TWI259788B - Revolving ultrasonic automatic drilling device and automatic machining process thereof - Google Patents

Revolving ultrasonic automatic drilling device and automatic machining process thereof Download PDF

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Publication number
TWI259788B
TWI259788B TW93135934A TW93135934A TWI259788B TW I259788 B TWI259788 B TW I259788B TW 93135934 A TW93135934 A TW 93135934A TW 93135934 A TW93135934 A TW 93135934A TW I259788 B TWI259788 B TW I259788B
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Taiwan
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processing
machining
ultrasonic
axis
control
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TW93135934A
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Chinese (zh)
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TW200616737A (en
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Guei-Lin Guo
Jeng-Shiung Chiou
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Univ Nat Taipei Technology
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Abstract

This invention provides a revolving ultrasonic automatic drilling device and automatic machining process thereof, the device including: a moving operation part, an ultrasonic machining part and a machining control part. This invention integrates with the conventional ultrasonic machining (USM) and uses rotation to enhance removal of chip, and realizes automatic planning of drilling paths under 4 DOF to complete the drilling operation, thereby replacing the conventional manual drilling operation. In the automatic machining process, the machining control part controls the moving operation part and the ultrasonic machining part to perform four types of drilling paths, such as rectangular matrix, circular matrix, random input coordinates, and variation arrays. This invention also collocates with automatic detection of the resonance of the tool head under ultrasonic vibration, control of variable revolving speed and adjustment of machining static pressure to significantly improve the removal rate of the material, to reduce the manufacturing cost and to enhance the machining surface quality.

Description

1259788 九、發明說明: 【發明所屬之技術領域】 本發明疋有關於一種迴轉式超音波自動鑽孔裝置及其自動加工 法’尤其是指-種透過三個自由度之位移控制、超音波加工頭之旋= 控制以及加工路徑自動規劃之迴轉式超音波自動鑽孔裝置及其自動 工法。 ’、 口 【先前技術】 #超音波加工(Ultrasonic Machining, USM)的原理為高週波數15千赫 茲至3〇千赫兹振動的工具,在磨料與水混合物(Abrasive如町,磨裝) ,供應下,以-定靜壓力接觸加工物,磨料經由工具前端的振動衝^ =物,將之微細破碎而進行㈣移除,—般而言超音波加工所 、料,大多為硬脆材料,如玻璃、陶竟等。自西元1927年音 ,二皮可用來加工之後,超音波加工應用在工業界已有好幾;年賴 文,在非傳統加工的領域中,扮演著舉足輕重的角色。 ,統麻花_麵紐料的加玉上崎_,雜造觸頭接觸工 、丁滑、孔穴斜偏、真圓度不佳及切麟除不轉問題。為使超音 進以廣泛的制,並考量成本效益,不少學者、專家開始著手 统花鑽頭的改善或新的陶紐料加工方法,Hocheng應用傳 Γ曹j來鑽孔,孔的雌度及邊緣的平滑平整、孔穴間隙都獲 :大:善。Andreastoll經由實驗發現,傳統式鑽孔機加上超音波的 較高的材的切斷,且加工靜壓力較低、鑽頭壽命較長、也有 專利發表之論文之位’在細_技射,超音波相關的 ⑴如本國專利⑻920係揭露了 一種先將超音波加工具以特 1259788 定速度旋轉然後對材料鑽孔至一特定深度之後,再以低轉 速配合超音波振動來對材料進行加工。 (2)又如^國專利180451係揭露了-種可以使超音波加工頭 產生同速旋轉之超音波加工頭機構。 所=合上述,在超音波加工的領域中,並無自動加工之設計,尤 者=業產品之需求大增,例如在汽車工業中喊剎車片的應 使彳讀統之超音波加工無法應付大量生產以及加卫品質的控 ϋ於上述之理由,因此亟需—種迴轉式超音波自動鑽孔裝置及 ,、自動加工法來有效克服以及解決目前之問題。 【發明内容】 動力=明Γ要目的是提供—種迴轉式超音波自動鑽孔裝置及盆自 鑽孔加工、降低成本以及提昇加工品質之目的。 動加工ί-種迴轉式超音波自動鑽孔裝置及其自 排除之目的 超曰波加工部旋轉的方式,以達到增加鐵孔切屑 動加工法,2提一種迴轉式超音波自動鑽孔裝置及其自 之加工方式_====:師㈣異形陣列 置為其==目:^精顧-购物纽自動鑽孔裝 包括有:—位移運糾之—材料體進行鑽孔加卫,該裝置係 運動部,其係可進行動15部以及-加工控制部。該位移 ㈣導細^,__細==:::::: 1259788 3動二亥第二導軌部係可進行一第二線性位移運動以及一 =該第二抽導軌體相連接,可藉由該第二線性位移運動於 第-^ —體上移動’該第三料軌體係可進行垂錢加工面之- 。該超音波加工部,其係與該第三軸導軌體相連, 移運動於該第三軸導執體上移動。該加工控制 制Ί、與献移運動部及該超音波加工部作電性_,可以提卿^ 制雜移運動部之位置以及控制該超音波加工部加工之方式。工 茫置in到上Ϊ之目的’本發明更提供—種迴轉式超音波自動鑽孔 : 動加工法’,其係包括有下列步驟··⑻提供可對具有至少— 材Γ體進行鑽孔加工之一迴轉式超音波自動鑽孔裝置,該 移運㈣r 4移運動部’一超音波加工部以及一加工控制部,該位 進行―第一轴、一第二轴以及一第三轴之位移運動,該 壓;rJ工二係與垂直於該加工面之該第三軸相連接且具有-加工靜 運:;以及=二控制部係可提供控制該位移運動部進行三軸之位移 工^卩==超音波加工部對該加μ進行編心⑼以該加 節進=rr_加, 設定且w—Γ 控卿以-_加工方式 運動iLirr1點之陣列區域;以及(e)該加工控制部控制該位移 徑對該至基準點之—㈣數树加工路 【實施方式】 為使胃審查委員能對本發明之特徵、目的及功能一 2與瞭解’下文特將本發明之裝置的相關細部結構以及理冬 =行說明’以使得審查委員可以了解本發明之特點詳二 !259788 唷苓閲圖一 之較佳實_讀^干細轉切錢自_孔裝置 係可對罝有至小力不思圖。该迴轉式超音波自動鑽孔裝置2,其 括有 工面61之一材料體6進行鑽孔加工,辭置传勺 括有·-位移運動部2卜一却 题置係包 該位移運動部2卜1射2以及—加工控制部23。 —第—轴導軌體2^ 運動’該位移運動部係具有至少: 軸導軌# ,、係可物—帛—祕轉麵21U,-第- 釉¥軌體212,其係與該第一轴導軌體2 ,弟— 位移運動2111 _ 連接,可猎由該第一線性 進行ΓΓ 211上移動’該第二導執部加俜可 進仃-弟二線性位移運動助」係了 二軸導勅髀?19如— 乐一軸泠執體2〗3,其係與該第 可藉峰k線錄移勒2121於該第二軸 == 該第三軸_213係可進㈣直該加工面μ ί 弟二線性位移運動2131。 < 忒弟一軸導軌體211,其係提供一又軸 211卜該第-導勤辦川总^ Θ之違弟一線性位移運動 ?ln 體1係包括有··一動力裝置2112、一連軸穿詈 :"3、-螺桿體21Η以及—組導軌體2115、21心 、置 其係與該連軸裝置2113相連接,該 "12, 相連接。該螺尸辦)114,甘/ 、,、 糸一 5亥螺桿體2114 可以接二:^ Ί、該導軌體2115相連接,該螺桿體2114 係可ίΓ 之動力傳遞而進行轉動。該導執體2n5,並 p接《螺桿體2114之轉動運動而進行該第一線性動 其中,軸力裝置2112係可選擇步辆奴及舰馬達其2 者。该螺桿體2114係為一滾珠導螺桿。 =第二軸導㈣212,其顧供γ财向之第二雜位移運動 ^,且以兩支架2122、2122a分別與該滑執體2115、21以相連接, =支架2!22、2!22a可以提供調整該第二軸導軌體212與該第— 軌體211之距離。該第三軸導軌體213,其係提供z轴方向之第三 性位移運動213卜該第二軸導執體212以及該第三軸導執體犯係與 1259788 該第:軸導軌體211之結構相同,因此在此不多作贊述。 〜f超曰波加工部η ’其係與該第三轴導軌體犯相連,可藉由該 tr::2131 _料咖213上雜。