TW591333B - Positive photoresist composition and forming method for resist pattern for manufacturing liquid crystal display - Google Patents

Positive photoresist composition and forming method for resist pattern for manufacturing liquid crystal display Download PDF

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Publication number
TW591333B
TW591333B TW091135081A TW91135081A TW591333B TW 591333 B TW591333 B TW 591333B TW 091135081 A TW091135081 A TW 091135081A TW 91135081 A TW91135081 A TW 91135081A TW 591333 B TW591333 B TW 591333B
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Taiwan
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mass
patent application
photoresist composition
scope
pattern
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TW091135081A
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Chinese (zh)
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TW200300866A (en
Inventor
Tetsuya Kato
Kimitaka Morio
Tomosaburo Aoki
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Tokyo Ohka Kogyo Co Ltd
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/039Macromolecular compounds which are photodegradable, e.g. positive electron resists
    • G03F7/0392Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/0226Quinonediazides characterised by the non-macromolecular additives
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/023Macromolecular quinonediazides; Macromolecular additives, e.g. binders
    • G03F7/0233Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/023Macromolecular quinonediazides; Macromolecular additives, e.g. binders
    • G03F7/0233Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
    • G03F7/0236Condensation products of carbonyl compounds and phenolic compounds, e.g. novolak resins

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • General Physics & Mathematics (AREA)
  • Materials For Photolithography (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)

Abstract

A resist material being inexpensive, and having excellent macro property (applicability, uneven heating property, uneven developing property) even in a process using a large glass plate is provided. Also a resist material suitable for manufacture of system LCD, excellent linearity, and suitable for I-line exposure is provided. The resist material is a photoresist which comprises (A) 100 parts by mass of alkali soluble resin, (B) 5 to 25 parts by mass of phenol compound having a specific chemical constitution as a sensitizer, and (C) 15 to 40 parts by mass of two kind quinonediazide compounds each having a 2-naphtoquinondiazide-5-sulphonyl group having a specific chemical constitution.

Description

591333 A7 ________B7 五、發明説明(4 ) 感度提升劑)、及含特定化學構造的2種具苯醌二迭氮基酯 化合物(感光性成分)的正型光阻組成物,可爲解決上述 課題的材料,達成本發明。 即’本發明爲相對於1 〇〇重量份鹼可溶性樹脂(A), 含5〜25質量份下述一般式(1)所示酚化合物(B) R10 R9591333 A7 ________B7 V. Explanation of the invention (4) Sensitivity enhancer) and two types of positive photoresist compositions with benzoquinonediazide ester compounds (photosensitive components) containing specific chemical structures, which can solve the above problems The material that reached the cost of invention. That is, the present invention contains 5 to 25 parts by mass of the phenol compound (B) represented by the following general formula (1) based on 1,000 parts by weight of the alkali-soluble resin (A). R10 R9

[式中’R1〜R8所示爲各自獨立之氫原子、鹵原子、 碳原子數1〜6之烷基、碳原子數1〜6之烷氧基、或碳原 子數3〜6之環烷基;R9〜R11所示爲各自獨立之氫原子或 碳原子數1〜6之烷基;Q爲氫原子或碳原子數1〜6之烷 基,與R9結合形成碳原子鏈3〜6的環烷基之基、或下述 的化學式(II)所示的基 經濟部智慧財產局員工消費合作社印製 (式中,R12〜R13所示爲各自獨立之氫原子、鹵原子、 碳原子數1〜6之烷基、碳原子數1〜6之烷氧基、或碳原 子數3〜6之環烷基;c所示爲〇〜3的整數);a、b所示爲 1〜3的整數;d所示爲0〜3的整數;η所示爲0〜3的整 數]; 相對於100質量份(Α)成分及(Β)成分的總質量, 含有15〜40質量份範圍的下述一般式(III)所示苯醌二迭 -8- (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) Α4規格(2丨〇><297公釐) 591333 A7 B7 /5 五、發明説明Γ 氮基酯化物(感光性成分1)及下述一般式(IV)所示苯醌 二迭氮基酯化物(感光性成分2)所成的感光性成分的混合 物(C)[In the formula, 'R1 to R8 are each independently a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or a cycloalkane having 3 to 6 carbon atoms. R9 ~ R11 show each independently hydrogen atom or alkyl group having 1 to 6 carbon atoms; Q is a hydrogen atom or alkyl group having 1 to 6 carbon atoms, which is combined with R9 to form a carbon atom chain of 3 to 6 Cycloalkyl radicals, or bases shown by the following formula (II) are printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs (where R12 to R13 show the number of hydrogen, halogen, and carbon atoms independently) Alkyl groups of 1 to 6, alkoxy groups of 1 to 6 carbon atoms, or cycloalkyl groups of 3 to 6 carbon atoms; c is an integer of 0 to 3); a and b are 1 to 3 D is an integer of 0 to 3; η is an integer of 0 to 3]; Contains 15 to 40 parts by mass relative to 100 parts by mass of the total mass of the component (A) and the component (B) The benzoquinone diester-8- shown in the following general formula (III) (Please read the precautions on the back before filling this page) This paper size applies the Chinese National Standard (CNS) Α4 specification (2 丨 〇 > < 297 Mm) 59133 3 A7 B7 / 5 V. Description of the invention A photosensitive component formed by Γ nitrogen-based esterified product (photosensitive component 1) and benzoquinonediazide-based esterified product (photosensitive component 2) represented by the following general formula (IV) Mixture (C)

(m) (式中,R14所示爲獨立的碳原子數1〜5的烷基;D所 示爲獨立的氫原子、或1,2-萘醌二迭氮基-5-磺醯基,D所 示至少有1個爲1,2·萘醌二迭氮基-5-磺醯基;1、m所示各(m) (wherein R14 is an independent alkyl group having 1 to 5 carbon atoms; D is an independent hydrogen atom or 1,2-naphthoquinonediazide-5-sulfonyl group, At least one of D is 1,2 · naphthoquinonediazide-5-sulfofluorenyl; each of 1, m

自爲獨立的1或2) DOSelf-contained 1 or 2) DO

(IV) (式中,D所示爲獨立之氫原子、或1,2-萘醌二迭氮基-5-磺醯基,D所示至少有1個爲1,2-萘酿二迭氮基-5-磺醯基 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 更含有有機溶媒(D)爲特徵的正型光阻組成物。 依上述本發明,可提供價廉、且使用於大型玻璃基板 的製程時,其總體的特性(塗覆性、加熱不均勻特性、顯 像不均勻特性)亦優的光阻材料。更,提供適於系統LCD 製造的線性優,適用於i線曝光的光阻材料。 上述(B)成分以下述式(V)或(VI)所示酚化合物爲 理想。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 591333 Α7 Β7 五、發明説明(6(IV) (In the formula, D is an independent hydrogen atom or 1,2-naphthoquinonediazide-5-sulfonyl, and at least one of D is 1,2-naphthalene Nitro-5-sulfonyl (Please read the notes on the back before filling this page) The Consumer Cooperative of Intellectual Property Bureau of the Ministry of Economic Affairs has printed a positive photoresist composition with organic solvent (D) as the feature. The present invention can provide a photoresist material that is inexpensive and excellent in overall characteristics (coatability, uneven heating characteristics, and uneven development characteristics) when used in a large glass substrate process. Furthermore, it is suitable for The LCD produced by the system has excellent linearity and is suitable for photoresistive materials for i-line exposure. The above (B) component is preferably a phenol compound represented by the following formula (V) or (VI). This paper size applies the Chinese National Standard (CNS) A4 Specifications (210X 297 mm) 591333 Α7 Β7 V. Description of the invention (6

0H0H

(V)(V)

(VI) 此等化合物爲高感度化的光阻膜、高殘膜率、及線性 提升效果特優者。 上述(A)成分中其全酚系重複單元中含有6〇莫耳% 以上P-甲酚系重複單元,且含有30莫耳%以上m_甲酣系 重複單元,其聚苯乙烯換算重量平均分子量(Mw)爲2〇〇〇〜 8000的酚醛淸漆型樹脂。此樹脂,感度特別良好,且,對 加熱處理時的溫度差異不易引起感度變化。 上述感光性成分1爲下述式(VII) (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印災(VI) These compounds are highly sensitive photoresist films, high residual film rate, and excellent linear improvement. In the component (A), the total phenol-based repeating unit contains 60-mol% or more of P-cresol-based repeating units and 30-mole or more of m-formamidine-based repeating units. Phenolic lacquer type resin having a molecular weight (Mw) of 2000 to 8000. This resin has particularly good sensitivity, and it is unlikely to cause a change in sensitivity to temperature differences during heat treatment. The above-mentioned photosensitive component 1 is represented by the following formula (VII) (Please read the precautions on the back before filling this page)

