in pressure from normal pressure to 1 · 3 P a while stirring, so that the ethanol solution of the phenol resin penetrated into the natural graphite (6 ). Next, after distilling off the ethanol, heat treatment was applied for 7 hours at a temperature of 500 ° C in a nitrogen atmosphere to harden the resin and then carbonize. Since the heat treatment caused the mixture to be slightly dissolved, it was pulverized again to carry out particle size adjustment so that the average particle diameter became 1 4 // m. The average aspect ratio of the Φ after the particle size adjustment is 4.0. Natural graphite (6 1 ) coated with a resin which is carbonized in a state containing the iron oxide fine powder, and heated at a temperature of 300 ° C for 6 hours in a non-oxidizing atmosphere to obtain a graphite material (6 1 ) . In Table 1, the characteristics of natural graphite (6), the adhesion treatment of the metal material, the characteristics of the graphite material (61), and the characteristics of the bulging thereof are shown. Further, using the graphite material (6 1 ), a working electrode and an evaluation battery were fabricated in the same manner and under the same conditions as in Example 1, and a charge and discharge test was carried out. 48 326\Patent Specification (Replenishment)\94-11\94127847 1271382 The evaluation of battery characteristics is shown in Table 3. As shown in Table 3, a graphite material (61) was used as the anode material of the working electrode, and the obtained battery was evaluated to have a high discharge capacity and to have high charge and discharge efficiency. It also shows excellent rapid charge and discharge characteristics and cycle characteristics. (Comparative Example 6)

使屬於碳源物質之酚樹脂(石墨化後之殘存率5 0質量 %) 8質量份溶於乙醇1 0 0質量份,對此添加實施例6所用 之天然石墨(6 ) 9 6質量份。將所得之混合物一邊攪拌,一 邊從常壓起減壓至1 . 3 P a而脫泡,以使該酚樹脂之乙醇溶 液滲透入天然石墨(6 )。其次,餾除乙醇後,在氮氣環境中 之5 0 0 °C溫度下施加熱處理7小時,以使樹脂硬化,然後 碳化。由於此熱處理引起混合物稍微熔著,再次予以粉碎 而施行粒度調整,以使平均粒徑成為1 2 μ Π1。粒度調整後 之平均縱橫比為4. 3。 又按,此被覆有碳化樹脂之天然石墨(6 0 )在經偏光顯微 鏡觀察結果得知,其表面具有薄膜狀之光學等向性相,而 其内部具有光學異向性相。 將此項天然石墨(6 0 )在非氧化性環境中之3 0 0 0 °C溫度 下加熱6小時,而得到石墨材料(6 0 0 )。關於該石墨材料 ( 6 0 0 ),與實施例1 一樣,對表面附近之1 0個部位施行電 子繞射,而測量結晶性及微晶大小。 其結果發現8個部位具有多晶之性質,證實其具有多晶 組織。微晶大小係將平均值按1 0 nm單位四捨五入,為 4 0 n m。在表2中,展示天然石墨(6 )之特性及石墨材料(6 0 0 ) 49 326\專利說明書(補件)\94-11 \94127847 1271382 之特性等。 此外,使用該石墨材料(6 0 0 ),以與實施例1相同之方法 及條件,製造作用電極及評估電池,並施行充放電試驗。 電池特性之評估結果示於表3中。 如表3所示,作為作用電極之負極材料係使用該石墨材 料(6 0 0 ),而得到之評估電池並未得到高急速充放電特性或 循環特性。因為該石墨材料(6 0 0 )係石墨僅經過樹脂被覆及 石墨化,而並未具有隆起所致。8 parts by mass of the phenol resin (the residual ratio after graphitization) of the carbon source material was dissolved in 100 parts by mass of ethanol, and 96 parts by mass of the natural graphite (6) used in Example 6 was added thereto. The resulting mixture was stirred while being decompressed under reduced pressure from normal pressure to 1.3 Pa to allow the ethanol solution of the phenol resin to permeate into the natural graphite (6). Next, after distilling off the ethanol, heat treatment was applied for 7 hours at a temperature of 500 ° C in a nitrogen atmosphere to harden the resin and then carbonize. Since the heat treatment caused the mixture to be slightly fused, it was pulverized again to carry out particle size adjustment so that the average particle diameter became 1 2 μ Π1. 