TW559626B - Case body of a refrigerator - Google Patents

Case body of a refrigerator Download PDF

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Publication number
TW559626B
TW559626B TW087121914A TW87121914A TW559626B TW 559626 B TW559626 B TW 559626B TW 087121914 A TW087121914 A TW 087121914A TW 87121914 A TW87121914 A TW 87121914A TW 559626 B TW559626 B TW 559626B
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TW
Taiwan
Prior art keywords
weight
polyol
polyurethane foam
propylene oxide
rigid polyurethane
Prior art date
Application number
TW087121914A
Other languages
Chinese (zh)
Inventor
Kuninari Araki
Katsumi Fukuda
Hirokazu Nakamura
Kosuke Tanaka
Hisao Yokokura
Original Assignee
Hitachi Ltd
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Publication of TW559626B publication Critical patent/TW559626B/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/06Walls
    • F25D23/062Walls defining a cabinet
    • F25D23/064Walls defining a cabinet formed by moulding, e.g. moulding in situ
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/4816Two or more polyethers of different physical or chemical nature mixtures of two or more polyetherpolyols having at least three hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L75/00Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
    • C08L75/04Polyurethanes
    • C08L75/08Polyurethanes from polyethers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2201/00Insulation
    • F25D2201/10Insulation with respect to heat
    • F25D2201/12Insulation with respect to heat using an insulating packing material
    • F25D2201/126Insulation with respect to heat using an insulating packing material of cellular type

Abstract

A refrigerator having a heat insulating case body or heat insulating door(s), into a space defined between an outer case and a inner case of which, or into an inner space defined between an outer door surface iron plate and an inner door wall of which is injected with hard urethane foam by using a foaming agent mixing the cyclopenthane and water, wherein such heat insulating material is used that skin layers of the hard urethane foam as a whole at a distance of at least 500 mm or greater than that from an injection port of said hard polyurethane foam be from 34 to 37 Kg/m<3> in density, be equal or greater than 0.1 Mpa in pressure strength, and be equal or greater than 0.1 Mpa in bending strength thereof, and that the heat insulating materiel is injected into the space by an amount of a ratio from 30 to 35 g/L to an interior volume thereof.

Description

559626 Α7 Β7 經濟部中央標準局員工消費合作社印製 五、發明説明(1 ) 本發明係有關具有塡充使用環戊烷與水之混合發泡劑 之硬質聚胺酯發泡體之隔熱箱體的冰箱。 以往冰箱之隔熱箱體係使用在外箱與內箱之空間內塡 充具有獨立氣泡之硬質聚胺酯發泡體的隔熱材。硬質聚胺 酯發泡體可在發泡劑,觸媒,整泡劑之存在下藉由使多元 醇成分與異氰酸酯成分反應而得。以往之發泡劑例如氣體 熱傳導率較低之難分解性之氯氟烴(c F C )之三氯-氟 甲烷(公知例有日本特開昭5 9 — 8 4 9 1 3號公報)被 用於冰箱之隔熱部,但被釋放至大氣中會破壞臭氧層,或 產生溫室效應使地表溫度上昇,因此,需尋求代替品。代 替用發泡劑例如氯氟烴(H C F C )之一種的1 ,1 一二 氯一 1——氟乙烷(公知例有特開平3 — 2 5 8 8 2 3號 公報,特開平7 - 2 5 9 7 8號公報)被用於冰箱之隔熱 材。但是這些代替用發泡劑之臭氧層破壞係數並非爲零, 在2 0 0 3年時預計全部予以廢除。然而,臭氧層破壞係 數爲零之無氟系發泡劑在歐洲已盛行取代烴系化合物(公 知例有日本特開平3 — 1 5 2 1 6 0號公報),隨之在日 本環戊烷發泡劑也被用於冰箱之隔熱,領域。但是環戊烷相 較於目前爲止之發泡劑其氣體之熱傳導率高,且隔熱性能 差。近年,對於環戊烷處方之硬質聚胺酯泡沬體材料在能 量需要增加,確保能量供需平衡,地球溫室化問題方面, 考慮以節省能源提高隔熱效果及保護地球環境的立場來看 時,降低胺基甲酸酯的使用量之重要性增加,由此觀點需 要全面擴大於使用環戊烷發泡劑之冰箱的隔熱箱體及要求 Τ (請先閱讀背面之注意事填寫本頁)559626 Α7 Β7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (1) The present invention relates to a heat-insulating box with a rigid polyurethane foam filled with a mixed blowing agent of cyclopentane and water. refrigerator. In the past, the heat insulation box system of a refrigerator was used in the space between the outer box and the inner box, which was filled with a rigid polyurethane foam with independent air bubbles. The rigid polyurethane foam can be obtained by reacting a polyol component and an isocyanate component in the presence of a foaming agent, a catalyst, and a foam stabilizer. Conventional foaming agents, such as trichloro-fluoromethane, which is a hardly decomposable chlorofluorocarbon (c FC) with low gas thermal conductivity (known examples include Japanese Patent Application Laid-Open No. 5 9 — 8 4 9 13) It is located in the heat insulation part of the refrigerator, but being released into the atmosphere will destroy the ozone layer or produce a greenhouse effect to increase the surface temperature. Therefore, it is necessary to find a substitute. Instead of using a blowing agent such as chlorofluorocarbon (HCFC), 1, 1-dichloro-1-fluoroethane (known examples include Japanese Patent Application Laid-Open No. 3-2 5 8 8 2 3, Japanese Patent Application Laid-Open No. 7-2 5 9 7 8) is used as a heat insulator for refrigerators. However, the ozone depletion coefficient of these alternative foaming agents is not zero, and it is expected that all of them will be abolished in 2003. However, fluorine-free blowing agents with a zero ozone depletion coefficient have prevailed in Europe to replace hydrocarbon-based compounds (known examples include Japanese Patent Application Laid-Open No. 3-15 2 1 60), followed by foaming in cyclopentane in Japan. Agents are also used in the field of refrigerator insulation. However, cyclopentane has higher thermal conductivity of the gas and poorer heat insulation properties than the foaming agents so far. In recent years, cyclopentane-prescribed rigid polyurethane foamed carcass materials have increased energy requirements, ensured energy supply and demand balance, and global warming. When considering the standpoint of saving energy, improving heat insulation effects, and protecting the global environment, amine reduction The importance of the amount of carbamate used has increased, so this point of view needs to be fully expanded to the insulation box and requirements of refrigerators using cyclopentane blowing agents (please read the precautions on the back and fill out this page)

% f 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210 X 297公釐) -4- 559626 Α7 Β7 經濟部中央標準局員工消費合作社印製 五、發明説明(2 ) 高性能化。 關於硬質聚胺酯泡沬體材料其主原料之多元醇其與異 氰酸酯爲控制化學結構,而形成氣泡之發泡劑及水,調整 界面現象之整泡劑爲控制物理結構,觸媒則控制反應性。 多元醇與異氰酸酯混合時開始反應,在聚胺酯樹脂中形成 發泡劑之獨立氣泡分散之聚胺酯泡沬體特別需要隔熱性與 強度。這些物性係由聚胺酯樹脂之化學結構,密度,由包 圍氣泡之樹脂骨架所構成之泡孔徑,大小等之聚胺酯沬泡 體之物理結構來決定。聚胺酯樹脂之化學結構係依據原料 之多元醇,異氰酸酯之化學結構,及發泡劑的量,水量, 觸媒所控制的反應性而產生變化。聚胺酯泡沬體的物理結 構也受原料之化學結構,反應性,藉由整泡劑控制氣泡的 發生,成長等之物理現象的影響,特別是原料各素材之相 溶性,反應性,發泡過程之反應液的流動性會影響。因 此’爲了形成高性能之聚胺酯泡沬體時,必須調製最適當 之各原料的化學結構及組成。 但是環戊烷處方之冰箱之隔熱箱體用隔熱材因爲比以 往之C F C,H C F C發泡劑之隔熱性能更差,且爲高密 度’流動性差,因此若未大量使用聚胺基甲酸酯時無法確 保隔熱性能及強度。又因冰箱要求節省空間等使得箱體壁 內空間狹窄及隨著複雜形狀之箱體或驅動配線之增加,箱 體壁內部聚胺酯泡沬體不易流動。因此,泡沬體不易均勻 延伸,冰箱之頂部,底部,背面部,把手部,鉸鏈部之表 層之整體密度與芯層密度大不相同,不易形成均勻的泡沫 (請先閱讀背面之注意事% f This paper size is in accordance with Chinese National Standard (CNS) Λ4 specification (210 X 297 mm) -4- 559626 Α7 Β7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (2) High performance. Regarding the rigid polyurethane foam material, the main raw material polyol and isocyanate are used to control the chemical structure, and the foaming agent and water to form bubbles. The foaming agent to adjust the interface phenomenon is to control the physical structure, and the catalyst is to control the reactivity. Polyols start to react when they are mixed with isocyanates. Polyurethane foams, which are formed by foaming agents in polyurethane resins and are dispersed by independent cells, require thermal insulation and strength. These physical properties are determined by the chemical structure and density of the polyurethane resin, and the physical structure of the polyurethane foam by the cell pore size and size of the resin skeleton surrounding the bubbles. The chemical structure of the polyurethane resin varies depending on the raw material's polyol, the chemical structure of the isocyanate, and the amount of foaming agent, water, and reactivity controlled by the catalyst. The physical structure of the polyurethane foam is also affected by the chemical structure and reactivity of the raw materials, and the physical phenomena such as bubble generation and growth are controlled by the foam stabilizer, especially the compatibility, reactivity, and foaming process of the raw materials. The fluidity of the reaction solution will be affected. Therefore, in order to form a high-performance polyurethane foam, it is necessary to prepare the most appropriate chemical structure and composition of each raw material. However, the thermal insulation material for the insulation box of the refrigerator with cyclopentane prescription is worse than the conventional CFC and HCFC foaming agents, and it has a high density and poor fluidity. Therefore, if a large amount of polyurethane is not used, In the case of an acid ester, heat insulation performance and strength cannot be ensured. In addition, due to the space saving requirements of the refrigerator, the space in the wall of the cabinet is narrow, and with the increase of the complicated shape of the cabinet or the drive wiring, the polyurethane foam inside the cabinet wall is not easy to flow. Therefore, the foam body is not easy to extend uniformly. The overall density of the surface layer of the top, bottom, back, handle, and hinge of the refrigerator is very different from the density of the core layer, and it is not easy to form a uniform foam (please read the precautions on the back first)

卜訂* 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X 297公釐) -5- 559626 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(3 ) 體,在最後塡充部附近易產生氣泡的樹脂化,產生空隙 等,故要求環戊烷處方之高性能化。對於此問題時必須要 開發即使在環戊烷處方也能兼具低密度與高流動性及高強 度特性之新穎的聚胺基甲酸酯材料。換言之,將低密度, 且高強度之環戊烷處方之聚胺基甲酸酯材料塡充於冰箱, 結果可減少隔熱材的使用量,降低成本或達到輕量化,又 由於高流動性可利用降低熱洩漏量節省能源,又從地球溫 室化,地球環境保護的立場來看可達成使用環戊烷發泡劑 之高品質之冰箱等的製品。但是使用環戊烷發泡劑之聚胺 酯泡沬體其飽和蒸氣壓比以往之發泡劑更低,故氣泡泡孔 內之壓力也降低,易產生收縮,強度下降等的問題。換言 之,,發泡體密度與壓縮強度一般係成正比,密度愈高則 壓縮強度愈高。此乃是泡沫密度愈高則聚胺酯樹脂之比例 愈高,泡沬體之壓縮強度也增加。例如欲將壓縮強度調整 成爲0 · IMP a以上時,表層整體密度通常必須在3 8 k g/m3以上,目前之環戊烷處方之聚胺基甲酸酯材料無 法兼具低枪度與问強度。因此’目則之環戊院處方之硬質 聚胺酯泡沬體爲主要確保強度,故使用密度爲3 8 k g / m 3以上之較高的胺基甲酸酯,在箱體壁內空間塡充大量的 材料,製作隔熱材。由此觀之,高性能之環戊烷處方之胺 基甲酸酯係將兼具低密度,高流動性及壓縮強度,尺寸安 定性優異之材料予以發泡塡充,可大幅降低胺基甲酸酯之 隔熱材使用量。 本發明的目的係提供一種具備下述隔熱箱體之冰箱, (請先閲讀背面之注意事Buding * This paper size applies to Chinese National Standard (CNS) A4 specification (210X 297 mm) -5- 559626 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economy Resinization of air bubbles is likely to occur near the area, and voids are generated. Therefore, high performance of cyclopentane prescription is required. In order to solve this problem, it is necessary to develop a novel polyurethane material capable of combining low density, high fluidity, and high strength characteristics even in the cyclopentane prescription. In other words, a low-density, high-strength cyclopentane-prescribed polyurethane material is filled in a refrigerator. As a result, the amount of heat insulation material can be reduced, the cost can be reduced, or the weight can be reduced. By reducing the amount of heat leakage to save energy, and from the standpoint of global warming and global environmental protection, products such as high-quality refrigerators using cyclopentane blowing agents can be achieved. However, the polyurethane foam using a cyclopentane foaming agent has a lower saturated vapor pressure than conventional foaming agents, so the pressure in the air bubbles is also reduced, which causes problems such as shrinkage and strength reduction. In other words, the density of the foam is generally proportional to the compressive strength, and the higher the density, the higher the compressive strength. This is because the higher the foam density, the higher the proportion of polyurethane resin, and the compressive strength of the foam body increases. For example, if you want to adjust the compressive strength to above 0 · IMP a, the overall density of the surface layer must usually be above 3 8 kg / m3. The current polyurethane materials formulated with cyclopentane cannot have both low shot strength and high strength. . Therefore, the rigid polyurethane foams formulated by the cyclone courtyard are mainly used to ensure the strength. Therefore, a higher urethane with a density of 3 8 kg / m 3 or more is used to fill a large amount of space in the wall of the cabinet. Materials, making insulation materials. From this point of view, the high-performance cyclopentane prescription urethane system will have low density, high fluidity and compressive strength, and excellent dimensional stability will be foamed and filled, which can greatly reduce the amine methyl ester. The amount of acid insulation material used. The object of the present invention is to provide a refrigerator having the following heat-insulating box, (Please read the precautions on the back first

