TW559591B - Pressurizing device, control method of pressurizing device and hot plate of pressurizing device - Google Patents

Pressurizing device, control method of pressurizing device and hot plate of pressurizing device Download PDF

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Publication number
TW559591B
TW559591B TW90128442A TW90128442A TW559591B TW 559591 B TW559591 B TW 559591B TW 90128442 A TW90128442 A TW 90128442A TW 90128442 A TW90128442 A TW 90128442A TW 559591 B TW559591 B TW 559591B
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Taiwan
Prior art keywords
heat medium
hot plate
pressing device
heater
patent application
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TW90128442A
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Chinese (zh)
Inventor
Seiki Matsumoto
Shizuaki Okazaki
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Kitagawa Seiki Co Ltd
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Priority claimed from JP2000349137A external-priority patent/JP4575578B2/en
Priority claimed from JP2000349258A external-priority patent/JP2002153999A/en
Application filed by Kitagawa Seiki Co Ltd filed Critical Kitagawa Seiki Co Ltd
Application granted granted Critical
Publication of TW559591B publication Critical patent/TW559591B/en

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Abstract

The present invention provides a pressurizing device to dispose a hot plate between a pair of plates which are close and separated. It can inhibit the temperature deviation of the hot plate to heat and pressurize the printed circuit board, etc., and prevent the vibration of an electric heater in a hot plate for heating and pressurizing a work piece by a heating medium flowing around the heater, and prevent the damage of a flange or the like for mounting. In addition, even if the resin with high shape-forming temperature is used for forming the worked object, it is not necessary to raise the pressure endurance performance of the distribution pipe too much. Electric heaters 16A to 16F are movably engaged within through holes 14A to 14F in hot plates 10 and 11, and gaps in between are used as passages 28A to 28F for distributing the heating medium. A temperature sensor 34 is installed on the hot plate 10, the actual temperature signal measured is sent to the control unit 8, calculate the difference between the actual temperature and the target temperature, determine the required electrical power by the heater 16A to 16F, the required power output signal is sent to the silicon-controllable device 35 which regulates the magnitude of the electrical power to be supplied to the heater. The temperature deviation of the hot plate is inhibited through the closed-loop feedback control. In addition, the end sides of the heater 16A to 16F are fixed to a hot plate body 13 via flanges with sealing packings 20A to 20F. The other ends are inserted into bottom holes 24A to 24F of support members 23A to 23F press-fitted in the other end sides of the holes 14A to 14F, and set so that the thermal expansion differences in between and gaps of a radial direction of substantially 0.2 to 0.4 mm can be formed. Also, the heating medium oil that circulates in the circulation path of the heating medium oil is silicon-series heating medium oil.

Description

559591 五、發明說明(1) 【技術領域】 本發明係有關一種用於加熱、加壓並成形例如塑膠製 I C卡(積體電路卡)、印刷電路板(PCB )等被加工物的 壓制裝置。 【背景技術】 已往,為了製造例如塑膠製I C卡(積體電路卡)、印 刷電路板(PCB )等,採用成形塑膠製被加工物的壓制裝 置。該壓制裝置,具有通過熱板一邊加熱被加工物一邊加 壓的熱壓固程序。 前述的壓制裝置中,有一種壓制裝置具備分別通過隔 熱件安裝著熱板的上下一對平板。該壓制裝置中,熱板的 加熱是通過安裝在各熱板上的加熱器進行,其控制是用可 控石夕(t h y r i s t 〇 r )單元和控制器控制。另外,日本實公平6 —2 7 3 6 4號公報揭示的壓制裝置中,在加熱器與熱板之間 形成加熱流路,通過熱介質油間接地將熱板加熱,前述熱 介質油在包含加熱流路的熱介質循環回路内循環。該加熱 器的加熱,用開/關控制進行,即,檢測熱板的溫度,當 該檢測溫度在目標溫度以下時,向加熱器供給電力;當高 於目標溫度時,停止向加熱器供給電力。 但是,近來要求高密度化的、精度良好的印刷電路 板,在製造這些印刷電路板等時,前述用開/關控制加熱 器的熱板溫度控制中,向加熱器供給電力的大小是一定 的,與熱板的實際溫度和目標溫度之差沒有關係,所以, 不容易將熱板的溫度保持在適當溫度,熱板溫度偏離目標559591 V. Description of the Invention (1) [Technical Field] The present invention relates to a pressing device for heating, pressing, and forming a processed object such as a plastic IC card (integrated circuit card), a printed circuit board (PCB), and the like. . [Background Art] Conventionally, in order to manufacture, for example, an IC card (Integrated Circuit Card) made of plastic, a printed circuit board (PCB), or the like, a pressing device for forming a processed object made of plastic is used. This pressing device has a hot-pressing procedure for pressing a workpiece while heating it by a hot plate. Among the aforementioned pressing apparatuses, there is a pressing apparatus including a pair of upper and lower flat plates on which a heat plate is mounted by a heat insulator, respectively. In this pressing device, heating of the hot plates is performed by heaters mounted on the respective hot plates, and the control thereof is controlled by a controllable Shi Xi (t h y r i s t 〇 r) unit and a controller. In addition, in the press apparatus disclosed in the Japanese Patent Publication No. 6-2 7 3 6 4, a heating flow path is formed between the heater and the hot plate, and the hot plate is heated indirectly by a heat medium oil. The heat medium oil contains The heating medium circulates in the heating medium circulation circuit. The heater is heated by on / off control, that is, the temperature of the hot plate is detected, and when the detected temperature is below the target temperature, power is supplied to the heater; when it is higher than the target temperature, the power supply to the heater is stopped. . However, recently, high-density printed circuit boards with high accuracy are required. When manufacturing these printed circuit boards, the amount of power supplied to the heater is constant in the hot-plate temperature control of the aforementioned on / off control heater. , Has nothing to do with the difference between the actual temperature and the target temperature of the hot plate, so it is not easy to keep the temperature of the hot plate at an appropriate temperature, and the temperature of the hot plate deviates from the target

559591 五、發明說明(2) 溫度而不斷上下浮動,經常產生不合格品。 另外,前述構造的熱板,如前述公報所述,雖然需要 較少的熱介質、加熱量,並且設備小型化,但是,根據設 備情形和使用條件等,沿加熱器軸線流過加熱器周圍的熱 介質使加熱器本身振動,將加熱器端部安裝在熱板上的法 蘭部或加熱器卡鉤上有時產生裂紋。為對應此種狀況所採 之對策,必須加強加熱器及其安裝部的強度,導致安裝部 等的大型化,以及因使用高剛性材料而引起高成本化。 另外,近年來,開發出成形溫度達到4 0 0 °C的各種樹 脂,這些樹脂作為耐熱構造材料使用。如前述公報的壓制 裝置採用通過熱介質油間接加熱熱板的壓制裝置成形該樹 脂時,要將熱介質油加熱到成形溫度,即4 0 0 °C ,但是, 通常採用的有機熱介質油被加熱到4 0 0 °C時,其蒸氣壓極 高,達到1 Μ P a以上。因此,必須充分確保配管的财壓性 能,從而導致裝置大型化。 【發明目的】 本發明主要目的是提供一種壓制裝置,該壓制裝置可 高精度地控制溫度,與習知開/關控制相比,熱板的溫度 不太偏離目標溫度。 本發明次一目的是提供壓制裝置的熱板及壓制裝置, 該壓制裝置中,即使熱介質沿著加熱器在加熱流路中流 動,也無須加強加熱器安裝部的強度,就可以防止安裝部 等的破損,提高加熱器的耐久性。 另外,本發明再一目的是提供一種壓制裝置,該壓制裝置559591 5. Description of the invention (2) Constant fluctuations in temperature, often resulting in substandard products. In addition, as described in the aforementioned publication, the hot plate of the aforementioned structure requires less heat medium and heating capacity, and the equipment is miniaturized. However, according to the situation of the equipment and the use conditions, the heat plate flows around the heater along the axis of the heater. The heat medium vibrates the heater itself, and cracks may sometimes occur on the flange portion or the heater hook where the heater end is mounted on the hot plate. In order to cope with such a situation, it is necessary to strengthen the strength of the heater and its mounting portion, which leads to an increase in the size of the mounting portion and the like, and high cost due to the use of a highly rigid material. In addition, in recent years, various resins with a molding temperature of 400 ° C have been developed. These resins are used as heat-resistant structural materials. As the press device of the aforementioned publication uses a press device that indirectly heats a hot plate with a heat medium oil to mold the resin, the heat medium oil is heated to the molding temperature, that is, 400 ° C. However, the commonly used organic heat medium oil is When heated to 400 ° C, its vapor pressure is extremely high, reaching more than 1 MPa. Therefore, the financial pressure performance of the piping must be sufficiently ensured, leading to an increase in the size of the device. [Objective of the Invention] The main object of the present invention is to provide a pressing device that can control the temperature with high accuracy, and the temperature of the hot plate does not deviate too much from the target temperature compared with the conventional on / off control. It is a second object of the present invention to provide a hot plate and a pressing device of a pressing device. In this pressing device, even if a heat medium flows along a heater in a heating flow path, it is not necessary to strengthen the strength of the heater mounting portion to prevent the mounting portion. And other damage to improve the durability of the heater. In addition, another object of the present invention is to provide a pressing device.

