1261635 九、發明說明： 【發明所屬之技術領域】 本發明是關於—插始^ 方本枯"於種線材，以及-種用來製造該線材的 叙織ΓΓ=，—織物，並具有較佳結構強 【先前技術】材_來製造該線材的製造方法。1261635 IX. Description of the invention: [Technical field to which the invention pertains] The present invention relates to the invention of a wire, and a fabric used for the manufacture of the wire, and has a comparative The structure is strong [previous technology] to manufacture the wire.
在已知的技叔中娘U I巾'線材的種類會因為使用場合不同而 有D種不同的形式，其中，一 適性的前提下，通常针用，牙者用織物在顧及穿著舒 紗線來編織，此種二Γ:Γ 人造纖維纺製而成的 早純由纖維材料製成之紗線雖然具有較 ;=度，但其結構強度較差，-般僅適合運用在衣物 使合運用在例如:座塾、靠塾等等需要承載 構強产，：。為了使線材在編織後具有較佳的結 抽萝：点，期用：座墊等織物上的線材係由塑膠材料直接 . 此種單純由塑膠線材編織而成的織物，合因為 塑膠容易拉伸變形的特性，而無法長久的被使用。/ 為二使線材兼具有較佳結構強度及色彩變化性，在已 知的技藝中有-種使用於座墊、靠墊 Γ:在製造時，主要係以塑膠母粒紡製成人造纖= ==纖維假撚成紗線，然後將加有色母添加劑之塑膠 ;、、谷同使其形成預定的色彩，再將#夯洛h 覆在紗線的—夺面上再將心色^融原料彼 人造纖維為骨_材=線材預定的色彩。此種以 的特性，而產=::=，紗_ 早乂t的…構強度，亦可因彼覆在紗線外表 5 1261635 面之色彩層設計，而產生較佳的色彩變化性，因此，此種 線材可以兼具良好的結構強度及色彩。 此種在紗線表面包覆塑膠色彩層的線材雖然具有上述 的優點，但是賦予線材色彩視感之色母添加劑係加在塑膠 色彩層内，因此，當由線材編織而成的座墊、靠墊等等的 織物曝露在陽光底下時，受到陽光的照射，添加有色母天 加劑之塑膠色彩層不僅日光勞度差、糊色，此色彩： 直，和使用者身體抵觸磨擦的使用情形，也容易造成色彩 脫落’此乃習知線材在使用時不易常保光鮮亮麗的原因。 【發明内容】 本發明之目的係在提供-種具有較佳曰光勞度、耐用 並讓織物$保光鮮亮麗的線材，以及該線材的製造方 法。 本&月之線材係可織造成織物，包含：一線心單元， 以及-透光保護層，該線心單元包括至少一條由纖維製成 ^具=預定色彩㈣色紗線，而該透光保護層是塗裝在該 早70之一外表面上。藉彩色紗線及透光保護層之搭配 “ °㈤予線材較佳的色彩視感外’由於產生色彩視感 、色料係附著在被透光保護層保護之線心單元上，故本發 明该線材不僅具有較 間保持光鮮錢。 的織物亦可長時 =發㈣材之製造方法包含：製備線心單元，以及塗 將㈣=層兩個步驟’其中在製備線心單元的步驟中係 將塑㈣㈣解’並紡製成原絲後再將數條原絲假樵成紗 6 1261635 、、泉’為了使線心單元呈 融的穿r中首接Λ 預』的色彩，本發明可於原料熔 〜泉矛壬中直接加入g | 後，將”、九制， 劑，或者在原料纺製成紗線 驟二==定的色彩，而該"透光保護層的步 線心單Γ的=面塑膠原料溶解後，將其直接披覆在 【實施方式】 明之前述及其他技術内容、特點與功 合參考圖式之較佳實施例的詳細說明中，將可清楚 夕數181 1 2 3,本發明線材1之第-較佳實施例係可 = '组地編織成—織物2,所述織物2適合製作成例如 .~子之座塾、躺椅之靠墊、編織型櫥櫃之底^、側壁等 專需要具有較佳結構強度之場合，惟本發明該線材ι之使 用領域並不以前述舉例為限。本發明第一較佳實施例之線 丨包含··-線心單元n，以及—塗裝在該線心單元Η之 一外表面111上的透光保護層12。 本實施例之線心單元u係為單股且具有預定色彩的彩 色紗線H2，該單股彩色紗線112可以由任何天然或人造纖 維紡製及假撚而成，在成本及結構強度的考量下，以採用 人k之全拉伸原絲（Full Drawn Yarn，簡稱Fdy)為較佳，藉 由假撚使得該彩色紗線112具有較佳㈣度。使料本發明曰 之纖維可為任何已知的材料所製成，亦即，在材料的取用 上觸特別的限制，常見者如··聚酿胺、聚丙烯腈、聚 酯等等。為了使假撚而成的彩色紗線丨12具有預定的色來， 7 1261635 本發明在製造該線心單元 ，直接在塑膠母粒中加入色二可：在纖維纺製的過程中 原色的紗線染色該彩色紗線112划’亦可將纺製完成之 本發明之透光保護層12係由透 之塑膠原料所構成，製造時 4月44可透光 膝原料熔融’然後再塗裝於線心單元U之外表二 用在於保護該線心單元u。在本實施例中，該透光㈣： 12的材料也沒有特別的限制，其只要具有較 ^/ 对磨性，皆適合應用於本發明中。 I 、光i及 本實施例之線材i在設計上，由於該線心單元 伸變:之纖維假撚而成，且在製造後本身已具有預 :貝色，故，線材"皮編織成織物2時，該織物2不僅且 =的:構強度，也可呈現預定的色彩，而塗裝在線 I之外表面U1上的透光保護層12,除了可以讓線心 :1的色㈣露於外，亦可避免陽光直接照射添加有色 .添加劑之線心單元1卜使編織的織物2在具有色彩變化 之同時，兼具有良好的日光勞度及耐用性。 參閲圖卜4’為了製造如圖1所示的線材】，本發明 線材i之製造方法包含··製備線心單元u ’以及塗農透光保 層12兩個步驟，其中製備線心單元11的步驟包括：原料 混合溶融、防絲以及假撚等製程，亦即，本發明在製造時 ’先將高強度之聚醋母粒與色母添加劑混合，然後加熱使 其形成熔融狀態，之後利用紡絲設備將熔融的混合原料紡 製成預定粗細的原絲，然後將多條原絲假撚成—條條具有 8 1261635 車乂仏結構強度的彩色紗線112，上述彩色紗線112可為長纖 假樵而成，亦可為短纖假撚而成，假撚的方式並沒有特別 的限制，其可假撚成花式撚紗（Fancy yarn)、空氣假撚紗 (ATY ’ air textiie yarn)，以及延伸假撚紗（DTY，办㈣ textile yarn)等等。由於本發明該製造方法係直接在塑膠母 粒中加入色母添加劑，故製造完成的彩色紗線丨12可以產生 預定的色彩。In the known technology, the type of wire of the uncle's UI towel's wire will have different forms depending on the occasion of use. Among them, under the premise of a suitable condition, the needle is usually used, and the fabric for the teeth is taken care of wearing the yarn. Weaving, this kind of bismuth: 早 The early pure yarn made of rayon fiber is made of fiber material. Although it has a lower degree of strength, it is only suitable for use in clothing. : The seat, the raft, etc. need to bear the strong structure,: In order to make the wire have better knot after weaving: point, period: the wire on the fabric such as the seat cushion is directly made of plastic material. This kind of fabric is simply woven from plastic wire, because the plastic is easy to stretch. The characteristics of the deformation, and can not be used for a long time. In order to make the wire have better structural strength and color variability, there are some kinds of known techniques used in the seat cushion and the cushion Γ: in the manufacture, the plastic masterbatch is mainly made into artificial fiber = ==The fiber is falsely twisted into a yarn, and then the plastic with the color additive is added; and the valley is formed into a predetermined color, and then the #夯洛h is overlaid on the yarn to win the surface. The raw material of the man-made fiber is the predetermined color of the bone_material=wire. The characteristics of this kind, and the yield =::=, the strength of the yarn _ early 乂t, can also be better because of the color layer design of the surface of the yarn on the outer surface of the yarn 5 1261635, thus producing better color variability, therefore This kind of wire can combine good structural strength and color. Although the wire material coated with the plastic color layer on the surface of the yarn has the above advantages, the color masterbatch additive which imparts a color vision to the wire is added to the plastic color layer, and therefore, when the wire is woven, the seat cushion and the cushion are woven. When the fabric is exposed to the sun, it is exposed to the sunlight. The plastic color layer added with the color mother's day additive is not only poor in daylight and paste color. This color: straight, and the use of the user's body against friction, also It is easy to cause the color to fall off. This is the reason why the conventional wire is not easy to keep bright and bright when it is used. SUMMARY OF THE INVENTION An object of the present invention is to provide a wire material which has a better calendering durability, is durable, and allows the fabric to be glazed and bright, and a method of manufacturing the wire. The wire of the present & month can be woven into a fabric comprising: a first core unit, and a light transmissive protective layer comprising at least one yarn made of fiber = predetermined color (four) color yarn, and the light transmission The protective layer is applied to one of the outer surfaces of the early 70. By the combination of the color yarn and the light-transmissive protective layer "° (5) to the wire, the color is better than the visual perception", since the color perception is generated, and the colorant is attached to the core unit protected by the light-transmissive protective layer, the present invention The wire material not only has a relatively long time to keep the light money. The fabric can also be used for a long time = the hair (four) material manufacturing method comprises: preparing a core unit, and coating the (four) = layer two steps 'in the step of preparing the core unit After the plastic (4) (four) solution is solved and spun into a raw yarn, a plurality of original yarns are falsely twisted into a yarn 6 1261635, and the spring 'in order to make the core unit melt and wear the first color in the r, the present invention can After adding g | directly to the raw material melting ~ spring spear, the ", nine, the agent, or the raw material is spun into the yarn, the second color == fixed color, and the " After the single-faced plastic material is dissolved, it is directly embossed in the detailed description of the preferred embodiment of the above-mentioned and other technical contents, features and cooperation reference drawings. 