5。 The average aspect ratio after the particle size adjustment is 4.3. Further, the natural graphite (60) coated with the carbonized resin was observed by a polarizing microscope to have a film-like optical isotropic phase on the surface and an optical anisotropic phase inside. This natural graphite (60) was heated at a temperature of 300 ° C for 6 hours in a non-oxidizing atmosphere to obtain a graphite material (600 °). With respect to the graphite material (600), as in Example 1, electron diffraction was performed on 10 sites near the surface, and crystallinity and crystallite size were measured. As a result, it was found that eight sites have polycrystalline properties, and it was confirmed to have a polycrystalline structure. The crystallite size rounds the average by 10 nm to 40 n. In Table 2, the characteristics of natural graphite (6) and the characteristics of graphite material (600) 49 326\patent specification (supplement) \94-11 \94127847 1271382 are shown. Further, using the graphite material (600), a working electrode and an evaluation battery were fabricated in the same manner and under the same conditions as in Example 1, and a charge and discharge test was performed. The evaluation results of the battery characteristics are shown in Table 3. As shown in Table 3, the graphite material (600) was used as the negative electrode material of the working electrode, and the obtained battery was not subjected to high rapid charge and discharge characteristics or cycle characteristics. Because the graphite material (600) is only coated and graphitized by the resin, it does not have a bulge.

使用本發明之石墨材料作為負極材料之鋰離子二次電 池係具有高急速充放電特性,亦顯示優異之初期充放電效 率及循環特性,且亦具備優異之放電容量。況且,依照本 發明之方法,則可低成本製造該石墨材料。因此,使用本 發明之負極材料之鋰離子二次電池係滿足能量密度高度化 之要求,而在搭載機器之小型化及高性能化上有效。The lithium ion secondary battery using the graphite material of the present invention as a negative electrode material has high rapid charge and discharge characteristics, and also exhibits excellent initial charge and discharge efficiency and cycle characteristics, and also has excellent discharge capacity. Moreover, according to the method of the present invention, the graphite material can be produced at low cost. Therefore, the lithium ion secondary battery using the negative electrode material of the present invention satisfies the requirement of increasing the energy density, and is effective in miniaturization and high performance of the mounted machine.

50 326\專利說明書(補件)\94-11\94127847 127138250 326\Patent specification (supplement)\94-11\94127847 1271382

