TW587359B - Multi-functional lead secondary battery charger - Google Patents

Multi-functional lead secondary battery charger Download PDF

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Publication number
TW587359B
TW587359B TW90125468A TW90125468A TW587359B TW 587359 B TW587359 B TW 587359B TW 90125468 A TW90125468 A TW 90125468A TW 90125468 A TW90125468 A TW 90125468A TW 587359 B TW587359 B TW 587359B
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Taiwan
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charging
battery
voltage
charging mode
charge
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TW90125468A
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Chinese (zh)
Inventor
Chih-Chung Chuang
Hsu-Chih Wang
Charng-Rong Yeh
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Accu Therm Corp
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Abstract

The present invention relates to a multi-functional lead secondary battery charger, and especially to a lead secondary battery charger having intelligent recognition function. According to the present invention, the multi-functional lead secondary battery charger is formed of a power source to control the voltage and current, and a controller built-in with various charging characteristic curves. The controller is used to pre-detect the voltage of charged battery (or discharging capacity) before charging, so as to determine whether the battery is over-charged or not. When the battery is over-charged, the small current/fixed current repairing charge mode is applied to proceed repairing charge until the battery returns to the normal operation state, and then the general charging mode or equalization charging mode is employed. Also, the equalization charging mode is started by applying the general charging for a predetermined number of times, triggering from the battery system, initiating from the charger itself, or triggering manually, so as to perform equalization charging to the battery.

Description

587359587359

[發明所屬之技術領域] 本發明係屬一種多功能鉛蓄電池充電器,尤指一種具 有智慧型辨識功能之鉛蓄電池充電器所屬者。 [先前技術] 習用蓄電池充電器的充電模式,只能就限定條件範圍 内之電池進行充電,並無法挽救已處於過放電狀態之電 ' 致使電池一旦過放電只能廢棄,而浪費了修護後仍可 使用之電池。 w 市售錯蓄電池組大部分是由多個單局所構成,因每個 單局原已個別具有些微差異性,若以一般充電模式除無法 對電池組進行等化充電外,並將使每個單局差異性因充電 的累積次數而漸次加大,終讓電池充放電之機能愈易衰 滅,而縮短了電池的循環壽命。 [内容] 如本發明係屬一種多功能鉛蓄電池充電器,特別具有 過玫電修護功能,而提供二種以上之充電模式,包括二般 充電模式與過放電充電模式。 如本發明係屬一種多功能鉛蓄電池充電器,特別具有 等化充電功能’以提供二種以上之充電模式,包括—^ 電模式與等化充電模式。 如本發明係屬一種多功能鉛蓄電池充電器,特呈 過放電修護功能與等化充電功能,以提供二種以丄之充電 模式’包括一般充電模式、過放電充電模式及等化充電模[Technical field to which the invention belongs] The present invention relates to a multifunctional lead-acid battery charger, and more particularly to an owner of a lead-acid battery charger having an intelligent identification function. [Previous technology] The charging mode of conventional battery chargers can only charge batteries within a limited range of conditions, and cannot save electricity that is already in an over-discharge state. As a result, once the battery is over-discharged, it can only be discarded and wasteful maintenance A battery that can still be used. w Most of the wrong battery packs sold in the market are composed of multiple single rounds. Because each single round has some slight differences, if the normal charging mode is used, the battery pack cannot be equalized, and each The difference between single rounds is gradually increased due to the cumulative number of charges, which eventually makes the battery charge and discharge function more likely to decay, and shortens the battery's cycle life. [Content] If the present invention belongs to a multifunctional lead-acid battery charger, it particularly has over-voltage protection function, and provides more than two charging modes, including two general charging modes and over-discharge charging modes. For example, the present invention belongs to a multifunctional lead-acid battery charger, which has an equalized charging function 'to provide more than two types of charging modes, including a charging mode and an equalizing charging mode. For example, the present invention belongs to a multifunctional lead-acid battery charger, which has an over-discharge repair function and an equalized charging function to provide two charging modes, including a general charging mode, an over-discharge charging mode, and an equalized charging mode.