1 2 3, the first preferred embodiment of the wire 1 of the present invention can be = 'grouped Forming the fabric 2, the fabric 2 is suitable for the production of, for example, a seat of a seat, a cushion of a reclining chair, a bottom of a woven cabinet, a side wall, etc., where special structural strength is required, but the wire of the invention is The field of use is not limited to the foregoing examples. The wire rim of the first preferred embodiment of the present invention comprises a core unit n, and a light-transmitting protective layer 12 coated on an outer surface 111 of the core unit. The core unit u of the present embodiment is a single-strand color yarn H2 having a predetermined color, and the single-color yarn 112 can be spun and false-twisted from any natural or man-made fiber at a cost and structural strength. In view of the above, it is preferable to use a full drawn Yarn (Fdy) of the human k, and the colored yarn 112 has a better (four) degree by false twisting. The fibers of the present invention can be made of any known material, i.e., the materials are particularly limited in their accessibility, such as polyamine, polyacrylonitrile, polyester, and the like. In order to make the false-colored colored yarn 丨12 have a predetermined color, 7 1261635, the present invention is in the manufacture of the core unit, and the color is directly added to the plastic masterbatch: the primary color yarn in the fiber spinning process. Dyeing the colored yarns 112 can also be used to form the light-transmissive protective layer 12 of the present invention, which is made of a transparent plastic material. At the time of manufacture, the light-transmitting knee material is melted on April 44 and then coated on the wire. The second unit of the heart unit U is used to protect the core unit u. In the present embodiment, the material of the light transmissive (4): 12 is also not particularly limited, and it is suitable for use in the present invention as long as it has a relatively good workability. I, the light i and the wire i of the embodiment are designed, because the core unit is stretched: the fiber is false-twisted, and after the manufacture itself has a pre-bee color, the wire is woven into the skin. In the case of the fabric 2, the fabric 2 not only has a structural strength but also a predetermined color, and the light-transmissive protective layer 12 coated on the outer surface U1 of the wire I, in addition to the color (4) of the core: In addition, it is also possible to avoid direct sunlight to the core unit 1 to which the colored additive is added, so that the woven fabric 2 has a color change and has good daylight labor and durability. Referring to FIG. 4' to manufacture a wire as shown in FIG. 1, the manufacturing method of the wire i of the present invention comprises two steps of preparing a core unit u' and a coating