559591 五、發明說明(3) 即使以成形溫度高的樹脂構成被加工物時,也無須提高配 管的对壓性能。 【技術手段】559591 V. Description of the invention (3) Even when the object to be processed is formed of a resin having a high molding temperature, it is not necessary to improve the compressive performance of the piping. [Technical means]

本發明的壓制裝置,具有可接近、分離的一對平板, 可加壓印刷電路板等的被加工物。在平板間設置熱板,熱 板安裝在平板上,或者配置在平板間,至少一方與平板連 動地挾住被加工物。另外,也可以在平板側的熱板間再配 置一個以上的熱板,形成為多重構造。在熱板内部形成 孔,把加熱器插入該孔内。在孔的内周壁與加熱器外周部 分之間形成環狀斷面的間隙,該間隙成為油等熱介質流過 的加熱流路。另一方面,設置檢測與熱板溫度有關的溫 度、輸出實測溫度信號的溫度感測器。由控制單元接受從 該溫度感測器輸出的實測溫度信號,由該控制單元計算實 測溫度與設定的目標溫度的差值,根據該差值決定加熱器 加熱所需的電力量、輸出所需的電力輸出信號、執行反饋 控制。另外,設有可控矽單元,該可控矽單元接受來自控 制單元的所需電力輸出信號,根據該所需電力輸出信號, 由可控矽調節供給電力大小的同時把電力供給加熱器。The pressing device of the present invention includes a pair of flat plates that can be accessed and separated, and can press a workpiece such as a printed circuit board. A hot plate is provided between the flat plates, and the hot plate is mounted on the flat plate or is arranged between the flat plates, and at least one of the plates is to hold the workpiece in linkage with the flat plate. In addition, one or more hot plates may be arranged between the hot plates on the flat plate side to form a multiple structure. A hole is formed inside the hot plate, and the heater is inserted into the hole. A gap having an annular cross section is formed between the inner peripheral wall of the hole and the outer peripheral portion of the heater, and this gap becomes a heating flow path through which a heat medium such as oil flows. On the other hand, a temperature sensor is provided which detects the temperature related to the temperature of the hot plate and outputs a measured temperature signal. The control unit receives the measured temperature signal output from the temperature sensor, and the control unit calculates the difference between the measured temperature and the set target temperature, and determines the amount of power required for the heater to heat and the output required by the difference. Power output signal, execute feedback control. In addition, a thyristor unit is provided. The thyristor unit receives a required power output signal from the control unit, and according to the required power output signal, the thyristor adjusts the power supply and supplies power to the heater.

前述壓制裝置中,用溫度感測器檢測與熱板有關的溫 度,作為實測溫度信號輸出給控制單元。在控制單元,根 據該實測溫度信號和目標溫度信號,計算它們的差值。接 著,根據該差值決定加熱器加熱所需的電力量。把所需電 力輸出信號輸出給可控矽單元。在可控矽單元中,接受來 自控制單元的前述所需電力輸出信號,由可控矽將電力調In the aforementioned pressing device, the temperature related to the hot plate is detected by a temperature sensor, and is output to the control unit as a measured temperature signal. The control unit calculates the difference between the measured temperature signal and the target temperature signal. Then, the amount of power required for the heater to heat is determined based on the difference. Output the required power output signal to the thyristor unit. In the thyristor unit, the aforementioned required power output signal from the control unit is received, and the power is adjusted by the thyristor

第7頁 559591 五、發明說明(4) 節到與該信號相應的大小後,供給加熱器。如此,藉由被 加熱的加熱器加熱在加熱流路中流動的熱介質,由該熱介 質的熱傳遞將熱板加熱。 因此,通過前述構造,根據熱板的溫度狀況,可不斷 地調節供給加熱器的電力量,並可執行供給加熱器的閉路 反饋控制,所以,與習知開/關控制相比,可減小熱板溫 度偏離目標溫度的偏差。 前述溫度感測器最好安裝在前述一對平板的一方上, 根據該溫度感測器的實測溫度信號,控制供給至前述兩平 板的電加熱器之電力。如此,可用一個溫度感測器,控制 兩平板側的熱板的電加熱器。 前述加熱流路最好與冷卻器連接,當前述實測溫度或 熱介質的溫度高於規定值時,把從加熱流路流出的熱介質 導向前述冷卻器;當前述實測溫度或熱介質的溫度低於規 定值時,熱介質繞過冷卻器。如此,可控矽單元控制熱板 的溫度,在過熱時將熱介質導向冷卻器,可使熱介質溫度 迅速下降,其結果,可使被加熱的熱板迅速下降到目標溫 度,可進行更高精度的控制。 前述規定值最好設定為:在熱介質導向冷卻器的溫度 與熱介質旁通冷卻器的溫度間具有滯後現象。如此,可防 止冷卻器切換的振動,確保穩定的動作。 另外,本發明的壓制裝置的熱板中,熱板設在一對平 板間。該熱板,在熱板本體上形成流入油等熱介質的入口 和排出該熱介質的出口 ,在熱板本體内部形成連接入口、Page 7 559591 V. Description of the invention (4) After the signal reaches the size corresponding to this signal, it is supplied to the heater. In this way, the heat medium flowing in the heating flow path is heated by the heated heater, and the heat plate is heated by the heat transfer of the heat medium. Therefore, with the foregoing configuration, the amount of power supplied to the heater can be continuously adjusted according to the temperature condition of the hot plate, and closed-loop feedback control for the heater can be performed, so that it can be reduced compared to the conventional on / off control. Deviation of hot plate temperature from target temperature. The temperature sensor is preferably mounted on one of the pair of flat plates, and the electric power supplied to the electric heaters of the two flat plates is controlled based on the actual temperature signal of the temperature sensors. In this way, a temperature sensor can be used to control the electric heaters of the hot plates on the two plate sides. The heating flow path is preferably connected to a cooler. When the measured temperature or the temperature of the heat medium is higher than a predetermined value, the heat medium flowing out of the heating flow path is directed to the cooler; when the measured temperature or the temperature of the heat medium is low, At the specified value, the heat medium bypasses the cooler. In this way, the thyristor unit controls the temperature of the hot plate and directs the heat medium to the cooler when it is overheated, which can rapidly reduce the temperature of the heat medium. As a result, the heated hot plate can be quickly lowered to the target temperature, which can be higher. Control of accuracy. The predetermined value is preferably set to have a hysteresis between the temperature of the heat medium guide cooler and the temperature of the heat medium bypass cooler. In this way, vibration of the cooler switching can be prevented, and stable operation can be ensured. In the hot plate of the pressing device of the present invention, the hot plate is provided between a pair of flat plates. The hot plate forms an inlet for a heat medium such as oil flowing into the hot plate body and an outlet for discharging the heat medium, and forms a connection inlet,

559591 五、發明說明(5) 出口間的孔。把加熱器插入在該孔中,在加熱器的外周與 孔内壁間形成間隙,由該間隙形成加熱流路,熱介質流過 入口、加熱流路和出口。 把加熱器的一端部固定在熱板本體的一方側面,並把 加熱器的另一端部插入設在熱板本體另一側面的底孔(盲 孑L )内,前述底孔和加熱器直徑的大小、軸長相關;插入 後,在加熱器等的熱膨脹穩定的正常工作時,在底孔與插 入該底孔的電加熱器端部間,具有徑方向和軸方向的間 隙。該徑方向的間隙設定為能抑制熱介質在加熱流路中流 動時的加熱器的振動。 前述徑方向的間隙,其斷面積最好小於加熱流路的斷 面積。 加熱、加壓於被加工物時,使熱介質從熱板入口流到 由孔内壁與加熱器外周的間隙形成的加熱流路。在加熱流 路内,熱介質被加熱器加熱,該熱傳到熱板本體,將熱板 加熱。 由於前述之加熱作用,加熱器的外徑、底孔的内徑也 膨脹,即使在穩定的正常工作時,它們的膨脹也使底孔與 加熱器之間產生徑方向和軸方向的間隙。 因此,熱介質流過加熱流路時,雖然熱介質對加熱器 產生振動,但是由於加熱器與底孔之間存有間隙,所以加 熱器的振動不會造成不良影響,與將加熱器兩端固定時相 比,加熱器安裝部不容易破損,提高了耐久性。 前述加熱器最好是電加熱器,把該電加熱器供給電力559591 V. Description of invention (5) Holes between outlets. A heater is inserted into the hole, and a gap is formed between the outer periphery of the heater and the inner wall of the hole. A heating flow path is formed by the gap, and a heat medium flows through the inlet, the heating flow path, and the outlet. One end of the heater is fixed on one side of the hot plate body, and the other end of the heater is inserted into a bottom hole (blind 孑 L) provided on the other side of the hot plate body. The size and shaft length are related. After insertion, during normal operation where the thermal expansion of the heater is stable, there is a radial and axial gap between the bottom hole and the end of the electric heater inserted into the bottom hole. The gap in the radial direction is set to suppress the vibration of the heater when the heat medium flows through the heating flow path. The radial clearance is preferably smaller in cross-sectional area than the cross-sectional area of the heating flow path. When heating and pressurizing the workpiece, a heat medium is caused to flow from the inlet of the hot plate to a heating flow path formed by a gap between the inner wall of the hole and the outer periphery of the heater. In the heating flow path, the heat medium is heated by the heater, and the heat is transferred to the hot plate body to heat the hot plate. Due to the aforementioned heating effect, the outer diameter of the heater and the inner diameter of the bottom hole also expand. Even during stable normal operation, their expansion causes a radial and axial gap between the bottom hole and the heater. Therefore, when the heat medium flows through the heating flow path, although the heat medium vibrates the heater, there is a gap between the heater and the bottom hole, so the vibration of the heater will not cause adverse effects, and the two ends of the heater will not be affected. Compared with fixing, the heater mounting part is less likely to be damaged, and durability is improved. The heater is preferably an electric heater, and the electric heater is supplied with electric power.

559591 五、發明說明(6) 的配線從前述加熱器的一端部固定側引出。如此,通過控 制供給至加熱器的電力,可調節加熱溫度,而且,由於在 固定著電加熱器配線的法蘭部側進行,所以,可將加熱器 的配線集中地從一側方引出。 前述加熱器,最好通過法蘭部固定在熱板本體的側 面,前述法蘭部設在從熱板本體的孔突出的加熱器一端部 部分。如前述固定時,將密封墊挾在法蘭部與熱板本體的 側面之間。如此,可阻止熱介質漁漏,並固定住加熱器的 一端。559591 5. Description of the invention (6) The wiring is led out from the fixed side of one end of the heater. In this way, the heating temperature can be adjusted by controlling the electric power supplied to the heater, and since it is performed on the flange portion side where the electric heater wiring is fixed, the wiring of the heater can be led out from one side collectively. The heater is preferably fixed to a side surface of the hot plate body by a flange portion, and the flange portion is provided at an end portion of the heater protruding from a hole of the hot plate body. When fixing as described above, place the gasket between the flange and the side of the hot plate body. In this way, the leakage of the heat medium can be prevented, and one end of the heater can be fixed.

