TW561069B - A rotary coating method and device - Google Patents

A rotary coating method and device Download PDF

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Publication number
TW561069B
TW561069B TW91122448A TW91122448A TW561069B TW 561069 B TW561069 B TW 561069B TW 91122448 A TW91122448 A TW 91122448A TW 91122448 A TW91122448 A TW 91122448A TW 561069 B TW561069 B TW 561069B
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Taiwan
Prior art keywords
coating
paint
rotary
painting
supply pipe
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TW91122448A
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Chinese (zh)
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Lung-Chiu Shen
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Lung-Chiu Shen
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  • Application Of Or Painting With Fluid Materials (AREA)
  • Spray Control Apparatus (AREA)

Abstract

A coating device comprises a coating spray gun located on a cantilever. When starting the coating device, the coating spray gun will rotate around a rotary shaft, objects to be coated will pass through under the coating spray gun in a beeline, thereby enabling the coating spray gun executing the coating work by a trajectory way.

Description

561069 五、發明說明(1) 【發明說明】 卫作ί:?係有關於一種迴轉式塗裝方法,尤指-種可於 物件上以弧形軌跡進行塗裝之方法者。 【發明背景】 按鍵目裝t運用極廣,如運用於-般手機機殼、 物口之古1 ·等產品上,以增進產品之美觀,對於塗裝 =方式,約分為人工塗裝及機器人 ΐ裝者:塗裝者是直接以手執喷搶之方式V、、:= 作:裝,一般對物件進行塗裝時,當第-次對工 左、右將工作物旋轉九十度,並同樣以 法進行第三、四次;;===同樣之塗裝方 匕日人刃i衮才凡成塗裝作業,由於是以人 進行,如疋此一塗裝作業便有以下之缺點· 1·作業緩慢,效率極低。 2·塗裝於工作物表面上之塗料無法均勻。 3·品質無法精準控制。 4·當對具有高低落差之平面,如凹凸面進行 人工操作的疏忽,產生塗裝死角,使塗裝不確實:’易因 因此目前一般以機器塗裝方法來解決上述大部 =產生問題,如第一·圖所示,當以機器進行人 係依固疋的軌道行進,因此在工作物件(w 以, ^相互平行之塗裝軌跡進行塗裝作業(此第一次多 ‘示為U"),當完成第一次塗裝作業時,將工作(跡” 561069 五、發明說明(2) 旋轉九十度,進行第二次的塗裝,如第二圖所示(此第二 次塗裝軌跡標示為(a2)),此次的塗裝軌跡將與第一次的 塗裝軌跡成垂直交錯狀,待完成後再將工作物以每次旋轉 九十度之方式,並以同樣之塗裝方法進行第三次(如第三 圖所示,此第三次塗裝軌跡標示為(a3))及第四次(如第四 圖所示,此第四次塗裝軌跡標示為(a4))的塗裝,上述第 三次的塗裝執跡(a3)將與第一次的塗裝轨跡(ai)重疊,而 第四次的塗裝軌跡(a4)將與第二次的塗裝軌跡(a2)^義, 如是當將工作物(ff)呈局部放大觀察時(如第五圖所示广,’ 該工作物(W)之塗裝表面,其塗料塗裝軌跡係呈正交 具平行重疊,如是,當對具有多且密集的凹凸不 作物件(W)進行塗裝時,因喷搶噴射方向、角户一A的I 氣流通過凹凸不平交界面時,因受該凸起面之X疋’ ^ 凸起面之陰影處便會產生塗裝死肖,I法㉟蔽’於該 到完全塗裝的效果,使塗裝不均;而顧之死角達 裝方法的缺點。 …顯現目則機械自動塗 種 本案發明人有鑑於此’乃加予研究創 迴轉式塗裝方法及其裝置。 竭不出 【本創作之目的】 本創作之目的旨在提供一種迴轉式塗 裝裝置之塗料喷搶裝置於一懸臂二方法,係令塗 時,該塗喷搶可隨該懸臂繞」圓… Y、裝裝置於啟動 物件則以直線方向通過該塗料嗜古而欲塗裝之工作 得以弧線塗裝軌跡方式對該工作 i使該塗料喷槍 作物件進仃塗裝作業,如是561069 V. Description of the invention (1) [Description of the invention] Wei Zuo ?: It is about a rotary painting method, especially-a method that can paint on the object with an arc-shaped trajectory. [Background of the invention] Button eyepieces are widely used, such as for mobile phone cases, gukou and other products, to improve the aesthetics of the product. For coating = mode, it is roughly divided into manual coating and Robot outfitters: The painters are directly spraying and grabbing by hand. V ,,: ==: loading, generally when painting the objects, when the first time to the left and right to rotate the work 90 degrees , And the same way for the third or fourth time; === the same painting square knife daggers 衮 衮 衮 Cai Fancheng into the painting operation, because it is carried out by people, such as this painting operation will have the following Disadvantages 1. Operation is slow and extremely inefficient. 2. The paint applied on the surface of the work cannot be uniform. 3. Quality cannot be accurately controlled. 4 · When the negligence of manual operation is performed on the plane with high and low drop, such as the uneven surface, the dead corner of the painting is generated, which makes the painting inaccurate: 'easy because of this, most of the above problems are generally solved by machine coating methods = problems, As shown in the first figure, when a human is traveling on a trajectory based on a machine, the painting work is performed on a work object (w with, ^ parallel to each other's painting trajectory (this time, the first time is shown as U "), When the first painting job is completed, the work (trace) 561069 V. Description of the invention (2) Rotate 90 degrees to perform the second painting, as shown in the second picture (this second time The painting trajectory is marked as (a2)). The painting trajectory this time will be perpendicular to the first painting trajectory. After the completion, the work will be rotated 90 degrees each time and the same The painting method is performed for the third time (as shown in the third picture, the third painting track is marked as (a3)) and the fourth time (as shown in the fourth picture, the fourth painting track is marked as (A4)), the third painting track (a3) will be the same as the first painting track ai) overlap, and the fourth painting trajectory (a4) will be the same as the second painting trajectory (a2). If the working object (ff) is partially enlarged and observed (as shown in the fifth figure)广 , 'The coating surface of the work (W) has orthogonal or parallel overlapping of the paint coating trajectory. When spraying in the direction of I, the air current of Kadoto A passes through the uneven interface, the shading of the raised surface will be caused by the X 疋 '^ of the raised surface. The effect of complete coating makes the coating uneven; while the shortcomings of the dead-end mounting method are obvious... The visual intent is mechanical automatic coating. In view of this, the inventor of this case has studied the innovative rotary coating method and its device. Can't Exhaust [Purpose of this creation] The purpose of this creation is to provide a paint spraying device of a rotary coating device in a cantilever and two methods. When painting, the paint spraying device can follow the cantilever. … Y, the device installed on the start-up object passes the coating in a straight direction and wants to paint. Manner as to trace an arc to the work of painting i The paint spray gun for coating work object into the Ding, the case

