TWI228157B - ECP method and apparatus thereof - Google Patents
ECP method and apparatus thereof Download PDFInfo
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- TWI228157B TWI228157B TW92125826A TW92125826A TWI228157B TW I228157 B TWI228157 B TW I228157B TW 92125826 A TW92125826 A TW 92125826A TW 92125826 A TW92125826 A TW 92125826A TW I228157 B TWI228157 B TW I228157B
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- 238000000034 method Methods 0.000 title claims abstract description 34
- 239000000126 substance Substances 0.000 claims abstract description 24
- 238000007747 plating Methods 0.000 claims abstract description 16
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 90
- 229910052802 copper Inorganic materials 0.000 claims description 90
- 239000010949 copper Substances 0.000 claims description 90
- 238000009713 electroplating Methods 0.000 claims description 49
- 230000002093 peripheral effect Effects 0.000 claims description 24
- 239000010408 film Substances 0.000 claims description 22
- 239000010409 thin film Substances 0.000 claims description 17
- 239000003792 electrolyte Substances 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 2
- 239000013078 crystal Substances 0.000 claims 2
- 238000005868 electrolysis reaction Methods 0.000 claims 1
- 238000005242 forging Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 7
- 238000000151 deposition Methods 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 230000008021 deposition Effects 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000007688 edging Methods 0.000 description 2
- 238000007772 electroless plating Methods 0.000 description 2
- 239000008151 electrolyte solution Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 208000003014 Bites and Stings Diseases 0.000 description 1
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 1
- 101100289061 Drosophila melanogaster lili gene Proteins 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 229910001431 copper ion Inorganic materials 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Electroplating Methods And Accessories (AREA)
- Electrodes Of Semiconductors (AREA)
Abstract
Description
1228157 _案號92125826_年 日 修正__ 五、發明說明(1) 【發明所屬之技術領域】 本發明是有關於一種的化學電鍍銅方法,且特別是有關於 一種適用於半導體製程中的化學電鍍鋼方法。 【先前技術】 在積體電路中,製造銅導線的方法是以化學電鍍 (Electro-Chemical Plating)設備在已沉積銅晶種層上電 鍍一層銅薄膜。電鍍後,晶圓片上銅薄膜的周圍一圈總是 產生剝落的情形,以致於造成後續製程粒子污染或低良率 的情形。因此在化學電鍍製程後,增加一道製程洗去晶圓 片上周圍一圈的銅薄膜,以避免銅薄膜剝落所沿生的後續 問題。 在習知的化學電鍍設備中,設備商已多設計了一個洗邊模 組(IBC, Integrated Bevel Clean)用來洗去晶圓片上周 圍一圈的鋼薄膜。習知洗邊製程藉由洗邊模組於電鍍後晶 圓片的周圍一圈喷灑用來溶解銅薄膜的溶液,藉以去除周 ,的銅薄膜。常用來溶解銅薄膜的溶液包含硫酸、過氧化 氣(H 20 2)和去離子水(DI water)的混合物。 然而’晶圓洗邊的製程常在喷灑溶解銅薄膜的溶液過程 中’無法避免將溶液喷灑在晶圓的其他部分(非周圍一 圈)^成功成正常的積體電路之銅導線也遭溶液的侵餘 破壞。因此,積體電路製造商需要一種創新的方法以克服1228157 _Case No. 92125826_ Year and Day Amendment__ V. Description of the invention (1) [Technical Field to which the Invention belongs] The present invention relates to a method of electroless copper electroplating, and in particular to a chemical suitable for use in semiconductor manufacturing processes. Electroplated steel method. [Previous Technology] In integrated circuits, a method for manufacturing copper wires is to electro-chemically deposit a copper thin film on a deposited copper seed layer by using an electro-chemical plating device. After electroplating, the copper film on the wafer is always peeled off around it, which causes particle contamination or low yield in subsequent processes. Therefore, after the electroless plating process, a process is added to wash the copper film around the wafer to avoid subsequent