前述加熱流路的斷面積最好大致等於入口及出口的斷 面積。如此,熱介質在熱板内的流速一定,表面熱傳遞率 也一定,可將熱板保持在穩定的溫度分佈。 前述加熱流路最好構成為:將相鄰的加熱流路並排配 置,使其上游的熱介質分流,從該並排配置著的各加熱流 路朝同一方向流動後,在其下游合流。這時,前述並排配 置的加熱流路的總計斷面積最好大致等於入口和出口的斷 面積。The cross-sectional area of the heating flow path is preferably substantially equal to the cross-sectional areas of the inlet and outlet. In this way, the flow rate of the heat medium in the hot plate is constant, and the surface heat transfer rate is also constant, so that the hot plate can be maintained at a stable temperature distribution. It is preferable that the heating flow path is configured by arranging adjacent heating flow paths side by side so that the heat medium upstream of the flow is split, and the heating flow paths arranged side by side flow in the same direction and then merge at the downstream side. At this time, it is preferable that the total cross-sectional area of the heating flow paths arranged side by side is approximately equal to the cross-sectional areas of the inlet and outlet.

如此,熱板的加熱面積大時,雖然要設置多個加熱流 路,但是由於將上游的熱介質分支,將相鄰的加熱流路並 排配置,使其朝同一方向流動後往下游合流,所以,與習 知將一根根加熱流路直列配置時相比,可減小流通阻力。 另外,熱介質在熱板内流速一定,表面熱傳遞率也一定, 可將熱板保持在穩定的溫度分佈。 前述加熱流路構成為:從一端部向另一端部流動熱介In this way, when the heating area of the hot plate is large, although a plurality of heating flow paths are required, the upstream heating medium is branched, and adjacent heating flow paths are arranged side by side so that they flow in the same direction and merge downstream. Compared with the conventional arrangement in which the heating flow paths are arranged in parallel, the flow resistance can be reduced. In addition, the flow rate of the heat medium in the hot plate is constant, and the surface heat transfer rate is also constant. The hot plate can be maintained at a stable temperature distribution. The heating flow path is configured such that a heat medium flows from one end portion to the other end portion.

第10頁 559591 五、發明說明(7) 質的加熱流路、和從另一端部向一端部流過熱介質的加熱 流路交替曲折地配置。如此,可抑制熱介質對熱板各部位 的加熱溫度不同。 另外,本發明的壓制裝置,最好將前述構成的熱板配 置在一對加壓平板間。如此,熱板可以直接安裝在加壓平 板上,或者不直接安裝在加壓平板上,而係配置在加壓平 板間由加壓平板移動。如此,可在具有前述特徵的熱板間 加熱、加壓。Page 10 559591 V. Description of the invention (7) The heating flow path of high quality and the heating flow path through which a heat medium flows from the other end to the one end are alternately arranged in a meandering manner. In this way, it is possible to prevent the heating medium from heating the different parts of the hot plate at different temperatures. In the pressing apparatus of the present invention, it is preferable that the hot plate having the above-mentioned configuration is disposed between a pair of pressurized flat plates. In this way, the hot plate may be directly mounted on the pressure plate, or may not be directly mounted on the pressure plate, and may be disposed between the pressure plates and moved by the pressure plate. In this way, heating and pressing can be performed between the hot plates having the aforementioned characteristics.

另外,本發明的壓制裝置,也可以在前述任一種形式 的壓制裝置中,在設在加壓平板上的熱板間再至少配置一 個以上的熱板,形成為多重配置。如此,在將被加工物多 重配置的狀態下,即可一次加熱、加壓多個被加工物。 另外,本發明的壓制裝置,熱介質油是採用矽系熱介 質油。與有機熱介質油相比,矽系熱介質油的溫度即使達 到4 0 0 °C,其蒸氣壓也比較低,1〜1. 5 k P a。成形溫度達到 4 0 0 °C的樹脂作為被加工物成型時,無須提高配管的耐壓 性能。 熱介質油的主要成分最好是二甲基聚矽氧烷。In addition, the pressing device of the present invention may be formed in a multiple arrangement by arranging at least one or more hot plates between the hot plates provided on the pressurized plate in the pressing device of any of the foregoing forms. In this way, in a state where the workpieces are arranged in multiple layers, a plurality of workpieces can be heated and pressurized at one time. In the pressing device of the present invention, the heat medium oil is a silicon-based heat medium oil. Compared with the organic heat medium oil, even if the temperature of the silicon-based heat medium oil reaches 400 ° C, its vapor pressure is relatively low, 1 ~ 1.5 kPa. When a resin having a molding temperature of 400 ° C is molded as a workpiece, it is not necessary to improve the pressure resistance of the piping. The main component of the heat medium oil is preferably dimethyl polysiloxane.

壓制裝置最好具有將熱介質油的壓力保持在熱介質油 蒸氣壓以上規定範圍内的壓力調節機構。通過把熱介質油 的壓力調節為熱介質油蒸氣壓以上,熱介質油不氣化,所 以,在使熱介質油循環的泵中,不產生粟氣I虫 (cavitation) 〇 前述壓力調節機構,最好通過惰性氣體加壓熱介質The pressing device preferably has a pressure adjustment mechanism that maintains the pressure of the heat medium oil within a predetermined range above the vapor pressure of the heat medium oil. By adjusting the pressure of the heat medium oil to be higher than the vapor pressure of the heat medium oil, the heat medium oil is not vaporized. Therefore, in a pump that circulates the heat medium oil, cavitation is not generated. The aforementioned pressure adjustment mechanism, It is best to pressurize the heat medium with an inert gas

第11頁 559591 五、發明說明(8) 油。矽系熱介質油在高溫狀態與氧氣等活性氣體接觸時會 劣化,所以,通過惰性氣體加壓熱介質油,可防止熱介質 油的劣化。前述惰性氣體最好是氮氣。Page 11 559591 V. Description of the invention (8) Oil. Silicon based heat medium oil will deteriorate when it comes into contact with active gas such as oxygen at high temperature. Therefore, pressurizing the heat medium oil with an inert gas can prevent the heat medium oil from deteriorating. The aforementioned inert gas is preferably nitrogen.

另外,惰性氣體最好通過從熱介質循環回路分支的配 管蓄積在與熱介質循環回路連接著的膨脹箱内,在前述膨 脹箱内,惰性氣體加壓熱介質油。前述壓力調節機構係將 膨脹箱内的惰性氣體的壓力控制在預定範圍内。壓力調節 機構最好具有惰性氣體控制機構,該惰性氣體控制機構, 當前述膨脹箱内的惰性氣體的壓力低於第一壓力時,向前 述膨脹箱注入前述惰性氣體,當前述膨脹箱内的惰性氣體 的壓力高於第二壓力時,從膨脹箱中放出惰性氣體。前述 第一壓力是2kPa,前述第二壓力是5kPa。The inert gas is preferably stored in an expansion tank connected to the heat medium circulation circuit through a pipe branched from the heat medium circulation circuit. In the expansion tank, the inert gas pressurizes the heat medium oil. The aforementioned pressure adjustment mechanism controls the pressure of the inert gas in the expansion tank within a predetermined range. The pressure adjustment mechanism preferably has an inert gas control mechanism. When the pressure of the inert gas in the expansion tank is lower than the first pressure, the inert gas is injected into the expansion tank, and when the inert gas in the expansion tank is inert, When the pressure of the gas is higher than the second pressure, an inert gas is released from the expansion tank. The aforementioned first pressure is 2 kPa, and the aforementioned second pressure is 5 kPa.

另外,壓制裝置最好具有把熱介質循環回路中產生的 氣體排出的氣體排出閥。矽系熱介質油被長時間加熱後, 其一部分熱分解而產生氣體,所以,用氣體排出閥把該氣 體從熱介質循環回路中放出,防止泵氣蝕。該氣體排出閥 最好安裝在氣體回收罐上,該氣體回收罐設在熱介質循環 回路内,用於回收熱介質循環回路中產生的氣體。當前述 氣體回收罐的氣體壓力超過第三壓力時,前述氣體排出閥 打開,從氣體回收罐中放出氣體,前述氣體排出閥打開 後,當氣體回收罐的氣體壓力低於第四壓力時,前述氣體 排出閥關閉。前述第三壓力是4kPa ’前述第四壓力是 2kPa ° 具有熱介質油冷卻機構,該熱介質油冷卻機構,在前Further, it is preferable that the pressing device has a gas discharge valve for discharging gas generated in the heat medium circulation circuit. After the silicon-based heat medium oil is heated for a long time, a part of it is thermally decomposed to generate gas. Therefore, the gas is discharged from the heat medium circulation circuit with a gas exhaust valve to prevent pump cavitation. The gas exhaust valve is preferably installed on a gas recovery tank which is provided in a heat medium circulation circuit for recovering the gas generated in the heat medium circulation circuit. When the gas pressure of the gas recovery tank exceeds the third pressure, the gas discharge valve is opened to release gas from the gas recovery tank. After the gas discharge valve is opened, when the gas pressure of the gas recovery tank is lower than the fourth pressure, the foregoing The gas exhaust valve is closed. The aforementioned third pressure is 4 kPa, and the aforementioned fourth pressure is 2 kPa. The heating medium oil cooling mechanism is provided.

第12頁 559591 五、發明說明(9) 述壓制裝置將被加工物熱壓固後冷卻時,調節熱介質油的 溫度,使前述熱板以規定範圍内的冷卻速度冷卻。熱壓固 時’熱板的溫度有時為南達4 0 0 C的南溫’如果在該狀悲 使熱板急劇冷卻,則在油壓回路中產生溫度不均勻,尤其 是在配管的法蘭部熱梯度增大,會產生熱介質油從密封墊 洩漏的問題。另外,樹脂也因溫度不均勻而產生熱應力, 該熱應力使樹脂變形,降低成形品的尺寸精度。因此,要 調節熱介質油的溫度,使熱板以預定範圍的冷卻速度冷 卻,可避免蒸氣的問題。Page 12 559591 V. Description of the invention (9) When the pressing device heat-presses the workpiece and cools it, the temperature of the heat medium oil is adjusted so that the aforementioned hot plate is cooled at a cooling rate within a specified range. During hot pressing, 'the temperature of the hot plate is sometimes south of 4 0 C.' If the hot plate is rapidly cooled in this state, temperature unevenness will occur in the hydraulic circuit, especially in the piping method. The increase in the thermal gradient of the blue portion causes a problem that the heat medium oil leaks from the gasket. In addition, the resin also generates thermal stress due to temperature unevenness, which deforms the resin and reduces the dimensional accuracy of the molded product. Therefore, it is necessary to adjust the temperature of the heat medium oil so that the hot plate is cooled at a cooling rate in a predetermined range, thereby avoiding the problem of steam.

