JP3882366B2 - Multicolor pattern painting method - Google Patents

Multicolor pattern painting method Download PDF

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Publication number
JP3882366B2
JP3882366B2 JP28865598A JP28865598A JP3882366B2 JP 3882366 B2 JP3882366 B2 JP 3882366B2 JP 28865598 A JP28865598 A JP 28865598A JP 28865598 A JP28865598 A JP 28865598A JP 3882366 B2 JP3882366 B2 JP 3882366B2
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Japan
Prior art keywords
coating
guns
paint
coated
multicolor pattern
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Expired - Fee Related
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JP28865598A
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Japanese (ja)
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JP2000102762A (en
Inventor
正義 市川
安廣 木崎
修 柳村
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Kansai Paint Co Ltd
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Kansai Paint Co Ltd
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Priority to JP28865598A priority Critical patent/JP3882366B2/en
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Description

【0001】
【産業上の利用分野】
本発明は、斑点状に塗装をする多色模様塗装法に関し、更に詳細には、レシプロ動作をする複数のエアミックス塗装ガンを用いて異なる複数の液状塗料をそれぞれ斑点状に塗装して多色模様を仕上げる多色模様塗装法に関する。
【0002】
【従来技術及びその課題】
本件発明者らは、色が異なる複数の液状塗料をそれぞれ斑点状に塗装して多色模様に仕上げる方法であって、大粒乃至小粒の斑点が容易に形成でき、特に工場で大量生産するプレコート建材の多色模様仕上げに好適である方法として、複数のエアミックス塗装ガンを用いて異なる複数の液状塗料をそれぞれ斑点状に塗装して多色模様を仕上げる方法であって、該エアミックス塗装ガンのノズル先端部の内径が1〜4mmφで、塗料圧力が0.5〜10kg/cm2、エアミックスエア圧力が0.1〜4kg/cm2、エア流出量が40〜100リットル/分、ガン先端と被塗面との距離が300〜1500mmである条件下で斑点状に塗装をすることを特徴とする多色模様塗装法を提案した(特開平9−314042号(特願平8−138466号))。
【0003】
上記多色模様塗装法は、例えば、複数のエアミックス塗装ガンを一体に設置し、複数のエアミックスを被塗面に対してレシプロ運動させることによって、実行される
この方法を実施する装置の例を、図1及び2を参照して説明する。図1はこの装置の正面図であり、図2はこの装置の平面図である。
【0004】
この装置は、例えば、図示したとおり、第1塗装ガン10及び第2塗装ガン12を具備する。これらの塗装ガンは、上記のとおりの条件の下で塗料を噴霧できる。これらの塗装ガンは、例えば、図1の左右方向(即ちレシプロ方向14)に一緒にレシプロ動作をすることができるように設置されている。これらの塗装ガンは、塗装作業時は常に塗料を噴霧し、あるいは、これらの塗装ガンが、被塗面上に位置したときに塗料を噴霧する。第1塗装ガン10が塗料Aを噴霧し、第2塗装ガン12が塗料Bを噴霧する。即ち、これらの塗装ガンはそれぞれ異なった塗料を噴霧する。
【0005】
被塗面16は、ベルトコンベア18上に置かれ、ベルトコンベア18によって、水平面上を図1の手前側から向こう側へ、即ち、図2の下側から上側に一定速度でコンベアの方向20に移動せしめられる。
【0006】
塗装作業時には、例えば、2つの塗装ガンが常に塗料を噴霧し、被塗面16がベルトコンベア18によってコンベアの方向20に一定方向に移動せしめられる。これによって、被塗面16が、2つの塗装ガンによって塗装される。
【0007】
この方法は、所期の目的を達成することができるのであるが、塗装むらが生じるという解決すべき問題点があることが明らかになった。
【0008】
本件発明者の研究によると、塗装むらが生じる理由は下記のとおりである。
