402496 五、發明說明（l) 本發明係有關於一種馬桶蓋之製法及其成品，尤指一. 種表面具有色彩與圖樣，且不易脫落，而可增加整艘美觀 ，並提高產品價值感者。 ' 按，馬桶蓋1係指由坐墊11與蓋體12組合而成之總稱 ，如第一圖所示，其對於馬桶衛生設備而言，實居於相當 重要之地位，尤其是隨著國人生活水準之提高，加上業者 曰益求新求變的經營，馬桶蓋之品質更是日益受到重視。 再按’目前習用馬桶蓋依其材質而言，大致具有木質 與塑膠材質等兩大類；其中，木質馬桶蓋，主要係以整塊 原木先經馨空成型’然後再經拋光研磨而成，雖具有質佳 之優點’然而相對的也具有下列多項缺失： 1,原木價格高昂且取得不易’此係其償格偏高之主因 2. 加工麻煩且耗時，也徒增成本。 3. 極為浪费材料。 4·表面無法著色，亦無法裝飾圖樣，故而難以提高其 整艏之美觀。 而塑膠材質馬桶蓋，由於具有可塑性佳、價格較低廉 、加工容易、生產速度快及表面色澤亮麗且多變化等優點 ，而且更可以於表面粘貼印有裝飾圖樣之膠膜，以增加其 整體美觀，故很快的即成為市場主流，而廣為被普遍採用 ;然因膠膜經使用一段時間後容易產生脫落，不但破壞馬 捅蓋之整體美觀，並且亦讓使用者坐起來感到不舒服，顯 然亦難謂理想實用。402496 V. Description of the invention (l) The present invention relates to a method for manufacturing a toilet lid and its finished product, especially one. The surface has colors and patterns, and is not easy to fall off, which can increase the beauty of the entire ship and increase the value of the product . '' Press, toilet cover 1 refers to the collective name of the combination of the seat cushion 11 and the cover body 12, as shown in the first figure, it is very important for toilet sanitary equipment, especially with the standard of living of Chinese people With the improvement and the management of the industry's pursuit of innovation and change, the quality of toilet covers has been increasingly valued. Then press 'Currently used toilet seat cover, according to its material, roughly has two categories: wood and plastic materials; among them, the wooden toilet cover is mainly made of a whole log first by Xinkong molding', and then polished and ground, although It has the advantages of good quality. However, it also has the following shortcomings: 1. The price of logs is high and it is not easy to obtain. This is the main reason for its high compensation. 2. The processing is troublesome and time-consuming, and it also increases costs. 3. Extreme waste of materials. 4. The surface cannot be colored or decorated, so it is difficult to improve its aesthetics. The plastic toilet cover has the advantages of good plasticity, low price, easy processing, fast production speed, and bright and varied surface color, and it can also be glued with a decorative film printed on the surface to increase its overall beauty. Therefore, it will soon become the mainstream of the market, and it is widely used; however, because the film is easy to fall off after a period of use, it will not only damage the overall beauty of the stable cover, but also make the user feel uncomfortable when sitting up. Obviously, it is difficult to say that it is ideal and practical.
第4頁 402496 五、發明說明（2) --- 本發明者有鑑於習知各種馬桶蓋存有上列缺失乃 發創新之意念，經潛心研究開發，先前曾研發 67號與881〇(Η32「馬桶蓋之製法及其成品」專=^37 = 7第2 一、二案），然申請人並不以此即感滿足，而 斷地創新開發，終得以首創出本發明。 » π 來及’ t發！之主要㈣，即在提供一種表面具有色 ίίΓί:::脫落’而可增加整艘美觀之馬桶蓋之製 法及其成’俾能提高產品價值感者。 及功i使審ΐ委員能進一步瞭解本發明之製法、目的 茲舉一較佳可行實施例配合附圖詳 (一）圖式說明： 第一圖 弟_ _ 第三圓 第四囷 第五囷 第六囷 第七囷 第八圖 第九囷 第十囷 所示係 所示係 所示係 所示係 意圖 所示係 意圓 所示係 所示係 所示係 所示係 意固 所示係 馬桶蓋之外觀立體圖 本發明製造步驟之方塊示意圖 本發明第一實施例之立艘分解圊 本發明第一實施例中坐墊成品之剖視放大示 本發明第一實施例中蓋髏成品之剖視放大示 本發明熱壓機與模具之結構闽 本發明模具之剖視結構圊 本發明第二實施例之立體分解圖 本發明第二實施例中坐墊成品之剖視放大示 本發明第二實施例中蓋體成品之剖視放大示Page 4 402496 V. Description of the invention (2) --- In view of the knowledge that various toilet covers have the above-mentioned lack of the above-mentioned ideas of innovation, after intensive research and development, previously developed 67 and 88 (Η32) "The method of making the toilet lid and its finished product" is exclusively = ^ 37 = 7 Cases 2 and 1). However, the applicant did not feel satisfied immediately, but he made innovations and developments, which finally led to the invention. »Π Time to’ t hair! The main purpose is to provide a method for manufacturing a