(ΥΠ) 所示酚化合物及1,2-萘醌二迭氮基酯化物的平均酯化 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ 297公釐) -10- 591333 經濟部智慧財產局員工消費合作社印製 A7 __ B7五、發明説明(8 ) 玻璃基板製作爲理想。 本發明的正型光阻組成物,特別理想爲系統LCD製造 用。本發明的正型光阻組成物係線性優、可由i線曝光將 小圖型及大圖型同時曝光,形成光阻圖型。 上述系統L C D以使用5 Ο Ο X 6 0 0 m m2的大型玻璃基板 所製作者爲理想。 上述系統LCD,以使用i線(3 65 nm)曝光製程所製 作者爲理想。因可形成良好的0.5〜2.5 // m度的微細圖型 之故。 又本發明係含(1)上述之正型光阻組成物塗覆於500 X 600 mm2以上的大型玻璃基板上,形成塗膜的步驟, (2) 上述形成塗膜的玻璃基板經加熱處理(預焙燒) 後,於玻璃基板上形成光阻薄膜的步驟, (3) 對上述光阻薄膜進行選擇性曝光的步驟, (4) 對上述選擇性曝光後的光阻薄膜使用鹼性水溶液 施以顯像處理,於上述玻璃基板形成光阻圖型的步驟,及 (5) 洗淨上述光阻圖型表面所殘留的顯像液的漂洗步 驟者,爲其特徵的液晶顯示光阻圖型的形成方法。 如此所形成的液晶顯示元件製造用光阻圖型,雖以使 用500 X 600 mm2以上的大型玻璃基板所製作,其仍爲高 精度尺寸者。 上述(3)選擇性曝光步驟係使用圖型尺寸相異的光阻 圖型用已描繪圖型的罩膜進行,同時.於上述玻璃基板上形 成圖型尺寸相異的光阻圖型者。 (請先閱讀背面之注意事項再填寫本頁) -裝. 訂 本紙張尺度適用中國國家標準(CNS ) Μ規格(210><297公釐) -12- 591333 經濟部智慧財產局員工消費合作社印製 A7 _ B7 五、發明説明(9 ) 上述圖型尺寸相異的光阻圖型用已描繪圖型的罩膜至 少以使用尺寸0·5〜2.5/zm的光阻圖型形成用圖型罩膜及 圖型尺寸3〜1 0 // m的光阻圖型形成用圖型罩膜混雜描繪的 罩膜(父叉線)進行者爲理想。此時,上述玻璃基板上同 時形成0.5〜2.5// m尺寸的圖型及3〜10/zm尺寸的圖型的 光阻型爲理想。 本發明的正型光阻組成物,可同時形成尺寸相異的圖 型。 上述(3)選擇性曝光步驟係使用i線(3 65 mm)光源 進行曝光製程者爲理想。 由於使用i線可形成局尺寸精度的圖型,本發明的正型 光阻組成物可使用i線曝光及其後的顯像。 【發明之實施型態】 有關(A)成分: 作爲(A)成分的鹼可溶性樹脂,無特別的限制者,相 關的正型光阻組成物可由通常可得者之中任意選擇作爲薄 膜形成物質。例如,作爲正型光阻組成物的薄膜形成用樹 脂,可列舉如酚樹脂、丙烯酸樹脂、苯乙烯及丙烯酸的共 聚合物、羥基苯乙烯的聚合物、聚乙烯酚、聚α -甲基乙烯 酚等。其中亦以不膨潤容易被鹼性水溶液溶解顯像優的酚 醛淸漆樹脂爲適宜。 作爲酚樹脂的例,可列舉如酚類與醛類的縮合反應生 成物、酚類與酮類的縮合反應生成物、乙烯酚系聚合物、 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -13- i 裝 訂 (請先閱讀背面之注意事項再填寫本頁) 591333 A7 ____B7_ 五、發明説明(10 ) 異丙烯酚系聚合物、此等的酚樹脂的加氫反應生成物等。 形成上述酚樹脂的酚類,可列舉如酚、m-甲酚、P-甲 酚、〇-甲酚,2,3·二甲苯酚、2,5-二甲苯酚、3,5-二甲苯酚、 3,4-二甲苯酚等的二甲苯酚類;乙酚、p-乙酚、〇-乙酚、 2,3,5-三甲基酚、2,3,5-三乙基酚、4-叔-丁基酚、3-叔-丁基 酚、2-叔·丁基酚、2-叔-丁基-4-甲基酚、2-叔-丁基-5-甲基 酣等的院基酸類;P -甲氧基酸、m -甲氧基酸、ρ -乙氧基酣、 m-乙氧基酚、p-丙氧基酚、m-丙氧基酚、等的烷氧基酚;〇-異丙烯酚、P-異丙烯酚、2-甲基-4-異丙烯酚、2-乙基-4-異 丙烯酚等的異丙烯酚類;苯基苯酚等的芳基酚類;4,4’_二 羥基二酚、雙酚A、間苯二酚、對苯二酚、焦掊酚等的多 羥基酚類等。此等可單獨使用亦可,又二種以上組合使用 亦可。此等的酚類中,特別以m-甲酚、p-甲酚、2,5-二甲苯 酚、3,5-二甲苯酚、2,3,5-三甲基酚爲理想。 上述醛類可列舉如甲醛、對甲醛、三噁烷、乙醛、丙 醛、丁醛、三甲基乙醛、丙烯醛、丁醛、環己醛、呋喃醛 、呋喃丙烯醛、苯甲醛、對苯二甲醛、苯基乙醛、α -苯基 丙醛、/3 ·苯基丙醛、〇-羥基苯甲醛、m-羥基苯甲醛、ρ-羥 基苯甲醛、〇 -甲基苯甲酸、m -甲基苯甲醒、ρ -甲基苯甲醒、 〇-氯苯甲醛、m-氯苯甲醛、p-氯苯甲醛、肉桂醛等,此等可 單獨使用亦可,又二種以上組合使用亦可。此等的醛類中 ,以容易入手的甲醛爲理想,特別爲提高耐熱性以使用羥 基苯甲醛及甲醛的組合爲理想。 上述酮類,可列舉如丙酮、甲乙基酮、二苯基酮等, 本紙張尺度適用中國國家標準(CNS )八4規格(210X297公釐) ~~ (請先閲讀背面之注意事項再填寫本頁) .裝· 訂 經濟部智慈財產局8工消资合作社印說 591333 A7 B7 五、發明説明(11 ) 此等可單獨使用亦可,又二種以上組合使用亦可。酚類與 酮類的組合以焦培酚及丙酮的組合爲特別理想。 酚類及醛類的縮合反應生成物,可用公知的方法在酸 性催化劑下製造。此時的酸性催化劑可使用鹽酸、硫酸、 蟻酸、檸檬酸、對甲苯基磺酸等。如此所得的縮合生成物 施以分級等的處理將低分子領域切除者其耐熱性優爲理想 。分級等的處理,依縮合反應所得的樹脂,以良溶媒例如 甲醇、乙醇等的醇類,丙酮、曱乙基酮等的酮類,或乙二 醇單乙基醚醋酸酯、四氫呋喃等溶解之,其次於水中以澆 凝沈澱等的方法進行。 相關本發明上述物質中亦以全酚系重複單元中含有60 莫耳%以上P -甲酚系重複單元,且含有30莫耳%以上m -甲 酚系重複單元,其聚苯乙烯換算重量平均分子量(Mw)爲 2000〜8000的酚醛淸漆型樹脂爲理想。 P-甲酚系重複單元低於60莫耳%對加熱處理時之溫度 差異容易引起感度變化,又m -甲酚系重複單元低於30莫耳 %感度有惡化的傾向不理想。 又,本發明的鹼可溶性樹脂可含有二甲苯系重複單元 ’或三甲基酚系重複單位等的其他酚系重複單元,最理想 爲P-甲酚系重複單元60〜70莫耳%,與m-甲酚系重複單元 40〜30莫耳%所成二成分系的酚醛淸漆樹脂,酚類的雙核 體(具二個酚核的縮合物分子)的含量依GPC (膠體滲透層 析儀)法爲10 %以下含量少的酚類的低分子量物酚醛淸漆 樹脂爲理想。上述雙核物於高溫(例如1 3(TC )的預焙燒中 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) -裝· 訂 經濟部智慧財產局8工消費合作社印製 經濟部智慧財產局員工消资合作社印製 591333 A7 B7 五、發明説明(12 ) 昇華而污染爐的天花板,更污染塗覆光阻的玻璃板成爲收 率下降的原因。 有關(B)成分(感度提升劑): 本發明的(B)成分使用上述一般式(I)所示酚化合 物) (B)成分可列舉如三(4-羥基苯基甲烷、雙 (4-羥基-3-甲基苯基)-2-羥基苯基甲烷、雙(4-羥基-2,3,5-三甲基苯 基)-2-羥基苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-4-羥基 苯基甲烷、雙(4-羥基-3,5-甲基苯基)-3-羥基苯基甲烷、雙 (4-羥基-3,5-甲基苯基)-2-羥基苯基甲烷、雙 (4-羥基-2,5-二甲基苯基)-4-羥基苯基甲烷、雙(4-羥基-2,5-甲基苯基) -3-羥基苯基甲烷、雙(4-羥基-2,5-甲基苯基)-2-羥基苯基 甲烷、雙(4-羥基-3,5-甲基苯基)-3,4-二羥基苯基甲烷、雙 (4-羥基-2,5-甲基苯基)-3,4-二羥基苯基甲烷、雙 (4-羥基-2,5-甲基苯基)-2,4-二羥基苯基甲烷、(4-羥基苯基)-3-甲氧 基-4-羥基苯基甲烷、雙(5-環己基-4-羥基-2-甲基苯基)-4-羥基苯基甲烷、雙(5-環己基-4-羥基-2-甲基苯基)-3-羥基 苯基甲烷、雙(5-環己基-4-羥基-2-甲基苯基)-2-羥基苯基 甲烷、雙(5-環己基-4-羥基-2-甲基苯基)-3,4-二羥基苯基 甲烷、1- [1- (4-羥基苯基)異丙基]-4- [1,卜雙(4-羥基苯 基)乙基]苯、1- [1- (3-甲基-4-羥基苯基)異丙基]-4- [1,1-雙(3-甲基-4-羥基苯基)乙基]苯、2- (2,3,4-三羥基苯基)-2- (2’,3’,4’-三羥基苯基)丙烷,2-(2,4-二羥基苯基)-2-(2’,4、二羥基苯基)丙烷,2- (4-羥基苯基)-2- (4’-二羥基苯 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) : :----------1T------ (請先閱讀背面之注意事項再填寫本頁) 591333 經濟部智慈財產局S工消費合作社印製 A7 _B7_五、發明説明(15 ) 整的觀點爲理想。其中以酯化率50%者爲最理想。 一方面,感光性成分,以上述式 (VIII)所示化合物 2,3,4,4’-四氫二苯甲酮的1,2-萘醌二迭氮基-5-磺醯基所成化 合物苯醌二迭氮基酯化物爲理想。其中以平均酯化率爲5 0 〜70%者爲理想,更理想爲55〜65%者。低於50%時顯像後 容易發生膜減,殘膜率容易降低。一方面,超過70%時, 保存安定性有下降的傾向。該感光性成分2,爲非常廉價感 度優光阻組成物以可調整之觀點爲理想。其中以酯化率 59%者爲最理想。 (C)感光性成分除上述感光性成分1、2以外,可使用 其他的苯醌二迭氮基酯化物,例如上述一般式(I)所示酚 化合物及1,2-萘醌二迭氮基-5- (4)-磺醯基化合物的酯化物 〇 上述一般式(I)所示化合物的酚性羥基的全部或一部 份以萘醌二迭氮基磺酸酯化的方法,可依常法進行,例如 ,可由氯化萘醌二迭氮基磺醯基以上述一般式(I)所示化 合物縮合而得。具體的,上述一般式(I)所示化合物與氯 化萘醌-1,2-二迭氮基-4 (或5)-磺醯基,以指定量的二噁烷 、η-甲基吡咯烷酮、二甲基乙醯胺、四氫呋喃等的有機溶 媒溶解後,加入三乙基胺、三乙醇胺、吡啶、碳酸鹼、碳 酸氫鹼的鹼性催化劑反應,所得的生成物經水洗、乾燥調 製。 上述其他的醌二迭氮基酯化物使用量,於(C)感光性 成分中,爲30質量%以下,特別以25質量%以者不損及本 (請先閱讀背面之注意事項再填寫本頁) •裝' 訂 it 本紙張尺度適用中.國國家標準(CNS ) A4規格(210 X 297公釐) -19- 591333 A7 B7 五、發明説明(16 ) 發明的效果者爲理想。 (請先閱讀背面之注意事項再填寫本頁} 感光性成分1、2的混合比例,相對於5 0質量份的感 光性成分1,感光性成分2爲40〜60質量份,特別以45〜 55質量份的範圍爲理想。 感光性成分2的配合量少於此範圍時感度有惡化的傾 向,多以此範圍時光阻組成物的解像性、線性有惡化的傾 向。 有關本發明的組成物,(C)成分的配合量,相對於合 計量100質量份鹼可溶性樹脂的(A)成分及(B)成分爲 15〜40質量份,由20〜30質量份的範圍選擇爲理想。(C) 成分的配合量低於上述範圍時不能得到忠實圖像的圖型, 轉印性下降。一方面,(C)成分的配合量高於上述範圍時 ,感度及解像性惡,又顯像處理後有發生殘渣物的傾向。 又,調整系統LCD用的光阻組成物時,相對於合計量 100質量份的(A)成分的鹼可溶性樹脂及(B)成分爲20〜 40質量份,由25〜35質量份的範圍選擇爲理想。 經濟部智慧財產局員工消費合作社印製 本發明的組合物,(A)〜(C)成分及各種添加劑,以有 機溶媒的下述(D)成分溶解成溶液形態使用爲理想。 有關(D)成分(有機溶媒): 本發明所使用的溶媒的例,可列舉如丙酮、甲乙基酮 、環己酮、甲基異戊酮、2-庚酮等的酮類;乙二醇、丙二 醇、二乙二醇、乙二醇單醋酸酯、丙二醇單醋酸酯、二乙 二醇單醋酸酯、或此等的單甲基醚、單乙基醚、單丙基醚 、單丁基醚或單苯基醚等的多醇類及其衍生物;如二噁烷 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 〇n '" 591333 經濟部智慈財產局員工消費合作社印製 A7 B7五、發明説明(17) 的環式醚類;及乳酸乙酯、醋酸甲酯、醋酸乙酯、醋酸丁 酯、丙酮酸甲酯、丙酮酸乙酯、甲氧基丙酸甲酯、乙氧基 丙酸乙酯等的酯類。此等可單獨使用亦可,二種以上組合 使用亦可。 其中,亦以丙二醇單甲基醚醋酸酯(PGMEA)賦與本 發明的光阻組成物優塗覆性,賦與大型玻璃基板上光阻膜 優異膜厚均勻性爲理想。 PGMEA以單獨溶媒使用爲最理想,PGMEA以外的溶媒 與此混合使用亦可。此溶媒可列舉如乳酸乙酯、r - 丁內酯 、丙二醇單丁基醚等。 使用乳酸乙酯,相對於PGMEA的質量比爲0.1〜1〇倍 量,理想以1〜5倍量的範圍配合爲理想。 有關液晶顯示元件的製造的領域,通常光阻薄膜爲0.5 〜2.5 μ m,特別是玻璃基板上的薄膜必要爲1.0〜2.0 // m, 因此,使用此等的有機溶媒,組成物中的上述(A)〜(C) 成分的總量,相對於組成物的全質量爲30質量%以下,理 想爲調整至20〜28質量%範圍。作爲理想的優塗覆性的液 晶顯示元件的製造光阻材料。 此時可任意使用的下述(E)及斟酌其量,溶媒(D) 的使用量,對於組成物的全質量爲65〜85質量%,理想爲 70〜75質量%。 本發明相關的(E)成分(其他的添加劑),在不損及 本發明的目的範圍,爲防止光暈的紫外線吸收劑,例如 2,2\4,4、四羥基二苯甲酮、4-二甲基胺-2\4’-二羥基二苯甲 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -21 - 591333 A7 ___ B7 五、發明説明(21 ) 使用旋轉器將試料塗覆於已形成鉻膜的玻璃基板(55〇 X 650 mm2)上後,將熱板調至13(TC,以約1 mm的間隔 進行第一次近接焙燒6 0秒的乾燥,其次將熱板溫度調爲 i20°C,以0.5 mm mm的間隔進行第二次近接焙燒60秒的 乾燥,形成膜厚1.5 // m的光阻薄膜。 