TWI225515B - Refrigerant lubricant compositions - Google Patents

Refrigerant lubricant compositions Download PDF

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Publication number
TWI225515B
TWI225515B TW090101891A TW90101891A TWI225515B TW I225515 B TWI225515 B TW I225515B TW 090101891 A TW090101891 A TW 090101891A TW 90101891 A TW90101891 A TW 90101891A TW I225515 B TWI225515 B TW I225515B
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Taiwan
Prior art keywords
lubricating composition
lubricating
group
foam
composition according
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TW090101891A
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English (en)
Inventor
Stephen Boyde
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Ici Plc
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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • C10M169/041Mixtures of base-materials and additives the additives being macromolecular compounds only
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    • C10M171/00Lubricating compositions characterised by purely physical criteria, e.g. containing as base-material, thickener or additive, ingredients which are characterised exclusively by their numerically specified physical properties, i.e. containing ingredients which are physically well-defined but for which the chemical nature is either unspecified or only very vaguely indicated
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    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/02Well-defined hydrocarbons
    • C10M105/06Well-defined hydrocarbons aromatic
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    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
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    • C10M105/38Esters of polyhydroxy compounds
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    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/20Lubricating compositions characterised by the base-material being a macromolecular compound containing oxygen
    • C10M107/30Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M107/32Condensation polymers of aldehydes or ketones; Polyesters; Polyethers
    • C10M107/34Polyoxyalkylenes
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    • C10M147/00Lubricating compositions characterised by the additive being a macromolecular compound containing halogen
    • C10M147/04Monomer containing carbon, hydrogen, halogen and oxygen
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    • C10M171/008Lubricant compositions compatible with refrigerants
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
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    • C10M2207/28Esters
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    • C10M2209/02Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/04Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical
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    • C10M2209/02Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/06Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an acyloxy radical of saturated carboxylic or carbonic acid
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    • C10M2209/02Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/06Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an acyloxy radical of saturated carboxylic or carbonic acid
    • C10M2209/062Vinyl esters of saturated carboxylic or carbonic acids, e.g. vinyl acetate
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    • C10M2209/10Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • C10M2209/103Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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1225515 五、發明說明(〇 " ^ ' 麵~' '~, 本發明系關於一種潤滑組合物及其在冷凍系統中的用 途。 幕所皆知,冷凍系統中的過度發泡是一種不良現象。它 會使潤滑組合物在冷卻馬達線圈上、以及對壓縮機除熱上 的效能降低。太多的泡沫也會使過多的潤滑組合物流經系 統中的泵而進入冷凍系統的低壓側。但是適量的泡沫也是 有益處的’特別是它可以壓制由冷凍系統中的壓縮機所$ 造的噪音。1 9 98年ASHRAE冷凍技術手冊第7· 20節中曾說衣 明’ ”潤滑面頂端的泡沫層可減弱由壓縮機運轉部分所製 造的嚼音”。_泡沫的產生還有其他好處;舉例言之, 鲁 WO/9512649中揭示其可控制蒸氣的釋放速率,us 4829786 中則揭示其可促進濃縮油的回流。 傳統上’會在氟氣碳化物(CFC)和氫化氟氯碳化物 (HCFC)冷康氣體之潤滑組合物中使用礦油(mineral oil)。這些潤滑組合物/CFC/HCFC之混合物會呈現一種發 /包趨勢。在某些不宜或過度發泡的情況中,可發現對泡床 生成的控制係為必要。而在其他以產生泡沫為佳的例子 中丄則發現須促使泡沫生成。舉例言之,US 3,7 9 2,7 5 5中 揭不一種可減弱由運作中的密閉壓縮裝置所製造之噪音的 _ ^法’該法包括在運作期間攪拌一種含有有機矽氧烷發泡 劑之潤滑組合物。該發泡劑有助於產生並持續含有細微泡 /包顆粒的泡沫或泡沫堆,它們的功用則在於吸收並因而減 弱於運作期間由壓縮裝置所製造之噪音。US 3,7 9 2,7 5 5中 所揭不之CFCs包括三氣乙烯、二氯二氟甲烷(R_12)和一氯