第5頁 587359Page 5 587359

式。 [實施方式] 請參閱第一圖係習用一般充電模式曲線圖,由充電電 流電壓10,與充電時間11構成,而一般鉛蓄電池之充電模 式是屬定(限)電流定電壓(CICV),或定(限)電流定電壓定 電壓(CICVCV)充電法。此種充電模式之充電第一時段 To-l,乃以定電流15對電池做定電流快充12,當電^電壓 達到設定電壓時(為避免產生大量氣體,一般不超過氣化 電壓16),將轉成充電第二時段Τι-Τ2定電壓充電13,而於 充飽電後結束充電,或即進入充電第三時段τ2_τ3以不同方 式(計時或充電電流17下降等)觸發,以將充電器自^-^轉 成TfL定電壓浮動充電14狀態。其缺點在於無法對電池2組 進行過放電修護充電及對各單局間之等化充電。 請同時參閱第二圖、第三圖及第四圖,皆屬於等化充 電曲線圖,大部分鉛蓄電池組原皆由多個單局所構成,而 母個單局又均具有些微差異性,因此,當電池在達到一般 充電模式之定電壓充電23階段時(回參比較第一圖與參閱& 第二圖),雖然總電壓等於設定之上限電壓,但是每個單 局電壓並不一樣,將造成某些單局無法充飽電;如此,每 個單局差異性將會因充放電的使用累增次數而逐漸加大其 差異’致使電池充放電機能急遽衰減,縮短了電池循環壽 命。惟’此一問題得藉由等化充電模式將其解決,而等化 充電的方法是以充電電壓低於氣化電壓26對電池充電後, 再以定電流等化充電24,雖經此階段之限電壓高於氣化電formula. [Embodiment] Please refer to the first diagram of the conventional general charging mode curve, which is composed of a charging current voltage of 10 and a charging time of 11. The charging mode of a general lead-acid battery is a constant (limit) current constant voltage (CICV), or Constant (limit) current constant voltage constant voltage (CICVCV) charging method. The first period of charge To-l of this charging mode is to charge the battery at a constant current of 15 at a constant current of 12, and when the voltage reaches a set voltage (to avoid generating a large amount of gas, the gasification voltage is generally not exceeded 16) , It will be changed to charge the second time period Ti-T2 constant voltage charge 13, and the charge ends after full charge, or the third time period of charging τ2_τ3 is triggered in different ways (timing or charging current 17 drops, etc.) to trigger charging The device turns from ^-^ to TfL constant voltage floating charge 14 state. The disadvantage is that it is impossible to perform over-discharge repair and charge for two groups of batteries and equalized charge between individual rounds. Please refer to the second, third, and fourth diagrams at the same time, all of which are equalized charging curves. Most lead-acid battery packs were originally composed of multiple single rounds, and the single single rounds of the mother were slightly different, so When the battery reaches 23 stages of constant voltage charging in the general charging mode (refer to the comparison of the first figure and the & second figure), although the total voltage is equal to the set upper limit voltage, each single round voltage is not the same, It will cause some single rounds to fail to be fully charged; in this way, the difference between each single round will gradually increase the difference due to the cumulative number of charge and discharge uses, which will cause the battery charge and discharge function to rapidly decay and shorten the battery cycle life. However, this problem must be solved by the equalization charging mode, and the method of equalization charging is to charge the battery with a charging voltage lower than the vaporization voltage 26, and then equalize the charging with a constant current 24. Although this stage Limit voltage is higher than gasification power