其次,爲再現3.0//m L&S (Line and Space)的光阻圖型 使用介入描繪的測試圖膜(交叉線)的圖型罩膜Mirror Projection· Aligner MPA-600FA (商品名,日本 CANON 公司 製),基板中心部份3.0 /z m L&S以能再現如尺寸的曝光量 進行選擇性的曝光。但是,曝光量以30 以下的條件進 行。 其次,於23°C以2.38質量% TMAH水溶液,使用具有 開縫塗覆噴頭的顯像裝置(裝置名·· TD-39000展示機,日 本東京應化工業(株)製),由基板端部X至Z (參考圖2) ,以10秒鐘盛液,保持55秒後,水洗30秒鐘,旋轉乾燥 之。 其後,所得的光阻圖型的剖面形狀,相關於上述基板 的端部X、中心部份Y、端部Z以SEM (掃描式電子顯微鏡 )照像觀察之,圖型尺寸爲2.80〜3.20 // m者爲〇,低於 2.80//m者爲X ,超過3.20// m者爲XX 表示之,其結果如 表2所示。 (3)線性的評價: 使用旋轉器將試料塗覆於已形成鉻膜的玻璃基板(550 (請先閱讀背面之注意事項再填寫本頁) -裝· 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -25- 591333 A7 __B7 五、發明説明(22 ) X 650 mm2)上後,將熱板調至130°C,以約1 mm的間隔 進行第一次近接焙燒60秒的乾燥,其次將熱板溫度調爲 120 °C,以 0.5 mm mm的間隔進行第二次近接焙燒60秒的 乾燥,形成膜厚1.5/z m的光阻薄膜。 其次,爲再現 3.0//mL&S ' 2.0 β m L&S 、1.5/zm L&S的光阻圖型使用介入描繪的測試圖膜(交叉線)的圖 型罩膜以i線曝光裝置(裝置名,FX-702 J,日本NIKON 公司製),基板中心部份3.0 // m L&S以能再現如尺寸的曝 光量進行選擇性的曝光。 其次,於23°C以2.38質量% TMAH水溶液,使用具有 開縫塗覆噴頭的顯像裝置(裝置名:TD-39000展示機,日 本東京應化工業(株)製),由基板端部X至Z (參考圖2) ’以10秒鐘盛液,保持55秒後,水洗30秒鐘,旋轉乾燥 之。 其後,所得的光阻圖型的剖面形狀,相關於上述基板 的端部X、中心部份Y、端部Z以SEM (掃描式電子顯微鏡 )照像觀察之,3.0/z m L&S 、2.0/zm L&S 、1.5/zm L&S 的光阻圖型的再現性由實際的光阻圖型尺寸求出評價,其 結果如表3所不。 (實施例1) (A)成分:鹼可溶性樹脂 10 0質量份 [使用m-甲酚35莫耳%及p-甲酚65莫耳%的混合物添 加草酸及甲醛縮合反應所得重量平均分子量(Mw) 4〇〇〇的 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閱讀背面之注意事項再填寫本頁) .裝 、11 經濟部智慧財產局8工消費合作社印製 -26- 591333 A7 五、發明説明(25 (但是,C2’、C3及C4的酯化率各自爲75 %、66%及 66%) (請先閱讀背面之注意事項再填寫本頁) 經濟部智慈財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210>< 297公釐) -29- 591333(ΥΠ) The average esterification of the phenol compounds and 1,2-naphthoquinonediazide esters shown. The paper size is applicable to the Chinese National Standard (CNS) A4 specification (210 × 297 mm) -10- 591333 Intellectual Property of the Ministry of Economic Affairs A7 __ B7 printed by the Bureau ’s Consumer Cooperatives V. Description of the invention (8) The glass substrate is ideal. The positive-type photoresist composition of the present invention is particularly preferably used for manufacturing a system LCD. The positive-type photoresist composition of the present invention is excellent in linearity and can be simultaneously exposed by i-line exposure to a small pattern and a large pattern to form a photoresist pattern. The above-mentioned system L C D is preferably made by a large glass substrate of 5 0 × 60 m 2. The above-mentioned system LCD is ideally made by an i-line (3 65 nm) exposure process. Because it can form a fine pattern of 0.5 to 2.5 // m degrees. The present invention includes (1) the step of forming the positive photoresist composition described above on a large glass substrate having a size of 500 X 600 mm2 or more to form a coating film, and (2) the glass substrate forming the coating film is subjected to a heat treatment ( A step of forming a photoresist film on a glass substrate after pre-baking), (3) a step of selectively exposing the photoresist film, and (4) applying an alkaline aqueous solution to the photoresist film after the selective exposure Development process, a step of forming a photoresist pattern on the glass substrate, and (5) a rinsing step of washing the developing solution remaining on the photoresist pattern surface, the liquid crystal display photoresist pattern of its characteristic Formation method. Although the photoresist pattern for manufacturing the liquid crystal display element formed in this manner is produced using a large glass substrate having a size of 500 X 600 mm2 or more, it is still a high-precision size. The above (3) selective exposure step is performed by using a photoresist with a different pattern size on the cover film with the pattern already drawn, and simultaneously forming a photoresist pattern with a different pattern size on the glass substrate. (Please read the precautions on the back before filling out this page)-Binding. The size of the paper used in the book is applicable to the Chinese National Standard (CNS) M specification (210 > < 297 mm) Print A7 _ B7 V. Description of the invention (9) The above-mentioned photoresist patterns for photoresist patterns with different pattern sizes must be printed with at least a photoresist pattern with a size of 0.5 to 2.5 / zm The mask film and the photoresist pattern with a pattern size of 3 to 1 0 // m are ideal for the mask film (parent cross line) mixed with the pattern mask film. In this case, a photoresist pattern having a pattern having a size of 0.5 to 2.5 // m and a pattern having a size of 3 to 10 / zm at the same time on the glass substrate is desirable. The positive photoresist composition of the present invention can simultaneously form patterns with different sizes. The above (3) selective exposure step is ideal for an exposure process using an i-ray (3 65 mm) light source. Since the pattern of local dimensional accuracy can be formed using the i-line, the positive-type photoresist composition of the present invention can be exposed using the i-line and subsequent development. [Implementation Mode of the Invention] Regarding the component (A): The alkali-soluble resin as the component (A) is not particularly limited, and the relevant positive-type photoresist composition can be arbitrarily selected as a film-forming substance from among those generally available. . For example, examples of the resin for forming a thin film of the positive-type photoresist composition include phenol resin, acrylic resin, copolymer of styrene and acrylic acid, polymer of hydroxystyrene, polyvinyl phenol, and polyα-methylethylene. Phenol and so on. Among them, a phenolic lacquer resin which is not swellable and easily dissolved and developed by an alkaline aqueous solution is preferable. Examples of phenol resins include condensation reaction products of phenols and aldehydes, condensation reaction products of phenols and ketones, vinyl phenolic polymers, and this paper applies Chinese National Standard (CNS) A4 specifications ( 210X297 