567274 一 _ 1五、發明說明（i) " I 一、【發明所屬之技術領域】 I 按石材於營建工程中之使用多有所見，尤其是石板 材，其廣泛地為吾人用於地板與牆材，究其原因，乃由於 1其具有天然紋路與質地，故普遍為吾人所採行。 二' 【先前技藝】 I 唯不可諱言，天然石材亦有一些美中不足之處，尤其 是我國屬海島型氣候，較為潮濕，是以，以牆材而言，於 使用一段時間後，即因沾染灰塵而變色，甚或滋生青苔， 因此，必須加以清洗，而吾人皆知，外牆清洗，尤其是高 ，樓層大樓，是一種吃重與大費周章之工作。 另一方言，石板材之製作，通常係取自大塊之天然石 材’而後予以切割成特定厚度之板片，由於生產過程之不 良品，以及天然石材鋸片後之餘料，故會產生為數甚為可 觀之「下腳料」及泥漿，這些一下腳料與泥漿之處理，對 產業而言，係為一大難題。 三、【發明内容】 ，有鑑於此’申請人乃本於長年來從事石板材研發與產 銷之經驗’潛心研究，期能對此下腳料之回收與再利用有 所突破’經再三實驗，始創作出本案之「自潔改質石材及 其製法」。 為進一步揭示本案之具體技術内容，首先請參閱式， 其中’圖一為本案之製程及生設備圖，圖二為本案之流程 圖。 本案之主要目的，在於利用回收之下腳料予以粉碎與 JO/Z/4 五、發明說明（2) 泥漿2再利用，以達資源再生之目的。 案之次一目的，在於透過夺半“u ^ 之再生石松且女成命隹於达尥不木材料之使用， Ά ^ ,材具有硬度光澤加勁，富有韌柯^ ^ ^ 及使組織更細密之優點。 韌11，降低及 本案之另一目的，在於囍此突破 服脆性必須具較厚之厚度，、：：：：：然材質之石 之窘挎，11 且在面積必須受限於天 :宰：；到較薄且厚度與面積可為預設尺寸之 防水及防’在於此生成之改質石材具有 達石材板面ΐϋ之特性’可免除習知之清洗工 刊低卸先鮮焭麗之外表。 四、【實施方式】 Α，：=’基本上’本案之製法，係由-備料 -研磨拋二壓製步驟C ’ 一養冶硬化步 及/或-加勁步驟F所組合而成 材K稱人^步驟人係為取材自天然原石及/或 Ξ並以Λ石材)所產生之下腳品，予以粉碎、分 ί斜ί 配合與適當配比之泥裝而得之原料 -;^驟Β係將前述之原料配合人 米微粒材料，使苴問姆矾π姓镱 乂具死料黏σ . 便/、間、左過此拌後，而得胚料，所述 :j::為但不限於如環氧樹脂，而奈米微粒材料則 細度爐石粉？ = = Τ以此為限，填充料 ^ , 唯不以此為限，疋以，該胚料係為完 之膠狀 其混合比以下腳原料40 %〜95% ,泥漿 50~95%，黏合劑5%〜65%，奈米微粒材料2%〜2〇 使生成 水性， 板材克 然原石 優點。 防污， 作，而 步驟 驟D， 者。 加勁石 級、篩 〇 劑及奈 之黏合 可為奈 則如高 全混合 %，填567274 I_ 1 V. Description of the invention (i) " I I. [Technical field to which the invention belongs] I see many uses of stone in construction projects, especially stone slabs, which are widely used for flooring and The reason for the wall material is that because of its natural texture and texture, it is generally adopted by us. II '[Previous skill] I can only say that natural stone also has some shortcomings, especially in China, which has an island-type climate and is relatively humid. Therefore, in terms of wall materials, after a period of use, it is contaminated by dust. Discoloration, or even breeding of moss, therefore, must be cleaned, and as we all know, exterior wall cleaning, especially high, floor buildings, is a heavy and expensive task. In another dialect, the production of stone plates is usually taken from large pieces of natural stone, and then cut into plates of a specific thickness. Due to the defective products in the production process and the remaining materials after the saw blades of natural stone, the number will be generated. It is a considerable amount of waste and mud. The disposal of these waste and mud is a big problem for the industry. 3. [Inventive Content] In view of this, the 'applicant has been engaged in the research and development, production and sales of stone plates for many years' intensive research, and hopes to make a breakthrough in the recovery and reuse of the scraps. Created "Self-Cleaning Modified Stone and Its Manufacturing Method" in this case. In order to further reveal the specific technical content of this case, please first refer to the formula, where 'Figure 1 is the process and equipment diagram of this case, and Figure 2 is the process diagram of this case. The main purpose of this case is to use the scraps from the recycling to pulverize and JO / Z / 4 V. Description of the invention (2) Reuse