姆波加工 223以及倾力·^頭體221、—壓電振動體222、一旋轉動力體 m 靜堅调郎體224。該加工頭221體,其係可對該材料體 ^仃鑽孔加h請參關_ B所示,該_為本發明迴轉式超音波 更換鑽置之較佳實施例中之加卫頭體側視示意®。為了方便拆卸 更換噶加工頭體221係更包括有—鑽石磨頭跡-四爪夾頭加: 體功3所構成,該鑽石磨頭2211係被固定於該四水夹頭 /四爪夾頭2212係被固定於該錐體2213,以利拆卸更換。 222:^Γ22 ’其係與該工頭體221相連接’該壓電振動體 223,#射Γ'σ工頭體Π —高周波數之振動能量。該旋轉動力體 ’、:、〜〇工頭體221相連接’可提供該加工頭體221進行-旋轉 …9。該加工靜壓調節冑故,其係可調整提供給該加工頭體功之 tf、*其:,输轉動力體223係可提供每分鐘0轉至每分鐘10000 之、、。月繼續參閱圖一 C所示,該圖係為本發明迴轉式超音波自 鑽孔裝置讀⑽蘭巾之加卫靜壓·體側視 壓調節體故係更包括有一彈性體則以及一螺栓趣,且可提二 调整靜壓力之範圍〇公克至2000公克。 ’、 該加工控制部23,其係與該位移運動部21及該超音波加工部r 作電性連接’該加工控制部23係更包括有一中央控制體23i、一第一 軸控制體232、-第二軸控繼233以及—第三軸控麵说。該第一 =控制體232,其係與該第一軸導軌體211作電性連接,該第二轴控制 f 233,其係與該第二軸導軌體212作電性連接,該第三軸控制體234, ,、係與該第三軸導軌體213作電性連接。該中央控制體231,盆係盘 該該第-軸控制體232、該第二軸控制體233、該第三轴控制體2糾 1259788 及該f波加工部22作·連接。該加喊制部23可 位移運動部21讀置以及控繼超音波加4 22加工之 續參酬二所示,賴係為超音波振意圖。 千之'為利_電振動體222使該加工頭體功於頻 f祀圍^千賊至3〇千馳之高周波數狀態下鐘,使該加工頭體 221產生鬲速振動8,以該加體一 速但輕微的撞擊於該加工面61 === ’經由高 力懸223所提供之旋轉動力9,使該趙該旋轉動 在加工的過程中所產生的切屑。 碩體221進仃轉動以利排除 自^工if本㈣迴_音波咖孔裝置 步驟::有 夕一、n 1 1之一材科體0進行鑽孔加工 二:自動鑽孔袭置2,該裝置係具有-位移 超曰波加工部22以及一加工控 3,嗲 =運動部21係可進行—第—轴位移運動21U二‘ 軸位移運動2121以及一筮二 加工部物垂直於該加:=移之運動第2131 ’該超音波 相連接且具有一加工靜_節體224,t 223 係可提供控制綠加工控制部23 控制該超音波加工部22 ==二6轴之位移運動以及 工· 對°亥加工面61進行自動鑽孔加 步驟32 :加工控制部23對該超音一2進行—頻率 步驟33對該加工靜堡調節體故進行加 步驟34於該加工控制部 之凋整; ,點陣列區域二及陣列加工方式設定具有至少-加工 1259788 步驟35該加工控制部23控制該位料動部 部22以具有-基準點之一特定函數曲線加工路徑對該至 少一加工點進行鑽孔加工。 為了達到更精確的控制,使該超音波加工部 動頻率進行加工,本發明在該步驟32利 b 〇取土 " 粘、目,丨#和立、士 I如 用°亥加工控制部23提供自動 振頻率’使得操作更為精確、簡便以及容 面,妳由工且頭夺^^曰波加工部22係於高速振動下接觸工件表 面 八頭表面塗覆之鑽石粉磨粒衝擊工件,達到工件鑽孔效果。 為了達職佳之加王效果,本發明在該步驟 ΐ鎖f栓2242於-_43上_加工_= 力2= 被Τ的時候’該彈性體2241會產生-彈力抵消荷重因 產體2241被放鬆時,—^ 力減ν所以產生之淨力相對減少,因此靜壓力增加。加 ,224之調整範圍為〇公克至2卿公克,可_ 部22加工所須之靜壓力。 、曰及加工 而在赫驟34中,本發明係於該加工 合該材㈣上不同之加工樣式。 式係了汉认擇-矩陣_加丄方式、—獅_加卫方式、 =加工方式以及-變異型陣列加工方式其中之—者。利用於 =Τ少一加工點’使該加工控制部可依據設定的態樣以該特定° 函數曲線之路徑自動完成加工。 乂特疋 供之=^了,^=斤列加工方式,接τ來介紹本發他 波自動鐵财置自動Γ 所謂係為本㈣迴轉式超音 及自動鑽孔裝置自動加工法之矩陣陣列加工方式示意圖。其中 陣陣列加工方式係為設定具有以一間距楊排列之該至少〆巨 45之矩陣區域,該加工方式係包括有下列步驟:(不需照順序)點 12 I2s9788 步驟411設定該矩陣區域之長度416; 步驟412設定該矩陣區域之寬度417 ; 步驟413設定該間距418 ;以及 步驟411設定該基準點415。 =參_四B _ ’細係為本發明迴轉式超音波自動鑽孔裝置 ^ :工法之環形陣列加工方式示意圖。其中,該環形陣列42加工方 二為蚊具有以-徑向間距427以及弧向間距似(以度數表示胁 二至少-加工點45之環形陣列區域,該加工方式係包括有下列 、+需照順序):1259788 IX. DESCRIPTION OF THE INVENTION: TECHNICAL FIELD The present invention relates to a rotary ultrasonic automatic drilling device and an automatic machining method thereof, particularly to a displacement control and ultrasonic processing through three degrees of freedom. Head rotation = Rotary ultrasonic automatic drilling device for automatic planning of control and machining path and its automatic method. ', mouth [previous technology] #Ultrasonic Machining (USM) principle is a high-frequency wave 15 kHz to 3 kHz vibration tool, in the mixture of abrasive and water (Abrasive, machi, grinding), supply Next, the workpiece is contacted with a constant static pressure, and the abrasive is pulverized by the vibration of the front end of the tool, and is finely crushed to perform (4) removal. Generally, the ultrasonic processing material and the material are mostly hard and brittle materials, such as Glass, pottery and so on. Since the 1927 sound, the second skin can be used for processing, the ultrasonic processing application has been several in the industry; Lai Wen, in the field of non-traditional processing, plays a pivotal role. , Tonghua _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ In order to make the super-sound into a wide-ranging system and consider cost-effectiveness, many scholars and experts have begun to work on the improvement of the unified flower drill bit or the new ceramic processing method. Hocheng application Chuan Cao j to drill, the female of the hole And the smooth and flat edges and the gaps of the holes are obtained: big: good. Andreastoll discovered through experiments that the traditional drilling machine combined with the cutting of the higher material of the ultrasonic wave, and the lower processing static pressure, the longer life of the drill bit, and the position of the patent published paper 'in the fine _ technical shooting, super Acoustic-related (1), as disclosed in the National Patent (8) 920, discloses a method in which the ultrasonic tool is first rotated at a specific speed of 12,579,8 and then the material is drilled to a specific depth, and then the ultrasonic vibration is applied at a low speed to process the material. (2) Further, as disclosed in Japanese Patent No. 180451, an ultrasonic machining head mechanism capable of causing an ultrasonic machining head to rotate at the same speed is disclosed. In the field of ultrasonic processing, there is no automatic processing design, especially the demand for industrial products is increasing. For example, in the automotive industry, the brake pads should be used to make the ultrasonic processing of the reading system unable to