TW200300866A - Positive photoresist composition and forming method for resist pattern for manufacturing liquid crystal display - Google Patents

Positive photoresist composition and forming method for resist pattern for manufacturing liquid crystal display Download PDF

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Publication number
TW200300866A
TW200300866A TW091135081A TW91135081A TW200300866A TW 200300866 A TW200300866 A TW 200300866A TW 091135081 A TW091135081 A TW 091135081A TW 91135081 A TW91135081 A TW 91135081A TW 200300866 A TW200300866 A TW 200300866A
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Taiwan
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pattern
photoresist composition
mass
scope
photoresist
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TW091135081A
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Chinese (zh)
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TW591333B (en
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Kato Tetsuya
Kimitaka Morio
Chizaburo Aoki
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Tokyo Ohka Kogyo Co Ltd
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/039Macromolecular compounds which are photodegradable, e.g. positive electron resists
    • G03F7/0392Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/0226Quinonediazides characterised by the non-macromolecular additives
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/023Macromolecular quinonediazides; Macromolecular additives, e.g. binders
    • G03F7/0233Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/023Macromolecular quinonediazides; Macromolecular additives, e.g. binders
    • G03F7/0233Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
    • G03F7/0236Condensation products of carbonyl compounds and phenolic compounds, e.g. novolak resins

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • General Physics & Mathematics (AREA)
  • Materials For Photolithography (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)

Abstract

A resist material being inexpensive, and having excellent macro property (applicability, uneven heating property, uneven developing property) even in a process using a large glass plate is provided. Also a resist material suitable for manufacture of system LCD, excellent linearity, and suitable for I-line exposure is provided. The resist material is a photoresist which comprises (A) 100 parts by mass of alkali soluble resin, (B) 5 to 25 parts by mass of phenol compound having a specific chemical constitution as a sensitizer, and (C) 15 to 40 parts by mass of two kind quinonediazide compounds each having a 2-naphtoquinondiazide-5-sulphonyl group having a specific chemical constitution.

Description

200300866 A7 B7 五、發明説明(1 ) 1. 發明所屬之技術領域 (請先閱讀背面之注意事項再填寫本頁) 本發明係有關型光阻組成物,尤其是關於液晶顯示元 件,特別是適用於使用5 0 0 m m X 6 0 0 m m2以上的大型玻璃 基板製造液晶顯不兀件的正型光阻組成物,及適用於系統 LCD製造的正型光阻組成物。 2. 先前技術 至今使用玻璃基板製造液晶顯示元件領域爲比較價廉 者,多數利用可形成感度、解像性,及形狀優的光阻圖型 ’由含酚醛淸漆樹脂-苯醌二迭氮基化合物系所成的半導 體元件的製造用正型光阻材料。 但是,對半導體元件的製造,僅能使用最大直徑8吋( 約200 mm)〜12吋(300 mm)的圓型矽晶圓,液晶顯示元件 的製造使用500 mm X 600 mm2以上的方型玻璃基板。對此 液晶顯示元件的製造領域,塗覆光阻組成物的基板其材質 、形狀的方面當然不同,其與矽晶圓最大的差異點爲尺寸 〇 經濟部智慈財產局員工消費合作社印製 因此,液晶顯示元件製造用的光阻材料,與其半導體 元件製造的領域所要求的微細特性,莫如將重點擺在總體 的特性的改善。 此總體的特性,可列舉如對廣大基板面形成無塗覆差 異的塗覆膜,對大基板爲起因之加熱處理的加熱不穩定、 形成形狀及尺寸安定性優良的光阻圖型。顯像處理時’大 基板爲起因的顯像差異少,形成形狀及尺寸安定性優良的 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -5- 經濟部智慧財產局員工消費合作社印製 200300866 A7 _________ B7 五、發明説明(2 ) 光阻圖型等。又,液晶顯示元件的的製造,由於需消費非 常多的光阻材料,期望除特性外且爲廉價的材料。 向來的半導體元件製造用的光阻材料不能充分的得到 此特性,例如日本特開平丨0_丨42783號公報具體記載的材料 ,不能充分發現上述總體的特性。 一方面,至今液晶元件製造用的光阻材料有很多的報 告’可列舉如日本特開平9-160231號公報、日本特開平9_ 2 1 1 855號公報、日本特開2000- 1 1 2 1 20號公報、日本特開 2000- 1 3 1 835號公報、日本特開2000- 1 8 1 055號公報、及曰 本特開2001-7 5 272號公報等。 此等的材料爲廉價者,又對360 X 460 mm2程度的比 較小型的基板,可形成塗覆性、感度、解像性、形狀及尺 寸安定性優的光阻圖型。但是,對基板尺寸在500 X 600 mm2以上的大型基板,塗覆性爲問題,基板周圍部份及中 心部份由於加熱不穩定的圖型尺寸的變化,及基板的端部 及端部之顯像時間差而產生顯像不穩定爲發生大問題的所 在。 因此,日日朝大型化的液晶顯示元件的製造領域,有 關使用500 X 600 mm2以上的大型基板製程,期待能實現 上述總體的特性優之光阻材料。 一方面,次世代的LCD(液晶顯示元件),一片的玻璃基 板上同時形成驅動程式、DAC(數位-模擬轉換)、晝像處理 程序、映像控制器、RAM等的集體電路與顯示部份同時形 成,對所謂「系統LCD」的高機能LCD的技術開發’現在 (請先閱讀背面之注意事項再填寫本頁)200300866 A7 B7 V. Description of the invention (1) 1. The technical field to which the invention belongs (please read the precautions on the back before filling out this page) The present invention is related to photoresist compositions, especially liquid crystal display elements, and is particularly applicable Positive photoresist composition for manufacturing liquid crystal display devices using large glass substrates of more than 500 mm X 600 m m2, and positive photoresist composition suitable for system LCD manufacturing. 2. The prior art has been relatively inexpensive in the field of manufacturing liquid crystal display elements using glass substrates. Most of them use photoresist patterns that can form sensitivity, resolution, and shape. 'Phenolic resin containing benzoquinone diazide Positive photoresist material for the manufacture of semiconductor elements based on base compounds. However, for the manufacture of semiconductor elements, only round silicon wafers with a maximum diameter of 8 inches (about 200 mm) to 12 inches (300 mm) can be used, and the manufacture of liquid crystal display elements uses square glass of 500 mm X 600 mm2 or more. Substrate. In the field of manufacturing of liquid crystal display elements, of course, the material and shape of the substrate coated with the photoresist composition are different. The biggest difference from silicon wafers is the size. 0 It is better to focus on the improvement of the overall characteristics of the photoresistive materials used in the manufacture of liquid crystal display elements and the fine characteristics required in the field of semiconductor element manufacturing. The overall characteristics include, for example, the formation of a coating film with no difference in coating on a large substrate surface, the heat treatment of large substrates due to the unstable heating, and the formation of a photoresist pattern with excellent shape and dimensional stability. During the development process, 'the large substrate is caused by less development differences, and the shape and size stability are excellent. This paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X 297 mm) -5- Employees of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by the Consumer Cooperative 200300866 A7 _________ B7 V. Description of the invention (2) Photoresistance pattern, etc. In addition, since the manufacture of liquid crystal display elements requires a large amount of photoresist materials to be consumed, materials other than characteristics are also expected to be inexpensive materials. Conventional photoresist materials for semiconductor device manufacturing cannot sufficiently obtain this characteristic. For example, the materials specifically described in Japanese Patent Application Laid-Open No. 丨 0_ 丨 42783 cannot fully discover the above-mentioned overall characteristics. On the one hand, there have been many reports of photoresist materials for the manufacture of liquid crystal elements so far. Examples include Japanese Patent Laid-Open No. 9-160231, Japanese Patent Laid-Open No. 9_ 2 1 1 855, and Japanese Patent Laid-Open No. 2000- 1 1 2 1 20 Japanese Patent Laid-Open No. 2000- 1 3 1 835, Japanese Patent Laid-Open No. 2000- 1 8 1 055, and Japanese Patent Laid-Open No. 2001-7 5 272. These materials are cheaper and have a smaller size of 360 X 460 mm2, which can form a photoresist pattern with excellent coating, sensitivity, resolvability, shape and size stability. However, for large substrates with a substrate size of 500 X 600 mm2 or more, the coatability is a problem. The peripheral and central portions of the substrate are subject to changes in the size of the pattern due to heating instability, and the end and end portions of the substrate are not visible. The development of image instability caused by time difference is a major problem. Therefore, in the field of manufacturing large-scale liquid crystal display devices in Japan and North Korea, the use of large substrates with a size of 500 X 600 mm2 or more is expected, and a photoresist material with excellent overall characteristics is expected. On the one hand, the next-generation LCD (liquid crystal display element), the collective circuit of the driver, DAC (digital-to-analog conversion), day image processing program, image controller, RAM and other display parts are simultaneously formed on a single glass substrate. Formation and development of high-performance LCD technology called "system LCD" now (please read the precautions on the back before filling in this page)

本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -6 - 200300866 A7 _B7 五、發明説明(3 ) 非常的盛行(Semiconductor FPD World 200 1.9,pp. 50 — 67) ο (請先閱讀背面之注意事項再填寫本頁) 但是,相對顯示部份的圖型尺寸爲3〜10 /z m程度,集 體部份的圖型尺寸必要形成爲0.5〜2.5/zm程度的微小尺 寸,同一曝光條件,要形成此集體電路及顯示部份時,期 待具優線性[同一曝光條件(交叉線上的罩膜尺寸相異而曝 光量爲相同條件)曝光時,交叉線上的罩膜尺寸再現性]。 又,形成0 · 5〜2 · 5 // m程度的微小尺寸的光阻圖型時 ,必要由向來的g線(436 nm)曝光改爲短波長的i線 (365 nm)曝光的照像平版技術。 但是,向來的液晶顯示元件製造用的光阻材料,不適 於線性優的i線曝光材料,期待開發解決此問題的材料。 3.發明內容 【發明所欲解決之課題】 經濟部智慧財產局員工消費合作社印製 本發明的一項目的爲廉價,可提供使用於大型玻璃基 板的製程時,其總體的特性(塗覆性、加熱不穩定特性、 顯像不穩定特性)亦優的光阻材料。 本發明的另一目的爲提供適於系統LCD製造的線性優 ,適用於i線曝光的光阻材料。 【課題解決手段】 本發明者等,爲解決上述課題經深入硏究結果,發見 特定的配合比的鹼可溶性樹脂、特定化學構造酚化合物( 本紙張尺度適用中.國國家標準(CNS ) A4規格(210 X 297公釐) ~ " 200300866 Α7 Β7 五、發明説明(4 ) 感度提升劑)、及含特定化學構造的2種具苯醌二迭氮基酯 化合物(感光性成分)的正型光阻組成物,可爲解決上述 g果題的材料,達成本發明。 即’本發明爲相對於1 00重量份鹼可溶性樹脂(A), 〜25質量份下述一般式(I)所示酚化合物(B) 含 R 10 RbThis paper size applies Chinese National Standard (CNS) A4 specification (210X 297 mm) -6-200300866 A7 _B7 V. Description of the invention (3) Very popular (Semiconductor FPD World 200 1.9, pp. 50 — 67) ο (Please Please read the notes on the back before filling in this page) However, the size of the pattern of the relative display part is about 3 ~ 10 / zm, the size of the pattern of the collective part must be formed as a small size of about 0.5 ~ 2.5 / zm, the same For the exposure conditions, to form this collective circuit and display part, expect to have excellent linearity . In addition, when forming a photoresist pattern with a small size of about 0 · 5 to 2 · 5 // m, it is necessary to change the exposure from the conventional g-line (436 nm) exposure to the short-wavelength i-line (365 nm) exposure. Lithography. However, conventional photoresist materials for the manufacture of liquid crystal display elements are not suitable for i-line exposure materials with excellent linearity, and development of materials to solve this problem is expected. 3. Summary of the Invention [Problems to be Solved by the Invention] An objective of the present invention to print by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs is to provide a low-cost, overall characteristic (coatability) for a large glass substrate manufacturing process. , Heating instability, and development instability) are also excellent photoresistive materials. Another object of the present invention is to provide a photoresist material with excellent linearity suitable for system LCD manufacturing and suitable for i-line exposure. [Problem solving means] In order to solve the above-mentioned problems, the present inventors have thoroughly researched the results, and found a specific mixing ratio of alkali-soluble resins and specific chemical structure phenol compounds (This paper is applicable to the standard. National Standard (CNS) A4 Specifications (210 X 297 mm) ~ " 200300866 Α7 Β7 V. Description of the invention (4) Sensitization enhancer), and 2 kinds of benzoquinonediazide ester compounds (photosensitive components) with specific chemical structure The photoresist composition can be used as a material for solving the above-mentioned g-problem, and has reached the present invention. That is, the present invention refers to 100 parts by weight of the alkali-soluble resin (A), -25 parts by mass of the phenol compound (B) represented by the following general formula (I), and contains R 10 Rb

-(〇H)b ( 1 ) 原子數1〜6之院基、碳原子數1〜6之院氧基、或碳原 子數3〜6之環烷基;R9〜R11所示爲各自獨立之氫原子或 碳原子數1〜6之烷基;Q爲氫原子或碳原子數1〜6之烷 基,與R9結合形成碳原子鏈3〜6的環烷基之基、或下述 的化學式(II)所示的基-(〇H) b (1) a radical having 1 to 6 atoms, a radical having 1 to 6 carbon atoms, or a cycloalkyl group having 3 to 6 carbon atoms; R9 to R11 are shown as each independently A hydrogen atom or an alkyl group having 1 to 6 carbon atoms; Q is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, which is combined with R9 to form a cycloalkyl group having a carbon atom chain of 3 to 6, or the following chemical formula The base shown in (II)

JL _Lp13 (〇H)c --------裝-- (請先閱讀背面之注意事項再填寫本頁) 訂JL _Lp13 (〇H) c -------- install-(Please read the precautions on the back before filling this page) Order

