TWI304918B - Positive photoresist composition for manufacturing lcd and method for forming resist pattern - Google Patents

Positive photoresist composition for manufacturing lcd and method for forming resist pattern Download PDF

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TWI304918B
TWI304918B TW093101885A TW93101885A TWI304918B TW I304918 B TWI304918 B TW I304918B TW 093101885 A TW093101885 A TW 093101885A TW 93101885 A TW93101885 A TW 93101885A TW I304918 B TWI304918 B TW I304918B
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photoresist
molecular weight
alkyl group
positive
photoresist pattern
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TW200424764A (en
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Yasuhide Ohuchi
Kazuhiko Nakayama
Kenji Maruyama
Kousuke Doi
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Tokyo Ohka Kogyo Co Ltd
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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/039Macromolecular compounds which are photodegradable, e.g. positive electron resists
    • G03F7/0392Macromolecular compounds which are photodegradable, e.g. positive electron resists the macromolecular compound being present in a chemically amplified positive photoresist composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L61/00Compositions of condensation polymers of aldehydes or ketones; Compositions of derivatives of such polymers
    • C08L61/04Condensation polymers of aldehydes or ketones with phenols only
    • C08L61/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • C08L61/14Modified phenol-aldehyde condensates
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/0226Quinonediazides characterised by the non-macromolecular additives
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/023Macromolecular quinonediazides; Macromolecular additives, e.g. binders
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/023Macromolecular quinonediazides; Macromolecular additives, e.g. binders
    • G03F7/0233Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/022Quinonediazides
    • G03F7/023Macromolecular quinonediazides; Macromolecular additives, e.g. binders
    • G03F7/0233Macromolecular quinonediazides; Macromolecular additives, e.g. binders characterised by the polymeric binders or the macromolecular additives other than the macromolecular quinonediazides
    • G03F7/0236Condensation products of carbonyl compounds and phenolic compounds, e.g. novolak resins

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  • Physics & Mathematics (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Materials For Photolithography (AREA)
  • Exposure And Positioning Against Photoresist Photosensitive Materials (AREA)
  • Phenolic Resins Or Amino Resins (AREA)

