TWI235781B - Method for making non-tenoned variable combination panel and product thereof - Google Patents

Method for making non-tenoned variable combination panel and product thereof Download PDF

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TWI235781B
TWI235781B TW93103974A TW93103974A TWI235781B TW I235781 B TWI235781 B TW I235781B TW 93103974 A TW93103974 A TW 93103974A TW 93103974 A TW93103974 A TW 93103974A TW I235781 B TWI235781 B TW I235781B
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Taiwan
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board
plate
frame
decorative
panel
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TW93103974A
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Chinese (zh)
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TW200528625A (en
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Guo-Chi Wang
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Sesame Door Co Ltd
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Publication of TW200528625A publication Critical patent/TW200528625A/en

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Abstract

Disclosed is a method for making non-tenoned variable combination panel, comprising the following steps: (1) providing a base plate, a plurality of vertical deckle boards and a plurality of horizontal deckle boards; (2) providing a plurality of decorative surface plates, each surface plate being decorated with sculpture patters or other decorative patterns; and (3) adhering or attaching the vertical boards, horizontal boards, and the surface plates to the base plate in a matrix arrangement to form a non-tenoned variable combination panel. The present invention also relates to a panel product made with the above described method.

Description

1235781 疚、發明說明: 【發明所屬之技術領域】 本發明側於-種富變化之無榫拼組式編排板之製法暨產品。 【先前技術】 國内發明第141819號(申請案號:8912327〇)「雕花木門之製造方法」 於90年8月11日公告,公告編號:4棚38,該前案揭示一雕花木門之製 造方法係於-木材表面_出花紋,再以橫向木紋之板體篏置於該基 材之橫向區塊凹槽之中以組成該木門者;唯此一前案有以下諸缺點: 1·橫紋板體(25)係呈薄片狀喪入該木門基材之橫向凹槽(24)之中,盆嵌扣 連結之力量薄弱,整座木門結構強度不佳。 八 2. 殊夕縱向木塊所組成之木門基材於遭受冷熱溫度伸縮變化下會產生應 力變形,儘管在基材上橫設有凹槽以嵌置橫向板體,但淺淺凹槽無法 效消除應力,而易於伸縮變形。 3. 基材僅以淺槽嵌置橫向板體,無法隨設計需要而變化其縱、橫拼組的裝 飾紋樣與藝術效果。 本案發明人有鑒於此,乃加研究創新,揭示出本發明之新穎富變化之無 榫拼組式編排板之製法暨產品。 ^ 【發明内容】 本發明之目的旨在提供一種富變化之無榫拼組式編排板之製法係包括 下列步驟者: L分別製作一基板,多數直框板,與多k橫框板; 2.製作多數裝飾面板,各該面板刻設以雕刻槽紋或裝飾紋樣者; 3·將該等直框板、橫框板及裝飾面板以矩陣(matrix)排列方式黏貼或連設 於該基板上以形成一免設榫頭而富變化之拼組式編排板者。 本發明猶包含以該製法所製成之編排板產品者。 1235781 【實施方式】 本發明之可取實施例(實體),可由以丁% 口 4 ,晰之。 了由叮_書配合所嶋®面而得以明 參閱第1〜4圖,本發明編排板之製法係包括下列步驟者. 1.分別製作-基板⑴尤如第3 _示者,錢施板(2、如,盘多數橫 框=、糾。各板之材料可製自木材或其他板材者,而直框板、(2、如 可為縱向紋路(但亦可為素面或其他紋路紐,本發明未雜制) =3如可$橫向_但亦可採素面或其他紋樣,本發明亦不; 2_ f各含有裝飾表面者’各面板可以電腦數控(cN〇 3. 車床職凹凸槽紋或圖樣(4〇)以形成裝雜紋樣者。各該面板⑷可沿盆 板緣⑼緊臨-框板(2)之板緣(21)處稍留邊緣(42)然后減邊緣㈣「; 刀」以_成所需之槽紋(4G)者。當然,若賴製成型時,則各面板⑷ 直接令裝飾面板與基材-體成型模製成型,即可省去此一 cnc加工凹 刻之程序,此為本㈣之實施方式,本發明並不加以限制。 將該等直酬2、2a)、觸阶3狀魏_板(4⑽蝴驗⑷之 方式舖陳、黏著或連設於該基板⑴上如第3,4圖所示者。但該基板⑴ 上可以雷射光或傳統之墨汁線預先畫線⑴)以形成矩陣之直、橫排列, 然后再依相關位置,將各該板(2、2a、3、3a、4)分別舖陳、連設於該基 板(1)上。故既是以矩陣之方式,則可依縱、橫座標(γ、χ)以原點⑼為 始’在X、Υ軸之相關位置預先設計、規劃所欲舖陳、連設諸板元件之 幾何位置,而能迅速、準確地組成本發明該編排板者。 將諸板連設於基板(1)之方式可以接著劑黏著,或以其他方式接合之。而 為慮及整座編排板之厚度,該基板⑴之‘度可以增厚或多層夾合而成。 當然,本發明各該面板(4)與毗鄰之框板(2,2幻之間亦可以凸條型蓋板 (4aJ),即俗稱之「線板」,罩覆於面板(4)板緣(41)與框板(2)之板緣(2ι)之 間尤如第5圖所示者,此時面板緣(41,21)之間形成一調節間隙(43),可 因應板⑷與板(2、2a)間之縫隙而加以緩衝、調節,亦可因應熱脹冷縮提 供一緩衝帶而不會因應力造成伸縮變形。此一凸條型蓋板(4a)亦可修飾成 1235781 第7圖所示之「覆蓋型蓋板(或線板)」即編號(4b)者,以覆蓋住板⑷與板 (2)之交界處(間隙43)者。 而如第6圖所示者’為令框板(2)之板緣(21)延伸成一蓋合部(2ia)以遮 蓋面板(4)板緣(41)及間隙(43)者,此時即可省略前述之蓋板(4a , 4b)或線 板。 由於本發明之揭示,乃革命性地提供一極富變化之拼組式編排板而具有 以下較諸習知雕刻木門優越之優點者: 1.所有板以連(黏)合方式組成’不用棒頭,亦不用釘具,組裝容易,成本 降低。 2·直向板與橫向板各呈單元(unit)狀,非連續之長板可破壞長條板間之熱 應力,而可防止熱脹冷縮之伸縮變形者。 3·所有之板元件(或單元)可事先於工廠内依規格大量產製,再於基板 上拼組、連合,故製作成本大降。 4.可於諸如矩陣(matrix)之位址(address)上(或其他設計排列方式),貼設不 同之圖案花樣之飾板,包括紋路之變化、花色之不同、雕刻槽紋之多樣 化、立體造型之變異,隨心所欲地加以設計、變換而饒富情趣與裝飾效 果。 