R 12. (Π) 經濟部智慧財產局員工消費合作社印製 (式中,R12〜R13所示爲各自獨立之氫原子、鹵原子、 碳原子數1〜6之烷基、碳原子數1〜6之烷氧基、或碳原 子數3〜6之環烷基;c所示爲〇〜3的整數);a、b所示爲 1〜3的整數;d所示爲0〜3的整數;η所示爲0〜3的整 數]; 相對於100質量份(Α)成分及(Β)成分的總質量, 含有15〜40質量份範圍的下述一般式(III)所示苯醌二迭 本紙浪尺度適用中國國家標準(CNS ) Α4規格(210><297公釐) -8- 200300866R 12. (Π) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (where R12 to R13 show independent hydrogen, halogen, alkyl with 1 to 6 carbon atoms, and 1 to 6 carbon atoms) Alkoxy group 6 or cycloalkyl group having 3 to 6 carbon atoms; c is an integer of 0 to 3); a and b are integers of 1 to 3; d is an integer of 0 to 3 Η is an integer of 0 to 3]; It contains 15 to 40 parts by mass of benzoquinone di represented by the following general formula (III) with respect to 100 parts by mass of the total mass of the component (A) and the component (B). The scale of the folded paper is applicable to the Chinese National Standard (CNS) A4 specification (210 > < 297 mm) -8- 200300866

A7 B7 五、發明説明(5 ) 氮基酯化物(感光性成分1)及下述一般式(IV)所示苯醌 二迭氮基酯化物(感光性成分2)所成的感光性成分的混合 物(C) (式中,R14所示爲獨立的碳原子數1〜5的烷基;D所 示爲獨立的氫原子、或1,2 -萘酿二迭氮基-5 -擴醯基’ D所 示至少有1個爲1,2 -萘醌二迭氮基-5 -磺醯基;丨、m所示各 自爲獨立的1或2) (請先閱讀背面之注意事項再填寫本頁)A7 B7 V. Description of the invention (5) Photosensitive component formed of nitrogen-based esterified product (photosensitive component 1) and benzoquinonediazide-based esterified product (photosensitive component 2) represented by the following general formula (IV) Mixture (C) (In the formula, R14 is an independent alkyl group having 1 to 5 carbon atoms; D is an independent hydrogen atom, or 1,2-naphthyldiazide-5-fluorenyl group 'At least one shown in D is 1,2-naphthoquinonediazide-5 -sulfofluorenyl; 丨 and m are each independently 1 or 2) (Please read the precautions on the back before filling in this page)

經濟部智慧財產局員工消費合作社印製 (式中,D所示爲獨立之氫原子、或1,2-萘醌二迭氮基-5-磺醯基,D所示至少有1個爲1,2-萘醌二迭氮基-5-磺醯基 ); 更含有有機溶媒(D)爲特徵的正型光阻組成物。 依上述本發明,可提供價廉、且使用於大型玻璃基板 的製程時,其總體的特性(塗覆性、加熱不穩定特性、顯 像不穩定特性)亦優的光阻材料。更,提供適於系統LCD 製造的線性優,適用於i線曝光的光阻材料。 上述(B)成分以下述式(V)或(VI)所示酚化合物爲 理想。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -9- 200300866 A7 B7 五、發明説明(6Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs (where D is an independent hydrogen atom, or 1,2-naphthoquinonediazide-5-sulfonyl, and at least one of D is 1 , 2-naphthoquinonediazide-5-sulfonyl); and a positive photoresist composition characterized by an organic solvent (D). According to the present invention, it is possible to provide a photoresist material that is inexpensive and excellent in overall characteristics (coatability, heating instability, and development instability) when used in a large glass substrate process. Furthermore, it provides photoresistive materials with excellent linearity suitable for system LCD manufacturing and i-line exposure. The component (B) is preferably a phenol compound represented by the following formula (V) or (VI). This paper size applies to the Chinese National Standard (CNS) A4 specification (210X297 mm) -9- 200300866 A7 B7 V. Description of the invention (6

C——C——CC——C——C

OHOH

CH3 (V)CH3 (V)

(VI) (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局g(工消費合作社印製(VI) (Please read the notes on the back before filling this page) Intellectual Property Bureau of the Ministry of Economic Affairs (printed by the Industrial and Consumer Cooperative)

此等化合物爲高感度化的光阻膜、高殘膜率、及線性 提升效果特優者。 上述(A)成分中其全系重複單元中含有60莫耳% 以上P-甲酚系重複單元,且含有30莫耳%以上甲酚系 重複單元,其聚苯乙烯換算重量平均分子量(Mw)爲2000〜 8 0 00的酚醛淸漆型樹脂。此樹脂,感度特別良好,且,對 加熱處理時的溫度差異不易引起感度變化。 上述感光性成分1爲下述式(VII) (ΥΠ) 所示酚化合物及1,2-萘醌二迭氮基酯化物的平均酯化 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -10- 200300866 A7 B7 五、發明説明(7 ) 率爲40〜60%之苯醌二迭氮基酯化物,感光性成分2爲下 述式 (VIII)These compounds are highly sensitive photoresist films, high residual film rate, and excellent linear improvement. The above-mentioned (A) component contains 60 mol% or more of P-cresol-based repeating units and 30 mol% or more of cresol-based repeating units in its all repeating units, and its polystyrene equivalent weight average molecular weight (Mw) Phenolic lacquer type resin of 2000 ~ 8000. This resin has particularly good sensitivity, and it is unlikely to cause a change in sensitivity to temperature differences during heat treatment. The above-mentioned photosensitive component 1 is an average esterification of a phenol compound and 1,2-naphthoquinonediazide esterified product represented by the following formula (VII) (ΥΠ): The paper size is in accordance with Chinese National Standard (CNS) A4 (210X297) (Mm) -10- 200300866 A7 B7 V. Description of the invention (7) A benzoquinonediazide esterified product having a ratio of 40 to 60%, and the photosensitive component 2 is represented by the following formula (VIII)

(請先閱讀背面之注意事項再填寫本頁) 所示酚化合物及1,2 -萘醌二迭氮基酯化物的平均酯化 率爲50〜70%之苯醌二迭氮基酯化物爲理想。 由使用此2種的感光性成分,本發明的正型光阻可提 供總體的特性(塗覆性、加熱不穩定特性、顯像不穩定特 性)優,殘膜率高、感度良好,且保存安定性好的光阻材 本發明的光阻組成物,(D)成分以含丙二醇單甲基醚 醋酸酯(PGMEA)爲理想。由於含有PGMEA,本發明的光阻 組成物可成爲塗覆性優,大型玻璃基板上的光阻薄膜的膜 厚均勻性優者。 經濟部智慧財產局g(工消費合作社印製 上述(A)、(B)及(C)成分的總量以相對對於組成物 的全質量的3 0質量%以下者爲理想。如此使上述正型光阻 組成物中的有機溶媒的含量較多,(A)、(B)及(C)成分 的總量變少,可使上述正型光阻組成物成爲優塗覆性者。 本發明的正型光阻組成物,特別理想爲液晶顯示元件 製造用。本發明的正型光阻組成物其總體的特性(塗覆性 、加熱不穩定特性、顯像不穩定特性)優,殘膜率高、感度 良好者。 又,上述液晶顯示元件以使用500 X 600 mm2的大型 -11 - 本紙悵尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 經濟部智慧財產局員工消f合作社印製 200300866 A7 __B7_ 五、發明説明(8 ) 玻璃基板製作爲理想。 本發明的正型光阻組成物,特別理想爲系統LCD製造 用。本發明的正型光阻組成物係線性優、可由i線曝光將 小圖型及大圖型同時曝光,形成光阻圖型。 上述系統L C D以使用5 0 0 X 6 0 0 m m2的大型玻璃基板 所製作者爲理想。 上述系統LCD,以使用i線(365 nm)曝光製程所製 作者爲理想。因可形成良好的〇· 5〜2.5 // m度的微細圖型 之故。 又本發明係含(1)上述之正型光阻組成物塗覆於500 X 600 mm2以上的大型玻璃基板上,形成塗膜的步驟, (2) 上述形成塗膜的玻璃基板經加熱處理(預焙燒) 後,於玻璃基板上形成光阻薄膜的步驟, (3) 對上述光阻薄膜進行選擇性曝光的步驟, (4) 對上述選擇性曝光後的光阻薄膜使用鹼性水溶液 方也以藏像處理’於上述玻璃基板形成光阻圖型的步驟,及 (5) 洗淨上述光阻圖型表面所殘留的顯像液的漂洗步 驟者’爲其特徵的液晶顯不光阻圖型的形成方法。 如此所形成的液晶顯示元件製造用光阻圖型,雖以使 用500 X 600 mm2以上的大型玻璃基板所製作,其仍爲高 精度尺寸者。 上述(3)選擇性曝光步驟係使用圖型尺寸相異的光阻 圖型用已描繪圖型的罩膜進行,同時於上述玻璃基板上形 成圖型尺寸相異的光阻圖型者。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公慶) ~ (請先閲讀背面之注意事項再填寫本頁j(Please read the precautions on the back before filling this page) The average esterification rate of the phenol compound and 1,2-naphthoquinonediazide esterified product is 50 ~ 70%. ideal. By using these two kinds of photosensitive components, the positive-type photoresist of the present invention can provide excellent overall characteristics (coatability, heating instability, and development instability), high residual film rate, good sensitivity, and preservation. Photoresist material with good stability The photoresist composition of the present invention preferably contains propylene glycol monomethyl ether acetate (PGMEA) as the component. Since the PGMEA is contained, the photoresist composition of the present invention can be excellent in coating properties and excellent in film thickness uniformity of the photoresist film on a large glass substrate. The Intellectual Property Bureau of the Ministry of Economic Affairs (the total amount of the components (A), (B), and (C) printed by the industrial and consumer cooperatives is preferably less than 30% by mass relative to the total mass of the composition. This makes the above The content of the organic solvent in the photoresist composition is large, and the total amount of the components (A), (B), and (C) is reduced, so that the positive photoresist composition described above can be an excellent coater. The positive photoresist composition is particularly suitable for the manufacture of liquid crystal display elements. The positive photoresist composition of the present invention has excellent overall characteristics (coatability, heating instability, and development instability), and residual film Those with a high rate and good sensitivity. In addition, the above-mentioned liquid crystal display device uses a large size of 500 X 600 mm2 -11-the standard of this paper is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm). Printed 200300866 A7 __B7_ 5. Description of the invention (8) The glass substrate is ideally made. The positive photoresist composition of the present invention is particularly ideal for system LCD manufacturing. The positive photoresist composition of the present invention has excellent linearity and can be i-line exposure will be small Simultaneous exposure with a large pattern to form a photoresist pattern. The above system LCD is ideally made using a large glass substrate of 500 x 600 m2. The above system LCD uses i-line (365 nm) exposure It is ideal for the producer of the process. It can form a good fine pattern of 0.5 ~ 2.5 // m degree. And the present invention is (1) the positive photoresist composition containing the above is coated on 500 X 600 a step of forming a coating film on a large glass substrate of at least mm2, (2) a step of forming a photoresist film on the glass substrate after the above-mentioned coating film-forming glass substrate is subjected to heat treatment (pre-baking), and (3) the above-mentioned light The selective exposure step of the resist film, (4) the step of forming a photoresist pattern on the above-mentioned glass substrate by using an alkaline aqueous solution for the photoresist film after the selective exposure, and (5) washing The rinsing step of the developing solution remaining on the surface of the photoresist pattern described above is a method for forming a liquid crystal display pattern having a characteristic of the liquid crystal display pattern. Although the photoresist pattern used in the manufacture of the liquid crystal display element is 500, X 600 mm2 large glass substrates The above (3) selective exposure step is performed using a photoresist pattern with a different pattern size and a patterned cover film, and a pattern size is formed on the glass substrate at the same time. Those with different photoresist patterns. This paper size applies to China National Standard (CNS) A4 specifications (210X 297 public holidays) ~ (Please read the precautions on the back before filling in this page j