cope. Mass production and the quality control are based on the above reasons. Therefore, there is a need for a rotary ultrasonic automatic drilling device and automatic machining method to effectively overcome and solve the current problems. [Summary of the Invention] Power = Alum's purpose is to provide a rotary ultrasonic automatic drilling device and basin for self-drilling, reducing costs and improving processing quality. Dynamic processing ί- kinds of rotary ultrasonic automatic drilling device and its self-exclusion purpose super-chopper processing part rotation method, in order to increase the iron hole chip moving processing method, 2 to provide a rotary ultrasonic automatic drilling device and Its processing method _====: division (four) shaped array is set to its == target: ^ fine-- shopping new automatic drilling equipment includes: - displacement and correction - material body for drilling and reinforcement, the The device is a moving part that can perform a motion 15 and a processing control unit. The displacement (four) guide fine ^, __ fine ==:::::: 1259788 3 move the second guide rail system can perform a second linear displacement motion and a = the second draw rail body connection, can borrow The second linear displacement movement is moved by the second linear displacement system, and the third rail system can be processed. The ultrasonic processing unit is connected to the third axis guide body and moves to move on the third axis guide body. The machining control system, the movement movement portion, and the ultrasonic processing unit are electrically _, and the position of the miscellaneous movement portion and the manner of controlling the processing of the ultrasonic processing portion can be improved. The purpose of the present invention is to provide for the purpose of "automatic drilling of rotary ultrasonic: dynamic machining method", which includes the following steps. (8) providing drilling for at least the body of the material Processing a rotary ultrasonic automatic drilling device, the moving (four) r 4 moving motion portion 'an ultrasonic processing portion and a processing control portion, the position is - a first axis, a second axis and a third axis Displacement movement, the pressure; the rJ second line is connected to the third axis perpendicular to the working surface and has a - processing static: and the second control unit provides a three-axis displacement control for the displacement movement ^卩==The ultrasonic processing unit aligns the addition μ (9) with the addition of rr_plus, sets and w_Γ the control region moves the array region of the iLirr1 point in the -_ processing mode; and (e) the The processing control unit controls the displacement path to the reference point-(four) number tree processing path. [Embodiment] To enable the stomach review committee to understand the features, objects, and functions of the present invention, and to understand the device of the present invention. Relevant detailed structure and the explanation of the winter=line description The staff can understand the characteristics of the present invention. II 259788 唷苓 图 一 之 之 之 较佳 较佳 ^ ^ 干 干 干 干 干 干 干 干 干 干 干 干 干 干 干 干 干 干 干 。 。 。 。 。 。 。 。 The rotary ultrasonic automatic drilling device 2 includes a material body 6 of a working surface 61 for drilling, and a retracting movement includes a displacement motion portion 2 and a displacement movement portion 2 The first shot 2 and the processing control unit 23. - the first axis guide body 2^ the movement 'the displacement movement part has at least: the shaft guide #, the detachable body - the 秘 - the secret surface 21U, the - glaze ¥ rail body 212, and the first axis Rail body 2, brother - displacement motion 2111 _ connection, can be hunted by the first linear movement ΓΓ 211 on the movement 'the second guide section can be added to the 仃 - brother two linear displacement motion assist" is a two-axis guide Hey? 19如— Le One Axis 泠 2 2〗 3, which is linked to the first yoke peak k line to move the 2121 to the second axis == The third axis _213 can enter (four) straight to the processing surface μ ί Two linear displacement motion 2131. < 忒 一 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴 轴The piercing: "3, the screw body 21Η and the set of rail bodies 2115, 21 are connected to the coupling device 2113, and the "12 is connected. The screw body can be rotated by the power transmission of the screw body 2114. The screw body 2114 can be connected to the rail body 2115, and the screw body 2114 can be rotated by the power transmission. The guide body 2n5, and p is connected to the "rotary motion of the screw body 2114 to perform the first linear motion. The axial force device 2112 can select the step slave and the ship motor. The screw body 2114 is a ball lead screw. = second axis guide (four) 212, which is for the second misalignment movement of the gamma yoke, and is connected to the sliders 2115, 21 by two brackets 2122, 2122a respectively, = brackets 2! 