IM1 $ 5頁 561069 五、發明說明(3) 當工作物件以每次旋轉九十度之方式,進行多次之塗裳作 業後,於該工作物之塗裝表面上便會產生兩種以上不同方 向之塗裝軌跡,以有效達到消除塗裝死角的目的,使塗裝 更加均勻。 本發明之可取實體,可由以下說明及所附各圖示,而 得以明晰。 【本創作之技術内容】 請參閱第六至十一圖所示,本發明係有關於一種迴轉 式塗裝方法,係令塗裝裝置(100)之塗料喷搶(1)係裝置於 一懸臂(2)上,使該塗裝裝置於啟動時,該塗料喷搶(1)可 隨該懸臂(2)繞一迴轉主軸(3)旋轉,而欲塗裝之工作物件 (4)則以直線方向通過該塗料喷槍(〗)之下方,使該塗料喷 搶(1)呈一弧線軌跡之方式對該工作物件(4)進行塗裝作業 者。 ' 上述之塗裝裝置(100),其中該塗料噴搶(丨),係連接 有一霧化供氣管(11)、一塗料供應管(12)及一喷控供氣管 03) ’其中該霧化供氣管(11)及該喷控供應管(13)之中段 係銜接一供氣迴轉繼手(1〇a),而該塗料供應管(12)之中 段係銜接一供漆迴轉繼手(10b),並令該迴轉主轴為一驅 動馬達(14)聯動旋轉者。 本發,所揭示之塗裝裝置(1〇〇),其中於該懸臂(2)上係可 裝置單一塗料喷搶(1)或多數之塗料喷搶(1),本發明並不 予自限。 本發明主所揭示之迴轉式塗裝方法,當塗裝裝置IM1 $ 5 pages 561069 V. Description of the invention (3) When the work object is rotated 90 degrees each time and is applied for many times, there will be two or more differences on the surface of the work object. The trajectory of the coating can effectively eliminate the dead corner of the coating and make the coating more uniform. The desirable entities of the present invention are made clear by the following description and the accompanying drawings. [Technical content of this creation] Please refer to the sixth to eleventh diagrams. The present invention relates to a rotary coating method. The paint spraying (1) of the coating device (100) is mounted on a cantilever. (2), when the coating device is started, the paint spraying (1) can rotate with a cantilever (2) around a rotary spindle (3), and the work object (4) to be painted is in a straight line The direction passes below the paint spray gun (〗), so that the paint spray grab (1) has an arc trajectory to paint the work object (4). '' The above coating device (100), wherein the paint spraying (丨) is connected with an atomizing air supply pipe (11), a paint supply pipe (12) and a spray control air supplying pipe 03) 'wherein the atomization The gas supply pipe (11) and the middle part of the spray control supply pipe (13) are connected to a gas supply rotary relay (10a), and the paint supply pipe (12) is connected to a paint supply rotary relay (10b) ), And the rotating main shaft is a driving motor (14) in conjunction with the spinner. In the present invention, the disclosed coating device (100), wherein a single paint spraying (1) or a plurality of paint spraying (1) can be installed on the cantilever (2), the present invention is not self-limiting . The rotary coating method disclosed by the present invention, when the coating device