【0009】
塗装作業時には、2つの塗装ガンはレシプロ動作をし、被塗面16はベルトコンベア18によって一定速度で移動せしめられるので、2つの塗装ガン10及び12は、被塗面16に対して、図2に矢印22で示したとおりのジグザグ運動をする。図2において、2つの塗装ガンが、被塗面16に対して左から右に移動するとき、被塗面16には、第2塗装ガン12によって塗料Bが噴霧され、その上に第1塗装ガン10によって塗料Aが噴霧される。2の塗装ガンが、左から右に移動し、右端に達すると、今度は、右から左に移動することになる。2の塗装ガンが、被塗面16に対して右から左に移動するとき、被塗面16には、第1塗装ガン10によって塗料Aが噴霧され、その上に第2塗装ガン12によって塗料Bが噴霧される。このように、左から右に移動するときと、右から左に移動するときの、塗装条件が異なるため、塗装むらが生じることになる。
【0010】
従って、本発明は、上記のとおりの塗装むらを除去することを目的とする。
【0011】
【課題を解決するための手段】
本発明によると、上記のとおりの目的を達成するために、
レシプロ動作をする複数のエアミックス塗装ガンを用いて異なる複数の液状塗料をそれぞれ斑点状に塗装して多色模様を仕上げる多色模様塗装法であって、該エアミックス塗装ガンのノズル先端部の内径が1〜4mmφで、塗料圧力が0.5〜10kg/cm2、エアミックスエア圧力が0.1〜4kg/cm2、エア流出量が40〜100リットル/分、ガン先端と被塗面との距離が300〜1500mmである条件下で、移動している被塗面に斑点状に塗装をする多色模様塗装法において、
該複数のエアミックス塗装ガンによって形成されるスプレーパターンが、被塗面に当たる前に交差せしめられる
ことを特徴とする多色模様塗装法
が提供される。
【0012】
【実施例】
次に、図3及び4を参照して、本発明の好適実施例を説明する。
【0013】
図3及び4に示した装置は、図示したとおり、第1塗装ガン30及び第2塗装ガン3を具備する。これらの塗装ガンは、図1及び2を参照して説明した従来の装置の塗装ガンと同様に左右方向(即ちレシプロ方向34)に一緒にレシプロ動作をすることができるように設置されており、ベルトコンベア38によって、一定速度でコンベアの方向40に移動せしめられている被塗面36を塗装する。
【0014】
この塗装装置においては、第1塗装ガン30によって形成されるスプレーパターン42と、第2塗装ガン32によって形成されるスプレーパターン44とが、被塗面に当たる前に、交差するように、第1塗装ガン30及び第2塗装ガン32の向きが決められている。
【0015】
これら2つのスプレーパターン42及び44によって、塗装領域50が形成され、この塗装領域50は順次移動する。
【0016】
塗装ガンのノズル先端から2つのスプレーパターン42、44の中心軸46、48が交差する場所までの距離は、200〜400mmであるのが好ましい。この距離が200mmよりも短いと、他方の塗装ガンのエアの影響を受けて、適切な塗料の噴霧に悪影響を与える恐れがある。この距離が400mmよりも長いと、微粒化粒子の速度が遅くなり、粒子同士が付着して、適切な塗装ができなくなるという問題が生じる。
【0017】
第1塗装ガン30及び第2塗装ガン32塗装ガンは、レシプロ34方向を含む同一鉛直面内に位置するのが好ましく、2つのスプレーパターン42、44の中心軸46、48の交差角度Θは、10〜60°であるのが好ましい。交差角度Θが10°より小さいと、塗装ガンのノズル先端から交差する場所までの距離が長くなり過ぎ、装置を大きくなってしまう。交差角度Θが60°よりも大きいと、被塗面に塗料が付着し難くくなり、付近を汚すという問題が生じる。
【0018】
3つ以上の塗装ガンを使用する場合には、両側の塗装ガンにより形成されるスプレーパターンの中心軸の交差角度Θが、10〜60°になるように、配置するのが好ましい。
【0019】
【発明の効果】
上記のとおり複数のエアミックス塗装ガンによって形成されるスプレーパターンが、被塗面に当たる前に交差せしめられるので、レシプロ動作の動作方向に起因する塗装むらを効果的に除去することができる。
【図面の簡単な説明】
【図1】従来の塗装装置の正面図。
【図2】従来の塗装装置の平面図。
【図3】 本発明の方法を実施する塗装装置の一部の正面図。
【図4】 図3の塗装装置の平面図。
【符号の説明】
30 第1塗装ガン
32 第2塗装ガン
34 レシプロ方向
36 被塗面
38 ベルトコンベア
[0001]
[Industrial application fields]
The present invention relates to a multicolor pattern coating method for coating in a spot shape, and more specifically, a plurality of different liquid paints are applied in a spot shape using a plurality of air mix coating guns that perform reciprocating operation. The present invention relates to a multicolor pattern painting method for finishing a pattern.