problems caused by the copper film peeling. In the conventional chemical plating equipment, the equipment manufacturer has designed an integrated edge cleaning module (IBC, Integrated Bevel Clean) to remove the steel film around the wafer. The conventional edging process uses a edging module to spray a solution used to dissolve a copper thin film around the plated wafer after the electroplating, thereby removing the copper thin film. Solutions commonly used to dissolve copper films include a mixture of sulfuric acid, peroxide (H 20 2), and DI water. However, the process of wafer cleaning is often sprayed with a solution that dissolves the copper film. It is inevitable that the solution is sprayed on other parts of the wafer (not the surrounding circle). The copper wires that successfully form a normal integrated circuit are also Destroyed by solution excess. Therefore, integrated circuit manufacturers need an innovative approach to overcome
1228157 _案號92125826_年月曰 修正_ 五、發明說明(2) 解決上述的問題。 【發明内容】 因此本發明的目的就是在提供一種化學電鍍銅方法,用以 抑制電鍍後晶圓片的周圍一圈生成的銅薄膜。 本發明的另一目的是在提供一種化學電鍍銅裝置,用以抑 制電鍍後晶圓片的周圍一圈生成的銅薄膜,而使化學電鍍 銅裝置不再需要洗邊模組。 根據本發明之上述目的,提出一種化學電鍍方法,適用於 電鍍銅薄膜於一晶圓上,且避免電鍍銅薄膜於晶圓的周 圍。此化學電鍍銅方法以銅電極連接電源的正極,以晶圓 連接環狀點接觸電極。執行電鍍時,環狀點接觸電極和晶 圓的周圍部份間接觸面的壓力,需小於一預定臨界值。環 狀點接觸電極和晶圓的非周圍間部份間的接觸面的壓力, 需大於此預定臨界值。根據本發明之另一目的,提出一種 化學電鍍銅裝置。此化學電鍍銅裝置與電源電性連接,適 用於電鑛銅薄膜於一晶圓上’用來抑制晶圓的周圍被鐘上 銅薄膜。此化學電鍍銅裝置包含環狀點接觸電極,此環狀 點接觸電極接觸晶圓具有I C的一面。此化學電鍍銅裝置另 包含一推力墊接觸晶圓。推力墊分別施加不同壓力於晶圓 的周圍、非周圍部份和環狀點接觸電極間的接觸面,其中 晶圓的周圍部份和環狀點接觸電極間的接觸面的壓力小於 一預定臨界值,晶圓的非周圍部份和環狀點接觸電極間的1228157 _ Case No. 92125826_ Year Month Revision _ 5. Description of the invention (2) Solve the above problems. [Summary of the Invention] Therefore, an object of the present invention is to provide a method for electroless copper electroplating to suppress a copper thin film formed around a wafer after electroplating. Another object of the present invention is to provide an electroless copper electroplating device for suppressing the copper thin film generated around the wafer after electroplating, so that the electroless copper electroplating device does not need the edge cleaning module. According to the above object of the present invention, a chemical plating method is proposed, which is suitable for electroplating a copper film on a wafer, and avoids electroplating the copper film on the periphery of the wafer. In this electroless copper plating method, a copper electrode is connected to the positive electrode of a power source, and a wafer is used to connect a ring-shaped point contact electrode. When performing electroplating, the pressure at the contact surface between the ring-shaped point contact electrode and the surrounding portion of the wafer must be less than a predetermined critical value. The pressure of the contact surface between the ring-shaped point contact electrode and the non-peripheral portion of the wafer needs to be greater than this predetermined critical value. According to another object of the present invention, an electroless copper electroplating device is proposed. This electroless copper electroplating device is electrically connected to a power source, and is suitable for electro-depositing a copper film on a wafer 'to prevent the surrounding of the wafer from being coated with a copper film. The electroless copper electroplating device includes an annular point contact electrode, and the annular point contact electrode contacts the wafer with an IC side. The electroless copper electroplating device further includes a thrust pad to contact the wafer. The thrust pad applies different pressures to the contact surface between the surrounding, non-peripheral portion of the wafer and the ring-shaped point contact electrode respectively, wherein the pressure on the contact surface between the peripheral portion of the wafer and the ring-shaped point contact electrode is less than a predetermined threshold Value between the non-peripheral part of the wafer and the ring-shaped point contact electrode