實施例6 CO 天然石墨 ◦ r—Η 卜 寸· 鱗片狀 酚樹脂 氧化鐵 懸浮液* 分散存在 (61) 寸 Τ.....< ο 卜 CjD 1 0.3355 5 ο CNI oo oo CO LO Q· 實施例5 τ—Η 1中間相小球體| LO CNI C<3 r—Η 球狀 濺鍍 分散存在 /""N LO 寸 CNI CNI τ " H LO c<i 1 0.3356 5 OO τ i oo <n! 寸 CD CD 實施例4 τ1 i 中間相小球體 LO οα οα τ—Η 球狀 碟 壤 微粉 分散存在 寸 寸 (NI oa τ—H oo r—i 0.3356 4 oa CO CO oo 卜 CZ5 實施例3 CO 塊狀中間相 LO CNI οο οά 塊狀及鱗片狀 驗樹脂 氫氧化鐵 懸浮液 分散存在 (31) 寸 οα 寸 oi LO oi 0.3356 4 oa c>i oo T < 03 T—t 實施例2 CNI 中間相小球體 LO r-H LO 1 < 塊狀 41 氫氧化鐵 懸浮液 分散存在 οα 1 "·Ι LO τ—Η LO 寸· ! 0.3356 7 00 01 CO cvi CNJ r—H 實施例1 /^s \w^ 中間相小球體 LO oa οα r-H 球狀 41 氫氧化鐵 懸浮液 分散存在 τ—Η 寸 (N1 03 r-H V 11 "'< CO 0. 3356 6 LO CO ◦ CO CNI r—i 種類 平均粒徑(//m) 平均縱橫比 形狀 碳源物質之處理 金屬材料之種類 金屬材料之處理形態 金屬材料之附著狀態 平均粒徑(//m) 平均縱橫比 U) CM 3 jlJ 祖 1 icO 丨Ϊ ^ 1 CD 臼· ◦ Cl ,一i 11 ® g| i nn Ei碱 ® l V 1 4l 浚1幽 隆起之平均高度h( // m) 隆起之平均基底長度g(//m) 隆起之平均h/g 金屬 材料 之 附著 處理 Θ _龙案 r-SAZI 寸 6\II46\(#:»)_^^DVKr*\9(Ne 1271382Example 6 CO Natural graphite crucible r-Η Bu inch · Flaky phenolic resin iron oxide suspension * Dispersed (61) inch Τ.....< ο 卜 CjD 1 0.3355 5 ο CNI oo oo CO LO Q· Example 5 τ-Η 1 mesophase small sphere | LO CNI C<3 r-Η spherical sputtering dispersion exists /""N LO inch CNI CNI τ " H LO c<i 1 0.3356 5 OO τ i Oo <n! inch CD CD Example 4 τ1 i mesophase small sphere LO οα οα τ—Η spherical disk micro-powder dispersed in inch (NI oa τ—H oo r—i 0.3356 4 oa CO CO oo Bu CZ5 implementation Example 3 CO block-like mesophase LO CNI οο οά Block and scale-like resin iron hydroxide suspension dispersed (31) inch οα inch oi LO oi 0.3356 4 oa c>i oo T < 03 T-t Example 2 CNI mesophase small sphere LO rH LO 1 < block 41 iron hydroxide suspension dispersed οα 1 "·Ι LO τ—Η LO inch· ! 0.3356 7 00 01 CO cvi CNJ r—H Example 1 / ^s \w^ Mesophase small sphere LO oa οα rH Spherical 41 Iron hydroxide suspension dispersed in τ-Η inch (N1 03 rH V 11 "'< CO 0. 33 56 6 LO CO ◦ CO CNI r—i Type average particle size (//m) Average aspect ratio Shape Carbon source material Treatment Metal material type Metal material treatment form Metal material adhesion state average particle size (//m) Average aspect ratio U) CM 3 jlJ ancestor 1 icO 丨Ϊ ^ 1 CD 臼· ◦ Cl , an i 11 ® g| i nn Ei base® l V 1 4l 平均1 average height of the ridges h ( // m) bulge Average substrate length g (//m) Average h/g of the ridges Attachment treatment of the metal material _ _Long case r-SAZI inch 6\II46\(#:»)_^^DVKr*\9 (Ne 1271382

比較例6 CO 天然石墨 〇) T—Η 卜 鱗片狀 齡樹脂 1 1 (600) <N1 τ·"Η CO 寸· 〇〇 0. 3356 0 1 1 1 比較例5 /^N y Ή 中間相小球體 LO οα CNJ T—S 球狀 硝酸鐵 溶液 膜狀 § CNl C<1 r—Η CD T丨"叫 0. 3357 2 寸 ◦· CD 〇· 卜 CO cz> 比較例4 石墨材料(10) 中間相小球體 寸 CO (XJ 1 Η 球狀 1 1 〇 CD τ···Η 寸 οα οο r—Η LO r-Η Cd 0.3360 100以上# 無法測量^ 無法測量Μ 1無法測量w 比較例3 CO 塊狀中間相 LO οα 〇〇 <ΝΪ 塊狀及鱗片狀 齡樹脂 碟 1 1 (310) 寸 CNl 寸 oi 卜 CD 0. 3357 0 1 1 1 比較例2 r^s οα 中間相小球體 LO r—Η LO τ— i 塊狀 碟 碟 1 1 (20) 寸 LO r—1 ③ CD 0. 3358 0 1 1 1 比較例1 ι—Ι 中間相小球體 LO CNl CsJ r-H 球狀 1 1 (10) 寸 CNl r-H LO <zi 0. 3358 0 ! 1 1 1 種類 平均粒徑(//m) 平均縱橫比 形狀 碳源物質之處理 金屬材料之種類 金屬材料之處理形怨 金屬材料之附著狀態 d 平均粒徑(//m) 平均縱橫比 比表面積(m2/g) 1 1 S \ 1 〇 白1 ◦ C 1 τ—1 W \ 1 *M π 暖1 on E? 痛 ® i W 屮*被 浚1幽 隆起之平均高度h(//m) 隆起之平均基底長度g( //m) 隆起之平均h/g 材料 -V 附著 處理 θ _龙審 。¥冢丧碟-e/y「0«<铡砸衾-ffi:^-¾ •^^w χονΉΝωαΉ ·· # 。哳(01)实龙1、^衾鉍刼夂奪奪嫵}ΙονΉ Ν3Γ53案:* V, A 寸 8Ζ.