22, 2! 22a A distance between the second axle body 212 and the first rail body 211 can be adjusted. The third axis guide body 213 provides a third displacement movement 213 in the z-axis direction, the second axis guide body 212 and the third axis guide body and the 1259788. The structure is the same, so there is not much to say here. The ~f super-wave processing unit η' is connected to the third axis guide body, and can be mixed by the tr::2131_ 咖 213. The m-wave processing 223 and the tilting force ^ body 221, the piezoelectric vibrating body 222, and a rotating power body m are statically adjusted. The processing head 221 body can be drilled and added to the material body, as shown in the reference _B, which is the reinforced head body in the preferred embodiment of the rotary ultrasonic replacement drilling device of the present invention. Side view shows ®. In order to facilitate the disassembly and replacement, the processing head body 221 further includes a diamond grinding head-four-claw chuck plus: body work 3, the diamond grinding head 2211 is fixed to the four-water chuck/four-jaw chuck The 2212 is secured to the cone 2213 for ease of removal. 222: Γ 22 ′ is connected to the foreman body 221. The piezoelectric vibrating body 223, #射Γ'σ forehead body Π—the vibration energy of the high frequency. The rotary power body ',:, ~ the head body 221 is connected' to provide the machining head body 221 to perform - rotation ... 9 . The machining static pressure adjustment can adjust the tf provided to the machining head body, and the transmission torque body 223 can provide 0 revolutions per minute to 10,000 per minute. Continuing to refer to Figure 1C, the figure is the rotary ultrasonic self-drilling device of the present invention. (10) The reinforced static pressure and body side visual pressure adjusting body of the blue towel further includes an elastic body and a bolt. Interesting, and can be adjusted to adjust the static pressure range from gram to 2000 grams. The processing control unit 23 is electrically connected to the displacement moving unit 21 and the ultrasonic processing unit r. The processing control unit 23 further includes a central control unit 23i and a first axis control unit 232. - The second axis is controlled by 233 and - the third axis is said. The first = control body 232 is electrically connected to the first axis rail body 211, and the second axis control f 233 is electrically connected to the second axis rail body 212, the third axis The control body 234, , is electrically connected to the third axis rail body 213. The central control unit 231, the basin-type disc, the first-axis control unit 232, the second-axis control unit 233, the third-axis control unit 2 correction 1259788, and the f-wave processing unit 22 are connected. The squeaking portion 23 is exemplified by the displacement of the movable portion 21 and the control of the continuation of the supersonic wave plus 4 22 processing, which is the ultrasonic intent. Thousands of 'for profit _ electric vibrating body 222 makes the processing head body work under the frequency f 祀 千 千 千 至 至 至 至 至 至 至 至 至 至 , , , , , , , , , , , , , , , , , , , , , , , , , The first speed of the addition but a slight impact on the working surface 61 === 'The rotational power 9 provided by the high force suspension 223 causes the rotation to move the chips generated during the machining. Shuo 221 仃 仃 仃 排除 排除 排除 排除 排除 ( ( ( 四 四 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音 音The device has a displacement-chopper super-wave processing unit 22 and a machining control 3, and the 嗲=moving portion 21 can perform a first-axis displacement movement 21U two-axis displacement motion 2121 and a second processing portion perpendicular to the addition. :=Shifting motion 2131 'The ultrasonic waves are connected and have a machining static section 224, which provides a control green machining control section 23 to control the displacement motion of the ultrasonic machining section 22 == two 6 axes and The automatic drilling operation step 32 is performed on the processing surface 61: the machining control unit 23 performs the supersonic-two-frequency step 33 to add a step 34 to the processing control unit. The dot array region 2 and the array processing mode are set to have at least processing 1259788. The processing control unit 23 controls the bit moving portion 22 to have a specific function curve processing path to the