mm) -13- i binding (please read the precautions on the back before filling this page) 591333 A7 ____B7_ V. Description of the invention (10) Hydrogenation reaction products of isopropenol-based polymers and phenol resins Wait. Examples of the phenols forming the phenol resin include phenol, m-cresol, P-cresol, 0-cresol, 2,3 · xylenol, 2,5-xylenol, and 3,5-xylenol. Dimethylphenols such as phenol and 3,4-xylenol; ethylphenol, p-ethylphenol, 0-ethylphenol, 2,3,5-trimethylphenol, 2,3,5-triethylphenol 4-tert-butylphenol, 3-tert-butylphenol, 2-tert-butylphenol, 2-tert-butyl-4-methylphenol, 2-tert-butyl-5-methylfluorene No. of acid bases; P-methoxy acid, m-methoxy acid, p-ethoxyfluorene, m-ethoxyphenol, p-propoxyphenol, m-propoxyphenol, etc. Alkoxyphenols; 0-isopropenol, P-isopropenol, 2-methyl-4-isopropenol, 2-ethyl-4-isopropenol and other isopropenols; phenylphenol and others Arylphenols; 4,4'-dihydroxydiphenols, bisphenol A, resorcinol, hydroquinone, pyrophenol, etc. These may be used alone or in combination of two or more. Among these phenols, m-cresol, p-cresol, 2,5-xylol, 3,5-xylenol, and 2,3,5-trimethylphenol are particularly preferable. Examples of the aldehydes include formaldehyde, p-formaldehyde, trioxane, acetaldehyde, propionaldehyde, butyraldehyde, trimethylacetaldehyde, acrolein, butyraldehyde, cyclohexanal, furanal, furan acrolein, benzaldehyde, Terephthalaldehyde, phenylacetaldehyde, α-phenylpropanal, / 3-phenylpropanal, 0-hydroxybenzaldehyde, m-hydroxybenzaldehyde, p-hydroxybenzaldehyde, 0-methylbenzoic acid, m-methylbenzyl, ρ-methylbenzyl, 〇-chlorobenzaldehyde, m-chlorobenzaldehyde, p-chlorobenzaldehyde, cinnamaldehyde, etc. These can be used alone or two or more It can also be used in combination. Among these aldehydes, formaldehyde, which is easy to obtain, is preferred, and in particular, a combination of hydroxybenzaldehyde and formaldehyde is preferred to improve heat resistance. The above-mentioned ketones can be exemplified by acetone, methyl ethyl ketone, diphenyl ketone, etc. The size of this paper is applicable to the Chinese National Standard (CNS) 84 (210X297 mm) ~~ (Please read the precautions on the back before filling in this Page). Binding and ordering of the Ministry of Economic Affairs, Intellectual Property Bureau, 8 Industrial and Consumer Capital Cooperatives, 591333 A7 B7 V. Description of Invention (11) These can be used alone or in combination of two or more. The combination of phenols and ketones is particularly preferably a combination of pyrogenol and acetone. The condensation reaction product of phenols and aldehydes can be produced by a known method under an acidic catalyst. Examples of the acidic catalyst used in this case include hydrochloric acid, sulfuric acid, formic acid, citric acid, and p-tolylsulfonic acid. The condensed product thus obtained is preferably subjected to a treatment such as classification to remove the low-molecular domain, and it is desirable that the heat resistance is excellent. Treatments such as classification are performed by dissolving the resin obtained by the condensation reaction with a good solvent such as alcohols such as methanol and ethanol, ketones such as acetone and ethyl ethyl ketone, or ethylene glycol monoethyl ether acetate and tetrahydrofuran. , Followed by water and other methods. In the above-mentioned substance of the present invention, the total phenol-based repeating unit contains 60 mol% or more of P-cresol-based repeating unit and 30 mol% or more of m-cresol-based repeating unit. A phenolic lacquer type resin having a molecular weight (Mw) of 2,000 to 8,000 is desirable. P-cresol-based repeating units of less than 60 mol% tend to cause changes in sensitivity to temperature differences during heat treatment, and m-cresol-based repeating units of less than 30 mol% tend to deteriorate sensitivity. In addition, the alkali-soluble resin of the present invention may contain other phenol-based repeating units such as xylene-based repeating units or trimethylphenol-based repeating units, and most preferably 60-70 mol% of P-cresol-based repeating units, and The content of the two-component phenolic lacquer resin made of m-cresol-based repeating units of 40 to 30 mol%, the content of phenolic dinuclear bodies (condensation molecules with two phenolic cores) depends on GPC ) Method is preferably a low-molecular-weight phenolic lacquer resin with a low content of phenols of 10% or less. The above-mentioned dinuclear substances are used at high temperature (such as 1 3 (TC) pre-baked paper size applicable to Chinese National Standard (CNS) A4 specifications (210X297 mm) (please read the precautions on the back before filling out this page)-binding Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, 8th Industrial Cooperative Cooperative, and printed by employees of the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by the Consumers' Cooperative, 591333 A7 B7 V. Description of the Invention (B) component (sensitivity enhancer): The (B) component of the present invention uses the phenol compound represented by the general formula (I) described above. Examples of the (B) component include tris (4-hydroxyphenylmethane). , Bis (4-hydroxy-3-methylphenyl) -2-hydroxyphenylmethane, bis (4-hydroxy-2,3,5-trimethylphenyl) -2-hydroxyphenylmethane, bis ( 4-hydroxy-3,5-dimethylphenyl) -4-hydroxyphenylmethane, bis (4-hydroxy-3,5-methylphenyl) -3-hydroxyphenylmethane, bis (4-hydroxy -3,5-methylphenyl) -2-hydroxyphenylmethane, bis (4-hydroxy-2,5-dimethylphenyl) -4-hydroxyphenylmethane, bis (4-hydroxy-2, 5-methylphenyl) -3-hydroxy Phenylmethane, bis (4-hydroxy-2,5-methylphenyl) -2-hydroxyphenylmethane, bis (4-hydroxy-3,5-methylphenyl) -3,4-dihydroxybenzene Methane, bis (4-hydroxy-2,5-methylphenyl) -3,4-dihydroxyphenylmethane, bis (4-hydroxy-2,5-methylphenyl) -2,4-di Hydroxyphenylmethane, (4-hydroxyphenyl) -3-methoxy-4-hydroxyphenylmethane, bis (5-cyclohexyl-4-hydroxy-2-methylphenyl) -4-hydroxyphenyl