the mud 2 to achieve the purpose of resource regeneration. The second purpose of the case is to use half of the "u ^ of regenerated stone pine and the female's fate to use the material of 尥 尥 木", Ά ^, the material has hardness and gloss strength, rich toughness ^ ^ ^ and make the organization more dense Advantages. Toughness 11, reduction and another purpose of this case is that this breakthrough service brittleness must have a thicker thickness, and ::::: of course the embarrassment of the material stone, 11 and the area must be limited by the sky: Jie :; to a thin and waterproof and anti-thickness with a thickness and area that can be preset. 'The modified stone produced here has the characteristics of a stone board surface.' It can save the conventional cleaning industry. Appearance. [Embodiment] A, == 'Basically' the manufacturing method in this case is made of-material preparation-grinding and throwing two pressing steps C '-curing and hardening step and / or-stiffening step F Human ^ step human is a raw material obtained from natural raw stones and / or Ξ and Λ stone), crushed, divided into oblique mix with appropriate proportion of mud-^ 步 Β 系Combine the aforementioned raw materials with rice grains, so that you can ask your family name It has sticky sticky σ. After mixing this, you can get the raw material after the mixing, and the said: j :: is, but not limited to, such as epoxy resin, and the nanometer particle material is the fineness of furnace stone powder? = = Τ is limited to the filler ^, but not limited to this, so that the blank material is finished gelatinous, its mixing ratio is 40% ~ 95% of the following raw materials, 50 ~ 95% of mud, adhesive 5 % ~ 65%, nano-particle material 2% ~ 20, so that it can generate water, and the plate has the advantages of rough stone. Anti-fouling, and step D, or. The stiffener grade, sieve 0 and the adhesion of Nana can be Nana Such as high total mixing%, fill in
567274567274
五、發明說明（3) 充料3〜40%，視該原料之粒度與成份而定。 壓製步驟C係將該配料步驟B所得之胚料，予以置人 模框中並南壓使其成型’以使其間之組織細密，不致有氣 泡存在，而該模框係可為厚度較厚之立體狀，亦可為如切 割後成品之薄板狀，如為原石原料，則以成型為大塊原石 狀為佳，而若為製成加勁石材之薄板料，則可透過一加勁 步驟F加勁網壓製，以形成定厚之薄片狀板材。 養冶硬化步驟D係為使前述經壓製步驟成型之石材為 固化定型，此時可透過加溫或乾燥設備予以乾燥強固。… 而於硬化後，若為天然石材下腳料所成型之方體大塊 石材，可予以切割成預設厚度薄片板材，進行石材之加 工 ° 研磨拋光步驟E係將養冶硬化及或切割後之板材 成為光滑亮麗而得本案之自潔再生石材 :::為：仃本案之方法參閱圖二之生產設 圖所不，本案係由_ % 士灰壯m, t w 燥裝置3 一二肚 裝置卜一南壓成型裝置2，-乾 ^ 裝置4，一研磨拋光裝置5，及/或一表面 處理6所組合而成者。 久4 表面 經過ϊ:之ϊ i混ί裝置1係為混練裝置，其目的在於將 劑等予=且：：料顆粒加入強化劑，粒著劑及硬化 使其為均勺之、Ά 一儲槽Π置入奈米微粒加入混合， =1 g之混合，而得到胚料。 塊，型裝置2主要係由-平台21上方施以加壓之壓 塊並使其間之組織細密’而形成依預設尺寸而成壓型之之壓片V. Description of the invention (3) Filling 3 ~ 40%, depending on the particle size and composition of the raw material. The pressing step C is to put the blank material obtained in the batching step B into a mold frame and press it to shape it to make the structure between them fine and prevent bubbles from existing, and the mold frame may be thicker. The three-dimensional shape can also be a thin plate shape such as a finished product. If it is a raw stone material, it is better to be shaped into a large