熱介質油冷卻機構最好備有旁通管路、冷卻器和隔膜 閥,前述旁通管路從熱介質油循環回路分支,並返回到熱 介質油循環回路;前述冷卻器設在旁通管路的途中,把通 過旁通管路的熱介質油冷卻;前述隔膜閥安裝在旁通管路 的冷卻器的上流側,可調節流向冷卻器的熱介質油的流 量 ° 【主要元件符號對照說明】 1 … 壓制裝置 2 … 框架 3 … 固定平板 4 … 可動平板The heat medium oil cooling mechanism is preferably provided with a bypass line, a cooler and a diaphragm valve. The bypass line branches from the heat medium oil circulation circuit and returns to the heat medium oil circulation circuit. The cooler is provided in the bypass pipe. On the way, the heat medium oil passing through the bypass pipe is cooled; the diaphragm valve is installed on the upstream side of the cooler of the bypass pipe, and the flow rate of the heat medium oil flowing to the cooler can be adjusted. ] 1… pressing device 2… frame 3… fixed plate 4… movable plate

5 … 油壓缸 6 … 油壓配管 7 … 油壓源 8 … 控制單元5… Hydraulic cylinder 6… Hydraulic piping 7… Hydraulic source 8… Control unit

第13頁 559591 五、發明說明(ίο) 9 … 隔熱件 10 … 上側熱板 11 … 隔熱件 12 … 下側熱板 13 … 熱板本體 1 4A〜1 4F…貫通孔 1 5A、1 5B…貫通孔 1 6 A〜1 6 F…電力口熱器 17 … 切換閥 1 8A〜1 8F…法蘭部 2 1 A〜2 1 D…螺检 2 2 A〜2 2 F…酉己線 23A〜23F…支撐元件 24A〜24F…底孑L 25A〜25G…閉塞元件 2 6 … 入口 27 … 出口 2 8 A〜2 8 F…力口熱流路 29 … 熱介質循環管 30 … 泵 34 … 溫度感測器 3 5 … 可控碎單元 【實施例】 下面,參照圖一說明本發明的實施例。圖一表示壓制Page 13 559591 V. Description of the Invention (9)… heat insulator 10… upper heat plate 11… heat insulator 12… lower heat plate 13… hot plate body 1 4A ~ 1 4F… through holes 1 5A, 1 5B … Through hole 1 6 A ~ 1 6 F… power port heater 17… switch valve 1 8A ~ 1 8F… flange 2 1 A ~ 2 1 D… screw inspection 2 2 A ~ 2 2 F… ~ 23F ... Support element 24A ~ 24F ... Bottom 孑 L 25A ~ 25G ... Blocking element 2 6… Inlet 27… Outlet 2 8 A ~ 2 8 F… Power port heat flow path 29… Heat medium circulation pipe 30… Pump 34… Detector 3 5… Controllable crushing unit [Embodiment] Next, an embodiment of the present invention will be described with reference to FIG. Figure 1 shows suppression

第14頁 559591 五、發明說明(11) 裝置1的整體。如圖所示,壓制裝置1中,在框架2的上側 部位固定著固定平板3,在該固定平板3的下側設有可動平 板4。該可動平板4被油壓缸5上下驅動。該油壓缸5通過油 壓配管6與油壓泵等的油壓源7連接,由設在油壓配管6途 中的切換閥1 7進行油的供給、排出。切換閥1 7和油壓源7 的動作由控制單元8控制。在圖一中,省略了這些控制用 的配線等。 前述壓制裝置1中,在固定平板3的下面通過隔熱件9 安裝著上側熱板1 0 ;在可動平板4的上面,通過隔熱件1 1 安裝著下側熱板1 2。 圖二表示固定平板3側的上側熱板1 0的斷面、和該熱 板的熱介質循環回路及加熱器控制電路。圖三是前述熱板 的側面圖。該熱板中,雖然上側熱板、下側熱板的擠壓方 向等不同,但是兩者的構造基本相同。另外,該熱板中, 雖然上側熱板1 0、下側熱板1 2的擠壓方向等不同,但是, 除了下側熱板1 2沒有後述的溫度感測器以外,兩者的構造 實際上相同。 如圖二所示,在長方體形狀的熱板本體1 3上,在其一 邊以規定間隔形成平行的六個貫通孔1 4 A〜1 4 F,在貫通孔 14A〜14F的兩端位置形成分別與貫通孔14A〜14F直交並連 通的貫通孔15A、15B。因此,各貫通孔14A〜14F在兩端部 分通過連通貫通孔15A、15B相互連通。 在前述貫通孔1 4 A〜1 4 F内分別插入比其直徑小的小徑 電加熱器1 6 A〜1 6 F,由貫通孔内壁與加熱器外周部之間的Page 14 559591 V. Description of the invention (11) The whole of device 1. As shown in the figure, in the pressing device 1, a fixed platen 3 is fixed to an upper portion of the frame 2, and a movable platen 4 is provided below the fixed platen 3. As shown in FIG. This movable plate 4 is driven up and down by a hydraulic cylinder 5. The hydraulic cylinder 5 is connected to a hydraulic pressure source 7 such as a hydraulic pump through a hydraulic piping 6, and a switching valve 17 provided in the middle of the hydraulic piping 6 supplies and discharges oil. The operation of the switching valve 17 and the hydraulic pressure source 7 is controlled by the control unit 8. In Fig. 1, these control wirings and the like are omitted. In the pressing device 1 described above, an upper heat plate 10 is mounted on the lower surface of the fixed plate 3 via a heat insulator 9; and a lower heat plate 12 is mounted on the movable plate 4 via a heat insulator 1 1. Fig. 2 shows a cross section of the upper heat plate 10 on the fixed plate 3 side, the heat medium circulation circuit and the heater control circuit of the heat plate. Fig. 3 is a side view of the aforementioned hot plate. In this hot plate, although the pressing direction of the upper hot plate and the lower hot plate are different, the structures of the two are basically the same. In this hot plate, although the pressing direction of the upper hot plate 10 and the lower hot plate 12 are different, the structure of the two is practical except that the lower hot plate 12 does not have a temperature sensor described below. On the same. As shown in FIG. 2, in the rectangular parallelepiped-shaped hot plate body 13, six parallel through-holes 1 4 A to 1 4 F are formed at a predetermined interval on one side, and the two ends of the through-holes 14A to 14F are respectively formed. The through-holes 15A and 15B which are orthogonal to and communicate with the through-holes 14A to 14F. Therefore, the respective through-holes 14A to 14F communicate with each other through the through-holes 15A and 15B at both ends. Smaller diameter electric heaters 16 A to 16 F are inserted into the through-holes 1 4 A to 1 4 F, respectively, between the inner wall of the through-holes and the outer periphery of the heater.

第15頁 559591 五、發明說明(12) 間隙形成環狀斷面的加熱流路2 8A〜2 8F,供熱介質油L流 過 ° 入口 26、出口27、連通貫通孔15A、15B的斷面積是相 同的。加熱流路28A〜28F的斷面積也大致等於入口 26、出 口 27、連通貫通孔15A、15B的各斷面積,但是圖中畫得比 連通貫通孔1 5 A、1 5 B小。 圖四和圖五顯示前述電加熱器安裝至熱板上的構造。 圖四和圖五中,各電加熱器的安裝構造實質上相同,所 以,只表示電加熱器1 6 C的安裝構造部分。P.15 559591 V. Description of the invention (12) Heating flow path 2 8A ~ 2 8F where the gap forms a ring-shaped cross section, and the heating medium oil L flows through the section area of the inlet 26, outlet 27, and communication through holes 15A and 15B. Are the same. The cross-sectional areas of the heating flow paths 28A to 28F are also approximately equal to the cross-sectional areas of the inlet 26, the outlet 27, and the through-holes 15A and 15B. FIG. 4 and FIG. 5 show a configuration in which the aforementioned electric heater is mounted on a hot plate. In Figs. 4 and 5, the mounting structures of the electric heaters are substantially the same. Therefore, only the mounting structure of the electric heater 16C is shown.

該圖中,在電加熱器1 6 C的一端部設有四方形狀的法 蘭部18(:,用四個螺栓21八〜210將該法蘭部18(:安裝在熱板 本體1 3的一端部側面,如此,電加熱器1 6 C就固定在熱板 本體1 3上。在該法蘭部1 8 C固定時,如圖四所示,將密封 墊2 0C插入形成在法蘭部1 8C安裝面上的環狀槽1 9C内,將 該密封墊夾緊在熱板本體丨3與法蘭部1 8 C之間,防止從貫 通孔1 4 C漏油。 在熱板本體13的貫通孔14A〜14F的另一端部密閉地焊 接固定著圓柱狀支撐元件23A〜23F,該圓柱狀支撐元件 23A〜23F上形成底孔24A〜24F。各電加熱器16A〜16F的另In this figure, a square-shaped flange portion 18 () is provided at one end of the electric heater 16C. The flange portion 18 (: is mounted on the hot plate body 13 with four bolts 21 to 210. The side of one end part is thus fixed to the electric heater 16 C on the hot plate body 13. When the flange part 18 C is fixed, as shown in FIG. 4, a gasket 2 0C is inserted and formed in the flange part. In the annular groove 19C on the mounting surface of 18C, the gasket is clamped between the hot plate main body 3 and the flange portion 18 C to prevent oil leakage from the through hole 1 4 C. In the hot plate body 13 The other end portions of the through holes 14A to 14F are hermetically welded and fixed with cylindrical support elements 23A to 23F, and the cylindrical support elements 23A to 23F are formed with bottom holes 24A to 24F.