Methane, bis (5-cyclohexyl-4-hydroxy-2-methylphenyl) -3-hydroxyphenylmethane, bis (5-cyclohexyl-4-hydroxy-2-methylphenyl) -2-hydroxy Phenylmethane, bis (5-cyclohexyl-4-hydroxy-2-methylphenyl) -3,4-dihydroxyphenylmethane, 1- [1- (4-hydroxyphenyl) isopropyl]- 4- [1, Bubis (4-hydroxyphenyl) ethyl] benzene, 1- [1- (3-methyl-4-hydroxyphenyl) isopropyl] -4- [1,1-bis ( 3-methyl-4-hydroxyphenyl) ethyl] benzene, 2- (2,3,4-trihydroxyphenyl) -2- (2 ', 3', 4'-trihydroxyphenyl) propane, 2- (2,4-dihydroxyphenyl) -2- (2 ', 4, dihydroxyphenyl) propane, 2- (4-hydroxyphenyl) -2- (4'-dihydroxybenzene paper size In use National Standard (CNS) A4 Specification (210X 297 mm): ---------- 1T ------ (Please read the precautions on the back before filling this page) 591333 A7 _B7_ printed by S.T.C. Consumer Cooperatives of the Citizenship and Welfare Bureau Among them, the esterification rate of 50% is the most ideal. On the one hand, the photosensitive component is formed by 1,2-naphthoquinonediazide-5-sulfonyl group of the compound 2,3,4,4'-tetrahydrobenzophenone represented by the formula (VIII). The compound benzoquinonediazide ester is desirable. Among them, those with an average esterification rate of 50 to 70% are ideal, and more preferably 55 to 65%. When it is less than 50%, film reduction is likely to occur after development, and the residual film rate is liable to decrease. On the other hand, when it exceeds 70%, storage stability tends to decrease. The photosensitive component 2 is preferably a very inexpensive sensitive and excellent photoresist composition from the viewpoint of being adjustable. Among them, the esterification rate of 59% is the most ideal. (C) Photosensitive components In addition to the above-mentioned photosensitive components 1 and 2, other benzoquinonediazide esters may be used, such as the phenol compound represented by the general formula (I) and 1,2-naphthoquinonediazide. A method for esterifying a -5- (4) -sulfonyl compound. All or a part of the phenolic hydroxyl group of the compound represented by the general formula (I) is esterified with naphthoquinonediazidesulfonic acid. According to a conventional method, for example, it can be obtained by condensing a naphthoquinonediazidesulfofluorenyl group with a compound represented by the general formula (I). Specifically, the compound represented by the general formula (I) and naphthoquinone chloride-1,2-diazidyl-4 (or 5) -sulfonyl group, in a specified amount of dioxane, η-methylpyrrolidone After dissolving organic solvents such as dimethylacetamide and tetrahydrofuran, basic catalysts such as triethylamine, triethanolamine, pyridine, alkali carbonate, and bicarbonate are added for reaction, and the resulting product is washed with water and dried to prepare a solution. The amount of the other quinonediazide esters mentioned above, in the (C) photosensitive component, is 30% by mass or less, and especially 25% by mass does not harm this (please read the precautions on the back before filling in this Page) • Binding 'Order it This paper size is applicable. National Standard (CNS) A4 (210 X 297 mm) -19- 591333 A7 B7 V. Description of the invention (16) The effect of the invention is ideal. (Please read the precautions on the back before filling out this page} The mixing ratio of the photosensitive components 1 and 2 is 40 to 60 parts by mass relative to 50 parts by mass of the photosensitive ingredient 1, especially 45 to 60 parts by mass. The range of 55 parts by mass is ideal. When the blending amount of the photosensitive component 2 is less than this range, the sensitivity tends to deteriorate, and in many cases, the resolution and linearity of the photoresist composition tend to deteriorate. Composition related to the present invention The compounding amount of the component (C) is 15 to 40 parts by mass with respect to 100 parts by mass of the total amount of the components (A) and (B) of the alkali-soluble resin, and is preferably selected from a range of 20 to 30 parts by mass. C) When the compounding amount of the component is lower than the above range, a pattern of a faithful image cannot be obtained, and the transferability is reduced. On the one hand, when the compounding amount of the component is higher than the above range, the sensitivity and resolution are bad, and Residues tend to occur after image processing. When adjusting the photoresist composition for system LCDs, it is 20 to 40 parts by mass based on 100 parts by mass of the alkali-soluble resin (A) component and (B) component. It is ideal to choose from a range of 25 to 35 parts by mass The consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints the composition of the present invention. The components (A) to (C) and various additives are preferably used in the form of a solution in which the following (D) component of the organic solvent is dissolved. Related (D) Ingredient (organic solvent): Examples of the solvent used in the present invention include ketones such as acetone, methyl ethyl ketone, cyclohexanone, methyl isopentanone, and 2-heptanone; ethylene glycol, propylene glycol, and Ethylene glycol, ethylene glycol monoacetate, propylene glycol monoacetate, diethylene glycol monoacetate, or monomethyl ether, monoethyl ether, monopropyl ether, monobutyl ether, or monobenzene Polyethers and their derivatives such as diethyl ether; such as dioxane. The paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm). 