[0002]
[Prior art and its problems]
The present inventors are a method of applying a plurality of liquid paints having different colors to each other in the form of spots and finishing them into a multicolored pattern, which can easily form large or small spots, especially pre-coated building materials that are mass-produced in factories As a method suitable for finishing a multicolor pattern, a method of finishing a multicolor pattern by coating a plurality of different liquid paints in spots using a plurality of airmix paint guns, The inner diameter of the nozzle tip is 1 to 4 mmφ, the paint pressure is 0.5 to 10 kg / cm 2 , the air mix air pressure is 0.1 to 4 kg / cm 2 , the air outflow is 40 to 100 liters / minute, the gun tip A multicolor pattern coating method has been proposed, characterized in that the coating is applied in the form of spots under the condition that the distance between the surface and the surface to be coated is 300 to 1500 mm (Japanese Patent Application Laid-Open No. 9-314042 (Japanese Patent Application No. 8-1384)). No. 6)).
[0003]
The above multicolor pattern painting method is an example of an apparatus that implements this method, for example, by installing a plurality of air mix painting guns integrally and reciprocating the plurality of air mixes against the surface to be coated. Will be described with reference to FIGS. FIG. 1 is a front view of the apparatus, and FIG. 2 is a plan view of the apparatus.
[0004]
The apparatus includes, for example, a first paint gun 10 and a second paint gun 12 as illustrated. These paint guns can spray paint under the conditions described above. These coating guns are installed so that, for example, reciprocal operation can be performed together in the left-right direction of FIG. 1 (that is, reciprocating direction 14). These painting guns always spray paint during a painting operation, or spray these paint guns when they are positioned on the surface to be coated. The first paint gun 10 sprays the paint A, and the second paint gun 12 sprays the paint B. That is, these paint guns spray different paints.
[0005]
The coated surface 16 is placed on a belt conveyor 18, and the belt conveyor 18 moves the horizontal surface from the near side to the far side in FIG. 1, that is, from the lower side to the upper side in FIG. It can be moved.
[0006]
During the painting operation, for example, two painting guns always spray paint, and the coated surface 16 is moved by the belt conveyor 18 in the conveyor direction 20 in a certain direction. Thereby, the surface 16 to be coated is painted by the two painting guns.
[0007]
Although this method can achieve the intended purpose, it has been found that there is a problem to be solved that uneven coating occurs.
[0008]
According to the inventor's research, the reason why the coating unevenness occurs is as follows.
[0009]
At the time of painting, the two painting guns perform reciprocating operation, and the coated surface 16 is moved at a constant speed by the belt conveyor 18, so that the two painted guns 10 and 12 are shown in FIG. Zigzag motion as shown by arrow 22 in FIG. In FIG. 2, when two coating guns move from the left to the right with respect to the coated surface 16, the coating B is sprayed onto the coated surface 16 by the second coating gun 12, and the first coating is applied thereon. The paint A is sprayed by the gun 10. When the paint gun 2 moves from left to right and reaches the right end, it will move from right to left. When the second coating gun moves from the right to the left with respect to the coating surface 16, the coating A is sprayed onto the coating surface 16 by the first coating gun 10, and the coating material A is sprayed thereon by the second coating gun 12. B is sprayed. In this way, since the coating conditions are different when moving from left to right and when moving from right to left, uneven coating occurs.