C •訂 200300866 Α7 Β7 五、發明説明(9 ) (請先閱讀背面之注意事項再填寫本頁) 上述圖型尺寸相異的光阻圖型用已描繪圖型的罩膜至 少以使用尺寸〇. 5〜2 · 5 // m的光阻圖型形成用圖型罩膜及 圖型尺寸3〜1 0 // m的光阻圖型形成用圖型罩膜混雜描繪的 罩膜(交叉線)進行者爲理想。此時,上述玻璃基板上同 時形成0 · 5〜2 · 5 // m尺寸的圖型及3〜1 0 // m尺寸的圖型的 光阻型爲理想。 本發明的正型光阻組成物,可同時形成尺寸相異的圖 型。 上述(3)選擇性曝光步驟係使用i線(365 mm)光源 進行曝光製程者爲理想。 由於使用i線可形成高尺寸精度的圖型,本發明的正型 光阻組成物可使用i線曝光及其後的顯像。 【發明之實施型態】 有關(A)成分: 經濟部智慧財產局員工消費合作社印製 作爲(A)成分的鹼可溶性樹脂,無特別的限制者,相 關的正型光阻組成物可由通常可得者之中任意選擇作爲薄 膜形成物質。例如,作爲正型光阻組成物的薄膜形成用樹 脂,可列舉如酚樹脂、丙烯酸樹脂、苯乙烯及丙烯酸的共 聚合物、經基苯乙烯的聚合物、聚乙烯酣、聚α -甲基乙儲 酚等。其中亦以不膨潤容易被鹼性水溶液溶解顯像優的酚 醛淸漆樹脂爲適宜。 作爲酚樹脂的例,可列舉如酚類與醛類的縮合反應生 成物、酚類與酮類的縮合反應生成物、乙烯酚系聚合物、 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) -13- 200300866 A7 ___ B7 _ 五、發明説明(10 ) 異丙烯酚系聚合物、此等的酚樹脂的加氫反應生成物等。 (請先閱讀背面之注意事項再填寫本頁) 形成上述酚樹脂的酚類,可列舉如酚、m-甲酚、P-甲 酚、〇-甲酚,2,3-二甲苯酚、2,5-二甲苯酚、3,5-二甲苯酚、 3,4-二甲苯酚等的二甲苯酚類;乙酚、p-乙酚、〇-乙酚、 2,3,5-三甲基酚、2,3,5-三乙基酚、4-叔-丁基酚、3-叔-丁基 酚、2-叔-丁基酚、2-叔-丁基-4-甲基酚、2-叔-丁基-5-甲基 酚等的烷基酚類;p-甲氧基酚、m-甲氧基酚、p-乙氧基酚、 m-乙氧基酚、p-丙氧基酚、m-丙氧基酚、等的烷氧基酚;〇-異丙烯酚、P-異丙烯酚、2-甲基-4-異丙烯酚、2-乙基-4-異 丙烯酚等的異丙烯酚類;苯基苯酚等的芳基酚類;4,4’_二 經基二酚、雙酣A、間苯二酣、對苯二酣、焦掊酣等的多 羥基酚類等。此等可單獨使用亦可,又二種以上組合使用 亦可。此等的酚類中,特別以m-曱酚、p-甲酚、2,5-二甲苯 酚、3,5-二甲苯酚、2,3,5-三甲基酚爲理想。 經濟部智慧財產局員工消費合作社印製 上述醛類可列舉如甲醛、對甲醛、三噁院、乙酸、丙 醛、丁醛、三甲基乙醛、丙烯醛、丁醛、環己醛、呋喃醛 、呋喃丙烯醛、苯甲醛、對苯二甲醛、苯基乙醛、^ -苯基 丙醛、Θ -苯基丙歷、〇 -經基苯甲酸、m -經基苯甲酸、ρ -經 基苯甲醛、0-甲基苯甲醛、m-甲基苯甲醛、p_甲基苯甲酸、 〇-氯苯甲醛、m-氯苯甲醛、p-氯苯甲醛、肉桂酸等,此等可 單獨使用亦可,又二種以上組合使用亦可。此等的醒類中 ’以谷易入手的甲酸爲理想’特別爲提高耐熱性以使用經 基苯甲醛及甲醛的組合爲理想。 上述酮類,可列舉如丙酮、甲乙基酮、二苯基酮等, 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) ,14< 200300866 A7 B7 五、發明説明(11 ) 此等可單獨使用亦可,又二種以上組合使用亦可。酚類與 酮類的組合以焦培酚及丙酮的組合爲特別理想。 (請先閱讀背面之注意事項再填寫本頁) 酚類及醛類的縮合反應生成物,可用公知的方法在酸 性催化劑下製造。此時的酸性催化劑可使用鹽酸、硫酸、 蟻酸、檸檬酸、對甲苯基磺酸等。如此所得的縮合生成物 施以分級等的處理將低分子領域切除者其耐熱性優爲理想 。分級等的處理,依縮合反應所得的樹脂,以良溶媒例如 甲醇、乙醇等的醇類,丙酮、甲乙基酮等的酮類,或乙二 醇單乙基醚醋酸酯、四氫呋喃等溶解之,其次於水中以澆 凝沈澱等的方法進行。 相關本發明上述物質中亦以全酚系重複單元中含有60 莫耳%以上P-甲酚系重複單元,且含有30莫耳%以上m-甲 酚系重複單元,其聚苯乙烯換算重量平均分子量(Mw)爲 2000〜8000的酚醛淸漆型樹脂爲理想。 P-甲酚系重複單元低於60莫耳%對加熱處理時之溫度 差異容易引起感度變化,又m-甲酚系重複單元低於30莫耳 %感度有惡化的傾向不理想。 經濟部智慧財產局g(工消費合作社印製 又’本發明的鹼可溶性樹脂可含有二甲苯系重複單元 ’或三甲基酚系重複單位等的其他酚系重複單元,最理想 爲P-甲酚系重複單元60〜70莫耳%,與m-甲酚系重複單元 40〜30莫耳%所成二成分系的酚醛淸漆樹脂,酚類的雙核 體(具二個酚核的縮合物分子)的含量依GPC (膠體滲透層 析儀)法爲10 %以下含量少的酚類的低分子量物酚醛淸漆 樹脂爲理想。上述雙核物於高溫(例如1 3〇°C )的預焙燒中 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -15 - 200300866 A7 B7 五、發明説明(12 ) 昇華而污染爐的天花板,更污染塗覆光阻的玻璃板成爲收 率下降的原因。 (請先閱讀背面之注意事項再填寫本頁) 有關(B)成分(感度提升劑 本發明的(B)成分使用上述一般式(I)所示酚化合 物) 經濟部智慧財產局貨工消費合作社印製 (B)成分可列舉如三(4-羥基苯基甲烷、雙(4-羥基-3-甲基苯基)-2-羥基苯基甲烷、雙(4-羥基-2,3,5-三甲基苯 基)-2-羥基苯基甲烷、雙(4-羥基-3,5-二甲基苯基)-4-羥基 苯基甲烷、雙 (4-羥基-3,5-甲基苯基)-3-羥基苯基甲烷、雙 (4-羥基-3,5-甲基苯基)-2-羥基苯基甲烷、雙(4-羥基-2,5-二甲基苯基)-4-羥基苯基甲烷、雙(4-羥基-2,5-甲基苯基) -3-羥基苯基甲烷、雙 (4-羥基-2,5-甲基苯基)-2-羥基苯基 曱烷、雙(4-羥基-3,5-甲基苯基)-3,4-二羥基苯基甲烷、雙 (4-羥基-2,5-甲基苯基)-3,4-二羥基苯基甲烷、雙(4-羥基-2,5-甲基苯基)-2,4-二羥基苯基甲烷、(4-羥基苯基)-3-甲氧 基-4-羥基苯基甲烷、雙 (5-環己基-4-羥基-2-甲基苯基)-4-羥基苯基甲烷、雙(5-環己基-4-羥基-2-甲基苯基)-3-羥基 苯基甲烷、雙 (5-環己基-4-羥基-2-甲基苯基)-2-羥基苯基 甲烷、雙(5-環己基-4-羥基-2-甲基苯基)-3,4-二羥基苯基 甲烷、1-[丨-(4-羥基苯基)異丙基]-4- [1,1-雙(4-羥基苯 基)乙基]苯、1- [1- (3-甲基-4-羥基苯基)異丙基]-4- [1,1-雙(3-甲基-4-羥基苯基)乙基]苯、2- (2,3,心三羥基苯基)-2- (2\3\4、三羥基苯基)丙烷,2- (2,4-二羥基苯基)-2-(2’,4、二羥基苯基)丙烷,2- (4-羥基苯基)-2- (4、二羥基苯 本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) 200300866 Α7 Β7 五、發明説明(13 ) (請先閱讀背面之注意事項再填寫本頁) 基)丙院,2 - (3 -氟-4 -羥基苯基)-2 - (3 ’ -氟-4 ’ -羥基苯基), 2- (4-羥基苯基)-2- (4’-羥基苯基)丙烷,2- (2,3,4-三羥基 苯基)-2- (4、羥基U-二甲基苯基)丙烷、2- (2,3,4-三羥 基苯基)甲烷、2- (2,4-二羥基苯基)甲烷、2,3,4-三羥基苯 基-4、羥基苯基甲烷、1,1-二 (4-羥基苯基)環己烷、2,4-[卜(4-羥基苯基)異丙基]-5-羥基酚等。 其中,感度提升效果特優者以雙(4-羥基-3-甲基苯基) -2-羥基苯基甲烷、雙(4-羥基-2,3,5-三甲基苯基)-2-羥基苯 基甲烷、2,4- [1- (4-羥基苯基)異丙基]-5-羥基酚、1,1-二 (4-羥基苯基)環己烷、1- [1- (4-羥基苯基)異丙基]-4-[1,1-雙(4-羥基苯基)乙基]苯爲理想。 液晶顯示元件的領域,提高產能爲一非常大的問題, 依該酚化合物的配合,能達成高感度化有助於提高產能爲 理想。 又,依該酚化合物的配合,能於光阻膜強力形成表面 難溶化層’顯像時未曝光的光阻膜的膜減量少,可抑制顯 像的時間差所形成的顯像不穩定的發生爲理想。 經濟部智慧財產局員工消費合作社印製 該酚化合物之中,亦以上述(V)所示化合物 (1- [Ια-羥基苯基) 丙基] -4- [1,1- (4-羥基苯基) 乙基] -苯) 及 上述(VI)所示化合物(雙(2,3,5-三甲基-4-羥基苯基)-2-羥基苯基甲烷),以高感度化、高殘膜率、及線性的提高效 果優爲理想。 以(Β)成分爲本發明組成物的配合時,其含量爲相對 於100質量份(Α)成分之鹼性可溶性樹脂的5〜25重量份 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -17- 200300866 A7 B7 五、發明説明(14 ) ,理想爲自0〜20重量份的範圍選擇。 (請先閱讀背面之注意事項再填寫本頁) 低於此範圍的下限時,不能充分得到高感化、高殘膜 率化的提升效果,超過此範圍的上限時,顯像後的基板表 面容易發生殘渣物,又原料成本變高不理想。 又,調整系統LCD用的光阻組成物時,相對於丨00重 量份(A)成的鹼性可溶性樹脂,(B)成分的比例爲5〜20 重量份’理想係於7〜1 5重量份的範圍選擇爲佳。相關於 形成尺寸相異的圖型亦爲此範圍者,可得到充分的高感度 化、高殘膜率的提升效果。 有關(C)成分: 使用由上述一般式(III)所示苯醌二迭氮基酯化物( 感光性成分1 ),及上述一般式(IV)所示苯醌二迭氮基酯 化物(感光性成分2)混合者,使甩500x 600 mm2以上的 大型玻璃基板的製程時,可提供優總體的特性(塗覆性、 加熱不穩定特性、顯像不穩定特性)的光阻材料,又,可 提供適於系統LCD製造的優線性、適於i線曝光的光阻材 料。 經濟部智慧財產局8工消費合作社印製 又,感光性成分1的平均酯化率以40〜60%爲理想, 更理想爲45〜55%者。低於40%時顯像後的容易發生膜減 ,殘膜率容易下降。超過60 %時感度有顯著惡化的傾向。 該感光性成分1,以上述式(VII)所示化合物(雙(2-甲基-4-羥基-5-環己基苯基)-3,4-二羥基苯基甲烷)的1,2-萘醌二迭氮基-5-磺醯基所成化合物苯醌二迭氮基酯化物’ 比較廉價,感度、解像性、線性優之光阻組成物,以可調 本紙張尺度適用中國國家標隼(CNS ) A4規格(210X297公釐) 200300866 Α7 Β7 五、發明説明(15 ) 整的覲點爲理想。其中以酯化率50%者爲最理想。 (請先閱讀背面之注意事項再填寫本頁) —方面,感光性成分,以上述式(VIII)所示化合物 2,3,4,4’-四氫二苯甲酮的1,2-萘醌二迭氮基-5-磺醯基所成化 合物苯醌二迭氮基酯化物爲理想。其中以平均酯化率爲50 〜70%者爲理想,更理想爲55〜65%者。低於50%時顯像後 容易發生膜減,殘膜率容易降低。一方面,超過70%時, 保存安定性有下降的傾向。該感光性成分2,爲非常廉價感 度優光阻組成物以可調整之觀點爲理想。其中以酯化率 59%者爲最理想。 (C)感光性成分除上述感光性成分1、2以外,可使用 其他的苯醌二迭氮基酯化物,例如上述一般式(I)所示酚 化合物及1,2-萘醌二迭氮基-5- (4)-磺醯基化合物的酯化物 〇 經濟部智慧財產局員工消費合作社印製 上述一般式(I)所示化合物的酚性羥基的全部或一部 份以萘醌二迭氮基磺酸酯化的方法,可依常法進行,例如 ,可由氯化萘醌二迭氮基磺醯基以上述一般式(I)所示化 合物縮合而得。具體的,上述一般式(I)所示化合物與氯 化萘醌-1,2 -二迭氮基-4 (或5)-磺If基,以指定量的二ti惡院 、η -甲基α比略院酮、二甲基乙醯胺、四氫咲喃等的有機溶 媒溶解後,加入三乙基胺、三乙醇胺、吡啶、碳酸鹼、碳 酸氫鹼的鹼性催化劑反應,所得的生成物經水洗、乾燥調 製。 上述其他的醌二迭氮基酯化物使用量,於(C)感光性 成分中,爲3 0質量%以下,特別以2 5質量%以者不損及本 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ 297公釐) -19- 200300866 A7 B7 五、發明説明(16 ) 發明的效果者爲理想。 (請先閱讀背面之注意事項再填寫本頁) 感光性成分1、2的混合比例,相對於5 0質量份的感 光性成分1,感光性成分2爲40〜60質量份,特別以45〜 55質量份的範圍爲理想。 感光性成分2的配合量少於此範圍時感度有惡化的傾 向,多以此範圍時光阻組成物的解像性、線性有惡化的傾 向。 有關本發明的組成物,(C)成分的配合量,相對於合 計量100質量份鹼可溶性樹脂的(A)成分及(B)成分爲 15〜40質量份,由20〜30質量份的範圍選擇爲理想。(〇 成分的配合量低於上述範圍時不能得到忠實圖像的圖型, 轉印性下降。一方面,(C)成分的配合量高於上述範圍時 ’感度及解像性惡,又顯像處理後有發生殘渣物的傾向。 又,調整系統LCD用的光阻組成物時,相對於合計量 100質量份的(A)成分的鹼可溶性樹脂及(B)成分爲20〜 40質量份,由25〜35質量份的範圍選擇爲理想。 經濟部智慧財產局員工消費合作社印製 本發明的組合物,(A)〜(C)成分及各種添加劑,以有 機溶媒的下述(D)成分溶解成溶液形態使用爲理想。 有關(D)成分(有機溶媒): 本發明所使用的溶媒的例,可列舉如丙酮、甲乙基酮 、環己酮、甲基異戊酮、2-庚酮等的酮類;乙二醇、丙二 醇、二乙二醇、乙二醇單醋酸酯、丙二醇單醋酸酯、二乙 二醇單醋酸酯、或此等的單甲基醚、單乙基醚、單丙基醚 、單丁基醚或單苯基醚等的多醇類及其衍生物;如二噁烷 -20- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 200300866 A7 _____ B7 五、發明説明(17 ) (請先閱讀背面之注意事項再填寫本頁) 的環式醚類;及乳酸乙酯、醋酸甲酯、醋酸乙酯、醋酸丁 酯、丙酮酸甲酯、丙酮酸乙酯、甲氧基丙酸甲酯、乙氧基 丙酸乙酯等的酯類。此等可單獨使用亦可,二種以上組合 使用亦可。 其中,亦以丙二醇單甲基醚醋酸酯(PGMEA)賦與本 發明的光阻組成物優塗覆性,賦與大型玻璃基板上光阻膜 優異膜厚均勻性爲理想。 PGMEA以單獨溶媒使用爲最理想,PGMEA以外的溶媒 與此混合使用亦可。此溶媒可列舉如乳酸乙酯、r »丁內酯 、丙二醇單丁基醚等。 使用乳酸乙酯,相對於PGMEA的質量比爲〇_1〜1〇倍 量,理想以1〜5倍量的範圍配合爲理想。 有關液晶顯示元件的製造的領域,通常光阻薄膜爲〇. 5 〜2.5" m,特別是玻璃基板上的薄膜必要爲1.〇〜2.0// m, 因此,使用此等的有機溶媒,組成物中的上述(A)〜 經濟部智慧財產局8工消費合作社印製 成分的總量,相對於組成物的全質量爲3 0質量%以下,理 想爲調整至20〜28質量%範圍。作爲理想的優塗覆性的液 晶顯示元件的製造光阻材料。 此時可任意使用的下述(E)及餅酌其量,溶媒(D) 的使用量,對於組成物的全質量爲65〜85質量%,理想爲 7〇〜75質量%。 本發明相關的(E)成分(其他的添加劑),在不損及 本發明的目的範圍’爲防止光暈的紫外線吸收劑,例如 2,2,4,4-四經基一本甲酮、4 -一甲基胺- 2’,4’ -二羥基二苯甲 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) ' -----— -21 - 200300866 Λ7 B7 五、發明説明(18 ) 酮、5-氨基-3-甲基·卜苯基-4- (4-羥基苯基偶氮)吡唑,4-二甲基氨基-4’-羥偶、4-乙基氨基-4’乙氧基偶氮苯、4-二乙 基氨基偶氮苯、薑黃素等,或爲防止條紋的界面活性劑, 例如FLORATO FC-430、FC431 (商品名,日本住友3M(株) 製)、F-TOP EF-122A、EF-122B、EF-122C、EF126 (商品名 ,曰本TOKAM PRODUCT(株)製)等的氟系界面活性劑,二 苯甲酮、二萘甲酮、P-甲苯磺酸等的保存安定化劑,更因 應必要,於不妨礙本發明的目的範圍可添加含有額外的樹 脂、可塑劑、安定化劑、對比提升劑等的慣用添加劑。 有關適於使用本發明的組成物液晶顯示元件製造用光 阻圖型的形成方法的例示,首先,於方型玻璃基板上,將 (A)〜(C)成分、及依必要使用的添加成分(E)以上述適 當的溶媒(D)溶解的溶液使用旋轉塗覆器塗覆,形成塗膜 。此時所使用的玻璃基板爲500 X 600 mm2以上,亦可爲 550x 650 mm2以上的大型板。 使用本發明的組成物,製造此使用大型玻璃基板的液 晶顯示元件(含系統LCD),可得到優總體的特性(塗覆性 、加熱不穩定特性、顯像差特性),線性亦優的光阻圖型。 其次,形成塗膜的玻璃基板以100〜140°C程度加熱乾 燥(預焙燒)形成感光層。其次,以紫外線線爲發光的光 源,例如使用低壓水銀燈、高壓水銀燈、超高壓水銀燈、 氙燈等,介入希望的圖型罩膜進行選擇性曝光。 又,有關系統LCD等的製造,此選擇性的曝光爲使用 圖型尺寸相異的光阻圖型形成用之已描繪圖型罩膜進行者 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 一裝 經濟部智慧財產局員工消費合作社印製 -22- 200300866 A7 _B7 _ 五、發明説明(19 ) (請先聞讀背面之注意事項再填寫本頁) ,上述玻璃基板上可同時形成圖型尺寸相異的圖型。例如 ,此選擇光可使用圖型尺寸0.5〜2.0// m的光阻圖型形成 用已描繪圖型罩膜及進行尺寸3〜1 0 // m的光阻圖型形成用 已描繪圖型罩膜(交叉線)進行。如此可同時形成尺寸相 異的圖型,亦可發揮本發明光阻組成物的優線性效果。 此時,爲形成微細的圖型以使用i線爲理想。 續之,此曝光後的被覆光阻膜玻璃基板以顯像液,例 如1〜10質量%氫氧化四甲基銨(TMAH)水溶液的鹼性水 溶液,由板的一端至另一端盛液,又由設置於中心部附近 上方的顯像液滴管噴□,進行基板全體的給液。 由上述基板的一端至另一端盛液的盛液方法爲使用大 型的玻璃基板形成光阻圖型時,裝置可簡潔化,極爲有用 ,由板的一端至另一端盛液時,各自的端部之盛液時期有 差異,此端部的光阻組成物與鹼性顯像液的時間有異,係 顯像不穩定的原因。 使用本發明的光阻組成物,此顯像不穩定極小在實施 上無問題。 經濟部智慧財產局員工消費合作社印製 靜置顯像50〜60秒程度,上述玻璃基板上形成光阻圖 型。其後,該光阻圖型表面所殘留的顯像液進行以純水等 漂洗液洗掉的漂洗步驟。 4.實施方式 正型光阻組成物的諸物性依以下方式求出。 -23- 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 200300866 A7 B7 五、發明説明(20 ) (1) 加熱不穩定評價 (請先閱讀背面之注意事項再填寫本頁) 使用旋轉器將試料塗覆於已形成鉻膜的玻璃基板(550 X 650 mm2)上後,將熱板調至not:,以約1 mm的間隔 進行第一次近接焙燒60秒的乾燥,其次將熱板溫度調爲 120°C,以 0.5 mm mm的間隔進行第二次近接焙燒60秒的 乾燥,形成膜厚1.5 // m的光阻薄膜。 又,第二次的乾燥步驟,基板外緣部份A的基板溫度 約105°C,基板中心部份B的基板溫度爲110°C,基板的芯 部的基板溫度115°C (參考圖1)。 其次,爲再現3.0//m L&S (Line and Space)的光阻圖 型使用介入描繪的測試圖膜(交叉線)的圖型罩膜Mirror Projection · Aligner MPA-600FA (商品名,曰本 CANON 公司 製)·,基板中心部份3.0//mL&S以能再現如尺寸的曝光量 進行選擇性的曝光。但是,曝光量以30 以下的條件進 行。 其次,於 23 °C以 2.38質量%四甲基銨氫氧化物 (TMAH)水溶液接觸60秒鐘,水洗30秒,旋轉乾燥之。 經濟部智慈財產局員工消费合作社印^ 其後,所得的光阻圖型的剖面形狀,相關於上述基板 的外緣部份A、中心部份B、芯部C以SEM (掃描式電子顯 微鏡)照像觀察之,圖型尺寸爲2.90〜3.10 // m者爲〇, 低於2·90μιη者爲X,超過3.10//m者爲XX 表示之,其 結果如表2所示。 (2) 顯像不穩定評價 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 200300866 A7 _B7 五、發明説明(21 ) (請先閱讀背面之注意事項再填寫本頁) 使用旋轉器將試料塗覆於已形成鉻膜的玻璃基板(550 X 650 mm2)上後,將熱板調至13(TC,以約1 mm的間隔 進行第一次近接焙燒60秒的乾燥,其次將熱板溫度調爲 120°C,以 0.5 mm mm的間隔進行第二次近接焙燒60秒的 乾燥,形成膜厚1.5 // m的光阻薄膜。 其次,爲再現3.0// m L&S (Line and Space)的光阻圖型 使用介入描繪的測試圖膜(交叉線)的圖型罩膜^^!:!:。!; Projection· Aligner MPA-600FA (商品名,日本 CANON 公司 製),基板中心部份3.0 // m L&S以能再現如尺寸的曝光量 進行選擇性的曝光。但是,曝光量以30 m〗以下的條件進 行。 其次,於23 °C以2.38質量% TMAH水溶液,使用具有 開縫塗覆噴頭的顯像裝置(裝置名:TD-39000展示機,日 本東京應化工業(株)製),由基板端部X至Z (參考圖2) ,以10秒鐘盛液,保持55秒後,水洗30秒鐘,旋轉乾燥 之。 經濟部智慧財產局員工消費合作社印製 其後’所得的光阻圖型的剖面形狀,相關於上述基板 的端部X、中心部份Y、端部Z以SEM (掃描式電子顯微鏡 )照像觀察之’圖型尺寸爲2.80〜3.20 //111者爲〇,低於 2.80//111者爲\’超過3.20//111者爲><\表示之,其結果如 表2所示。 (3)線性的評價: 使用旋轉器將試料塗覆於已形成鉻膜的玻璃基板(55〇 本紙張尺度適用中國國家標準(CNS ) A4規格(2丨〇><297公釐) -25=· 200300866 A7 B7 五、發明説明(22 ) (請先閱讀背面之注意事項再填寫本頁) X 650 mm2)上後,將熱板調至not:,以約i mm的間隔 進行第一次近接焙燒60秒的乾燥,其次將熱板溫度調爲 120°C,以0.5 mm mm的間隔進行第二次近接焙燒60秒的 乾燥,形成膜厚1 · 5 /z m的光阻薄膜。 其次,爲再現 3.0 " m L&S ' 2.0 μ m L&S 、i.5 /z m L&S的光阻圖型使用介入描繪的測試圖膜(交叉線)的圖 型罩膜以i線曝光裝置(裝置名,FX_7〇2 j,日本NIKON 公司製),基板中心部份3.0 // m L & S以能再現如尺寸的曝 光量進行選擇性的曝光。 其次,於23t以2.38質量% TMAH水溶液,使用具有 開縫塗覆噴頭的顯像裝置(裝置名:TD-39000展示機,日 本東京應化工業(株)製),由基板端部X至Z (參考圖2) ’以10秒鐘盛液,保持55秒後,水洗30秒鐘,旋轉乾燥 之。 經濟部智慧財產局員工涓費合作社印製 其後’所得的光阻圖型的剖面形狀,相關於上述基板 的端部X、中心部份γ、端部Z以SEM (掃描式電子顯微鏡 )照像觀察之,3.0/z m L&S 、2.0/zm L&S 、1.5/zm L&S 的光阻圖型的再現性由實際的光阻圖型尺寸求出評價,其 結果如表3所示。 (實施例1) (A)成分:鹼可溶性樹脂 100質量份 [使用m-甲酚35莫耳%及p-甲酚65莫耳%的混合物添 加草酸及甲醛縮合反應所得重量平均分子量(Mw) 4000的 本紙張尺度適财賴家標隼(CNS ) A4規格(210x7^公楚) -26- 200300866 A7 ________ 87____ 五、發明説明(23 ) (請先閱讀背面之注意事項再填寫本頁) 甲酚酚醛型淸漆樹脂經分級處理所得,Mw = 4500,酚類的 雙核物含量約爲6%的甲酚酚醛型淸漆樹脂(製品名,GTR-M2 ’日本群榮化學社製)。又,酚類的雙核物含量係依下述 裝置及條件進行GPC測定。 裝置·· SYSTEM 11 (日本P祭禾口電工/社製)PRECOLOUM : KF-G (曰本 SH0DEX 社製);C0L0UM : KF-802 (曰本 SH0DEX社製);檢測器:UV41 (以280 nm測定);溶媒等 的條件:四氫咲喃的流量1. 〇 m丨/ m i n,於3 5。0測定。 (B)成分:感度提升劑(B1 :上述式(V)所示酚化合物) :1 5重量份 (C) 成分··感光性成分i /感光性成分2 [5〇 / 50 (質量比) ]·· 26質量份(感光性成分1 : ci :上述式(VII)所示化合 物1莫耳及1,2萘醌二迭氮基-5-磺酸氯化物(以下以5-「 NQD」記述)2莫耳的酯化物(酯化率50%);感光性成分2 經濟部智慧財產局員工消費合作社印製 :C2 :上述式(VIII)所示化合物1莫耳及5-NQD 2.34莫 耳的酯化物(酯化率59%) (D) 成分··溶媒(PGMEA) ·· 423質量份 上述(A)〜(D)成分均勻溶解後,使用孔徑〇.2 # m的 膜濾器將其過濾,調製成正型光阻組成物。此組成物測定 其上述的加熱不穩定及顯像不穩定,其結果依上述如表2 所示。 本紙張尺度適用巾鋼家鮮(CNS) M規格(21()Χ 297公着) -27- 200300866 A7 _______B7 五、發明説明(24 ) (實施例2〜6,比較例丨〜ί〇) (Α)〜(D)的各成分如表1所示者取代外,與實施例i 同樣調製成各種正型光阻組成物。測定此組成物相關的上 述加熱不穩定及顯像不穩定及線性,其結果依上述如表2、 3所示。 