TWI263096B - Method for manufacturing a cavity of a light guide plate - Google Patents

Method for manufacturing a cavity of a light guide plate Download PDF

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Publication number
TWI263096B
TWI263096B TW093137380A TW93137380A TWI263096B TW I263096 B TWI263096 B TW I263096B TW 093137380 A TW093137380 A TW 093137380A TW 93137380 A TW93137380 A TW 93137380A TW I263096 B TWI263096 B TW I263096B
Authority
TW
Taiwan
Prior art keywords
guide plate
light guide
manufacturing
substrate
plate mold
Prior art date
Application number
TW093137380A
Other languages
Chinese (zh)
Other versions
TW200619760A (en
Inventor
Chuan-De Huang
Yang-Chang Chien
Original Assignee
Hon Hai Prec Ind Co Ltd
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Publication date
Application filed by Hon Hai Prec Ind Co Ltd filed Critical Hon Hai Prec Ind Co Ltd
Priority to TW093137380A priority Critical patent/TWI263096B/en
Priority to US11/164,706 priority patent/US20060191659A1/en
Publication of TW200619760A publication Critical patent/TW200619760A/en
Application granted granted Critical
Publication of TWI263096B publication Critical patent/TWI263096B/en

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Classifications

    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0033Means for improving the coupling-out of light from the light guide
    • G02B6/0035Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
    • G02B6/00362-D arrangement of prisms, protrusions, indentations or roughened surfaces
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/0001Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
    • G02B6/0011Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
    • G02B6/0065Manufacturing aspects; Material aspects

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Chemically Coating (AREA)
  • Light Guides In General And Applications Therefor (AREA)

Abstract

The present invention relates to a method for manufacturing a cavity of a light guide plate. The method includes the following steps: providing a substrate having a predetermined pattern; depositing a nickel film on the predetermined pattern; forming a nickel layer on the nickel film by a step of electroforming; put the described structure into an organism melting agent and melting the substrate to get a nickel mass having the predetermined pattern; adhering the nickel mass on a cavity substrate of a light guide plate to form the cavity.

