1244966 九、發明說明: 【發明所屬之技術領域】 本發明係有關於一種壓克力板的製造方法,尤其是 指一種内部包覆夾設有適當造形、顏色之壓克力飾板, 且具有由壓克力飾板所構成之圖樣不致剝落、褪色之效 果的壓克力板的創新製造方法。 【先前技術】 按,一般之壓克力板僅呈單一素色形成,無法吸引 消費者的青睞,因此,製造壓克力板的業者便在成型的 壓克力板表面或塗佈或印刷圖樣,以增加壓克力板的質 感及競爭力;只是,不論以塗佈或印刷方式成型的圖樣 容易在長久使用後剝落、褪色,而影響該壓克力板的整 體價值感,也因為如此,使用者常常因圖樣剝落、退色 而將該壓克力板丟棄,造成資源無謂的浪費。 【發明内容】 今,發明人有鑑於傳統之壓克力板成型後所產生的 缺失之處,於是本著求好之精神及理念,並藉助專業知 識、技術、經驗的輔佐,以及在多方的巧思、試驗下, 而研發出本發明。 本發明之壓克力板的製造方法,主要是先預設模 具,並在壓克力原料當中加入適當造形的壓克力飾板, 且與之充分混合之後加入模具中,並將之置入水池中加 熱,繼自水池中取出後再予以烘乾,最後脫模後即可呈 一内部具錢樣、且關樣不致㈣、褪色之壓克力板。 實施方式】 夠更令本發明之技術手段 、發明目的及達成功效能 鱿,且清楚的揭露,茲請一併參閱所揭之圖式及圖 迷弹細說明如下: 首头 上 造成,】,睛參閱第一圖所示,本發明之壓克力板的製 〔MM垔方法主要是先預設模具(1),並於壓克力原料 〕(2)中混入各式造形、顏色之壓克力飾板(3), 將混合有壓克力飾板(3)的壓克力原料(2)注入模具 (2)之中,接著,將灌注混合有壓克力飾板(3)之壓克力 原料(2)的模具(1)置入池水溫度為15(Γ(:〜2〇〇ι的水池 中,持續對之加熱2〜2· 5小時,繼再將之自水池中取 出’且以60°C〜80°C之溫度對之持續30〜60分鐘的加熱 烘乾作業’使壓克力原料(2)能夠變性定型,最後脫去 模具(1),即可形成一内部設有預設造形、顏色之壓克 力飾板(3)之壓克力板(4)。 而就前述成型該壓克力板(4)之模具(1)結構則請 參第二圖及第三圖所示,其係由膠條(11)及玻璃板(12) 組成’該膠條(11)的中間設有可供承置壓克力原料(2) 之料槽(111),並在料槽(111)的兩旁各設置嵌槽 (112),此兩嵌槽(112)則供兩玻璃板(12)的周邊對應嵌 入固定;據此,即可在兩玻璃板(12)的周邊處框圍固設 膠條(11),並僅留下一邊作為入料之料口,待將混合有 壓克力飾板(3)之壓克力原料(2)加入由膠條(11)及兩 玻璃板(12)所圍出的空間夾層後,再將原先當作入料料 口的一邊再以膠條(11)之嵌槽(111)與兩玻璃板(12)對 !244966 應相彼,完成該模具(1)的入料、固定動作。 值得一提的是,由於本發明所採用的板體原料為壓 克力,而飾板的原料也為壓克力,即二者使用的原料相 同,所以,當壓克力飾板(3)置入壓克力原料(2)中後, 其彼此之間可呈完全的密合、無間隙狀態,而使二者間 的結合效果有更為優良的表現。此外,於水池中的加熱 溫度及烘乾時之溫度係為愿克力成型的條件,但並不足 以將壓克力飾板(3)溶化,因此,該壓克力板(4)在成型 之後,其内部之壓克力飾板(3)仍可保持原來形狀及色 澤。 經由以上的實施說明,可知本發明的壓克力板(4) 所呈現的造形圖樣係由壓克力飾板(3)所構成,且該壓 克力飾板(3)係在壓克力板(4)成型之時即混入壓克力 原料(2)中’使壓克力飾板(3)呈被包覆夹設之勢,因 此,縱使長久使用亦不需擔心其圖樣韌落、褪色,進而 延長該壓克力板(4)的使用哥命’減少無謂的資源浪費。 綜上所述,本發明實施例確能達到所預期之使用功 效’又其所揭露之具體構造’不僅未曾見於同類產品 中’亦未曾公開於申請則’誠已元全符合專利法之規定 與要求,爰依法提出發明專利之申請,懇請惠予審查, 並賜准專利,則實感德便。 1244966 【圖式簡單說明】 第一圖:本發明之製造流程圖 第二圖:本發明之模具結構示意圖(一) 第三圖··本發明之模具結構示意圖(二) 【主要元件符號說明】 (1) 模具 (11) 膠條 (111) 料槽 (112) 後槽 (12) 玻璃板 (2) 壓克力原料 (3) 壓克力飾板 (4) 壓克力板1244966 IX. Description of the invention: [Technical field to which the invention belongs] The present invention relates to a method for manufacturing an acrylic sheet, and particularly to an acrylic sheet with an appropriate shape and color, and an inner covering Innovative manufacturing method of acrylic plate with acrylic plate that does not peel and fade. [Previous technology] According to the general acrylic plate is only formed in a single plain color, which cannot attract consumers' favor. Therefore, manufacturers of acrylic plates will print or print patterns on the surface of the formed acrylic plate. To increase the texture and competitiveness of the acrylic board; however, the patterns formed by coating or printing are easy to peel off and fade after long-term use, which affects the overall value of the acrylic board. Users often discard the acrylic board due to the pattern peeling and fading, causing unnecessary waste of resources. [Summary of Content] Today, the inventors have taken into account the lack of traditional acrylic boards after forming, so they are based on the spirit and concept of seeking for good, with the help of professional knowledge, technology, and experience, and The invention was developed through ingenuity and experimentation. The manufacturing method of the acrylic plate of the present invention is mainly to preset a mold, add an appropriately shaped acrylic trim plate to the acrylic raw material, and mix it with the acrylic plate, and then add it to the mold and place it in the mold. It is heated in the pool, dried out after being taken out of the pool, and finally it can be presented as an acrylic board with a rich sample inside, without closing the sample and fading after demoulding. Implementation mode] The technical means, the purpose of the invention, and the successful performance of the present invention are sufficiently disclosed, and are clearly disclosed. Please refer to the disclosed drawings and fan bullets for detailed descriptions as follows: Caused on the head,], As shown in the first figure, the manufacturing method of the acrylic plate of the present invention [MM 垔 method is mainly to preset the mold (1) and mix the acrylic materials] (2) with various shapes and colors. The acrylic trim plate (3) is filled with the acrylic raw material (2) mixed with the acrylic trim plate (3) into the mold (2), and then the acrylic trim plate (3) is poured and mixed. The mold (1) of the acrylic material (2) is placed in a pool with a water temperature of 15 (Γ (: ~ 200m), and it is continuously heated for 2 ~ 2.5 hours, and then it is taken out of the pool 'And the heating and drying operation at a temperature of 60 ° C ~ 80 ° C for 30 ~ 60 minutes' enables the acrylic raw material (2) to be denatured and shaped, and finally the mold (1) is removed to form an internal Acrylic plate (4) with preset shape and color acrylic trim plate (3). For the structure of the mold (1) for forming the acrylic plate (4), please refer to As shown in the second and third figures, it is composed of a rubber strip (11) and a glass plate (12). The middle of the rubber strip (11) is provided with a hopper (for the acrylic material (2)) 111), and inlay grooves (112) are provided on both sides of the material trough (111), and the two inlay grooves (112) are correspondingly embedded and fixed on the periphery of the two glass plates (12); The rubber strip (11) is fixed around the frame of (12), and only one side is left as a material inlet. The acrylic raw material (2) mixed with the acrylic decorative plate (3) is added to the frame. After the space enclosed by the rubber strip (11) and the two glass plates (12) is sandwiched, the side that was originally used as the material inlet is then filled with the groove (111) of the rubber strip (11) and the two glass plates (12). ) Yes! 244966 should be opposite to each other to complete the feeding and fixing of the mold (1). It is worth mentioning that because the board material used in the present invention is acrylic, and the raw material of the trim board is also acrylic Force, that is, the same raw materials are used for both, so when the acrylic trim plate (3) is placed in the acrylic raw material (2), they can be completely in a close and gapless state with each other, so that The combination of the two It has better performance. In addition, the heating temperature in the pool and the temperature during drying are the conditions for acrylic molding, but it is not enough to melt the acrylic trim (3). Therefore, the pressure After the acrylic plate (4) is formed, the internal acrylic decorative plate (3) can still maintain the original shape and color. According to the above implementation description, it can be seen that the shape of the acrylic plate (4) of the present invention The pattern is composed of an acrylic decorative plate (3), and the acrylic decorative plate (3) is mixed with the acrylic raw material (2) when the acrylic plate (4) is formed to make the acrylic The acrylic decorative plate (3) is covered and sandwiched. Therefore, even if it is used for a long time, there is no need to worry about its pattern fracturing and fading, so that the use of the acrylic plate (4) is prolonged, reducing unnecessary resources waste. In summary, the embodiments of the present invention can indeed achieve the expected use effect 'and the specific structure disclosed' not only has not been seen in similar products ', nor has it been disclosed in the application.' It has fully complied with the provisions of the Patent Law and If you request an application for an invention patent in accordance with the law, I would like to ask for your review and grant the patent. 1244966 [Brief description of the drawings] The first picture: the manufacturing flow chart of the present invention The second picture: the schematic diagram of the mold structure of the present invention (1) The third diagram ·· the schematic diagram of the mold structure of the present invention (two) (1) Mould (11) Rubber strip (111) Feed trough (112) Back trough (12) Glass plate (2) Acrylic raw materials (3) Acrylic trim plate (4) Acrylic plate