案號 92125826 1228157 曰 修正 年 月 五、發明說明(3) 接觸面的壓力大於此預定臨界值。 由上述可知,應用本發明之化學電鍍鋼方法,藉由栌制. 鍍陰極和晶圓片間的歐姆接觸壓力’可抑制晶圓片:周圍 -圈的銅薄膜沉積。此外,應用本發明化學電鍍設備之推 力墊和氣墊座可取代習知化學電鍍設備中洗邊模组 用。 、 【實施方式】 請參照第1圖,其繪示依照本發明一較佳實施例的一種化 學電鍍原理的示意圖。本發明的化學電鍍 (Electro-Chemical Plating)方法應用於銅製程形成銅導 線。在化學電鍍製程前需在晶圓上先形成銅晶種層作為電 極,在電鍍時銅晶種層作為陰極24,此陰極24和電源20的 負極2 1連接。另一方面,鋼電極2 2和電源2 0的陽極1 9連 接。在電鍍時,銅離子由銅電極22解離出來,藉由鋼離子 的對流(convection)和遷移(migrati〇n)的效應會移動到 陰極24附近,最後擴散(di f fusion)到銅晶種層(陰極)24 上。為了要去除電鍍後晶圓片的周圍一圈的銅薄膜,本發 明的化學電鍍銅方法藉由控制電鍵陰極(C a t h 〇 d e )和晶圓 片間的歐姆接觸(Ohmi - contact)壓力,來抑制晶圓片的周 圍一圈的銅薄膜沉積。換句話說,電鍍陰極和晶圓片間的 歐姆接觸壓力若小於某臨界值,銅薄膜無法沉積在晶圓片 上。因此’在以下的較佳實施例中,藉由對晶圓片的周圍 一圈和非周圍的部份分別施以不同的歐姆接觸壓力(晶圓Case No. 92125826 1228157 said amendment year month 5. Description of the invention (3) The pressure at the contact surface is greater than this predetermined threshold. From the above, it can be known that by applying the chemical plating method of the present invention, the ohmic contact pressure between the plated cathode and the wafer can be used to suppress wafer: peripheral-circle copper film deposition. In addition, the thrust pad and air cushion of the chemical plating equipment of the present invention can be used instead of the edge washing module in the conventional chemical plating equipment. [Embodiment] Please refer to FIG. 1, which illustrates a schematic diagram of a chemical plating principle according to a preferred embodiment of the present invention. The electro-chemical plating method of the present invention is applied to a copper process to form copper wires. Before the electroless plating process, a copper seed layer needs to be formed on the wafer as an electrode, and the copper seed layer is used as a cathode 24 during electroplating. This cathode 24 is connected to the negative electrode 21 of the power source 20. On the other hand, the steel electrode 22 and the anode 19 of the power source 20 are connected. During electroplating, copper ions are dissociated from the copper electrode 22, and the effects of convection and migration of steel ions will move to the vicinity of the cathode 24, and finally di f fusion to the copper seed layer (Cathode) 24 on. In order to remove the copper film around the wafer after electroplating, the method of electroless copper electroplating of the present invention controls the ohmic contact pressure between the cathode of the bond (Cathode) and the wafer to Inhibit copper film deposition around the wafer. In other words, if the ohmic contact pressure between the plated cathode and the wafer is less than a certain threshold value, the copper thin film cannot be deposited on the wafer. Therefore, in the following preferred embodiments, by applying different ohmic contact pressures to the peripheral and non-peripheral parts of the wafer (wafer