Description

1263096 九、發明說明: 【發明所屬之技術領域】 本發明係關於-軸彳:製造方法,尤指―料紐模仁製造 方法。 【先前技術】 、近年來’隨著液3日—的彩色化及大型化,其應用領域更 :”、乏如筆σ己本式兒腦、各種台式電腦、〉夜晶電視等。因液晶 顯示器係-種被動元件,其本身不能發光,因而需一光源系 ^作為液晶顯示器的光源,如背光模組(BacklightM_le),其中, 、光板係肖光模組巾重要元件,用以引導自光源發出光束之傳輸 方向’將線光源或點光源轉換成面光源出射。 為提高光線出射之均勻性,一般在導光板表面設置複數網 ”、、占,用以破壞光束於導光板内部傳輸之全反射條件,且使其散射 以提高導光板出射光束之均勻性,進而提昇背光模組之整體性能。 目前,導光板網點之製造方法大致可分為印及非印刷式 式製程取代之趨勢。非印刷式製减將設計好之導細案(導光板 面幵乂狀)^作在模彳—上,採用直接成型或壓印製作&amp;具均光圖 案之導光板。 α月芩閱第一圖,係先前技術一種於導光板模仁基板上形成網 點導光圖案之方法,其步驟包括:提供—基板,於該基板上塗佈 —均勻光阻層(步驟預定圖案之光罩對該光阻層進行 1263096 曝光’顯影步驟(步驟102);採用乾蝕刻方法對—基板進行蝕刻(步 驟103);去除剩餘光阻(步驟UK),於平面基板表面形成一射出成 型模仁。 然,此種製造方法需在顯影完成後進行乾餘刻,去除剩餘光 阻,製程複雜,且因採用乾蝕刻方法會提高模仁成本。 有鑑於此,提供一種製程簡單且成本較低之具導光圖案之導 光板模彳-之製造方法實為必要。 【發明内容】 本發明之目的在於提供一種製程簡單且成本較低之具導光圖 案之導光板模仁之製造方法。 本發明提供之導光板模仁製造方法包括以下步驟:提供一具 預定圖案之基板;於該具預定圖案之基板上沈積—鎳細層;進 行無極電鑄步驟於該鎳薄膜層表面形成一鎳層;將上述結構放入 有機溶劑中,溶解掉該基板,而得到具圖案之鎳金屬體;將該= 圖案之鎳金屬體貼覆於模仁基板,形成一導光板模仁。 相較於先前技術,本發明之金屬薄膜層與金屬層為同—金屬 且無需進行蝕刻步驟,製程簡單,成本較低。 至蜀 【實施方式】 請茶閱第二圖,係本發料光板製造方法之流程圖。本發明 導光板模仁製造方法包括町步,m具預錢案之基板(步 私201),於泫具預定圖案之基板上沈積一鎳薄膜層(步驟2於).進 行無極輯步驟於該_膜層表面形成—具圖案之錄層(步驟 1263096 203):將上述結構放入有機溶劑中,溶解掉該具預定圖案之基板, 而得到具圖案之錄金屬體(步驟2〇4);將該具圖案之錄金屬體貼覆 於模仁基板,形成一導光板模仁(步驟2〇5)。 請一併參閱第三圖至第七圖,係本發明導光板模仁製造方法 流程,其包括以下步驟: 步驟20卜如第三圖所示,提供一基板3〇,其包括主體3ι及 光學結構33 ’射’該域3ι與光學結構33之材料均為聚甲基 丙稀酸甲酯(Poly Methyl Meth Acrylate,PMMA)。該光學結構33係 利用-預定®案之光罩進行網點印刷製成,其為半圓球結構。 步驟202,如第四圖所示,將基板3〇放入濺鑛機(圖未示)腔 體内’設定工作壓力〇.〇5 torr,將基板3〇加熱到,通入電 漿反應氣體’控制沈積時間,在光學結構33表面沈積—層厚度為 200〜500A之鎳薄膜層32,形成一具鎳薄膜層32之基板4〇。 步棘203 ’如第五圖所示,將基板4〇置入電鑄液中,進行無 極電鑄步驟以形成一具圖案之鎳層44。無極電鑄法亦可稱爲自身 催化鑷法(Amo Catalyse Plating),先於工作物表面形成具有催化力 之金屬面,或利用工作物表面本身的催化作用,以化學還原方法, 使金屬離子成金屬狀騎出’而不需電力轉在基材上。其中,電 鑄液係提供鎳離子之溶液、次魏鹽與促進解之混合物。提: 鎳離子之溶液為硫魏絲,亦可以為氣化絲液;促進劑為驗 金屬齒化物。此外,電鑄液還可包括PH t周節劑、潤濕劑/光澤^ 1263096 Ι2^ΤΤ^ 〇 PH,it^ 錄層44厚^^嶋液。基板4G _^日她所需之 板仙上,峨蝴44復5G之麵44形成於基 機、—2 2〇4,如弟六圖所不,將基板5〇置入丙酮(Acetone )有 /ΓΓ舞Γ卓基板30 ’得到具圖案之錄金屬體60,其由錄薄膜 層32及錄層44構成。 步驟挪,如第七圖所示,提供一模仁基板7〇,後將其盘該 鎳金屬體6〇於加熱條件下壓合,得到由錄金屬層如及模 70整合之立體結構模型,此模型即為模仁80。 &quot; 惟,本發科光板模仁製造方法並不限於第—實施方式,盆 中,該基板30亦可為聚碳酸酉旨(pc)基板;該主體3ι及光學結構 33亦可由射出成型製程一體成型;該光學結構33亦不限於半圓球 結構,可為其他結構,如圓柱狀;__層%亦可由蒸鑛等其 他沈積方法獲得;該無極電鑄步驟亦可_金屬將該光學結構^ ^面辦;後由有機溶劑溶解掉該基板3G,而形成—面具:陷圖 案’另—面為平面之鎳金屬體60 ;將該鎳金屬體60之成平面之— 面直接貼覆於該模仁基板7〇,而形成模仁8〇。 ,^上所述,本發明確已符合發明專利之要件,纽法提出專 f申# $ ’以上所述者僅為本㈣之較佳實财^,本發明之 範圍並不以上述實齡式為限,舉凡_杨技藝之人士援依本 1263096 &amp;明之精神所作之等效修飾或變化’皆應涵蓋於以下申請專利範 圍内。 【圖式簡單說明】 第一圖係一種先前技術導光板模仁製造方法流程圖。 第一圖係本發明之導光板模仁製造方法流程圖。 第二圖係本發明之導光板模仁製造方法之網印成型之基板示意 圖。 第四圖係本發明之導光板模仁製造方法之沈積鎳層示意圖。 第五圖係本發明之導光板模仁製造方法之電鑄示意圖。 第六圖係本發明之導光板模仁製造方法之溶解PMMA基板形成鎳 層示意圖。 第图係本务日月之導光板模紅製造方法戶斤得之導光板模仁示意 圖。 【主要元件符號說明】 基板 30、40、5〇 鎳薄膜層 主體 31 光學結構 錄層 44 錄金屬體 模仁基板 70 模仁 32 33 60 801263096 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to a shaft 彳: a manufacturing method, particularly a method of manufacturing a new mold core. [Prior Art] In recent years, with the colorization and large-scale of the liquid 3 days, its application fields are more: "Looking like pens, brains, various desktop computers, night crystal TVs, etc. The display system is a passive component that does not emit light by itself. Therefore, a light source system is required as a light source of the liquid crystal display, such as a backlight module (Backlight M_le), wherein the light plate is an important component of the Xiaoguang module towel for guiding the light beam from the light source. The transmission direction 'converts the line source or the point source into a surface source. To improve the uniformity of light emission, a plurality of nets are generally disposed on the surface of the light guide plate, and the total reflection condition for destroying the transmission of the light beam inside the light guide plate is generally employed. And scattering it to improve the uniformity of the light beam emitted by the light guide plate, thereby improving the overall performance of the backlight module. At present, the manufacturing method of the light guide plate dots can be roughly divided into the trend of printing and non-printing processes. The non-printing system reduces