第6頁 587359 壓2 8 ’但串聯之每個單局皆可充飽電,又等化充電之充電 電壓縱然偏高,但由於電流很小,且時間很短,其對電池 良影響可降至最低程度;而等化充電之完成與否;可 =计時方式或以最高上升電壓上限值做為判斷;因此,當 等=充電完成後或可結束充電(參閱第二圖),亦或可轉態 成定電壓浮動充電29(參閱第三圖與第四圖)。如此,藉由 本發明之提供,除使鉛蓄電池充電器具有一般充電模式 外’將同時具有等化充電模式,而可於適當時機啟動(以 時間、、一般充電累積次數、手動觸發)等化充電模式,以 對電池做等化充電,並提高電池充放電機能,@延長電池 的循環壽命。 月Π時參閱第五圖、第六圖及第七圖,皆屬於修護充 電曲線圖,依鉛蓄電池之特性會隨其放電深度之不同而有 所改變’特別是其電壓及内電阻值,㈣過放電而產生極 大之變化。舊有之快充充電器,僅對正常使用 蓄電池進行充電。若以一般定電壓充電模式之電壓 放電之鉛蓄電池充電時,初期因鉛蓄電池之内電阻過 而不易將電流灌入電池,且在克服初期的高内電阻 因内電阻的急遽減小而產生大電&,使充電器與電池過 載,造成充電器或電池損傷,甚至損壞而不堪使用。 使用一般之快充定電流充電模式,則易因高内電 = 量’使電池溫度過高’造成電池液、汽化或外 : 傷電池。對於過放電之鉛蓄電池充電時適合先以小 j 修護充電32,冑電池之電堡及内電阻值恢復正常工作= (先參閱第五圖’再比較第六圖與第七圖的銜接作業時程u 587359 案號 90125468 mmmmmmr----Page 6 587359 Voltage 2 8 'But each single round of the series can be fully charged, and the charging voltage of equalized charging is high, but because the current is very small and the time is short, its good impact on the battery can be reduced. To the minimum level; and whether the completion of equalization charging is possible; the timing method or the maximum value of the highest rising voltage can be used as a judgment; therefore, when waiting = the charging is completed or the charging can be terminated (see the second figure), Or it can be switched to constant voltage floating charge 29 (see the third and fourth figures). In this way, with the provision of the present invention, in addition to the lead battery charger having a general charging mode, it will have an equalized charging mode at the same time, and can be started at an appropriate timing (with time, general charge accumulation times, manual trigger) and other equalized charging Mode to equalize and charge the battery, and improve the battery charge and discharge performance, @ to extend the battery's cycle life. Refer to the fifth, sixth, and seventh diagrams at the time of the month, all of which are maintenance and charging curves. Depending on the characteristics of the lead-acid battery, it will vary with the depth of discharge. Especially its voltage and internal resistance. ㈣ Over-discharge causes great changes. Older fast-charge chargers only charge normal-use batteries. If the lead-acid battery discharged at the voltage of the general constant-voltage charging mode is charged, it is difficult to sink current into the battery in the initial period because the internal resistance of the lead-acid battery is excessive, and the initial high internal resistance is overcome due to the rapid decrease in internal resistance. Electricity & overload the charger and battery, cause damage to the charger or battery, and even damage it and make it unusable. Using the general fast charge constant current charging mode, it is easy to cause battery fluid, vaporization or outside due to high internal charge = the amount of ‘to make the battery temperature too high’: injury to the battery. For over-discharged lead-acid batteries, it is suitable to use a small j to repair and charge 32, and the battery's electrical resistance and internal resistance value return to normal work = (see Figure 5 'before comparing the connection between Figure 6 and Figure 7) Time course u 587359 case number 90125468 mmmmmmr ----