卜訂-Bu Ding-

本紙張尺度適用中國國家標準(CNS ) A4規格(210X 297公廣) -6 - 559626 A7 B7 五、發明説明(4 ) 其用於冰箱及冰庫之隔熱箱體爲發泡塡充之硬質聚胺酯泡 沫體中,藉由塡充兼具低密度及高強度特性之環戊烷處方 之胺基甲酸酯隔熱材達成降低塡充量之低成本化,輕量化 及壓縮強度,尺寸安定性優異,高流動性以降低熱洩漏量 節省能源,可安定,高效率製造的高性能的隔熱箱體\ 本發明之另外的目的係提供一種具備與上述相同可節 省能量,並且可以高效率製造之隔熱門的冰箱。 本發明人等爲了開發最適合冰箱及冰庫使用之硬質聚 胺酯泡沬體,因此,精心硏討能兼具環戊烷處方所要求之 低密度與高流動性及提高胺基甲酸酯樹脂骨架(泡孔)強 度之具體對策,例如選擇硬直且溶解性低之多元醇,降低 能將發泡劑完全封入泡孔中之環戊烷發泡劑之泡孔的溶劑 可塑化效果,或大量使用與環戊烷發泡劑倂用之水量,增 加泡孔內氣體中之二氧化碳分壓,提高泡孔內壓力的方法 寺,結果得到以下見解而完成本發明。 換言之,本發明的目的係藉由下述(1 )〜(8 )項 來達成。 (1 )上述冰箱之外箱與內箱間所形成之空間內,藉 由塡充使用環戊烷與水之混合發泡劑之硬質聚胺酯泡沫體 所成之冰箱的隔熱箱體,使用至少距離上述硬質聚胺酯泡 沫體之注入口 5 0 0 m m以上之硬質聚胺酯泡沬體之表層 整體密度爲3 4〜3 7 k g /m 3及壓縮強度爲 〇· IMpa以上,彎曲強度爲〇 · 4Mpa以上之材 料,且對於內容積而言、注入3 0〜3 5 g / L之被塡充 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇X297公釐) (請先閱讀背面之注意事-This paper size is applicable to Chinese National Standard (CNS) A4 specification (210X 297 public broadcasting) -6-559626 A7 B7 V. Description of the invention (4) The insulation box used for refrigerators and freezers is rigid with foam and filling In polyurethane foams, urethane insulation materials formulated with cyclopentane, which has both low density and high strength, are used to achieve low cost, reduced weight, compressive strength, and dimensional stability. Excellent, high fluidity to reduce the amount of heat leakage, save energy, stable and efficient high-performance thermal insulation box \ Another object of the present invention is to provide an energy-saving, high-efficiency box that can be manufactured in the same way as described above. Refrigerator with insulated door. In order to develop a rigid polyurethane foam body most suitable for use in refrigerators and freezers, the present inventors have carefully considered the ability to have both the low density and high fluidity required by the cyclopentane prescription and improve the urethane resin skeleton. (Cells) Specific countermeasures for strength, such as choosing rigid, low-solubility polyols, reducing the solvent plasticizing effect of the cells of the cyclopentane blowing agent that can completely seal the blowing agent into the cells, or using it in large quantities The method of increasing the partial pressure of carbon dioxide in the gas in the cells with the amount of water used with the cyclopentane foaming agent to increase the pressure in the cells. As a result, the following findings were obtained to complete the present invention. In other words, the object of the present invention is achieved by the following items (1) to (8). (1) In the space formed between the outer box and the inner box of the refrigerator, the heat insulation box of the refrigerator formed by filling a rigid polyurethane foam with a mixed blowing agent of cyclopentane and water is used. The overall density of the surface layer of the rigid polyurethane foam body, which is more than 500 mm from the injection port of the rigid polyurethane foam, is 3 4 to 37 kg / m 3, and the compressive strength is more than 0 · IMpa, and the bending strength is more than 0.4Mpa. Material, and for the inner volume, the paper filled with 30 ~ 3 5 g / L of this paper size is applicable to the Chinese National Standard (CNS) A4 specification (21 × 297 mm) (Please read the notes on the back first -

經濟部中央標準局員工消費合作社印製 559626 Α7 Β7 五、發明説明(5 ) 於上述空間內之隔熱材。 (2 )含有硬質聚胺酯泡沫體之多元醇成分之環戊烷 溶解性低之成分6 0重量份以上,且至少距離聚胺基甲酸 酯注入口 5 0 Omm以上之平面部分具有厚度約2 0〜 2 5mm之芯層隔熱材之熱傳導率爲平均溫度1 〇°c, 18.0〜18.5〇11^/111.尺,芯層密度爲32〜 3 4 k g/m3及空氣中7 0 °C與—2 0 °C之溫度下,放置 劣化2 4小時之尺寸變化率爲2 %以下,樹脂之延伸量爲 2 · 6 m m / g以上之流動性之隔熱材所構成。 環戊烷溶解性低之多元醇成分係指多元醇中混合1 〇 重量%之環戊烷時,形成不透明狀態之多元醇混合系定義 爲環戊烷溶解性低之多元醇成分。 (3 )使含有6 0重量份以上之環戊烷溶解性低之甲 苯二胺,甘油,蔗糖,雙酚A及環氧乙烷及/或環氧丙烷 附加於三乙醇胺之混合物之硬質聚胺酯泡沬體的多元醇成 分,與異氰酸酯成分在對於觸媒,整泡劑,多元醇混合物 1〇0重量份時,組合2 · 0〜2 · 5重量份的水及1 0 經濟部中央標準局員工消費合作社印製 〜1 4重量份的環戊烷的混合發泡劑中產生反應所得之隔 熱材所構成。 (4 )使用由含有環氧乙烷及/或環氧丙烷附加於甲 苯二胺所得之〇Η値3 8 0〜4 8 0之多元醇4 0〜5 0 重量% ’環氧乙烷及/或環氧丙烷附加於三乙醇胺所得之 〇Η値300〜400之多元醇10〜20重量%,環氧 丙烷附加於甘油所得之〇Η値4 5 0〜5 0 0之多元醇 -8 - 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ 297公釐) 559626 A7 B7 五、發明説明(6 ) 1 5〜2 5重量%,環氧丙烷附加於蔗糖所得之〇Η値 4 0 0〜4 5 0之多元醇5〜1 0重量%,環氧乙烷附加 於雙酚Α所得之〇Η値2 0 0〜3 0 0之多元醇5〜1 5 重量%之混合物所構成之硬質聚胺酯泡沬體之多元醇成 分’且該多元醇之平均〇Η値爲3 5 0〜4 5 0之硬質聚 月安酯泡沬體之隔熱材所構成。 混合多元醇之組成物之平均〇Η値在3 5 0以下時, 壓縮強度或尺寸安定性會下降,大於4 5 0時,泡沬體變 脆’平均〇Η値爲3 5 0〜4 5 0可製造安定之硬質聚胺 酯泡沬體。Ο Η値係指要將試料1 g所得之與乙醯化物結 合之醋酸予以中和所需之氫氧化鉀之mg數(mgK〇Η / g )。 (5 )具備在冰箱及冰庫之外門表鐵板與內門壁內空 間塡充使用環戊烷與水之混合發泡劑之硬質聚胺酯泡沬體 所成之隔熱門的冰箱,該隔熱門爲使用至少距離門外側面 5 0 m m以上之聚胺基甲酸酯塡充部分其硬質聚胺酯泡沬 體之表層整體密度爲3 5〜3 8 k g/m3及壓縮強度爲 〇· IMpa以上,彎曲強度爲0 · 4Mpa以上之胺基 甲酸酯材料,對於內容積而言,實際注入被塡充於門壁內 空間之隔熱材爲3 6〜4 2 g / L之隔熱門。 (6 ) —種具備含有隔熱材的隔熱門,硬質聚胺酯泡 沬體之多元醇成分爲含有環戊烷溶解性低之成分6 0重量 份以上,且至少距離門外側面5 0 m m以上之聚胺基甲酸 酯塡充部分具有厚度約2 0〜2 5 m m之芯層隔熱材之熱 (請先閲讀背面之注意事 i4! 填寫本頁) 訂· 經濟部中央標準局員工消費合作社印¾ 本紙張尺度適用中國國家標率(CNS ) A4規格(210X297公釐) -9- 559626 A7 i、發明説明(,; 傳導率爲平均溫度lot,18 · 〇 ^ 心層游度爲32·5〜34·5k g 1 9 m W / m · / m 3 及 7 0 °C 與 經濟部中央標準局員工消費合作社印製 2 0 °C之溫度下,劣化放置2 4小時之尺寸變化率爲2 义以下’樹脂之延伸量爲2 · 6 m m / g以上之流動性之 隔熱材。 環戊烷溶解性低之多元醇成分係指多元醇中混合1 〇 重量%之環戊烷時,形成不透明狀態之多元醇混合系定義 爲環戊烷溶解性低之多元醇成分。 (7 ) —種具備含隔熱材之隔熱門,該隔熱材爲含有 6 0重量份以上之環戊烷溶解性低之甲苯二胺,甘油,蔗 糖’雙酚A及使環氧乙烷及/或環氧丙烷附加於三乙醇胺 之混合物之硬質聚胺酯泡沬體之多元醇成分,與異氰酸酯 成分在對於觸媒,整泡劑,多元醇混合物1 0 0重量份 時,組合2 · 0〜2 · 5重量份的水及1 〇〜1 4重量份 的環戊烷的混合發泡劑中產生反應所得之隔熱材。 (8 ) —種具備含隔熱材之隔熱門,該隔熱材爲使用 由含有環氧乙烷及/或環氧丙烷附加於甲苯二胺所得之 〇H値3 8 0〜4 8 0之多元醇4 0〜5 0重量% ’環氧 乙烷及/或環氧丙烷附加於三乙醇胺所得之〇Η値3 0 0 〜4 0 0之多元醇1 〇〜2 0重量% ’環氧丙烷附加於甘 油所得之〇Η値4 5 0〜5 0 〇之多兀醇1 5〜2 5重量 %,環氧丙烷附加於蔗糖所得之〇Η値4 0 0〜4 5 0之 多元醇5〜1 〇重量% ’環氧乙院附加於雙酌)Α所得之 〇H値2 0 0〜3 0 0之多元醇5〜1 5重量%之混合物 中國國家標準(CNS ) A4規格( 210X297/&gt;«) .1〇. (請先閱讀背面之注意事^^^填寫本頁) 訂-] 559626 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(8 ) 所構成之硬質聚胺酯泡沬體之多元醇成分,且該多元醇之 平均〇Η値爲3 5 0〜4 5 0之硬質聚胺酯泡沬體之隔熱 材。 〔圖面之簡單說明〕 〔圖1〕係藉由4點注入塡充硬質聚胺酯泡沬體之模 式圖。 〔圖2〕係表示離隔熱材之注入口的距離與隔熱密度 之關係圖。 〔圖3〕係將硬質聚胺酯泡沬體塡充於隔熱門體之模 式圖。 〔符號說明〕 1 .........隔熱箱體 2 .........胺基甲酸酯注入頭 3 .........胺基甲酸酯之流動 4 .........胺基甲酸酯注入口 5 .........試樣採取之位置 6 .........測定試樣 7 .........試樣採取位置(離注入口 5 0 Omm以上之平 面圖) 8 .........隔熱門體 9 胺基甲酸酯試樣 1 〇 .........試料採取距離A (離外包材面5 0 m m以上 之處) (請先閱讀背面之注意事Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 559626 Α7 Β7 V. Description of the invention (5) Insulation materials in the above space. (2) The component having low cyclopentane solubility of the polyol component containing the rigid polyurethane foam is 60 parts by weight or more, and at least 50 mm from the plane portion of the polyurethane injection port has a thickness of about 20 The thermal conductivity of the core insulation material of ~ 2 5mm is an average temperature of 10 ° C, 18.0 ~ 18.5〇11 ^ / 111. Feet, the core density is 32 ~ 3 4 kg / m3 and 70 ° C in air and At a temperature of -20 ° C, it is composed of a heat-insulating material with a dimensional change rate of 2% or less after standing for 24 hours, and a resin with an elongation of 2 · 6 mm / g or more. A polyol component with low cyclopentane solubility refers to a polyol mixture with an opaque state when 10% by weight of cyclopentane is mixed with a polyol, and is defined as a polyol component with low cyclopentane solubility. (3) A rigid polyurethane foam containing a mixture of toluene diamine, glycerol, sucrose, bisphenol A, ethylene oxide, and / or propylene oxide containing 60 parts by weight or more of cyclopentane having low solubility and added to triethanolamine. When the polyol component of the carcass and the isocyanate component are 100 parts by weight of the catalyst, foam stabilizer, and polyol mixture, the combination of 2 · 0 ~ 2 · 5 parts by weight of water and 10 employees of the Central Standards Bureau of the Ministry of Economic Affairs Consumed by a consumer cooperative. ~ 14 parts by weight of cyclopentane mixed foaming agent. (4) The use of a polyhydric alcohol of 3 0 8 to 4 8 0 obtained by adding ethylene oxide and / or propylene oxide to toluene diamine is used. 4 0 to 5 0 wt% of ethylene oxide and / Or 10 to 20% by weight of a 300-400 polyol obtained by adding propylene oxide to triethanolamine, and a 4-5 0 to 5 0 0 polyol obtained by adding propylene oxide to glycerol-8-this The paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) 559626 A7 B7 V. Description of the invention (6) 15 ~ 25% by weight, propylene oxide added to sucrose 〇Η 値 4 0 0 ~ 5 to 10% by weight of a polyhydric alcohol of 4 to 50%, a rigid polyurethane composed of a mixture of 5 to 15% by weight of a polyhydric alcohol obtained by adding ethylene oxide to bisphenol A The polyhydric alcohol component of the foam body is composed of a heat insulating material of a rigid polymonthly foam body having an average Η 値 of the polyhydric alcohol of 350 to 450. When the average polyol composition of the mixed polyol is less than 350, the compressive strength or dimensional stability will decrease, and when it is greater than 4,500, the foam body becomes brittle. The average alcohol is 3 5 0 to 4 5 0 can produce stable rigid polyurethane foam. 〇 Η 値 means the number of mg of potassium hydroxide (mgK〇Η / g) required to neutralize 1 g of acetic acid combined with acetic acid obtained from the sample. (5) A refrigerator equipped with a heat insulation door made of a rigid polyurethane foam body using a mixed foaming agent of cyclopentane and water in a space outside the refrigerator and the freezer door iron plate and the inner door wall. The most popular is the use of polyurethane at least 50 mm away from the outer side of the door. The overall density of the rigid polyurethane foam body is 3 5 ~ 3 8 kg / m3 and the compressive strength is more than 0 · IMpa. For urethane materials with a strength of 0. 4Mpa or more, for the internal volume, the heat-insulating material that is actually injected into the space inside the door wall is a heat-insulating door of 36 to 4 2 g / L. (6) — A heat-insulating door with a heat-insulating material, and the polyol component of the rigid polyurethane foam body is a polymer containing 60 parts by weight or more of cyclopentane with low solubility and at least 50 mm from the outer side of the door The urethane filling part has the heat of the core insulation material with a thickness of about 20 to 25 mm (please read the note on the back i4 first! Fill out this page) ¾ This paper scale applies Chinese National Standard (CNS) A4 specification (210X297mm) -9- 559626 A7 i. Description of the invention (,; Conductivity is average temperature lot, 18 · 〇 ^ Cardiac mobility is 32 · 5 ~ 34 · 5k g 1 9 m W / m · / m 3 and 70 ° C and printed at 20 ° C by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs, the degradation rate is 2 and the dimensional change rate is 2 The meaning of the following is that the resin has a flowability of 2. 6 mm / g or more. A heat-insulating material with a fluidity of more than 2.5 mm / g. A polyhydric alcohol component with low cyclopentane solubility means that when 10% by weight of cyclopentane is mixed with a polyol, it forms An opaque polyol blend is defined as a polyol component with low cyclopentane solubility. (7) — A heat-insulating door with a heat-insulating material, which contains toluene diamine, glycerol, sucrose 'bisphenol A, and ethylene oxide, which contain 60 parts by weight or less of cyclopentane with low solubility. And / or propylene oxide is added to the polyol component of the rigid polyurethane foam of triethanolamine mixture, and the isocyanate component is used in combination with 100 parts by weight of the catalyst, foam stabilizer, and polyol mixture, 2. 0 ~ 2 · 5 parts by weight of water and 10 ~ 14 parts by weight of a cyclopentane mixed foaming agent, which is a heat insulating material obtained by a reaction. (8) A kind of heat insulating door provided with a heat insulating material, the heat insulation The material is a polyhydric alcohol of 0 附加 3 8 0 to 4 8 0 obtained by adding ethylene oxide and / or propylene oxide to toluene diamine. 40% to 50% by weight of 'ethylene oxide and / or Polyhydric alcohols obtained by adding propylene oxide to triethanolamine 0.30 to 4 0 0 Polyols 0 to 20% by weight '0.45 to 50 0 to 5 0% obtained by adding propylene oxide to glycerol 15 to 25% by weight of the alcohol, 0.4 to 0 to 4 to 50% of the polyhydric alcohol obtained by adding propylene oxide to sucrose, 5 to 10% by weight. (Added to Shuangcai) 〇H 値 2 0 0 ~ 3 0 0 polyol 5 ~ 15% by weight mixture of China National Standard (CNS) A4 specifications (210X297 / &gt; «) .1. (Please First read the notes on the back ^^^ Fill this page) Order-] 559626 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs V. Invention Note (8) The polyol composition of the rigid polyurethane foam carcass, and The average Η 値 of the polyol is a heat insulating material of a rigid polyurethane foam body of 350 to 450. [Brief description of the drawing] [Fig. 1] It is a model diagram of filling a rigid polyurethane foam body with 4 points of injection. [Fig. 2] A graph showing the relationship between the distance from the injection port of the heat insulating material and the heat insulating density. [Fig. 3] A model diagram of filling a rigid polyurethane foam body with a heat-insulating door body. [Explanation of symbols] 1 ......... Insulation box 2 ......... Urethane injection head 3 ... Urethane Flow 4 ......... Urethane injection port 5 ......... Sample taking position 6 ......... Measurement sample 7 ... ....... Sample taking position (plan view above 50 mm from the injection port) 8 ......... Insulated door body 9 Urethane sample 1 〇 ..... .... Sample distance A (50 mm above the outer cover surface) (Please read the precautions on the back first