Description

1304918 (1) 玖'發明說明 【發明所屬之技術領域】 本發明有關製造LCD用之正型光阻組成物及光阻圖型 之形成方法。 【先前技術】 至今,在製造玻璃基板上形成液晶顯示部分的液晶顯 示器(LCD )時,由於比較廉價,或能形成靈敏度、解像 性以及形狀優異之故,多在利用爲半導體元件之製造所使 用的由酚醛淸漆樹脂一含苯醌二疊氮基之化合物之系列所 成正型光阻組成物。 但,例如,在半導體元件之製造上,係最大採用直徑 8吋(約200mm)至12吋(約3 00mm)之圓盤型矽晶圓, 惟相對於此,在LCD之製造上,則最小亦有採用3 60mm x460mm程度之四方型玻璃基板。 如此,在LCD之製造領域中,將塗佈光阻材料的基板 當然在材質或形狀方面有所不同,惟在其尺寸方面,則與 半導體元件之製造所用者大有不同。 因此’ LCD製造用之光阻材料,需要能對廣闊的基 板面全面形成形狀及尺寸安定性等特性良好的光阻圖型。 又,在LCD之製造上,由於消耗很多光阻材料之故, LCD製造用之光阻材料,除上述特性以外,尙需要成本 低廉的考量。 至今’關於LCD製造用之光阻材料,有多數報告(例 (2) 1304918 如,下述專利文獻1至6 )。專利文獻1至6所記載之光阻材 料係廉價,且對例如,3 6 0 m m x 4 6 0 m m程度之小型基板 ,能形成塗佈性' 靈敏度、解像性、形狀以及尺寸安定性 優異的光阻圖型。因此,在製造比較小型之LCD的目的上 ,很適合採用。 [專利文獻1] 日本專利特開平9 - 1 6 0 2 3 1號公報 [專利文獻2] 日本專利特開平9-2 1 1 8 5 5號公報 [專利文獻3] 日本專利特開2 0 0 0 - 1 1 2 1 2 0號公報 [專利文獻4] 曰本專利特開2000-131835號公報 [專利文獻5] 日本專利特開2 0 0 0 - 1 8 1 0 5 5號公報 [專利文獻6] 曰本專利特開2 0 0 1 - 7 5 2 7 2號公報 【發明內容】 [發明所欲解決的課題] 然而,近年來,隨著個人電腦之顯示器之大型化或液 晶電視之普及等,較從前對大型LCD的需求增大。又’由 於有LCD之低價格化之要求,需要改善LCD之製造效率。 因此,在LCD之製造領域中,從產率(每單位時間之 (3) 1304918 處理量)之提升及處理管制性之觀點來看’需要具有3〇至 5 OmJ程度之靈敏度的光阻材料。又,從產率(每單位時間 之處理量)之提升之觀點來看,需要儘量擴大曝光面積爲 至少100mm2程度。一般,LCD製造上,認爲最好採用ΝΑ (透鏡之開口數)例如在0.3以下,特別是在〇·2以下之低 ΝΑ條件之曝光過程。 然而,如採用低ΝΑ條件之曝光過程時,在以往之 LCD製造用之光阻材料,例如,在〇·3以下之低ΝΑ條件 下,以高解像度形成形狀優異的光阻圖型’有其困難存在 〇 亦即,一般,解像度(解像界限)可以下式所示雷利 氏之式: R = k,x λ /ΝΑ [式中,R爲解像界限’ h爲因光阻或過程’像形成法所決 定的比例常數,又爲曝光過程中所用的光之波長,NA表 示透鏡之開口數]表示’由於採用波長λ短的光源,或採 用高ΝΑ之曝光過程,而可提升解像度。例如,不用在來 L C D製造所用的g線(4 3 6 n m ) ’而使用更短波長之i線( 365nm)曝光的光刻術(photolitho graphy),即可提升 解像度。 然而,在LCD之製造上,如上述,曝光面積會變狹小 的高NA化並不合適,而希望能採用低NA條件下的曝光過 程。因而,難於獲得高解像度。 再者,現在,作爲新世代之LCD而盛行在1片玻璃基 (4) 1304918 板上與顯示器部分同時形成驅動器,DAC( Digital-Analog Converter , 數 位類比 轉換器 、影像 處理器 '視訊 控制器' RAM (隨機存取記憶體)之稱爲所謂「系統LCD 」的對高功能L C D的技術開發(半導體平板顯示器(F P D )世界200 1年9月出版第50至67頁)。 此時,基板上,由於除顯示器部分以外,尙會形成積 體電路部分之故,基板有更大型化的傾向。因此,需要較 通常之LCD製造時更爲低的NA條件下的曝光。 再者,在此種系統LCD中,例如,顯示器部分之圖型 尺寸爲2至10 μηα程度,相對地,積體電路部分則經以0.5 至2.0 μ m程度之微細的尺寸所形成。因此,較佳爲能形成 0.5至2.0 μιη程度之微細的光阻圖型,故需要較在來之LCD 製造用光阻材料爲高解像度的光阻材料。 但,由於在來之LCD製造用之光阻材料,係難於在低 NA條件下,以高解像者形成之故,難於用爲系統LCD之 製造。例如,在0.3以下之低NA條件下,難於形成形狀優 異的例如,2.0 μηι以下之微細的光阻圖型,而有所得光阻 圖型爲非矩形而呈現錐形的傾向。 具體而言,例如’日本專利特開2〇〇 1 -75 2 72號公報中 ,記載有含有鹼可溶性樹脂及感光性成分’而不含增感劑 (Sensitizer)的液晶用光阻。 然而,該液晶用光阻,存有不適合於ig曝光,難於 形成系統LCD製造所需要的2.0 μιη以下之光阻圖型等問題 (5) 1304918 因而’爲系統LCD之製造過程,希望出現一種適合於 i線曝光,例如即使在0.3以下之低N A條件下仍能形成形狀 優異的微細的光阻圖型的光阻材料。 亦即,本發明係以提供具有3〇至50mJT程度之敏感度, 在低N A條件下的解像性優異’作爲於1個基板上形成積體 電路與液晶顯示器部分的LCD製造用很合適之作爲光阻材 · 料的正型光阻組成物及光阻圖型之形成方法爲課題者。 [爲解決課題的手段] 爲解決前述課題,本發明之LCD用正型光阻組成物之 特徵爲:含有 (A ) 鹼可溶性樹脂, (2) 聚苯乙烯換算質量平均分子量在3 00至1 3 00之 ' 低分子量酚醛淸漆樹脂與萘醌二疊氮磺酸化合物的平均酯 化率在30至90%之酯化反應生成物, (C) 分子量在1 000以下之含酚性羥基之化合物, 修 (〇) 有機溶劑。 該LCD用正型光阻組成物,係作爲i線曝光過程用LCD 用正型光阻組成物很適用者。 又,係NA在0.3以下之曝光過程用LCD用正型光阻組 _ 成物很適用者。 再者,係作爲於1個基板上形成有集積電路與液晶顯 示器部分的LCD製造用之LCD用正型光阻組成物很適用者 -9- (6) 1304918 在此’本發明之說明中’系統LCD係指在此「於1個 基板上形成有積體電路與液晶顯示器部分的LCD」之意。 又’本發明之光阻圖型之形成方法之特徵爲:含有 (1 ) 於基板上塗佈上述本發明之正型光阻組成物 ,以形成塗膜的過程, (2 ) 將形成有上述塗膜的基板實施加熱處理( Prebake ’預焙)’以形成光阻被膜於基板上的過程, (3) 使用描繪有遮罩圖型(mask pattern )的光罩 ,對上述光阻被膜實施選擇性曝光的過程, (4 ) 對上述選擇性曝光後之光阻被膜,實施加熱 處理(post-exposure bake,曝光後焙燒)的過程, (5) 對上述加熱處理後之光阻被膜,實施使用鹼 水溶液的顯像處理,以形成光阻圖型於上述基板上的過程 (6 ) 將殘留於上述光阻圖型表面的顯像液加以沖 去的漂洗(rinse )過程。 並且’在實施上述(3)選擇性曝光的過程中,作爲 上述光罩’而使用描繪用2.0 μιη以下之光阻圖型形成用遮 罩圖型’及2.0 μιη以上之光阻圖型形成用遮罩圖型之兩者 的光罩’藉以同時形成上述(5 )光阻圖型的過程中,可 於上述基板上同時形成圖型尺寸2.〇 μιη以下之積體電路用 之光阻圖型’及2.0 μιη以下之液晶顯示器部分用之光阻圖 型。 (7) 1304918 [發明之效果] 如採用本發明之LCD用正型光阻組成物及光阻圖型之 製造方法時,即使在低NA條件下仍可獲得良好的解像度 之故,可作爲系統LCD之製造用很合適。 . 【實施方式】 [發明之實施形態] [LCD用正型光阻組成物] φ < (A )成分> (A )成分’並不特別限定,而可從正型光阻組成物 中通常可用爲被膜形成物質之中任選1種或2種以上使用。 可例舉:使酚類(苯酚、間甲酚、對甲酚、二甲苯酣 、三甲基苯酚等)、醛類(甲醛、甲醛先驅物、2一羥基 — 苯甲醛、3—羥基苯甲醒' 4一羥基苯甲醛等)及/或酮類( 甲基乙基甲酮、丙酮等)’在酸性觸媒存在下進行縮合所 得酚醛淸漆樹脂; φ 羥基苯乙嫌之單獨聚合物、或羥基苯乙烯與其他苯乙 烯系單體的共聚物、羥基苯乙烯與丙烯酸或甲基丙嫌酸或 者與其衍生物的共聚物等之羥基苯乙嫌系樹脂; 本身爲丙烯酸或甲基丙烯酸與其衍生物的共聚物的丙 - 烯酸或甲基丙烯酸系樹脂等。 特別是,使含有間甲酚及對甲酚的酚類與含有甲醛的 醛類縮合反應所得酚醛淸漆樹脂,在高敏感度而解像性優 異的光阻材料之調整方面很合適。 -11 - (8) 1304918 (A)成分,可依常法製造。 (A) 成分之依凝膠滲透色譜法的聚苯乙烯換算質量 平均分子量,雖視其種類而異,惟由敏感度或圖型形成方 面來看,爲2000至100000,較佳爲3000至20000。 < (B)成分> (B) 成分,係聚苯乙烯換算質量平均分子量(以下 ,簡稱Mw )在300至1 300之低分子量酚醛淸漆樹脂與萘醌 二疊氮磺酸化合物的平均酯化率爲30至90%之酯化反應生 成物,而可任選1種或2種以上之屬於此等酯化反應生成物 者使用。在此,聚苯乙烯換算質量平均分子量係依例如 GP C (凝膠滲透色譜法)測定者。 該低分子量酚醛淸漆樹脂而言,可使用例如與上述( A )成分所用者同樣的鹼可溶性酚醛淸漆樹脂中經調整質 量平均分子量爲上述範圍者等。 此種低分子量酚醛淸漆樹脂之Mw爲3 00至1 3 00,下限 値較佳爲3 5 0以上,上限値較佳爲7 0 0以上。 如將質量平均分子量調整爲此範圍,即可提供高敏感 度而解像性優異,適合於低NA條件下的i線曝光過程的光 阻材料。 如欲調整質量平均分子量爲前述範圍時,可例舉如下 3種手段。 (i ) 將由所希望之酚類與醛類及/或酮類間的縮合 反應所得Mw爲2000至3 0000程度之酚醛淸漆樹脂,使用分 -12- (9) 1304918 選低分子量區域與高分子量區域的周知之分選操作以取出 低分子量區域部分,即可製得。 另外,在(A)成分之鹼可溶性酚醛淸漆樹脂之合成 時,一般技術常識係採用分選操作以選擇性取出高分子量 領域者,而在爲製得此種低分子量酚醛淸漆樹脂之用的分 選操作,亦僅在所選擇性取出的對象爲低分子量領域有所 不同而已,其餘則可適用同樣操作。 (ϋ ) 在所希望之酚類與醛類及/或酮類間的縮合反 應時,在反應途中,逐次測定反應溶液中之縮合物之Mw ,如Mw到達3 0 0至1 3 0 0之範圍時終止反應,即可製得。 另外,如合成所用各種原料、觸媒種類、或其量及比 例、反應條件(溶液濃度、反應溫度、各種原料之調配手 段等)相同時,如測定反應中之Mw—次,則在下次合成 同樣的低分子量酚醛樹脂時,僅需控制反應時間即可製得 所希望之Mw者。 (iii )將所希望之酚類與醛類及/或酮類,在酸性觸 媒或鹼性觸媒之存在下縮合反應,以合成2至4核種之低分 子酚化合物或此化合物之二羥甲基物(簡稱爲「苯酚A」 )’對此使含羥甲基之酚類或不含羥甲基之酚類(簡稱爲 「苯酚B」)反應即可製得。 苯酣A與苯酣B間的反應,需要將Mw能成爲3〇〇至 1 3 0 0之範圍之方式加以控制’例如控制上述反應時間即可 進行。 在此’如對含有苯酚A的高濃度之溶液中,按每次非 -13- (10) 1304918 常微量添加含有苯酚B的低濃度之溶液,即可容易上述控 制。 另外’酚類與醛類及/或酮類的比例,雖視作爲目的 之化合物及合成手段之不同而可適當調整,惟例如可作成 1 : 1至2 :1 (莫耳比)。 (B )成分而言,特別是下述2種((i ) 、 ( ii )之 中含有1種以上者,從效果來看,較合適。 (i ) 作爲酚類而僅使用2官能苯酚化合物,作爲縮 合劑而使用醛類及/或酮類(較佳爲僅甲醛)以合成者。 (Π ) 作爲酚類而僅使用2官能苯酚化合物及1官能 苯酚化合物,作爲縮合劑而使用醛類及/或酮類(較佳爲 僅甲醛)以合成者。 上述「官能基」係指於酚類之會與醛類及/或酮類反 應之部位(2、4、6位)所存在的氫原子(該氫原子即與 醛類及/或酮類反應)之數之意。 前述2官能苯酚化合物,可以下述一般式(I)表示。1304918 (1) Description of the Invention [Technical Field of the Invention] The present invention relates to a method of forming a positive-type photoresist composition for a LCD and a photoresist pattern. [Prior Art] Up to now, when a liquid crystal display (LCD) in which a liquid crystal display portion is formed on a glass substrate is manufactured, it is relatively inexpensive, or has excellent sensitivity, resolution, and shape, and is often used as a semiconductor device. A positive resistive composition of a series of phenolphthalein-containing lacquer-containing compounds containing a phenylhydrazine diazide group. However, for example, in the manufacture of semiconductor components, a disk-type germanium wafer having a diameter of 8 Å (about 200 mm) to 12 Å (about 300 mm) is used, but in comparison, in the manufacture of the LCD, the minimum is There are also square glass substrates of 3 60mm x 460mm. Thus, in the field of LCD manufacturing, the substrate on which the photoresist is applied is of course different in material or shape, but in terms of its size, it is quite different from that used in the manufacture of semiconductor elements. Therefore, the photoresist material for LCD manufacturing requires a photoresist pattern having excellent characteristics such as shape and dimensional stability for a wide substrate surface. Further, in the manufacture of an LCD, since a large amount of photoresist material is consumed, a photoresist material for LCD manufacturing requires a low cost consideration in addition to the above characteristics. To date, there have been many reports on photoresist materials for LCD manufacturing (Example (2) 1304918, for example, Patent Documents 1 to 6 below). The photoresist materials described in Patent Documents 1 to 6 are inexpensive, and are excellent in coating properties such as sensitivity, resolution, shape, and dimensional stability, for example, on a small substrate of about 6,000 mm x 460 mm. Photoresist pattern. Therefore, it is suitable for use in the purpose of manufacturing a relatively small LCD. [Patent Document 1] Japanese Patent Laid-Open Publication No. Hei 9- 1 0 0 2 3 1 [Patent Document 2] Japanese Patent Laid-Open No. Hei 9-2 1 1 8 5 5 [Patent Document 3] Japanese Patent Laid-Open No. 2 0 0 [Patent Document 4] Japanese Patent Laid-Open Publication No. 2000-131835 (Patent Document 5) Japanese Patent Laid-Open No. 2000-180 6] 曰 专利 2 2 2 2 2 2 2 发明 发明 发明 发明 发明 发明 发明 [ 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人 个人Etc., the demand for large LCDs has increased. Moreover, there is a need to improve the manufacturing efficiency of LCDs due to the low price of LCDs. Therefore, in the field of manufacturing of LCDs, a photoresist material having a sensitivity of about 3 〇 to 5 OmJ is required from the viewpoint of improvement in yield ((3) 1304918 throughput per unit time) and process control. Further, from the viewpoint of an increase in the yield (the amount of treatment per unit time), it is necessary to maximize the exposure area to at least 100 mm 2 . In general, in the manufacture of LCDs, it is considered preferable to use ΝΑ (the number of openings of the lens), for example, at 0.3 or less, particularly at a low ΝΑ condition of 〇·2 or less. However, in the case of an exposure process with a low-lying condition, in the conventional photoresist material for LCD manufacturing, for example, under a low-lying condition of 〇·3 or less, a photoresist pattern having excellent shape is formed with high resolution. The difficulty exists, that is, in general, the resolution (resolution boundary) can be expressed as the following formula: R = k, x λ / ΝΑ [where R is the resolution boundary 'h is due to photoresist or process 'The proportional constant determined by the formation method is the wavelength of the light used in the exposure process, and NA indicates the number of apertures of the lens.' indicates that 'the resolution can be improved by using a light source with a short wavelength λ or a high-temperature exposure process. . For example, the resolution can be improved without using a g-line (4 3 6 n m ) ' used for L C D fabrication and photolithography using a shorter wavelength i-line (365 nm) exposure. However, in the manufacture of an LCD, as described above, a high NA of an exposure area which is narrowed is not suitable, and it is desirable to use an exposure process under a low NA condition. Therefore, it is difficult to obtain high resolution. Furthermore, as a new generation of LCDs, it is now prevalent in a glass-based (4) 1304918 board to form a driver at the same time as the display part, DAC (Digital-Analog Converter, digital analog converter, image processor 'video controller' RAM (Random Access Memory) is a so-called "system LCD" technology development for high-performance LCDs (Semiconductor Flat Panel Display (FPD) World, September 2001, pp. 50-67). At this time, on the substrate In addition to the display portion, the integrated circuit portion is formed, and the substrate tends to be larger. Therefore, exposure under a lower NA condition than that in the conventional LCD manufacturing is required. In the system LCD, for example, the display portion has a pattern size of 2 to 10 μηα, and the integrated circuit portion is formed with a fine size of about 0.5 to 2.0 μm. Therefore, it is preferable to form 0.5. A photoresist pattern of up to 2.0 μm, which requires a high-resolution photoresist material for LCD manufacturing materials. However, due