1242489 五、發明說明(1) 【發明所屬之技術領域】: 本發明係使汽車飾板得更佳實用功效。主 的為:設成由數片天然木薄片結☆,再於底面=:j 型塑膠基板,而得結合牢固,且藉由塑膠基板 用天然木材數量成本’並得使厚度薄化而仍:二 之功效,藉由天然木薄片得使塑膠基板之表面’ 木材質感之美觀效果。 具有天然 【先前技術】: 按’習知欲得表面具有木紋 Μ實心天然木材,有下列之兩種人=板’除了採 一、 「轉印」法: 风飞· 如圖一所示,係:分別射出成 上印刷木紋圖案之「轉印膜」,將轉印膜貼人二塑^ ^膜,得木紋圖案::::L色澤::離】:存=撕 撞⑴刮轉:之,紋圖案,而…二易脫只,^^ 紋,較不自缺傷損而露出塑膠材質(2)印刷之木 二、 ’無法有天然木材之質感。 I 一 木溥片」法: 部,再ί:::右係:備一模具’將-木薄片置入模穴底 合模膠劑之木屑’又於木屑上置-木薄片: 整毛邊;上ί 口5二使木屑硬化及結合木薄片,最後需修 其必需將厚ΐ制L”存在有下列缺點:受限於木屑,故 予度衣成較厚,否則會易破裂、折斷,而較厚之1242489 V. Description of the invention (1) [Technical field to which the invention belongs]: The present invention makes the automobile trim panel more practical and effective. The main is: set up with a few pieces of natural wood flakes ☆, and then the bottom surface =: j-type plastic substrate, to be firmly combined, and through the use of natural wood quantity cost of plastic substrate 'and to reduce the thickness and still: The second effect is to make the surface of the plastic substrate 'wood texture' beautiful through natural wood flakes. With natural [previous technology]: According to 'knowingly obtained solid natural wood with wood grains on the surface, there are two types of persons = boards' except for the first method, the "transfer" method: Feng Fei, as shown in Figure 1, Department: Shoot the "transfer film" with the printed wood grain pattern on it, and paste the transfer film into the second plastic ^ ^ film to get the wood grain pattern :::: L color :: away]: deposit = tearing and scratching Turn: of, pattern, and ... two easy to take off, ^^ pattern, less exposed from the damage and plastic material (2) printed wood II, 'cannot have the texture of natural wood. "I a piece of wood chip" method: Ministry, then ί ::: Right: Prepare a mold 'Place-wood chip into the bottom of the mold cavity molding glue of wood chips' and place on the wood chip-wood chip: Rough edges; The upper part of the mouth is used to harden the wood chips and combine the wood chips. Finally, it must be repaired. It must be made of thick L. There are the following disadvantages: due to the wood chips, it is necessary to thicken the clothes, otherwise it will easily crack and break, and Thicker
第6頁 1242489 五、發明說明(2) 板塊,將有笨重、不方便邀、士由Λ Α , >、/飞車板金搭配之問題,故不搞 合需極薄之飾板。且只有一声 利W p f 適 木屑,破壞美觀。 "見到 【發明内容】: ,請參閱圖四(A )、四(B )、圖五,係設成數片木 薄片1先貼合-體’再置入模具中射出一體成型塑 ,而使木薄片1可定型所需之形狀,並得木薄片之底;! 體結合塑膠基板2之結構。 【實施方式】: >·本發明之製程方法,如圖三所示及圖四所示,係包含 木溥片貼合:係設成將數片設定面積形狀之木薄片工,將 各木薄片1之相對面予塗著膠劑,再將各木 薄片壓貼合一體,其膠劑得滲入木薄片之纖 形成基板 維中’形成牢固結合一體,後再予晾乾; =上述數片結合一體之木薄片丨,予置入一塑 膠射出模具中,予射出成型塑膠基板2,塑膠 基板2之塑膠料係可滲入木薄片1之纖維中,形 • 成兩材料牢固結合一體,最後再於木薄片之^ 面喷著透明護漆,使木薄片1表面不可滲入水 之防水效果。 由上述可知,本發明具有製造快速之功 列之功效、優點: I向有下 ()木薄片1與塑膠基板2係一體射出成型,得結合牢固不Page 6 1242489 V. Description of the invention (2) The plate will be bulky, inconvenient, and the problem of collocation of Λ Α, >, / speed plate metal, so it is not suitable for extremely thin trim plates. And only one sound W p f is suitable for wood chips, which destroys the beauty. " See [Contents of the Invention]: Please refer to Figures 4 (A), 4 (B), and Figure 5, which are set up as several pieces of wood flakes 1 which are first attached to the body, and then placed in a mold to inject a plastic molding. So that the wood chip 1 can be shaped to the desired shape, and the bottom of the wood chip is obtained;! The body is combined with the structure of the plastic substrate 2. [Embodiment]: > · The