561069 五、發明說明(4) (100)啟動後,各該塗料喷搶(1)既隨該懸臂(2)繞著該迴 轉主軸(3)旋轉,此時工作物件(4)即可藉由輸送帶(圖未 示出)等輸送裝置帶動’使該工作物件(4)行經該塗料喷搶 (1)所旋轉含蓋之區域下方,如是即可於該工作物件(4)表 面產生如第七圖所示,約呈連績橢圓曲線之塗裝軌跡,此 第一次塗裝軌跡(L1)於該工作物件(4)上係呈一並列之孤 形曲線,當該工作物件(4)完成第一次塗裝後,即可將該 工作物件(4)旋轉一角度(如九十度),如第八圖所示,再 進行另一次的塗裝作業’此第二次的塗裝軌跡(L2)係與前 第一次塗裝軌跡(L1 )係形成交錯狀,當工作物件(4 )以每 次旋轉九十度之方式,進行多次之塗裝作業後,如第九、 十圖所示,於該工作物件(4)之塗裝表面上即可再產生多 種不同方向之塗裝軌跻(L3 :第三次塗裝軌跡;[4 :第四 次塗裝軌跡),如第十一圖所示,由於當經多次塗裝後, 於該工作物(4)上所形成之各塗裝軌跡(1][、l2、L3及 L4) ’係元全呈不同方向之脊曲弧狀交錯,也即當塗裝 時,可以不同角度及方向將塗料喷向工作物件,如此,即 可順利將塗料噴至於工作物件位於凹凸面之各點位置,可 大大降低塗裝死角,另可在工作物件之塗裝面上產生較為 密集之塗裝軌跡,使塗裝效果更為均勻*。 本發明所揭示之塗裝方法, 塗裝於工作物件上,而有別 塗料塗裝於工作物件上之習 揭示之塗裝方法可使塗料可 以弧形曲線之塗裝軌跡將塗料 於一般以直線式之塗裝軌跡將 知機械式塗裝方法,本發明所 以多角度塗裝於工作物件上,561069 V. Description of the invention (4) (100) After starting, each of the paint spray grabs (1) rotates along the cantilever (2) around the rotary main shaft (3), and the work object (4) can be obtained by Conveyor belts (not shown) and other conveying devices drive the work object (4) to pass under the area covered by the paint spray grab (1). If so, the surface of the work object (4) can be produced as As shown in the figure 7, the painting trajectory of a continuous succession elliptic curve. This first painting trajectory (L1) is a parallel solitary curve on the work object (4). When the work object (4) After finishing the first painting, you can rotate the work object (4) by an angle (such as 90 degrees), as shown in Figure 8, and then perform another painting operation 'this second painting The trajectory (L2) is in a staggered pattern with the previous first painting trajectory (L1). When the work object (4) is rotated ninety degrees each time, after multiple coating operations, such as the ninth, As shown in Figure 10, a variety of coating rails of different directions can be generated on the coating surface of the work object (4) (L3: the third coating trajectory) ; [4: the fourth painting track), as shown in the eleventh figure, since the painting track (1) [, l2 formed on the work object (4) after multiple paintings , L3 and L4) 'The elements are all ridged arc-shaped staggered in different directions, that is, when painting, the paint can be sprayed to the work object at different angles and directions, so that the paint can be smoothly sprayed onto the work object. The position of each point on the concave and convex surface can greatly reduce the dead angle of painting. In addition, it can generate a denser paint trajectory on the painting surface of the work object, making the painting effect more uniform *. The coating method disclosed in the present invention is applied to a work object, and the coating method disclosed in the habit of applying paint to a work object is different from that of the coating method. The coating trajectory of the formula will know the mechanical coating method. Therefore, the present invention applies multi-angle coating to work objects.