transparent coating 12, wherein a core unit is prepared. The steps of 11 include: a process of mixing and melting raw materials, anti-filament and false twisting, that is, the invention firstly mixes the high-strength polyester masterbatch with the color masterbatch, and then heats it to form a molten state, after which The molten mixed raw material is spun into a predetermined thickness by using a spinning device, and then the plurality of raw yarns are falsely twisted into a colored yarn 112 having a rutting structural strength of 8 1261635, and the colored yarn 112 can be It is made of long-fiber false-twisted, and it can also be made of short-fiber false-twist. There is no special restriction on the way of false-twisting. It can be faked into Fancy yarn and air fake crepe (ATY ' air Textiie yarn), as well as extended false crepe (DTY, textile yarn) and so on. Since the manufacturing method of the present invention directly adds the color masterbatch to the plastic masterbatch, the finished colored yarn enthalpy 12 can produce a predetermined color.
本發明製造方法之塗裝透光保護層12的步驟，係直接 採用透明或半透明之塑膠原料，然後將塑膠原料熔融後接 塗#在線心單几!之外·.表s丄i丄上，上述塑膠原料乃例如 •聚氯乙烯，塗裝後由於該保護層12具有透光性，故前述 透光保護層12不僅可以有效保護線心單11，亦可讓線心 單元11的色彩顯露於外。 麥閱圖5、6,本發明線材i之第二較佳實施例亦包含 有’I單元11 ’以及塗裝在該線心單元1 1之外表面J J J 上的透光保護I 12，本發明第二較佳實施例與第—較佳實 施例的差別在於：該線心單元u係由雙股彩色紗線112假 撚而成’由雙股彩色紗線112假撚而成之線心單元η，不 僅具有較佳的結構弥庐，t π #丄τ . 又亦可错由兩股彩色紗線112間顏色 的乂繞格配’而產生較佳的色彩變化性。才目同道理，為了 更進ν提回線材}之結構強度及色彩變化性，本發明之 線心單元11亦可為三股、輯、五股料多數 112所組成。 ^ 參閱圖 7為了製造如圖5所示的線材1，本發明 9 1261635 線材之製造方法亦包含··製備線心單元n，以及塗裝透光 保護層12兩個步驟，其中製備線心單元u的步驟包括··原 料熔融、紡絲、初假撚、染色、再假撚等製程，亦即，本 發明該製造方法係直接採用例如聚酯母粒為原料，以紡製 成原色的原絲，然後將原色的原絲假撚成一股股的原色紗 線，之後將部份的紗線染製成第一種顏色的彩色紗線ιΐ2， 而部份原色的紗線染製成第二種顏色的彩色紗線，然後 押一 々邑、、、乂線112假撚在一起，使其形成該線 心皁兀11，之後再進行塗裝透光保護層12的步驟，即可製 成如圖5所示的線材1。 、 。由以上說明可知，本發明直接賦予由纖維製成之線心 單元11預定的色彩，再於該線心單元u之外表面上塗 裝:以透光的保制12，不僅可以保有較佳的結構強度: 色彩視感，由於本發明產生色彩視感之部位被包覆在透光 保護層12内，故本發明所製成之線材丨不僅具有較佳的日 光勞度，在使用摩擦時，產生色彩的線心、單s u也不易被 磨損而可使織物具有較佳的对磨性及对用性。 惟以上所述者，僅為本發明之較佳實施例而已，春不 能以此限定本發明實施之範圍，即大凡依本發明申^利 辄圍及發明說明内容所作之簡單的等效變化與修飾 屬本發明專利涵蓋之範圍内。 【圖式簡單說明】 圖1是本發明線材之第一較佳實施例的一立體圖； 圖2是該第一較佳實施例的一使用狀態參考圖，顯示 10 1261635 多數條線材編織成一織物時的狀態； 圖3是該第一較佳實施例之一正視圖； 圖4是一製造流程圖，說明圖1之線材的製造過程； 圖5是本發明線材之第二較佳實施例的一立體圖； 圖6是該第二較佳實施例的一正視圖；及 圖7是另一製造流程圖，說明圖5之線材的製造過程 1261635 【主要元件符號說明】 彩色紗線 透光保護層 I 線材 112 II 線心單元 12 111外表面The step of coating the light-transmissive protective layer 12 of the manufacturing method of the present invention directly adopts a transparent or translucent plastic raw material, and then melts the plastic raw material and then coats it. #在线心单几!外·.表 s丄i丄The plastic material is, for example, polyvinyl chloride. Since the protective layer 12 has light transmissivity after coating, the transparent protective layer 12 can not only effectively protect the core sheet 11, but also reveal the color of the core unit 11. Outside. 5 and 6, the second preferred embodiment of the wire i of the present invention also includes an 'I unit 11' and a light transmission protection I 12 coated on the outer surface JJJ of the core unit 1 1 , the present invention The second preferred embodiment differs from the first preferred embodiment in that the core unit u is falsely twisted from the double-colored yarns 112 into a core unit that is falsely twisted from the double-colored yarns 112. η, not only has a better structure, t π #丄τ. Alternatively, it can be misplaced by the color of the two colored yarns 112 to produce better color variability. It is the same reason that the core unit 11 of the present invention can also be composed of a plurality of three, three, and five-strand materials 112 in order to further improve the structural strength and color variability of the wire. ^ Referring to FIG. 7 in order to manufacture the wire 1 shown in FIG. 5, the manufacturing method of the wire 12 1261635 of the present invention also includes the steps of preparing the core unit n and coating the light-transmitting protective layer 12, wherein the core unit is prepared The steps of u include: melting of raw materials, spinning, initial false twisting, dyeing, re-twisting, etc., that is, the manufacturing method of the present invention directly uses, for example, polyester masterbatch as a raw material to be spun into primary colors. Silk, then the original color of the original yarn is falsely twisted into a strand of primary yarn, and then part of the yarn is dyed into the first color of the colored yarn ιΐ2, and some of the primary color of the yarn is dyed into a second The colored yarn of the color is then twisted together, and the twisted line 112 is twisted together to form the saponin 11 and then the step of coating the transparent protective layer 12 is performed. The wire 1 shown in Fig. 5. , . As can be seen from the above description, the present invention directly imparts a predetermined color to the core unit 11 made of fiber, and then coats the surface of the core unit u with a light-transmissive protective 12, which not only can maintain better Structural strength: color visual perception, since the portion of the color vision perceived by the present invention is coated in the light transmissive protective layer 12, the wire rod produced by the present invention not only has better daylight labor, but also uses friction. The core of the color, the single su is also not easily worn, so that the fabric has better grindability and compatibility. However, the above is only a preferred embodiment of the present invention, and Spring does not limit the scope of the practice of the present invention, that is, the simple equivalent change made by the present invention in accordance with the invention and the description of the invention. Modifications are within the scope of the invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a first preferred embodiment of a wire according to the present invention; FIG. 2 is a view of a state of use of the first preferred embodiment, showing 10 1261635 when a plurality of wires are woven into a fabric. Figure 3 is a front elevational view of the first preferred embodiment; Figure 4 is a manufacturing flow diagram illustrating the manufacturing process of the wire of Figure 1; Figure 5 is a second preferred embodiment of the wire of the present invention. Figure 6 is a front elevational view of the second preferred embodiment; and Figure 7 is another manufacturing flow diagram illustrating the manufacturing process of the wire of Figure 5 1261635 [Description of the main components] Color yarn transparent protective layer I Wire 112 II core unit 12 111 outer surface
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