5·各元件規格化、量產化可滿足現代人個性化之旨趣而便於動手自己做 (D-I-Y) 〇 本發明可加以修飾、變化而不侷限於上述之應用實施例。 本务明可令多數條長型裝飾面板(4)平行列置,令相鄰每兩面板(句間夾 連以他型面板(4c),一併貼設於基板(1)上如第8圖所示。或可省略去他型界 面板(4c),直接將諸面板(4)平行貼連於該基板(1)之上如第9圖所示者。第 10圖之面板(4)亦可設計成有別於第9圖之造型,而兩面板(4)間亦貼連其他 種形式之「飾皮」者。 、,第11目為將第9圖之整塊板裁製成不同寬度(Wi,w2···)之條板再加以 拼連於-底板(la) ’如是更能變化整座、編排板之造型與圖案設計,避免流於 太規則而缺乏變化美感者。 、 第12圖則仿如拼圖方式將不同之飾板⑷拼貼於基板⑴之上,而以框板 1235781 (2、3)框護之。 本發明揚棄傳統木刻門之刻板、呆板造型,而可多變化地予以「編排」、 拼組’故曰「編排板」,可適用於雕刻木門、屏風、隔間板等等,不需使用 榫頭接合,而可隨意變化、拼組,極富裝飾性與趣味性,而製作、組裝簡 易,更富經濟實用價值。 【圖式簡單說明】 第1圖係本發明諸板元件貼合之示意圖。 第2圖係自第1圖刨刻雕刻槽紋之立體示意圖。 第3圖為本發明編排板之分解圖(木紋省略)。 第4圖為自第3圖組合之示意圖。 第5圖為本發明自第1,2圖修飾之另一可取實體圖。 f 第6圖為本發明另一可取實體圖。 第7圖為本發明再一可取實體圖。 第8圖為本發明諸面板其間以界面板錯開之應用示意圖 第9圖為本發明自第8圖之修飾變化實施例示意圖。 第10圖為本發明自第8圖之修飾變化另一實施例示意圖。 第11圖為本發明以殊多面板單元分別貼合於座板后之另一實例圖。 第12圖為依第η圖加以組成之一門板正視圖。 【圖號說明】 1......基板; 3、3a……橫框板; 4s......蓋板; 4c·界面板; 41 ......板緣; 42 ......邊緣。 2、2a……直框板; 4......裝飾面板; 4b······凸條型蓋板(線板); 40……槽紋; 21……板緣; 81235781 Guilt and description of the invention: [Technical field to which the invention belongs] The present invention focuses on a variety of methods and products for manufacturing a variety of non-tenon stitching-type arrangement boards. [Prior Art] Domestic Invention No. 141819 (Application No .: 8912327〇) "Manufacturing Method of Carved Wooden Door" Published on August 11, 1990, Announcement No .: 4 Shed 38, the previous case discloses the manufacture of a carved wooden door The method is to create a pattern on the surface of the wood, and then place the board with the horizontal wood grain in the groove of the horizontal block of the base material to form the wooden door; only this previous case has the following disadvantages: 1 · The cross-shaped plate body (25) is thinly buried in the horizontal groove (24) of the wooden door base material, the strength of the basin buckle connection is weak, and the strength of the entire wooden door structure is not good. 8. 2. The wooden door substrate composed of longitudinal wooden blocks will undergo stress deformation under the expansion and contraction of hot and cold temperature. Although there are grooves on the substrate to embed the transverse plate, shallow shallow grooves are not effective. Eliminates stress and easily expands and contracts. 3. The base material is only embedded in the horizontal plate with shallow grooves, and the decorative patterns and artistic effects of the vertical and horizontal combination groups cannot be changed according to the design needs. In view of this, the inventor of this case has researched and innovated, and revealed the novel and varied method and product of the tenon-free arrangement board of the present invention. ^ [Summary of the Invention] The purpose of the present invention is to provide a method for manufacturing a variety of non-tenon stitching type layout boards including the following steps: L separately making a substrate, most straight frame boards, and multi-k horizontal frame boards; 2 . Make most decorative panels, each of which is engraved with engraving grooves or decorative patterns; 3. Adhere or connect these straight frame boards, horizontal frame boards and decorative panels in a matrix arrangement on the substrate In order to form a variety of free-form tenon-shaped arrangement board. The present invention still includes those who arrange board products made by the manufacturing method. 1235781 [Embodiment] The preferred embodiment (entity) of the present invention can be described by Ding% 4. In order to make it clear from the Ding _ book with the 嶋 surface, please refer to Figures 1 to 4. The method of making the layout board of the present invention includes the following steps. 