rough stone shape. If it is a thin plate made of stiffening stone, it can be passed through a stiffening step. Press to form a sheet-like sheet of a fixed thickness. The curing and hardening step D is to make the stone formed by the aforementioned pressing step to be solidified and fixed. At this time, it can be dried and strengthened by heating or drying equipment. … And after hardening, if the cube-shaped large-scale stone formed by the cuttings of natural stone can be cut into thin plates with a predetermined thickness, and the stone is processed ° Grinding and polishing step E is curing and hardening and / or cutting The plate becomes smooth and bright and the self-cleaning recycled stone obtained in this case ::: is: 仃 The method in this case is shown in the production layout of Figure 2. This case is made by _% Shi Huizhuang m, tw drying device 3 one or two belly device A combination of a south pressure forming device 2, a dry device 4, a grinding and polishing device 5, and / or a surface treatment 6. Jiu 4 surface passes through: ϊ 混 i mixing device 1 is a kneading device, the purpose of which is to equalize: and: add the reinforcing agent to the granules, granules, and harden it to make it uniform. The nano particles were placed in the tank Π and mixed, and = 1 g of the mixture was mixed to obtain a blank. The block-type device 2 is mainly formed by applying a pressurized block above the platform 21 and making the structure between them fine, to form a compression sheet that is shaped according to a preset size.
第6頁 五、發明說明（4) 狀或塊體，此係為目前加勁石材之習用裝置，故不擬赘 述。 乾燥裝置3係經由加熱方式，始殘存於前述加壓成型 裝置2施工後得到之成品，而使其形成硬且無水份及強固 之板塊狀物。 切割裝置4係為將較厚塊狀之半成品予以依預設尺 裁切成薄板，其通常係為習知之拉鋸，唯於由預' 型而得到之板材，則無須借助此切割裝置。 a 研磨拋光裝置5係將前述切割後或依預定厚产# 材：：拋表面更為平坦光滑，並成為么 者，唯此乃後續處理，故不擬赘^。並為養遵’加溫燒結 所以，經由本案之實施，其可獲致 者，計有如下數端： 刀双犖犖大 (一）利用奈米科技進行石材改質， :與花尚言等天然材質之缺陷1升j材：2目前大理 ，經由本發明，於15年内可節省维今 基 依估 25%以上。 扣^維瘦，保養與清潔費用 材之ih二暂m收下腳料並為資源再生，由於硬質“ =材質均句穩定，可有效解決天然石材=人造石 :可因應工程之需求特性而調整，將營：與瑕疫’ )有效降低成本，經由估算，本發明可 技之新生命，並達資源再生目的。 材Η予奈米料 原石 利 提高 Γ. w | ----— 567274 五、發明說明（5) 用率至少50%以上，且係利用原料成本極低之下腳料而開 發出高品質建材，利用此法，每平方米之營建成本可節省 百分之五十。 (四）製造大面積增韌超薄石材，尤其透過本案之壓製 合成技術，可突破石材脆裂特性及加工瓶頸，且可擺脫原 石尺寸之限制而生產出大面積具有韌性及機械強度高之超 薄石材面板，不但可以廣泛應用於室内裝潢，並可完全改 進傳統的施工方法。 本案所揭示者，乃較佳實施例之一種，舉凡局部之變 更或修飾而源於本案之技術思想而為熟習該項技藝之人所 易於推知者，倶不脫本案之專利權範疇。 綜上所陳’本案顯示其迥異於習知之技術特徵，亦符 合發明之專利要件，懇請貴審查委員明察，並祈早曰賜 予專利’俾嘉惠社會，實感德便。Page 6 V. Description of the invention (4) Shape or block, this is a conventional device for stiffening stone, so it is not intended to repeat it. The drying device 3 is a finished product obtained after the construction of the aforementioned pressure molding device 2 through heating, so as to form a hard, moisture-free and strong plate-like object. The cutting device 4 is used to cut thick thick semi-finished products into thin plates according to a preset rule, which is usually a conventional broach saw. Only a plate obtained from a pre-shape need not be used. a Grinding and polishing device 5 is to produce the material after cutting as described above or according to a predetermined