at least one processing point. Drilling. In order to achieve more precise control, the ultrasonic processing unit is processed at a dynamic frequency, and the present invention at the step 32 is to extract the soil " glue, mesh, 丨#, and Li, Shi I, such as the use of the processing control unit 23 The automatic vibration frequency is provided to make the operation more precise, simple, and tolerant. The workpiece is subjected to high-speed vibration and contacts the diamond powder particles coated on the surface of the workpiece surface to impact the workpiece. Workpiece drilling effect. In order to achieve the effect of the king, the present invention locks the t-plug 2242 on the -_43 at this step _machining_=force 2=when the bedding is 'the elastic body 2241 will generate-elastic force to offset the load due to the body 2241 being relaxed When the force is reduced by ν, the net force generated is relatively reduced, so the static pressure is increased. Plus, the adjustment range of 224 is 〇 gram to 2 qing gram, can be _ part 22 processing required static pressure.曰, 曰 and 加工 In the case of Hertz 34, the present invention is based on the processing of the material (four) different processing styles. The system is based on the Han dynasty-matrix _ twisting method, the lion _ Guardian method, the = processing method, and the - variant array processing method. The machining control unit can automatically complete the machining according to the set path by the path of the specific ° function curve.乂特疋 for the =^, ^= 斤列 processing method, τ to introduce the hair of the automatic wave of the automatic iron 置 所谓 所谓 ( ( ( ( ( ( ( ( ( ( 四 四 四 四 四 四 四 四 四 四 四 四 回转Schematic diagram of processing methods. The array processing method is to set a matrix region having the at least 〆 45 45 arranged by a pitch Yang, and the processing method includes the following steps: (not required to be in order) point 12 I2s9788 Step 411 sets the length of the matrix region Step 412 sets the width 417 of the matrix area; step 413 sets the spacing 418; and step 411 sets the reference point 415. = _ _ four B _ ′ fine is the rotary ultrasonic automatic drilling device of the invention ^: Schematic diagram of the processing method of the circular array of the method. Wherein, the annular array 42 is processed by a mosquito having a ring-shaped spacing 427 and an arc-shaped spacing (in degrees representing a ring-shaped at least - a processing point 45 of the annular array region, the processing method includes the following, + photo order):

步驟421設定該環形陣列區域之該基準點犯5 ; 步驟422設定該環形陣列區域之半徑426 ; 步驟423設定該徑向間距427 ;以及 步驟424設定該弧向間距428 ; 其中,該基準點係可為該環形區域之中心。 請參閱圖四C所示,該圖係為本發明迴轉式超音波自動鑽孔裝置 自動加工法之自由陣列加卫方式示意圖。其中該自由_ 43加工方式Step 421 sets the reference point of the annular array region to be 5; step 422 sets the radius 426 of the annular array region; step 423 sets the radial spacing 427; and step 424 sets the arc spacing 428; wherein the reference point is Can be the center of the annular region. Please refer to FIG. 4C, which is a schematic diagram of the free array reinforcement method of the automatic processing method of the rotary ultrasonic automatic drilling device of the present invention. Which free _ 43 processing method

係為選擇設定該至少-加工點45相對於該基準點轴方向之距 離432與沿Υ軸方向之距離433。 明參閱圖四〇所不’该圖係為本發明迴轉式超音波自動鑽孔裳置自 動加工法之麵型陣列加工方式示意κ。其巾該變悲_44加工方 式係為設定具有以-間距4442排列之該至少一加 #所_之至 少-線形陣列444 ’該加工方式係包括有下列步驟:(不需照順序) 步驟441設定該線形陣列區域之該基準點4441 ; 步驟442設定該加工點之數目;以及 梦驟Φ43設定該間距4442 ; 其中,該變異型陣列加工方式可選擇重複該步驟441至該步驟祕至 13 1259788 少一次之設定。 為了達到加工之更順暢 度加工控制,可以控制該超音波加1=之力工:23更提供了一深 加工總深度、加工之進給量、退回量、加工_4度哀可以透過設定 速率以及安全高度值, :二::加:::進給速率、空跑時位移 請繼續參_五所示’該_為本發明之「 ;°在該陣列加卫方式中’為了最佳化該位移運動部路徑示意 控制部23可提供控繼婦勒部21 p ’該加工 型」路徑5。如此可以提高加工之速度,財 =為-「之子 實心圓係為已經加1完畢之氣46。 _為加工點45, #综合上叙發_神,賴本㈣之該超音 =動;該第二位移運動以及該第三位移運動來完^ 二第Ί,但疋在本發明之精神之下’也可以利用使該材料體進 仃轉-歸運_及該第二位移運_該超音波加卫料行 位移運動的方式來達成自動加工之目的。 一 —唯以上所述者’僅為本發明之較佳實施例,當不能以之限制本發明 範圍。即大凡依本發明申請專利範圍所做之均等變化及修飾,仍將不 失本發明之要義所在,亦不雌本發明之精神和範圍,故都應視為本 發明的進一步實施狀況。 綜合上述,本發明由於具有操作容易、製造簡單以及裝配容易之特 點,所以可以滿足料之需求,咖提高誠t之解力,誠已符合 發明專利/&amp;所規4發明所需具備之要件,故|依法呈提發明專利 之申请’謹請#審查委員允撥時間惠^審視,並賜準專利為禱。 1259788 【圖式簡單說明】 圖一 A係為本發明迴轉式超音波自動鑽孔裝置之較佳實施例立體 組合示意圖。 圖一 B係為本發明迴轉式超音波自動鑽孔裝置之較佳實施例中之 加工頭體側視示意圖。 圖一 C係為本發明迴轉式超音波自動鑽孔裝置之較佳實施例中之 加工靜壓調節體側視示意圖。 圖二係為超音波振盈加工示意圖。 圖三係為本發明迴轉式超音波自動鑽孔裝置自動加工法方塊流 圖。 &quot;/;,L ^ 圖四A係為本發明迴轉式超音波自動鑽孔裝置自動加工法之矩陣 陣列加工方式示意圖。 ' 圖四B係為本發明迴轉式超音波自動鑽孔裝置自動加工法之環形 陣列加工方式示意圖。 ’衣乂 圖四C係為本發明迴轉式超音波自動鑽孔裝置自動加工法之自由 陣列加工方式示意圖。 / 圖四D係為本發明迴轉式超音波自動鑽孔裝置自動加工法之變異 型陣列加工方式示意圖。 ’交八 圖五係為本發明之「之字型」加工路徑示意圖。 