1. Separate production-the substrate is the same as the 3 _shower, Qian Shiban (2. For example, most of the horizontal frame of the plate =, correction. The material of each plate can be made of wood or other boards, and straight-framed plates, (2) If it can be vertical grain (but it can also be plain or other grains, The present invention is not miscellaneous) = 3 If it can be horizontal, but it can also be plain or other patterns, the present invention is also not; 2_ f each containing a decorative surface 'each panel can be numerically controlled (cN0. Or the pattern (40) to form the pattern with the moire. Each panel ⑷ may be close to the edge of the basin plate 临-the edge (42) of the plate edge (21) of the frame plate (2), and then the edge 减 "; The "knife" is used to form the required groove (4G). Of course, if it is formed, the panels ⑷ directly mold the decorative panel and the substrate-body molding, and this cnc can be omitted. The process of processing the indentation is an embodiment of the present invention, and the present invention is not limited thereto. The methods of direct compensation 2, 2a), step 3 Wei-Bo (4⑽ butterfly inspection) are laid out, adhered or It is set on the substrate ⑴ as shown in Figures 3 and 4. However, laser light or traditional ink lines can be pre-drawn on the substrate ⑴ to form a straight and horizontal arrangement of the matrix, and then according to the relevant position, Each of the plates (2, 2a, 3, 3a, 4) is laid out and arranged on the substrate (1) respectively. Therefore, in the form of a matrix, the origin can be determined according to the vertical and horizontal coordinates (γ, χ). In order to start, design and plan the geometric positions of the board components in advance at the relevant positions of the X and Z axes, so as to quickly and accurately compose the layout board of the present invention. Connect the boards to the base plate ( The method of 1) can be adhered by adhesive, or joined in other ways. In consideration of the thickness of the entire arrangement board, the substrate can be thickened or sandwiched by multiple layers. Of course, each of the panels of the present invention (4) A convex strip cover (4aJ) can also be used with the adjacent frame plate (2, 2), which is commonly known as the "line plate", covering the panel (4), the plate edge (41) and the frame plate ( 2) The edge of the plate (2ι) is as shown in Fig. 5. At this time, an adjustment gap (43) is formed between the edge of the panel (41, 21), which can correspond to the gap between the plate and the plate (2, 2a). Seam When buffered and adjusted, it can also provide a buffer band in response to thermal expansion and contraction without causing expansion and contraction due to stress. This convex strip cover (4a) can also be modified to the "cover type" shown in Figure 7 of 1235781 The “cover plate (or wire plate)” is the number (4b) to cover the junction (gap 43) of the plate and the plate (2). And the one shown in Figure 6 is the order frame plate (2) The plate edge (21) extends into a cover portion (2ia) to cover the plate edge (41) and the gap (43) of the panel (4). At this time, the aforementioned cover plates (4a, 4b) or wire plates can be omitted. Due to the disclosure of the present invention, it is revolutionary to provide a very varied grouping arrangement board, which has the following advantages over the conventional carved wooden doors: 1. All boards are formed by connecting (gluing). The head does not need nails, which is easy to assemble and the cost is reduced. 2. Straight and transverse plates are unit-shaped. Non-continuous long plates can destroy the thermal stress between the long plates, and can prevent the expansion and contraction of thermal expansion and contraction. 