to the photoresist materials used in LCD manufacturing, It is difficult to use it as a system LCD in low NA conditions, and it is difficult to use it as a system LCD. For example, under a low NA condition of 0.3 or less, it is difficult to form a fine photoresist having an excellent shape, for example, 2.0 μm or less. In the case of the pattern, the resulting resist pattern is non-rectangular and has a tendency to be tapered. Specifically, for example, Japanese Patent Laid-Open Publication No. Hei. No. 2-75 2 72 discloses the inclusion of an alkali-soluble resin and sensitization. Sexual component' does not contain a photoresist for liquid crystals of Sensitizer. However, the photoresist for liquid crystals is not suitable for ig exposure, and it is difficult to form a photoresist pattern of 2.0 μm or less which is required for system LCD manufacturing. Problem (5) 1304918 Thus, as a manufacturing process of the system LCD, it is desirable to have a photoresist material suitable for i-line exposure, for example, a fine photoresist pattern excellent in shape even under a low NA condition of 0.3 or less. That is, the present invention provides sensitivity with a degree of 3 〇 to 50 mJT, and excellent resolution under low NA conditions. It is suitable for LCD manufacturing in which an integrated circuit and a liquid crystal display portion are formed on one substrate. The method of forming a positive-type photoresist composition and a photoresist pattern of a photoresist material is a problem. [Means for Solving the Problem] In order to solve the above problems, the positive-type photoresist composition for LCD of the present invention It is characterized by: (A) alkali-soluble resin, (2) average esterification ratio of low molecular weight phenolic enamel resin and naphthoquinonediazidesulfonic acid compound with a mass average molecular weight of 300 to 130 00. In the case of 30 to 90% of the esterification reaction product, (C) a compound having a phenolic hydroxyl group having a molecular weight of 1 000 or less, an organic solvent is used. The positive resistive composition for the LCD is suitable for use as a positive resistive composition for LCDs for i-line exposure processes. In addition, it is suitable for a positive-type photoresist group for LCDs with an exposure process of NA of 0.3 or less. Further, it is suitable as a positive resistive composition for LCD for LCD manufacturing in which an integrated circuit and a liquid crystal display portion are formed on one substrate. 9-(6) 1304918 In the description of the present invention The system LCD is intended to mean "an LCD in which an integrated circuit and a liquid crystal display portion are formed on one substrate". Further, the method for forming a photoresist pattern of the present invention is characterized in that: (1) a process of applying the above-described positive-type photoresist composition of the present invention to a substrate to form a coating film, (2) forming the above-mentioned The substrate of the coating film is subjected to heat treatment (Prebake 'prebake') to form a photoresist film on the substrate, and (3) the photoresist film is selected by using a mask patterned with a mask pattern. (4) a process of performing post-exposure bake (post-exposure bake) on the photoresist film after the selective exposure, and (5) using the resist film after the heat treatment The development process of the aqueous alkali solution to form a photoresist pattern on the substrate (6) is a rinse process in which the developer remaining on the surface of the resist pattern is washed away. Further, in the process of performing the above (3) selective exposure, a mask pattern for forming a photoresist pattern of 2.0 μm or less and a photoresist pattern of 2.0 μm or more are used as the mask ′. In the process of forming the (5) photoresist pattern at the same time, the photoresist pattern for the integrated circuit of the pattern size 2. 〇μηη can be simultaneously formed on the substrate. Types of photoresist patterns used in the '' and liquid crystal display parts below 2.0 μηη. (7) 1304918 [Effect of the Invention] When the positive resist composition for a liquid crystal of the present invention and the method for producing a resist pattern are used, a good resolution can be obtained even under a low NA condition, and it can be used as a system. LCD manufacturing is very suitable. [Embodiment] [Embodiment of the Invention] [Positive photoresist composition for LCD] φ < (A) component > (A) component 'is not particularly limited, but may be from a positive photoresist composition In general, one or two or more kinds of the film-forming materials can be used. For example, phenols (phenol, m-cresol, p-cresol, xylene oxime, trimethylphenol, etc.), aldehydes (formaldehyde, formaldehyde precursor, 2-hydroxy-benzaldehyde, 3-hydroxybenzoic acid) Wake up '4-hydroxybenzaldehyde, etc.) and/or ketones (methyl ethyl ketone, acetone, etc.) to obtain a phenolic enamel resin obtained by condensation in the presence of an acidic catalyst; Or a copolymer of hydroxystyrene with other styrenic monomers, a hydroxystyrene resin such as a copolymer of hydroxystyrene with acrylic acid or methyl propyl succinic acid or a derivative thereof; itself is acrylic acid or methacrylic acid A copolymer of a derivative such as a propionic acid or a methacrylic resin. In particular, a novolac resin obtained by condensation reaction of a phenol containing m-cresol and p-cresol with an aldehyde containing formaldehyde is suitable for adjusting a photoresist having high sensitivity and excellent resolution. -11 - (8) 1304918 (A), which can be manufactured according to the usual method. (A) The polystyrene-converted mass average molecular weight of the component by gel permeation chromatography varies depending on the type, but it is from 2,000 to 100,000, preferably from 3,000 to 20,000 in terms of sensitivity or pattern formation. . <(B) component> (B) The average of the low molecular weight phenolphthalein lacquer resin and the naphthoquinonediazidesulfonic acid compound having a mass average molecular weight (hereinafter, abbreviated as Mw) of 300 to 1 300 in terms of polystyrene The esterification reaction product is an esterification reaction product of 30 to 90%, and may be used alone or in combination of two or more of the esterification reaction products. Here, the polystyrene-converted mass average molecular weight is measured by, for example, GP C (gel permeation chromatography). In the low-molecular-weight phenolic enamel paint, for example, those having an adjusted average molecular weight in the alkali-soluble novolac lacquer resin similar to those used in the above (A) component can be used. The Mw of the low molecular weight phenolic enamel resin is from 300 to 1 300, the lower limit is preferably more than 350, and the upper limit is preferably more than 700. If the mass average molecular weight is adjusted to this range, it is possible to provide a photoresist material which is highly sensitive and excellent in resolution and suitable for i-line exposure processes under low NA conditions. When the mass average molecular weight is adjusted to the above range, the following three methods can be exemplified. (i) a phenolic enamel resin having a Mw of from about 2,000 to 30,000, obtained by a condensation reaction between a desired phenol and an aldehyde and/or a ketone, using a fraction of -12-(9) 1304918 to select a low molecular weight region and a high A well-known sorting operation of the molecular weight region can be obtained by taking out a portion of the low molecular weight region. In addition, in the synthesis of the alkali-soluble novolac resin of the component (A), the general technical knowledge is to use a sorting operation to selectively take out a high molecular weight field, and to prepare such a low molecular weight phenolic enamel resin. The sorting operation is different only in the case where the object to be selectively taken out is a low molecular weight, and the rest can be applied to the same operation. (ϋ) In the condensation reaction between the desired phenols and aldehydes and/or ketones, the Mw of the condensate in the reaction solution is successively measured during the reaction, for example, Mw reaches 300 to 1300. When the reaction is terminated in the range, it can be obtained. In addition, if the various raw materials used for the synthesis, the type of the catalyst, or the amount and ratio thereof, and the reaction conditions (solution concentration, reaction temperature, mixing means of various raw materials, etc.) are the same, such as measuring the Mw in the reaction, the next synthesis In the case of the same low molecular weight phenolic resin, it is only necessary to control the reaction time to obtain the desired Mw. (iii) condensing a desired phenol with an aldehyde and/or a ketone in the presence of an acidic catalyst or a basic catalyst to synthesize a low molecular phenolic compound of 2 to 4 nucleus or a dihydroxyl group of the compound A methyl group (abbreviated as "phenol A") can be obtained by reacting a hydroxymethyl group-containing phenol or a hydroxymethyl group-free phenol (referred to as "phenol B"). The reaction between benzoquinone A and benzoquinone B is controlled so that the Mw can be in the range of 3 Torr to 1 30,000. For example, the reaction time can be controlled. Here, the above-mentioned control can be easily carried out by adding a solution containing a low concentration of phenol B in a small amount of a solution containing a high concentration of phenol A per non-13-(10) 1304918. Further, the ratio of the phenol to the aldehyde and/or the ketone may be appropriately adjusted depending on the intended compound and the synthesis means, but may be, for example, 1 : 1 to 2 : 1 (mole ratio). The (B) component is particularly suitable for the following two types ((i) and (ii), and it is suitable from the viewpoint of effect. (i) As a phenol, only a bifunctional phenol compound is used. An aldehyde and/or a ketone (preferably formaldehyde only) is used as a condensing agent to synthesize it. (Π) As a phenol, only a bifunctional phenol compound and a monofunctional phenol compound are used, and an aldehyde is used as a condensing agent. And/or ketones (preferably formaldehyde only) are synthesized. The above "functional group" refers to the presence of sites (2, 4, 6) where phenols react with aldehydes and/or ketones. The number of hydrogen atoms (that is, the reaction with the aldehydes and/or the ketones) means the above-mentioned bifunctional phenol compound, which can be represented by the following general formula (I).