卜訂 % 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -11 - 559626 經濟部中央標準局員工消費合作社印製 A7 B7五、發明説明(9 ) 〔發明之實施形態〕 本發明之硬質聚胺酯泡沫體係在環戊烷與〈水),整泡 劑,反應觸媒之存在下,使多元醇成分之基本原料與異氰 酸酯反應而得者。能兼具環戊烷處方之低密度化,高流動 性及高強度之主要原因仍不明,因此,要採討各種多元醇 之環戊烷發泡劑之溶解性及壓縮強度,尺寸安定性等之關 係。結果發現多元醇其對於發泡劑之環戊烷之溶解性較低 之化合物與溶解性較高表者比較時,溶解性較低之化合物 其聚胺酯泡沬體之壓縮強度或尺寸安定性較優異。多元醇 也因附加之環氧烷烴,而對於環戊烷之溶解性不同,附加 環氧乙烷與附加環氧丙烷比較時,附加環氧丙烷之溶解性 較高。從多元醇之預混合安定性來看,於環戊烷之溶解 性較高者較佳,相反地,從提高泡孔骨架強度來看,溶解 性較低者較理想。換言之,爲了同時達到對於環戊烷發泡 劑之相溶性及泡沫體強度之平衡時,多元醇混合組成物之 選定是很重要的因素。 本發明之硬質聚胺酯泡沫體係使用對於環戊烷之溶解 性較低之多元醇系6 0重量份以上,提高氣泡泡孔之樹脂 骨架強度,更進一步,爲了提高預混合安定性時,選定最 適當的整泡劑以達平衡。此時混合多元醇,當溶解性較低 之多元醇其配合量爲6 0重量份以下時,壓縮強度及尺寸 安定性有下降的傾向。此乃是因爲溶解性較低之硬直的多 元醇對於環戊烷,其胺基甲酸酯樹脂壁較堅強,發泡劑被 本紙張尺度適用中國國家標準(CNS )八4規格(210X297公~. 12 - (請先閱讀背面之注意事Order% This paper size applies Chinese National Standard (CNS) A4 specification (210X297 mm) -11-559626 Printed by A7 B7, Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (9) [Implementation form of the invention] The invented rigid polyurethane foam system is obtained by reacting a basic raw material of a polyol component with an isocyanate in the presence of cyclopentane and <water), a foam stabilizer, and a reaction catalyst. The main reasons for the low density, high fluidity, and strength of cyclopentane formulations are still unknown. Therefore, the solubility, compressive strength, and dimensional stability of cyclopentane blowing agents for various polyols must be investigated. Relationship. As a result, it was found that when the polyol having a lower solubility in the cyclopentane of the foaming agent is compared with the one having a higher solubility, the compound having a lower solubility has superior polyurethane foam compressive strength or dimensional stability. . Polyols also have different solubility in cyclopentane due to the added alkylene oxide. When compared with added propylene oxide, the added propylene oxide has higher solubility. From the viewpoint of the pre-mixing stability of the polyol, those with higher solubility in cyclopentane are better. Conversely, those with lower solubility are more desirable from the viewpoint of improving the cell skeleton strength. In other words, in order to achieve a balance between the compatibility of the cyclopentane blowing agent and the strength of the foam, the selection of the polyol mixed composition is an important factor. The rigid polyurethane foam system of the present invention uses more than 60 parts by weight of a polyol having a low solubility in cyclopentane to improve the strength of the resin skeleton of the air bubbles, and further, in order to improve the stability of premixing, the most appropriate is selected. Of foam stabilizer to reach equilibrium. In this case, when the polyhydric alcohol is mixed, when the blending amount of the polyhydric alcohol having a low solubility is 60 parts by weight or less, the compressive strength and dimensional stability tend to decrease. This is because the rigid straight polyol with lower solubility is stronger than cyclopentane, and its urethane resin wall is stronger. The foaming agent is applicable to Chinese National Standard (CNS) 8-4 specification (210X297mm ~ 12-(Please read the notes on the back first

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559626 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(1〇 ) 完全封在氣泡內,對於環戊烷之溶劑增塑化之影響降低。 爲了降低冰箱及冰庫之熱洩漏量時,可減少泡沫體之 熱傳導率’及泡沬體之表層與芯層之表面狀態之差異較少 之隔熱材較優異。其理由係因低密度且高流動性胺基甲酸 酯材料其表層部與芯層部皆不易產生樹脂化,且冰箱箱體 壁內之形狀複雜彎曲,故具有低密度且高流動性之性質的 胺基甲酸酯材料形成其表層與芯層之密度差,氣泡泡孔徑 分佈差較少之均勻泡沬體。 爲了達成本發明之目的之低密度且高流動性及高強度 之胺基甲酸酯材料時,發泡劑之環戊烷與補助發泡劑之水 配合量會產生很大的影響。如大量使用環戊烷與水時,泡 沬體之密度易降低已爲人所知。以往發泡劑因氣泡泡孔內 之骨架強度較高,故藉由大量使用氟隆,替代氟隆等之發 泡劑,少量使用對熱傳導率有不良影響的水,能比較容易 得到兼具低密度,高流動性及高強度的特性。但是對於地 球環境較溫和之環戊烷處方則與以往發泡劑不同,泡沬體 密度下降時飽和蒸氣壓也較低,故氣泡泡孔內之骨架強度 也較弱,有泡沫體收縮,壓縮強度及尺寸安定性差的問 題。爲了提高環戊烷處方之飽和蒸氣壓的手段例如檢討與 以往發泡劑相反的手段,降低環戊烷發泡劑之配合量,增 加對於熱傳導率有不良影響的水量,使泡孔內之二氧化碳 分壓增加,提高氣泡泡孔內之壓力,兼具低密度與高強 度。此時,與環戊烷混合之水量接近溶解極限値時,預混 合時會產生層分離,成爲熱傳導率惡化的主因。但是環戊 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公釐) 13 - (請先閲讀背面之注意事填寫本頁) 、-5*口 559626 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(11 ) 烷處方與以往之發泡劑比較時,得知環戊烷處方其對於熱 傳導率之水的影響較少。水及環戊烷之最適當之配合比爲 對於水1重量份時配合環戊烷7重量份以下。換言之,對 於多元醇成分10 0重量份時使用2 · 0〜2 · 6重量份 的水及1 0〜1 4重量份的環戊院則更理想。對於多元醇 成分1 0 0重量份時,水的配合量不足時壓縮強度或尺寸 安定性會變差,水配合量超過時熱傳導率有明顯惡化的傾 向。又環戊烷發泡劑之配合量超過時壓縮強度或尺寸安定 性會變差。 本發明用之其他的多元醇例如有聚酯多元醇。例如也 可使用多元醇與多元羧酸縮合系及環狀酯開環聚合體系之 多元醇。多元醇例如有乙二醇,甘油,三羥甲基丙烷;糖 類例如有蔗糖,山梨糖醇;烷醇胺例如有二乙醇胺,三乙 醇胺;聚胺例如有乙二胺,甲苯二胺;苯酚例如有雙酚A 等;多元羧酸例如有己二酸,酞酸,多元羧酸等。聚酯多 元醇爲5〜2 0重量份之混合系較理想。 反應觸媒例如有四甲基六甲撐二胺,三甲基胺乙基哌 嗪,五甲基二乙三胺,三乙二胺等之三級胺及三曱基胺乙 基哌嗪之甲酸鹽,二丙二醇倂用等之遲效性觸媒等,只要 符合反應性時,以往公知觸媒皆可使用。對於多元醇成分 1 0 0重量份時反應觸媒之理想的使用量爲3〜5重量 份。 整泡劑例如信越化學製之X — 2 0 — 1 5 4 8 , X〜 2 0 — 1 6 1 4 ,X — 2〇—1 6 3 4等,若考慮預混合 (請先閱讀背面之注意事填寫本頁) 填寫本559626 Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (10) It is completely enclosed in the air bubble, which reduces the impact on the solvent plasticization of cyclopentane. In order to reduce the amount of heat leakage from refrigerators and freezers, thermal insulation materials that can reduce the thermal conductivity of the foam body and the surface state of the foam body and the surface layer of the core layer with less difference are superior. The reason is that low-density and high-fluidity urethane materials are less likely to be resinized at the surface and core layers, and the shape of the wall of the refrigerator box is complex and curved, so it has the properties of low density and high fluidity. The urethane material forms a homogeneous foamed body with a density difference between the surface layer and the core layer, and a small difference in the pore size distribution of the air bubbles. In order to achieve a low density, high fluidity and high strength urethane material for the purpose of the present invention, the amount of cyclopentane of the blowing agent and the amount of water used to supplement the blowing agent will have a great effect. If cyclopentane and water are used in large amounts, it is known that the density of the foamed carcass is liable to decrease. In the past, due to the high strength of the skeleton in the air bubble pores, by using a large amount of foaming agent instead of the foaming agent such as fluon, a small amount of water that has an adverse effect on the thermal conductivity can be easily obtained with low Characteristics of density, high fluidity and high strength. However, the cyclopentane prescription for the milder global environment is different from previous foaming agents. When the density of the foam body decreases, the saturated vapor pressure is also lower, so the strength of the skeleton in the air bubble cell is weak, and the foam shrinks and compresses. The problem of poor strength and dimensional stability. In order to increase the saturated vapor pressure of cyclopentane prescriptions, for example, review the countermeasures against conventional foaming agents, reduce the blending amount of cyclopentane foaming agents, increase the amount of water that adversely affects thermal conductivity, and make carbon dioxide in the cells. The increased partial pressure increases the pressure in the air bubble pores, and has both low density and high strength. At this time, when the amount of water mixed with cyclopentane is close to the solubility limit, layer separation occurs during pre-mixing, which becomes the main cause of the deterioration of thermal conductivity. However, the paper size of cyclopentane paper applies the Chinese National Standard (CNS) Λ4 specification (210X297 mm) 13-(Please read the notes on the back first and fill in this page), -5 * 口 559559 Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economy A7 B7 V. Description of the Invention (11) When comparing the alkane formulation with the conventional foaming agents, it is known that the cyclopentane formulation has less effect on the thermal conductivity of water. The most appropriate mixing ratio of water and cyclopentane is 7 parts by weight or less of cyclopentane when 1 part by weight of water is blended. In other words, for 100 parts by weight of the polyol component, 2.0 to 2 to 6 parts by weight of water and 10 to 14 parts by weight of cyclopentane are more desirable. When the polyol component is 100 parts by weight, the compressive strength or dimensional stability is deteriorated when the amount of water is insufficient, and the thermal conductivity tends to be significantly deteriorated when the amount of water is exceeded. When the blending amount of the cyclopentane foaming agent exceeds, the compressive strength or dimensional stability will be deteriorated. Other polyols used in the present invention are, for example, polyester polyols. For example, a polyhydric alcohol and a polyvalent carboxylic acid condensation system and a cyclic ester ring-opening polymerization system may be used. Examples of the polyhydric alcohol include ethylene glycol, glycerol, and trimethylolpropane; examples of the saccharides include sucrose and sorbitol; examples of the alkanolamine include diethanolamine and triethanolamine; examples of the polyamine include ethylenediamine and toluenediamine; and examples of phenol include There are bisphenol A and the like; polycarboxylic acids include adipic acid, phthalic acid, polycarboxylic acids and the like. The polyester polyol is preferably a mixture of 5 to 20 parts by weight. Examples of the reaction catalyst include tertiary amines such as tetramethylhexamethylenediamine, trimethylamine ethylpiperazine, pentamethyldiethylenetriamine, triethylenediamine, and trimethylamine ethylpiperazine. Delayed-acting catalysts such as acid salts, dipropylene glycol, and the like may be used as long as they are conventionally known as long as they are reactive. The ideal amount of the reaction catalyst for 100 parts by weight of the polyol component is 3 to 5 parts by weight. Foam stabilizers such as X — 2 0 — 1 5 4 8, X ~ 2 0 — 1 6 1 4, X — 2 0 — 1 6 3 4 made by Shin-Etsu Chemical, etc., if premixing is considered (please read the notes on the back first) (Fill in this page)