圖號說明: 2-迴轉式超音波自動鑽孔裝置 21-位移運動部 211·第一軸導軌體 2111- 第一線性位移運動 2112- 動力裝置 1259788 2113- 連軸裝置 2114- 螺桿體 2115、2115a-導軌體 212-第二軸導軌體 、 2121- 第二線性位移運動 2122- 支架 2122a-支架 213-第三軸導軌體 2131 -第三線性位移運動 鲁 22- 超音波加工部 221- 加工頭體 2211- 鑽石磨頭 2212- 四爪夾頭 2213- 錐體 222- 壓電振動體 223- 旋轉動力體 224- 加工靜壓調節體 2241- 彈性體 ® 2242- 螺栓 2243- 螺桿 ' 23- 加工控制部 - 231- 中央控制體 232- 第一軸控制體 233- 第二軸控制體 234- 第三軸控制體 3-自動加工法流程 16 1259788 31〜35-步驟 4- 陣列 41- 矩陣陣列 415-基準點 416- 長度 417- 寬度 418- 間距 42- 環形陣列 425- 基準點 426- 半徑 427- 徑向間距 428- 弧向間距 43- 自由陣列 431- 基準點 432- X軸位置 433- Y軸位置 44-變異型陣列 444-直線形陣列 4441- 基準點 4442- 間距 45- 加工點 46- 鑽孔 5- 之字型路徑 6- 材料體 61-加工面 8-振動 1259788 9-旋轉運動The distance 432 of the at least - machining point 45 with respect to the reference point axis direction and the distance 433 along the x-axis direction are selected for selection. The figure is shown in Fig. 4, which is a schematic diagram of the surface array processing method of the automatic processing method of the rotary ultrasonic automatic drilling of the present invention. The processing method is to set the at least one linear array 444 having at least one of the at least one added by the spacing - 4442. The processing method includes the following steps: (not required to be in order) Step 441 Setting the reference point 4441 of the linear array area; step 442 sets the number of the processing points; and the dream Φ43 sets the spacing 4442; wherein the variant array processing mode can optionally repeat the step 441 to the step secret to 13 1259788 Set less once. In order to achieve smoother processing control, the ultrasonic wave can be controlled by 1=: 23 provides a deep processing total depth, machining feed amount, return amount, processing _4 degrees can pass the set rate and The safe height value, : 2:: plus::: the feed rate, the displacement during the empty run, please continue to participate in the _ five - 'this _ is the invention'; "in the array of the way to enhance the 'to optimize this The displacement moving portion path instruction control unit 23 can provide a control path portion 21 p 'the processing type' path 5. This can increase the speed of processing, and the money is - "The solid circle of the child is the gas that has been added to complete 46. _ is the processing point 45, #合上上发_神,赖本(四)的音音=动; The second displacement motion and the third displacement motion are completed, but in the spirit of the present invention, the material can also be used to make the material into the --return _ and the second displacement _ the super The sound wave is added to the displacement movement mode to achieve the purpose of automatic processing. One-only the above is 'only a preferred embodiment of the present invention, and the scope of the present invention cannot be limited thereto. </ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; It is easy to manufacture and easy to assemble, so it can meet the demand of materials, and the improvement of the power of the company is in line with the requirements of the invention patent/&amp;4 invention, so the invention patent is legally presented. Apply 'Please ask #审The committee allowed the time to review and grant the patent as a prayer. 1259788 [Simple description of the drawing] Figure 1A is a perspective view of a preferred embodiment of the rotary ultrasonic automatic drilling device of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1C is a side view of a machining head in a preferred embodiment of the rotary ultrasonic automatic drilling device of the present invention. FIG. 1C is a machining static pressure in a preferred embodiment of the rotary ultrasonic automatic drilling device of the present invention. Figure 2 is a schematic diagram of ultrasonic vibration processing. Figure 3 is a block diagram of the automatic processing method of the rotary ultrasonic automatic drilling device of the present invention. &quot;/;,L ^ Figure 4A is The schematic diagram of the matrix array processing method of the automatic processing method for the rotary ultrasonic automatic drilling device of the present invention is shown in Fig. 4B, which is a schematic diagram of the annular array processing method of the automatic processing method for the rotary ultrasonic automatic drilling device of the present invention. The fourth C system is a schematic diagram of the free array processing method of the automatic processing method for the rotary ultrasonic automatic drilling device of the present invention. / Figure 4D is the rotary ultrasonic automatic drilling device of the present invention. A schematic view of an array processing variant embodiment of the movable working method. 