關於各實施例及比較例所使用化合物的略號及其內容 ’ Bi ’ Cl,C2如上述,2,C,2,C3,C4及EL如以下所述 5己號.B2 (雙(2,3,5-三甲基·4-羥苯基)-2-羥基苯基甲烷) 曰己痛:C2’(式(III)所示化合物1莫耳及5_Nqd3茸耳的酉| 化合物) 曰己唬:C3 (雙(3,5-二甲基-4-羥基)-2-羥基苯基甲烷(下述 化口物)1莫耳及5_NqD2莫耳的苯醌二迭氮基酯化物) (請先閲讀背面之注意事項再填寫本頁} 經濟部智慧財產局員、工消費合作社印製C • Order 200300866 Α7 Β7 V. Description of the invention (9) (Please read the precautions on the back before filling out this page) The photoresist patterns with different pattern sizes mentioned above should be at least the used size. 5 ~ 2 · 5 // m pattern mask film for photoresist pattern formation and pattern size 3 ~ 1 0 // m pattern mask film mixed with pattern mask film (cross line ) The performer is ideal. At this time, a photoresistive pattern having a pattern of 0 · 5 to 2 · 5 // m size and a pattern of 3 to 1 0 // m size at the same time on the glass substrate is desirable. The positive photoresist composition of the present invention can simultaneously form patterns with different sizes. The above (3) selective exposure step is ideal for an exposure process using an i-ray (365 mm) light source. Since a pattern with high dimensional accuracy can be formed by using the i-line, the positive-type photoresist composition of the present invention can be exposed using i-line and subsequent development. [Implementation form of the invention] Relevant (A) component: Alkali-soluble resin printed as (A) component by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, and there is no particular limitation. Among the winners, the film-forming substance was arbitrarily selected. For example, examples of the resin for forming a thin film of a positive photoresist composition include phenol resin, acrylic resin, copolymer of styrene and acrylic acid, polymer based on styrene, polyethylene fluorene, and poly α-methyl. Ethylphenol, etc. Among them, phenolic lacquer resins which are not swellable and easily dissolved and developed by an alkaline aqueous solution are preferable. Examples of phenol resins include condensation reaction products of phenols and aldehydes, condensation reaction products of phenols and ketones, vinyl phenol-based polymers, and the Chinese paper standard (CNS) A4 specification (applicable to this paper standard) ( 210X297 mm) -13- 200300866 A7 ___ B7 _ 5. Explanation of the invention (10) Isopropene phenol-based polymers, hydrogenation reaction products of these phenol resins, etc. (Please read the notes on the back before filling this page) The phenols forming the above phenol resins include phenol, m-cresol, P-cresol, 0-cresol, 2,3-xylenol, 2 Xylphenols such as 2,5-xylenol, 3,5-xylenol, 3,4-xylenol; ethylphenol, p-ethylphenol, 0-ethylphenol, 2,3,5-trimethylphenol Phenol, 2,3,5-triethylphenol, 4-tert-butylphenol, 3-tert-butylphenol, 2-tert-butylphenol, 2-tert-butyl-4-methylphenol , 2-tert-butyl-5-methylphenol and other alkyl phenols; p-methoxyphenol, m-methoxyphenol, p-ethoxyphenol, m-ethoxyphenol, p- Propoxyphenol, m-propoxyphenol, etc. alkoxyphenols; o-isopropenol, P-isopropenol, 2-methyl-4-isopropenol, 2-ethyl-4-iso Isopropenols such as propene phenol; aryl phenols such as phenylphenol; 4,4'_ diacryl diphenol, bisfluorene A, m-xylylenedifluorene, p-xylylenedifluorene, pyrofluorene, etc. Hydroxyphenols and so on. These may be used alone or in combination of two or more. Among these phenols, m-acetol, p-cresol, 2,5-xylol, 3,5-xylenol, and 2,3,5-trimethylphenol are particularly preferred. The above-mentioned aldehydes printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs can be listed as formaldehyde, paraformaldehyde, trioxin, acetic acid, propionaldehyde, butyraldehyde, trimethylacetaldehyde, acrolein, butyraldehyde, cyclohexanaldehyde, furan Aldehyde, furan acrolein, benzaldehyde, terephthalaldehyde, phenylacetaldehyde, ^ -phenylpropanal, Θ-phenylpropanal, 0-mercaptobenzoic acid, m-mercaptobenzoic acid, p- Benzaldehyde, 0-methylbenzaldehyde, m-methylbenzaldehyde, p-methylbenzoic acid, 0-chlorobenzaldehyde, m-chlorobenzaldehyde, p-chlorobenzaldehyde, cinnamic acid, etc. It can be used alone or in combination of two or more. Among these wake-ups, 'the formic acid starting from Gu Yi is preferable', and in particular, a combination of a benzaldehyde and formaldehyde is preferably used to improve heat resistance. The above ketones can be exemplified by acetone, methyl ethyl ketone, diphenyl ketone, etc. The size of this paper is applicable to Chinese National Standard (CNS) A4 (210X 297 mm), 14 < 200300866 A7 B7 V. Description of the invention (11) These may be used alone or in combination of two or more. The combination of phenols and ketones is particularly preferably a combination of pyrogenol and acetone. (Please read the precautions on the back before filling out this page.) The condensation reaction products of phenols and aldehydes can be produced by known methods under an acid catalyst. Examples of the acidic catalyst used in this case include hydrochloric acid, sulfuric acid, formic acid, citric acid, and p-tolylsulfonic acid. The condensed product thus obtained is preferably subjected to a treatment such as classification to excise the low-molecular domain, which is excellent in heat resistance. Treatments such as classification are dissolved in a good solvent such as alcohols such as methanol, ethanol, ketones such as acetone, methyl ethyl ketone, or ethylene glycol monoethyl ether acetate, tetrahydrofuran, etc. according to the condensation reaction. Next, it is carried out in water by a method such as coagulation and precipitation. In the above-mentioned substance of the present invention, the total phenolic repeating unit contains 60 mol% or more of P-cresol-based repeating units and 30 mol% or more of m-cresol-based repeating units, and its polystyrene equivalent weight average A phenolic lacquer type resin having a molecular weight (Mw) of 2,000 to 8000 is desirable. P-cresol-based repeating units of less than 60 mol% tend to cause sensitivity changes due to temperature differences during heat treatment, and m-cresol-based repeating units of less than 30 mol% tend to deteriorate sensitivity. The Bureau of Intellectual Property of the Ministry of Economic Affairs (printed by the Industrial and Consumer Cooperatives and said that the alkali-soluble resin of the present invention may contain xylene-based repeating units "or other phenol-based repeating units such as trimethylphenol-based repeating units, most preferably P-formaldehyde 60 to 70 mol% of phenolic repeating unit, 40 to 30 mol% of m-cresol based repeating unit, two-component phenolic lacquer resin, phenolic dinuclear (condensation product with two phenolic cores) (Molecule) content is preferably a low-molecular-weight phenolic lacquer resin containing less than 10% phenols by GPC (colloidal permeation chromatography) method. The above-mentioned dinuclear material is pre-baked at a high temperature (eg, 130 ° C). The Chinese paper size is applicable to the Chinese National Standard (CNS) A4 specification (210X297 mm) -15-200300866 A7 B7 V. Description of the invention (12) Sublimation and contamination of the ceiling of the furnace, and pollution of the photoresist coated glass plate becomes the yield The reason for the decline. (Please read the precautions on the back before filling out this page.) About the component (B) (sensitivity enhancer The component (B) of the present invention uses the phenol compound represented by the general formula (I) above) Intellectual Property Bureau, Ministry of Economic Affairs Cargo Workers' Cooperatives Seal Examples of the component (B) include tris (4-hydroxyphenylmethane, bis (4-hydroxy-3-methylphenyl) -2-hydroxyphenylmethane, and bis (4-hydroxy-2,3,5-tris Methylphenyl) -2-hydroxyphenylmethane, bis (4-hydroxy-3,5-dimethylphenyl) -4-hydroxyphenylmethane, bis (4-hydroxy-3,5-methylbenzene Group) -3-hydroxyphenylmethane, bis (4-hydroxy-3,5-methylphenyl) -2-hydroxyphenylmethane, bis (4-hydroxy-2,5-dimethylphenyl)- 4-hydroxyphenylmethane, bis (4-hydroxy-2,5-methylphenyl) -3-hydroxyphenylmethane, bis (4-hydroxy-2,5-methylphenyl) -2-hydroxybenzene Alkyloxane, bis (4-hydroxy-3,5-methylphenyl) -3,4-dihydroxyphenylmethane, bis (4-hydroxy-2,5-methylphenyl) -3,4- Dihydroxyphenylmethane, bis (4-hydroxy-2,5-methylphenyl) -2,4-dihydroxyphenylmethane, (4-hydroxyphenyl) -3-methoxy-4-hydroxybenzene Methane, bis (5-cyclohexyl-4-hydroxy-2-methylphenyl) -4-hydroxyphenylmethane, bis (5-cyclohexyl-4-hydroxy-2-methylphenyl) -3- Hydroxyphenylmethane, bis (5-cyclohexyl-4-hydroxy-2-methylphenyl) -2-hydroxyphenylmethane, bis (5-cyclohexyl -4-hydroxy-2-methylphenyl) -3,4-dihydroxyphenylmethane, 1- [丨-(4-hydroxyphenyl) isopropyl] -4- [1,1-bis (4 -Hydroxyphenyl) ethyl] benzene, 1- [1- (3-methyl-4-hydroxyphenyl) isopropyl] -4- [1,1-bis (3-methyl-4-hydroxybenzene Group) ethyl] benzene, 2- (2,3, cardiotrihydroxyphenyl) -2- (2 \ 3 \ 4, trihydroxyphenyl) propane, 2- (2,4-dihydroxyphenyl)- 2- (2 ', 4, dihydroxyphenyl) propane, 2- (4-hydroxyphenyl) -2- (4, dihydroxybenzene) Paper size applies to Chinese National Standard (CNS) A4 specification (210 X 297) PCT) 200300866 Α7 Β7 V. Description of the invention (13) (Please read the notes on the back before filling this page) Basic) Bingyuan, 2-(3-fluoro-4 -hydroxyphenyl) -2-(3 '- Fluoro-4'-hydroxyphenyl), 2- (4-hydroxyphenyl) -2- (4'-hydroxyphenyl) propane, 2- (2,3,4-trihydroxyphenyl) -2- ( 4. Hydroxy U-dimethylphenyl) propane, 2- (2,3,4-trihydroxyphenyl) methane, 2- (2,4-dihydroxyphenyl) methane, 2,3,4-tris Hydroxyphenyl-4, hydroxyphenylmethane, 1,1-bis (4-hydroxyphenyl) cyclohexane, 2,4- [b (4-hydroxyphenyl) Propyl] -5-hydroxy-phenol. Among them, those with excellent sensitivity improvement effects include bis (4-hydroxy-3-methylphenyl) -2-hydroxyphenylmethane and bis (4-hydroxy-2,3,5-trimethylphenyl) -2 -Hydroxyphenylmethane, 2,4- [1- (4-hydroxyphenyl) isopropyl] -5-hydroxyphenol, 1,1-bis (4-hydroxyphenyl) cyclohexane, 1- [1 -(4-hydroxyphenyl) isopropyl] -4- [1,1-bis (4-hydroxyphenyl) ethyl] benzene is desirable. In the field of liquid crystal display devices, increasing the production capacity is a very big problem. It is ideal to achieve high sensitivity and help increase the production capacity based on the compounding of the phenol compound. In addition, according to the compound of the phenol compound, the photoresist film can strongly form a surface hardly soluble layer, and the film loss of the photoresist film that is not exposed during the development is reduced, and the occurrence of the development instability caused by the time difference of the development can be suppressed. As ideal. Among the phenol compounds printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, the compound shown in (V) above (1- [Ια-hydroxyphenyl) propyl] -4- [1,1- (4-hydroxyl Phenyl) ethyl] -benzene) and the compound shown in (VI) above (bis (2,3,5-trimethyl-4-hydroxyphenyl) -2-hydroxyphenylmethane), with high sensitivity, It is desirable to have a high residual film rate and excellent linear improvement. When the (B) component is used as the composition of the present invention, the content is 5 to 25 parts by weight relative to 100 parts by mass of the alkaline soluble resin of the component (A). The paper standard is applicable to Chinese National Standard (CNS) A4 specifications ( 210 × 297 mm) -17- 200300866 A7 B7 5. Description of the invention (14), ideally selected from the range of 0 to 20 parts by weight. (Please read the precautions on the back before filling in this page.) Below the lower limit of this range, the enhancement effect of high sensitivity and high residual film rate cannot be fully obtained. When the upper limit of this range is exceeded, the surface of the substrate after development is easy. Residues occur, and the cost of raw materials becomes high. When adjusting the photoresist composition for the system LCD, the proportion of the component (B) is 5 to 20 parts by weight relative to 00 parts by weight of the alkali-soluble resin (A). Ideally, it is 7 to 15 parts by weight. The range of servings is preferably selected. Forms with different sizes also fall within this range, and can achieve sufficient high sensitivity and high residual film rate improvement effects. Component (C): A benzoquinonediazide esterified product (photosensitive component 1) represented by the general formula (III) and a benzoquinonediazide esterified product (photosensitive component) represented by the general formula (IV) are used. 2) Mixed materials, when making large glass substrates with a size of 500x 600 mm2 or more, a photoresist material that can provide excellent overall characteristics (coatability, heating instability, and development instability). Photoresistive materials with excellent linearity and i-line exposure are available for system LCD manufacturing. Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs and the Industrial Cooperative Cooperative. The average esterification rate of the photosensitive component 1 is preferably 40 to 60%, and more preferably 45 to 55%. When it is less than 40%, film reduction is easy to occur after imaging, and the residual film rate is easy to decrease. When it exceeds 60%, the sensitivity tends to deteriorate significantly. The photosensitive component 1 is 1,2- of a compound represented by the formula (VII) (bis (2-methyl-4-hydroxy-5-cyclohexylphenyl) -3,4-dihydroxyphenylmethane). Naphthoquinonediazide-5-sulfonyl benzoquinonediazide esterate is a relatively inexpensive photoresist composition with excellent sensitivity, resolution, and linearity. It can be adjusted to the size of this paper for China Standard (CNS) A4 specification (210X297 mm) 200300866 Α7 B7 V. Description of the invention (15) The whole point is ideal. Among them, the esterification rate of 50% is the most ideal. (Please read the precautions on the back before filling out this page) — In terms of the photosensitive component, the 1,2-naphthalene of the compound 2,3,4,4'-tetrahydrobenzophenone represented by the above formula (VIII) A compound formed from a quinonediazide-5-sulfonyl group is a benzoquinonediazide esterified product. Among them, those with an average esterification rate of 50 to 70% are ideal, and more preferably 55 to 65%. When it is less than 50%, film reduction is likely to occur after development, and the residual film rate is liable to decrease. On the other hand, when it exceeds 70%, storage stability tends to decrease. The photosensitive component 2 is preferably a very low-sensitivity excellent photoresist composition from the viewpoint of being adjustable. Among them, the esterification rate of 59% is the most ideal. (C) Photosensitive components In addition to the above-mentioned photosensitive components 1 and 2, other benzoquinonediazide esters may be used, such as the phenol compound represented by the general formula (I) and 1,2-naphthoquinonediazide. --5- (4) -Ester of sulfofluorenyl compound. All or part of the phenolic hydroxyl group of the compound represented by the general formula (I) printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs is naphthoquinone diester The process of esterifying nitrogen sulfonic acid can be carried out according to a conventional method. For example, it can be obtained by condensing a naphthoquinonediazidesulfonamido chloride with a compound represented by the general formula (I). Specifically, the compound represented by the above general formula (I) and naphthoquinone chloride-1,2-diazidyl-4 (or 5) -sulfonyl If group, in a specified amount of After the organic solvents such as alpha ketone, dimethylacetamide, and tetrahydrofuran are dissolved, triethylamine, triethanolamine, pyridine, alkali carbonate, and bicarbonate are added to the basic catalyst to react. The material was washed with water and dried. The use amount of the other quinonediazide esters mentioned above in the photosensitive component (C) is 30% by mass or less, and especially 25% by mass does not damage the paper. The Chinese National Standard (CNS) applies A4 specification (210 × 297 mm) -19- 200300866 A7 B7 5. Description of the invention (16) The effect of the invention is ideal. (Please read the precautions on the back before filling out this page.) The mixing ratio of the photosensitive components 1 and 2 is 40 to 60 parts by mass relative to 50 parts by mass of the photosensitive ingredient 1, especially 45 to 60 parts by mass. A range of 55 parts by mass is desirable. When the blending amount of the photosensitive component 2 is less than this range, the sensitivity tends to deteriorate, and when it is in this range, the resolution and linearity of the photoresist composition tend to deteriorate. Regarding the composition of the present invention, the blending amount of the component (C) is 15 to 40 parts by mass with respect to 100 parts by mass of the total amount of the component (A) and (B) of the alkali-soluble resin, and the range is from 20 to 30 parts by mass. The choice is ideal. (When the blending amount of the component is lower than the above range, a pattern of a faithful image cannot be obtained, and the transferability is lowered. On the one hand, when the blending amount of the component (C) is higher than the above range, the sensitivity and resolution are bad, and Residues tend to occur after image processing. When adjusting the photoresist composition for system LCDs, it is 20 to 40 parts by mass based on 100 parts by mass of the alkali-soluble resin (A) component and (B) component. It is ideal to choose from the range of 25 to 35 parts by mass. The consumer cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs prints the composition of the present invention, the components (A) to (C) and various additives, and the following (D) of an organic solvent The component is preferably used in the form of a solution. (D) Component (organic solvent): Examples of the solvent used in the present invention include acetone, methyl ethyl ketone, cyclohexanone, methyl isopentanone, and 2-heptane. Ketones such as ketones; ethylene glycol, propylene glycol, diethylene glycol, ethylene glycol monoacetate, propylene glycol monoacetate, diethylene glycol monoacetate, or these monomethyl ethers, monoethyl ethers , Monopropyl ether, monobutyl ether, or monophenyl ether And its derivatives; such as dioxane-20- This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) 200300866 A7 _____ B7 V. Description of the invention (17) (Please read the precautions on the back before (Fill in this page) of cyclic ethers; and ethyl lactate, methyl acetate, ethyl acetate, butyl acetate, methyl pyruvate, ethyl pyruvate, methyl methoxypropionate, ethoxypropionic acid Ester such as ethyl ester. These can be used alone or in combination of two or more kinds. Among them, propylene glycol monomethyl ether acetate (PGMEA) is also used to impart excellent coating properties to the photoresist composition of the present invention. It is ideal to impart excellent film thickness uniformity to a photoresist film on a large glass substrate. PGMEA is best used as a separate solvent, and solvents other than PGMEA can be used in combination with this. Examples of such solvents include ethyl lactate, r »butyl Lactone, propylene glycol monobutyl ether, etc. The mass ratio of ethyl lactate to PGMEA is 0 to 1 to 10 times, and it is ideal to mix in the range of 1 to 5 times. About the manufacture of liquid crystal display elements 5 〜 The photoresist film is usually 0.5 ~ 2.5 " m, especially the thin film on the glass substrate must be 1.0 ~ 2.0 // m. Therefore, using these organic solvents, the above (A) in the composition ~ Intellectual Property Bureau of the Ministry of Economic Affairs 8 Industrial Cooperative Cooperative The total amount of printed components is 30% by mass or less with respect to the total mass of the composition, and is preferably adjusted to the range of 20 to 28% by mass. It is a photoresist material for manufacturing a liquid crystal display element having excellent coating properties. The following (E) and cakes can be arbitrarily used at the time, and the amount of the solvent (D) used is 65 to 85% by mass, and preferably 70 to 75% by mass for the total mass of the composition. (E) Ingredients (other additives) are within the scope of not impairing the object of the present invention, and are ultraviolet absorbers for preventing halo, for example, 2,2,4,4-tetramenthyl-monomethanone, 4-monomethyl Amine-2 ', 4'-dihydroxy dibenzoyl This paper is sized to the Chinese National Standard (CNS) A4 (210X 297 mm) '-------21-200300866 Λ7 B7 V. Description of the invention ( 18) ketone, 5-amino-3-methylbuphenyl-4- (4-hydroxyphenylazo) pyrazole, 4-dimethylamino-4'- Di-, 4-ethylamino-4'ethoxyazobenzene, 4-diethylaminoazobenzene, curcumin, etc., or surfactants to prevent streaks, such as FLORATO FC-430, FC431 (trade names , Fluorine-based surfactants such as Sumitomo 3M Co., Ltd., F-TOP EF-122A, EF-122B, EF-122C, EF126 (trade name, manufactured by TOKAM PRODUCT Co., Ltd.), etc. Stabilizers such as ketones, peronaphthone, and P-toluenesulfonic acid can be added as necessary. To the extent that they do not interfere with the purpose of the present invention, additives containing additional resins, plasticizers, stabilizers, contrast enhancers, etc. can be added. Custom additives. For an example of a method for forming a photoresist pattern suitable for manufacturing a liquid crystal display element using the composition of the present invention, first, on a square glass substrate, (A) to (C) components, and additional components used as necessary (E) The solution dissolved in the appropriate solvent (D) is applied using a spin coater to form a coating film. The glass substrate used at this time is 500 X 600 mm2 or more, and it can also be a large board of 550 x 650 mm2 or more. By using the composition of the present invention to manufacture a liquid crystal display element (including a system LCD) using a large glass substrate, excellent overall characteristics (coatability, heating instability characteristics, and aberration characteristics) and excellent linearity can be obtained. Resistive pattern. Next, the glass substrate on which the coating film is formed is heated and dried (pre-fired) at about 100 to 140 ° C to form a photosensitive layer. Next, ultraviolet rays are used as light sources, for example, low-pressure mercury lamps, high-pressure mercury lamps, ultra-high-pressure mercury lamps, and xenon lamps are used to intervene in a desired pattern cover film for selective exposure. In addition, for the manufacture of system LCDs, this selective exposure is performed by using a patterned masking film for the formation of photoresist patterns with different pattern sizes. The paper size is subject to Chinese National Standard (CNS) A4 specifications ( 210X 297 mm) (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs-22- 200300866 A7 _B7 _ V. Description of the invention (19) (Please read the back first Note on this page, please fill in this page again), the above-mentioned glass substrate can be formed at the same time with different patterns. For example, for this selection light, a patterned mask film for forming a photoresist pattern having a pattern size of 0.5 to 2.0 // m and a pattern for forming a photoresist pattern having a size of 3 to 1 0 // m can be used. Masking film (cross line). In this way, patterns with different sizes can be formed at the same time, and the excellent linear effect of the photoresist composition of the present invention can also be exerted. In this case, it is desirable to use an i-line to form a fine pattern. Continuing, the exposed photoresist-coated glass substrate is coated with a developing solution, such as an alkaline aqueous solution of 1 to 10% by mass of tetramethylammonium hydroxide (TMAH) aqueous solution, from one end of the plate to the other end, and The liquid is sprayed from a developing liquid dropper provided near and above the center, and the entire substrate is supplied with liquid. The liquid holding method from one end of the substrate to the other end is to use a large glass substrate to form a photoresist pattern. The device can be simplified and extremely useful. When the liquid is held from one end to the other end of the board, the respective ends The liquid holding period is different. The photoresist composition at this end is different from the alkaline developing solution in time, which is the cause of unstable imaging. With the photoresist composition of the present invention, the development instability is extremely small and there is no problem in implementation. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. The photoresist pattern is formed on the above glass substrate for about 50 to 60 seconds. Thereafter, the developing solution remaining on the photoresist pattern surface is subjected to a rinsing step of washing off with a rinsing solution such as pure water. 4. Embodiment The physical properties of the positive-type photoresist composition are obtained in the following manner. -23- This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) 200300866 A7 B7 V. Description of invention (20) (1) Evaluation of heating instability (please read the precautions on the back before filling this page) ) Using a spinner to coat the sample on a glass substrate (550 X 650 mm2) where a chromium film has been formed, adjust the hot plate to not :, and dry the first proximity baking for 60 seconds at an interval of about 1 mm. Secondly, the temperature of the hot plate was adjusted to 120 ° C, and the second proximity baking was performed for 60 seconds at 0.5 mm mm intervals to form a photoresist film with a thickness of 1.5 // m. In the second drying step, the substrate temperature of the substrate edge portion A is about 105 ° C, the substrate temperature of the substrate center portion B is 110 ° C, and the substrate temperature of the core portion of the substrate is 115 ° C (refer to FIG. 1). ). Secondly, a pattern mask film including a test pattern film (cross line) for interventional drawing was used to reproduce a photoresist pattern of 3.0 // m L & S (Line and Space). Mirror Projection · Aligner MPA-600FA (brand name, Japanese version) (Manufactured by CANON Co., Ltd.). 3.0 / mL & S of the central portion of the substrate is selectively exposed at an exposure amount capable of reproducing such a size. However, the exposure should be performed under 30 conditions. Next, it was contacted with a 2.38 mass% tetramethylammonium hydroxide (TMAH) aqueous solution at 23 ° C for 60 seconds, washed with water for 30 seconds, and spin-dried. Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs ^ The cross-sectional shape of the obtained photoresist pattern is related to the outer edge portion A, the central portion B, and the core portion C of the above substrate by SEM (scanning electron microscope) ) According to the photographic observation, the size of the pattern is 2.90 ~ 3.10 // m is 0, those below 2.90 μm are X, and those above 3.10 / m are XX. The results are shown in Table 2. (2) Evaluation of development instability This paper is in accordance with Chinese National Standard (CNS) A4 size (210X297 mm) 200300866 A7 _B7 V. Description of the invention (21) (Please read the precautions on the back before filling this page) Use rotation After the sample was coated on a glass substrate (550 X 650 mm2) where a chromium film had been formed, the hot plate was adjusted to 13 (TC, and the first approximation firing was performed at an interval of about 1 mm for 60 seconds, followed by drying. The temperature of the hot plate was adjusted to 120 ° C, and the second proximity baking was dried for 60 seconds at 0.5 mm mm intervals to form a photoresist film with a thickness of 1.5 // m. Second, to reproduce 3.0 // m L & S ( Line and Space) photoresist pattern uses the mask pattern of the test pattern film (cross line) drawn by intervention ^^!:!:.!; Projection · Aligner MPA-600FA (trade name, manufactured by CANON, Japan), The central part of the substrate 3.0 // m L & S is selectively exposed at an exposure amount that can reproduce the size. However, the exposure amount is performed under the condition of 30 m or less. Second, at 2.38 mass% TMAH aqueous solution at 23 ° C. , Using a development device with a slit coating nozzle (device name: TD-3 9000 display machine, manufactured by Tokyo Chemical Industry Co., Ltd., from the substrate end X to Z (refer to Figure 2), holding the liquid for 10 seconds, holding it for 55 seconds, and then washing it for 30 seconds with water and spin drying it. The cross-sectional shape of the photoresist pattern obtained by the employee's consumer cooperative of the Ministry of Intellectual Property Bureau was printed. The end X, center Y, and end Z of the substrate were observed with a SEM (scanning electron microscope). The size of the pattern is 2.80 to 3.20 // 111 is 0, and the number is less than 2.80 // 111 is \ '. The number is greater than 3.20 // 111 is > < \, the results are shown in Table 2. 3) Linear evaluation: The sample was coated on a glass substrate on which a chromium film has been formed using a spinner (55 paper size is applicable to the Chinese National Standard (CNS) A4 specification (2 丨 〇 > < 297 mm) -25 = · 200300866 A7 B7 V. Description of the invention (22) (Please read the precautions on the back before filling in this page) X 650 mm2), then adjust the hot plate to not :, perform the first time at an interval of about i mm Drying by proximity baking for 60 seconds, followed by adjusting the hot plate temperature to 120 ° C, and performing a second proximity baking for 60 seconds at 0.5 mm mm intervals It is dried to form a photoresist film with a thickness of 1 · 5 / zm. Second, the photoresist pattern of 3.0 " m L & S '2.0 μm L & S and i.5 / zm L & S is reproduced using interventional drawing The test pattern film (cross line) of the pattern cover film is an i-ray exposure device (device name, FX_702), made by NIKON Corporation of Japan, 3.0 / m L & S to reproduce as large as The amount of exposure for selective exposure. Next, a developing device with a slit coating nozzle (apparatus name: TD-39000 display machine, manufactured by Tokyo Japan Chemical Industry Co., Ltd.) was used with a 2.38% by mass TMAH aqueous solution at 23t, and the substrate ends X to Z were used. (Refer to Figure 2) 'Contain liquid for 10 seconds, hold for 55 seconds, wash with water for 30 seconds, and spin dry. Employees of the Intellectual Property Bureau of the Ministry of Economic Affairs printed the cross-sectional shape of the photoresist pattern obtained later by the cooperative, and related the end X, center γ, and end Z of the substrate with a SEM (scanning electron microscope) photo As observed, the reproducibility of the photoresist pattern of 3.0 / zm L & S, 2.0 / zm L & S, 1.5 / zm L & S was evaluated from the actual photoresist pattern size, and the results are shown in Table 3. Show. (Example 1) (A) Component: 100 parts by mass of alkali-soluble resin [weight average molecular weight (Mw) obtained by adding oxalic acid and formaldehyde condensation reaction using a mixture of m-cresol 35 mole% and p-cresol 65 mole% The paper size of 4000 is suitable for financial standards (CNS) A4 size (210x7 ^ Gongchu) -26- 200300866 A7 ________ 87____ V. Description of the invention (23) (Please read the precautions on the back before filling this page) Cresol novolac Type lacquer resin obtained through classification treatment, Mw = 4500, cresol novolac type lacquer resin (product name, GTR-M2 'Made by Japan Group Chemical Co., Ltd.') having a dinuclear content of phenols of about 6%. The dinuclear content of phenols was measured by GPC using the following apparatus and conditions. Device ·· SYSTEM 11 (Japan P Matsukoku Electric Co., Ltd.) PRECOLOUM: KF-G (made by SH0DEX); C0L0UM: KF-802 (made by SH0DEX); Detector: UV41 (at 280 nm (Measurement); Conditions of solvent, etc .: Tetrahydrofuran flow rate of 1.0 m / min, measured at 35.0. (B) Component: Sensitizer (B1: Phenol compound represented by the above formula (V)): 15 parts by weight (C) Component · Photosensitive component i / Photosensitive component 2 [50/50 (mass ratio) ] ·· 26 parts by mass (Photosensitive component 1: ci: 1 mole of the compound represented by the formula (VII) and 1, 2 naphthoquinonediazide-5-sulfonic acid chloride (hereinafter referred to as 5- "NQD" Description) 2 Molar esters (esterification rate 50%); photosensitive components 2 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs: C2: Compound 1 Molar and 5-NQD 2.34 Mo Ear esters (esterification rate 59%) (D) Ingredients · Solvent (PGMEA) · 423 parts by mass of the above (A) ~ (D) components are uniformly dissolved, and the membrane filter with a pore size of 0.2 # m It is filtered and prepared into a positive photoresist composition. The composition is measured for the above-mentioned heating instability and development instability, and the results are shown in Table 2. The paper size is applicable to towel steel household fresh (CNS) M specifications. (21 () X 297) -27- 200300866 A7 _______B7 V. Description of the Invention (24) (Examples 2 to 6, Comparative Examples 丨 to ί) The components of (A) to (D) are shown in Table 1. Show In addition, various positive photoresist compositions were prepared in the same manner as in Example i. The above-mentioned heating instability, development instability, and linearity related to this composition were measured, and the results are shown in Tables 2 and 3 as described above. The abbreviations and contents of the compounds used in the examples and comparative examples are as follows: 'Bi'Cl, C2 is as described above, 2, C, 2, C3, C4 and EL are as described below. 5B. (Double (2, 3, 5 -Trimethyl · 4-hydroxyphenyl) -2-hydroxyphenylmethane) Hexagonal pain: C2 '(Compound of formula (III) 1 mole and 5_Nqd3 tritium | Compound) Hexylamine: C3 (Bis (3,5-dimethyl-4-hydroxy) -2-hydroxyphenylmethane (described below) 1 mole and 5_NqD2 mole of benzoquinonediazide esters) (Please read first Note on the back then fill out this page} Printed by the Intellectual Property Bureau of the Ministry of Economic Affairs, Industry and Consumer Cooperatives