the design of the guide film (light guide plate surface) on the mold, and uses direct molding or embossing to produce a light guide plate with a uniform light pattern. The first figure is a method for forming a dot guiding pattern on a substrate of a light guide plate, and the method comprises the steps of: providing a substrate on which a uniform photoresist layer is coated (step predetermined pattern) The photomask is subjected to a 1263096 exposure 'development step (step 102); the substrate is etched by a dry etching method (step 103); the remaining photoresist is removed (step UK), and an injection molding is formed on the surface of the planar substrate. However, this manufacturing method requires dry etching after the development is completed, removes the residual photoresist, and the process is complicated, and the dry etching method increases the cost of the mold. In view of this, it provides a simple process and a relatively low cost. The invention relates to a method for manufacturing a light guide plate mold with a light guiding pattern. SUMMARY OF THE INVENTION An object of the present invention is to provide a method for manufacturing a light guide plate mold having a light guiding pattern which is simple in process and low in cost. The invention provides a method for manufacturing a light guide plate mold comprising the steps of: providing a substrate with a predetermined pattern; depositing a fine layer of nickel on the substrate having the predetermined pattern; performing no The electroforming step forms a nickel layer on the surface of the nickel film layer; the above structure is placed in an organic solvent, and the substrate is dissolved to obtain a patterned nickel metal body; the patterned nickel metal body is attached to the mold substrate Compared with the prior art, the metal thin film layer and the metal layer of the invention are the same metal and do not need to be etched, the process is simple, and the cost is low. To the implementation method, please read the tea The figure is a flow chart of the method for manufacturing the light-emitting plate of the present invention. The method for manufacturing the light-guide plate mold of the present invention comprises the step of m-step, m-pre-money substrate (Step 201), depositing a nickel on the substrate of the predetermined pattern of the cookware a film layer (step 2). Performing a stepless process to form a patterned layer on the surface of the film layer (step 1263096 203): placing the above structure in an organic solvent to dissolve the substrate having the predetermined pattern, and Obtaining a patterned metal body (step 2〇4); attaching the patterned metal body to the mold substrate to form a light guide plate mold (step 2〇5). Please refer to the third figure to the first Seven figures, the light guide plate mold of the present invention The method of manufacturing the method includes the following steps: Step 20: As shown in the third figure, a substrate 3 is provided, which includes a main body 3 ι and an optical structure 33. The material of the field 3 ι and the optical structure 33 is a poly Poly Methyl Meth Acrylate (PMMA). The optical structure 33 is made by dot printing using a reticle of a predetermined scheme, which is a semi-spherical structure. Step 202, as shown in the fourth figure, Place the substrate 3 into the chamber of the splashing machine (not shown) to set the working pressure 〇.