[0010]
Accordingly, an object of the present invention is to remove the coating unevenness as described above.
[0011]
[Means for Solving the Problems]
According to the present invention, in order to achieve the object as described above,
A multicolor pattern coating method for finishing a multicolor pattern by coating a plurality of different liquid paints in spots using a plurality of air mix paint guns that perform reciprocal operation, Inner diameter is 1 to 4 mmφ, paint pressure is 0.5 to 10 kg / cm 2 , air mix air pressure is 0.1 to 4 kg / cm 2 , air outflow is 40 to 100 liters / minute, gun tip and coated surface In the multicolor pattern coating method in which the distance to the surface is 300 to 1500 mm and the surface to be coated is coated in a spotted pattern,
A multicolor pattern coating method is provided in which the spray patterns formed by the plurality of air mix coating guns are crossed before hitting the surface to be coated.
[0012]
【Example】
A preferred embodiment of the present invention will now be described with reference to FIGS.
[0013]
Device shown in FIG. 3 and 4, as illustrated, comprises a first coating gun 30 and the second coating gun 3 2. These painting guns are installed so that they can be reciprocated together in the left-right direction (i.e., the reciprocating direction 34) in the same manner as the painting guns of the conventional apparatus described with reference to FIGS. The coated surface 36 which is moved in the direction 40 of the conveyor at a constant speed is coated by the belt conveyor 38.
[0014]
In this coating apparatus, the first coating is performed such that the spray pattern 42 formed by the first coating gun 30 and the spray pattern 44 formed by the second coating gun 32 intersect before hitting the surface to be coated. The orientation of the gun 30 and the second paint gun 32 is determined.
[0015]
By these two spray patterns 42 and 44, a paint area 50 is formed, and this paint area 50 moves sequentially.
[0016]
The distance from the nozzle tip of the coating gun to the location where the central axes 46 and 48 of the two spray patterns 42 and 44 intersect is preferably 200 to 400 mm. If this distance is shorter than 200 mm, there is a risk of adversely affecting the spraying of an appropriate paint due to the influence of the air of the other paint gun. When this distance is longer than 400 mm, the speed of the atomized particles becomes slow, and the particles adhere to each other, causing a problem that appropriate coating cannot be performed.
[0017]
The first painting gun 30 and the second painting gun 32 are preferably located in the same vertical plane including the reciprocating direction 34, and the intersection angle Θ of the central axes 46, 48 of the two spray patterns 42, 44 is: It is preferable that it is 10-60 degrees. If the crossing angle Θ is smaller than 10 °, the distance from the tip of the coating gun nozzle to the crossing point becomes too long, and the apparatus becomes large. When the crossing angle Θ is larger than 60 °, it becomes difficult for the paint to adhere to the surface to be coated, resulting in the problem of staining the vicinity.
[0018]
When three or more coating guns are used, it is preferable that the crossing angle Θ of the central axis of the spray pattern formed by the coating guns on both sides is 10 to 60 °.
[0019]
【The invention's effect】
As described above, since the spray pattern formed by the plurality of air mix painting guns is made to cross before hitting the surface to be coated, it is possible to effectively remove the coating unevenness caused by the operation direction of the reciprocating operation.
[Brief description of the drawings]
FIG. 1 is a front view of a conventional coating apparatus.
FIG. 2 is a plan view of a conventional coating apparatus.
FIG. 3 is a front view of a part of a coating apparatus for carrying out the method of the present invention.