〇n '" 591333 Printed by the Consumer Cooperative of the Intellectual Property Office of the Ministry of Economic Affairs A7 B7 V. Cyclic ethers of the invention description (17); and ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, methyl pyruvate, ethyl pyruvate, methyl methoxypropionate, Esters of ethyl ethoxypropionate, etc. These can be used alone or in combination The above combinations can also be used. Among them, propylene glycol monomethyl ether acetate (PGMEA) is also used to impart excellent coating properties to the photoresist composition of the present invention, and to impart excellent film thickness uniformity to the photoresist film on a large glass substrate. PGMEA is best used as a separate solvent, and solvents other than PGMEA can be used in combination with this solvent. Examples of this solvent include ethyl lactate, r-butyrolactone, and propylene glycol monobutyl ether. The mass ratio of PGMEA is 0.1 to 10 times the amount, and it is ideal to mix in the range of 1 to 5 times. In the field of manufacturing liquid crystal display elements, the photoresist film is usually 0.5 to 2.5 μm, especially on glass substrates. The thickness of the thin film must be 1.0 to 2.0 // m. Therefore, using these organic solvents, the total amount of the above (A) to (C) components in the composition is 30% by mass or less relative to the total mass of the composition. Ideally, it is adjusted to the range of 20 to 28% by mass. It is an ideal photoresist material for manufacturing liquid crystal display elements with excellent coating properties. In this case, the following (E) and the amount thereof can be used arbitrarily, and the amount of the solvent (D) to be used is 65 to 85% by mass with respect to the total mass of the composition, and preferably 70 to 75% by mass. The component (E) (other additives) related to the present invention is an ultraviolet absorber for preventing halo, such as 2,2 \ 4,4, tetrahydroxybenzophenone, 4 -Dimethylamine-2 \ 4'-dihydroxydibenzoyl (Please read the notes on the back before filling this page) This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm) -21-591333 A7 ___ B7 V. Description of the invention (21) After applying the sample to a glass substrate (550 × 650 mm2) with a chromium film, use a spinner to adjust the hot plate to 13 (TC, at intervals of about 1 mm) Dry for 60 seconds for the first approximation firing, adjust the hot plate temperature to i20 ° C, and dry for 60 seconds for the second approximation firing at 0.5 mm mm intervals to form a photoresist with a film thickness of 1.5 // m Secondly, to reproduce the photoresist pattern of 3.0 // m L & S (Line and Space), a pattern mask film using a test pattern film (cross line) drawn by intervention was used. Mirror Projection Aligner MPA-600FA (trade name, (Manufactured by CANON, Japan), 3.0 / zm L & S at the center of the substrate However, the exposure should be performed under the condition of 30 or less. Secondly, a developing device (device name · TD-39000 display machine with a slit coating nozzle) was used at 23 ° C with a 2.38% by mass TMAH aqueous solution. Manufactured by Tokyo Chemical Industry Co., Ltd., from the substrate ends X to Z (refer to FIG. 2), the solution was held for 10 seconds, held for 55 seconds, washed for 30 seconds in water, and spin-dried. Thereafter, the obtained The cross-sectional shape of the photoresist pattern is related to the end X, center Y, and end Z of the substrate. The SEM (scanning electron microscope) image is used to observe the pattern. The size of the pattern is 2.80 ~ 3.20 // m is 〇, X is lower than 2.80 // m, XX is higher than 3.20 // m, and the results are shown in Table 2. (3) Linear evaluation: The sample was coated with a chromium film using a spinner. Glass substrate (550 (please read the precautions on the back before filling out this page)-installed · Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Consumer Cooperatives This paper is sized to the Chinese National Standard (CNS) A4 (210X297 mm) -25 -591333 A7 __B7 5. After the description of the invention (22) X 650 mm2), adjust the hot plate to At 130 ° C, the first approximation firing is performed for 60 seconds at an interval of about 1 mm. Then, the hot plate temperature is adjusted to 120 ° C, and the second approximation firing is performed at an interval of 0.5 mm for 60 seconds. Photoresist film with a film thickness of 1.5 / zm. Next, a pattern mask film using a test pattern film (cross line) drawn by intervention was used to reproduce the photoresist patterns of 3.0 // mL & S '2.0 β m L & S and 1.5 / zm L & S with an i-ray exposure device. (Device name, FX-702 J, manufactured by NIKON, Japan), the central part of the substrate 3.0 // m L & S is selectively exposed with an exposure amount capable of reproducing such a size. Next, a developing device with a slit coating nozzle (apparatus name: TD-39000 display machine, manufactured by Tokyo Japan Chemical Industry Co., Ltd.) with a 2.38% by mass TMAH aqueous solution at 23 ° C was used as the substrate end X To Z (refer to FIG. 2) 'Contain liquid for 10 seconds, hold for 55 seconds, wash with water for 30 seconds, and spin dry. Thereafter, the obtained cross-sectional shape of the photoresist pattern is related to the end portion X, the central portion Y, and the end portion Z of the substrate and observed with a SEM (scanning electron microscope) image. 3.0 / zm L & S, The reproducibility of the photoresist pattern of 2.0 / zm L & S and 1.5 / zm L & S was evaluated from the actual photoresist pattern size, and the results are shown in Table 3. (Example 1) (A) Component: 100 parts by mass of alkali-soluble resin [weight average molecular weight (Mw obtained by adding oxalic acid and formaldehyde condensation reaction using a mixture of m-cresol 35 mole% and p-cresol 65 mole%) ) This paper size of 4,000 applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) (please read the precautions on the back before filling out this page). 11 System-26- 591333 A7 V. Description of the invention (25 (however, the esterification rates of C2 ', C3, and C4 are 75%, 66%, and 66%, respectively) (Please read the precautions on the back before filling this page) Economy The paper size printed by the Ministry of Intellectual Property Bureau's Consumer Cooperatives applies the Chinese National Standard (CNS) A4 specification (210 > < 297 mm) -29- 591333