〇5 torr, heat the substrate 3〇, and pass the plasma reaction gas to control the deposition time and deposit on the surface of the optical structure 33. A nickel film layer 32 having a layer thickness of 200 to 500 A, forming a substrate 4 of a nickel film layer 32. Stepped rib 203' As shown in the fifth figure, the substrate 4 is placed in an electroforming solution, and a step of electroforming is performed to form a patterned nickel layer 44. The electrodeless electroforming method can also be called Amo Catalyse Plating, which forms a catalytic metal surface before the surface of the workpiece, or uses a catalytic action of the surface of the workpiece itself to chemically reduce the metal ions. Metallic rides out' without the need for electricity to be transferred to the substrate. Among them, the electroforming liquid system provides a solution of nickel ions, a mixture of a secondary salt and a promoting solution. Note: The solution of nickel ion is sulphur weide, which can also be gasified silk liquid; the accelerator is metal tooth. In addition, the electroforming solution may further comprise a pH t-weeking agent, a wetting agent/gloss ^ 1263096 Ι 2 ^ ΤΤ ^ 〇 PH, and a recording layer 44 thick ^ ^ 嶋 liquid. The substrate 4G _ ^ day she needs the board on the fairy, the butterfly 44 complex 5G face 44 is formed on the base machine, - 2 2 〇 4, such as the six figures, the substrate 5 〇 placed in acetone (Acetone) / ΓΓ Γ 基板 基板 30 ' ' </ RTI> A patterned metal body 60 is obtained, which is composed of a recording film layer 32 and a recording layer 44. Step shifting, as shown in the seventh figure, providing a mold base substrate 7〇, and then pressing the nickel metal body 6 on the disk under heating, thereby obtaining a three-dimensional structure model integrated by the recorded metal layer such as the mold 70, This model is the mold core 80. &quot; However, the manufacturing method of the present invention is not limited to the first embodiment. In the basin, the substrate 30 may also be a polycarbonate substrate (pc); the main body 3 and the optical structure 33 may also be formed by an injection molding process. The optical structure 33 is not limited to a semi-spherical ball structure, and may be other structures, such as a cylindrical shape; the layer % may also be obtained by other deposition methods such as steaming; the stepless electroforming step may also be the metal structure of the optical structure. ^ ^面面; After the substrate 3G is dissolved by the organic solvent, the mask is formed: the trapped pattern 'the other surface is a flat nickel metal body 60; the plane of the nickel metal body 60 is directly attached to the surface The mold base substrate 7 is bent to form a mold core 8 turns. According to the above description, the present invention has indeed met the requirements of the invention patent, and the method described above is only the preferred real money of the present invention. The scope of the present invention is not based on the above-mentioned actual age. The formula is limited to the equivalent of the modification or change made by the person of _Yang Yiyi to the spirit of 1263096 &amp; Ming, and shall be covered by the following patent application. BRIEF DESCRIPTION OF THE DRAWINGS The first figure is a flow chart of a prior art method for manufacturing a light guide plate mold. The first figure is a flow chart of a method for manufacturing a light guide plate mold of the present invention. The second drawing is a schematic view of a substrate for screen printing of the method for producing a light guide plate mold of the present invention. The fourth figure is a schematic view of a deposited nickel layer of the method for producing a light guide plate mold of the present invention. The fifth drawing is a schematic view of electroforming of the method for manufacturing a light guide plate mold of the present invention. Fig. 6 is a schematic view showing the formation of a nickel layer by dissolving a PMMA substrate in the method for producing a light guide plate mold of the present invention. The figure is a schematic diagram of the light guide plate mold manufacturing method of the light guide plate of the current day and the month. [Main component symbol description] Substrate 30, 40, 5 镍 Nickel film layer Main body 31 Optical structure Recording layer 44 Recording metal body Molding substrate 70 Molding 32 33 60 80