3. All board components (or units) can be mass-produced in the factory in accordance with specifications, and then assembled and connected on the substrate, so the production cost is greatly reduced. 4. It is possible to paste different patterns on the address (such as matrix) of the matrix (or other design arrangements), including changes in texture, different colors, diversity of engraving grooves, Variations in three-dimensional modeling can be designed and transformed as desired to enrich the fun and decorative effect. 5. The standardization and mass production of each component can meet the personalization purpose of modern people and it is easy to do it yourself (D-I-Y). The present invention can be modified and changed without being limited to the above-mentioned application embodiments. This booklet can make most of the long decorative panels (4) parallel to each other, so that every two adjacent panels (sentences are connected with other panels (4c), placed on the substrate (1) together as in Section 8) As shown in the figure. Or you can omit the other interface board (4c) and directly attach the panels (4) in parallel to the substrate (1) as shown in Fig. 9. The panel (4) in Fig. 10 It can also be designed to be different from the shape shown in Figure 9, and other types of "decorative leather" are also attached between the two panels (4). The 11th item is to cut the entire board of Figure 9 Strips of different widths (Wi, w2 ···) are then spliced together-bottom plate (la) 'If you can change the shape and pattern design of the whole seat and layout board, avoid those who are too regular and lack the beauty of change. Figure 12 is like a jigsaw puzzle that combines different decorative plates ⑷ on the base plate ,, and protects them with a frame plate 1235781 (2, 3). The present invention abandons the traditional and rigid shape of the traditional woodcut door, and It can be "arranged" and assembled in various ways. Therefore, it can be applied to carved wooden doors, screens, partition boards, etc. It is not necessary to use tenon joints, but can be changed and assembled at will. Very decorative and interesting, and easy to make and assemble, more economical and practical value. [Simplified illustration of the drawing] Figure 1 is a schematic diagram of the bonding of the board components of the present invention. Figure 2 is a plan from the first figure The three-dimensional schematic diagram of the engraving grooves. Figure 3 is an exploded view of the layout board of the present invention (the wood grain is omitted). Figure 4 is a schematic diagram combined from Figure 3. Figure 5 is a modification of Figures 1 and 2 of the present invention. Another desirable physical diagram. F FIG. 6 is another desirable physical diagram of the present invention. FIG. 7 is another desirable physical diagram of the present invention. FIG. 8 is an application schematic diagram in which the panels of the present invention are staggered with an interface board. FIG. 9 It is a schematic diagram of the modified embodiment of the present invention from FIG. 8. FIG. 10 is a schematic diagram of another modified embodiment of the present invention from FIG. 8. FIG. 11 is a schematic diagram of the present invention with multiple panel units attached to the seat plate. Another example of the latter figure. Figure 12 is a front view of a door panel composed according to figure η. [Illustration of drawing number] 1 ... base plate; 3, 3a ... horizontal frame plate; 4s ... ... cover plate; 4c · interface board; 41 ... plate edge; 42 ... edge. 2, 2a ... straight frame plate; 4 ... Decorative panel; 4b ······ Convex strip cover (wire board); 40 ... Groove pattern; 21 ... Board edge; 8