OHOH

R3 (式中,R1至R5爲分別獨立之氫原子,或碳原子數1至5之 烷基’而R1、R3、m以及R5中之2個爲氫原子,而1個爲碳 原子數1至5之烷基。) 2官能苯酚化合物中,前述碳原子數1至5 (較佳爲1至 -14- 1304918 3,寅佳爲甲基)之烷基,可爲直鏈狀、分枝鏈狀。 又,R1、R3以及R5中,烷基將結合之位置,並無優劣 之分° 2官能苯酚化合物而言,因廉價且特性優異之故’ 較佳爲鄰甲酚、對甲酚、2’ 5 —二甲苯酚、3,4一二甲苯 酣、2,3,5 —三甲基酚。 前述1官能苯酚化合物,可以下述一般式(Π)表示R3 (wherein R1 to R5 are each independently a hydrogen atom or an alkyl group having 1 to 5 carbon atoms' and 2 of R1, R3, m and R5 are a hydrogen atom, and 1 is a carbon atom number 1 The alkyl group of 5 to 5). In the bifunctional phenol compound, the alkyl group having 1 to 5 carbon atoms (preferably 1 to 14 to 1304918 3 and preferably a methyl group) may be linear or branched. Chained. Further, in the case of R1, R3 and R5, the position at which the alkyl group is bonded is not preferable. The bifunctional phenol compound is preferably inexpensive, and has excellent properties, and is preferably o-cresol, p-cresol, 2'. 5-xylenol, 3,4-xylene oxime, 2,3,5-trimethylphenol. The above-mentioned monofunctional phenol compound can be represented by the following general formula (Π)

(式中,R11至R15爲分別獨立之氫原子,或碳原子數1至5 之烷基,而Rn、R13,以及R15中之1個爲氫原子,而2個 爲碳原子數1至5之烷基。) 1官能苯酚化合物中,前述碳原子數1至5(較佳爲1 至3,更佳爲甲基)之烷基,可爲直鏈狀、分枝鏈狀。 又,R11 ' RJ3、以及Ri5中,烷基將結合之位置,並 無優劣之分。 1官能苯酚化合物而言,因廉價且特性優異之故, 較佳爲2,4 -二甲苯酚、2,6 -二甲苯酚。 另外,前述(i )中,因特性優異之故,2官能苯酚 化合物:醛類及/或酮類(較佳爲甲醛),係按1:1至2:1 ( 莫耳比)使用。 -15- (12) 1304918 前述(i i )中,因特性優異之故,2官能苯酚化合物 :1官能苯酚化合物’係按1 〇 : 1至1: 1 〇 ’較佳爲5 : 1至1 : 5 ( 莫耳比)使用。因特性優異之故’酚類之合計:醛類及/ 或酮類(較佳爲甲醛)’係按1 : 1至2 : 1 (莫耳比)使用。 前述(ii)之低分子量酚醛淸漆樹脂之合成的方法而 言,可舉:①對依常法所得2官能苯酚化合物之二羥甲 基溶液,調配1官能苯酚化合物之溶液,在酸觸媒之存 在下進行縮合反應的方法,②對2官能苯酚化合物,與 醛類及/或酮類的縮合反應物,調配1官能苯酚化合物之 溶液,在酸觸媒之存在下進行縮合反應的方法,等。 前述①,係對含有苯環3個以下的低分子量酚醛樹脂 之合成很合適,而前述②,係對含有苯環4個以上的低分 子量酚醛樹脂之合成很合適。 接著,由此種低分子量酚醛淸漆樹脂與萘醌二疊氮磺 酸化合物的酯化反應之進行,可製得平均酯化率爲3 0至 90%之酯化反應生成物[(B )成分]。 萘醌二疊氮磺酸化合物,可從正型光阻組成物中一般 所用者任選1種或2種以上使用。 酯化反應之方法而言,並無特別限定,而可利用在來 周知之反應。 例如,使萘醌二疊氮磺醯氯與低分子量酚醛淸漆樹脂 縮合反應。具體而言,使萘醌一1,2—二疊氮一4 (或5 )一擴醯氯、與低分子量酣醒淸漆樹脂縮合反應。具體而 曰’將蔡艦一 1 ’ 2 — _暨氮一 4(或5)—擴釀氯、與低分 -16- (13) 1304918 子量酚醛樹脂既定量溶解於二噁烷、正甲基吡咯烷酮、二 甲基乙醯胺、四氫呋喃等之有機溶劑中,對此添加三乙胺 、三乙醇胺、吡啶、碳酸鹼、碳酸氫鹼等鹼性觸媒以使其 反應’將所得生成物水洗' 乾燥即可得。 如此方式所得酯化反應生成物之平均酯化率爲30至 9 0 %,較佳爲4 0至7 0 %程度。如作成3 0 %以上,則可形成 對比(contrast )優異的光阻圖型。另一方面,如作成 90%以下,則可防止敏感度之降低。如超過90%以上,則 可能會引起顯著的敏感度低落,可能不適合爲LCD用正型 光阻組成物,甚至於系統L C D用。 酯化率,可藉由低分子量酚醛淸漆樹脂與萘醌二疊氮 磺酸化合物的量性比例,或酯化反應之反應時間等之變更 ,而可加以調整。 在此,低分子量酚醛淸漆樹脂、與萘醌二疊氮磺酸化 合物之比例,從酯化率之調整等來看,係對低分子量酚醛 淸漆樹脂中之羥基1莫耳,作成萘醌二疊氮磺酸化合物 爲0.3至0.9莫耳,較佳爲0.4至0.7莫耳。 在此,此種(B)成分,即所謂感光性成分。 爲本發明之正型光阻組成物,除此種(B )成分之外 ,尙可使用一般在正型光阻組成物所用之其他萘醌二疊氮 酯化合物。 例如,聚羰基二苯甲酮或五倍子酸烷酯等之苯酚化合 物與萘醌二疊氮磺酸化合物的酯化反應生成物亦可使用。 但,爲防止影響本發明之效果起見,此等之使用量係 -17· (14) 1304918 包含(B)成分的全感光性成分中’爲50質量%以下’較 佳爲2 0質量%以下。 正型光阻組成物中’包含(B )成分的感光性成分之 全體調配量,係在對(A )成分的鹼可溶性樹脂與下述( C)成分的合計量爲10至70質量較佳爲20至60質量%之 範圍選擇爲宜。 並且,感光性成分中之(B)成分之調配量’係作成 爲50質量%以上’較佳爲80至100質量%。 如將(B )成分之調配量作成下限値以上,即可製得 對圖型真空描繪的影像’亦能提升轉錄性(transcriPtion )。如將(B )成分之調配量作成上限値以上,則可防止 敏感度之劣化,又,可提升從正型光阻組成物所形成的光 阻膜之均質性,以改善解像性。 < (C )成分> (C )成分,較佳爲非二苯甲酮系之含酚性羥基之化 合物。使用此種(C )成分,即可製得敏感度改善效果優 異,即使在低NA條件下之i線曝光過程中,仍然係高敏度 、高解像度,而適合於系統L C D的材料。 (C)成分之分子量,由上述效果來看,爲1000以下 ’較佳爲700以下,實質上爲200以上,較佳爲3 00以上。 (C )成分而言,一般祗要是本身爲用以光阻組成物 的含酚性羥基之化合物,較佳爲能符合上述分子量之條件 者’則並不特別限定,而可任選〗種或2種以上使用。而且 -18- (15) 1304918 ,其中較佳爲下述一般式(IV )(wherein R11 to R15 are each independently a hydrogen atom, or an alkyl group having 1 to 5 carbon atoms, and one of Rn, R13, and R15 is a hydrogen atom, and 2 are 1 to 5 carbon atoms; In the monofunctional phenol compound, the alkyl group having 1 to 5 (preferably 1 to 3, more preferably methyl) carbon atoms may be linear or branched. Further, in R11 'RJ3 and Ri5, the position at which the alkyl group will be bonded is not good or bad. The monofunctional phenol compound is preferably 2,4-xylenol or 2,6-xylenol because it is inexpensive and excellent in properties. Further, in the above (i), since the characteristics are excellent, the bifunctional phenol compound: aldehyde and/or ketone (preferably formaldehyde) is used in an amount of from 1:1 to 2:1 (mole ratio). -15- (12) 1304918 In the above (ii), the bifunctional phenol compound: 1-functional phenol compound is based on 1 〇: 1 to 1: 1 〇', preferably 5: 1 to 1: 5 (Morbi) is used. The total of phenols is excellent in the characteristics: aldehydes and/or ketones (preferably formaldehyde) are used in a ratio of 1:1 to 2:1 (mole ratio). The method for synthesizing the low molecular weight phenolic enamel resin of the above (ii) includes a solution of a dihydroxymethyl group of a bifunctional phenol compound obtained by a usual method, and a solution of a monofunctional phenol compound in an acid catalyst. a method of performing a condensation reaction in the presence of a two-functional phenol compound, a condensation reaction product with an aldehyde and/or a ketone, a solution of a monofunctional phenol compound, and a condensation reaction in the presence of an acid catalyst, Wait. The above 1 is suitable for the synthesis of a low molecular weight phenol resin containing three or less benzene rings, and the above 2 is suitable for the synthesis of a low molecular weight phenol resin containing four or more benzene rings. Next, an esterification reaction of such a low molecular weight phenolic enamel resin with a naphthoquinonediazidesulfonic acid compound can be carried out to obtain an esterification reaction product having an average esterification ratio of 30 to 90% [(B) ingredient]. The naphthoquinonediazidesulfonic acid compound can be used in one or two or more kinds from the general use of the positive-type resist composition. The method of the esterification reaction is not particularly limited, and a known reaction can be used. For example, naphthoquinonediazidesulfonium chloride is condensed with a low molecular weight phenolic enamel resin. Specifically, naphthoquinone-1,2-diazide-4 (or 5)-opening chlorine is condensed and reacted with a low molecular weight ruthenium resin. Specifically, 将 'Jing Cai Shipu 1 ' 2 — _ _ nitrogen - 4 (or 5) - expanded chlorine, and low score -16 - (13) 1304918 phenolic resin is quantitatively dissolved in dioxane, orthodontic In an organic solvent such as pyrrolidone, dimethylacetamide or tetrahydrofuran, an alkaline catalyst such as triethylamine, triethanolamine, pyridine, alkali carbonate or hydrogencarbonate is added to cause a reaction to "wash the resulting product with water". ' Dry can be obtained. The average esterification ratio of the esterification reaction product obtained in this manner is from 30 to 90%, preferably from about 40 to 70%. If it is made at 30% or more, a contrast pattern excellent in contrast can be formed. On the other hand, if it is made 90% or less, the decrease in sensitivity can be prevented. If it exceeds 90%, it may cause significant sensitivity degradation, which may not be suitable for positive resistive compositions for LCDs, even for system L C D. The esterification ratio can be adjusted by changing the ratio of the ratio of the low molecular weight novolac resin to the naphthoquinonediazidesulfonic acid compound or the reaction time of the esterification reaction. Here, the ratio of the low molecular weight phenolic enamel resin and the naphthoquinonediazide sulfonic acid compound is determined to be naphthoquinone in the low molecular weight phenolic enamel resin by adjusting the esterification rate. The diazide sulfonic acid compound is from 0.3 to 0.9 mol, preferably from 0.4 to 0.7 mol. Here, the component (B) is a so-called photosensitive component. In the positive resist composition of the present invention, in addition to the component (B), other naphthoquinonediazide compounds generally used in the positive resist composition can be used. For example, an esterification reaction product of a phenol compound such as polycarbonyl benzophenone or an alkyl carbamate with a naphthoquinonediazidesulfonic acid compound can also be used. However, in order to prevent the effects of the present invention from being affected, the amount of use is -17·(14) 1304918, and the total photosensitive component containing the component (B) is '50% by mass or less', preferably 20% by mass. the following. In the positive resist composition, the total amount of the photosensitive component containing the component (B) is preferably 10 to 70 by mass in the total amount of the alkali-soluble resin of the component (A) and the component (C) below. It is preferably selected in the range of 20 to 60% by mass. Further, the amount of the component (B) in the photosensitive component is set to be 50% by mass or more and preferably 80 to 100% by mass. If the amount of the component (B) is set to a lower limit or more, the image drawn to the vacuum of the pattern can be obtained, and the transcription can be improved. When the blending amount of the component (B) is made the upper limit or more, the deterioration of the sensitivity can be prevented, and the homogeneity of the resist film formed from the positive resist composition can be improved to improve the resolution. <(C) Component> The component (C) is preferably a non-benzophenone-based phenolic hydroxyl group-containing compound. By using such a component (C), the sensitivity improvement effect is excellent, and even in the i-line exposure process under low NA conditions, the sensitivity is high sensitivity and high resolution, and is suitable for the material of the system L C D . The molecular weight of the component (C) is preferably 1,000 or less in view of the above effects, and is preferably 700 or less, and is substantially 200 or more, preferably 300 or more. The component (C) is generally a compound containing a phenolic hydroxyl group as a photoresist composition, preferably a condition which satisfies the above molecular weight, and is not particularly limited, and may be optionally selected or Two or more types are used. Moreover, -18-(15) 1304918, wherein the following general formula (IV) is preferred