一端在徑方向和軸方向留有間隙地活動嵌合在這些底孔 24A 〜24F 内。 電加熱器1 6 A〜1 6 F與底孔2 4 A〜2 4 F之間間隙的斷面積 小於前述加熱流路2 8 A〜2 8 F的斷面積。即,常用的電加熱 器16人〜16?尺寸,其外徑是15111111、長度是90〇111111,或者外One end is fitted into these bottom holes 24A to 24F with a gap in the radial direction and the axial direction. The cross-sectional area of the gap between the electric heater 16 A to 16 F and the bottom hole 2 4 A to 2 4 F is smaller than the cross-sectional area of the aforementioned heating flow path 2 8 A to 2 8 F. That is, the commonly used electric heater has a size of 16 to 16 ?, its outer diameter is 15111111, its length is 90〇111111, or

第16頁 559591 五、發明說明(13) 徑是17.5mm、長度是9 0 0〜1 3 0 0 mm。設定底孔24A〜24F的 内徑為D、電加熱器1 6A〜1 6F的外徑為d時,在正常工作 時’在電加熱器1 6A〜1 6F的熱膨脹穩定的狀態(這時底孔 也熱膨脹),電加熱器16A〜16F外周部與底孔24A〜24F的 徑方向差(D—d)設定為0.2 mm〜0.4mm。 換言之,前述間隙的設定,表示電加熱器1 6A〜1 6F等 在至溫下的非工作時,前述徑方向差(D — d )的大小,是 在底孔24A〜24F的内徑與電加熱器16A〜16F的外徑在徑方 向的熱膨脹差上加上前述設定差〇· 2mm〜0. 4mm的值。 前述中,為了通過縮短熱介質油L通過熱板内的時間 來抑制熱板溫度的偏差,加熱流路内的熱介質的流速例如 設定為3 m /秒。 為了在圖中容易看清楚,將間隙的大小(圖四中,用 實線表示電加熱器1 6 C熱膨脹時的狀態,用雙點鏈線表示 #膨脹時的狀態)放大表示。 除了前述徑方向的間隙外,在底孔24A〜2 4F的底與電 加熱器1 6 A〜1 6 F的另一端部前端之間,即使在正常工作時 的熱膨脹狀態,也常產生比前述半徑方向間隙大的轴方向 間隙。 如上所述,電加熱器1 6A〜1 6F插入貫通孔1 4A〜1 4F, 在熱板本體13上形成加熱流路2 8A〜2 8F,位於一端部側 (圖二中下側)的連通貫通孔丨5 A的兩端是開口狀,圖二 中’右端部的開口是熱介質油L的入口 2 6,左端部的開口 是熱介質油L的出口 2 7。Page 16 559591 V. Description of the invention (13) The diameter is 17.5mm and the length is 9 0 ~ 1 3 0 0 mm. When the inner diameter of the bottom holes 24A to 24F is set to D and the outer diameter of the electric heaters 16A to 16F is set to d, during normal operation, the thermal expansion of the electric heaters 16A to 16F is stable (at this time, the bottom hole Also thermal expansion), the radial difference (D-d) between the outer peripheral portion of the electric heaters 16A to 16F and the bottom holes 24A to 24F is set to 0.2 mm to 0.4 mm. In other words, the setting of the aforementioned gap indicates that the magnitude of the aforementioned radial difference (D-d) is the difference between the inner diameter of the bottom holes 24A ~ 24F and the electric power when the electric heater 16A ~ 16F and other non-operations are performed at low temperature. 4mm 的 值。 The outer diameter of the heater 16A ~ 16F to the thermal expansion difference in the radial direction plus the aforementioned set difference of 0. 2mm ~ 0. 4mm value. In the foregoing, in order to reduce the variation in the temperature of the hot plate by reducing the time during which the heat medium oil L passes through the hot plate, the flow rate of the heat medium in the heating flow path is set to 3 m / sec, for example. In order to make it easier to see in the figure, the size of the gap (in Fig. 4, the solid state of the electric heater at 16 C during thermal expansion, and the double-dot chain line for the state of # during expansion) are enlarged. In addition to the clearance in the radial direction, between the bottom of the bottom holes 24A to 24F and the front end of the other end of the electric heater 16A to 16F, even in the normal state of thermal expansion during normal operation, it is often more than the aforementioned. Axial clearance with large radial clearance. As described above, the electric heaters 16A to 16F are inserted into the through holes 14A to 14F, and the heating plate body 13 forms a heating flow path 28A to 28F, which is located on one end side (lower side in FIG. 2). Both ends of the through hole 5 A are open. In the second figure, the opening at the right end is the inlet 26 of the heat medium oil L, and the opening at the left end is the outlet 27 of the heat medium oil L.

第17頁 559591 五、發明說明(14) 在連接相鄰的貫通孔14A〜14F間的連通貫通孔15八、 12 B的連接部分,在一端部側(圖二中的下方側)和另一 j^部側(圖二中的上方側),每隔兩個貫通孔焊接圓柱狀 的閉塞元件2 5 A〜2 5 G,將連通貫通孔1 5 A、1 5 B閉塞。結 果’貫通孔1 4 A〜1 4 F按此順序直列配置,相鄰的貫通孔 HA〜14F即加熱流路28A〜28F,借助一端部側的連通貫通 孔1 5 A和另一端部側的連通貫通孔丨5 b交替連接。 /因此,從入口26供給的熱介質油L ,從加熱流路28A (從一端部到另一端部)、另一端部的連通貫通孔丨5 B、 相鄰的加熱流路2 8B (從另一端部到一端部)、一端部的 連通貫通孔15A、相鄰的加熱流路2 8C (從另一端部到一端 部)、一端部的連通貫通孔15B、加熱流路28D (從一端部 到另一端部)、另一端部的連通貫通孔1 5A、相鄰的加熱 流路2 8E (從一端部到另一端部)、另一端部的連通貫^ 孔1 5B、相鄰的加熱流路2 8F (從一端部到另一端部)依次 彎曲行進,最後從出口 2 7排出。 各加熱器16A〜16F的一端部從法蘭部18A〜18F向外側 突出’從該各加熱器1 6 A〜1 6 F的一端部引出配線2 2 A〜 2iF ’連接到可控矽單元3 5上’從而可供給電力。可控石夕 單元3 5被控制單元8如後所述地控制。在上側熱板丨〇的另 一端部中央安裝著溫度感測器3 4,用於檢測熱板丨〇的溫 度,把實測溫度信號輸出給控制單元8。 控制單元8例如由微電腦等構成,從安裝在熱板本體 1 3上的溫度感測器3 4接受熱板的實測溫度信號,將該實測Page 17 559591 V. Description of the invention (14) The connecting portion connecting the through-holes 15 and 12 B between adjacent through-holes 14A to 14F is at one end side (lower side in FIG. 2) and the other On the j ^ side (upper side in Fig. 2), cylindrical blocking elements 2 5 A to 2 5 G are welded every two through holes to block the communication through holes 1 5 A and 1 5 B. As a result, the through-holes 1 4 A to 1 4 F are arranged in this order, and the adjacent through-holes HA to 14F, that is, the heating flow paths 28A to 28F, are communicated through the through-holes 1 5 A on one end side and the other through-holes. The communication through holes 5 b are alternately connected. / Therefore, the heat medium oil L supplied from the inlet 26 flows from the heating flow path 28A (from one end to the other end), the communication through hole at the other end, 5 B, and the adjacent heating flow path 2 8B (from another One end to one end), one end communication through hole 15A, adjacent heating flow path 28C (from the other end to one end), one end communication through hole 15B, heating flow path 28D (from one end to The other end), the communication through-holes 15A at the other end, the adjacent heating flow path 2 8E (from one end to the other end), the communication through-holes 15b at the other end, the adjacent heating flow path 2 8F (from one end to the other end) bends in sequence, and finally exits from the outlet 2 7. One end of each heater 16A to 16F protrudes outward from the flange portions 18A to 18F 'lead the wiring 2 2 A to 2iF from one end of each of the heaters 16 A to 16 F' to the thyristor unit 3 5 上 'thus can supply power. The controllable Shi Xi unit 35 is controlled by the control unit 8 as described later. A temperature sensor 34 is installed at the center of the other end of the upper hot plate 丨 0, for detecting the temperature of the hot plate 丨 0, and outputting the measured temperature signal to the control unit 8. The control unit 8 is constituted by, for example, a microcomputer, etc., and receives the actual temperature signal of the hot plate from the temperature sensor 34 mounted on the hot plate body 1 3,

559591 五、發明說明(15) 溫度信號與預定的熱板溫度目標溫度比較,計算其差值。 接著,根據該差值,決定電加熱器1 6 A〜1 6 F所需的電力 量,作為所需電力輸出信號輸出給可控石夕單元3 5。 可控矽單元3 5具有可控矽,接受來自控制單元8的所 需電力輸出信號,控制可控矽的輸出。即,所需電力輸出 信號,與實測溫度與目標溫度的差相應大小的電力,從可 控矽向電加熱器1 6 A〜1 6 F輸出。這時,可控矽單元3 5把前 述電力供給到上側熱板1 0的電加熱器和下側熱板1 2的電加 熱器。 如此,借助溫度感測器3 4、控制單元8、可控碎單元 3 5、電加熱器1 6 A〜1 6 F,可進行熱板溫度的閉路反讀控 制。該反饋控制中,使用PID (比例、積分、微分)控制 等。 如圖一所示,在熱板本體1 3的入口 2 6連接著泵3 0 (該 泵3 0通過熱介質循環管2 9被電動馬達3 8驅動)的排出口; 在出口 2 7,通過熱介質循環管2 9與泵3 0的吸入口連接,如 此,可供給並循環熱介質油L。 本實施例中,熱介質油L是採用以二甲基聚矽氧烷為 主要成分的矽系熱介質油。該熱介質油即使在40 0 °C時其 蒸氣壓也比較低,僅為1. 4 k P a,所以,加熱流路2 8 A〜2 8 F 和熱介質循環管2 9的財壓性能可以低至數k P a。 另外,為了防止因熱介質油L氣化產生的蒸氣引起泵 3 0的氣姓,熱介質油L被加壓到2 k P a。 熱介質循環管2 9在泵3 0吸入口的上流形成朝向膨脹箱559591 V. Description of the invention (15) The temperature signal is compared with a predetermined target temperature of the hot plate temperature, and the difference is calculated. Then, based on the difference, the amount of power required by the electric heaters 16 A to 16 F is determined and output as a required power output signal to the controllable Shixi unit 35. The thyristor unit 35 has a thyristor and receives a required power output signal from the control unit 8 to control the output of the thyristor. In other words, the required power output signal is output from the thyristor to the electric heater 16 A to 16 F with a magnitude corresponding to the difference between the measured temperature and the target temperature. At this time, the thyristor unit 35 supplies the aforementioned power to the electric heater of the upper hot plate 10 and the electric heater of the lower hot plate 12. In this way, with the temperature sensor 3 4, the control unit 8, the controllable crushing unit 3 5, and the electric heater 16 A to 16 F, the closed-loop reverse reading control of the temperature of the hot plate can be performed. In this feedback control, PID (proportional, integral, derivative) control is used. As shown in FIG. 1, an inlet 2 6 of the hot plate body 13 is connected to a discharge port of a pump 30 (the pump 30 is driven by an electric motor 38 through a heat medium circulation pipe 29); at an outlet 27, through The heat medium circulation pipe 29 is connected to the suction port of the pump 30, so that the heat medium oil L can be supplied and circulated. In this embodiment, the heat medium oil L is a silicon-based heat medium oil containing dimethylpolysiloxane as a main component. The heat medium oil has a relatively low vapor pressure even at 40 ° C, which is only 1.4 kPa. Therefore, the financial pressure performance of the heating flow path 2 8 A to 2 8 F and the heat medium circulation pipe 2 9 Can be as low as a few k P a. In addition, in order to prevent the steam from being generated by the vaporization of the heat medium oil L, the heat medium oil L is pressurized to 2 kPa. The heat medium circulation pipe 2 9 is formed upstream of the suction port of the pump 30 and faces the expansion tank.