thickness #: The polishing surface is flatter and smoother, and it becomes the only one, which is a subsequent treatment, so it is not intended to be redundant ^. And for Yangzun's heating and sintering, through the implementation of this case, it can be obtained, including the following points: Dadao Shuangdai (1) using nanotechnology to modify the stone, and natural like Hua Shangyan Defects of the material 1 liter j material: 2 At present Dali, through the present invention, it can save more than 25% of Weijinji in 15 years. It is thin and thin, and the maintenance and cleaning costs of the materials are collected and recycled for resources. Due to the rigidity of "= the material is stable and stable, it can effectively solve natural stone = artificial stone: it can be adjusted according to the characteristics of the needs of the project. General camp: and defects') Effectively reduce costs, and through estimation, the present invention can renew new life and achieve the purpose of resource regeneration. Material Η to nano material raw stone benefits Γ. W | ---- 567274 V. Explanation of the invention (5) The utilization rate is at least 50%, and the high-quality building materials are developed by using scraps with extremely low raw material costs. Using this method, the construction cost per square meter can be saved by 50%. Manufacture of large-area toughened and ultra-thin stone, especially through the pressing synthesis technology in this case, it can break through the stone's brittle characteristics and processing bottlenecks, and can get rid of the limitation of the original stone size to produce ultra-thin stone panels with large area and toughness and high mechanical strength. Not only can be widely used in interior decoration, but also can completely improve the traditional construction methods. The one disclosed in this case is one of the preferred embodiments, and all local changes or modifications originate from this case. Those who are familiar with the technology and easy to infer the technology, do not depart from the scope of the patent right of the case. In summary, the case shows that its technical characteristics are quite different from the conventional knowledge, and also meet the patent requirements of the invention. Observe clearly, and pray that the patent will be granted to the society in the early days.
567274 圖式簡單說明 五、【圊式簡單說明】 圖一為本案之製程及生設備圖。 圖二為本案之流程圖。 圖號說明：567274 Schematic description of V. [Simple description of 圊 style] Figure 1 is the process and equipment diagram of this case. Figure 2 is a flowchart of the case. Figure number description:
混 拌 裝 置 1 壓 成型裝置 2 乾燥裝置 3 切 割 裝 置 4 研 磨 拋光裝置 5 表面處理 6 儲 槽 11 平 台 21 備 料 步 驟 A S己 料 步驟 B 壓製步驟 C 養 冶 硬 化步驟 D 研磨拋光 步驟 E 加勁步驟 FMixing device 1 Press forming device 2 Drying device 3 Cutting device 4 Grinding and polishing device 5 Surface treatment 6 Storage tank 11 Flat table 21 Material preparation step A S Material step B Pressing step C Curing and hardening step D Grinding and polishing step E Stiffening step F
第9頁Page 9