559626 A7 B7 五、發明説明(12 ) 相溶性之安定性時,S i分子量爲1 8 0 〇〜3 0 〇 〇及 S i含有率爲2 5〜3 0適合之較低之乳化作用表更理 想。換言之’也可使用環氧烷烴變性聚二甲基矽氧烷末端 具有Ο Η基或烷氧基等之有機矽氧烷系化合物,氟系化合 物等。對於多元醇成分1 0 0重量份時,整泡劑之理想的 使用量爲1〜4重量份。 硬質聚胺酯泡沬體用混合組成物必要時可含有通常用 的塡充劑,難燃劑,強化纖維,著色劑等之添加劑。 異氰酸酯只要是公知物皆可使用,最常用者爲甲苯二 異氰酸酯(TD I )及二苯基甲烷二異氰酸酯( M D I ) 。T D I也可使用異構物之混合物,即2,4 — 異構物1 00%,2,4 一異構物/2,6 -異構物= 80/20 ,65/35 (重量比),商品名三井559626 A7 B7 V. Description of the invention (12) When the compatibility is stable, the molecular weight of S i is 1 800 to 300, and the content of S i is 2 5 to 3. The lower emulsification table is more suitable. ideal. In other words, an alkylene oxide-denatured polydimethylsiloxane containing an organic siloxane-based compound having a fluorenyl group or an alkoxy group at the terminal, a fluorine-based compound, or the like can also be used. When the polyol component is 100 parts by weight, the ideal amount of the foam stabilizer is 1 to 4 parts by weight. The mixed composition for a rigid polyurethane foam may contain additives such as an ordinary filler, a flame retardant, a reinforcing fiber, and a colorant, if necessary. Isocyanates can be used as long as they are known, and the most commonly used are toluene diisocyanate (TD I) and diphenylmethane diisocyanate (MDI). TDI can also use a mixture of isomers, that is, 2,4-isomer 100%, 2,4-isomer / 2,6-isomer = 80/20, 65/35 (weight ratio), Trade name Mitsui

Cosmonate TRC,武田藥品之Takenate 404等含有多官能性 之焦油的粗T D I 。M D I除了以4,4 / —二苯基甲烷 二異氰酸酯爲主成分之純品外’也能使用含有3核體以上 之多角體之商品名三井Cosmonate Μ-200 ,武田藥品之Cosmonate TRC, Takenate Pharmaceutical's Takenate 404, and other crude T D I containing multifunctional tar. M D I In addition to pure products containing 4,4 / -diphenylmethane diisocyanate as the main component ', it is also possible to use Mitsui Cosmonate M-200, a trade name containing polyhedra with more than 3 cores.

Milionate MR等之Polymelic MDI。其他也可使用以多甲撐 聚苯基異氰酸酯,1 ,6 -六甲撐二異氰酸酯等爲代表之 芳香族系或脂肪族系之多官能異氰酸酯’胺基甲酸酯變性 甲苯二異氰酸酯,碳化二亞胺變性二苯基甲烷二異氰酸酯 等變性異氰酸酯。這些多官能異氰酸酯可單獨使用或使用 二種以上之混合物。異氰酸酯之特性例如以下式(1 )定 義之異氰酸酯中之異氰酸酯基之重量%(NC〇%)。 本紙張尺度適财關家鮮(CNS )鐵格(210x297公f-15 -' (請先閱讀背面之注意事Polyionic MDI by Milionate MR and others. Other aromatic or aliphatic polyfunctional isocyanates' carbamic acid-modified toluene diisocyanate represented by polymethylene polyphenyl isocyanate, 1,6-hexamethylene diisocyanate, etc. can also be used, carbodiimide Modified isocyanates such as amine-modified diphenylmethane diisocyanate. These polyfunctional isocyanates can be used alone or as a mixture of two or more. The characteristics of the isocyanate are, for example, the weight% (NC0%) of the isocyanate group in the isocyanate defined by the following formula (1). This paper size is suitable for wealth and wealth (CNS) Tiege (210x297 male f-15-'(Please read the notes on the back first)

-f訂_ 經濟部中央標準局員工消費合作社印製 經濟部中央標準局員工消費合作社印製 559626 A7 __B7 五、發明説明(彳3 ) NC〇% = ([NC〇]X f(iso)/Mw(iso)) X 100 (1) 〔N C〇〕係異氰酸酯基之分子量,f ( i s 〇 )係 異氰酸酯基之官能基數,M w ( i s ο )係異氰酸酯之分 子量。異氰酸酯之N C 0 %低於3 1時流動性降低,超過 3 3時尺寸安定性下降。因此,NCO %爲3 1〜3 3可 製造安定之硬質聚胺酯泡沬體。 本發明之硬質聚胺酯泡沬體之發泡係以該業界常用之 發泡劑來形成,例如可使用ProMate公司製PU - 30型發 泡機。發泡條件係因發泡機的種類而有若干不同,但理想 的條件爲液溫1 8〜3〇°C ,吐出壓力8 ◦〜1 5〇k g /cm2,吐出量i 5〜30kg/mi η,模箱的溫度 3 5〜4 5 °C。更理想爲液溫2 0 °C,吐出壓力 100kg/ cm2,吐出量25kg/min,模箱溫度 爲 4 5 C。 如上述製得之發泡塡充於冰箱及冰庫之硬質聚胺酯泡 沬體藉由塡充兼具低密度且高流動性及高強度特性之胺基 甲酸酯材料可達成降低發泡塡充量之低成本化及輕量化。 又’泡沬體之壓縮強度或尺寸安定性優,且具有高流動 性’故可降低熱洩漏量達成節省能源化。 實施例與比較例互相比較更詳細說明本發明。 〔實施例1〜6〕 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -16- (請先閲讀背面之注意事填寫本頁) -•l· 訂 _-f 定 _ Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economy Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economy 559626 A7 __B7 V. Description of the invention (彳 3) NC〇 % = ([NC〇] X f (iso) / Mw (iso)) X 100 (1) [NC〇] is the molecular weight of the isocyanate group, f (is 〇) is the number of functional groups of the isocyanate group, and M w (is ο) is the molecular weight of the isocyanate. When the N C 0% of the isocyanate is less than 31, the fluidity is reduced, and when it exceeds 33, the dimensional stability is reduced. Therefore, NCO% of 3 1 ~ 3 3 can produce stable rigid polyurethane foam. The foam of the rigid polyurethane foam of the present invention is formed by a foaming agent commonly used in the industry. For example, a PU-30 foaming machine manufactured by ProMate can be used. The foaming conditions vary slightly depending on the type of foaming machine, but the ideal conditions are a liquid temperature of 18 to 30 ° C, a discharge pressure of 8 ◦ to 150 kg / cm2, and a discharge volume of 5 to 30 kg / mi. η, the temperature of the mold box is 3 5 ~ 4 5 ° C. More ideally, the liquid temperature is 20 ° C, the discharge pressure is 100kg / cm2, the discharge volume is 25kg / min, and the mold case temperature is 4 5C. The rigid polyurethane foam filled into the refrigerator and freezer prepared as described above can be used to reduce the foamed filling by using the urethane material with low density, high fluidity and high strength characteristics. Cost reduction and weight reduction. In addition, the foam body has excellent compressive strength or dimensional stability, and has high fluidity, so it can reduce the amount of heat leakage and save energy. The examples and comparative examples are compared with each other to explain the present invention in more detail. [Examples 1 to 6] This paper size applies the Chinese National Standard (CNS) A4 specification (210 × 297 mm) -16- (Please read the notes on the back first and fill in this page)-• l · Order _

559626 A7 B7___ 五、發明説明(14 ) 〔比較例1〜3〕 請 先 閱 讀 背 面 之 注 意 事 使用以平均0H値3 8 0〜4 8 0之環氧丙院及環氧 乙烷附加所成之甲苯二胺系聚醚多元醇(稱多元醇A ), 以平均〇Η値3 0 0〜4 0 0之環氧丙烷及環氧乙烷附加 所成之三乙醇胺系聚醚多元醇(稱多元醇Β),以平均 〇Η値4 5 0〜5 0 0之環氧丙烷附加所成之甘油系聚釀 多元醇(稱多元醇C),以平均〇Η値400〜450之 環氧丙烷附加所成之蔗糖系聚醚多元醇(稱多元醇D ) ’ 以平均〇Η値2 0 0〜3 0 0之環氧乙烷附加所成之雙酉分 Α系聚醚多元醇(稱多元醇Ε),以平均〇Η値40〇〜 7 5 0之環氧丙烷附加所成之三羥甲基丙烷系聚醚多元 (稱多元醇F),以平均〇Η値250〜450之環氧乙 烷附加所成之甲苯二胺系聚醚多元醇(稱多元醇G )之混 合多元醇成分(平均〇Η値爲350〜450)1〇0重 量份,使用發泡劑之水2 . 0重量份及環戊烷(日本ΖΕ0Ν 公司製)1 3重量份,反應觸媒之三甲基胺乙基_嗪(&amp; 王公司製)1 · 6重量份與三甲基胺乙基哌嗪(東曹公胃 經濟部中央標準局員工消費合作社印製 製)2 · 4重量份,三乙二胺之二丙二醇液(東曹公司 製)0 · 4重量份,整泡劑之有機矽氧烷化合物(X -20 - 1614,信越化學公司製)2重量份,異氰酸酯 成分爲多甲撐聚苯基二異氰酸酯(NC〇%=31) ’經 塡充發泡製作硬質聚胺酯泡沬體。首先,由圖1所示之4 點注入塡充硬質聚胺酯泡沬體之隔熱材之物性,特性結果 如表1所示。表1之各物性,特性如下所示。 本紙張尺度適用中國國家標準(CNS ) A4規格(21〇X:297公釐) -17- 559626 A7 B7 五、發明説明(15 ) 經濟部中央標準局員工消費合作社印製 表1 實施例 比較例 1 2 3 4 5 6 1 2 3 多元醇A 50 45 40 50 45 40 20 30 25 多元醇B 15 20 15 15 10 10 55 45 50 多元醇C 20 15 20 15 20 15 15 5 5 — 多元醇D 5 10 10 5 10 15 5 5 5 多元醇E 10 10 15 15 10 15 5 5 5 多元醇F • _ • 5 雨 10 • 多元醇G _ 5 . 10 環戊院 13 14 12 11 10.5 11 13 18 20 水 2.0 2.1 2.2 2.4 2.5 2.0 1.2 1.5 1.8 表皮芯層水密度(kg/m3) 34.5 34.8 35.8 35.0 34.9 36.5 42.5 41.5 41.0 芯層密度(kg/m3) 32.5 32.3 33.0 32.5 32.0 33.5 37.5 35.5 36.5 低溫尺寸變化率(%) -1.1 -1.3 -1.1 -0.9 -0.8 -1.2 -2.1 -2.2 -2.3 高溫尺寸變化率(%) 1.1 1.2 0.9 0.9 0.8 1.3 2.2 2.3 2.4 熱傳導率(mW/m.K) 18.0 18.3 18.1 18.3 18.2 18.4 19.0 19.2 19.4 壓縮強度(MPa) 0.15 0.14 0.17 0.19 0.20 0.16 0.08 0.09 0.09 彎曲強度(MPa) 0.42 0.41 0.45 0.48 0.49 0.41 0.36 0.35 0.35 泡沫體延伸量 2.6 2.7 2.7 2.8 2.9 2.6 2.3 2.4 2.5 氣泡泡孔徑分布(mm) 0.2 〜0.3 0.2 〜0.4 (請先閲讀背面之注意事 :寫本頁) 、1Τ559626 A7 B7___ V. Description of the invention (14) [Comparative Examples 1 to 3] Please read the notes on the back to use the epoxy resin compound and ethylene oxide added with an average of 0H 値 3 8 0 ~ 4 8 0 Toluenediamine-based polyether polyol (referred to as polyol A), a triethanolamine-based polyether polyol (referred to as polyhydric alcohol) formed by adding propylene oxide and ethylene oxide with an average of 0.30 to 400. Alcohol B), glycerol-based polyhydric polyols (referred to as polyol C) formed by adding propylene oxide with an average of 0.45 to 500, and adding propylene oxide with an average of 400 to 450. The resulting sucrose-based polyether polyol (referred to as polyol D) 'is a di-fluorinated A-based polyether polyol (referred to as polyol) added with an average ethylene oxide of 0,200 to 300. Ε) Trimethylolpropane polyether polyethers (referred to as polyhydric alcohol F) formed by adding propylene oxide with an average of 040 to 750, and ethylene oxide with an average of 0.25 to 450. 100 parts by weight of 100 parts by weight of a mixed polyol component (average 〇Η 値 is 350 ~ 450) of toluene diamine polyether polyol (referred to as polyol G) formed by addition of alkane, and 2.0 using water as a blowing agent 1 part by weight and 1 part by weight of cyclopentane (manufactured by Japanese company ZOON), trimethylamine ethyl_azine (produced by King &amp; Company), and 1.6 parts by weight with trimethylamine ethylpiperazine (Printed by the Consumer Cooperatives of the Central Standards Bureau of the Tosoh Public Surgery Ministry) 2. 4 parts by weight, diethylene glycol dipropylene glycol solution (manufactured by Tosoh Corporation), 0.4 parts by weight, organosilicone of foam stabilizer 2 parts by weight of an alkane compound (X-20-1614, manufactured by Shin-Etsu Chemical Co., Ltd.), and the isocyanate component was poly (methylene polyphenyl diisocyanate) (NC0% = 31). A rigid polyurethane foam was prepared by foaming. First, the physical properties of the heat-insulating material filled with a rigid polyurethane foam body were injected at four points as shown in Fig. 1, and the characteristic results are shown in Table 1. The physical properties and characteristics of Table 1 are shown below. This paper size applies the Chinese National Standard (CNS) A4 specification (21 ×: 297 mm) -17- 559626 A7 B7 V. Description of the invention (15) Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs Table 1 Example Comparative Example 1 2 3 4 5 6 1 2 3 Polyol A 50 45 40 50 45 40 20 30 25 Polyol B 15 20 15 15 10 10 55 45 50 Polyol C 20 15 20 15 20 15 15 5 5 — Polyol D 5 10 10 5 10 15 5 5 5 Polyol E 10 10 15 15 10 15 5 5 5 Polyol F • _ 5 Rain 10 • Polyol G _ 5. 10 Cyclops 13 13 12 12 11 10.5 11 13 18 20 Water 2.0 2.1 2.2 2.4 2.5 2.0 1.2 1.5 1.8 Water density of skin core layer (kg / m3) 34.5 34.8 35.8 35.0 34.9 36.5 42.5 41.5 41.0 Core layer density (kg / m3) 32.5 32.3 33.0 32.5 32.0 33.5 37.5 35.5 36.5 Low temperature dimensional change rate ( %) -1.1 -1.3 -1.1 -0.9 -0.8 -1.2 -2.1 -2.2 -2.3 High temperature dimensional change rate (%) 1.1 1.2 0.9 0.9 0.8 1.3 2.2 2.3 2.4 Thermal conductivity (mW / mK) 18.0 18.3 18.1 18.3 18.2 18.4 19.0 19.2 19.4 Compressive strength (MPa) 0.15 0.14 0.17 0.19 0.20 0.16 0.08 0.09 0.09 Flexural strength (MPa) 0.42 0.41 0.45 0.48 0.49 0.41 0.36 0.35 0.35 Elongation of foam 2.6 2.7 2.7 2.8 2.9 2.6 2.3 2.4 2.5 Air bubble pore size distribution (mm) 0.2 ~ 0.3 0.2 ~ 0.4 (Please read the note on the back first: write this page), 1T