第7頁 561069 五、發明說明(5) 有效消除塗裝死角,使塗裝更為均勻,而顯其產業實用 性。 本發明所揭示之方法或裝置,可於不違本發明之精神 及範圍下予以修飾應用,本創作並不予自限。Page 7 561069 V. Description of the invention (5) Effectively eliminate dead spots in painting, make the painting more uniform, and show its industrial applicability. The method or device disclosed in the present invention can be modified and applied without departing from the spirit and scope of the present invention, and the creation is not limited.

第8頁 561069 圖式簡單說明 【圖示之簡單說明】 時之軌跡示 時之軌跡示 裝時之軌跡示 第一圖··係習知機械塗裝方法進行第一次塗裝 意圖。 第二圖:係習知機械塗裝方法進行第二次塗裝 意圖。 第三圖:係習知機械塗裝方法進行第三次塗 意圖。 第四囷•係習知機械塗裝方法進行第四次塗 音圖。 衣呀 < 執跡示 第五圖 係 顯 示 第 四圖 之 第六圖 係 本 發 明 之塗 裝 第七圖 係 本 發 明 進行 第 第八圖 係 本 發 明 進行 第 第九圖 係 本 發 明 進行 第 第十圖 係 本 發 明 進行 第 第十一圖: 係 顯 示 第十 圖 【圖式之標 號 說 明 (100)塗 裝裝置 (10a)供 氣迴轉繼手 (11 )霧化供 氣 管 (13)喷控供 氣 管 (2 )懸臂 (4)工作 物件 (L 2 )第二次 的 塗 裝 軌跡、 局部放大圖。 裝置示意圖。 -人塗裝時之軌跡示意圖。 二次塗裝時之軌跡示意圖。 三次塗裝時之軌跡示意圖。 四次塗裝時之軌跡示意圖。 之局部放大圖。 (1)塗料喷搶 (10b)供漆迴轉繼手 (1 2 )塗料供應管 (1 4 )驅動馬達 (3)迴轉主軸 (L1)第一次塗裝執跡 (L3)第三次塗裝軌跡Page 8 561069 Brief description of the diagram [Simplified description of the diagram] The track of the time The track of the time The track of the time of installation The first picture ·· It is the intention of the first painting of the conventional mechanical coating method. The second picture: the intention of the second painting by the conventional mechanical coating method. The third picture: the intention of the third coating by the conventional mechanical coating method. The fourth 囷 • Department of conventional mechanical coating method for the fourth painting. Yeah ' s fifth picture is the sixth picture showing the fourth picture is the painting of the present invention. The seventh picture is the present invention. The eighth picture is the present invention. The ninth picture is the present invention. The ten picture is the eleventh picture of the present invention. The tenth picture is shown in the figure. [The symbol description of the drawing (100), the coating device (10a), the gas supply rotary relay (11), the atomization gas supply pipe (13), the spray control supply. Trajectory (2) Cantilever (4) Work track (L2) of the second painting track, a partially enlarged view. Schematic of the device. -The trajectory of a person painting. Schematic diagram of trajectory during secondary painting. The trajectory of three paintings. Schematic diagram of trajectories during four coats. A partial enlarged view. (1) Paint spraying (10b) Paint revolving follower (1 2) Paint supply pipe (1 4) Drive motor (3) Rotary spindle (L1) First painting application (L3) Third painting Track

