五、發明說明（1) 一 ' — 本發明係有關於一種馬桶蓋之製法及其成品，尤指一 種表面具有色彩與圖樣，且不易脫落，而可增加整體美 ’並提高產品價值感者》 ' 按’馬桶蓋1係指由坐墊11與蓋體1 2組合而成之總稱 ’如第一圖所示’其對於馬桶衛生設備而言，實居於相當 重要之地位’尤其是隨著國人生活水準之提高，加上業^ 曰益求新求變的經營’馬桶蓋之品質更是日益受到重視。 再按’目前習用馬桶蓋依其材質而言，大致具有木質 與塑膠材質等兩大類；其中，木質馬桶蓋，主要係以整塊 原木先經鑿空成型，然後再經拋光研磨而成，雖具有質佳 之優點’然而相對的也具有下列多項缺失： 1. 原木價格高昂且取得不易，此係其價格偏高之主因 0 2. 加工麻煩且耗時’也徒增成本。 3. 極為浪費材料。 4. 表面無法著色’亦無法裝飾圖樣，故而難以提高其 整體之美觀。 ' 而塑膠材質馬桶蓋，由於具有可塑性佳、價格較低廉 、加工容易、生產速度快及表面色澤亮麗且多變化等優點 ’而且更可以於表面粘貼印有裝飾圖樣之膠膜，以增加其 整體美觀’故很快的即成為市場主流，而廣為被普遍採用 ;然因膠膜經使用一段時間後容易產生脫落，不但破壞馬 桶蓋之整體美觀，並且亦讓使用者坐起來感到不舒服，顯 然亦難謂理想實用。V. Description of the invention (1) A '— The present invention relates to a method of manufacturing a toilet lid and its finished product, especially a surface with color and patterns, which is not easy to fall off, but can increase the overall beauty and increase the value of the product. " 'Press' The toilet cover 1 refers to the general name of the combination of the seat cushion 11 and the cover body 12 'as shown in the first figure', which is a very important position for toilet sanitary equipment, especially as people live in China With the improvement of the standard, the quality of the toilet lid, which is a business that seeks for innovation and change, is receiving more and more attention. According to the material of the current conventional toilet cover, there are roughly two types of wood and plastic materials. Among them, the wooden toilet cover is mainly formed by hollowing out a whole log and then polishing it. It has the advantage of good quality. However, it also has the following shortcomings: 1. The price of logs is high and difficult to obtain. This is the main reason for the high price. 2. The processing is troublesome and time consuming. 3. Extreme waste of materials. 4. The surface cannot be colored 'and cannot be decorated, so it is difficult to improve its overall appearance. 'And the toilet seat made of plastic material has the advantages of good plasticity, low price, easy processing, fast production speed, and bright and colorful surface, and it can also stick a plastic film with decorative patterns on the surface to increase its overall 'Aesthetic' therefore quickly became the mainstream of the market and was widely used; however, because the adhesive film is prone to fall off after a period of use, it not only destroys the overall beauty of the toilet cover, but also makes users feel uncomfortable when sitting up. Obviously, it is difficult to say that it is ideal and practical.
本發明者有鑑於習知各 發創新之意念，經潛心研究 67號「馬桶蓋之製法及其成 請人並不以此即感滿足，而 得以首創出本發明。 種馬桶蓋存有上列缺失，乃萌 開發’先前曾研發有第871〇72 品」專利案（即第一案），然申 仍然繼續不斷地創新開發，終 緣是，本發明之主要目的，即在提供一種表面具有色 ίϊίΪ，且不易脫落’而可增加整體美觀之馬桶蓋之製 法及其成品，俾能提高產品價值感者。 為使貴審查委員能進一步瞭解本發明之製法、目的 及功效，茲舉一較佳可行實施例配合附圖詳述如下。 (一）圖式說明： 第一圖所示係馬桶蓋之外觀立體圖 第二圖所示係本發明製造步驟之方塊示意圖 第三圖所示係本發明立體分解圖 第四圖所示係本發明中坐墊成品之剖視結構圖 第五圖所示係本發明中蓋體成品之剖視結構圖 第六圖所示係本發明裝訂時之俯視示意圖 第七圖所不係本發明熱壓機與模具之结構圖 (二）圖號說明： (12)蓋體 (1)馬桶蓋 （11)坐墊 (2)原木薄片 （3)外緣層材料（30)裝訂線 (4)模具 （41)凸唇 （5)熱壓機 如前所述，馬桶蓋1係包含有坐墊u及蓋體12(如第 圖所不），因而本發明雖係將坐墊丨丨及蓋體12分開各別The present inventor has invented various ideas of innovation, and after intensive research on No. 67 "The method of making a toilet lid and its applicants are not satisfied with it, they have pioneered the present invention. The toilet lid has the above Missing, is Meng Development's patent case (that is, the first case) in which "8710072 product was previously developed", but Shen continues to innovate continuously. In the end, the main purpose of the present invention is to provide a surface with color ίϊίΪ, and it is not easy to fall off, and it can increase the overall beauty of the toilet lid manufacturing method and its finished products, which can improve the sense of value of the product. In order to enable your reviewing committee to further understand the method, purpose and effect of the present invention, a preferred embodiment is described in detail below with reference to the accompanying drawings. (I) Schematic illustration: The first figure shows the external perspective view of the toilet lid. The second figure shows the block diagram of the manufacturing steps of the present invention. The third figure shows the exploded perspective view of the present invention. The fourth figure shows the present invention. Cross-sectional structure diagram of the middle cushion finished product. The fifth diagram shows the cross-sectional structure diagram of the finished lid product of the present invention. The sixth diagram shows the top view of the binding of the present invention. The seventh diagram does not refer to the heat press of the present invention and Structural drawing of the mold (2) Description of drawing number: (12) Cover body (1) Toilet cover (11) Cushion (2) Log sheet (3) Outer edge layer material (30) Binding line (4) Mold (41) convex The lip (5) hot press is as described above. The toilet seat 1 includes a seat cushion u and a cover body 12 (not shown in the figure). Therefore, the present invention separates the seat cushion 丨 丨 and the cover body 12 from each other.