本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公釐) -18- 559626 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(16 ) 表層整體密度:由至少離胺基甲酸酯注入口 5 〇 0 m m以上之被塡充胺基甲酸酯之隔熱材部分測定 5 Omni X 5 Ommx 3 5 t mm之含表層之泡沫體之重 量(A )。在燒杯中以天秤歸零調整蒸餾水及附著於金屬 針之泡沫體,測定以金屬針使泡沫體沈入水中時之體積 (B ),以重量(A )除以體積(B )所得之數値來評 價。 芯層密度:由至少離胺基甲酸酯注入口 5 0 Omm以 上之被塡充胺基甲酸酯之隔熱材部分測定2 0 Omm X 2 0 Ommx 2 0〜2 5 t mm之泡沫體之尺寸安定性及 重量,以重量除以體積所得之數値來評價。 由冰箱及冰庫之外箱與內箱之箱瞪壁內空間塡充硬質 聚胺酯泡沬體之製作內容來說明本發明之實施例及比較 例。圖1係表示藉由4點注入塡充硬質聚胺酯泡沬體之流 動狀態及採取泡沫體,測定試料之模式圖。首先,組裝鐵 製之外箱與塑膠製之內箱,製作塡充於冰箱之聚胺酯泡沬 體發泡前之箱體,安裝於聚胺酯泡沬體上然後進行預備加 熱,將硬質聚胺酯泡沬體發泡塡充於空隙部分(多元醇混 合物及將水,環戊烷,觸媒,整泡劑予以預混合之混合組 成物與異氰酸酯)。此時聚胺酯泡沫體之多元醇與異氰酸 酯進行化學反應,利用發泡壓力加壓,發泡聚胺酯泡沬體 被注入冰箱之箱體內,形成隔熱箱體。 將本實施例1〜6及比較例1〜3之胺基甲酸酯材料 設定在實際塡充所需之最低注入量,然後對於以塡充率 (請先閱讀背面之注意事This paper size applies Chinese National Standard (CNS) Λ4 specification (210X297 mm) -18- 559626 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. Description of the invention (16) The overall density of the surface layer: at least The weight of the surface-containing foam (A) was measured at 5 Omni X 5 Omm x 3 5 t mm of the heat-insulating material part filled with urethane over the ester injection port of 5000 mm or more. In a beaker, adjust the distilled water and the foam attached to the metal needle with the balance to zero. Measure the volume (B) when the foam is sunk with the metal needle, and divide the weight (A) by the volume (B). To evaluate. Core layer density: Measured from at least 50 Omm above the urethane injection port of the thermal insulation material filled with urethane. 2 0 Omm X 2 0 Ommx 2 0 ~ 2 5 t mm foam The dimensional stability and weight were evaluated by dividing the weight by the volume. The examples and comparative examples of the present invention will be described with reference to the production contents of a rigid polyurethane foam body filled with a refrigerator and an ice box outside the box and the inner box. Fig. 1 is a schematic diagram showing the flow state of a hard-filled polyurethane foam-filled carcass by injecting 4 points, and taking a foam to measure a sample. First, the iron outer box and the plastic inner box are assembled, and the polyurethane foam carcass filled in the refrigerator is made before being foamed. The polyurethane foam carcass is installed on the polyurethane foam carcass and then preheated to heat the rigid polyurethane foam carcass. The foam is filled in the void portion (polyol mixture and mixed composition pre-mixed with water, cyclopentane, catalyst, foam stabilizer and isocyanate). At this time, the polyol of the polyurethane foam is chemically reacted with the isocyanate, and the foamed polyurethane foam is injected into the refrigerator box to form a heat-insulating box by applying pressure from the foaming pressure. Set the urethane materials of Examples 1 to 6 and Comparative Examples 1 to 3 to the minimum injection amount required for actual charging, and then for the charging rate (please read the precautions on the back first)

訂· % 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) 559626 A 7 B7 五、發明説明(17 ) 1 1 0 %注入之箱體之冰箱,··由至少離胺基甲酸酯注入 口 5 0 0 m m以上之被塡充胺基甲酸酯之隔熱材部分採取 泡沬體試料,評價各種物性及特性。注入時之溫度爲約 4 5 °C,多元醇液及異氰酸酯液之液溫爲約2 0 °C。結果 如表1所示。虫表1得知本發明之實施例隔熱材與比較例 之隔熱材比較時,本發明之隔熱材之表層密度及芯層密度 皆較低,低溫尺寸變化率,高溫尺寸變化率及氣泡泡孔徑 分佈也較小,另外熱傳導率降低,壓縮強度及彎曲強度也 增強,泡沬體延伸量增加。 更進一步,使用箱體壁內空間之內容積爲約1 5 0〜 1 8 0 L之冰箱評價實施例1 ,2及比較例1 ,2之塡充 率1 1 0 %時之胺基甲酸酯的實際塡充量。結果雖因機種 而有所不同,但對於具有約1 8 0 L之內容積之冰箱而 言,比較例1 ,2需要6 · 3 5〜6 · 6〇kg之塡充 量,而實施例1 ,2之胺基甲酸酯材料只要5 . 45〜 5 · 90kg之塡充量即可。又對於具有約150L之內 經濟部中央標準局員工消費合作社印製 容積之冰箱而言,比較例1 ,2之胺基甲酸酯材料之塡充 量降低微5 · 3 5〜5 · 6 5 k g,而實施例1 ,2則減 少成爲4 · 65〜5 · 00kg ,可節省約1〇〜18% 之胺基甲酸酯材料。含有隔熱材之冰箱內更換冷凍循環零 件(壓縮機/冷凝機/氣化器)測定熱洩漏量,結果發現 實施例1 ,2之熱洩漏量比比較例1 ,2減少3〜6 %, 可節省消耗電量約1〜2 k w h /月。由此得知本發明之 硬質聚胺酯泡沫體兼具低密度,高流動性及高強度特性, -20- (請先閲讀背面之注意事項 為填寫本寊)Order ·% This paper size applies the Chinese National Standard (CNS) A4 (210X297 mm) 559626 A 7 B7 V. Description of the invention (17) 1 1 10% of the refrigerator in the box, ... Part of the heat-insulating material of the urethane-filled urethane filled with an ester injection port of 500 mm or more was sampled with foam, and various physical properties and characteristics were evaluated. The temperature at the time of injection was about 45 ° C, and the liquid temperature of the polyol liquid and the isocyanate liquid was about 20 ° C. The results are shown in Table 1. The insect table 1 knows that when comparing the heat insulation material of the example of the present invention with the heat insulation material of the comparative example, the surface layer density and core layer density of the heat insulation material of the present invention are both low, and the dimensional change rate at low temperature and The air bubble pore size distribution is also small, in addition, the thermal conductivity is reduced, the compressive strength and bending strength are also enhanced, and the amount of elongation of the bubble body is increased. Furthermore, using a refrigerator with an internal volume of about 150 to 180 L in the inner space of the cabinet wall to evaluate the amino acids of Examples 1 and 2 and Comparative Examples 1 and 2 at a charge rate of 110% The actual charge of the ester. Although the results differ depending on the model, for a refrigerator with an internal volume of about 180 L, Comparative Examples 1 and 2 require a charge of 6.35 to 6.60 kg, while Example 1 The urethane material of 2 is only required to be 5.45 ~ 5.90kg. For refrigerators with a volume printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs within about 150L, the amount of tritium of the urethane materials in Comparative Examples 1 and 2 was slightly reduced by 5 · 3 5 ~ 5 · 6 5 kg, while Example 1 and 2 were reduced to 4.65 ~ 5. 00kg, which can save about 10 ~ 18% of the urethane material. When the refrigerating cycle parts (compressor / condenser / gasifier) were replaced in a refrigerator containing a heat insulating material and the heat leakage amount was measured, it was found that the heat leakage amount in Examples 1 and 2 was reduced by 3 to 6% compared to Comparative Examples 1 and 2. It can save power consumption by about 1 ~ 2 kwh / month. This shows that the rigid polyurethane foam of the present invention has both low density, high fluidity and high strength characteristics. -20- (Please read the precautions on the back first to fill out this note)

本紙張尺度適用中國國家標準(CNS ) A4規格(210 X 297公釐) 559626 經濟部中央標準局員工消費合作社印製 A7 B7 五、發明説明(18 ) 故可因減少塡充量之低成本化或輕量化,且泡沬體之壓縮 強度或尺寸安定性也優異’又由於熱洩漏量之降低效果而 能節省能源。 硬質聚胺酯泡沬體之物性,特性(表層密度,芯層密 度,尺寸變化率,泡孔徑分佈,熱傳導率,壓縮強度,彎 曲強度,泡沬體延伸量)° 實施例係提供將低密度,高流動性及高強度之硬質聚 胺酯泡沬體進行發泡塡充之隔熱箱體中,利用胺基甲酸酯 塡充量之減少以達到低成本化或輕量it,且泡沫體之壓縮 強度或尺寸安定性也優異,又由於熱洩漏量之降低效果而 能節省能源之高品質之冰箱及冰庫。 低溫尺寸變化率:由至少離胺基甲酸酯注入口 5 0 0 m m以上之被塡充胺基甲酸酯之隔熱材部分評價 1 5 Ommx 3〇〇mmx 2 ◦〜2 5 t mm之泡沫體在 一 2 0 °C放置2 4小時後之厚度之尺寸變化率。 高溫尺寸變化率:由至少離胺基甲酸酯注入口 5 0 0 m m以上之被塡充胺基甲酸酯之隔熱材部分評價 1 50mmx300mmx20 〜25 tmm 之泡沬體在 7 0 t放置2 4小時後之厚度之尺寸變化率。 熱傳導率:由至少離胺基甲酸酯注入口 5 0 0 m m以上之 被塡充胺基甲酸酯之隔熱材部分使用英弘精機公司製H C 一 0 7 3 (熱流計法,平均溫度1 〇 °C )評價2 0 0 m m x200 mmx20〜25 tmm之泡沬體。 壓縮強度:由至少離胺基甲酸酯注入口 5 0 0 m m以 (請先閱讀背面之注意事填寫本頁) * fbn—V ·· · 、τThis paper size applies to Chinese National Standard (CNS) A4 (210 X 297 mm) 559626 Printed by the Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs A7 B7 V. Description of the invention (18) Therefore, it can reduce the cost of filling Or light weight, and the compressive strength or dimensional stability of the foam body is also excellent 'and can save energy due to the effect of reducing the amount of heat leakage. Physical properties and characteristics of rigid polyurethane foamed body (surface density, core layer density, dimensional change rate, cell pore size distribution, thermal conductivity, compressive strength, flexural strength, foamed body elongation) ° The examples provide low density, high Flowable and high-strength rigid polyurethane foamed foamed insulation box, using the reduction of urethane foam to reduce cost or light weight, and the compressive strength of the foam Or high-quality refrigerators and freezers with excellent dimensional stability and energy saving due to the reduction in heat leakage. Low-temperature dimensional change rate: evaluated from at least 500 mm above the urethane injection port, the thermal insulation material filled with urethane is 15 Ommx 300mm x 2 ◦ ~ 2 5 t mm The dimensional change of thickness of the foam after being left at 20 ° C for 24 hours. High-temperature dimensional change rate: Partially evaluated at least 50 mm from the urethane injection port, the thermal insulation material filled with urethane is filled with a foam body of 50 mm x 300 mm x 20 to 25 tmm and placed at 70 t 2 Dimensional change in thickness after 4 hours. Thermal conductivity: At least 500 mm away from the urethane injection port, the thermal insulation material filled with urethane is HC-1 0 7 3 (heat flow meter method, average temperature 1) 〇 ° C) Evaluation of vesicles of 200 mm x 200 mm x 20 to 25 tmm. Compressive strength: at least 500 m from the urethane injection port (please read the notes on the back first and fill in this page) * fbn—V ·· · τ