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Claims (1)

561069 六、申請專利範圍 ----- 1· 一種迴轉式塗裝方法,係令塗裝裝置之塗料喷搶裝置於 一懸臂上,使該塗裝裝置於啟動時,該塗喷搶可隨該懸、 臂繞一圓心旋轉,而欲塗裝之工作物件則以直線方向^ 過該塗料喷搶之下方,使該塗料喷槍呈一弧線塗裝執跡 方式對該工作物件進行塗裝作業者。 2·如申請專利範圍第丨項迴轉式塗裝方法,其中當完成第 一次塗裝後,該工作物件係至少被旋轉一角度後進行至 少再一次的塗裝作業者。 3· —種用以實施申請利範圍第1項迴轉式塗裝方法之裝 置,係含有至少一塗料喷搶,裝皇於一懸臂上,令該裝 置於啟動時,各該塗料喷搶可隨該懸臂繞一迴轉主軸旋 轉,而欲塗裝之工作物件則以直線方向通過該塗料喷搶 之下方,其中各該塗料喷搶,係連接有一霧化供氣管、 一塗料供應管及一喷控供氣管,令該霧化供氣管及該喷 控供應管之中段係銜接一供氣迴轉繼手,而該塗料供應 管之中段係銜接一供漆迴轉繼手,並令該迴轉主軸為一 驅動馬達聯動旋轉者。561069 6. Scope of patent application ----- 1 · A rotary coating method is to make the coating spray coating device of the coating device on a cantilever, so that when the coating device is started, the coating spray coating can follow The cantilever and the arm rotate around a circle center, and the work object to be painted passes in a straight direction ^ under the paint spray grab, so that the paint spray gun takes an arc painting mode to paint the work object. By. 2. The rotary coating method according to item 丨 of the patent application scope, wherein after the first coating is completed, the work object is a coating operator who has been rotated at least one angle and performed at least one more time. 3 · —A device for implementing the rotary coating method of the first scope of the application, which contains at least one paint spray gun, mounted on a cantilever, so that when the device is started, each paint spray gun can follow The cantilever rotates around a rotary main shaft, and the work object to be painted passes under the paint spraying in a straight direction. Each of the paint spraying is connected with an atomizing air supply pipe, a paint supply pipe and a spray control. An air supply pipe, so that the atomized air supply pipe and the middle part of the spray control supply pipe are connected with a gas supply rotary relay, and the middle part of the paint supply pipe is connected with a paint supply rotary relay, and the rotary spindle is driven. Motor linkage spinner. 第11頁Page 11
TW91122448A 2002-09-30 2002-09-30 A rotary coating method and device TW561069B (en)

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