R R ‘ 39 (HO)R R ‘ 39 (HO)

(〇H)b …(IV) [式中,R31至R3 8表示分別獨立之氫原子、鹵原子、碳原 子數1至6之烷基、碳原子數1至6之烷氧基、或碳原子數3 至6之環烷基;R4G、R41表示分別獨立之氫原子或碳原子 數1至6之烷基;如R3 9爲氫原子或碳原子數1至6之烷基時 ,(^爲氫原子,碳原子數1至6之烷基或可以下述化學式( V)所表示殘基(〇H)b (IV) [wherein R31 to R3 8 represent independently a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or carbon a cycloalkyl group having 3 to 6 atoms; R 4 G and R 41 each independently represent a hydrogen atom or an alkyl group having 1 to 6 carbon atoms; and when R 3 9 is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, (^ Is a hydrogen atom, an alkyl group having 1 to 6 carbon atoms or a residue represented by the following chemical formula (V)

…(V) (式中,R42及R43表示分別獨立之氫原子、鹵原子、碳原 子數1至6之烷基、碳原子數1至6之烷氧基、或碳原子數3 至6之環烷基;c表示1至3之整數)’或者,q係與r39末端 結合而與R39及Q與r39之間之碳原子一起,形成碳鏈3至6 之環烷基者;a、b表示1至3之整數;d表示〇至3之整數;η 表示〇至3之整數] 在此,如與Q與R39之間之碳原子一起,形成碳鏈3至6 -19- (16) 1304918 之環烷基時,則Q與R39即結合,而形成有碳原子數2至5之 亞烷基。 相當於前述一般式(IV )的苯酚化合物而言,可舉: 參(4一羥基苯基)甲烷、雙(4一羥基一3—甲基苯基)一 2 —羥基苯基甲烷、雙(4一羥基一2,3,5—三甲基苯基 )一2-羥基苯基甲烷、雙(4一羥基一3,5—二甲基苯基 )一4一羥基苯基甲烷、雙(4一羥基一3,5—二甲基苯基 )一3 —羥基苯基甲烷、雙(4一羥基一3,5—二甲基苯基 )一2 —羥基苯基甲烷、雙(4一羥基一2,5—二甲基苯基 )一4一羥基苯基甲烷、雙(4一羥基一2,5 —二甲基苯基 )一3 —羥基苯基甲烷、雙(4一羥基一2,5—二甲基苯基 )一2 —羥基苯基甲烷、雙(4一羥基一3,5—二甲基苯基 )一3,4一二羥基苯基甲烷、雙(4一羥基一2,5 —二甲基 苯基)一3,4一二羥基甲基甲烷、雙(4一羥基一2,5—二 甲基苯基)一2,4一二羥基苯基甲烷、雙(4一羥基苯基 )一3 —甲氧基-4一羥基苯基甲烷、雙(4一羥基苯基)一 4一羥基一2—甲基苯基)一4一羥基苯基甲烷、雙(5—環己 基一4一羥基一2—甲基苯基)一2 —羥基苯基甲烷、雙(5— 環己基一4一羥基一2—甲基苯基)一2 —羥基苯基甲烷、雙 (5—環己基一4一羥基一2—甲基苯基)一3,4一二羥基苯 基甲烷等之參酚型化合物; 2,4一雙(3,5 —二甲基一4一羥基苄基)一5 —羥基苯 酚、2,6—雙(2,5—二甲基一4一羥基苄基)一4一甲酚等 之線型3核種苯酚化合物;1,1 一雙[3 —( 2 —羥基一5 —甲 -20- (17) 1304918 基苄基)一4 一羥基一 5-環己基苯基]異丙烷、雙[2,5—二 甲基一 3 —(4 一經基一 5 -甲基卡基)一 4 一經基苯基]甲院、 雙[2,5—二甲基一3—(4一羥基苄基)一 4一羥基苯基]甲 烷、雙[3—(3,5-二甲基一4 一羥基苄基)一4一羥基- 5 — 甲基苯基]甲烷、雙[3 —(3,5—二甲基一4 一羥基苄基)一 4 —羥基一5—乙基苯基]甲烷、雙[3—(3,5—二乙基一4一 羥基苄基)一4 一羥基一 5—甲基苯基]甲烷、雙[3 —(3, 5—二乙基一 4 一羥基苄基)一4 一羥基一 5—乙基苯基]甲烷 、雙[2 —經基—3 — ( 3,5 — 一甲基—4 —經基卞基)—5 —甲 基苯基]甲烷、雙[2—羥基一3—( 2—羥基-5—甲基苄基 )一 5 一甲基本基]甲院、雙[4 一經基一 3 —(2 —經基一 5 —甲 基苄基)一5—甲基苯基]甲烷、雙[2,5—二甲基一3 2 —羥基一5—甲基苄基)一4一羥基苯基]甲烷等之線型4核 種苯酚化合物;2,4一雙[2 —羥基一3 —( 4一羥基苄基)一 5—甲基苄基]一6—環己酚、2,4一雙[4一羥基一3—( 4一羥 基苄基)一5—甲基苄基]一6—環己酚、2,6—雙[2,5—二 甲基一3—( 2 —羥基一5—甲基苄基)一4一羥基苄基]一4一 甲酚等之線型5核種苯酚化合物等之線型多酚化合物;雙 (2,3,4一三羥基苯基)甲烷、雙(2,4一二羥基苯基 )甲烷、2,3,4一三羥基苯基一4’-羥基苯基甲烷、2- ( 2 ,3,4_三羥基苯基)一2— ( 2’,3,,4’一三羥基苯基) 丙烷、2—( 2,4一二羥基苯基)一2— ( 2’,4’一二羥基苯 基)丙烷' 2—( 3 —氟代一4一羥基苯基)一2—( 3’一氟 代一4’一羥基苯基)丙烷、2—( 2,4一二羥基苯基)一2 — -21 - (18) 1304918 (4’一羥基苯基)甲烷、2—( 2,3,4 —三羥基苯基)— 2一(4’一羥基苯基)丙烷、2— (2,3,4一三羥基苯基 )―2— (4’一羥基一3’,5’一二甲基苯基)丙烷等之雙酚 型化合物;1一[1一( 4一羥基苯基)異丙基]一4—u,丄一 雙(4 一經基苯基)乙基]苯、1 — [1 一(3 —甲基一4 一經基 苯基)異丙基]—4一[1,1一雙(3—甲基一4一羥基苯基) 乙基]苯,等之多核分枝型化合物;1,1一雙(4 —羥基苯 基)環己烷等之縮合型化合物。 此等可以1種或組合2種以上使用。 其中,較佳爲1 — Π— ( 4 —羥基苯基)異丙基]—4 —[1 ,1一雙(4 一羥基苯基)乙基]苯。 (C )成分之調配量,從效果來看,係作成對(a ) 成分爲10至70質量%,較佳爲15至60質量%之範圍。 < (D )成分> (D )成分,祗要是光阻組成物所用的一般性者,則 並不特別限定而可選擇1種或2種以上,惟從塗佈性優異, 在大型玻璃基板上的光阻被膜之膜厚均勻性優異來看,較 佳爲含有丙二醇一烷基醚乙酸酯、及/或乳酸烷酯者。 丙二醇一烷基醚乙酸酯,係例如碳原子數1至3之具有 直鏈或分枝鏈狀之烷基者,其中,由於在大型玻璃基板上 的光阻被膜之膜厚均勻性非常優異之故,特佳爲丙二醇一 甲基醚乙酸酯(以下,簡稱PGMEA )。 乳酸烷酯而言,可舉:乳酸甲酯、乳酸乙酯(以下’ -22- (19) 1304918 簡稱EL )等。其中較佳爲乳酸乙酯,惟如使用5 00mm χ 600mm以上之大型玻璃基板時,有產生塗佈斑紋的傾向。 因此,較佳爲以能抑制此種缺點之與其他溶劑的混合系使 用。 丙二醇一烷基醚乙酸酯之調配量,從上述效果來看, 較佳爲(D)成分中,作成2〇至1〇〇質量%。 乳酸烷酯之調配量,從上述效果來看,較佳爲(D ) 成分中,作成爲20至100質量%。 又,如使用含有丙二醇一烷基醚乙酸酯及乳酸烷酯雙 方的(D )成分,則可得光阻被膜之膜均勻性優異,且形 狀優異的光阻圖型,又在耐熱性之提升,浮渣(scum )之 產生之抑制方面亦較佳。 如係丙二醇一烷基醚乙酸酯與乳酸烷酯之混合系時, 則對丙二醇一烷基醚乙酸酯,按質量比’使用0 · 1至10倍 量,較佳爲1至5倍量之乳酸烷酯。 又,2—庚酮(以下,簡稱HE )亦爲合適的有機溶劑 。雖並不特別限定,如上述般,係當與非二苯甲酮系之感 光性成分組合時很合適的溶劑。 2—庚酮,係較PGMEA之耐熱性爲優異,具有賦與經 降低浮渣產生的光阻組成物的特性,而非常合適的溶劑。 2—庚酮,從上述效果來看,較佳爲在(D)成分中, 作成2 0至1 0 0質量%。 另外,其他尙能調配的有機溶劑而言’具體上’可例 舉如下述者。 -23- (20) 1304918 亦即,^ —丁內酯;丙二醇一丁醚;丙酮、甲基乙基 甲酮、環己酮、甲基異戊基甲酮等之酮類;乙二醇、丙二 醇 '二乙二醇、乙二醇一乙酸酯、丙二醇一乙酸酯、二乙 二醇一乙酸酯、或者此等之一甲醚、一乙醚、一丙醚、一 . 丁醚或一苯醚等之多元醇類及其衍生物;如二噁烷等的環 狀醚類;以及乙酸甲酯、乙酸乙酯、乙酸丁酯、丙酮酸甲 _ 酯、丙酮酸乙酯、甲氧基丙酸甲酯、乙氧基丙酸乙酯等之 酯類。 # 如使用此等溶劑時,在(D )成分中,較佳爲50質量 %以下。 本發明之正型光阻組成物中,在不影響本發明之目的 之範圍內,可含有視需要之具有相容性的添加物,例如爲 改良光阻膜之性能等用的附加性樹脂、可塑劑、儲存安定 劑、表面活性劑,使經顯像的影像更能可視性之用的著色 料,爲更提升增感效果之用的增感劑或光暈(halation ) 防止用染料、密接性改善劑、等習用之添加物。 ® 光暈防止用染料而言,可使用紫外線吸收劑(例如, 2,2’,4,4’一四羥基二苯甲酮、4—二甲基胺基一2’, 4’一二羥基二苯甲酮、5 —胺基一3 —甲基一 1 一苯基一4—( 4 —羥基苯基偶氮基)吡唑、4_二甲基胺基一4, 一羥基偶氮 _ 基苯、4—二乙基胺基一4’一乙氧基偶氮基苯、4一二乙基 胺基偶氮苯、薑黃素(curcumin )等)等。 表面活性劑,係例如可爲光條放電(striation )防止 等所添加者,例如可使用氟羅拉特F C -4 3 0、F C - 4 3 1 (商品 -24- (21) 1304918 名,住友3M (股)製)、埃佛特補EF 122A、EF 122B、 EF 122C、EF 126 (商品名、東化學產品(股)製)等之 氟系表面活性劑、R - 〇 8 (商品名、大日本油墨化學工業( 股)製)等。 本發明之正型光阻組成物,較佳爲將(A )成分、( B)成分、(C)成分以及視需要之其他成分,溶解於(D )有機溶劑中,即可調製。 在此,(D)成分之使用量,係較佳爲將(A)至(C )成分以及視需要所用的其他成分加以溶解,可按能得均 勻的正型光阻組成物的方式適當調整。較佳爲按全固體成 分濃度能成爲1〇至40質量%,更佳爲20至30質量%之方 式使用。 [光阻圖型之形成方法] 以下’表示LCD製造中的光阻圖型之很合適的形成 方式之一例。 首先,使用離心式撒佈器(spinner)等將上述之本發 明之正型光阻組成物塗佈於基板上以形成塗膜。基板較佳 爲玻璃基板。玻璃基板,通常使用非晶形氧化矽( amorphous silica),惟在系統LCD之領域中,係認爲低溫 聚矽等較佳。此種基板,係由於本發明之正型光阻組成物 在低NA條件下的解像性優異之故,可使用5 00mm x 600mm以上,特別是5 5 0mm x65 0mm以上之大型基板。(V) (wherein R42 and R43 represent independently a hydrogen atom, a halogen atom, an alkyl group having 1 to 6 carbon atoms, an alkoxy group having 1 to 6 carbon atoms, or a carbon number of 3 to 6; a cycloalkyl group; c represents an integer of 1 to 3) or alternatively, the q system is bonded to the terminal of the r39 and together with the carbon atom between R39 and Q and r39 to form a cycloalkyl group having a carbon chain of 3 to 6; An integer representing from 1 to 3; d represents an integer from 〇 to 3; η represents an integer from 〇 to 3] Here, as with a carbon atom between Q and R39, a carbon chain is formed 3 to 6 -19- (16) In the case of a cycloalkyl group of 1,304,918, Q and R39 are bonded to each other to form an alkylene group having 2 to 5 carbon atoms. The phenol compound corresponding to the above general formula (IV) is exemplified by: (4-hydroxyphenyl)methane, bis(4-hydroxy-3-methylphenyl)-2-hydroxyphenylmethane, bis ( 4-hydroxy- 2,3,5-trimethylphenyl)- 2-hydroxyphenylmethane, bis(4-hydroxy-3,5-dimethylphenyl)-tetrahydroxyphenylmethane, bis ( 4-hydroxy- 3,5-dimethylphenyl)-3-hydroxyphenylmethane, bis(4-hydroxy-3,5-dimethylphenyl)-2-hydroxyphenylmethane, double (4 Hydroxy- 2,5-dimethylphenyl)-tetrahydroxyphenylmethane, bis(4-hydroxy-2,5-dimethylphenyl)-3-hydroxyphenylmethane, bis(4-hydroxyl- 2,5-Dimethylphenyl)-2-hydroxyphenylmethane, bis(4-hydroxy-3,5-dimethylphenyl)- 3,4-dihydroxyphenylmethane, bis(4-hydroxyl) a 2,5-dimethylphenyl)- 3,4-dihydroxymethylmethane, bis(4-hydroxy-2,5-dimethylphenyl)-2,4-dihydroxyphenylmethane, double (4-hydroxyphenyl)-3-methoxy-4-hydroxyphenylmethane, double (4 Hydroxyphenyl) 4-tetrahydroxy-2-methylphenyl)-4-hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy-2-methylphenyl)-2-hydroxyphenylmethane, Bis(5-cyclohexyl-4-hydroxy-2-methylphenyl)-2-hydroxyphenylmethane, bis(5-cyclohexyl-4-hydroxy-2-methylphenyl)-3,4-12 a phenolic compound such as hydroxyphenylmethane; 2,4-bis(3,5-dimethyl-4-tetrahydroxybenzyl)-5-hydroxyphenol, 2,6-bis(2,5-dimethyl a linear 3-nuclear phenol compound such as 4-tetrahydroxybenzyl)-tetramethyl phenol; 1,1 pair of [3 -( 2 -hydroxy-5-methyl-20-(17) 1304918-benzyl)- 4 Hydroxy-5-cyclohexylphenyl]isopropane, bis[2,5-dimethyl-3-(4-mono-amino-5-methyl-carbyl)- 4-phenyl-phenyl], double [2, 5-dimethyl-3-(4-hydroxybenzyl)-4-hydroxyphenyl]methane, bis[3-(3,5-dimethyl-4-hydroxybenzyl)-4-hydroxy--5- Methylphenyl]methane, bis[3-(3,5-dimethyl-1,4-hydroxybenzyl)-4 5-O-ethylphenyl]methane, bis[3-(3,5-diethyl-4-hydroxybenzyl)-4-hydroxy-5-methylphenyl]methane, bis[3—(3 , 5-diethyl-1,4-hydroxybenzyl)- 4-hydroxy-5-ethylphenyl]methane, bis[2-amino- 3-(3,5-monomethyl-4)-based hydrazine (5)-methylphenyl]methane, bis[2-hydroxy-3-(2-hydroxy-5-methylbenzyl)-5-methyl-based] (2 - thiol 5-methylbenzyl) 5-methylphenyl]methane, bis[2,5-dimethyl-3-2-2-hydroxy-5-methylbenzyl)-4-hydroxybenzene Linear 4-nuclear phenolic compound such as methane; 2,4-bis[2-hydroxy-3-(4-hydroxybenzyl)-5-methylbenzyl]-6-cyclohexanol, 2,4 pair [4-hydroxy 3-(4-hydroxybenzyl)-5-methylbenzyl]-6-cyclohexanol, 2,6-bis[2,5-dimethyl-3-(2-hydroxyl) Linear polyphenolic compound of linear 5-nuclear phenolic compound such as 5-methylbenzyl)-4-tetrahydroxybenzyl]-4-methylphenol; double (2,3,4 Trihydroxyphenyl)methane, bis(2,4-dihydroxyphenyl)methane, 2,3,4-trihydroxyphenyl- 4'-hydroxyphenylmethane, 2-(2,3,4-trihydroxyl Phenyl)-2-(2',3,4'-trishydroxyphenyl)propane, 2-(2,4-dihydroxyphenyl)-2-(2',4'-dihydroxyphenyl) Propane '2-(3-fluoro-1,4-hydroxyphenyl)-2-(3'-fluoro- 4'-hydroxyphenyl)propane, 2-(2,4-dihydroxyphenyl)-2 -21 - (18) 1304918 (4'-hydroxyphenyl)methane, 2-(2,3,4-trihydroxyphenyl)-2(4'-hydroxyphenyl)propane, 2-(2,3 , bisphenolic compound such as 4,3-trihydroxyphenyl)-2-(4'-hydroxy-3',5'-dimethylphenyl)propane; 1-[1 -(4-hydroxyphenyl)iso Propyl]- 4-u, 丄-bis(4-monophenyl)ethyl]benzene, 1-[1 -(3-methyl-4-tetraphenyl)isopropyl]- 4-[1, 1-mono(3-methyl-4-hydroxyphenyl)ethyl]benzene, a multinuclear branched compound; 1,1 bis(4-hydroxyphenyl) And condensed type compounds such as hexane. These may be used alone or in combination of two or more. Among them, preferred is 1-(4-hydroxyphenyl)isopropyl]-4-[1,1-bis(4-hydroxyphenyl)ethyl]benzene. The blending amount of the component (C) is, in terms of effect, in the range of 10 to 70% by mass, preferably 15 to 60% by mass in the component (a). <Component (D)> (D) is not particularly limited as long as it is used in the general composition of the photoresist composition, and may be selected from one or two or more types, and is excellent in coating properties in large glass. In view of excellent film thickness uniformity of the photoresist film on the substrate, propylene glycol monoalkyl ether acetate and/or alkyl lactate are preferred. Propylene glycol monoalkyl ether acetate, for example, a linear or branched chain alkyl group having 1 to 3 carbon atoms, wherein the film thickness uniformity of the photoresist film on a large glass substrate is excellent For this reason, propylene glycol monomethyl ether acetate (hereinafter, abbreviated as PGMEA) is particularly preferred. The alkyl lactate may, for example, be methyl lactate or ethyl lactate (hereinafter referred to as '-22-(19) 1304918 for short). Among them, ethyl lactate is preferred, and when a large glass substrate of 500 mm χ 600 mm or more is used, coating streaks tend to occur. Therefore, it is preferably used in a mixture with other solvents which can suppress such disadvantages. From the above effects, the amount of the propylene glycol monoalkyl ether acetate is preferably from 2 to 1% by mass in the component (D). From the above effects, the amount of the alkyl lactate to be added is preferably from 20 to 100% by mass in the component (D). In addition, when the component (D) containing both propylene glycol monoalkyl ether acetate and alkyl lactate is used, it is possible to obtain a photoresist pattern having excellent film uniformity of the photoresist film and excellent shape, and heat resistance. It is also better to suppress and suppress the occurrence of scum. In the case of a mixture of propylene glycol monoalkyl ether acetate and alkyl lactate, the propylene glycol monoalkyl ether acetate is used in an amount of from 0.1 to 10 times, preferably from 1 to 5 times by mass. Amount of lactate. Further, 2-heptanone (hereinafter abbreviated as HE) is also a suitable organic solvent. Although it is not particularly limited, as described above, it is a solvent which is suitable when combined with a non-benzophenone-based photosensitive component. 2-Heptone is a solvent which is excellent in heat resistance compared to PGMEA and has a characteristic of a photoresist composition which reduces scum generation. 2 - heptanone, from the above effects, it is preferably 20 to 100% by mass in the component (D). Further, the "specifically" other organic solvents which can be blended can be exemplified as follows. -23- (20) 1304918, ie, butyrolactone; propylene glycol monobutyl ether; ketones such as acetone, methyl ethyl ketone, cyclohexanone, methyl isoamyl ketone; ethylene glycol, Propylene glycol 'diethylene glycol, ethylene glycol monoacetate, propylene glycol monoacetate, diethylene glycol monoacetate, or one of these methyl ether, diethyl ether, monopropyl ether, monobutyl ether or Polyols such as monophenyl ether and derivatives thereof; cyclic ethers such as dioxane; and methyl acetate, ethyl acetate, butyl acetate, methyl acetate, ethyl pyruvate, methoxy An ester of methyl propyl propionate, ethyl ethoxy propionate or the like. # When using such a solvent, the component (D) is preferably 50% by mass or less. The positive-type resist composition of the present invention may contain an additive which is compatible as needed, for example, an additive resin for improving the performance of the photoresist film, etc., within a range not impairing the object of the present invention. A plasticizer, a storage stabilizer, a surfactant, a coloring material for making the image of the developed image more visible, a sensitizer or a halation for enhancing the sensitization effect, preventing the dye, and bonding Additives such as sex improvers and the like. ® For the light-preventing dye, a UV absorber can be used (for example, 2,2',4,4'-tetrahydroxybenzophenone, 4-dimethylamino- 2', 4'-dihydroxyl Benzophenone, 5-amino-3-methyl-1 1-phenyl-4-(4-hydroxyphenylazo)pyrazole, 4-dimethylamino- 4, monohydroxy azo Alkylbenzene, 4-diethylamino- 4'-ethoxy azobenzene, 4-diethylamino azobenzene, curcumin, etc.). The surfactant may be, for example, a stripe prevention or the like, and for example, Fluorat FC - 4 3 0, FC - 4 3 1 (Commodity-24-(21) 1304918, Sumitomo 3M may be used. (Fly) system, Effort EF 122A, EF 122B, EF 122C, EF 126 (trade name, manufactured by Toki Chemical Co., Ltd.), etc., fluorine-based surfactant, R - 〇8 (trade name, large Japanese ink chemical industry (shares) system, etc. The positive resist composition of the present invention is preferably prepared by dissolving (A) component, (B) component, (C) component, and other components as needed in (D) an organic solvent. Here, the amount of the component (D) is preferably such that the components (A) to (C) and other components used as needed are dissolved, and can be appropriately adjusted in such a manner that a uniform positive resist composition can be obtained. . It is preferably used in such a manner that the total solid component concentration can be from 1 to 40% by mass, more preferably from 20 to 30% by mass. [Method of Forming Photoresist Pattern] The following 'an example of a formation pattern which is a suitable pattern of the photoresist pattern in the manufacture of an LCD is shown. First, the positive resist composition of the present invention described above is applied onto a substrate by using a centrifugal spinner or the like to form a coating film. The substrate is preferably a glass substrate. As the glass substrate, amorphous amorphous silica is usually used, but in the field of system LCD, it is considered that low temperature polycondensation is preferable. In such a substrate, since the positive resist composition of the present invention is excellent in resolution under low NA conditions, a large substrate of 500 mm x 600 mm or more, particularly 550 mm x 65 mm or more can be used.