Claims (1)

1235781 拾、申請專利範圍: 1· 一種富變化之無榫拼組式碥排板之製法係包括下列步驟者: (1)分別製作一基板,多數直框板,與多數橫框板; ⑵製作錄裝飾面板,各面板形成裝触表面,或刻設麟刻槽紋 或裝飾性紋樣者;以及 ()將忒專直框板、;j:K框板及裝飾面板依矩陣或設計之排列方式拼 組、黏貼、連設於該基板上以形成_免設_之富變化之拼組 編排板者。 2·如,清專利範圍帛1項之富變化之無榫拼組式編排板之製法,其中 各箱板無板之交界處細—蓋板(線板)覆蓋該面板與框板間之 間隙者。 &如申請專利範圍第丨項之富變化之鱗餘式編職之製法,其中 各該框板之板緣係延伸—蓋合部以蓋合相鄰之面板板緣者。 4. 如,睛專利範圍第!項之富變化之無榫拼組式編棑板之製法,其中 該等面板係以多數面板平行舰、連辦—基板上者。 5. 如申请專利範圍第4項之富變化之無棒拼組式編排板之製法,盆中 相鄰兩面板間係失連一他型界面板,以增其裝飾變化美感者。 6. 如申叫專利|巳圍第4項之富變化之無榫拼組式編排板之製法,其中 該基板係加_域相同或不姻寬度之條板,再拼組 、貼連於~ 底板上者。 7_ -種編排板’係依中請專利範圍第丨項所述之製法加以製作者。1235781 Scope of patent application: 1. A method for manufacturing a variety of non-tenon-joint assembled row boards includes the following steps: (1) making a substrate, most straight frame boards, and most horizontal frame boards; Record decorative panels, each panel forming a contact surface, or engraved with grooves or decorative patterns; and () will be a straight frame frame; j: K frame plate and decorative panel arranged in a matrix or design Those who are assembled, pasted, and connected on the substrate to form a _free-set_ rich and varied assembly arrangement board. 2. For example, the patent method of Qing Dynasty: 1 item of the method of making a variety of non-tenon stitching type arrangement board, in which the junction of each box board without a plate is thin—the cover plate (line board) covers the gap between the panel and the frame board By. & For example, the method of changing the scale of the redundant layout system of the patent application, wherein the plate edge of each of the frame plates is an extension-covering portion to cover an adjacent panel plate edge. 4. For example, the patent scope of eyes! Xiang Zhifu's variation of the tenon-free assembled knitting board manufacturing method, in which these panels are parallel panels, most of which are on-board. 5. For the method of making a variety of non-stick grouping arrangement board with rich and varied item No. 4 in the scope of patent application, the adjacent two panels in the basin are disconnected with another type of interface board to increase the beauty of its decorative change. 6. If the application is called a patent, the fourth method for making a variety of non-tenoned stitching arrangement board, where the substrate is a strip with the same or non-married width, and then assembled and attached to ~ On the floor. 7_-Kind of arrangement board 'was made according to the method mentioned in item 丨 of the patent scope.
TW93103974A 2004-02-18 2004-02-18 Method for making non-tenoned variable combination panel and product thereof TWI235781B (en)

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