559591 五、發明說明(16) 4 0的分支管4 4。為了防止高溫的熱介質油與氧氣等活性氣 體反應而劣化,在膨脹箱4 0内充滿了惰性氣體,即氮氣 N。另外,膨脹箱4 0具有氮氣供給管4 0 a,通過氮氣供給管 4 0 a吸入高壓的氮氣,將熱介質油L加壓。膨脹箱4 0的内 壓由壓力感測器PG1監視。氮氣供給管40a具有吸氣用閥 4 0 b,當膨脹箱4 0的内壓為2 kPa以下時,該吸氣用閥4 0 b打 開,將氮氣N吸入膨脹箱4 0内。另外,在膨脹箱4 0上配設 著連接膨脹箱4 0和備用箱4 2 (後述)的氮氣排出管4 0 c。 氮氣排出管4 0 c具有排氣用閥4 0 d,當膨脹箱4 0的内壓為 5 k Pa以上時,該排氣用閥40d打開將氮氣N排出到備用油箱 4 2 ,使膨脹箱4 0的内壓降低。如此,控制吸氣用閥4 0 b和 排氣用閥4 0 d,將膨脹箱4 0的内壓保持在規定範圍,將熱 介質油L的壓力控制在2 k P a〜5 k P a。 在泵3 0的吸入口上流連接著氣體回收罐3 9。如前所 述,由於熱介質油L在膨脹箱4 0内被氮氣Ν加壓到蒸氣壓 以上,所以,不會因熱介質油L的氣化而產生氣體,但 是,長時間地持續高熱狀態時,熱介質油L的一部分熱變 化而產生氣體G。氣體回收罐3 9用於回收該氣體G。另外, 借助氣體回收罐3 9,可調節熱介質循環回路中的熱介質油 L的溫度膨脹產生的體積膨脹。 在氣體回收罐3 9的下端配設著連接氣體回收罐3 9和備 用油箱4 2的熱介質吸入管4 3。在備用油箱4 2内儲存著熱介 質油L ,借助圖未示的泵機構,通過氣體回收罐3 9向熱介 質循環管2 9和加熱流路供給熱介質油L ,並且,在壓制裝559591 V. Description of the invention (16) 4 0 Branch pipe 4 4 In order to prevent the high-temperature heating medium oil from reacting with active gases such as oxygen, the expansion tank 40 is filled with an inert gas, namely nitrogen N. In addition, the expansion tank 40 includes a nitrogen supply pipe 40 a, and a high-pressure nitrogen gas is sucked in through the nitrogen supply pipe 40 a to pressurize the heat medium oil L. The internal pressure of the expansion tank 40 is monitored by the pressure sensor PG1. The nitrogen supply pipe 40a includes a suction valve 40b. When the internal pressure of the expansion tank 40 is 2 kPa or less, the suction valve 40b is opened to suck nitrogen N into the expansion tank 40. In addition, the expansion tank 40 is provided with a nitrogen exhaust pipe 40c connecting the expansion tank 40 and a backup tank 42 (described later). The nitrogen exhaust pipe 4 0 c has an exhaust valve 40 d. When the internal pressure of the expansion tank 40 is 5 kPa or more, the exhaust valve 40 d is opened to exhaust nitrogen N to the reserve tank 4 2 to make the expansion tank The internal pressure of 40 decreases. In this way, the intake valve 4 0 b and the exhaust valve 4 0 d are controlled, the internal pressure of the expansion tank 40 is maintained within a predetermined range, and the pressure of the heat medium oil L is controlled to 2 k P a to 5 k P a . A gas recovery tank 39 is connected upstream of the suction port of the pump 30. As described above, the heat medium oil L is pressurized by the nitrogen N in the expansion tank 40 to a pressure higher than the vapor pressure. Therefore, no gas is generated due to the vaporization of the heat medium oil L. However, the high heat state continues for a long time. At this time, a part of the heat medium oil L is thermally changed to generate a gas G. The gas recovery tank 39 is used to recover the gas G. In addition, with the gas recovery tank 39, the volume expansion caused by the temperature expansion of the heat medium oil L in the heat medium circulation circuit can be adjusted. A heat medium suction pipe 43 is connected to the lower end of the gas recovery tank 39 and connects the gas recovery tank 39 and the reserve tank 42. The heat medium oil L is stored in the reserve oil tank 42, and the heat medium oil L is supplied to the heat medium circulation pipe 29 and the heating flow path through the gas recovery tank 39 by means of a pump mechanism (not shown).

559591 五、發明說明(17) 置的維修時,把熱介質循環管2 9和加熱流路内的熱介質油 L引到備用油箱4 2内。在熱介質吸入管4 3的途中安裝著維 修用閥43a,僅在從備用油箱42供給熱介質油L時、或從 備用油箱4 2回收熱介質油L時,打開該維修用閥4 3a。 在氣體回收罐3 9的上端配設著連接氣體回收罐3 9和備 用油箱4 2的氣體回收管4 1。在氣體回收管4 1上安裝著根據 氣體回收罐3 9的壓力而開閉的氣體排出用自動閥4 1 a。 即,當氣體壓超過4kPa時,氣體排出用自動閥41a自動地 打開,把氣體回收罐39内的氣體G排出到備用油箱42。氣 體G被排出後,當氣體壓達到2k Pa時,氣體排出用自動閥 4 1 a自動關閉。如此,通過排出氣體G,可防止氣體G進入 熱介質循環管2 9内,可將熱介質油L的油壓保持在一定範 圍。 另外,在連接熱板本體的出口 27和氣體回收罐39的熱 介質循環管2 9的途中安裝著三通混合閥3 1。三通混合閥3 1 把從熱板本體的出口 2 7排出的熱介質油L分支為流向分支 管3 2的流和流向氣體回收罐3 9的流,並且,可將其流量比 設定為任意值。被送到分支管3 2的熱介質油L經過分支管 3 2中的油冷卻器3 3合流到熱介質循環管2 9的氣體回收罐3 9 上游側。3 3 a是油冷卻器3 3的熱介質油L的入口,3 3 b是熱 介質油L的出口。3 3 c是冷卻水出口,3 3 d是冷卻水入口。 熱板1 0的加熱/加熱控制/冷卻控制(冷卻速度一 1〜一 5 °C /分)時,切換混合閥3 1,將全部熱介質油L送到氣體 回收罐3 9。在強制地冷卻一方熱板1 0時,控制單元8設定559591 V. Description of the invention (17) During maintenance of the installation, the heat medium circulation pipe 29 and the heat medium oil L in the heating flow path are introduced into the reserve oil tank 4 2. A maintenance valve 43a is installed in the middle of the heat medium suction pipe 43, and the maintenance valve 4 3a is opened only when the heat medium oil L is supplied from the reserve tank 42 or when the heat medium oil L is recovered from the reserve tank 42. A gas recovery pipe 41 is connected to the upper end of the gas recovery tank 39, and connects the gas recovery tank 39 and the reserve tank 42. The gas recovery pipe 41 is provided with an automatic valve 4 1 a for gas discharge that opens and closes according to the pressure of the gas recovery tank 39. That is, when the gas pressure exceeds 4 kPa, the automatic gas discharge valve 41a is automatically opened, and the gas G in the gas recovery tank 39 is discharged to the reserve tank 42. After the gas G is discharged, when the gas pressure reaches 2 kPa, the automatic valve 4 1 a for gas discharge is automatically closed. In this way, by discharging the gas G, the gas G can be prevented from entering the heat medium circulation pipe 29, and the oil pressure of the heat medium oil L can be maintained within a certain range. Further, a three-way mixing valve 31 is installed in the middle of the heat medium circulation pipe 29 connecting the outlet 27 of the hot plate main body and the gas recovery tank 39. The three-way mixing valve 3 1 branches the heat medium oil L discharged from the outlet 2 7 of the hot plate body into a flow to the branch pipe 32 and a flow to the gas recovery tank 39, and the flow ratio can be set to any value. The heat medium oil L sent to the branch pipe 3 2 passes through the oil cooler 3 3 in the branch pipe 32 and merges with the gas recovery tank 3 9 upstream of the heat medium circulation pipe 29. 3 3 a is an inlet of the heat medium oil L of the oil cooler 3 3, and 3 3 b is an outlet of the heat medium oil L. 3 3 c is the cooling water outlet, and 3 3 d is the cooling water inlet. When heating / heating control / cooling control of the hot plate 10 (cooling speed 1 to 5 ° C / min), the mixing valve 31 is switched and the entire heat medium oil L is sent to the gas recovery tank 39. When forcibly cooling one hot plate 10, the control unit 8 sets