五、發明說明(4) 即明)。 請同時參閱第八圖與第九圖,係本發明之多功能鉛蓄. 電池充電器方塊圖及電路圖,由一可控制電壓電流之電源 51及内建有各種充電曲線之控制器5 2,構成多功能鉛蓄電 池充電器50,可配合參考第九圖之電源51迴路區,電流信 號線58區及控制器52迴路區,以形成本發明據以實施之電 路圖;其中運用控制器5 2於充電前預先偵測被充電電池5 3 之電壓(或放電容量),以判斷電池5 3是否過放電,若電池 53呈過放電狀況,則運用小電流定電流修護充電模式,而 對電池53進行修護充電至電池53恢復正常工作狀態,再轉 以一般充電模式或等化充電模式;又,等化充電模式之啟 動’是以一般充電累積次數達到既定之次數後,或由電池 53系統觸發或由充電器5〇自行啟動,或由手動觸發,以對 電池53做等化充電者。 如上述本發明是在充電器接上電池時,而於充電前先 對電池做是否過放電之判斷(依據電池電壓或放電容量), 若電池呈過放電狀況,則先利用不同於一般充電模式之小 電流定電流修護充電模式,對電池進行修護充電至電池充 飽電為止,亦或於電池克服初期之高内電阻值恢復正常工 作狀態後(可以以修護充電時間及(或)充電電壓做判斷)再 轉態為以一般充電模式或等化充電模式對電池充電。 如上述本發明之特徵為具有以下三種充電模式之任二 種,亦或同時具有三種之多功能鉛蓄電池充電器: 一般充電模式; 等化充電模式;及5. Description of the invention (4) That is clear). Please refer to Figure 8 and Figure 9 at the same time, which are the multifunctional lead storage of the present invention. The block diagram and circuit diagram of the battery charger are composed of a power source 51 that can control voltage and current and a controller 5 2 with various charging curves built-in. The multifunctional lead-acid battery charger 50 is formed, which can cooperate with the power supply 51 circuit area, the current signal line 58 area and the controller 52 circuit area with reference to the ninth figure to form a circuit diagram according to the present invention. The controller 5 2 is used in Before charging, the voltage (or discharge capacity) of the battery 5 3 is detected in advance to determine whether the battery 5 3 is over-discharged. If the battery 53 is over-discharged, use a small current and constant current to repair the charging mode, and the battery 53 Carry out maintenance and charging until the battery 53 returns to the normal working state, and then switch to the normal charging mode or the equalized charging mode; In addition, the activation of the equalized charging mode is based on the accumulation of general charging times reached the predetermined number, or by the battery 53 system Triggered either by the charger 50 itself or by manual triggering to equalize the battery 53. As described above, when the charger is connected to the battery, the battery is judged whether it is over-discharged before charging (based on the battery voltage or discharge capacity). If the battery is over-discharged, first use a different charging mode Small current and constant current repair and charge mode, repair and charge the battery until the battery is fully charged, or after the battery overcomes the initial high internal resistance value and returns to normal working state (you can use the repair charge time and / or) The charging voltage is judged) and then the state is changed to charge the battery in a normal charging mode or an equalized charging mode. As described above, the present invention is characterized by having any two of the following three charging modes, or a multifunctional lead-acid battery charger with three types of charging simultaneously: a general charging mode; an equalizing charging mode; and

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587359 _案號90125468丨: Π年 ;!月丨 日 修正_ ; _______________________ 圖式簡單說明 — [圖式說明] 第一圖係習用一般充電模式曲線圖。 第二圖係等化充電曲線圖之一(等化-截止)。 第三圖係等化充電曲線圖之二(等化-浮充)。 第四圖係等化充電曲線圖之三(等化-間歇-浮充)。 第五圖係修護充電曲線圖之一。 第六圖係修護充電曲線圖之二(修護-一般)。 第七圖係修護充電曲線圖之三(修護-等化)。587359 _Case No. 90125468 丨: Π year;! Month 丨 day correction _; _______________________ Brief description of the drawing — [Illustration of the drawing] The first picture is a curve diagram of the general charging mode. The second graph is one of the equalization charge curve graphs (equalization-cutoff). The third figure is the second equalization charge curve (equalization-floating charge). The fourth graph is the third of the equalization charging curve (equalization-intermittent-floating charge). The fifth picture is one of the maintenance charging curve diagrams. The sixth figure is the second curve of maintenance charge (repair-general). The seventh picture is the third of the maintenance charge curve (repair-equalization).