7 B 五、發明説明(26 ) 經濟部智慧財產局員工消費合作杜印製 [表1】 (A) (B) [配合量] (C) (混合比) [配合量] (D) [配合量] 固體成分濃度 (%) [(A+B+C)/(A+B +C+D)x 100] 實 施 例 1 GTR-M2 B1 [15質量份] C1/C2 (50/50) [26質量份] PGMEA [423質量份] 25 2 同上 B2 [15質量份] 同上 25 3 同上 B1 [15質量份] 同上 PGMEA/EL (30/70) [423質量份] 25 4 同上 B1 [10質量份] 同上 PGMEA [408質量份] 25 5 同上 同上 C1/C2 (50/50) [33質量份] PGMEA [429質量份] 25 6 同上 同上 C1/C2 (50/50) [33質量份] 同上 25 比 較 例 1 同上 Μ j\ w C2 [26質量份] PGMEA [378質量份] 25 2 同上 2,3,4,4’-四基二苯甲酚 C1/C2 (50/50) [26質量份] PGMEA [423質量份] 25 3 同上 B1 [15質量份] C2 [26質量份] 同上 25 4 同上 同上 C1 P6質量份] 同上 25 5 同上 同上 C1/C2 (50/50) [26質量份] PGMEA [260質量份] 35.2 6 同上 同上 C3/C2 (50/50) [26質量份] PGMEA [423質量份] 25 7 同上 同上 C4/C2 (50/50) [26質量份] 同上 25 8 同上 B1 [10質量份] C2 [33質量份] PGMEA [429質量份] 25 9 同上 同上 C4/C2 (50/50) [33質量份] 同上 25 10 同上 B1 [50質量份] C1/C2 (50/50) [26質量份] PGMEA [423質量份] 29 (請先閱讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -30-7 B V. Description of the invention (26) Printed by the consumer cooperation of the Intellectual Property Bureau of the Ministry of Economy [Table 1] (A) (B) [Mixed amount] (C) (Mixed ratio) [Mixed amount] (D) [Matched Amount] Solid content concentration (%) [(A + B + C) / (A + B + C + D) x 100] Example 1 GTR-M2 B1 [15 parts by mass] C1 / C2 (50/50) [ 26 parts by mass] PGMEA [423 parts by mass] 25 2 same as B2 [15 parts by mass] same as 25 3 same as B1 [15 parts by mass] same as PGMEA / EL (30/70) [423 parts by mass] 25 4 same as B1 [10 parts Parts] Same as above PGMEA [408 parts by mass] 25 5 Same as above C1 / C2 (50/50) [33 parts by mass] PGMEA [429 parts by mass] 25 6 Same as above C1 / C2 (50/50) [33 parts by mass] Same as above 25 Comparative Example 1 Same as Μ j \ w C2 [26 parts by mass] PGMEA [378 parts by mass] 25 2 Same as above 2,3,4,4'-tetrabenzophenol C1 / C2 (50/50) [26 mass Parts] PGMEA [423 parts by mass] 25 3 Ibid B1 [15 parts by mass] C2 [26 parts by mass] Ibid 25 4 Same as above I C1 P6 parts by mass] Ibid 25 5 Same as above C1 / C2 (50/50) [26 parts by mass ] PGMEA [260 parts by mass] 35.2 6 Same as above C3 / C2 (50/50) [26 parts by mass] PGMEA [423 parts by mass] 25 7 Same as above Above C4 / C2 (50/50) [26 parts by mass] Same as above 25 8 Same as B1 [10 parts by mass] C2 [33 parts by mass] PGMEA [429 parts by mass] 25 9 Same as above C4 / C2 (50/50) [33 Parts by mass] Ibid. 25 10 Ibid. B1 [50 parts by mass] C1 / C2 (50/50) [26 parts by mass] PGMEA [423 parts by mass] 29 (Please read the notes on the back before filling this page) This paper size applies China National Standard (CNS) A4 specification (210X297 mm) -30-