本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -21 - 559626 A7 B7 經濟部中央標準局員工消費合作社印製 五、發明説明(19 ) 上之被塡充胺基甲酸酯之隔熱材部分以送出速度4 mm/ mi η 使 50mmx50mmx20 〜25 tmm 之泡沫 體產生負荷,以1 Ο %變形時之荷重除以原受壓面積所得 之數値來評價。 彎曲強度:由至少離胺基甲酸酯注入口 5 0 0 m m以 上之被塡充胺基甲酸酯之隔熱材部分以送出速度4mm/ mi η 使 8〇mmx25〇mmx20 〜25 tmm 之泡 沬體產生負荷,以泡沬體折損時之荷重除以泡沬體之寬度 與厚度之二次方所得之數値來評價。 泡沫體延伸量:在5 5 Ommx 5 8 Ommx 3 5 t mm之反L面板中產生發泡時評價胺基甲酸酯塡充 量之泡沬體延伸。 由被塡充之隔熱材之胺基甲酸酯之注入口至評價胺基 甲酸酯特性之位置爲止的距離設定爲5 〇 〇 m m以上的理 由如圖2所示。圖2係表示由隔熱材之注入口之距離與隔 熱材密度的關係圖。 如此圖所示,離注入口之距離在小區域內,對於距離 而言隔熱材之密度變化較大,故密度呈現不安定的狀態。 此乃是因爲剛被注入之隔熱材混合不良,隔熱材之流動性 低,故隔熱材產生樹脂化的部分(稱爲表層)增加的緣 故。本發明係在密度安定之產生樹脂化部分較少部分(稱 爲芯層)之距離注入口 5 0 0 m m以上的部分評價隔熱材 之諸特性。 〔實施例7〜1 2〕 (請先閱讀背面之注意事寫本頁}This paper size applies to Chinese National Standard (CNS) A4 specification (210 × 297 mm) -21-559626 A7 B7 Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 5. The description of invention (19) is filled with urethane The heat-insulating material part is subjected to a load of 50 mmx50mmx20 to 25 tmm at a delivery speed of 4 mm / mi η, and is evaluated by dividing the load at the time of deformation by 10% by the number of original compression areas. Bending strength: at least 500 mm from the urethane injection port, the thermal insulation material part filled with urethane is fed at a speed of 4mm / mi η to make a bubble of 80mmx25mmx20 to 25 tmm Carcass load is evaluated by dividing the load at the time when the foam body is broken by the number obtained by the square of the width and thickness of the foam body. Foam elongation: When foaming occurred in the reverse L panel of 5 5 Ommx 5 8 Ommx 3 5 t mm, the foam carcass elongation of the urethane plutonium charge was evaluated. The reason why the distance from the urethane injection port of the filled heat-insulating material to the position where the urethane characteristics are evaluated is set to 5000 m or more is shown in FIG. 2. Fig. 2 is a graph showing the relationship between the distance between the inlet of the heat insulating material and the density of the heat insulating material. As shown in the figure, the distance from the injection port is in a small area, and the density of the heat insulation material changes greatly with respect to the distance, so the density appears unstable. This is because the thermal insulation material that has just been injected is poorly mixed, and the fluidity of the thermal insulation material is low, so the resinized portion (called the surface layer) of the thermal insulation material is increased. In the present invention, the properties of the heat-insulating material are evaluated at a portion more than 500 mm from the injection port where a small portion (referred to as a core layer) of the resinized portion where the density is stable. [Examples 7 to 12] (Please read the cautions on the back and write this page first)

、1T % 本紙張尺度適用中國國家標準(CNS ) Λ4規格(210X297公釐) -22- 經濟部中央標準局員工消費合作社印製 559626 A7 ______B7_ 五、發明説明(20 ) 〔比較例4〜6〕 使用以平均〇Η値3 8 0〜4 8 0之環氧丙烷及環氧 乙烷附加所成之甲苯二胺系聚醚多元醇(稱多元醇A ), 以平均〇Η値3 0 0〜4 0 〇之環氧丙烷及環氧乙烷附加 所成之三乙醇胺系聚醚多元醇(稱多元醇Β),以平均 〇Η値4 5 0〜5 0 0之環氧丙烷附加所成之甘油系聚醚 多元醇(稱多元醇C),以平均〇Η値400〜450之 環氧丙烷附加所成之蔗糖系聚醚多元醇(稱多元醇D ), 以平均〇Η値2 0 0〜3 0 〇之環氧乙烷附加所成之雙酚 Α系聚醚多元醇(稱多元醇Ε),以平均〇Η値400〜 7 5 0之環氧丙烷附加所成之三羥甲基丙烷系聚醚多元醇 (稱多元醇F),以平均〇Η値250〜450之環氧乙 烷附加所成之甲苯二胺系聚醚多元醇(稱多元醇G )之混 合多元醇成分(平均〇Η値爲350〜450) 100重 量份,使用發泡劑之水2 · 0〜2 . 5重量份及環戊烷 (日本ΖΕΟΝ公司製)10 . 5〜14重量份,反應觸媒之 三甲基胺乙基哌嗪(花王公司製)1 · 6重量份與三甲基 胺乙基哌嗪甲酸鹽(東曹公司製)〇 . 4重量份,整泡劑 之有機聚矽氧化合物(X _ 2 0 — 1 6 1 4,信越化學公 司製)2重量份,異氰酸酯成分爲多甲撐聚苯基二異氰酸 酯(N C〇%二3 1 ),經塡充發泡製作硬質聚胺酯泡沬 體。首先,將硬質聚胺酯泡沬體塡充於圖3所示之門體之 隔熱材之物性,特性結果如表2所示。表2之各物性,特 性如下所示。 本紙張尺度適用中國國家標準(CNS ) Α4規格(210X297公瘦) (請先閲讀背面之注意事項巧填寫本頁) 訂、 1T% This paper size applies the Chinese National Standard (CNS) Λ4 specification (210X297 mm) -22- Printed by the Employee Consumer Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 559626 A7 ______B7_ V. Description of the Invention (20) [Comparative Examples 4 to 6] Toluene diamine-based polyether polyol (referred to as polyol A) formed by adding propylene oxide and ethylene oxide with an average of 0.380 to 480 is used. Triethanolamine-based polyether polyol (referred to as polyol B) formed by addition of propylene oxide and ethylene oxide with an average of 0.45 to 500 Glycerin-based polyether polyol (referred to as polyol C) is an sucrose-based polyether polyol (referred to as polyol D) formed by adding propylene oxide with an average of 400 to 450. The bisphenol A-based polyether polyol (referred to as polyol E) formed by addition of ethylene oxide of ~ 300%, and trimethylol formed by addition of propylene oxide on average of 400 ~ 750. Propane-based polyether polyols (referred to as polyols F), toluene diamine-based polyether polyols (referred to as ethylene oxide with an average of 250-450) 100% by weight of a mixed polyol component (average 0 to 350-450), using 2.0 to 2.5 parts by weight of water of a foaming agent, and cyclopentane (manufactured by Japan Zeon Corporation) 10. 4〜14 重量 份 , Trimethylamine ethylpiperazine (made by Kao Corporation) 1.6 parts by weight with trimethylamine ethylpiperazine formate (manufactured by Tosoh Corporation) Parts, 2 parts by weight of organopolysiloxane (X _ 2 0 — 1 6 1 4, manufactured by Shin-Etsu Chemical Co., Ltd.), the isocyanate component is polymethylene polyphenyl diisocyanate (NC0% di 3 1) , The hard polyurethane foam is made by foam filling. First, the physical properties of the heat insulating material of the door body shown in FIG. 3 were filled with a rigid polyurethane foam body, and the characteristic results are shown in Table 2. The physical properties and characteristics of Table 2 are shown below. This paper size applies to China National Standard (CNS) Α4 size (210X297 male thin) (Please read the precautions on the back and fill in this page first) Order

-23- 559626 A7 B7 五、發明説明(21 經濟部中央標準局員工消費合作社印製 表2 實施例 比較例 7 8 9 10 11 12 4 5 6 多元醇A 50 45 40 50 45 40 20 30 25 多元醇B 15 20 15 15 10 10 55 45 50 多元醇C 20 15 20 15 20 15 15 5 5 多元醇D 5 10 10 5 10 15 5 5 5 多元醇E 10 10 15 15 10 15 5 5 5 多元醇F • _ 一 5 10 多元醇G 纖 _ 5 _ _ 10 環戊烷 13 14 12 11 10.5 11 13 18 20 水 2.0 2.1 2.2 2.4 2.5 2.0 1.2 1.5 1.8 表皮芯層水密度(kg/m3) 34.2 35.8 36.3 35.5 36 37.1 42.7 41.8 41.2 芯層密度(kg/m3) 32.7 32.5 33.5 32.9 32.8 34.1 37.8 35.7 36.8 低溫尺寸變化率(%) -1.1 -1.3 -1.1 -0.9 -0.8 -1.2 -2.1 -2.2 -2.3 高溫尺寸變化率(%) 1.1 1.2 0.9 0.9 0.8 1.3 2.2 2.3 2.4 熱傳導率(mW/m.K) 18.0 18.3 18.1 18.3 18.2 18.7 19.2 19.4 19.6 壓縮強度(MPa) 0.15 0.14 0.17 0.19 0.20 0.16 0.08 0.09 0.09 彎曲強度(MPa) 0.42 0.41 0.45 0.48 0.49 0.41 0.36 0.35 0.35 泡沬體延伸量 2.6 2.7 2.7 2.8 2.9 2.6 2.3 2.4 2.5 氣泡泡孔徑分布(mm) 0.2 〜0.3 0.2 〜0.4 (請先閱讀背面之注意事項-^填寫本頁)-23- 559626 A7 B7 V. Description of the invention (21 Printed by the Consumer Cooperatives of the Central Standards Bureau, Ministry of Economic Affairs, Table 2 Example Comparative Example 7 8 9 10 11 12 4 5 6 Polyol A 50 45 40 50 45 40 20 30 25 Multivariate Alcohol B 15 20 15 15 10 10 55 45 50 Polyol C 20 15 20 15 20 15 15 5 5 Polyol D 5 10 10 5 10 15 5 5 5 Polyol E 10 10 15 15 10 15 5 5 5 Polyol F • _ 5 10 Polyol G Fiber _ 5 _ _ 10 Cyclopentane 13 14 12 11 10.5 11 13 18 20 Water 2.0 2.1 2.2 2.4 2.5 2.0 1.2 1.5 1.8 Water density of the skin core layer (kg / m3) 34.2 35.8 36.3 35.5 36 37.1 42.7 41.8 41.2 Core layer density (kg / m3) 32.7 32.5 33.5 32.9 32.8 34.1 37.8 35.7 36.8 Low temperature dimensional change rate (%) -1.1 -1.3 -1.1 -0.9 -0.8 -1.2 -2.1 -2.2 -2.3 High temperature dimensional change Rate (%) 1.1 1.2 0.9 0.9 0.8 1.3 2.2 2.3 2.4 Thermal conductivity (mW / mK) 18.0 18.3 18.1 18.3 18.2 18.7 19.2 19.4 19.6 Compressive strength (MPa) 0.15 0.14 0.17 0.19 0.20 0.16 0.08 0.09 0.09 Flexural strength (MPa) 0.42 0.41 0.45 0.48 0.49 0.41 0.36 0.35 0.35 Elongation of corpus callosum 2.6 2.7 2.7 2.8 2.9 2.6 2.3 2.4 2.5 Air bubble pore size distribution (mm) 0.2 ~ 0.3 0.2 ~ 0.4 (Please read the precautions on the back first- ^ Fill in this page)

、1T, 1T

本紙張尺度適用中國國家標準(CNS ) Α4規格(210 X 297公釐) -24- 經濟部中央標準局員工消費合作社印製 559626 A7 B7 五、發明説明(22 )This paper size applies to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) -24- Printed by the Consumer Cooperatives of the Central Standards Bureau of the Ministry of Economic Affairs 559626 A7 B7 V. Description of the invention (22)