接著,將形成有此種塗膜的基板在例如1 0 0至1 4 0 °C -25- (22) 1304918 下進行加熱處理(預焙)以去除殘存溶劑並形成光阻被膜 。預焙方法而言’較佳爲實施使加熱板與基板之間,隔著 間隙的近接!1¾ 烤(p r ο X i m i t y b a k i n g )。 再者’對上述光阻被膜,使用描繪有遮罩圖型的光罩 以實施選擇性曝光。 光源而言,爲形成微細的圖型起見,較佳爲採用i線 (3 65nm )。又’在此曝光所採用的曝光過程,係N A在 0.3以下’較佳爲0.2以下,更佳爲0.15以下之低NA條件之 曝光過程者爲宜。 接著’對經選擇性曝光後之光阻被膜,實施加熱處理 (曝光後焙烤:PEB ) 。PEB方法而言,較佳爲實施使加 熱板與基板之間,隔著間隔的近接焙烤。 如對上P E B後之光阻被膜,實施使用顯像液,例如使 用如1至1 〇質量%氫氧化四甲基銨水溶液的鹼水溶液的顯 像處理’則曝光部分將被溶解去除,而基板上將同時形成 集體電路用之光阻圖型及液晶顯示器部分用之光阻圖型。 再者’將殘留於上述光阻圖型表面的顯像液使用純水 等漂洗液加以沖去,即可形成光阻圖型。 在此光阻圖型之形成方法而言,如製造系統LCD時, 在實施上述選擇性曝光的過程中,作爲上述光罩,較佳爲 使用經描繪有2.0 μηι以下之光阻圖型形成用遮罩圖型,及 2.0 μιη以上之光阻圖型形成用遮罩圖型之兩者的光罩。 於是,由於本發明LCD用正型光阻組成物係解像性優 異之故’可得經真空再現光阻圖型之微細的圖型的光阻圖 -26- (23) 1304918 型。因而’在同時形成上述光阻圖型的過程中,可於上述 基板上同時形成圖型尺寸2.0 μπι以下之積體電路用之光阻 圖型’及2.0 μιη以上之液晶顯示器部分用之光阻圖型。 如上所說明’本發明之正型光阻組成物係適合於在低 ΝΑ條件下之曝光過程。又,亦適合於丨線曝光過程。因此 ’在LCD之製造時’可以高解像度製得至少顯示器部分之 光阻圖型。 再者,由於本發明之正型光阻組成物,即使在低NA 條件下的解像性亦優異之故,可於1個基板上以同一曝光 條件形成粗糙的圖型與微細的圖型。因此,即使在低NA 條件下仍能同時以高解像度製得系統LCD之顯示器部分, 與較此爲微細的積體電路部分之光阻圖型,而可作爲系統 LCD之製造用很合適。 LCD用正型光阻組成物,從製造效率之提升、產率之 提升等來看,一般認爲係高敏感化較佳者,在此方面亦可 製得有實用性者。 又,亦具有浮渣之產生較少的效果。 又,如採用使用低NA條件下的解像度優異的上述正 型光阻組成物的本發明之光阻圖型之形成方法,則可提升 LCD製造上的產率。 再者,如採用本發明之光阻圖型之形成方法,則在適 合於LCD製造的低N A條件之曝光過程中,亦能形成高解 像度之光阻圖型。特別是,由於能於基板上同時形成例如 圖型尺寸2.0 μιη以下之積體電路用之光阻,與例如2.0 μηι -27- (24) 1304918 以上之液晶顯示器部分用之光阻圖型之故,很合適用於系 統L C D之製造。 [實施例] 接著’舉出實施例以更詳細說明本發明,惟本發明並 不因下列實施例所限定。 [正型光阻組成物之評估方法] 就下述之實施例或比較例之正型光阻組成物,將下列 之各物性(1 )至(3 )之評估方法加以說明如下。 (1 ) 敏感度評估: 使用大型四方基板用光阻塗佈裝置(裝置名: T R 3 6 0 0 0 ’東京應化工業(股)製),將正型光阻組成物 塗佈於形成有Cr膜的玻璃基板( 5 5 0mmx 6 5 0mm)上之後 ,將加熱板溫度作成1 3 0 °C,藉由隔著約1 m m之間隔的近 接焙烤實施60秒鐘之第一次乾燥,接著作成加熱板溫度爲 12 0 °C,並實施藉由隔著0.5 mm之間隔的近接焙烤的第2 次之60秒鐘之乾燥,以形成膜厚1 .5 μηι之光阻被膜。 接著,介由同時描繪有爲再現0.3 μπι線及空間(L&S )及1.5 μηι L&S之光阻圖型之用的遮罩圖型之測試圖表遮 罩(test chart mask) (reticule,標線片),而使用 i線 曝光裝置(裝置名:FX-702J,尼康社製;ΝΑ = 0·14),按 能真實再現3_0μηι L&S的曝光量(Εορ曝光量),實施選 -28- (25) 1304918 擇性曝光。 接著’使用具有長條式塗佈器噴嘴的顯像裝置(裝置 名:TD-3 900示範機,東京應化工業(股)製),將2.3 8質 量% T M A Η (氫氧化四甲基銨)水溶液,按第1圖所示方 式從基板纟而部X經過Υ而住ζ ’耗費1 〇秒鐘舖滿於基板上, 保持5 5秒鐘後水洗3 0秒鐘並自旋乾燥(s p i n d r y i n g ),以 同時於基板上形成3·0μηι L&S之光阻圖型與1.5μηι L&S之 光阻圖型。 將此時之上述Ε ο p曝光量作爲敏感度,以mj單位表示 (2 ) 解像性評估: 求出在上述Εορ曝光量下的界限解像度。 (3 ) 浮渣評估: 在上述Εορ曝光量下’使用SEM (掃瞄式電子顯微鏡 )觀察描繪有1·5μηι L&S的基板表面,以檢查有無浮渣。 Τ列記號表示其評估結果。 〇 :殆無確認浮渣之存在。 Δ :經確認稍有浮渣之存在。 χ :經確認大量浮渣之存在。 (寶施例1 ) 作爲(A )至(D )成分,製備下列者。 -29- (26) 1304918 (A ) 鹼可溶性酚醛淸漆樹脂 1 〇 〇質量份 A 1 :對於間甲酚/對甲酚(莫耳比7 / 3 )之混合苯酚1 莫耳,使用甲醛0.8莫耳依常法合成所得之Mw = 6000, Mw/Mn = 4.0之酸酵淸漆樹脂。 (B ) 酯化反應生成物(PAC 1/PAC3 = 2/1 (質量比) ) 30質量份 PAC1 :作爲五倍子酚(pyrogallol )與丙酮的聚縮物 所製造的Mw 1 3 00之五倍子酚一丙酮樹脂與1,2 —萘醌二 疊氮一5 —磺醯氯(5—NQD)的酯化率78%之酯化反應生 成物。 PAC3:作爲2,3,6 —三甲基苯酚與2 —羥基苯甲醛的 縮合物所製造的雙(2,3,5 —三甲基一4一羥基苯基)一 2—羥基苯基甲烷(M(分子量)=3 76 ) 1 莫耳,與5 — NQD 2.02莫耳的酯化率67.3%之酯化反應生成物。 (C)含酚性羥基之化合物 20質量份 1一[1一(4一羥基苯基)異丙基]—4一[1,1一雙(4一 羥基苯基)乙基]苯 (D ) 有機溶劑Next, the substrate on which such a coating film is formed is subjected to heat treatment (prebake) at, for example, 1 0 0 to 140 ° C -25 - (22) 1304918 to remove the residual solvent and form a photoresist film. Preferably, the prebaking method is carried out by buffing (p r ο X i m i t y b a k i n g) between the heating plate and the substrate via a gap. Further, selective exposure is performed on the photoresist film using a mask having a mask pattern. For the light source, in order to form a fine pattern, it is preferable to use an i-line (3 65 nm). Further, the exposure process employed in the exposure is preferably an exposure process in which N A is 0.3 or less, preferably 0.2 or less, and more preferably 0.15 or less. Next, the photoresist film after selective exposure is subjected to heat treatment (baked after exposure: PEB). In the PEB method, it is preferred to carry out the proximity baking between the heating plate and the substrate at intervals. For example, after the development of a developing solution using a developing solution such as a 1 to 1 〇% by mass aqueous solution of tetramethylammonium hydroxide, the exposed portion will be dissolved and removed, and the substrate will be removed. The upper layer simultaneously forms a photoresist pattern for the collective circuit and a photoresist pattern for the liquid crystal display portion. Further, the developing solution remaining on the surface of the resist pattern is washed away with a rinsing liquid such as pure water to form a photoresist pattern. In the method of forming the photoresist pattern, when the system LCD is manufactured, in the process of performing the selective exposure described above, it is preferable to use a photoresist pattern having a thickness of 2.0 μm or less as the photomask. The mask pattern and the photoresist pattern of 2.0 μm or more form a mask for both of the mask patterns. Therefore, since the positive-type photoresist composition of the LCD of the present invention is excellent in resolution, a photoresist pattern -26-(23) 1304918 having a fine pattern of a vacuum-reproducing photoresist pattern can be obtained. Therefore, in the process of simultaneously forming the above-mentioned photoresist pattern, a photoresist pattern for an integrated circuit having a pattern size of 2.0 μπ or less and a photoresist for a liquid crystal display portion of 2.0 μm or more can be simultaneously formed on the substrate. Graphic type. As described above, the positive resist composition of the present invention is suitable for an exposure process under low enthalpy conditions. Also, it is suitable for the exposure process. Therefore, at least at the time of manufacture of the LCD, a photoresist pattern of at least a portion of the display can be produced with high resolution. Further, since the positive resist composition of the present invention is excellent in resolution even under low NA conditions, a rough pattern and a fine pattern can be formed on one substrate under the same exposure conditions. Therefore, even in the case of low NA, the display portion of the system LCD can be simultaneously produced with high resolution, and the photoresist pattern of the integrated integrated circuit portion can be used as a system LCD. The positive-type photoresist composition for LCD is generally considered to be highly sensitized in terms of improvement in manufacturing efficiency and improvement in productivity, and can be made practical in this respect. Moreover, it also has the effect of producing less scum. Further, if the method for forming a photoresist pattern of the present invention using the positive resist composition having excellent resolution under low NA conditions is employed, the yield in LCD manufacturing can be improved. Further, according to the method for forming a photoresist pattern of the present invention, a high resolution photoresist pattern can be formed during exposure to a low N A condition suitable for LCD manufacturing. In particular, since a photoresist for an integrated circuit having a pattern size of 2.0 μm or less can be simultaneously formed on a substrate, and a photoresist pattern for a liquid crystal display portion of, for example, 2.0 μηι -27-(24) 1304918 or more can be formed at the same time. It is very suitable for the manufacture of system LCD. [Examples] The present invention will now be described in more detail, but the invention is not limited by the following examples. [Evaluation Method of Positive Photoresist Composition] The evaluation methods of the following physical properties (1) to (3) are described below for the positive resist composition of the following examples or comparative examples. (1) Sensitivity evaluation: A photoresist coating device (device name: TR 3 6 0 0 0 'Tokyo Chemical Industry Co., Ltd.) was used to coat a positive resist composition with a large square substrate. After the glass substrate of the Cr film (550×1000 mm), the temperature of the hot plate was set to 130° C., and the first drying was performed for 60 seconds by the proximity baking at intervals of about 1 mm, and then The temperature of the hot plate was set to 120 ° C, and drying was performed for the second time of 60 seconds by the proximity baking of 0.5 mm intervals to form a photoresist film having a film thickness of 1.5 μm. Next, a test chart mask (reticule) is formed by simultaneously drawing a mask pattern for reproducing a photoresist pattern of 0.3 μπι line and space (L&S) and 1.5 μηι L&S. The reticle is used, and the i-line exposure device (device name: FX-702J, manufactured by Nikon Corporation; ΝΑ = 0·14) is used, and the exposure amount (Εορ exposure amount) of 3_0μηι L&S can be reproduced realistically. 28- (25) 1304918 Selective exposure. Then, using a developing device having a long coater nozzle (device name: TD-3 900 demonstration machine, manufactured by Tokyo Ohka Kogyo Co., Ltd.), 2.38% by mass of TMA Η (tetramethylammonium hydroxide) The aqueous solution, from the substrate 纟 and the portion X through the Υ Υ ζ 耗 耗 耗 耗 耗 耗 耗 耗 耗 耗 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺 铺), a photoresist pattern of 3·0μηι L&S and a photoresist pattern of 1.5μηι L&S are simultaneously formed on the substrate. The above-mentioned Ε ο p exposure amount is expressed as sensitivity in mj units. (2) Resolving property evaluation: The boundary resolution at the above Εορ exposure amount is obtained. (3) Dross evaluation: The surface of the substrate on which 1·5 μηι L&S was drawn was observed using an SEM (scanning electron microscope) under the above Εορ exposure amount to check for the presence or absence of scum. The 记 mark indicates the result of its evaluation. 〇 : 殆 No confirmation of the presence of scum. Δ : It was confirmed that there was a slight scum present. χ : A large amount of scum is confirmed. (Preparation Example 1) As the components (A) to (D), the following were prepared. -29- (26) 1304918 (A ) Alkali-soluble phenolic enamel resin 1 〇〇 parts by mass A 1 : For m-cresol/p-cresol (mole ratio 7 / 3) mixed phenol 1 mol, use formaldehyde 0.8 The physicochemical resin obtained by Mol = 6000, Mw / Mn = 4.0 was synthesized by the conventional method. (B) Esterification reaction product (PAC 1/PAC3 = 2/1 (mass ratio)) 30 parts by mass of PAC1: Mw 1 3 00 gallicol produced as a polycondensate of pyrogallol and acetone An esterification reaction product of an acetone resin and an esterification rate of 1,2-naphthoquinonediazide-5-sulfonyl chloride (5-NQD) of 78%. PAC3: bis(2,3,5-trimethyl-4-hydroxyphenyl)-2-hydroxyphenylmethane produced as a condensate of 2,3,6-trimethylphenol and 2-hydroxybenzaldehyde (M (molecular weight) = 3 76 ) 1 Molar, an esterification reaction product with an esterification rate of 5 - NQD 2.02 mole of 67.3%. (C) Compound containing a phenolic hydroxyl group 20 parts by mass of 1-[1 -(4-hydroxyphenyl)isopropyl]-4-iso[1,1-bis(4-hydroxyphenyl)ethyl]benzene (D) ) Organic solvents