Claims (1)

591333591333 A8 B8 C8 D8 々、申請專利範圍 1 1. 一種正型光阻組成物’其特徵爲相對於丨00重量份 鹼可溶性樹脂(A) ’含5〜25質量份下述一般式(1)所示 酚化合物(B) R10 R9 [式中,R1〜R8所示爲各自獨立之氫原子、鹵原子、 碳原子數1〜6之烷基、碳原子數1〜6之烷氧基、或碳原 子數3〜6之環烷基;V〜R11所示爲各自獨立之氫原子或 碳原子數1〜6之院基;Q爲氫原子或碳原子數1〜6之焼 基,與R9結合形成碳原子鏈3〜6的環烷基之基、或下述 的化學式(II)所示的基 (請先閲讀背面之注意事項再填寫本頁) .裝· 訂A8 B8 C8 D8 々 、 Scope of patent application 1 1. A positive type photoresist composition is characterized in that it contains 5 to 25 parts by mass of the alkali-soluble resin (A), and contains 5 to 25 parts by mass of the following general formula (1). Phenol compound (B) R10 R9 [wherein R1 to R8 are each independently a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or carbon A cycloalkyl group having 3 to 6 atoms; V to R11 are shown as independent hydrogen atoms or a carbon group having 1 to 6 carbon atoms; Q is a hydrogen atom or a fluorenyl group having 1 to 6 carbon atoms, which is combined with R9 A cycloalkyl group forming a carbon atom chain of 3 to 6, or a group represented by the following chemical formula (II) (please read the precautions on the back before filling this page). 絲 經濟部智慧財產局員工消費合作社印製 (式中,R12與R13所示爲各自獨立之氫原子、鹵原子 、碳原子數1〜6之烷基、碳原子數1〜6之烷氧基、或碳 原子數3〜6之環烷基;c所示爲0〜3的整數);a、b所示 爲1〜3的整數;d所示爲0〜3的整數;n所示爲0〜3的 整數]; 相對於1〇〇質量份(Α)成分及(Β)成分的總質量, 含有15〜40質量份範圍的下述一般式(III)所示苯醌二迭 氮基酯化物(感光性成分1)及下述一般式(IV)所示苯醌 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) ^ 34- 一 " 591333 A8 B8 C8 D8•、申請專利範圍 2 二迭氮基酯化物(感光性成分2)所成的感光性成分的混合 物(C)Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Silk Economy (where R12 and R13 show independent hydrogen, halogen, alkyl with 1 to 6 carbon atoms, and alkoxy with 1 to 6 carbon atoms Or a cycloalkyl group having 3 to 6 carbon atoms; c is an integer of 0 to 3); a and b are integers of 1 to 3; d is an integer of 0 to 3; n is an integer of 0 to 3 Integer of 0 to 3]; Contains 15 to 40 parts by mass of the benzoquinonediazide group represented by the following general formula (III) with respect to 100 parts by mass of the total mass of the component (A) and the component (B). Ester compound (photosensitive component 1) and benzoquinone shown by the following general formula (IV) The paper size applies to the Chinese National Standard (CNS) A4 specification (210 × 297 mm) ^ 34- 一 " 591333 A8 B8 C8 D8 • 、 Patent application scope 2 A mixture of photosensitive components (C) made of a diazide ester (photosensitive component 2) (瓜) (式中,R14所示爲獨立的碳原子數1〜5的烷基;D所 示爲獨立的氫原子、或1,2-萘醌二迭氮基-5-磺醯基,D所 示至少有1個爲1,2-萘醌二迭氮基-5-磺醯基;1、m所示各 自爲獨立的1或2) DO OD(Melon) (In the formula, R14 is an independent alkyl group having 1 to 5 carbon atoms; D is an independent hydrogen atom or 1,2-naphthoquinonediazide-5-sulfonyl group, At least one of D is 1,2-naphthoquinonediazide-5-sulfonyl; 1 and m are each independent 1 or 2) DO OD (IV) (式中,;[)所示爲獨立的氫原子、或1,2 -萘二迭氮基-· 5-磺酸基,D所示至少有1個爲蔡醌二迭氮基-5 -磺醯基 (先先閱讀。背面之注意事項再填寫本頁) 經濟部智慧財產局員工消费合作社印製 更含有有機溶媒(D)。 2.如申請專利範圍第1項之正型光阻組成物 (B)成分爲下述式(V)所示的酚化合物 其中 0H(IV) (wherein, [) shows an independent hydrogen atom, or a 1,2-naphthyldiazide- · 5-sulfonic acid group, and at least one of D is a zaquinonediazide -5-Sulfonyl (read first. Please note on the back before filling out this page.) The Intellectual Property Bureau of the Ministry of Economic Affairs's Consumer Cooperatives printed more organic solvents (D). 2. The positive photoresist composition (B) according to item 1 of the patent application scope is a phenol compound represented by the following formula (V), where 0H (V) 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -35 - 591333 ABCD 六、申請專利範圍 3 3.如申請專利範圍第1項之正型光阻組成物,其中 (B)成分爲下述式(VI)所示的酚化合物。(V) This paper size applies to Chinese National Standard (CNS) A4 (210X297 mm) -35-591333 ABCD VI. Application for patent scope 3 3. For the positive photoresist composition in the first scope of patent application, where ( B) The component is a phenol compound represented by the following formula (VI). 4. 如申請專利範圍第1項之正型光阻組成物,其中 (A)成分爲聚苯乙烯換算重量平均分子量(Mw)爲2000〜 8000的酚醛淸漆型樹脂,其全酚系重複單元中含有60莫 耳%以上P-甲酚系重複單元,且含有30莫耳%以上m-甲酚 系重複單元。 5. 如申請專利範圍第1項之正型光阻組成物,其中感 光性成分1爲下述式(VII)所示酚化合物及1,2-萘醌二迭氮 基酯化物的平均酯化率爲40〜60%之苯醌二迭氮基酯化物· (請先閱讀背面之注意事項再填寫本頁) •裝· 經濟部智慧財產局員工消費合作社印製4. For example, the positive photoresist composition in the scope of the patent application, wherein (A) component is a phenolic lacquer type resin with a weight average molecular weight (Mw) of 2000 to 8000 in terms of polystyrene, and its phenolic repeating unit It contains 60 mol% or more of P-cresol-based repeating units and 30 mol% or more of m-cresol-based repeating units. 5. The positive photoresist composition according to item 1 of the patent application, wherein the photosensitive component 1 is an average esterification of a phenol compound represented by the following formula (VII) and a 1,2-naphthoquinonediazide ester. Benzoquinonediazide esters with a rate of 40 to 60% · (Please read the precautions on the back before filling this page) • Equipment · Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 感光性成分2爲下述式(VII)所示酣化合物及1,2-萘 醌二迭氮基酯化物的平均酯化率爲50〜70%之苯醌二迭氮 基酯化物 絲 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) _ 36 . 591333 A8 B8 C8 D8 六、申請專利範圍 4 HO 0HPhotosensitive component 2 is a benzoquinonediazide esterified silk paper having an average esterification rate of 50-70% of a hydrazone compound represented by the following formula (VII) and 1,2-naphthoquinonediazide esterified product. Standards are applicable to China National Standard (CNS) A4 specifications (210X297 mm) _ 36. 591333 A8 B8 C8 D8 6. Application scope 4 HO 0H 經濟部智慧財產局員工消費合作社印製 6. 如申請專利範圍第1項之正型光阻組成物,其中 (D)成分更含有丙二醇單甲基醚醋酸酯。 7. 如申請專利範圍第1項之正型光阻組成物,其中 (A)、(B)及 (C)成分的總量爲相對於組成物的全質量的 30質量%以下者。 8. 如申請專利範圍第1至第7項中任一項之正型光阻 組成物,其係用於製造液晶顯示元件。 9. 如申請專利範圍第8項之正型光阻組成物,其中上 述液晶顯示元件係使用500 X 600 mm2以上的玻璃基板所 製作者。 10. 如申請專利範圍第1至第7項中任一項之正型光 阻組成物,其係用於製造系統LCD。 11 ·如申請專利範圍第1 〇項之正型光阻組成物,其中 上述系統LCD係使用500 X 600 mm2以上的玻璃基板所製 作者。 12.如申請專利範圍第10項之正型光阻組成物,其中 上述系統LCD係使用i線(365 nm)曝光製程所製作者。 1 3. —種液晶顯示元件製造用之光阻圖型的形成方法 ,其特徵爲含(1)以如申請專利範圍第1至第7項中任一 項之正型光阻組成物塗覆於500 X 600 mm2以上的大型玻 璃基板上,形成塗膜的步驟,(2)上述形成塗膜的玻璃基 板經加熱處理,形成光阻薄膜的步驟,(3)對上述光阻薄 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) _ 37 - --------裝------訂-----參絲 • _ (請先閱讀背面之注意事項再填寫本頁) 591333 A8 B8 C8 D8 六、申請專利範圍 5 (請先閲讀背面之注意事項再填寫本頁) 膜進行選擇性曝光的步驟,(4)對上述選擇性曝光後的光 阻薄膜使用鹼性水溶液施以顯像處理,於上述玻璃基板形 成光阻圖型的步驟,及(5)洗淨上述光阻圖型表面所殘留 的顯像液的漂洗步驟者。 14. 如申請專利範圍第1 3項之光阻圖型的形成方法, .其中上述(3)選擇性曝光步驟係使用圖型尺寸相異的光阻 圖型用已描繪圖型的罩膜進行,同時於上述玻璃基板上形 成圖型尺寸相異的光阻圖型者。 15. 如申請專利範圍第14項之光阻圖型的形成方法, 其中上述圖型尺寸相異的光阻圖型用已描繪圖型的罩膜爲 尺寸0.5〜2.5/zm的光阻圖型形成用圖型罩膜及圖型尺寸3 〜10/2 m的光阻圖型形成用圖型罩膜混雜描繪的罩膜(交叉 線)。 16. 如申請專利範圍第13項之光阻圖型的形成方法,. 其中上述(3)選擇性曝光步驟係使用i線(365 mm)爲光 源進行曝光製程者。 經濟部智慧財產局員工消費合作社印製 -38- 本紙張尺度適用t國國家標準(CNS ) A4規格(210X:297公釐)Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 6. For example, the positive photoresist composition in the scope of patent application No. 1 in which (D) contains propylene glycol monomethyl ether acetate. 7. For example, the positive photoresist composition of the scope of patent application, wherein the total amount of (A), (B) and (C) components is 30% by mass or less relative to the total mass of the composition. 8. The positive photoresist composition according to any of claims 1 to 7 of the scope of patent application, which is used for manufacturing liquid crystal display elements. 9. For example, a positive photoresist composition in the scope of patent application No. 8 in which the above-mentioned liquid crystal display element is made by a glass substrate with a size of 500 X 600 mm2 or more. 10. The positive photoresist composition according to any one of claims 1 to 7, which is used for manufacturing a system LCD. 11 · The positive photoresist composition of item 10 in the patent application scope, in which the above system LCD is made by using a glass substrate with a size of 500 X 600 mm2 or more. 12. The positive photoresist composition according to item 10 of the patent application, wherein the system LCD is made by using an i-line (365 nm) exposure process. 1 3. A method for forming a photoresist pattern for the manufacture of a liquid crystal display element, comprising: (1) coating the photoresist composition with a positive photoresist composition according to any one of claims 1 to 7 The step of forming a coating film on a large glass substrate with a size of 500 X 600 mm2 or more, (2) the step of forming a photoresist film by heating the glass substrate forming the coating film, and (3) the paper size Applicable to China National Standard (CNS) A4 specification (210X297 mm) _ 37--------- install ------ order ----- reference silk • _ (Please read the precautions on the back first (Fill in this page again) 591333 A8 B8 C8 D8 6. Scope of patent application 5 (Please read the precautions on the back before filling out this page) Steps for selective exposure of the film, (4) Photoresist film after selective exposure A step of applying a development treatment using an alkaline aqueous solution to form a photoresist pattern on the glass substrate, and (5) a rinsing step of washing the developing solution remaining on the photoresist pattern surface. 14. For example, the method for forming a photoresist pattern in item 13 of the scope of patent application, wherein the above (3) selective exposure step is performed using a photoresist pattern with a different pattern size and a cover film with a drawn pattern. At the same time, photoresist patterns with different pattern sizes are formed on the glass substrate. 15. For example, a method for forming a photoresist pattern in the scope of application for patent No. 14, wherein the photoresist pattern with a different pattern size is a photoresist pattern with a size of 0.5 to 2.5 / zm. Patterned masking film for forming and a masking film (cross line) mixed with patterned masking film for patterning of photoresist patterns with a pattern size of 3 to 10/2 m. 16. The method for forming a photoresist pattern according to item 13 of the patent application, wherein (3) the selective exposure step is an exposure process using an i-line (365 mm) as a light source. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs -38- This paper size is applicable to National Standards (CNS) A4 (210X: 297 mm)
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