Π 寸 6\11-寸 6\ipsi)_&^_fjVK-#\9ze 1271382Comparative Example 6 CO Natural graphite crucible) T—Η 鳞 Scale-like resin 1 1 (600) <N1 τ·"Η CO Inch·〇〇0. 3356 0 1 1 1 Comparative Example 5 /^N y Ή Middle Phase small sphere LO οα CNJ T—S spherical iron nitrate solution film § CNl C<1 r—Η CD T丨"called 0. 3357 2 inch ◦·CD 〇· Bu CO cz> Comparative Example 4 Graphite material ( 10) Mesophase small sphere CO (XJ 1 Η spherical 1 1 〇 CD τ··· Η inch οα οο r - Η LO r-Η Cd 0.3360 100 or more # Unable to measure ^ Unable to measure Μ 1 Unable to measure w Comparative example 3 CO Bulk mesophase LO οα 〇〇<ΝΪ Block and scale-like resin disc 1 1 (310) Inch CNl inch oi Bu CD 0. 3357 0 1 1 1 Comparative example 2 r^s οα Mesophase small sphere LO r—Η LO τ— i Block disc 1 1 (20) inch LO r—1 3 CD 0. 3358 0 1 1 1 Comparative example 1 ι—Ι mesophase small sphere LO CNl CsJ rH spherical 1 1 ( 10) inch CNl rH LO <zi 0. 3358 0 ! 1 1 1 type average particle size (//m) average aspect ratio shape carbon source material treatment metal material type metal material treatment shape complaint metal material State d Average particle size (//m) Average aspect ratio specific surface area (m2/g) 1 1 S \ 1 〇白1 ◦ C 1 τ—1 W \ 1 *M π Warm 1 on E? Pain® i W 屮*The average height h of the 浚1 隆 h h (//m) The average base length of the ridge g ( //m) The average h/g of the bulge Material-V Attachment treatment θ _ Long trial. ¥冢丧碟-e/y "0«<铡砸衾-ffi:^-3⁄4 •^^w χονΉΝωαΉ ·· # .哳(01)实龙1,^衾铋刼夂衾铋刼夂夺妩}ΙονΉ Ν3Γ53 Case:* V, A inch 8Ζ .Π inch 6\11-inch 6\ipsi)_&^_fjVK-#\9ze 1271382

co< 循環特性 (%) CO CD LO CD LO CD 寸 05 CNI CD oo oo CNI Oi 5 CO oo 急速放電率 (°/〇) LO CJ5 CO C^5 寸 寸 CD CO ⑦ s 05 oo s oo oo OO 急速充電率 (%) oa 〇〇 CO CO CD (NI CO s m CO 寸 LO 寸 寸 C7D CO oo CNI 寸 初期充放電效率 (%) LO 05 CO CD CO CJ5 LO CJ5 寸 CO ① LO s oo oo s 寸 05 CO CJ5 放電容量 (mAh/g) 357 356 358 LO LO CO 356 T '< CO CO 348 349 CD LO CO 1 343 353 357 實施例1 實施例2 實施例3 實施例4 實施例5 實施例6 比較例1 比較例2 比較例3 比較例4 比較例5 比較例6 eloASI><NI176\I l46\ff}*)_^^DVK-w\9CNe 1271382 · [產業上之可利用性] 本發明之石墨材料可使用於有效促成搭載機器之小型化 及高性能化之链離子二次電池之負極材料。再者,在善加 利用其特徵之下,亦可使用於需要導電性或耐熱性之各種 用途,例如,樹脂添加用導電材、燃料電池分隔件用導電 材、而才火物用石墨等。 【圖式簡單說明】 圖1為展示本發明之石墨材料一例之掃描型電子顯微鏡 ⑩照片。 圖2為展示充放電試驗用之鈕扣型評估電池之構造之示 獨 意剖面圖。 圖3為比較例所用之機械化學處理裝置之示意圖。 圖4為擁有分散存在之隆起之石墨材料之示意剖面圖。 【主要元件符號說明】 1 母 材 2 表 面 •3 隆 起 4 敵 摺 1 1 外 裝 杯 1 2 作 用 電 極 1 3 外 裝 罐 1 4 對 極 1 5 分 隔 件 1 6 絕 緣 襯 墊 326\專利說明書(補件)\94-11\94127847 54 1271382 17a、 17b 集 電 材 2 1 固 定 圓 筒 22 轉 子 23 原 料 24 循 環 機 構 25 排 出 機 構 26 葉 片 27 定 子 28 外 罩 g 基 底 長 度 h 隆 起 度Co< Cycle characteristics (%) CO CD LO CD LO CD inch 05 CNI CD oo oo CNI Oi 5 CO oo Rapid discharge rate (°/〇) LO CJ5 CO C^5 inch inch CD CO 7 s 05 oo s oo oo OO Charging rate (%) oa 〇〇CO CO CD (NI CO sm CO inch LO inch inch C7D CO oo CNI inch initial charge and discharge efficiency (%) LO 05 CO CD CO CJ5 LO CJ5 inch CO 1 LO s oo oo s inch 05 CO CJ5 Discharge Capacity (mAh/g) 357 356 358 LO LO CO 356 T '< CO CO 348 349 CD LO CO 1 343 353 357 Example 1 Example 2 Example 3 Example 4 Example 5 Example 6 Comparative Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 Comparative Example 5 Comparative Example 