第9頁 1228157 _E^_92125826 五、發明說明(4) 修正 片周圍的歐姆接觸壓力較小 接觸壓力較大),來抑制晶圓 晶圓片的非周圍部份的歐姆 片的周圍一圈的銅薄膜沉 »月多a弟2圖,其繪示依照 姆接觸壓力和電鍍銅薄 &佳實訑例的一種歐 的操作過程中所今梓膜厗度關係圖。此圖是化學電鍍 關係圖。關姆接觸麗力和電鍍銅薄膜厚度的 膜;1表示當歐姆接觸壓 1 3ds i的雷W域係線5〇表不當歐姆接觸壓力在小於 頻比關你綠"Vfikh!膜速度。關係線6 〇的電鍍銅薄膜速度明 、二 目使用關係線5 0的電鍍銅薄膜速度,❿晶圓片的 f周圍部份則使用關係線60的電鍍鋼薄膜速度。因此,當 曰曰圓片的非周圍部份在電鍍的過程中已達成所需的厚度, 晶圓片的外周圍一圈卻只能沉積很薄的銅薄膜。 第3圖係繪示依照本發明一較佳實施例的一種化學電鍍銅 裳置的示意圖。此圖繪示了應用上述的化學電鐘銅方法的 一種裝置。此化學電鍍裝置包含電源2〇、電解液容器44、 電解液46、銅電極48、環狀點接觸電極42、推力墊36和氣 墊座30。當化學電鐘開始執行時,晶圓片4 0置於環狀點接 觸電極4 2和推力墊3 6之間。環狀點接觸電極4 2接觸晶圓片 4 0具有I C的一面,使晶圓片4 0上的銅晶種層(未緣出)連接 電源2 0負電2 1。因此,銅晶種層上可以沉積銅薄膜。環狀 點接觸電極42和晶圓片40間的歐姆接觸壓力是由推力墊36 接觸提供。氣墊座3 0的功用是控制推力墊3 6和晶圓片4 〇的Page 9 1228157 _E ^ _92125826 V. Explanation of the invention (4) The ohmic contact pressure around the correction sheet is smaller (the contact pressure is larger) to suppress the copper around the ohmic sheet around the non-peripheral part of the wafer. Thin film sink 2 is a diagram showing the relationship between the thickness of the membrane during a European operation according to the contact pressure and the electroplated copper thin & This figure is a chemical plating relationship diagram. Gum contacted Lili and the thickness of the electroplated copper thin film; 1 means that when the ohmic contact pressure 1 3ds i, the Thunder W domain system line 50 indicates that the ohmic contact pressure is less than the frequency ratio off your green " Vfikh! Film speed. The speed of the electroplated copper film at the relation line 60 is clear. The binocular uses the electroplated copper film speed at the relation line 50, and the peripheral part f of the wafer uses the electroplated steel film speed at the relation line 60. Therefore, when the non-peripheral parts of the wafer have reached the required thickness during the electroplating process, only a thin copper film can be deposited on the outer periphery of the wafer. FIG. 3 is a schematic diagram of a chemical copper electroplating device according to a preferred embodiment of the present invention. This figure illustrates a device applying the above-mentioned chemical copper bell method. This chemical plating apparatus includes a power source 20, an electrolytic solution container 44, an electrolytic solution 46, a copper electrode 48, a ring-shaped point contact electrode 42, a thrust pad 36, and an air cushion base 30. When the chemical electric clock is started, the wafer 40 is placed between the ring-shaped point contact electrode 42 and the thrust pad 36. The ring-shaped point contact electrode 42 is in contact with the wafer 40 and has an IC side. The copper seed layer (not edged out) on the wafer 40 is connected to the power source 20 and the negative electricity 21. Therefore, a copper thin film can be deposited on the copper seed layer. The ohmic contact pressure between the ring-shaped point contact electrode 42 and the wafer 40 is provided by the contact of the thrust pad 36. The function of the air cushion 30 is to control the thrust pad 36 and the wafer 40.
第10頁 1228157 曰 案號 92125826 五、發明說明(5) 壓力分佈則是。氣墊座3 0藉由噴氧形士认> · bearing)33,施壓力於推·力墊36。^ ,墊Uir 圍-圈的銅薄膜沉積,曰心4的=抑:晶圓片4°” 〇 4#^30ΛΛ 宓X η外 >丄十本丄r &⑼猎由在周圍和非周圍疏 的ϊ ί力不同的目的。氣墊座30在周圍部份 ::孔3¼、度較疏’而在非周圍部份氣孔32的氣孔較密。 I明係發現應用壓力分佈來控制電鍍的區域。但是,施 =力的方式並不侷限於上述的方式。當晶圓“0非周圍 的邛伤和環狀點接觸電極42間的歐姆接觸壓力大於 =i,且晶圓“〇周圍部份和環狀點接觸電極42間的歐 觸壓力^於13psi時,本發明就可以抑制晶圓片的周 圈的銅薄膜沉積,上述的歐姆接觸壓力除了需符合臨 1壓力外,還需以不破壞晶圓為原則。 =上述本發明較佳實施例可知,應用本發明之化學電鍍銅 法,藉由控制電鍍陰極和晶圓片間的歐姆接觸壓力,可 y制晶圓片的周圍一圈的銅薄膜沉積。此外,應用本發明 學電鍍設備之推力墊和氣墊座可取代習知化學電鍍設備 中洗邊模組的功用。 又 =然本發明已以一較佳實施例揭露如i,然其並非用以限 、本么月"任何熱習此技藝者,在不脫離本發明之精神和 2圍内,當可作各種之更動與潤飾,因此本發明之保護範 叫當視後附之申請專利範圍所界定者為準。