第5頁 ΡΚΟΠ LEADER PRTENT 8β6-6-23?4β^1 1999 g五、發明說明（3) :‘:·· · 乃製进成塑，但其製法卻完全相同，所不同者僅在於祺具而 巳，謹合先陳明。 請繼續參閲第二圈，本發明製造步驟係：A.先將原木 薄片與外緣層材料，經美耐皿膠浸泡，使滲入其内部；B. :取出後再經烘（風）乾處理；{：.將二外緣層材料舖設於疊合 之多片原木薄片上下表面，並與之裝訂在一起；D·再將訂 合後之原木薄片舆外緣層材料置入棋具内•利用熱壓機加 麈加熱成型，並自動切除毛邊，而完成馬桶董成品，如第 :四、五圈所示；其中， 該等原木薄片2，如第三圈所示，每片約0. 5〜2. Onm 厚，經熱壓後厚度舍縮減，如以每另均為1随厚之li片原 木薄片為例，經浸泡、烘乾、釘合及加壓加熱成型後，係 縮減為約6 mm厚；而該等原木薄片2疊合時，必須將直紋 與棋紋等不同纹路者，以上下交錯方式疊合，俾能增加其 耐衡擊性與抗弩強度；另，該原木薄片2亦包括竹木薄片 ’:：者 β 該外緣層材料3，如第三圖所示，係可為麻紗、棉紗 等布料或預先印製有圈樣之印刷紙等，俾能吸收水份且避 免馬桶蓋表面毳裂；而其舖設於原木薄片1上下表面時， 常在用緣預留有SOffiBi之餘邊* 美耐m骖，係以美耐、胺永及福美株等混合為成之 接著劑，可滲入原木薄片2與外緣層材料3内部。 烘乾處理’溫度約3 0 0 c ’時間約1小時，可利用烘乾 機烘乾，或以陳光與風而自然風乾，俾使原木薄片2與外Page 5 ΚΚΟΠ LEADER PRTENT 8β6-6-23? 4β ^ 1 1999 g V. Description of the invention (3): ': ··· It is made into plastic, but the method of making it is exactly the same, the only difference is that the tool has However, I would like to agree with Chen Ming first. Please continue to refer to the second circle. The manufacturing steps of the present invention are: A. First, soak the wood flakes and the outer layer material with melamine glue so as to penetrate into the interior; B .: Take out and bake (air) dry Treatment: {:. Lay the two outer edge layer materials on the upper and lower surfaces of the stacked multiple pieces of log sheets and bind them together; D. Place the combined log sheet and outer edge layer materials into the chess set • Use a hot press to add heat to form, and automatically remove the burr, and complete the toilet bowl finished products, as shown in the fourth and fifth circles; of which, the logs 2 as shown in the third circle, each piece is about 0. 5 ~ 2. Onm thickness, the thickness will be reduced after hot pressing. For example, the thickness of each piece of wood logs is 1 and the thickness is reduced. After soaking, drying, stapling, and pressing and heating, it is reduced to It is about 6 mm thick; when these logs 2 are stacked, different patterns such as straight grain and chess pattern must be stacked in a staggered manner, which can increase their balance resistance and crossbow strength; in addition, the The log sheet 2 also includes a bamboo sheet ':: 者 β The outer edge layer material 3, as shown in the third figure, may be linen, Fabrics such as yarn or printing paper with pre-printed loop patterns can absorb water and avoid cracks on the surface of the toilet cover. When laying on the upper and lower surfaces of the log sheet 1, a margin of SOffiBi is often reserved at the edge of the use. * Minol m 骖 is an adhesive made from a blend of Minol, Amine Wing, and Fume, etc., which can penetrate into the inside of the log sheet 2 and the outer layer material 3. Drying process 'temperature is about 3 0 0 c' time is about 1 hour, can be dried with a dryer, or naturally air-dried with aging light and wind, so that the log 2 and the outside