'Eight cross-line schematic diagram of FIG five invention "zigzag" machining path. Description of the drawings: 2-rotary ultrasonic automatic drilling device 21 - displacement moving portion 211 · first axis guide body 2111 - first linear displacement movement 2112 - power unit 1259888 2113 - coupling device 2114 - screw body 2115, 2115a-rail body 212-second axis rail body, 2121- second linear displacement movement 2122- bracket 2122a-bracket 213-third axis rail body 2131 - third linear displacement motion Lu 22-ultrasonic processing part 221- machining head Body 2211 - Diamond Grinding Head 2212 - Four-jaw Chuck 2221 - Cone 222 - Piezoelectric Vibrating Body 223 - Rotating Power Body 224 - Machining Static Pressure Regulator 2241 - Elastomer® 2242 - Bolt 2243 - Screw ' 23 - Machining Control Department - 231- Central Control Unit 232 - First Axis Control Body 233 - Second Axis Control Body 234 - Third Axis Control Body 3 - Automatic Machining Process Flow 16 1259788 31~35 - Step 4 - Array 41 - Matrix Array 415- Reference point 416 - length 417 - width 418 - spacing 42 - annular array 425 - reference point 426 - radius 427 - radial spacing 428 - arc spacing 43 - free array 431 - reference point 432 - X axis position 433 - Y axis position 44-variant array 444-linear array 4441-based 4442- 45- machining point spacing drill 5- 46- point font path of rotational movement 12597889- processed surface 6- 8- 61- vibrating body material

Claims (1)

1259788 +、申請專利範困·· L種迴轉式超音波自動鑽孔裝 材料體進行鑽孔加卫 、係可對具有至少—加工面之- 一位移運動部,其係可 胥 少·· 、進仃值移運動,該位移運動部係具有至 第一軸導轨體,复係^ 第二軸導轨體,Μ侍斑一f:線性位移運動; 2 一線錄移縣_第—料倾上_,猎由 A 該第二 I執/、f可進彳了1二雜位料動;以及 ^ 2體’其細該第二糾㈣键接,可藉由 運動於該第二軸導軌體上移動,該第三 _ '、σ、行垂直S亥加工面之一第三線性位移運1259788 +, application for patents and difficulties · · L kinds of rotary ultrasonic automatic drilling material body for drilling and reinforcement, the system can have at least - the processing surface - a displacement movement part, which can reduce the number of In the 仃 movement movement, the displacement movement part has the first axis guide rail body, the complex system ^ the second axis guide rail body, the Μ spot spot f: linear displacement movement; 2 the first line recording county _ the first On the _, hunting by A, the second I, /, f can enter the first two miscellaneous material; and ^2 body's fine, the second correction (four) key, can be moved by the second axis guide Moving on the body, the third linear displacement of the third _ ', σ, and the vertical S-machined surface 動 超曰波加工部,其係與該第三軸導軌 一線性位移運胁該第斗導碰上飾;⑽一 力工控制。|5,其係與該位移運動部及該超音波加工部作電性The super-chopper processing part is linearly displaced from the third axis guide rail to shield the first bucket guide; (10) a force control. |5, which is electrically connected to the displacement moving portion and the ultrasonic processing portion 連接,可以提供控制該位移運動部之位置以及控制該超音波 加工部加工之方式。 如申明專利|(L圍第1項所述之迴轉式超音波自動鑽孔裝置,豆中該 加工控制部係更包括有: ’、^ 一第一軸控制體,其係與該第一軸導執體作電性連接; 一第二軸控制體,其係與該第二軸導軌體作電性連接; 一第二軸控制體,其係與該第三軸導軌體作電性連接; 一中央控制體,其係與該第一軸控制體、該第二軸控制體、該 第三軸控制體以及該超音波加工部作電性連接。 3·如申請專利範圍第1項所述之迴轉式超音波自動鑽孔裝置,其中該 19 1259788 二軸導軌體、該第二軸導執體以及該第三軸導執體係更分別包括 動力裝置’其係與該加I控制部作電性連接; —連轴裝置,其係與該動力裝置相連接; d:係與該連軸裝置相連接,該螺桿體可以接受該動 、置之動力傳遞而進行轉動;以及 至:線=運=係可以接受該螺桿趙之轉動運動而進行該第 彻伽繼,其中螺 5H專利顧第丨項所述之迴轉式 裝置係為選擇步進馬達以及飼服馬達其中之一動者錢孔裝置搞力 6.如申一二糊賴第丨顧述之迴狱超音波自騎孔裝置,盆中該 7如弟申 魏體、該第二軸導軌體以及該第三軸導軌體係相互正交二 第-1、首利乾圍第1項所述之迴轉式超音波自動鑽孔裝置,其中該 v軌體係以至少—支架與該第二料軌體相連接。 起曰波加工部係更包括有: 一加工頭體,其係可對該材料體進行鑽孔加工; ―,電振紐,其係_加二賴相連接,雌躲動體係可 提供該加工頭體一高周波數之振動能量; —旋轉動力體’係與該加調體相連接,可提供該加工頭體進 行一旋轉運動;以及 加工靜壓调節體’其係可調整提供給該加工頭體之一靜壓力。 Ί月專利範圍第8項所述之迴轉式超音波自動鑽孔裝置,其中該 方疋轉運動係為每分鐘0轉至每分鐘10000轉。 1259788 ίο.如申請專利範圍第8項所述之迴轉式超音波自動鑽孔裳置,其中該 靜壓力係為〇公克至2〇〇〇公克。 11·如申請專利範圍第8項所述之迴轉式超音波自動鑽孔裝置,其中該 加工靜壓調節體係更包括有一彈性體以及一螺栓。 I2·如申w專利㈣第8項所述之迴轉式超音波自動鑽孔裝置,其中該 加工頭體係更包括有—鑽石磨頭、—四爪夾頭、以及_錐體了該鑽 石磨頭係被固定於該四爪夾頭,該四爪炎頭係被固定於 利拆卸更換。 领 (a) 13…種迴轉式超音波自_孔裝置之自動加雜,其係包括有下列步 工 提供可對具有至少—加工面之—材料體進行鑽孔加工之一迴 轉^超音波自動鑽孔裝置,該裝置係具有—位移運動部,一 =波加相及—加卫控辦,該轉運動部係可進行— 弟軸、-第三細及—第三軸之位移運動,該超 =與垂直於該加卫面之該第三軸相連接且具有—加 該加王控制部係可提供控繼位移運 2移物卩爾__㈣祕工 14. (b)(c) (Φ(e) 乂。亥加工控制部對該超音工一 對該加工賊_體進行之=醉偵測,· 於4加工控制部以_陣列加工方式設定且 陣列區域;以及 八 至少一力口工 點之 辦控,_運_及_音心^部 白:之特定函數曲線加工路徑對該至少一加工H 自動鑽孔加工。 力點進行 如申請專嫌H第13項所述 之一種 迴轉式超音波自動鑽孔裝 置之 21 1259788 其中該諧振解_係為可綱頻率範圍21千赫兹 轉式超音波自動鑽孔裝置之 K ^ f加工靜壓力係為〇公克至2000公克。 圍第13項所述之—種迴轉式超音波 自法,其中該陣列加卫方式係為選擇_ 之 方式其中之—者。 # ^加工方式以及—變異麟列加工 17.如申請專利範圍第項所述之 自動加工法,心賴—m ,轉絲日,皮自動鑽孔裝置之 18•如申_特疋函數曲線加卫路徑係為之字形路徑。 :專,圍第13項所述之一種迴轉式超音波自動鑽 ,工法’其中該加工控制部更包括有;, 制趣音波加工部之加工速度。 控制’可以控The connection can provide a means of controlling the position of the displacement moving portion and controlling the processing of the ultrasonic machining portion. The invention relates to a rotary ultrasonic ultrasonic drilling device according to the first aspect of the invention, wherein the machining control unit further includes: ', ^ a first axis control body, the first axis control system The second shaft control body is electrically connected to the second shaft guide body; the second shaft control body is electrically connected to the third shaft guide body; a central control body electrically connected to the first axis control body, the second axis control body, the third axis control body, and the ultrasonic processing portion. 