表層整體密度:由至少離門外側面5 0 m m以上之被 塡充胺基甲酸酯之隔熱材部分測定5 0 m m X 5 0 m m X 3 5 tmm之含表層之泡沫體之重量(A)。在燒杯中以 天秤歸零調整蒸餾水及附著於金屬針之泡沫體,測定以金 屬針使泡沬體沈入水中時之體積(B ),以重量(A )除 以體積(B )所得之數値來評價。 ^ 芯層密度:由至少離門外側面5 0 m m以上之被塡充 胺基甲酸酯之隔熱材部分測定2 0 〇 m m X 2 0 0 m m X · 2 0〜2 5 t mm之泡沬體之尺寸安定性及重量,以重量 除以體積所得之數値來評價。 低溫尺寸變化率:由至少離門外側面5 0 m m以上之 被塡充胺基甲酸酯之隔熱材部分評價1 5 Ommx 3 〇 〇 mmx20〜25 tmm之泡沬體在一 2〇。(:放置24小 時後之厚度之尺寸變化率。 高溫尺寸變化率:由至少離門外側面5 0 m m以上之 被塡充胺基甲酸酯之隔熱材部分評價1 5 0 m m X 3 〇 〇 mmx 2 0〜2 5 t mm之泡沬體在7 0 °C放置2 4小時 後之厚度之尺寸變化率。 熱傳導率:由至少離門外側面5 〇 m m以上之被塡充 胺基甲酸酯之隔熱材部分使用英弘精機公司製H C — 0 7 3 (熱流計法,平均溫度1 0 °C )評價2 0 0 m m X 2 0 Ommx 2 0〜2 5 tmm之泡沬體。 壓縮強度:由至少離門外側面5 0 m m以上之被塡充 胺-基甲酸酯之隔熱材部分以送出速度4 m m / m 1 η使 本紙張尺度適用中國國家標準(CNS ) Λ4規格(21〇Χ:Ζ97公釐)ΙΓ 一~ --- (請先閱讀背面之注意事填寫本頁} 丁 f -口 % 559626 A7 B7 五、發明説明(23 5 Ommx 5〇mmx 2〇〜2 5 tmm之泡沫體產生負 荷,以1 0 %變形時之荷重除以原受壓面積所得之數値來 評價。 請 先 閲 讀 背 面 之 注 意 事 ft 寫 本 頁 彎曲強度:由至少離門外側面5 0 m m以上之被塡充 胺基甲酸酯之隔熱材部分以送出速度1 〇nim/m i η使 8〇mmx25〇mmx2〇〜25 tmm之泡沬體產生 負荷,以泡沬體折損時之荷重除以泡沬體之寬度與厚度之 二次方所得之數値來評價。 泡沬體延伸量:在5 5 Ommx 5 8 Ommx 3 5 t mm之反L面板中產生發泡時評價胺基甲酸酯塡充 量之泡沬體延伸。 訂 % 經濟部中央標準局員工消費合作社印製 由冰箱及冰庫之外門表鐵板與內門壁內空間塡充硬質 聚胺酯泡沬體之製作內容來說明以下本發明之實施例及比 較例。圖3係表示藉由隔熱門體採取被塡充硬質聚胺酯泡 沬體之泡沬體,測定試料之模式圖。首先,組裝鐵製之外 門與塑膠製之內門,製作塡充於冰箱門之聚胺酯泡沬體發 泡前之蔬菜室門,冰箱門,冰庫門,安裝於聚胺酯泡沬體 上然後進行預備加熱,將硬質聚胺酯泡沬體發泡塡充於空 隙部分(多元醇混合物及將水,環戊烷,觸媒,整泡劑予 以預混合之混合組成物與異氰酸酯)。此時聚胺酯泡沫體 之多元醇與異氰酸酯進行化學反應,利用發泡壓力加壓, 發泡聚胺酯泡沬體被注入冰箱門之壁內,形成隔熱門。 將本實施例7〜1 2及比較例4〜6之胺基甲酸酯材 料設定在實際塡充所需之最低注入量,然後對於以塡充率 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -26- 經濟部中央標準局員工消費合作社印製 559626 A7 ____ B7 五、發明説明(24 ) 1 1 5 %〜1 2 0 %注入之門體之冰箱,:由至少離門外 側面5 0 m m以上之被塡充胺基甲酸酯之隔熱材部分採取 泡沬體試料,評價各種物性及特性。注入時之溫度爲約 4 5 °C ’多元醇液及異氰酸酯液之液溫爲約2 0 °C。結果 如表1所示。由表1得知本發明之實施例隔熱材與比較例 之隔熱材比較時,本發明之隔熱材之表層密度及芯層密度 皆較低,低溫尺寸變化率,高溫尺寸變化率及氣泡泡孔徑 分佈也較小,另外熱傳導率降低,壓縮強度及彎曲強度也 增強,泡沬體延伸量增加。 更進一步,使用門壁內空間之內容積爲約1 2〜2〇 L之冰箱門評價實施例1 ,2之塡充率1 1 5 %〜1 2 0 %時之胺基甲酸酯的實際塡充量。結果雖因機種而有所不 同,但對於具有約2 0 L之內容積之冰箱門而言,比較例 1 ,2需要〇 · 9〇〜1 ·〇5kg之塡充量,而實施例 1 ,2之胺基甲酸酯材料只要〇 · 76〜1 · 〇5kg之 塡充量即可。又對於具有約1 2 L之內容積之冰箱門而 言,比較例4,5之胺基甲酸酯材料之塡充量降低微 0 · 5 9〜0 · 6 8 k g ,而實施例7 ,8則減少成爲 〇· 47〜〇· 52kg ,可節省約10〜18%之胺基 甲酸酯材料。含有隔熱材之冰箱內組裝冷凍循環零件(壓 縮機/冷凝機/氣化器),且安裝門後,測定熱洩漏量’ 結果發現實施例7,8之熱洩漏量比比較例4,5減少3 〜6 %,可節省消耗電量約1〜2 k w h /月。由此得知 本發明之硬質聚胺酯泡沫體兼具低密度,高流動性及高強 (請先閲讀背面之注意事填寫本頁) 訂, % 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) -27- 559626 A7 —__B7 五、發明説明(25 ) 度特性,故可因減少塡充量之低成本化或輕量化,且泡沫 體之壓縮強度或尺寸安定性也優異,又由於熱洩漏量之降 低效果而能節省能源。 硬質聚胺酯泡沬體之物性,特性(表層密度,芯層密 度,尺寸變化率,泡孔徑分佈,熱傳導率,壓縮強度,彎 曲強度,泡沫體延伸量)。 實施例係提供將低密度,高流動性及高強度之硬質聚 胺酯泡沫體進行發泡塡充之隔熱門中,利用胺基甲酸酯塡 充量之減少以達到低成本化或輕量化,且泡沬體之壓縮強 度或尺寸安定性也優異,又由於熱洩漏量之降低效果而能 節省能源之高品質之冰箱及冰庫。 以離門外側面(門端面)5 0 m m以上之部分爲評價 隔熱材之領域乃是與隔熱箱體相同,門端面附近之隔熱材 之流動性低,產生樹脂化的部分較多之表層,隔熱材之生 成’塡充較安定的部分能評價諸特性的緣故。 (請先閎讀背面之注意事項 _填寫本頁)Overall surface layer density: The weight of the surface-containing foam (50) x 50 mm x 50 mm x 3 5 tmm is determined from the part of the thermal insulation material filled with urethane at least 50 mm from the outer side of the door. . In a beaker, adjust the distilled water and the foam attached to the metal needle with the balance to zero, and measure the volume (B) when the foam body is submerged in the water with the metal needle. Divide the weight (A) by the volume (B).値 to evaluate. ^ Density of core layer: Measured from at least 50 mm away from the outer side of the door, the thermal insulation material filled with urethane is 2 0 mm × 2 0 0 mm X · 2 0 ~ 2 5 t mm foam The dimensional stability and weight of the body were evaluated by dividing the weight by the volume. Low-temperature dimensional change rate: The foam body filled with urethane at a distance of 50 mm or more from the outer side of the door is evaluated to be 150 mm x 300 mm x 20 to 25 tmm. (: Dimensional change rate of thickness after standing for 24 hours. High-temperature dimensional change rate: Evaluation of 150 mm X 3 〇〇 from the thermal insulation material filled with urethane at least 50 mm away from the outer side of the door mmx 2 0 ~ 2 5 t mm The dimensional change of the thickness of the foamed carcass after being left at 70 ° C for 24 hours. Thermal conductivity: It is filled with urethane at least 50 mm from the outer side of the door. For the heat insulating material, HC — 0 7 3 (heat flow meter method, average temperature 10 ° C) manufactured by Hidehiro Seiki Co., Ltd. was used to evaluate a foam body of 20 mm X 2 0 Ommx 2 0 to 2 5 tmm. Compression strength: At least 50 mm away from the outer side of the door, the heat-insulating material part filled with ammonium-carbamate has a delivery speed of 4 mm / m 1 η, so that this paper size applies the Chinese National Standard (CNS) Λ4 specification (21〇 × : Z97mm) IΓ I ~ --- (Please read the notice on the back to fill in this page} D-f% 559626 A7 B7 V. Description of the invention (23 5 Ommx 50mm 2mm ~ 2 5 tmm foam The load generated by the body is evaluated by dividing the load at 10% deformation by the original compression area. Please read the note on the back first Yishi ft write this page Bending strength: at least 50 mm away from the outer side of the door, the thermal insulation material filled with urethane is delivered at a speed of 10 mm / mi η to 80 mm x 25 mm 2 to 25 The load generated by the foam body at tmm is evaluated by dividing the load when the foam body is broken by the number obtained by the square of the width and thickness of the foam body. Elongation of the foam body: at 5 5 Ommx 5 8 Ommx 3 The 5 t mm anti-L panel evaluates the carcass extension of the urethane charge when foaming occurs. Order% Printed by the Consumers Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs Printed on the iron sheet of the door outside the refrigerator and freezer The following describes the following examples and comparative examples of the present invention with the production content of hard polyurethane foam filled with the inner space of the inner door wall. Fig. 3 shows a foam body filled with hard polyurethane foam filled with a heat-insulating door. First, assemble the outer door made of iron and the inner door made of plastic, and make the vegetable room door, refrigerator door, freezer door filled with polyurethane foam filled in the refrigerator door, and then installed in the refrigerator door. Polyurethane foam is then preheated to hard polymer The foam of the ester foam is filled in the void portion (polyol mixture and premixed water, cyclopentane, catalyst, foam stabilizer, and isocyanate). At this time, the polyol and isocyanate of the polyurethane foam A chemical reaction is performed, and the foaming polyurethane foam is injected into the wall of the refrigerator door to form a heat-insulating door by applying pressure from the foaming pressure. The urethane materials of Examples 7 to 12 and Comparative Examples 4 to 6 were used. Set the minimum injection amount required for actual filling, and then apply the Chinese National Standard (CNS) A4 specification (210X297 mm) to the paper size at the filling rate. -26- Printed by the Consumers' Cooperative of the Central Standards Bureau of the Ministry of Economic Affairs 559626 A7 ____ B7 V. Description of the invention (24) 1 15% ~ 120% Injected refrigerator: taken from the part of the insulation material filled with urethane at least 50 mm away from the outer side of the door Foam samples were evaluated for various physical properties and characteristics. The temperature at the time of injection is about 45 ° C. The liquid temperature of the 'polyol liquid and isocyanate liquid is about 20 ° C. The results are shown in Table 1. It is known from Table 1 that when comparing the heat insulation material of the embodiment of the present invention with the heat insulation material of the comparative example, the surface layer density and core layer density of the heat insulation material of the present invention are both low, the dimensional change rate at low temperature, the dimensional change rate at high temperature, and The air bubble pore size distribution is also small, in addition, the thermal conductivity is reduced, the compressive strength and bending strength are also enhanced, and the amount of elongation of the bubble body is increased. Furthermore, the refrigerator door with an internal volume of about 12 to 20 liters was used to evaluate Example 1, and the actual charge of the urethane at a charge rate of 115 to 120%塡 Charge. The results vary depending on the model, but for refrigerator doors with an internal volume of about 20 L, Comparative Examples 1 and 2 require a filling amount of 0.90 to 1.5 kg, while Example 1 The urethane material of 2 is only required to have a filling amount of 0.776 to 1.05 kg. Also for a refrigerator door having an internal volume of about 12 L, the tritium charge of the urethane material of Comparative Examples 4, 5 was slightly reduced by 0.5 · 5 9 ~ 0 · 6 8 kg, while Example 7 was, 8 is reduced to 0.47 to 52 kg, which can save about 10 to 18% of the urethane material. Refrigerating cycle parts (compressor / condenser / gasifier) are assembled in a refrigerator containing a heat insulating material, and a door is installed to measure the heat leakage amount. As a result, the heat leakage amount of Examples 7 and 8 was found to be higher than that of Comparative Examples 4 and 5. A reduction of 3 to 6% can save power consumption of about 1 to 2 kwh / month. It is known that the rigid polyurethane foam of the present invention has both low density, high fluidity and high strength (please read the notes on the back first and fill in this page).% This paper size applies to China National Standard (CNS) A4 specification (210X297 (Mm) -27- 559626 A7 —__ B7 V. Description of the invention (25) degree characteristics, so it can reduce the cost and weight of the filling capacity, and the compressive strength or dimensional stability of the foam is also excellent. The effect of reducing heat leakage can save energy. Physical properties and characteristics of rigid polyurethane foams (surface density, core density, dimensional change rate, cell pore size distribution, thermal conductivity, compressive strength, flexural strength, foam extension). The embodiment is to provide a low-density, high-fluidity and high-strength rigid polyurethane foam foam insulation filling door, using the reduction of urethane filling to reduce cost or weight, and The compressive strength or dimensional stability of the foam body is also excellent, and high-quality refrigerators and freezers that can save energy due to the effect of reducing the amount of heat leakage. The area where the insulation material is 50 mm or more from the outer side of the door (end surface of the door) is the same as the insulation box. The insulation material near the end surface of the door has low fluidity, and there are many resinized parts. The formation of the surface layer and the heat-insulating material is more stable, so that various characteristics can be evaluated. (Please read the notes on the back _fill out this page)

經濟部中央標準局員工消費合作社印製 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) •28-Printed by the Consumer Cooperatives of the Central Bureau of Standards of the Ministry of Economic Affairs This paper is sized to the Chinese National Standard (CNS) A4 (210X297 mm) • 28-

Claims (1)