第八圖係本發明多功能鉛蓄電池充電器方塊圖。 第九圖係本發明多功能鉛蓄電池充電器電路圖。 [圖號說明] 10--充電電流電壓 11--充電時間 Το-η--充電第一時段 η-Α--充電第二時段 Τ2 充電第三時段 1 2--定電流快充 1 3--定電壓充電 14--定電壓浮動充電 15--定電流 16—充電電壓〈氣化電壓 17_ -充電電流 20--充電電流電壓 21--充電時間The eighth figure is a block diagram of the multifunctional lead-acid battery charger of the present invention. The ninth figure is a circuit diagram of the multifunctional lead-acid battery charger of the present invention. [Illustration of drawing number] 10--charging current voltage 11--charging time Το-η--charging first period η-Α--charging second period T2 charging third period 1 2--constant current fast charging 1 3- -Constant voltage charging 14-Constant voltage floating charging 15-Constant current 16-Charging voltage <gasification voltage 17_-Charging current 20-Charging current voltage 21-Charging time

To-Ti--充電第一時段 充電第二時段 T2-T3--充電第三時段 Τ3-Τ4--充電第四時段 Τ4—-―充電第五時段 22--定電流快充 23—定電壓充電 24 —定電流等化充電 25 —間歇 26--充電電壓〈氣化電壓 27--充電電流 28--限電壓〉氣化電壓 29--定電壓浮動充電 30--充電電流電壓 31--充電時間To-Ti--charging for the first period, charging for the second period, T2-T3--charging for the third period, T3-T4--charging for the fourth period, T4 ----- charging for the fifth period, 22--constant current fast charge, 23--constant voltage Charging 24-constant current equalization charging 25-intermittent 26-charging voltage <gasification voltage 27-charging current 28-limit voltage> gasification voltage 29-constant voltage floating charging 30-charging current voltage 31- Charging time

第10頁 587359 _案號90125468 年 月 日 修正_ 圖式簡單說明Page 10 587359 _Case No. 90125468 Amendment _ Simple illustration

To-Ti--充電第一時段 Ti-L--充電第二時段 T2-T3--充電第三時段 Τ3-Τ4--充電第四時段 Τ4-Τ5--充電第五時段 Τ5--充電第六時段 32—小定電流修護充電 33--充電電壓To-Ti--charging first period Ti-L--charging second period T2-T3--charging third period T3-T4--charging fourth period T4-T5--charging fifth period T5--charging Six periods 32—small constant current maintenance and charging 33—charging voltage

34--小電流修護充電 35--定電流快充 36- -定電壓充電 37--定電壓浮充 38--定電流等化充電 39--間歇 40--修護充電 4卜-充電電流 50--充電器 5卜-電源 52 —控制器 53 —電池 54 —開關 55 —通訊線 56--控制信號線 57--電壓信號線 58--電流信號線 5 9 --地線34--small current repair charge 35--constant current fast charge 36 --- constant voltage charge 37--constant voltage floating charge 38--constant current equalization charge 39--intermittent 40--repair charge 4 Current 50-charger 5-power supply 52-controller 53-battery 54-switch 55-communication line 56-control signal line 57-voltage signal line 58-current signal line 5 9-ground

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Claims (1)