6 eloASI><NI176\I l46\ff}*)_^^DVK-w\9CNe 1271382 · [Industrial Applicability] The present invention The graphite material can be used as a negative electrode material for a chain ion secondary battery which is effective in miniaturization and high performance of a mounted machine. Further, it can be used for various applications requiring electrical conductivity or heat resistance, for example, a conductive material for resin addition, a conductive material for a fuel cell separator, and graphite for fireworks. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a photograph of a scanning electron microscope 10 showing an example of a graphite material of the present invention. Fig. 2 is a schematic cross-sectional view showing the construction of a button type evaluation battery for a charge and discharge test. Figure 3 is a schematic view of a mechanochemical treatment apparatus used in the comparative example. Figure 4 is a schematic cross-sectional view of a graphite material having a dispersed ridge. [Main component symbol description] 1 Base material 2 Surface • 3 bulge 4 Enemy 1 1 Outer cup 1 2 Working electrode 1 3 Outer can 1 4 Counter 1 5 Separator 1 6 Insulation pad 326\Patent specification Parts)\94-11\94127847 54 1271382 17a, 17b collector 2 1 fixed cylinder 22 rotor 23 raw material 24 circulation mechanism 25 discharge mechanism 26 blade 27 stator 28 cover g base length h bulge

326\專利說明書(補件)\94-ll\94127847 55326\Patent specification (supplement)\94-ll\94127847 55

Claims (1)

1271382 十、申請專利範圍: 1 . 一種石墨材料,係分散存在有高度1 μ m以上之隆起。 2. 如申請專利範圍第1項之石墨材料,其中,該隆起高 度(h)與基底長度(g)之比(h/g)的平均值為0·1〜15。 3. 如申請專利範圍第1項之石墨材料’其中,該石墨材 料之平均粒徑為3〜1 0 0 // m。 4. 如申請專利範圍第1項之石墨材料^其中,該石墨材 料為中間相小球體之石墨化物。1271382 X. Patent application scope: 1. A graphite material with a bulge with a height of more than 1 μm dispersed. 2. The graphite material according to claim 1, wherein the ratio of the height (h) of the ridge to the length (g) of the substrate (h/g) is from 0.1 to 15. 3. The graphite material as claimed in claim 1 wherein the graphite material has an average particle diameter of 3 to 1 0 0 // m. 4. The graphite material according to item 1 of the patent application, wherein the graphite material is a graphite of a mesophase small sphere. 5 . —種石墨材料之製造方法,係使具有可與碳起反應之 性質及可溶解碳之性質中之至少一性質之金屬材料在非溶 液狀態下與石墨材料之前驅物接觸,以使該金屬材料分散 存在於該前驅物上, 在1 5 0 0 °C以上之溫度下予以加熱。 6. 如申請專利範圍第 5項之石墨材料之製造方法,其 中,使粉末狀之該金屬材料與該前驅物混合,以使該金屬 材料分散存在於該前驅物上。 7. 如申請專利範圍第5項之石墨材料之製造方法,其中, 使該金屬材料與該前驅物在分散媒中混合, 除去該分散媒, 使該金屬材料分散存在於該前驅物上。 8 .如申請專利範圍第 5項之石墨材料之製造方法,其 中,使該金屬材料藉PVD法或CVD法分散存在於該前驅物 上。 9.如申請專利範圍第 5項之石墨材料之製造方法,其 56 326\專利說明書(補件)\94-11\94127847 1271382 中,該前驅物在其表面之至少一部分,擁有光學等向性之 結晶構造。 1 〇. —種石墨材料之製造方法,係使··具有可與碳起反 應之性質及可溶解碳之性質中之至少一性質之金屬材料; 與在石墨化後,可於至少一部分形成光學等向性之結晶構 造的碳源物質進行混合, 使該混合物附著於石墨材料之前驅物上, 在1 5 0 0 °C以上之溫度下予以加熱。