toilet lid that has a color of ίΓΓ ::: shed, and it can increase the sense of value of the product. The work and practice allow the reviewing committee members to further understand the method and purpose of the present invention. A preferred and feasible embodiment is described in detail with the accompanying drawings. (A) Schematic description: First figure _ _ Third circle fourth fourth fifth Sixth, seventh, eighth, ninth, tenth, and tenth, the system shown is the system shown, the system is shown, the circle is shown, the system is shown, the system is shown, and the system is shown. External perspective view of the toilet lid. Schematic diagram of the manufacturing steps of the present invention. The first embodiment of the present invention is disassembled. The cross-sectional view of the seat cushion product in the first embodiment of the present invention is enlarged. The enlarged view shows the structure of the hot press and the mold of the present invention. The sectional structure of the mold of the present invention. The exploded view of the second embodiment of the present invention. Enlarged sectional view of the finished middle lid
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意囷 (二）圓號說明 (〇馬桶蓋 (2 )壓克力板 (41)凸唇 如前所述，馬 (11 )坐墊 （12)蓋艎 (3)飾層材料 （4)模具 (42)水流道 （5)熱壓機 如第 桶蓋1係包含有坐墊Η及蓋體12( 一® 不因而本發明雖係將坐墊11及蓋體12分開各別 製造成型’但其製法卻完全相同，所不同者僅在於模具而 已’謹合先陳明。 請繼續參閱第二圖，本發明製造步驟係：Α.先將壓克（ 力板與飾層材料裁剪成預定尺寸；Β.再將壓克力板藉加熱 機加熱’使之軟化；C.將軟化後之壓克力板與飾層材料平 齊置入模具内’利用壓合機加壓同時冷卻成型，並自動切 除毛邊’而完成馬桶蓋成品，如第四、五圖所示；其中， 該壓克力板2，如第三圈所示，係呈透明狀，約為2,5 〜1Omm厚。 該飾層材料3 ’如第三圖所示，係可為雙面印製有色 彩、圖樣之麻紗、棉紗等布料或印刷紙等，而舖設於壓克 力板2表層（底面）時，需在周緣預留有約5 0mm之餘邊。 加熱軟化處理，係利用如電熱烤箱等加熱器為之，溫 度約11 0〜1 5 0 °C ’經時間約3〜1 0分鐘’即可使壓克力板2 軟化，而且時間的長短係可視壓克力板的厚度而定。 加熱軟化後之壓克力板2係與飾層材料3平齊置於模 具4内’如第六圖圖所示，該模具4係裝設於一壓合機5 402496 五'發明說明（4) 二底模之側緣係具有對應之凸唇41，使於 去除睥，掇：：刀狀態，而可於成型同時自動將毛邊 ，俾於壓合成型= 有水的流道42(如第七圖所示) 為1 50壓機?5性如：六圓⑼示’於加麼成型時，其麼力約 為150 kg/ cm2，時間約1-3分鐘。 #λ4·故由^上之說明可知，本發明實具有下列多項優點與 功效，而遠比習知者更具產業利用價值： 1.由於壓克力板2係先經加熱軟化，故與飾層材料3 平齊置入於模具内，經加壓同時冷卻後，不但可迅速成型 ，並且成型後也不易變形與扈裂。 2.因壓克力板2係呈透明狀，故與飾層材料3壓合成 型後’其表面自然具有飾層材料之色彩與圖樣，而不易脫 落’不但可增加整體之美觀，並進而可提高產品之價值感 再請參閱第八圖’並請同時參考第二、六、七圖，本 發明亦可利用二壓克力板2’經加熱軟化處理後，與飾層材 料3’平齊置入於模具内’使飾層材料3’介於二壓克力板2， 中間’然後利用壓合機加壓同時冷卻成型，並自動切除毛 邊，而完成馬桶蓋產品，如第九、十囷所示，此時飾層持（ 料3’係形成於壓克力板3’的内層，以達與上述第一實施例 相同之功效，此即本發明之第二實施例》 進一步申論之，本發明不論採用多少塊壓克力板，貧 際上皆為配合馬桶蓋之厚度而設計；因此，舉凡壓克力板Meaning (2) French horn description (0 toilet cover (2) acrylic plate (41) convex lip as described above, horse (11) cushion (12) cover (3) decorative material (4) mold (42) ) Water flow channel (5) Hot press such as the first barrel cover 1 includes a seat cushion Η and a cover body 12 (a. Therefore, although the present invention separates the seat cushion 11 and the cover body 12 from each other and manufactures them separately, the manufacturing method is completely The same, the difference is only in the mold. It ’s a good idea. Please continue to refer to the second figure. The manufacturing steps of the present invention are: A. First cut the acrylic (cut board and trim material into a predetermined size; B. then The acrylic sheet is heated by a heating machine to 'soften it; C. The softened acrylic sheet and the decorative layer material are placed in the mold flushly', and the mold is pressurized and cooled at the same time, and the burr is automatically removed. The finished toilet lid is completed, as shown in Figures 4 and 5. Among them, the acrylic plate 2, as shown in the third circle, is transparent, about 2,5 to 10 mm thick. The decorative layer material 3 'As shown in the third picture, it can be laid on the surface of acrylic board 2 for fabrics or