587抑 1 · 一種「多功能鉛蓄電池充電器」,依本發明主要係由 一可控制電壓電流之電源及内建有各種充電曲線之控制 器,構成多功能鉛蓄電池充電器,其中: 運用控制器於充電前預先偵測被充電電池之電壓(或 放電容量),以判斷電池是否過放電,若電池呈過放電狀 況’則運用小電流定量修護充電模式,而對電池進行修護 充電至電池恢復正常工作狀態,再轉以一般充電模式或等 化充電模式;又, 等化充電模式之啟動,是以一般充電累積次數達到既 定之次數後,或由電池系統觸發或由充電器自行啟動,或 由手動觸發,以對電池做等化充電,而為其特徵者。 2 ·如申請專利範圍第一項所述之一種「多功能鉛蓄電池 充電器」,其中等化充電的方法是以充電電壓低於氣化電 壓對電池充電後,再以定電流等化充電,雖經此階段之限 電壓高於氣化電壓,但串聯之每個單局皆可充飽電,又等 化充電之充電電壓縱然偏高,但由於電流很小,且時間很 短,其對電池之不良影響應可降至最低程度;而等化充電 之完成與否,可以計時方式或以最高上升電壓上限值做為 判斷;因此,當等化充電完成後或可結束充電,亦或可轉 態成定電壓浮動充電。 3·如申請專利範圍第一項所述之一種「多功能鉛蓄電池 充電器」,其中充電器接上電池時,而於充電前先對電池 做是否過放電之判斷(依據電池電壓或放電容量),若電池 呈過放電狀況,則先利用不同於一般充電模式之小電流定587Y1 · A "multifunctional lead-acid battery charger", according to the present invention, a multifunctional lead-acid battery charger is mainly composed of a power source that can control voltage and current and a controller with various charging curves built-in, of which: The device detects the voltage (or discharge capacity) of the charged battery in advance to determine whether the battery is over-discharged. If the battery is over-discharged, a small current is used to quantitatively repair the charging mode, and the battery is repaired and charged to After the battery returns to normal working state, it will switch to the normal charging mode or equalized charging mode. In addition, the start of the equalized charging mode is based on the accumulated number of general charging times, or triggered by the battery system or initiated by the charger. , Or by manual trigger to equalize the battery charge, and is its characteristic. 2 · A "multifunctional lead-acid battery charger" as described in the first item of the scope of patent application, where the equalization charging method is to charge the battery with a charging voltage lower than the vaporization voltage, and then equalize the charging with a constant current. Although the limit voltage after this stage is higher than the gasification voltage, each single round of the series can be fully charged, and the charging voltage of equalization charging is high, but because the current is small and the time is short, its The adverse effect of the battery should be minimized; and the completion of equalized charging can be judged in a timed manner or based on the maximum value of the highest rising voltage; therefore, after the equalized charging is completed, the charging can be terminated, or Can be switched to constant voltage floating charge. 3. A "multifunctional lead-acid battery charger" as described in the first item of the scope of patent application, where the charger is connected to the battery, and the battery is over-discharged before charging (based on the battery voltage or discharge capacity) ), If the battery is over-discharged, first use a small current setting different from the normal charging mode. 587359 案號 9012546$_ 曰 修正 六、申請專利範圍 電流修護充電模式’對電池進行修護充電至電池充飽電為 止,亦或於電池克服初期之高内電阻值恢復正常工作狀態 後(可以以修護充電時間及(或)充電電壓做判斷),再轉態 為以一般充電模式或等化充電模式對電池充電。 4.如申請專利範圍第一項所述之一種「多功能鉛蓄電池 充電器」,其中本發明具有以下三種充電模式之任二種, 亦或同時具有三種之多功能鉛蓄電池充電器,包括: 一般充電模式; 等化充電模式;及 過放電修護充電模式。587359 Case No. 9012546 $ _ Amendment VI. Patent application scope Current repair charging mode 'repair and charge the battery until the battery is fully charged, or after the battery overcomes the initial high internal resistance value and returns to normal working condition (you can Judging by the repair charging time and / or the charging voltage), then the state is changed to charge the battery in a normal charging mode or an equalized charging mode. 4. A "multifunctional lead-acid battery charger" as described in the first item of the patent application scope, wherein the present invention has any two of the following three charging modes, or also has three kinds of multifunctional lead-acid battery chargers, including: General charging mode; equalized charging mode; and over-discharge repair charging mode. 第13頁Page 13
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI405384B (en) * 2010-10-08 2013-08-11 Ship & Ocean Ind R & D Ct Active type cell charging equalizing method for battery packs
US8729868B2 (en) 2007-07-27 2014-05-20 Lenovo (Singapore) Pte. Ltd. Method and apparatus for charging batteries
CN112622660A (en) * 2020-11-16 2021-04-09 蚌埠睿德新能源科技有限公司 A charger
US11251638B2 (en) 2018-12-19 2022-02-15 Industrial Technology Research Institute Method and device for charging aluminum battery

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8729868B2 (en) 2007-07-27 2014-05-20 Lenovo (Singapore) Pte. Ltd. Method and apparatus for charging batteries
TWI405384B (en) * 2010-10-08 2013-08-11 Ship & Ocean Ind R & D Ct Active type cell charging equalizing method for battery packs
US11251638B2 (en) 2018-12-19 2022-02-15 Industrial Technology Research Institute Method and device for charging aluminum battery
CN112622660A (en) * 2020-11-16 2021-04-09 蚌埠睿德新能源科技有限公司 A charger

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