3. As described in claim 1 The rotary ultrasonic automatic drilling device, wherein the 19 1259788 two-axis guide rail body, the second shaft guide body and the third shaft guide system respectively comprise a power device 'the system and the I-control unit a connection; a coupling device connected to the power device; d: connected to the coupling device, the screw body can receive the power transmission of the movement and the rotation; and to: line = transport = The system can accept the rotation motion of the screw Zhao to perform the first galactic succession. The slewing device described in the snail 5H patent Gu Diyu is selected as one of the stepping motor and the feeding motor. The money hole device is used to force 6. If Shen Yi 2 丨 丨 丨 丨 丨 丨 述 回 回 回 回 回 超Self-piercing device, the rotary ultrasonic wave described in the first item of the first and second axis guides, the second axis guide rail body and the third axis guide rail system The automatic drilling device, wherein the v-rail system is connected to the second rail body by at least a bracket. The choking processing system further comprises: a machining head body, which can drill the material body ; ―, electric vibrating button, the system is connected with _ plus two, the female dodging system can provide the vibration energy of the high-cycle number of the processing body; the rotating power body is connected with the chiming body, and the The machining head body performs a rotary motion; and the machining static pressure regulating body' is adjustable to provide a static pressure to the machining head body. The rotary ultrasonic ultrasonic drilling device described in the eighth aspect of the patent scope of the patent, The side of the movement is 0 to 10,000 revolutions per minute. 1259788 ίο. The rotary ultrasonic automatic drilling device according to claim 8, wherein the static pressure is 〇 gram to 2 〇〇〇 gram. 11 · as described in claim 8 The rotary ultrasonic automatic drilling device, wherein the machining static pressure adjusting system further comprises an elastic body and a bolt. I2. The rotary ultrasonic automatic drilling device according to claim 8 of the patent (4), wherein The processing head system further includes a diamond grinding head, a four-jaw chuck, and a cone. The diamond grinding head is fixed to the four-jaw chuck, and the four-jaw head is fixed for removal and replacement. (a) 13...Automatic addition of a rotary ultrasonic wave-to-hole device, which includes the following steps to provide one-way rotary machining of a material body having at least a machined surface. a hole device, the device has a displacement motion portion, a = wave addition phase and a guard control office, and the rotation motion portion can perform a displacement movement of the brother axis, the third thin portion, and the third axis, the super = connected to the third axis perpendicular to the stiffening surface And with - plus the king of the control department can provide control of the displacement of the transport 2 moving objects _ _ (four) secret 14. (b) (c) (Φ (e) 乂. The processing control unit for the super-sounding pair of the processing thief _ body = drunk detection, the processing control unit is set in the _ array processing mode and the array area; and at least one of the force points , _ _ _ and _ 音 音 ^ part white: the specific function curve processing path for the at least one processing H automatic drilling process. The force point is as follows: 21 1259788, which is a type of rotary ultrasonic automatic drilling device described in claim 13, wherein the resonance solution is a K of a 21 kHz rotary ultrasonic automatic drilling device. ^ f processing static pressure system is 〇 gram to 2000 grams. A rotary ultrasonic method as described in Item 13, wherein the array is added in a manner of selecting _. # ^Processing method and - mutated column processing 17. As described in the patent application scope of the automatic processing method, the heart-m, the wire day, the skin automatic drilling device 18 • such as Shen _ special function curve plus The Wei path is a zigzag path. :Specially, a kind of rotary ultrasonic automatic drilling according to Item 13, wherein the processing control unit further includes; processing speed of the acoustic wave processing part. Control 'controllable 22twenty two
TW93135934A 2004-11-23 2004-11-23 Revolving ultrasonic automatic drilling device and automatic machining process thereof TWI259788B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI450791B (en) * 2011-11-25 2014-09-01

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI450791B (en) * 2011-11-25 2014-09-01

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