1吴耳及5-NQD4莫耳的苯醌二迭氮基酯化物1 Wu Er and 5-NQD4 Mole Benzoquinone Diazide Esterate

OH 目己號:EL (乳酸乙酯)OH mesh number: EL (ethyl lactate)

200300866 A7 B7 五、發明説明(25 (但是,C2〜C3及C4的酯化率各自爲75 %、66%及 66%) (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) -29- 200300866 五、發明説明(26 ) [表1] 經濟部智慧財產局S工消費合作社印製 ㈧ ⑻ [配合量] (C) (混合比) [配合量] (D) [配合量] 固體成分濃度 (%) [(A+B+C)/(A+B +C+D)x 100] 貝 施 例 1 GTR-M2 B1 [15質量份] C1/C2 (50/50) [26質量份] PGMEA [423質量份] 25 2 同上 B2 [15質量份] 同上 25 3 同上 B1 [15質量份] 同上 PGMEA/EL (30/70) [423質量份] 25 4 同上 B1 [10質量份] 同上 PGMEA [408質量份] 25 5 同上 同上 C1/C2 (50/50) [33質量份] PGMEA [429質量份] 25 6 同上 同上 C1/C2 (50/50) [33質量份] 同上 25 比 較 例 1 同上 JSW C2 [26質量份] PGMEA [378質量份] 25 2 同上 2,3,4,4、四基二苯甲酚 C1/C2 (50/50) [26質量份] PGMEA [423質量份] 25 3 同上 B1 [15質量份] C2 [26質量份] 同上 25 4 同上 同上 C1 [26質量份] 同上 25 5 同上 同上 C1/C2 (50/50) [26質量份] PGMEA [260質量份] 35.2 6 同上 同上 C3/C2 (50/50) [26質量份] PGMEA [423質量份] 25 7 同上 同上 C4/C2 (50/50) [26質量份] 同上 25 8 同上 B1 [10質量份] C2 [33質量份] PGMEA [429質量份] 25 9 同上 同上 C4/C2 (50/50) [33質量份] 同上 25 10 同上 B1 [50質量份Γ C1/C2 (50/50) [26質量份] PGMEA [423質量份] 29 (請先閱讀背面之注意事項再填寫本頁) 本纸張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -30- 200300866200300866 A7 B7 V. Description of the invention (25 (However, the esterification rates of C2 ~ C3 and C4 are 75%, 66% and 66%, respectively) (Please read the precautions on the back before filling this page) Bureau of Intellectual Property, Ministry of Economic Affairs The paper size printed by employee consumer cooperatives is in accordance with the Chinese National Standard (CNS) A4 specification (210X 297 mm) -29- 200300866 V. Description of the invention (26) [Table 1] Printed by S Industrial Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs 经济⑻ [Mixing amount] (C) (Mixing ratio) [Mixing amount] (D) [Mixing amount] Solid content concentration (%) [(A + B + C) / (A + B + C + D) x 100] Example 1 GTR-M2 B1 [15 parts by mass] C1 / C2 (50/50) [26 parts by mass] PGMEA [423 parts by mass] 25 2 Ibid. B2 [15 parts by mass] Ibid. 25 3 Ibid. B1 [15 parts by mass ] Ibid. PGMEA / EL (30/70) [423 parts by mass] 25 4 Ibid. B1 [10 parts by mass] Ibid. PGMEA [408 parts by mass] 25 5 Ibid. Ibid. C1 / C2 (50/50) [33 parts by mass] PGMEA [ 429 parts by mass] 25 6 Same as above C1 / C2 (50/50) [33 parts by mass] Same as 25 Comparative Example 1 Same as above JSW C2 [26 parts by mass] PGMEA [378 parts by mass] 25 2 Same as above 2,3,4,4 , Tetrabenzol C1 / C2 (50/50) [26 Quantities] PGMEA [423 parts by mass] 25 3 Ibid. B1 [15 parts by mass] C2 [26 parts by mass] Ibid. 25 4 Ibid. Ibid. C1 [26 parts by mass] Ibid. 25 5 Ibid. Ibid. C1 / C2 (50/50) [26 Parts by mass] PGMEA [260 parts by mass] 35.2 6 Same as above C3 / C2 (50/50) [26 parts by mass] PGMEA [423 parts by mass] 25 7 Same as above C4 / C2 (50/50) [26 parts by mass] Same as above 25 8 Same as B1 [10 parts by mass] C2 [33 parts by mass] PGMEA [429 parts by mass] 25 9 Same as above C4 / C2 (50/50) [33 parts by mass] same as above 25 10 Same as B1 [50 parts by mass Γ C1 / C2 (50/50) [26 parts by mass] PGMEA [423 parts by mass] 29 (Please read the notes on the back before filling out this page) This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm)- 30- 200300866

7 7 A B7 7 A B

五、發明説明(27 ) 【表2】 加熱3 (1) ^穩定評價(#m) (1) 加熱顯像評價("m) 基板外緣部 基板中心部 基板芯部 基板端部 基板中心部 基板端部 A B C X Y Z 實 I 〇 〇 〇 〇 〇 〇 施 2 〇 〇 〇 〇 〇 〇 例 3 〇 〇 〇 〇 〇 〇 4 〇 〇 〇 〇 〇 〇 1 X 〇 XX X XX 2 X 〇 XX 〇 〇 〇 比 3 X 〇 XX X 〇 XX 較 4 _ 1) _ 1) _ 1) _ 1) 1) _ 1) 例 5 • 2) • 2) _ 2) 2) 2) _ 2) 6 X Ο XX 〇 Ο Ο 7 X Ο XX X Ο XX (請先閱讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 1) 曝光量爲30 以下的條件,不能形成分離圖型。 2) 不能形成1.5/zm膜厚的光阻薄膜。 由表2可明暸,不使用本發明的特定的成分時’光阻 組成物的顯像不穩定有良好的情形,加熱不穩定明顯的不 良。 -31 - 本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公釐) 200300866 A7 ______B7 五、發明説明(28 ) __ 【表3 1.50 實施例 5 1.50 6 1.5 2 比較例 8 1.95 9 1.89 10 _ 3) ^_____^— 一 (3) 線性評價 (u m) ----- 2.00 3.00 2.00 叫 3.00 2.00 3.00 2.01一 3.00 ^^~* 2.01一 3.00 3) 3) (請先閱讀背面之注意事項再填寫本頁) -裝· 訂 3)殘渣物太多,所得的形狀不能成爲評價對象的優良 光阻圖型。 由表3可明瞭,不使用本發明的特定的成分時,光阻 組成膜的線性不良。 發明的功效 經濟部智慧財產局員工消費合作社印製 依本發明,提供價廉、可使用於5〇〇x 6〇〇 mm2以上的 大型玻璃基板的製程,總體的特性(塗覆性、加熱不穩定特 性、顯像不穩定特性)亦優的光阻材料。更依本發明可提供 適於系統LCD製造的線性優,適用於i線曝光的光阻材料 圖式簡單說明 本紙浪尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -32- 200300866 A7 _______ B7 五、發明説明(29 ) 【圖1】 (請先閱讀背面之注意事項再填寫本f ) 爲價加熱不穩定,正型光阻組成物塗覆於坡璃基板, 預焙燒乾燥後基板外緣部份A、基板中心部份β、及基板芯 部C的各領域圖示。 【圖2】 爲g平價顯像不穩定及線性,正型光阻組成物塗覆於玻 璃基板’預焙燒乾燥後,圖型曝光後,以具有開縫塗覆器 將顯像液由基板端部X至Z盛液的意思說明圖。 元件對照表 A: 基板外緣部份 B: 基板中心部份 C: 基板芯部 X: 基板端部份 Y: 基板中心部份 Z: 基板端部份 經濟部智慈財產局員工消費合作社印f -33- 本紙張尺度適用中國國家標挛(CNS ) A4規格(210X297公釐)V. Description of the invention (27) [Table 2] Heating 3 (1) ^ Stability evaluation (#m) (1) Heating development evaluation (" m) Substrate outer edge portion Substrate center portion Substrate core portion Substrate end portion Substrate center Substrate end ABCXYZ Actual I 200000 Application 2 200000 Example 3 30000 40000 1 0 XX X XX 2 X 〇XX 〇〇〇〇 3 X 〇XX X 〇XX is less than 4 _ 1) _ 1) _ 1) _ 1) 1) _ 1) Example 5 • 2) • 2) _ 2) 2) 2) _ 2) 6 X 〇 XX 〇〇 〇 7 X Ο XX X Ο XX (Please read the notes on the back before filling out this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1) The conditions of exposure below 30 cannot form a separation pattern. 2) A photoresist film with a thickness of 1.5 / zm cannot be formed. As is clear from Table 2, when the specific component of the present invention is not used, the development of the photoresist composition may be unstable, and the heating instability may be significantly deteriorated. -31-This paper size applies Chinese National Standard (CNS) A4 specification (210X 297mm) 200300866 A7 ______B7 V. Description of the invention (28) __ [Table 3 1.50 Example 5 1.50 6 1.5 2 Comparative Example 8 1.95 9 1.89 10 _ 3) ^ _____ ^ — one (3) linear evaluation (um) ----- 2.00 3.00 2.00 called 3.00 2.00 3.00 2.01-3.00 ^^ ~ * 2.01-3.00 3) (Please read the precautions on the back first Fill in this page again)-Binding and binding 3) There are too many residues, and the resulting shape cannot be an excellent photoresist pattern for evaluation. As is clear from Table 3, when the specific component of the present invention is not used, the linearity of the photoresist composition film is poor. Efficacy of the invention Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs, according to the present invention, provides a low-cost, large-scale glass substrate process that can be used for 5000x600mm2 or more. Photoresistive material with excellent stability and development instability). According to the present invention, a photoresistive material pattern suitable for system LCD manufacturing and suitable for i-line exposure can be provided. The paper wave size is applicable to China National Standard (CNS) A4 (210X297 mm) -32- 200300866 A7 _______ B7 V. Description of the invention (29) [Figure 1] (Please read the precautions on the back before filling in this f) The heating is unstable, the positive photoresist composition is coated on the sloped glass substrate, and the substrate is pre-baked and dried The areas of the outer edge portion A, the substrate center portion β, and the substrate core portion C are illustrated. [Figure 2] For g parity development is unstable and linear, a positive photoresist composition is coated on a glass substrate 'After pre-baking and drying, after the pattern is exposed, the developing liquid is passed from the substrate end with a slit coater The illustrations of the meanings of the sections X to Z containing the liquid. Component comparison table A: Substrate outer edge part B: Substrate center part C: Substrate core part X: Substrate part Y: Substrate center part Z: Substrate part Part of the Ministry of Economic Affairs, Intellectual Property Bureau, Employee Consumption Cooperative Print f -33- This paper size is applicable to China National Standard (CNS) A4 specification (210X297 mm)