第6頁 FROM LEADER PATENT 886-6-2374041 01 . 11 . 1999 14*. 40 五、發明說明（4) 緣層材料3内外皆具有美耐m朦之保護廣》 烘乾後係將多片原木薄片2疊合整齊，再將二外緣層 材料3補投於該等原木薄月2之上下表面，並與之裝訂在 —年；而裝訂時係可利用裝潢用釘鎗裝訂，且裝訂於馬桶 蓋1用邊緣，如第六圈裝訂線3〇所示，以避免成型時產生 龜裂之不良。 褀具4 ’如第七圈所示，係裝設於熱麼機台上，其上 祺與底棋之側緣係具有對應之凸唇41，使於模具密合時形 成一切刀狀態，而可於成型同時自動將毛邊去除。 熱座機5，如第七躕所示，於加壓加熱成型時，其壓 力約150kg/cm2，熱（溫）度約1300c，時間約8分鐘》 故由以上之說明可知，本發明實具有下列多項優點與 功效，而遠比習知者更具產業利用價值： 1. 由於原木薄片2與外緣層材料3係先經美耐膠之 滲透處理，故經加壓加熱成型後，將可具有極佳之耐衝繫 性與抗鸞強度，而不易變形與龜裂。 2. 而外緣層材料經浸泡美财皿膠使之滲入内部，再經 烘乾處理，其内外自然皆具有美耐孤膠之保獲層，再配合 其本身所具有之韌性（拉力），一旦經加壓加熱成型且自動 去除毛邊後，不但表面相當平滑無摺痕，而具有極佳之防 丨水性，並且在端角或邊緣處亦不致發生撕裂之現象Λ I 3.表面可具有外緣層材料之色彩與圖樣，不但可増加 !整靓之美觀，並進而可提高產品之價值感。 j 4.主要原枓為原木薄片與外緣層材料，顯然可大幅度Page 6 FROM LEADER PATENT 886-6-2374041 01.11. 1999 14 *. 40 V. Description of the invention (4) The edge layer material 3 has beautiful protection both inside and outside. After drying, there will be multiple pieces of logs. The sheet 2 is neatly stacked, and then the two outer edge layer materials 3 are replenished on the upper and lower surfaces of the raw wood sheets 2 and bound with the year; and when binding, it can be bound with a nail gun for decoration. The edge of the toilet lid 1 is shown as the sixth circle gutter 30 to avoid cracks during molding. Fixture 4 'As shown in the seventh circle, it is installed on the hot machine. The upper edge and the side edge of the chessboard have corresponding lip 41, so that when the mold is tightly closed, all knife states are formed. It can automatically remove burrs while forming. As shown in the seventh figure, the hot seat machine 5 has a pressure of about 150 kg / cm2, a heat (temperature) of about 1300c, and a time of about 8 minutes when it is pressurized. Therefore, it can be seen from the above description that the present invention has The following multiple advantages and effects are far more industrially valuable than those who are familiar with them: 1. Since the raw wood sheet 2 and the outer layer material 3 are infiltrated by the melamine first, they can be formed by pressure heating and molding. Has excellent impact resistance and resistance to rubbing, not easy to deform and crack. 2. The material of the outer edge layer is soaked into the interior by immersing the US Caicai glue, and then dried. The inside and outside of it naturally have a retention layer of Meijiao glue, which is matched with its own toughness (tension). Once pressurized and heated and the burrs are automatically removed, not only the surface is quite smooth without creases, but also has excellent water resistance, and it will not cause tearing at the corners or edges. Λ I 3. The surface may have The color and pattern of the outer layer material can not only be added! The beautiful appearance, but also can improve the sense of value of the product. j 4. The main raw material is the raw material of the log and the outer layer.
五、發明說明（5) 降低成本。 综上所陳，本發明所揭露之 知者完全不同，確係前所未有=击與成品’明顯皆與習 摘蓋產品表面具有色彩及 新無疑’並且更使得馬 體美觀，並且提高產品 ，且不易脫落，而可增加整 業利用價值之發 賈值感等特殊功效，堪稱一極具 爰依法提出專利申請。 丹產5. Description of the invention (5) Reduce costs. To sum up, the knowledge disclosed in the present invention is completely different. It is truly unprecedented. = The hit and the finished product are 'obviously both colored and new as they are on the surface of the product, and it makes the horse beautiful and improves the product. It is not easy. Falling off, which can increase the value of the entire industry, and other special effects such as a sense of value, can be said to have a very strong patent application. Dan