Page 10 1228157 Case No. 92125826 V. Description of the invention (5) The pressure distribution is. The air cushion seat 30 recognizes > bearing 33 by spraying oxygen, and applies pressure to the thrust pad 36. ^ Deposition of copper thin film on the Uir-circle of the pad, the core 4 = Y: wafer 4 ° "〇4 # ^ 30ΛΛ 宓 X η outside > 丄 十 本 丄 r & The sparse surroundings have different purposes. The air cushion 30 is in the surrounding part :: holes 3¼, the degree is sparse, and the pores in the non-peripheral part 32 are denser. It is found that the pressure distribution is used to control the plating. However, the method of applying force is not limited to the above method. When the wafer “0 non-peripheral stings and the ohmic contact pressure between the ring-shaped point contact electrode 42 is greater than = i, and the wafer“ 〇 When the European contact pressure between the electrode and the ring-shaped point contact electrode 42 is less than 13 psi, the present invention can suppress the deposition of the copper thin film on the periphery of the wafer. The principle of not destroying the wafer. = The above-mentioned preferred embodiment of the present invention shows that by applying the electroless copper electroplating method of the present invention, by controlling the ohmic contact pressure between the plated cathode and the wafer, the periphery of the wafer can be fabricated. Copper film deposition on the ring. In addition, the invention adopts the thrust pad and air cushion of the electroplating equipment. It can replace the function of the edge cleaning module in the conventional chemical electroplating equipment. Again, the present invention has been disclosed as i in a preferred embodiment, but it is not intended to limit, this month " anyone who is eager to learn this skill, Without departing from the spirit and scope of the present invention, various modifications and retouching can be made. Therefore, the scope of protection of the present invention is called as defined by the scope of the attached patent application.
1228157 _案號92125826_年月曰 修正_ 圖式簡單說明 【圖式簡單說明】 為讓本發明之上述和其他目的、特徵、和優點能更明顯易 懂,下文特舉一較佳實施例,並配合所附圖式,作詳細說 明如下: 第1圖係繪示依照本發明一較佳實施例的一種化學電鍍原 理的示意圖; 第2圖係繪示依照本發明一較佳實施例的一種歐姆接觸壓 力和電鍍銅薄膜厚度的關係圖;以及 第3圖係繪示依照本發明一較佳實施例的一種化學電鍍銅 裝置的示意圖。 【元件代表符號簡單說明】 1 9 :正極 2 0 :電源 2 1 '·負極 3 0 :氣墊座 3 2 :非周圍氣孔 3 3 :氣墊 3 4 :周圍氣孔 3 6 :推力墊 3 8 :推力墊施於晶圓片的壓力 4 8 :銅電極1228157 _ Case No. 92125826_ Year Month Amendment _ Brief Description of the Drawings [Simplified Description of the Drawings] In order to make the above and other objects, features, and advantages of the present invention more comprehensible, a preferred embodiment is given below, In conjunction with the accompanying drawings, the detailed description is as follows: FIG. 1 is a schematic diagram illustrating a principle of chemical plating according to a preferred embodiment of the present invention; FIG. 2 is a schematic diagram illustrating a method according to a preferred embodiment of the present invention. The relationship between the ohmic contact pressure and the thickness of the electroplated copper film; and FIG. 3 is a schematic diagram of a chemical copper electroplating device according to a preferred embodiment of the present invention. [A brief description of the representative symbols of the components] 1 9: positive pole 2 0: power supply 2 1 '· negative pole 3 0: air cushion 3 2: non-peripheral air hole 3 3: air cushion 3 4: peripheral air hole 3 6: thrust pad 3 8: thrust pad Pressure on wafer 4 8: Copper electrode
第12頁 案號92125826 年月日 修正 1228157 圖式簡單說明 4 0 :晶圓片 42 :環狀點接觸電極 4 4 :電解液容器 4 6 :電解液 5 0 / 6 0 :關係線Page 12 Case No. 92125826 Rev. 1228157 Brief description of the drawing 4 0: Wafer 42: Ring-shaped point contact electrode 4 4: Electrolyte container 4 6: Electrolyte 5 0/6 0: Relationship line
第13頁Page 13
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