5. A method of producing a graphite material by contacting a metal material having at least one of a property reactive with carbon and a property of dissolving carbon in a non-solution state with a precursor of the graphite material to cause the The metal material is dispersed on the precursor and heated at a temperature above 1 500 °C. 6. The method of producing a graphite material according to claim 5, wherein the powdery metal material is mixed with the precursor such that the metal material is dispersedly present on the precursor. 7. The method of producing a graphite material according to claim 5, wherein the metal material and the precursor are mixed in a dispersion medium, the dispersion medium is removed, and the metal material is dispersed and present on the precursor. 8. The method of producing a graphite material according to claim 5, wherein the metal material is dispersed on the precursor by a PVD method or a CVD method. 9. The method for producing a graphite material according to claim 5, wherein the precursor has optical isotropic properties in at least a part of its surface in 56 326\patent specification (supplement)\94-11\94127847 1271382 Crystal structure. 1 〇. A method for producing a graphite material, which is a metal material having at least one of a property of reacting with carbon and a property of dissolving carbon; and after graphitization, forming at least a portion of the optical material The carbon source material of the isotropic crystal structure is mixed, and the mixture is attached to the graphite material precursor and heated at a temperature of 1 500 ° C or higher. 1 1 .如申請專利範圍第5至1 0項中任一項之石墨材料之 製造方法,其中,該加熱溫度為1 5 0 0〜3 3 0 0 °C 。 1 2 .如申請專利範圍第5至1 0項中任一項之石墨材料之 製造方法,其中,該前驅物為中間相小球體。 1 3 . —種鋰離子二次電池用負極材料,係含有如申請專 利範圍第1至4項中任一項之石墨材料者。 1 4. 一種鋰離子二次電池用負極,係含有如申請專利範 圍第1 3項之鋰離子二次電池用負極材料者。 1 5 . —種鋰離子二次電池,係使用如申請專利範圍第 14 項之經離子二次電池用負極者。 1 6 . —種石墨材料,其特徵為,在表面上擁有高度 1 // m 以上之隆起。 326\專利說明書(補件)\94·11\94127847 57The method for producing a graphite material according to any one of claims 5 to 10, wherein the heating temperature is from 1 500 to 3300 °C. The method of producing a graphite material according to any one of claims 5 to 10, wherein the precursor is a mesophase small sphere. A negative electrode material for a lithium ion secondary battery, which comprises the graphite material according to any one of claims 1 to 4. 1 . A negative electrode for a lithium ion secondary battery, which comprises a negative electrode material for a lithium ion secondary battery according to the thirteenth aspect of the patent application. A lithium ion secondary battery using the negative electrode for an ion secondary battery as set forth in claim 14 of the patent application. 1 6 . A graphite material characterized by a ridge having a height of more than 1 // m on the surface. 326\Patent specification (supplement)\94·11\94127847 57
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CN1984841B (en) 2011-06-15
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WO2006022100A1 (en) 2006-03-02
TW200613219A (en) 2006-05-01
CN1984841A (en) 2007-06-20
JP4751138B2 (en) 2011-08-17
JP5346962B2 (en) 2013-11-20
KR100908371B1 (en) 2009-07-20

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