559591 五、發明說明(18) 二通混合閥3 1的流量比,將全部熱介質油L送到油冷卻器 3 3。另外,用一5 °c /分以上的速度進行冷卻控制時,控 制單元8將三通混合閥3 1的流量比設定為能得到所需冷卻 速度的值。 泵3 0下游側的熱介質循環管2 9分支,形成通向油冷卻 器3 3的油入口 3 3 a的冷卻控制用管4 5。在冷卻控制用管4 5 上安裝著冷卻控制閥4 5 a。冷卻控制閥4 5 a是可調節開度的 隔膜閥,可設定從泵3 0排出的熱介質油L中的、不流向熱 板1 0而直接流向冷卻器33的熱介質油L的流量。冷卻控制 闊45a可把不能被三通混合閥31控制的微流量的熱介質油 L送到油冷卻器3 3,控制單元8控制冷卻控制閥4 5 a,把一 部分熱介質油L送到油冷卻器3 3,使熱介質的溫度慢慢降 低,進行冷卻控制。 這些熱介質循環回路、控制回路,對上側熱板丨〇和下 側熱板1 2均適用,可檢測上側熱板丨〇的溫度,但也可以檢 測下側熱板1 2的溫度。或者也可以設置分別的熱循環回路 和控制回路’分別對各熱板檢測溫度。 毛q η ^ ΐ Ϊ明前述壓制裝置的動作。起動壓制裝置1後, ,巧開始向熱板10、12供給熱介質油l 。同時,由於、、w产 測出的實測溫度低於目標溫度,所α,控^ i大的所度與目標溫度的差值大,把所需電力為 取大的所而電力輸出信號發送給可控矽單元3 5。 〜16F結果一’/Λ石夕單元35 一邊將大電力供給電加熱器“A 一邊將電加熱器迅速加熱。借助電加熱器16A〜559591 V. Description of the invention (18) The flow ratio of the two-way mixing valve 3 1 sends all the heat medium oil L to the oil cooler 3 3. In addition, when cooling control is performed at a speed of 5 ° C / min or more, the control unit 8 sets the flow rate ratio of the three-way mixing valve 31 to a value capable of obtaining a desired cooling speed. The heat medium circulation pipe 29 on the downstream side of the pump 30 is branched to form a cooling control pipe 4 5 to the oil inlet 3 3 a to the oil cooler 3 3. A cooling control valve 4 5 a is attached to the cooling control pipe 4 5. The cooling control valve 45a is a diaphragm valve whose opening degree can be adjusted, and the flow rate of the heat medium oil L which flows out of the heat medium oil L discharged from the pump 30 to the heat plate 10 and directly to the cooler 33 can be set. The cooling control unit 45a can send the micro-flow heat medium oil L that cannot be controlled by the three-way mixing valve 31 to the oil cooler 3 3, and the control unit 8 controls the cooling control valve 4 5 a to send a part of the heat medium oil L to the oil. The cooler 33 gradually reduces the temperature of the heat medium to perform cooling control. These heat medium circulation circuits and control circuits are applicable to both the upper and lower hot plates 12 and 12, and can detect the temperature of the upper and lower hot plates 12 but can also detect the temperature of the lower hot plate 12. Alternatively, a separate thermal cycle circuit and a control circuit may be provided to detect the temperature of each hot plate.毛 q η ^ ΐ Ϊ The operation of the aforementioned pressing device is explained. After the pressing device 1 is started, the heating medium oil 1 is started to be supplied to the hot plates 10 and 12. At the same time, because the actual measured temperature produced by, and w is lower than the target temperature, the difference between the α and the control temperature and the target temperature is large, and the power output signal is sent to the required power. SCR unit 3 5. ~ 16F result one ’/ Λ 石 夕 Unit 35 The electric heater is rapidly heated while supplying large electric power to the electric heater“ A. With the electric heater 16A ~

第22頁 559591 五、發明說明(19) 1 6 F的加熱,敎介暂、丄τ ,熱板ϊ〇、12的溫的度显也度上上升升^ ^ 熱板1〇、12;;:;Lf接流j30的吸入口,再次送入 升。 衣如此熱介貝油L促使熱板的溫度上 力輸;貝;標”時,控制單元8減低所需電 出信號輸出給可控ί ί t m範®,將所需要電力輸 電加埶哭16Α~1Μ f 可控矽單元35使供給 電力16A〜16F的電力減少,不過份地超過目標溫度。 即,單^將熱板1〇、12保持在目標溫度的控制。 雨電^旦I 根據實測溫度與目標溫度的差值,決定所 ^ 里、 小’作為所需電力輸出信號輸入到可控石夕單 ί kί控矽單元35根據前述所需電力輸出信號,供給使 ㈣:、持為目標溫度的電力’或停止供給電力,繼續反饋 無、=上所述,熱板1 〇、1 2的溫度控制,是根據熱板丨〇的 =皿度和目標溫度的差值進行閉路反饋控制,由可控石夕 單兀3 5把供給電加熱器1 6 A〜1 6 F的電力調節為最恰當,所 以’可抑制熱板丨〇、1 2的溫度偏離目標溫度。 隨著熱板10、12及電加熱器16A〜16F因前述加熱而溫 度上升’熱板10、12的底孔24A〜24F和電加熱器16A〜16F ^生熱膨脹,它們的軸方向尺寸和外徑尺寸增大,但是在 溫度穩定的正常工作時,其膨脹穩定而成為一定的狀態。Page 22 559591 V. Description of the invention (19) 1 6 F heating, 敎 介 tent, 敎 τ, the temperature of the hot plate ϊ〇, 12 is also significantly higher than the temperature ^ ^ hot plate 10, 12; :; Lf connects to the suction port of j30 and feeds it again. In this way, the hot oil L promotes the temperature of the hot plate. When the standard is set, the control unit 8 reduces the required electrical output signal to the controllable ί tm 范 ®, and increases the required power transmission. The ~ 1M f thyristor unit 35 reduces the power supplied from 16A to 16F, but does not excessively exceed the target temperature. That is, the control of keeping the hot plates 10 and 12 at the target temperature alone. Rain power ^ I Based on actual measurement The difference between the temperature and the target temperature is determined as the required power output signal to be input to the controllable Shi Xidan. The silicon controlled unit 35 supplies the power supply according to the aforementioned required power output signal: The power of the temperature 'or stop supplying power, and continue to feedback none, = As mentioned above, the temperature control of the hot plate 10 and 12 is based on the closed-loop feedback control based on the difference between the temperature of the hot plate and the target temperature. The controllable Shi Xidanwu 35 adjusts the power supplied to the electric heaters 16 A to 16 F to the most appropriate, so 'the temperature of the hot plates 丨 〇, 12 can be suppressed from deviating from the target temperature. With the hot plate 10 , 12 and electric heaters 16A to 16F due to the aforementioned heating, the temperature rises 24A~24F bottomed hole 10, 12 and the electric heater 16A~16F ^ heat expansion, the axial dimension thereof and an outer diameter size increases, but when the temperature was stabilized at normal operation, it expands to become a stable fixed state.

第23頁 559591 五、發明說明(20) 這時,電加熱器1 6 A〜1 6 F的另一端部前端與支樓元件 23A〜23F的底孑L24Aa〜24Fa的車由方向間隙予頁先設定為大於 熱膨脹穩定時的電加熱器1 6 A〜1 6 F的軸方向熱膨脹量’所 以’它們之間不會相接觸而破損。 另外’底孔23A〜23F的内徑與電加熱器ha〜16F的另 一端部外徑之間的徑方向間隙在前述熱膨脹穩定時也確保 微小間隙’即使熱介質油L在加熱流路2 8 A〜2 8 F内流動, 與將電加熱器1 6 A〜1 6 F的兩端固定時相比,可抑制電加熱 器16A〜16F的振動。 根據本發明者的試驗,電加熱器丨6 A〜丨6 f是採用通常 用的外徑15111111、長度90〇111111,或外徑17.5111111、長度90〇111111〜 1 3 0 0 mm的尺寸,熱介質的流速為3 m /秒時,底孔内徑D與 加熱器外徑d的間隙差(D —d )為〇· 2ΠΠΠ〜〇· 4mm時,耐久 性最好。 a另一方面,由於加熱流路2 8A〜2 8F的斷面積設定為基 ^等於入口、出口的斷面積,所以,在熱板的加熱時,熱 板内的流速為一定速度,表面熱傳遞也一定,可將熱板保 持為穩定的溫度分佈。 ^用預定時間將樹脂熱壓固後,進行熱板的冷卻。本實 =例中’由於熱壓固時的熱板丨〇、丨2的溫度是4 〇 〇艺的高 :以’如果將熱板急劇冷卻,則在熱介質循環回路中 產生溫度不均,尤其在配管的法蘭部熱梯度大時,熱介質 油L容易從密封蟄流出。另外,樹脂上也因溫度不均而產 生熱應力,該熱應力使樹脂成形品變形,降低成形品的尺Page 23 559591 V. Description of the invention (20) At this time, the front end of the other end of the electric heater 1 6 A to 1 6 F and the bottom of the branch element 23A to 23F L24Aa to 24Fa are set by the direction gap to the page first It is larger than the thermal expansion amount of the electric heaters 16 A to 16 F in the axial direction when the thermal expansion is stable. Therefore, there is no contact between them and damage. In addition, 'the radial clearance between the inner diameter of the bottom holes 23A to 23F and the outer diameter of the other end of the electric heater ha to 16F ensures a small gap when the aforementioned thermal expansion is stable' even if the heat medium oil L is in the heating flow path 2 8 The flow in A to 2 8 F can suppress the vibration of the electric heaters 16A to 16F compared to when the two ends of the electric heaters 16 A to 16 F are fixed. According to the inventor's test, the electric heaters 丨 6 A to 丨 6 f are generally used with an outer diameter of 15111111 and a length of 90〇111111, or an outer diameter of 17.5111111 and a length of 90〇111111 ~ 1 3 0 0 mm. When the flow velocity of the medium is 3 m / sec, the gap difference (D — d) between the inner diameter D of the bottom hole and the outer diameter d of the heater is 0.2 mm to 0.4 mm, and the durability is the best. a On the other hand, since the cross-sectional area of the heating flow paths 2 8A to 2 8F is set to be equal to the cross-sectional areas of the inlet and outlet, when the hot plate is heated, the flow velocity in the hot plate is a certain speed, and the surface heat transfer It is also necessary to keep the hot plate at a stable temperature distribution. ^ After the resin is heat-set in a predetermined time, the hot plate is cooled. This example = in the example, 'The temperature of the hot plates 丨 〇, 丨 2 during hot pressing is high, which is 4,000 ° C .:' If the hot plate is rapidly cooled, temperature unevenness occurs in the heat medium circulation circuit. In particular, when the thermal gradient of the flange portion of the pipe is large, the heat medium oil L easily flows out of the seal. In addition, thermal stress is generated on the resin due to uneven temperature. This thermal stress deforms the resin molded product and reduces the size of the molded product.