Dl: PGMEA (丙二醇一甲基醚乙酸酯) 將上述(A )至(C )成分,及對此等(A )至(C ) 成分之合計質量相當於3 5 Oppm的量之表面活性劑(製品 名「R-08」:大日本油墨工業(股)製),溶解於本身爲 (D)成分的pGMEA中,按固體成分[(A)至(C)成分 之合計]濃度能成爲25至28質量之方式調整,使用0.2用 -30- (27) 1304918 μιη之膜濾器加以過濾,以調製正型光阻組成物。 (實施例2至9 )、(比較例1至4 ) 除將(Β ) 、 ( C )成分改換爲下述表1所記載者以外 ,其餘則按與實施例1同樣方式,以調製正型光阻組成物 [表1]Dl: PGMEA (propylene glycol monomethyl ether acetate) The above-mentioned (A) to (C) components, and the total mass of the components (A) to (C) are equivalent to 3 5 Oppm of the surfactant (product name "R-08": manufactured by Dainippon Ink Co., Ltd.), dissolved in pGMEA which is itself a component (D), and can be 25 in terms of solid content [total of components (A) to (C)] Adjust to a mass of 28, and filter with a membrane filter of -30-(27) 1304918 μιη to prepare a positive photoresist composition. (Examples 2 to 9) and (Comparative Examples 1 to 4) In the same manner as in Example 1, except that the components (() and (C) were changed to those described in Table 1 below, the positive type was prepared in the same manner as in Example 1. Photoresist composition [Table 1]

(Β) (D) (質量比) 1 PAC1/PAC3(2/1) PGMEA 2 PAC2/P AC3 (2/1) PGMEA 實 3 PAC2/PAC3(l/2) PGMEA 施 4 PAC1/PAC3(2/1) EL 例 5 PAC1/PAC3(2/1) EL/PGMEA(7/3) 6 PAC1/PAC3(2/1) HE 7 PAC8/P AC3 (2/ 1 ) PGMEA 8 PAC9/PAC3 (2/1 ) PGMEA 9 PAC10/PAC3(2/1) PGMEA 比 1 PAC4 PGMEA 較 2 PAC5 PGMEA 例 3 PAC6 PGMEA 4 PAC7 PGMEA 在此,表1中,(D)成分中之EL/PGMEA ( 7/3 ), (28) 1304918 係指將EL (乳酸乙酯)/PGMEA按質量比:7/3加以混合之 意。 又,PAC2至10係如下所示。 PAC2:作爲3—甲基一6-環己酚,與3,4—二羥基苯 甲醛的縮合物所製造之雙(2—甲基一4一羥基一5—環己基 苯基)一3,4—二羥基苯基甲烷(M= 500) 1 莫耳,與5-NQD 2.1 1莫耳的酯化率52.75%之酯化反應生成物。 PAC3:作爲2,3,6 —三甲基苯酚、與2 —羥基苯甲醛 的縮合物所製造之雙(2,3,5—三甲基一 4一羥基苯基 )—2 —羥基苯基甲烷(M = 376) 1莫耳,與5-NQD 2.02 莫耳的酯化率6 7 _ 3 %之酯化反應生成物。 PAC4:作爲間甲酚/對甲酚/2,3,5—三甲基苯酚 = 35:40:25 (莫耳比),與甲醛的聚縮物所製造的Mw 1500 之酚醛淸漆樹脂,與5 -N Q D的酯化率8 %之酯化反應生成物 〇 PAC5:雙(2,4 —二羥基苯基)甲烷(M = 23 2 ) 1莫 耳,與5-NQD 3.76莫耳的酯化率94 %之酯化反應生成物 〇 PAC6:參(4 —羥基苯基)甲烷(M = 292 ) 1莫耳, 與5-NQD 2莫耳的酯化率66.7%之酯化反應生成物。 PAC7:五倍子酸甲酯1莫耳,與5-NQD 3莫耳的酯 化率1 00%之酯化反應生成物。 PAC8:將2,5 -二甲苯酚/對甲酚(莫耳比2/1) ’與 甲醛作爲原料所合成之M = 376之2’ 6—雙(2,5—二甲 -32- (29) 1304918 基一羥基苄基)一4一甲基苯酣1莫耳,與5-NQD 2莫 耳的酯化率6 6 %之酯化反應生成物。 PAC9:將2,6 —二甲苯酚/對甲酚(酋甘t 、吳耳比2 /1 ),與 甲醛作爲原料所合成之M = 3 76之2,6__隹隹广 一 又C 3,5 —二甲 基〜4一羥基苄基)一4一甲基苯酚 1莫 77 1大耳’與5—NQD 2莫 耳的酯化率60%之酯化反應生成物。 PAC10:將2 —環己酚/對甲( 卞财、旲耳比1/1),與甲醛 m酮(莫耳比作爲原料所合成之M=6 3 2之雙[3—( 羥基一 5—甲基苄基)羥基一 5 一環己基苯基]異丙 k 1莫耳,與5-NQD 2莫耳,與酯化率5〇%之酯化反應生 成物。(Β) (D) (mass ratio) 1 PAC1/PAC3(2/1) PGMEA 2 PAC2/P AC3 (2/1) PGMEA Real 3 PAC2/PAC3(l/2) PGMEA Shi 4 PAC1/PAC3(2/ 1) EL Example 5 PAC1/PAC3(2/1) EL/PGMEA(7/3) 6 PAC1/PAC3(2/1) HE 7 PAC8/P AC3 (2/ 1 ) PGMEA 8 PAC9/PAC3 (2/1 PGMEA 9 PAC10/PAC3(2/1) PGMEA vs. 1 PAC4 PGMEA 2 PAC5 PGMEA Example 3 PAC6 PGMEA 4 PAC7 PGMEA Here, in Table 1, the EL component of (D) is EL/PGMEA ( 7/3 ), ( 28) 1304918 means the mixing of EL (ethyl lactate) / PGMEA by mass ratio: 7/3. Further, PAC 2 to 10 are as follows. PAC2: bis(2-methyl-4-hydroxy-5-cyclohexylphenyl)-3 produced as a condensate of 3-methyl-6-cyclohexanol with 3,4-dihydroxybenzaldehyde. 4-dihydroxyphenylmethane (M=500) 1 Molar, esterification reaction product with 5-NQD 2.1 1 molar esterification rate of 52.75%. PAC3: bis(2,3,5-trimethyl-4-hydroxyphenyl)-2-hydroxyphenyl group produced as a condensate of 2,3,6-trimethylphenol and 2-hydroxybenzaldehyde Methane (M = 376) 1 molar, esterification reaction product with a 5-NQD 2.02 molar esterification rate of 6 7 _ 3 %. PAC4: Mw 1500 phenolic enamel resin manufactured as a polycondensate of m-cresol/p-cresol/2,3,5-trimethylphenol=35:40:25 (mole ratio), with formaldehyde, Esterification reaction product with 5% esterification rate of 5-NQD 〇PAC5: bis(2,4-dihydroxyphenyl)methane (M = 23 2 ) 1 mol, with 5-NQD 3.76 mol ester 94% esterification reaction product 〇PAC6: ginseng (4-hydroxyphenyl)methane (M = 292) 1 mol, esterification reaction product with esterification rate of 5-NQD 2 molar 66.7% . PAC7: methyl ester of gallic acid 1 mol, an esterification reaction product with an esterification rate of 5-NQD 3 molar of 100%. PAC8: 2,5-xylenol/p-cresol (mole ratio 2/1)' with formaldehyde as the raw material M = 376 of 2' 6-bis (2,5-dimethyl-32- ( 29) 1304918-monohydroxybenzyl)-4-methylphenylhydrazine 1 mole, esterification reaction product with 6-NQD 2 molar esterification rate of 6 6 %. PAC9: 2,6-xylenol/p-cresol (European t, Wu Erbi 2 /1), and formaldehyde as raw material, M = 3 76 2, 6__隹隹广一又 C 3 , 5 - dimethyl ~ 4 - hydroxybenzyl) - 4 - methyl phenol 1 Mo 77 1 big ear ' and 5-NQD 2 molar esterification rate of 60% esterification reaction product. PAC10: 2 - cyclohexanol / p-type ( 卞 旲, 旲 ear ratio 1 / 1), and formaldehyde m ketone (Merbi as a raw material synthesized M = 6 3 2 double [3 - (hydroxyl-5 -methylbenzyl)hydroxy-5-cyclohexylphenyl]isopropyl k 1 molar, with 5-NQD 2 molar, esterification reaction product with an esterification rate of 5 %.