1225515 五、發明說明(2) 二氟甲烷(R-22)。 近年來,法律明文規定這種傳統冷凍氣體必須予以淘 汰’以比較不會或完全不會損耗臭氧層之替代物取代之, 如氟氫碳化物氣體(HFC)。這種在冷凍氣體上的轉變,迫 使潤滑組合物亦須隨之改變,除去其中不適用於新C氣 體之礦油成分。更甚者,須使用適合HFC之合成性潤滑組 合物。適合這種合成性潤滑組合物之基底液體,其實例包 括聚烯二醇、多元醇酯類、聚乙烯醚以及烷基苯類。 現已發現HFC冷凍氣體和這種合成性潤滑組合物之混合 物’會有呈現一種本質性發泡能力的傾向,而該能力^°遠 低於由CFC和以礦油為基底之潤滑組合物所形成者;舉例 I之,參照π冷凍劑/潤滑劑組合物之發泡特性"的第二 早 參知號碼為D 0 E / C Ε / 2 3 8 1 0 - 8 8 a,該研究報導係由美國 Ϊ"量Λ資助’並做為1 9 98年3月之"空氣調節與冷凍技ΐ學 i、、門二備人。0Λ,當以泡珠生成為有利狀況時,就必須 在澗h組合物中製造含有細微泡泡顆粒的 於、、网I , , v /冬双>β床堆。 、π⑺、、且曰物中加入發泡添加劑即可完成* 造。 a 1』70风运種泡沫體的製 已知之發泡添加劑係以矽為基底,例如有機矽 =鲷。W095/ 1 2649揭示了一種潤滑組合物,其中人=、、 5成性多元醇酯類之潤滑劑和一種增力 — · 劑,該組合物可在具有至少一個壓縮機以加 為HFO之冷嫩中使用。這種二以 之添加劑最好是一種矽氧烷類,但也可 山度 j M疋一種函化之j
1225515 五、發明說明(3) 肪族聚酯類(例如得自3以公司之?111〇^(1卩043 0 ) 同時增加泡沫密度並控制由壓縮機散發之水蒸氣。 EP 0 5 9 0 2 38 A1揭示一種可用於壓縮HFC冷凍劑之壓縮 機’它的特色在於其中含有一種組成為季戊四醇g旨和碎& 烧泡沫添加劑之潤滑組合物,可在壓縮機運作期間 、氧 種油狀泡沫層以減低壓縮機的噪音。 ’ a >成一 JP10088173 A2中揭示用來減低冷凍壓縮機峄立 合物,其組成包括HFC冷束劑、至少具二潤滑組 潤滑劑、水解安定劑、抗氧化劑,以及〇 . 〇〇1 ^之略油 之石夕油。- · 〇 1重量% 然而,由於這些含矽之泡沫添加劑只能盥 基油部分互溶,因此可能不適用於所有冷凌q、、且合物之 會導致冷;東系統之冰冷部分中的含石夕添加二^。此可能 加劑的漏失也可能會因添加劑的損耗而弓丨L刀、。含矽添 交換表面的髒污以及閥門的阻塞。 &泡沫流失、熱 因此須尋找替代性泡沫添加劑。 於是 、含; 本發明第一部分提供了 一種潤滑組入 叫 口 物 其中包
a) —種合成性潤滑劑基油;以及 b) —種泡沫引發添加劑,其包含具X-〇-(RO)n-Y 以下通式 之聚 醚類 其中-0-(RO)n係為聚醚類骨架 R係具1到1 0個碳原子之部分或完八 之R基團可相同或相異 化的燒基,而鄰近
1225515 五、發明說明(4) η的範圍在1到1 0 0 〇 ,且 X與Υ為終端基。 我們所謂之部分函化,係指烷基上至少有一個氫原子 經被齒素原子取代。較佳為烷基上之每個碳原子中,至少 有一個氫原子被齒素原子取代;更佳為烷基上的所有= 子都被南素原子取代,使得R為完全齒化之烷基。該南素、 原子以氟原子為佳,而當氟完全取代烷基上的 _、 時尤其為佳。 ^乳原子 烷基R可為支鏈或直鏈,且可為飽和或未飽和。R較佳 有1到7個碳原子,更佳具有丨到4個碳原子。較佳给初、 包括一cf2-,-CF2cF2-,—CF(CF3卜,—CF(CF3)CF2—,男Ή 一以及一叫⑽从一。R可經由選擇而使該聚峻 、 種阻斷、隨機或接枝共聚物,或為同源聚合你 η的範圍最好在1到1〇〇之間,更佳由1到5〇。對R基〇 。 言,n可為相同或不同。 土 一較佳具體實施例為··