559626 Α8 Β8 C8 D8 六、申請專利範圍 附件2 公告 年月B 修Ml 經濟部智慧財產局員工消費合作社印製 第87121914號專利f申請案 jUl 中文申請專利範圍修正本 民國92年7月10日修正 1 . 一種冰箱之隔熱箱體,其係在冰箱之外箱與內箱 間所形成之空間內,塡充使用環戊烷與水之混合發泡劑之 硬質聚胺酯泡沫體所成之冰箱之隔熱箱體,其特徵係硬質 聚胺酯泡沬體含有6 0重量份以上之多元醇成分:含有 40〜50重量%之甲苯二胺,15〜20重量%之之甘 油,5〜10重量%之之蔗糖,10〜15重量%之之雙 酚A之環戊烷溶解性較低之成分,且至少距離硬質聚胺酯 泡沬體之注入口 5 0 0 m m以上之硬質聚胺酯泡沬體之表 層整體密度爲3 4〜3 7 k g/m3及壓縮強度爲〇 . 1 Mp a以上,彎曲強度爲0 · 4Mp a以上的材料, 至少距離聚胺基曱酸酯注入口 5 0 0 m m以上之平面· 部分其厚度約2 0〜2 5mm之芯層隔熱材之熱傳導率在 平均溫度lOt:爲18 · 0〜18 _ 5mW/m.K,芯 層密度爲3 2〜3 4 k g/m3及空氣中7 (KC與一2 0°C 之溫度下,放置劣化2 4小時之尺寸變化率爲2 %以下, 且具有樹脂單位之泡沬體延伸量爲2·6mm/g以上之 流動性之隔熱材,對於內容積而言,注入3 0〜3 5 g / L之該隔熱材。 2 ·如申請專利範圍第1項之冰箱之隔熱箱體,其係 使用硬質聚胺酯泡沬體之多元醇成分爲由含有環氧乙烷及 環氧丙烷附加於甲苯二胺所得之〇Η値3 8 0〜4 8 0之 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) (請先閲讀背面之注意事項再填寫本頁) 559626 A8 B8 C8 __D8 六、申請專利範圍 (請先閱讀背面之注意事項再填寫本頁) 多元醇4 0〜5 0重量%,環氧乙烷及環氧丙烷附加於三 乙醇胺所得之〇Η値3 0 0〜4 0 0之多元醇1 〇〜2 0 重量%,環氧丙烷附加於甘油所得之〇Η値4 5 0〜 5 0 0之多元醇1 5〜2 5重量%,環氧丙烷附加於蔗糖 所得之〇Η値4 0 0〜4 5 0之多元醇5〜1 0重量%, 環氧乙烷附加於雙酚Α所得之〇Η値2 0 0〜3 0 0之多 元醇5〜1 5重量%之混合物所構成,且該多元醇之平均 〇Η値爲3 5 0〜4 5 0之硬質聚胺酯泡沫體之隔熱材。 經濟部智慧財產局員工消費合作社印製 3 · —種冰箱之隔熱門,其係於冰箱及冰庫之外門表 鐵板與內門壁內空間塡充使用環戊烷與水之混合發泡劑之 硬質聚胺酯泡沬體所成之冰箱之隔熱門,其特徵係使用下 述隔熱材,該隔熱材爲硬質聚胺酯泡沬體之多元醇成分含有 環氧乙烷及/或環氧丙烷附加於甲苯二胺所得之〇Η値 3 8 0〜4 8 0之多元醇4 0〜5 0重量%,環氧乙烷及 /或環氧丙烷附加於三乙胺所得之〇Η値3 0 0〜4 0 0 之多元醇1 0〜2 0重量%,環氧丙烷附加於甘油所得之 〇Η値4 5 0〜5 0 0之多元醇1 5〜2 5重量%,環氧 丙烷附加於蔗糖所得之〇Η値4 0 〇〜4 5 0之多元醇5 〜1 0重量%,環氧乙烷附加於雙酚Α所得之〇Η値 2 0 0〜3 0 0之多元醇5〜1 5重量%之混合物所構成 ,該多元醇之平均〇Η値爲3 5 0〜4 5 0,至少距離門 外側面5 0 m m以上之胺基甲酸酷塡充部分,其硬質聚胺 酯泡沬體之表層整體密度爲3 5〜3 8 kg/m3及壓縮強 度爲0 . IMpa以上,彎曲強度爲〇 · 4Mpa以上’ -2 - 本紙張尺度適用中國國家揉準(CNS ) A4規格(210X297公釐) 559626 經濟部智慧財產局員工消費合作社印製 A8 B8 C8 D8六、申請專利範圍 至少距離門外側面5 0 m m以上之胺基甲酸酯塡充部分, 其厚度約2 0〜2 5mm之芯層隔熱材之熱傳導率爲平均 溫度l〇°C下爲18 . 〇〜19 . OmW/m.K,芯層 密度爲 32 · 5 〜34 · 5kg/m3 及 70°C 與—20°C 之溫度下,放置劣化2 4小時之尺寸變化率爲2 %以下, 樹脂單位之延伸量爲具有2 . 6 m m / g以上之流動性之 隔熱材,且對於內容積而言,注入3 6〜4 2 g/L之塡 充於門壁內空間之隔熱材。 4 .如申請專利範圍第3項之冰箱之隔熱門,其係具 備含有下述隔熱材之隔熱門,該隔熱材爲上述硬質聚胺酯 泡沬體之多元醇成分爲含有環氧乙烷及環氧丙烷附加於甲 苯二胺所得之〇Η値3 8 0〜4 8 0之多元醇4 0〜5 0 重量%,環氧乙烷及環氧丙烷附加於三乙醇胺所得之〇Η 値3 0 〇〜4〇0之多元醇1 0〜2 0重量%,環氧丙焼 附加於甘油所得之〇Η値4 5 0〜5 0 0之多元醇1 5〜 2 5重量%,環氧丙烷附加於蔗糖所得之〇Η値4 0 0〜 4 5 0之多元醇5〜1 0重量%,環氧乙烷附加於雙酚Α 所得之〇Η値200〜300之多元醇5〜15重量%之 混合物所構成,且使用該多元醇之平均〇Η値爲3 5 0〜 4 5 0之硬質聚胺酯泡沬體之隔熱材。 (請先閲讀背面之注意事項再填寫本頁) 本紙張尺度適用中國國家標準(CNS ) Α4規格(210Χ297公釐) -3 -559626 Α8 Β8 C8 D8 VI. Scope of patent application Annex 2 Announcement Month B Rev. Ml Printed by the Intellectual Property Bureau Employee Consumer Cooperative of the Ministry of Economic Affairs Printed No. 87121914 Patent f Application jUl Chinese Patent Application Amendment Amended on July 10, 1992 1. A heat-insulating box for a refrigerator, which is filled in a space formed between an outer box and an inner box of a refrigerator and filled with a rigid polyurethane foam using a cyclopentane and water mixed foaming agent. The heat insulation box is characterized in that the rigid polyurethane foam body contains 60% by weight or more of a polyol component: 40-50% by weight of toluenediamine, 15-20% by weight of glycerol, and 5-10% by weight Sucrose, 10 to 15% by weight of bisphenol A, a component with lower solubility of cyclopentane, and at least 500 mm from the injection port of the rigid polyurethane foam body, the overall density of the surface layer of the rigid polyurethane foam body Materials that are 3 4 to 3 7 kg / m3 and have a compressive strength of 0.1 Mp a or more and a flexural strength of 0 · 4Mp a or more, at least from the plane and part of 500 mm above the polyurethane injection port Its thickness is about 20 ~ 2 5mm The thermal conductivity of the core insulation material is at an average temperature of lOt: 18 · 0 ~ 18 _ 5mW / mK, the core density is 3 2 ~ 3 4 kg / m3 and 7 (KC and -20 ° C in air) Insulation material with a dimensional change rate of 2% or less at room temperature for 2 to 4 hours and having a fluidity of more than 2 · 6mm / g in the unit of resin foam elongation. For the internal volume, inject 3 0 ~ 3 5 g / L of this heat insulation material. 2 · As the heat insulation box of the refrigerator in item 1 of the patent application scope, it is a polyol component using rigid polyurethane foam body consisting of ethylene oxide and The paper size of 0.38 to 4880 obtained by adding propylene oxide to toluene diamine is applicable to the Chinese National Standard (CNS) A4 specification (210 × 297 mm) (Please read the precautions on the back before filling this page ) 559626 A8 B8 C8 __D8 6. Scope of patent application (please read the notes on the back before filling this page) Polyol 40 ~ 50% by weight, ethylene oxide and propylene oxide are added to triethanolamine.値 3 0 0 ~ 4 0 0 polyol 1 0 ~ 2 0% by weight, propylene oxide is added to glycerol 〇Η 値4 5 0 to 5 0 0 of polyhydric alcohols 1 5 to 2 5 wt%, 0 to 4 0 0 to 4 50 0 of polyhydric alcohols obtained by adding propylene oxide to sucrose, ethylene oxide It is composed of a mixture of 5% to 15% by weight of a polyhydric alcohol of 0 to 2 0 to 3 0 0 obtained by adding to bisphenol A, and the average polyhydric alcohol of the polyhydric alcohol is 3 to 50 to 4 5 0. Thermal insulation of polyurethane foam. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs of the People's Republic of China 3. A kind of insulated door for refrigerators, which is located outside the refrigerator and the freezer. The heat insulation door of a refrigerator made of a rigid polyurethane foam body is characterized by using the following thermal insulation material. The heat insulation material is a rigid polyurethane foam body. The polyol component contains ethylene oxide and / or propylene oxide. 0.38 0 to 4 8 0 of polyhydric alcohol 40 to 50% by weight added to toluene diamine, 0.30 to 30% by weight of ethylene oxide and / or propylene oxide added to triethylamine 0 ~ 4 0 0 polyol 1 0 ~ 2 0% by weight, propylene oxide added to glycerol 0.45 0 ~ 50 0 0 polyol 1 5 ~ 2 5% by weight, propylene oxide added to 0 ~ 4 0 0 ~ 4 50 0% by weight of polyol obtained from sucrose, 0 ~ 2 0 0 ~ 3 0 0 by 5% of polyol obtained by adding ethylene oxide to bisphenol A It is composed of 5% by weight of the mixture, and the average alcohol content of the polyhydric alcohol is 3 50 ~ 4 50, which is at least 50 mm from the outer side of the door. The surface density of the rigid polyurethane foam carcass is 3 5 ~ 3 8 kg / m3 and the compressive strength is 0. IMpa or more, and the bending strength is more than 0.4Mpa '-2-This paper size is applicable to China National Standard (CNS) A4 Specifications (210X297 mm) 559626 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs A8 B8 C8 D8 6. The scope of patent application is at least 50 mm from the outer side of the door. The thickness of the urethane filling part is about 20 ~ The thermal conductivity of the core insulation material of 2 5mm is 18. 0 ~ 19. OmW / mK at an average temperature of 10 ° C, and the core density is 32 · 5 ~ 34 · 5kg / m3 and 70 ° C and -20 At a temperature of ° C, the dimensional change rate is 2% or less after 24 hours of degradation. The resin unit extension is a heat-insulating material with a flowability of 2.6 mm / g or more. 3 6 ~ 4 2 g / L of heat insulation material for filling the space inside the door wall. 4. The heat insulation door of the refrigerator according to item 3 of the application for a patent, which is provided with a heat insulation door containing the following heat insulation material, the heat insulation material is the above-mentioned rigid polyurethane foam, and the polyol component contains ethylene oxide and 0.38 0 ~ 4 8 0 polyols obtained by adding propylene oxide to toluene diamine 4 0-50% by weight, ethylene oxide and propylene oxide added by triethanolamine 0Η 値 3 0 〇〜4〇0 Polyol 10 ~ 20% by weight, propylene oxide added to glycerol 504 ~ 50 ~ 50 0% Polyol 1-5 ~ 25% by weight, propylene oxide added 5 to 10% by weight of the polyhydric alcohol of 4,000 to 4 to 50 obtained from sucrose, and 5 to 15% by weight of the polyhydric alcohol of 200 to 300 obtained by adding ethylene oxide to bisphenol A A heat insulating material composed of a mixture and using a rigid polyurethane foam body with an average Η 値 of the polyol ranging from 350 to 450. (Please read the precautions on the back before filling out this page) The paper size applies to Chinese National Standard (CNS) Α4 specification (210 × 297 mm) -3-
TW087121914A 1998-01-09 1998-12-30 Case body of a refrigerator TW559626B (en)

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JP2007285672A (en) * 2006-04-20 2007-11-01 Hitachi Appliances Inc Heat insulation box and its manufacturing method
JP2009052857A (en) * 2007-08-29 2009-03-12 Hitachi Appliances Inc Cooling device
JP5083231B2 (en) * 2009-01-26 2012-11-28 東ソー株式会社 Method for producing rigid polyurethane foam
JP2012237522A (en) * 2011-05-13 2012-12-06 Hitachi Appliances Inc Thermal insulation box
JP5753732B2 (en) * 2011-05-13 2015-07-22 日立アプライアンス株式会社 Heat insulation box
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JP5904868B2 (en) * 2011-05-13 2016-04-20 日立アプライアンス株式会社 Rigid urethane foam for heat insulation, premix polyol for manufacturing rigid urethane foam, method for manufacturing rigid urethane foam, and refrigerator
CN102775573A (en) * 2011-05-13 2012-11-14 日立空调·家用电器株式会社 Adiabatic housing
CN103374113B (en) * 2012-04-23 2015-10-07 日立空调·家用电器株式会社 Hard polyurethane foam and the many alcohol of hard polyurethane foam manufacture pre-mixing
KR101444530B1 (en) * 2012-04-23 2014-10-30 히타치 어플라이언스 가부시키가이샤 Insulation door and insulation box structure
JP5801247B2 (en) * 2012-04-23 2015-10-28 日立アプライアンス株式会社 Heat insulation door, heat insulation box and method for manufacturing heat insulation door
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JP7358058B2 (en) * 2019-02-26 2023-10-10 積水化学工業株式会社 Method for manufacturing polyurethane foam filled structures
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CN114907547A (en) * 2022-06-27 2022-08-16 福建省军源体育用品有限公司 Self-repairing stabbing and killing training dummy and manufacturing method thereof

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