-33- (30) 1304918 [表2] 敏感度評估 (mJ) 解像性評估 (μηι) 浮渣評估 1 30 1.3 〇 2 30 1.3 〇 實 3 42.5 1.2 〇 施 4 35.0 1.3 〇 例 5 32.5 1.3 〇 6 37.5 1.3 〇 7 37.5 1.1 〇 8 40.0 1.1 〇 9 47.5 1.3 Δ 比 1 30 1.6 X 較 2 37.5 1.5 X 例 3 3 0 1 .5 X 4 25 1 .6 〇-33- (30) 1304918 [Table 2] Sensitivity Evaluation (mJ) Resolution Evaluation (μηι) Dross Evaluation 1 30 1.3 〇 2 30 1.3 〇 3 42.5 1.2 4 4 35.0 1.3 5 Example 5 32.5 1.3 〇 6 37.5 1.3 〇7 37.5 1.1 〇8 40.0 1.1 〇9 47.5 1.3 Δ ratio 1 30 1.6 X 2 27.5 1.5 X Example 3 3 0 1 .5 X 4 25 1 .6 〇

LCD用正型光阻組成物,需要具有在低ΝΑ條件下的 高解像性。 從表2所示結果可知,實施例之組成均爲解像性良好 者。 又’敏感度亦能實用的程度之良好,無浮渣之產生, 在此等方面良好者。 相對於此’由於比較例1之組成的分子量過高之故, -34- (31) 1304918 解像性爲不良。且發生有浮渣。 由於比較例2之組成之酯化率超過9 0 %之故,解像性 爲不良。又,浮渣亦稍爲不良。 由於比較例3之組成之分子量低之故,解像性爲不良 。又,亦發生有浮渣。 由於比較例4之組成不具有低分子量酚醛淸漆樹脂之 骨架之故,敏感度過快,解像性亦較劣。 [發明之效果] 由於本發明之LCD用正型光阻組成物及光阻圖型之製 造方法,即使在低NA條件下仍能賦與良好的解像度之故 ,作爲系統LCD之製造用很合適而產業上極爲有用。 【圖式簡單說明】 第1圖:將正型光阻組成物塗佈於玻璃基板上,焙燒 以乾燥並圖型曝光後,使用具有長條式塗佈器(slit coater )的顯像裝置從基板端部X往Z舖滿液體的意思之說 明圖。 -35-A positive photoresist composition for LCDs needs to have high resolution under low enthalpy conditions. As is apparent from the results shown in Table 2, the compositions of the examples were all excellent in resolution. Moreover, the degree of sensitivity is also practical, and there is no generation of scum, which is good in these respects. On the other hand, since the molecular weight of the composition of Comparative Example 1 was too high, the resolution of -34-(31) 1304918 was poor. And there is scum. Since the esterification ratio of the composition of Comparative Example 2 exceeded 90%, the resolution was poor. Also, the dross is slightly bad. Since the molecular weight of the composition of Comparative Example 3 was low, the resolution was poor. Also, there is scumming. Since the composition of Comparative Example 4 does not have a skeleton of a low molecular weight phenolic enamel resin, the sensitivity is too fast and the resolution is also inferior. [Effects of the Invention] Since the positive-type photoresist composition for a LCD of the present invention and the method for producing a photoresist pattern can impart good resolution even under low NA conditions, it is suitable for use as a system LCD. The industry is extremely useful. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view in which a positive resist composition is applied onto a glass substrate, baked to be dried and patterned, and then a developing device having a slit coater is used. An illustration of the meaning of the substrate end portion X to Z being filled with liquid. -35-

Claims (1)

1304918 年'月丨日修正本 拾、申請專利範圍 第93 1 0 1 8 8 5號專利申請案 中文申請專利範圍修正本 民國97年9月1日修正 1. 一種製造LCD用正型光阻組成物,其特徵爲:含 有 (A ) 鹼可溶性樹脂, 相對於(A)成分與下述(C)成分的合計量爲1〇至 70質量%之感光劑成份,下述(B )成份爲超過50質量% ,其中前述(B)成份爲聚苯乙烯換算質量平均分子量在 3 00至1 3 00之低分子量酚醛清漆樹脂與萘醌二疊氮磺酸 化合物的平均酯化率在40至70%之酯化反應生成物者’ 相對於(A)成分爲10至70質量%之(C)分子量 在1000以下之含酚性羥基之化合物, 全固體成份濃度爲1 〇至40質量%之(D )有機溶劑 ,其爲含有乳酸烷酯、2-庚酮或丙二醇一烷基醚乙酸醋與 乳酸烷酯之混合物。 2. 如申請專利範圍第1項之製造LCD用正型光阻組 成物,其中該低分子量酚醛清漆樹脂’含有藉由下述一般 式(I ) OH 1304918 (式中,R1至R5爲分別獨立之氫原子,或碳原子數1至 5之烷基,而RhR3以及R5中之2個爲氫原子’而1個 爲碳原子數1至5之烷基)所表示之2官能苯酚化合物與 醛類及/或酮類的縮合反應而合成的低分子量酚醛清漆樹 脂。 3.如申請專利範圍第1項之正型光阻組成物,其中 該低分子量酚醛清漆樹脂,含有藉由下述一般式(〇1304918 'May Days Correction Pickup, Patent Application No. 93 1 0 1 8 8 5 Patent Application Revision Chinese Patent Application Revision Amendment September 1, 1997. 1. A positive photoresist composition for LCD manufacturing And (A) an alkali-soluble resin, wherein the total amount of the component (A) and the component (C) is from 1% to 70% by mass based on the total amount of the photosensitive agent component, and the following component (B) exceeds 50% by mass, wherein the average esterification ratio of the low molecular weight novolac resin and the naphthoquinonediazidesulfonic acid compound having a mass average molecular weight of 300 to 1 300 in the above (B) is 40 to 70%. The esterification reaction product is a compound having a phenolic hydroxyl group having a molecular weight of 1000 or less relative to the (A) component, and a total solid concentration of 1 to 40% by mass (D). An organic solvent which is a mixture containing an alkyl lactate, 2-heptanone or propylene glycol monoalkyl acetate acetate and an alkyl lactate. 2. The method of claim 1, wherein the low molecular weight novolak resin comprises the following general formula (I) OH 1304918 (wherein R1 to R5 are independently independent) a hydrogen atom, or an alkyl group having 1 to 5 carbon atoms, and 2 of which are a hydrogen atom 'and 1 is an alkyl group having 1 to 5 carbon atoms and an aldehyde A low molecular weight novolac resin synthesized by a condensation reaction of a class and/or a ketone. 3. The positive resist composition of claim 1, wherein the low molecular weight novolak resin comprises the following general formula (〇 (式中’ R1至R5爲分別獨立之氫原子,或碳原子數1至 5之烷基’而R、R3以及R5中之2個爲氫原子,而1個 爲碳原子數1至5之烷基)所表示之2官能苯酚化合物, 與 下述一般式(II )(wherein R1 to R5 are independently hydrogen atoms or alkyl groups having 1 to 5 carbon atoms' and 2 of R, R3 and R5 are hydrogen atoms, and 1 is a carbon number of 1 to 5 a bifunctional phenol compound represented by an alkyl group, and the following general formula (II) (式中’ R11至R15爲分別獨立之氫原子,或碳原子數1 至5之烷基,而R11、Ri3,以及R!5中之丨個爲氫原子, 而2個爲碳原子數1至5之烷基)所表示之1官能苯酚化 合物’與薛類及/或酮類的縮合反應而合成的低分子量酣 -2- 1304918 醛清漆樹脂。 4 ·如申請專利範圍第1項之正型光阻組成物,其中 該低分子量酚醛清漆樹脂,含有對藉由下述一般式(I)(wherein R11 to R15 are each independently a hydrogen atom, or an alkyl group having 1 to 5 carbon atoms, and one of R11, Ri3, and R!5 is a hydrogen atom, and 2 are a carbon atom number 1 A low molecular weight 酣-2-1304918 aldehyde varnish resin synthesized by a condensation reaction of a monofunctional phenol compound represented by an alkyl group of 5 with a Xue and/or a ketone. 4. The positive-type photoresist composition as claimed in claim 1, wherein the low-molecular-weight novolac resin contains the general formula (I) (式中,R1至R5爲分別獨立之氫原子,或碳原子數1至 5之烷基,而RhR3以及R5中之2個爲氫原子,而1個 爲碳原子數1至5之烷基)所表示之2官能苯酚化合物, 與醛類及/或酮類的縮合反應而合成的縮合物,與 下述一般式(Π)(wherein R1 to R5 are each independently a hydrogen atom or an alkyl group having 1 to 5 carbon atoms, and 2 of RhR3 and R5 are a hydrogen atom, and 1 is an alkyl group having 1 to 5 carbon atoms. a condensate synthesized by a condensation reaction of a bifunctional phenol compound represented by an aldehyde and/or a ketone, and the following general formula (Π) (式中,R11至R15爲分別獨立之氫原子,或碳原子數1 至5之烷基,而RU'R13,以及R15中之1個爲氫原子, 而2個爲碳原子數1至5之烷基)所表示之1官能苯酚化 合物反應而合成的低分子量酿醒清漆樹脂。 5. 如申請專利範圍第1項至第4項中任1項之正型 光阻組成物,其中該(D)成分,含有丙二醇一烷基醚乙 酸酯。 6. 如申請專利範圍第1項之正型光阻組成物,其中 -3- 1304918 係i線曝光步驟使用者。 7 ·如申請專利範圍第1項之正型光阻組成物,其中 係NA爲0.3以下之曝光步驟使用者。 8 .如申請專利範圍第1項之正型光阻組成物,其中 係於1個基板上形成有積體電路及液晶顯示器部分的LCD 製造用者。 9. 一種光阻圖型之形成方法,其特徵爲:含有 (1 ) 於基板上塗佈如申請專利範圍第1項之正型 光阻組成物,以形成塗膜的步驟, (2) 將形成該塗膜的基板上實施加熱處理(預焙 ),以形成光阻被膜於基板上的步驟, (3 ) 使用描繪有2.0 μ m以下之形成光阻圖型用遮 罩圖型,及超過2.0 μηι之形成光阻圖型用遮罩圖型之兩 者的遮罩,對該光阻被膜實施選擇性曝光的步驟, (4 ) 對該選擇性曝光後之光阻被膜,實施加熱處 理(曝光後焙燒)的步驟, (5) 對該加熱處理後之光阻被膜,實施使用鹼水 溶液的顯像處理,以同時形成圖型尺寸2 · 0 μηι以下之積 體電路用之光阻圖型,及2 _ 0 μιη以上之液晶顯示器部分 用之光阻圖型於該基板上的步驟, (6 ) 將殘留於該光阻圖型表面的顯像液加以沖去 的漂洗步驟。 1 0·如申請專利範圍第9項之光阻圖型之形成方法, 其中實施該(3 )選擇性曝光的步驟,係藉由使用i線爲 -4- 1304918 光源的曝光步驟而實施者。 1 1 .如申請專利範圍第9項之光阻圖型之形成方法, 其中實施該(3 )選擇性曝光的步驟,係藉由NA爲0.3 以下之低NA條件下的曝光步驟而實施者。(wherein R11 to R15 are each independently a hydrogen atom, or an alkyl group having 1 to 5 carbon atoms, and one of RU'R13, and R15 is a hydrogen atom, and 2 are a carbon number of 1 to 5 A low molecular weight awake varnish resin synthesized by reacting a monofunctional phenol compound represented by an alkyl group. 5. The positive resist composition according to any one of claims 1 to 4, wherein the component (D) contains propylene glycol monoalkyl ether acetate. 6. For the positive resist composition of claim 1 of the patent scope, -3- 1304918 is the user of the i-line exposure step. 7. A positive-type photoresist composition as claimed in claim 1, wherein the NA is an exposure step user of 0.3 or less. 8. The positive-type resist composition according to claim 1, wherein the LCD manufacturer is formed by forming an integrated circuit and a liquid crystal display portion on one substrate. A method for forming a photoresist pattern, comprising: (1) coating a substrate with a positive photoresist composition as claimed in claim 1 to form a coating film, (2) a step of performing heat treatment (prebaking) on the substrate on which the coating film is formed to form a photoresist film on the substrate, and (3) using a mask pattern for forming a photoresist pattern of 2.0 μm or less, and exceeding 2.0 μηι forms a photoresist pattern with a mask of both mask patterns, a step of selectively exposing the photoresist film, and (4) performing heat treatment on the photoresist film after selective exposure ( (5) The step of calcination after exposure, (5) performing a development process using an alkali aqueous solution on the photoresist film after the heat treatment to simultaneously form a photoresist pattern for an integrated circuit having a pattern size of 2·0 μηι or less And a step of using a photoresist pattern for the liquid crystal display portion of 2 _ 0 μιη or more on the substrate, and (6) a rinsing step of rinsing the liquid remaining on the surface of the photoresist pattern. A method of forming a photoresist pattern according to claim 9 wherein the step of performing the selective exposure is carried out by using an exposure step in which the i-line is a -4- 1304918 light source. A method of forming a photoresist pattern according to claim 9 wherein the step of performing the selective exposure is carried out by an exposure step under a low NA condition in which the NA is 0.3 or less.
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JP4935269B2 (en) * 2005-09-21 2012-05-23 東レ株式会社 Positive photosensitive resin composition
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KR101430962B1 (en) * 2008-03-04 2014-08-18 주식회사 동진쎄미켐 Photoresist composition and method of manufacturing array substrate using the same
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CN107844028B (en) * 2017-11-07 2021-04-30 潍坊星泰克微电子材料有限公司 Photoresist, preparation method and photoetching process thereof
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