X~〇~(Rl〇)nl-(R20)n2^-Y 八中β與β係如r所定義者,但是W與π互不相同。 η2可為相同或相異。 1輿 "亥聚醚類骨架具有χ與Υ兩個終端基。終端基χ與γ之句 好至=其一含有至少一個官能基。官能基的種類包括、最 基、,基、乙氧基化羥基、乙氧基化酯基、有機與無= 類、氰類與醯胺類。該或每個官能基可放置在終端伋、胺 因此能夠與聚醚類骨架直接連結;或是放置在遠離聚, 1225515 五、發明說明(5) 骨架一端的終端基上;或是放置在終端基的骨架上。該官 能基最好放置在遠離聚醚類骨架之終端基的末端上。其他 可與該或每個終端基共存的基團包括烷基與鹵烷基,尤其 疋氟垸基。終端基最好能配合合成性满滑劑基油中泡沫誘 發添加劑之溶解度。具官能基之終端基,其實例為 一 CF2C00CH3,-CF2CH2OH,_CF2CH20(CH2CH20)nH 以及 -CF2CH20CH2CH(0H)CH20H。 該泡沫誘發添加劑的分子量較佳在丨0 0和1 0 0 0 0原子單位 之間,更佳在2 0 0和5 0 0 0原子單位之間。它在潤滑組合物 中的存量則在0 · 0 0 0 1到1 · 〇重量%之間,較佳量在〇 · 〇 〇 〇丨到 0 · 0 5重量%之間。 HFC冷;東氣體。 醇和酯類。鲂 該合成性潤滑基油係經選擇,使該潤滑組合物得以滿足 其較佳係選自烷基苯、聚乙烯醚、聚烷二 =和S旨類。較佳之合成性潤滑基油為酯類;其更佳為多元 醇^衍生物,而該多元醇則以脂肪族碳氫化物為基底之多 疋醇類為佳,它具有2到6個羥基以及較佳由3到丨2個破眉
1225515 五、發明說明(6) 適用之潤滑組合物,其實例包括EMKARATE RL範圍之冷 凍潤滑劑,得自皇家化學工業P 1 C ·所屬事業之優尼克瑪 (U n i q e m a )公司。這些潤滑組合物之合成性淵滑基油’在 由季戊四醇或其寡聚物以及/或新戊二醇,與具有5到1〇個 碳原子之直鏈和/或枝鏈酸(或其可酯化之衍生物)反應而 得。 該合成性潤滑基油在4 0 °C下之黏滯度係由2到5 0 0 c S t。 該潤滑組合物在40 °C下之黏滯度係由2到5 0 0 cSt。該潤 滑組合物可另含其他發泡添加劑,如有機矽氧烷類或矽 酮。如果存在這些額外之發泡添加劑,則其在潤滑組合物 中的量係在0· 0 0 0 1到1· 〇重量%之間,較佳在〇 〇〇〇1到〇· j 重量%之間,更佳在0.0 0 0 1到〇·〇5重量%之間。該潤滑組合 ?也可包含其他官能化潤滑添加劑。冑用之添加劑包括抗 氧化劑、抗磨損添加劑、;(¾「#、廊、 制两二αW 柽(耐)壓添加劑、除酸劑、穩定 剤、界面活性劑、黏滯廑尥勃 去爷於添丨七忽彳h亦丨 又払數促進劑、腐蝕抑制劑、金屬 去活化劑或鈍化劑、潤滑辦 本發明第二個部分係二:3或油化劑與摩擦修正劑。 物,其中該潤滑組合物包‘在冷;東系統中使用潤滑組合 a) —種合成性潤滑基油;與 b )種/包沫誘發添加劑,^勺人 Y n J 其包含具以下通式之聚醚類: X〜0〜(RO) 一γ 其中-0-(R0)n-係為聚醚^骨架。 R為具1到1 0個碳原子 相鄰之R基可互為相同赤卩份或完全_化的烷基,且其中 J或不同。
第9頁 1225515
η在1到1 〇 〇 〇之範圍,而 X與Υ為終端基。 適用於冷凍系統中的冷凍劑包括氫化氟氣 (HCFC)、HFC或含至少—個HFC,hcfc或此二者^ 的混合物。冷;東劑巾最好不要含有任何氣原子 ^東㈣ HFC氣體包括RmaG’Ui四i乙烧卜卜叫二適/之 院)、^25(1,1,1,2,2-五氟乙烧)、卜1523(1,卜亂1 幻與R?卿,i,卜三氣乙院)。可在冷;東 入其它成分,諸如最好具有_個碳原子 物中加 化之石炭氫化物以及其他冷束劑如二氧化碳或氨。物氣 本發明利用以下非限定之實例做進一步之閣釋以為參 考0 ^ 實例1 在至·下(2 4 · 5 C )測量2 〇 〇 m i s之潤滑組合物 與泡沫穩定度,組合物中含有EMKARATE RL 22H(講自ICI 公司)與不同含1之泡沫誘發添加劑F〇mbUn hC-〇h (HOCH^O-(CF2CF2〇)p-(CF2〇)q—Cf2CH2〇h)(購自奥斯曼特 (Ausimont)公司)。測定潤滑組合物之發泡趨勢時,係利 用標準測試法ASTM D-892-97,潤滑油發泡特性之標準測 試法。這個測試法係在以空氣鼓泡流經2 〇 〇 m丨s之潤滑組合 物後,觀察泡沫生成體積而測定其發泡趨勢。泡洙穩定度 則是以秒紀錄泡沫消失的時間。 結果顯示於表1中。 實例2
第10頁 1225515 五、發明說明(8) 重複實例1,但以R134a取代空氣鼓泡流經潤滑組合物 結果顯示於表2中。 實例3 重複實例1,但以購自奥斯曼特公司之1?111〇厂〇111^£:10 (H(0CH2CH2)n0CH2CF20 — (CF2CF20)p-(CF20)q-CF2CH2〇(CH2CH20)nH)取代 Fomblin HC-〇H。結果顯示於表 3 中0
表1
Fomblin HC-OH 濃度(ppm) 發泡趨勢(ml) 泡沫穩定度(秒) 0 " 0 0 -- 20— 20 - 50 380 135 Too ' 380 219^- 250 400 2U6 500 370 220^·- 表2
Fomblin HC_〇H 濃度(ppm) 發泡趨勢(ml) 泡沫穩定度(秒) 0 0 0^^- 20 0 0^~ -, 50 40 35^ 100 30 27^- 250 20 To- 500 30 sm- 表3