4 is a plan view of the coating apparatus of FIG. 3;
[Explanation of symbols]
30 First coating gun 32 Second coating gun 34 Reciprocating direction 36 Surface 38 Belt conveyor

Claims (2)

レシプロ動作をする複数のエアミックス塗装ガンを用いて異なる複数の液状塗料をそれぞれ斑点状に塗装して多色模様を仕上げる多色模様塗装法であって、該エアミックス塗装ガンのノズル先端部の内径が1〜4mmφで、塗料圧力が0.5〜10kg/cm2、エアミックスエア圧力が0.1〜4kg/cm2、エア流出量が40〜100リットル/分、ガン先端と被塗面との距離が300〜1500mmである条件下で、移動している被塗面に斑点状に塗装をする多色模様塗装法において、
該複数のエアミックス塗装ガンによって形成されるスプレーパターンが、被塗面に当たる前に交差せしめられ、
該塗装ガンのノズルの先端から交差する場所までの距離が、200〜400mmであり、
2つの塗装ガンが使用され、2つの塗装ガンのスプレーパターンの中心軸が、10〜60°の交差角度で交差する
ことを特徴とする多色模様塗装法。
A multicolor pattern coating method for finishing a multicolor pattern by coating a plurality of different liquid paints in spots using a plurality of air mix paint guns that perform reciprocal operation, Inner diameter is 1 to 4 mmφ, paint pressure is 0.5 to 10 kg / cm 2 , air mix air pressure is 0.1 to 4 kg / cm 2 , air outflow is 40 to 100 liters / minute, gun tip and coated surface In a multicolor pattern coating method in which a moving surface to be coated is spotted under the condition that the distance is 300 to 1500 mm,
The spray pattern formed by the plurality of air mix paint guns is allowed to cross before hitting the surface to be coated,
The distance from the tip of the nozzle of the coating gun to the intersection is 200 to 400 mm,
A multicolor pattern painting method characterized in that two painting guns are used and the central axes of the spray patterns of the two painting guns intersect at an intersecting angle of 10 to 60 °.
レシプロ動作をする複数のエアミックス塗装ガンを用いて異なる複数の液状塗料をそれぞれ斑点状に塗装して多色模様を仕上げる多色模様塗装法であって、該エアミックス塗装ガンのノズル先端部の内径が1〜4mmφで、塗料圧力が0.5〜10kg/cm 2 、エアミックスエア圧力が0.1〜4kg/cm 2 、エア流出量が40〜100リットル/分、ガン先端と被塗面との距離が300〜1500mmである条件下で、移動している被塗面に斑点状に塗装をする多色模様塗装法において、
該複数のエアミックス塗装ガンによって形成されるスプレーパターンが、被塗面に当たる前に交差せしめられ、
該塗装ガンのノズルの先端から交差する場所までの距離が、200〜400mmであり、
3つの塗装ガンが使用され、両側の2つの塗装ガンのスプレーパターンの中心軸が、10〜60°の交差角度で交差する
ことを特徴とする多色模様塗装法。
A multicolor pattern coating method for finishing a multicolor pattern by coating a plurality of different liquid paints in spots using a plurality of air mix paint guns that perform reciprocal operation, Inner diameter is 1 to 4 mmφ, paint pressure is 0.5 to 10 kg / cm 2 , air mix air pressure is 0.1 to 4 kg / cm 2 , air outflow is 40 to 100 liters / minute, gun tip and coated surface In a multicolor pattern coating method in which a moving surface to be coated is spotted under the condition that the distance is 300 to 1500 mm,
The spray pattern formed by the plurality of air mix paint guns is allowed to cross before hitting the surface to be coated,
The distance from the tip of the nozzle of the coating gun to the intersection is 200 to 400 mm,
Three paint guns are used, and the central axes of the spray patterns of the two paint guns on both sides intersect at an angle of 10-60 °
Multicolor pattern painting method characterized by this.
JP28865598A 1998-09-28 1998-09-28 Multicolor pattern painting method Expired - Fee Related JP3882366B2 (en)

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JP3882366B2 true JP3882366B2 (en) 2007-02-14

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JP2003135998A (en) * 2001-10-31 2003-05-13 Kansai Paint Co Ltd Equipment and method for multicolor pattern coating

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