manufacturing method of the present invention, as shown in Fig. 3 and Fig. 4, consists of wood chip bonding: a wood chipper set to set several pieces to an area shape, The opposite side of sheet 1 is coated with glue, and then the wood chips are pressed and bonded together, and the glue must penetrate into the fiber forming substrate dimension of the wood sheet to form a tightly integrated body, and then air-dried; Combine the integrated wood flakes into a plastic injection mold, and then injection-mold the plastic substrate 2. The plastic material of the plastic substrate 2 can penetrate into the fibers of the wood flake 1 to form two materials firmly combined into one. A transparent protective lacquer is sprayed on the ^ surface of the wood flakes so that the surface of the wood flakes 1 cannot penetrate into the water-proof effect. From the above, it can be known that the present invention has the effects and advantages of rapid production: I injection molding () wood sheet 1 and plastic substrate 2 are integrally formed, which can be firmly combined
1麵1 side
第7頁 1242489 五、發明說明(3) 脫離之功效。 (2 )只需採用數量少之天然木薄片1,得降低使用天然木 材之成本。 (3) 雖只有數量少之木薄片1,但因有塑膠基板2,而得仍 具有強力之耐力強度。 (4 )數量少之木薄片、厚度薄之塑膠基板2所構成之厚度 得薄化,而得重量輕、方便搭配汽車板金使用。 (5 )表面呈天然木薄片1,得具有天然木材之質感、美觀 效果。 & ( 6 )塑膠基板2表面有數片木薄片1 ,當不慎刮傷表面時, 亦只是刮傷一層(一片),其内部仍有另一層木薄片 ,得保持天然木材質感之觀覺效果,亦即,縱有刮傷 ,亦不會露出塑膠基板。 綜上所述,本發明之製法,確實具有極佳實用性與增 進功效,具產業利用之極佳價值,誠符合專利法規定,懇 請賜准專利。Page 7 1242489 V. Description of the invention (3) The effect of detachment. (2) Only a small amount of natural wood flakes 1 need to be used to reduce the cost of using natural wood. (3) Although there are only a small number of wood flakes 1, it has strong endurance strength because of the plastic substrate 2. (4) The thickness formed by a small number of wood flakes and a thin plastic substrate 2 can be reduced, so that it is light in weight and convenient for use with automobile sheet metal. (5) The surface is made of natural wood flakes 1 to obtain the texture and aesthetic effect of natural wood. (6) There are several pieces of wood flakes 1 on the surface of the plastic substrate 2. When the surface is accidentally scratched, only one layer (one piece) is scratched, and there is still another layer of wood flakes inside to maintain the visual effect of the natural wood texture. That is, if there is a vertical scratch, the plastic substrate will not be exposed. In summary, the method of the present invention does have excellent practicability and incremental effects, and has excellent value for industrial use. It is in compliance with the provisions of the Patent Law, and we would like to grant quasi-patents.
1242489 圖式簡單說明 圖式簡單說明: 圖一,係習知轉印法之流程方塊圖 圖二,係習知木薄片木屑法之流程方塊圖 圖三,係本發明製法流程方塊圖 圖四,係本發明半成品(A )分解(B )貼合之立體圖 圖五,係本發明成品立體及(a )局部剖視圖 主要元件符號說明: 1木薄片 2 塑膠基板1242489 Simple illustration of the diagram Simple illustration of the diagram: Figure 1 is a block diagram of the conventional transfer method. Figure 2 is a block diagram of the conventional wood chip sawdust method. Figure 3 is a block diagram of the manufacturing method of the present invention. It is an exploded (B) perspective view of the semi-finished product of the present invention. Fig. 5 is a perspective view of the finished product of the present invention and (a) a partial cross-sectional view of the main component symbols. Description: 1 wood sheet 2 plastic substrate