printing paper such as linen and cotton yarns printed with colors and patterns on both sides. (Bottom surface), a margin of about 50 mm must be reserved at the periphery. The heating and softening treatment is performed by using a heater such as an electric oven, and the temperature is about 110 to 150 ° C. Over time, about 3 to 10 In minutes, the acrylic plate 2 can be softened, and the length of time depends on the thickness of the acrylic plate. The acrylic plate 2 after heating and softening is placed flush with the decorative layer material 3 in the mold 4 ' As shown in the sixth figure, the mold 4 is installed on a laminator 5 402496. The description of the invention (4) The side edge of the two bottom molds has corresponding lip 41 to remove 睥, 掇 :: Knife state, and can automatically trim the burr at the same time during molding, and press the composite type = the flow channel 42 with water (as shown in the seventh figure) is a 1 50 press? When molding, its force is about 150 kg / cm2, and the time is about 1-3 minutes. # Λ4 · As can be seen from the above description, the present invention has many advantages and effects as follows, and it is far more industrial than the conventional one Utilization value: 1. Since the acrylic board 2 is softened by heating, it is placed in the mold flush with the decorative layer material 3. After being pressurized and cooled at the same time, it can not only quickly Molding, and it is not easy to deform and crack after molding. 2. Because the acrylic board 2 is transparent, it is formed with the decorative layer material 3 'the surface naturally has the color and pattern of the decorative layer material, which is not easy Falling off can not only increase the overall beauty, but also improve the value of the product. Please refer to the eighth figure, and also refer to the second, sixth, and seventh pictures. The present invention can also use the second acrylic plate 2 'to be heated. After the softening treatment, it is placed in the mold flush with the trim layer material 3, so that the trim layer material 3 'is between the two acrylic plates 2 and the middle. And to complete the toilet lid product, as shown in the ninth and tenth centuries, the decorative layer is held at this time (the material 3 'is formed on the inner layer of the acrylic plate 3' to achieve the same effect as the first embodiment described above. That is, the second embodiment of the present invention further argues that no matter how many acrylic plates are used in the present invention, they are all designed to match the thickness of the toilet lid; therefore, for example, acrylic plates
402496 五、發明說明（5) 的厚度’或壓克力板與飾層材料採用的數量，係可視實際 產品之需要而變化，凡此等理應包含在本發明專利以下之 申請專利範圍内，殆無疑義。 綜上所陳，本發明所揭露之製法與成品，明顯皆與習 同’確係前所未有之創新無疑，並且更使得馬 :if 彩及圖⑨’且不易脫落，而可增加整 體美觀，並且提高產品價值感等特殊功效，堪 業利用價值之發明，爰依法提出專利申請。402496 Fifth, the thickness of the description of the invention (5) or the amount of acrylic board and decorative layer materials used may vary depending on the needs of the actual product. All these should be included in the scope of the patent application below the invention patent. No doubt. To sum up, the manufacturing method and finished product disclosed by the present invention are obviously similar to Xi Tong's “unprecedented innovation, and it makes the horse: if color and figure ⑨” difficult to fall off, which can increase the overall beauty and improve The product has special effects such as sense of value. It is worthy to use the invention of value to file a patent application according to law.
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