Claims (1)

200300866 8 8 8 8 ABCD200300866 8 8 8 8 ABCD 經濟部智慧財產局員工消費合作社印製 六、申請專利範圍 1 1 · 一種正型光阻組成物,其特徵爲相對於1 00重量份 鹼可溶性樹脂(A),含5〜25質量份下述一般式(I)所示 酚化合物(B) R10 R9 [式中,R1〜R8所示爲各自獨立之氫原子、鹵原子、 碳原子數1 ~ 6之烷基、碳原子數1〜6之烷氧基、或碳原 子數3〜6之環烷基;R9〜RU所示爲各自獨立之氫原子或 碳原子數1〜6之烷基;Q爲氫原子或碳原子數1〜6之烷 基,與R9結合形成碳原子鏈3〜6的環烷基之基、或下述 的化學式(II)所示的基Printed by the Consumers' Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 6. Scope of patent application 1 1 · A positive photoresist composition characterized by containing 5 to 25 parts by mass of the following with respect to 100 parts by weight of an alkali-soluble resin (A) Phenol compound (B) represented by general formula (I) R10 R9 [wherein R1 to R8 are each independently a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, or an alkyl group having 1 to 6 carbon atoms Alkoxy, or a cycloalkyl group having 3 to 6 carbon atoms; R9 to RU show each independently a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; Q is a hydrogen atom or 1 to 6 carbon atoms Alkyl, a cycloalkyl group bonded to R9 to form a carbon atom chain of 3 to 6, or a group represented by the following chemical formula (II) (式中,R12與R13所不爲各自獨立之氫原子、鹵原子 、碳原子數1〜6之烷基、碳原子數1〜6之烷氧基、或碳 原子數3〜6之環烷基;c所示爲〇〜3的整數);a、b所示 爲1〜3的整數;d所示爲0〜3的整數;η所示爲〇〜3的 整數]; 相對於100質量份(Α)成分及(Β)成分的總質量, 含有15〜40質量份範圍的下述一般式(III)所示苯醌二迭 氮基酯化物(感光性成分1)及下述一般式(IV)所示苯醌 (請先閱讀背面之注意事項再填寫本頁)(In the formula, R12 and R13 are not each independently a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or a cycloalkane having 3 to 6 carbon atoms. Base; c is an integer of 0 to 3); a and b are integers of 1 to 3; d is an integer of 0 to 3; n is an integer of 0 to 3]; relative to 100 mass Parts (A) and (B) of the total mass of the component, containing 15 to 40 parts by mass of the benzoquinonediazide esterified product (photosensitive component 1) represented by the following general formula (III) and the following general formula (IV) Benzoquinone (Please read the precautions on the back before filling this page) 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公釐) _ 34 _ 200300866 8 8 8 8 ABCD 六、申請專利範圍 2 二迭氮基酯化物(感光性成分2)所成的感光性成分的混合 物(C)This paper size applies the Chinese National Standard (CNS) A4 specification (210X297 mm) _ 34 _ 200300866 8 8 8 8 ABCD VI. Patent application scope 2 Diazide ester (photosensitive component 2) Photosensitive component Mixture (C) (式中,R14所示爲獨立的碳原子數1〜5的烷基;D所 示爲獨立的氫原子、或1,2·萘醌二迭氮基-5-磺醯基,D所 示至少有1個爲1,2·萘醌二迭氮基-5-磺醯基;1、m所示各 自爲獨立的1或2) (請先閲讀背面之注意事項再填寫本頁) Do D Do CHO(In the formula, R14 is an independent alkyl group having 1 to 5 carbon atoms; D is an independent hydrogen atom or 1,2 · naphthoquinonediazide-5-sulfonyl group, and D is shown At least one of them is 1,2 · naphthoquinonediazide-5-sulfonyl; 1 and m are each independent 1 or 2) (Please read the precautions on the back before filling this page) Do D Do CHO D 〇 (IV (式中,D所示爲獨立的氫原子、或1,2-萘醌二迭氮基-· 5-磺醯基,D所示至少有1個爲1,2-萘醌二迭氮基-5-磺醯基 更含有有機溶媒(D)。 經濟部智慧財產局員工消費合作社印製 2.如申請專利範圍第1項之正型光阻組成物,其中 (B)成分爲下述式(V).所示的酚化合物 OHD 〇 (IV (wherein D is an independent hydrogen atom or 1,2-naphthoquinonediazide- · 5-sulfofluorenyl group, and at least one of D is 1,2-naphthoquinone Diazyl-5-sulfonyl group also contains organic solvents (D). Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs. 2. For example, the positive photoresist composition in the first scope of the patent application, where (B) component Is a phenol compound OH represented by the following formula (V). OH (V) -35- 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 200300866 A8 B8 C8 D8 六、申請專利範圍 3 3 ·如申請專利範圍第1項之正型光阻組成物,其中 (B)成分爲下述式(VI)所示的酚化合物。OH (V) -35- This paper size is applicable to Chinese National Standard (CNS) A4 specification (210X297mm) 200300866 A8 B8 C8 D8 VI. Patent application scope 3 3 · If the photoresistance composition of the first patent scope is applied (B) is a phenol compound represented by the following formula (VI). 4.如申請專利範圍第1項之正型光阻組成物,其中 (A)成分爲聚苯乙烯換算重量平均分子量(Mw)爲2000〜 8000的酚醛淸漆型樹脂,其全酚系重複單元中含有60莫 耳%以上P-甲酚系重複單元,且含有30莫耳%以上m-甲酚 系重複單元。 5·如申請專利範圍第1項之正型光阻組成物,其中感 光性成分1爲下述式(VII)所示酚化合物及1,2-萘醌二迭氮 基酯化物的平均酯化率爲40〜60%之苯醌二迭氮基酯化物· II— III - — . - - - —- I -i i. SI - -I n (請先閱讀背面之注意事項再填寫本頁) 、aT 經濟部智慧財產局員工消費合作社印製4. The positive photoresist composition according to item 1 of the patent application range, wherein (A) component is a polyphenol-equivalent lacquer-type resin having a weight average molecular weight (Mw) of 2,000 to 8000 in terms of polystyrene, and the entire phenolic repeating unit thereof It contains 60 mol% or more of P-cresol-based repeating units and 30 mol% or more of m-cresol-based repeating units. 5. The positive-type photoresist composition according to item 1 of the application, wherein the photosensitive component 1 is an average esterification of a phenol compound represented by the following formula (VII) and a 1,2-naphthoquinonediazide ester. Benzoquinonediazide esters with a ratio of 40 ~ 60% · II— III-—.---—- I -i i. SI--I n (Please read the precautions on the back before filling this page) Printed by aT Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs 感光性成分2爲下述式(VII)所示酚化合物及1,2-萘 醌二迭氮基酯化物的平均酯化率爲50〜70%之苯醌二迭氮 基酯化物 本紙張尺度適用中國國家標準(CNS ) A4規格(2〖0X297公釐) -36 - 絲· 200300866 申請專利範圍 4 HO HOThe photosensitive component 2 is a benzoquinonediazide esterified product having an average esterification rate of 50 to 70% of a phenol compound and 1,2-naphthoquinonediazide esterified product represented by the following formula (VII). Applicable to China National Standard (CNS) A4 specification (2 〖0X297mm) -36-Silk · 200300866 Application for patent scope 4 HO HO OHOH c- O ABCDc- O ABCD OH (VIII) (請先閱讀背面之注意事項再填寫本頁) 6. 如申請專利範圍第1項之正型光阻組成物,其中 (D)成分更含有丙二醇單甲基醚醋酸酯。 7. 如申請專利範圍第1項之正型光阻組成物,其中 (A)、(B)及 (C)成分的總量爲相對於組成物的全質量的 3 0質量%以下者。 8. 如申請專利範圍第1至第7項中任一項之正型光阻 組成物,其係用於製造液晶顯示元件。 9. 如申請專利範圍第8項之正型光阻組成物,其中上 述液晶顯示元件係使用500 X 600 mm2以上的玻璃基板所 製作者。 10 ·如申請專利範圍第1至第7項中任一項之正型光 阻組成物,其係用於製造系統LCD。 11 ·如申請專利範圍第10項之正型光阻組成物,其中 上述系統LCD係使用500 X 600 mm2以上的玻璃基板所製 作者。 經濟部智慧財產局員工消費合作社印製 12 ·如申請專利範圍第1〇項之正型光阻組成物,其中 上述系統LCD係使用i線(3 65 nm)曝光製程所製作者。 1 3 · —種液晶顯示元件製造用之光阻圖型的形成方法 ,其特徵爲含(1)以如申請專利範圍第1至第7項中任一 項之正型光阻組成物塗覆於500 X 600 mm2以上的大型玻 璃基板上,形成塗膜的步驟,(2)上述形成塗膜的玻璃基 板經加熱處理,形成光阻薄膜的步驟,(對上述光阻薄 -37- 本紙張尺度適用中國國家標準(CNS ) Μ規格(21〇><297公董) 200300866 ABCD 六、申請專利範圍 5 膜進行選擇性曝光的步驟,(4)對上述選擇性曝光後的光 阻薄膜使用鹼性水溶液施以顯像處理,於上述玻璃基板形 成光阻圖型的步驟,及(5)洗淨上述光阻圖型表面所殘留 的顯像液的漂洗步驟者。 14 ·如申請專利範圍第1 3項之光阻圖型的形成方法, •其中上述(3)選擇性曝光步驟係使用圖型尺寸相異的光阻 圖型用已描繪圖型的罩膜進行,同時於上述玻璃基板上形 成圖型尺寸相異的光阻圖型者。 1 5 ·如申請專利範圍第1 4項之光阻圖型的形成方法, 其中上述圖型尺寸相異的光阻圖型用已描繪圖型的罩膜爲 尺寸0.5〜2.5 // m的光阻圖型形成用圖型罩膜及圖型尺寸3 〜1 0 // m的光阻圖型形成用圖型罩膜混雜描繪的罩膜(交叉 線)。 16·如申請專利範圍第13項之光阻圖型的形成方法,· 其中上述(3)選擇性曝光步驟係使用i線(365 mm)爲光 源進行曝光製程者。 (請先閲讀背面之注意事項再填寫本頁) 經濟部智慧財產局員工消費合作社印製 -38- 本紙張尺度適用中國國家樣準(CNS ) A4規格(210X297公釐)OH (VIII) (Please read the precautions on the back before filling out this page) 6. If the positive photoresist composition in item 1 of the patent application scope, the (D) component further contains propylene glycol monomethyl ether acetate. 7. For example, the positive photoresist composition in the scope of patent application, wherein the total amount of (A), (B) and (C) components is 30% by mass or less relative to the total mass of the composition. 8. The positive photoresist composition according to any one of claims 1 to 7, which is used for manufacturing a liquid crystal display element. 9. For example, the positive photoresist composition in the scope of patent application No. 8 in which the above-mentioned liquid crystal display element is made by using a glass substrate with a size of 500 X 600 mm2 or more. 10 · The positive photoresist composition according to any one of claims 1 to 7, which is used for manufacturing a system LCD. 11 · If the positive photoresist composition of item 10 of the patent application scope, wherein the above system LCD is made by using a glass substrate of 500 X 600 mm2 or more. Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 12 · For example, the positive photoresist composition in the scope of patent application No. 10, where the above system LCD is made using i-line (3 65 nm) exposure process. 1 3 · A method for forming a photoresist pattern for manufacturing a liquid crystal display element, comprising: (1) coating the photoresist composition with a positive photoresist composition according to any one of claims 1 to 7 The step of forming a coating film on a large glass substrate with a size of 500 X 600 mm2 or more. (2) The step of forming a photoresist film by heat-treating the glass substrate forming the coating film. Standards are applicable to Chinese National Standards (CNS) M specifications (21〇 < 297 public directors) 200300866 ABCD VI. Application for patent scope 5 The steps of selective exposure of the film, (4) the photoresist film after the above selective exposure A step of applying a development treatment using an alkaline aqueous solution to form a photoresist pattern on the glass substrate, and (5) a rinsing step of washing the developing solution remaining on the photoresist pattern surface. 14 · if applying for a patent The method for forming a photoresist pattern in the item 13 of the range, wherein the above (3) selective exposure step is performed using a photoresist pattern with a different pattern size using a cover film with a pattern drawn, and simultaneously on the glass Pattern size phase 1 5 · The method for forming a photoresist pattern according to item 14 of the scope of application for a patent, wherein the photoresist pattern with a different size of the above pattern has a size of 0.5, and the size of the cover film is 0.5. ~ 2.5 // m photoresist pattern forming pattern cover film and pattern size 3 to 1 0 // m photoresist pattern forming pattern cover film mixed drawing pattern film (cross line). 16 · For example, for the method of forming a photoresist pattern in the scope of patent application No. 13, where (3) the selective exposure step is performed by using an i-line (365 mm) as the light source. (Please read the precautions on the back first (Fill in this page) Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs-38- This paper size applies to China National Standard (CNS) A4 (210X297 mm)
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