Fomblin HC_〇H 濃度(ppm) 發泡趨勢(ml) 穩定度(秒) 0 0 〇^- 250 390 第11頁 1225515 五、發明說明(9) 實例4 在室溫下(2 4 · 5 °C ),經由鼓泡流經空氣和R1 3 4a二者來 測量2 0 0 m 1 s之潤滑組合物的發泡趨勢與泡沫穩定度,組合 物中含有購自ICI公司之各種不同等級rl與 2 5 0口口111泡沫誘發添加劑?〇1111)1丨1111(:-011。結果顯示於表4 中 。 表4 EMKARATE RL等級 空氣中的 發泡趨勢(ml) R134a中的 發泡趨勢(ml) 空氣中的 泡沫穩定度 (秒) R134a中的 泡珠穩定度 (秒) 32H 一 480 50 294 58 — 15H 230 50 1 112 21 7H 50 30 1 21 12 — 實例5 在室溫下(24. 5 °C )測量20Omls之潤滑組合物的發泡趨勢 與泡沫穩定度,組合物中含有購自ICI公司之EMKARATE RL 22H與各種泡沫誘發添加劑。結果顯示於表5中°
表5 泡洙誘發添加劑(ppm) 空氣中的 發泡趨勢(ml) 空氣中的 泡沫穩定度(秒) Fomblin HC-OH(250ppm) 470 237 Fluorolink E10(250ppm) 390 194 Fluorad FC430(250ppm)(對照組) 0 0 FS1265(250ppm)(對照組) 360 222 Fomblin Y Lvac(250ppm)(對照組) V 0 PDMS l(500ppm)(對照組) 5 13 PDMS 2(500ppm)(對照組) 5 30 第12頁 1225515 五、發明說明(ίο) FS1265係為二氟曱基矽氧烷,購自道爾(D〇w)公司。 Fomblin Y Lvac係為分子量約2400之全氟烧基醚,購自 Ausimont 公司。 PDMS 1係黏滯度為50cSt之矽酮液SWS-101 50,購自愛 克羅化學(Akrochem)公司。 PDMS 2係黏滯度為35 0cSt之矽酮液SWS- 1 0 1 3 5 0,購自 愛克羅化學公司。 F luorad FC430係為氟化界面活性劑,購自3M公司。
這個結果顯不本發明之潤滑組合物在發泡趨勢和泡珠穩 定度上的卓越之處。 實例6 利用250ppm之Fomblin HC-0H,並加入120ppm購自愛克 羅化學公司、黏滯度為50cSt之矽酮液SWS-101 50以重複 實例1。結果顯示於表6中。 表6
泡泳誘發添加劑 空氣中的發泡趨勢 (ml) 空氣中的泡沫穩定度 (秒) Fomblin HC-OH(250ppm) 與石夕_(120ppm) 350 178 僅加入碎_ (12 Oppm) -對照組 150 78 第13頁 1225515
第14頁

Claims (1)

1225515 案號 90101891 年厶月 曰 修正 —:-1 六、申請專利範圍 1 . 一種潤滑組合物,其包括 a ) —種合成性潤滑基油;與 —_ b) —種泡洙誘發添加劑,其包含具以下通式之聚醚類 X - 0-(R0)n-Y 其中-0 - ( R 0 ) n -係為聚醚類骨架, R為具1到1 0個碳原子之部份或完全鹵化的烷基,且其 中相鄰之R基可互為相同或不同, η在1到1000之範圍,而 X與Υ為終端基,其中在終端基X與Υ中須至少一個含有 至少一種官能化基團。 2. 如申請專利範圍第1項之潤滑組合物,其中R係為具1 到7個碳原子之完全鹵化的烧基。 3. 如申請專利範圍第1或2項之潤滑組合物,其中該鹵 素係為氟。 4. 如申請專利範圍第1或2項之潤滑組合物,其中η的範 圍在1到1 0 0 。 5. 如申請專利範圍第1或2項之潤滑組合物,其中該至 少一種官能化基團的位置,係在遠離聚醚類骨架之終端基 的末端上。 6. 如申請專利範圍第1或2項之潤滑組合物,其中該至 少一種官能化基團包括_烷基。 7. 如申請專利範圍第1或2項之潤滑組合 物,其中該泡沫誘發添加劑在潤滑組合物中的含量係在 0 . 0 0 0 1到0 . 1重量%之間。 Ί/
O:\69\69024-920620.ptc 第15頁 1225515 _案號 90101891_年 月 曰_^_ 六、申請專利範圍 8. 如申請專利範圍第1或2項之潤滑組合物,其中該合 成性潤滑基油係選自烷基苯、聚乙烯醚、聚烷二醇類以及 醋類。 9. 如申請專利範圍第1或2項之潤滑組合物,其中該合 成性潤滑基油係為一種衍生自多元醇之酯類。 1 0 .如申請專利範圍第1項之潤滑組合物,其係用於冷凍 系統中。
O:\69\69024-920620.ptc 第16頁
TW090101891A 2000-01-31 2001-01-31 Refrigerant lubricant compositions TWI225515B (en)

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