Claims (1)

1263096 申5青專利範圍: 曰V光板糾_製造方法,其包括以下步驟: 提供—具預定_之基板; 於該基板之預定_上沈積―錄薄膜層; 進订無極電鑄步驟於__層表面形成-錄層; :1、、σ構放入有機溶劑中,溶解掉該基板,而到具圖案之鎳 將違具圖案之鍍鎳層貼覆於模仁基板,形成〆導光板模仁。 2·如申明專利範圍第1項所述之導光板模仁製造方法,其中該基 板之材料為聚甲基丙烯酸甲酯。 3·如申請翻翻第1項所述之導光板模仁製造方法,其中該基 板之材料為聚碳酸酯。 4·如申清專利範圍第1項所述之導光板模仁製造方法,其中該基 板之預定圖案係利用一具預定圖案之光罩進行網點印刷製成。 5. 如申請專利範圍第1項所述之導光板模仁製造方法,其中該基 板之光學結構與主體係一體射出成型。 6. 如申請專利範圍第1項所述之導光板模仁製造方法,其中該基 板之圖案為半圓球形。 7. 如申請專利範圍第1項所述之導光板模仁製造方法’其中^ &gt; 板之圖案為圓柱狀。 其中該鎳 8. 如申請專利範圍第1項所述之導光板模仁製造方法’ ^ 1263096 薄膜層係採用蒸鍍方法而製成。 9. 如申請專利範圍第1項所述之導光板模仁製造方法,其中該鎳 薄膜層係採用濺鍍方法而製成。 10. 如申請專利範圍第1項所述之導光板模仁製造方法,其中該無 極電鑄步驟採用之電鍍液為酸性溶液。 11. 如申請專利範圍第10項所述之導光板模仁製造方法,其中該 酸性溶液之PH值為4.2〜4.8。 12. 如申請專利範圍第1項所述之導光板模仁製造方法,其中該無 極電鑄步驟使用之電鍍液為鹼性溶液。 13. 如申請專利範圍第1項所述之導光板模仁製造方法,其中該無 極電鑄步驟於該鎳薄膜層表面形成一具圖案之鎳層。 14. 如申請專利範圍第1項所述之導光板模仁製造方法,其中該有 機溶劑為丙酮。1263096 申五青专利范围: 曰V light plate correction _ manufacturing method, comprising the following steps: providing a substrate with a predetermined _; depositing a film layer on a predetermined _ of the substrate; ordering stepless electroforming step at __ The layer surface is formed with a recording layer; 1, the σ structure is placed in an organic solvent to dissolve the substrate, and the patterned nickel is applied to the mold substrate by the nickel plating layer of the pattern to form the 〆 light guide plate mold. benevolence. 2. The method of manufacturing a light guide plate mold according to claim 1, wherein the material of the substrate is polymethyl methacrylate. 3. The method of manufacturing the light guide plate mold according to Item 1, wherein the material of the substrate is polycarbonate. 4. The method of manufacturing a light guide plate mold according to claim 1, wherein the predetermined pattern of the substrate is formed by dot printing using a mask of a predetermined pattern. 5. The method of manufacturing a light guide plate mold according to claim 1, wherein the optical structure of the substrate is integrally molded with the main system. 6. The method of manufacturing a light guide plate mold according to claim 1, wherein the pattern of the substrate is semi-spherical. 7. The method of manufacturing a light guide plate mold according to claim 1, wherein the pattern of the plate is cylindrical. The nickel 8. The method for producing a light guide plate mold according to the first aspect of the patent application is as follows: ^ 1263096 The film layer is formed by an evaporation method. 9. The method of manufacturing a light guide plate mold according to claim 1, wherein the nickel film layer is formed by a sputtering method. 10. The method of manufacturing a light guide plate mold according to claim 1, wherein the electroplating solution used in the electrodeless electroforming step is an acidic solution. 11. The method of manufacturing a light guide plate mold according to claim 10, wherein the acidic solution has a pH of 4.2 to 4.8. 12. The method of manufacturing a light guide plate mold according to claim 1, wherein the plating solution used in the electrodeless electroforming step is an alkaline solution. 13. The method of manufacturing a light guide plate mold according to claim 1, wherein the electrodeless electroforming step forms a patterned nickel layer on the surface of the nickel film layer. 14. The method of manufacturing a light guide plate mold according to claim 1, wherein the organic solvent is acetone.
TW093137380A 2004-12-03 2004-12-03 Method for manufacturing a cavity of a light guide plate TWI263096B (en)

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