第24頁 559591 五、發明說明(21) 寸精度。因此,熱板1 0、1 2應以1〜5 °C /分的冷卻速度漸 漸冷卻。 控制單元8向可控矽單元3 5輸出所需電力輸出信號, 使可控矽單元3 5不向電加熱器1 6 A〜1 6 F供給電力。另外, 控制單元8設定冷卻控制閥45a的開度,使熱板1 0、1 2的冷 卻速度在規定的範圍内,使熱介質油L的溫度降低。熱板 溫度達到2 5 0 °C後,以一5 °C /分以上的速度,用三通混合 閥3 1進行冷卻控制。 圖六是熱板的另一實施例,表示進一步加大熱板的加 熱、加壓面積,增加電加熱器根數的情形。 圖二實施例中,是將各加熱流路一根一根地單純直列 配置,其流通阻力大,而本實施例中,是將相鄰的若干根 加熱流路並排配置,以這些並排配置著的加熱流路為單位 進行直列配置。 即,該圖中,在熱板本體1 3的兩端,形成一端閉塞的 底孔1 4 a、1 4 j,在它們之間設有八個貫通孔1 4 b〜1 4 i。在 這些底孔及貫通孔14b〜14i上,各設置一根與它們直交、 並與一端部(圖六的下側)及另一端部(圖六的上側)連 通的貫通孔15A、15B。 前述一端部的連通貫通孔15A,在該連通貫通孔15A的 兩端開口部分別設有閉塞元件2 5 a、2 5 i ,在貫通孔1 4 a〜 1 4 b間、貫通孔1 4 e〜1 4 f間、貫通孔1 4 i〜1 4 j間的部分設 有圓柱狀的閉塞元件2 5 c、2 5 e、2 5 g,它們被密閉地焊接 固定著。Page 24 559591 V. Description of the invention (21) Inch accuracy. Therefore, the hot plates 10 and 12 should be gradually cooled at a cooling rate of 1 to 5 ° C / min. The control unit 8 outputs a required power output signal to the thyristor unit 35 so that the thyristor unit 35 does not supply power to the electric heaters 16 A to 16 F. In addition, the control unit 8 sets the opening degree of the cooling control valve 45a so that the cooling rates of the hot plates 10 and 12 are within a predetermined range, and the temperature of the heat medium oil L is reduced. After the temperature of the hot plate reaches 250 ° C, the three-way mixing valve 31 is used for cooling control at a speed of 5 ° C / min or more. Fig. 6 shows another embodiment of the hot plate, showing a situation in which the heating and pressing area of the hot plate is further increased, and the number of electric heaters is increased. In the embodiment of FIG. 2, each heating flow path is simply arranged one by one, which has a large flow resistance. In this embodiment, adjacent heating flow paths are arranged side by side, and these are arranged side by side. The heating flow path is arranged in a line. That is, in the figure, bottom holes 1 4 a and 1 4 j with closed ends are formed at both ends of the hot plate body 13, and eight through holes 1 4 b to 1 4 i are provided between them. Each of these bottom holes and through-holes 14b to 14i is provided with a through-hole 15A, 15B which intersects them at right angles and communicates with one end portion (lower side in Fig. 6) and the other end portion (upper side in Fig. 6). The communication through-holes 15A at one end are provided with blocking elements 2 5 a and 2 5 i at the openings at both ends of the communication through-holes 15A, and between the through-holes 1 4 a to 1 4 b and through-holes 1 4 e Cylindrical occlusive elements 2 5 c, 2 5 e, and 2 5 g are provided in the portions between 1 to 4 f and between the through holes 1 4 i to 1 4 j, and they are hermetically fixed by welding.

第25頁 559591 五、發明說明(22) 同樣地,另一端部的連通貫通孔15b,在該連通貫通 孔15B的兩端開口部設有閉塞元件25b、25h,在貫通孔14c 〜1 4 d間、貫通孔1 4 g〜1 4 h間設有圓柱狀的閉塞元件2 5 d、 2 5 f ’它們被密閉地焊接固定著。底孔丨4 &、丨4〕·的一端部 開口是開口狀,分別作為入口 2 6和出口 2 7。 在前述8根貫通孔1 4b〜1 4 i内分別各插入一根電加熱 器16A〜16H,這些貫通孔内壁與電加熱器外周之間的間隙 構成供熱介質流過的加熱流路2 8a〜2 8h。 入口 26、出口 27、底孔14a、14 j、連通貫通孔15A、 mb ’它們的斷面積設定為加熱流路28a〜28h的 約兩倍。 ' 電加熱器1 6 A〜1 6 H ,借助固定在其一端部端部的法 f部1 8 A〜1 8 Η以挾住密封墊的狀態固定在熱板丨3的一端 部側面,另一端部端部插入支撐元件23Α〜23 Η (該支撐 ^ "ίφ 2 3 A 23H禮、閉地焊接在貫通孔14b〜14i的另一端部 ,分)的底孔24A〜24H内。電加熱器16A〜16H的另一端 4,底孔2 4 A〜2 4 Η之間在徑方向和軸方向有間隙。這些 間隙與圖二、圖四所示實施例同樣地在熱膨脹穩定的正常 工作時’有約〇 · 2mm〜0 · 4mm的徑方向差,並且,在轴方向 也有更大的間隙。 因此’在前述構成的熱板的熱介質循環回路中,從底 的開口流入的熱介質油L流向另一端部,進入另一一 =。卩的連通貫通孔1 5 β,曲折地流過兩根並排配置的加熱 路 通過一端部的連通貫通孔15Α後,從另一端部的連P.25 559591 V. Description of the invention (22) Similarly, the communication through hole 15b at the other end portion is provided with blocking elements 25b and 25h at the openings at both ends of the communication through hole 15B, and through holes 14c to 1 4 d Cylindrical occlusive elements 2 5 d and 2 5 f ′ are provided between the through-holes and the through-holes 1 4 g to 14 h. They are hermetically fixed by welding. Bottom holes 丨 4 & 4] · The openings at one end are open and serve as the inlet 2 6 and the outlet 2 7 respectively. An electric heater 16A to 16H is inserted into each of the eight through holes 14b to 14i. The gap between the inner wall of the through hole and the outer periphery of the electric heater forms a heating flow path 2 8a through which a heating medium flows. ~ 2 8h. The cross-sectional areas of the inlet 26, the outlet 27, the bottom holes 14a, 14j, and the communication through holes 15A, mb 'are set to approximately twice the heating flow paths 28a to 28h. '' The electric heaters 1 6 A to 1 6 H are fixed to the side of one end of the hot plate 丨 3 by the method of fixing the f part 1 8 A to 1 8 at the end of one end, and the other One end portion is inserted into the bottom holes 24A to 24H of the supporting elements 23A to 23Η (the support ^ 2 3 A 23H is welded to the other end portions of the through holes 14b to 14i in a closed manner). The other ends 4 of the electric heaters 16A to 16H have a gap in the radial direction and the axial direction between the bottom holes 2 4 A to 2 4 Η. These gaps have a radial difference of about 0.2 mm to 0.4 mm during normal operation when thermal expansion is stable, as in the embodiment shown in Figs. 2 and 4, and there is a larger gap in the axial direction. Therefore, in the heat medium circulation circuit of the heat plate configured as described above, the heat medium oil L flowing in from the opening at the bottom flows to the other end portion and enters the other one =. The connecting through-holes 1 of β are flowing through two heating circuits arranged side by side in a zigzag manner. After passing through the connecting through-hole 15A at one end, the connecting through-holes at the other end are connected.

第26頁 559591 五、發明說明(23) 通貫通孔1 5 B到達底孔1 4 j ,再從出口 2 7流出。 即,從入口 2 6、從大徑底孔1 4 a流入的熱介質油l , 通過另一端部的連通貫通孔1 5B分流,流向兩個加熱流路 28a、28b的另一端部’在此一方面被電加熱器ΐ6Α、ΐββ加 熱,另一方面流向加熱流路28a、28b的一端部,在一端部 的連通貫通孔1 5 A處合流後,再次被分流,流入兩個加熱 流路28〇和28(1,一方面被電加熱器16(:、160加熱,另一方 面從加熱流路28c、2 8d的一端流向另一端。同樣地,到達 了另一端部的熱介質油L ,在連通貫通孔1 5 B合流後再次 被分流’流向兩個加熱流路2 8 e、2 8 f,一方面從它們的另 一知部向一 部流動、另一方面被加熱,在一端部的連通 貫通孔1 5 A合流後再分流,從二個加熱流路2 8 g、2 8h的一 端部一方面流向另一端部、另一方面被加熱。熱介質油L 在加熱流路2 8 g、2 8 h的另一端部,通過連通貫通孔1 5 B到 達底孔1 4 j ’再從熱板本體1 3的出口 2 7排出。 該實施例中,與大的熱板面積對應地,電加熱器數目 也比前述最初的實施例增加,但是,由於將加熱流路(該 加熱流路的斷面積僅是連通貫通孔15A、15B、入口 26、出 口 2 7的約2分之一倍)兩根兩根地並排配置,使熱介質油 L在連通貫通孔1 4A、1 5B間流過,所以,與把各加熱流路 一根一根直列配置時相比,可減少流路阻力。另外,由於 並排配置著的加熱流路的總共斷面積設定為與入口、出口 的斷面積大致相等,所以,在熱板的加熱時,熱板内流速 是一定的速度,表面熱傳遞也一定,可以將熱板保持為更Page 26 559591 V. Description of the invention (23) The through-hole 15 B reaches the bottom hole 1 4 j and flows out from the outlet 2 7. That is, the heat medium oil 1 flowing from the inlet 26 and the large-diameter bottom hole 14 a is branched through the communication through hole 15B at the other end and flows to the other ends of the two heating flow paths 28a and 28b. On the one hand, it is heated by electric heaters ΐ6A and ΐββ. On the other hand, it flows to one end of the heating flow paths 28a and 28b. After joining at the through-holes 1 5A at one end, it is diverted again and flows into the two heating flow paths 28. 〇 and 28 (1) are heated by electric heaters 16 (:, 160 on the one hand, and flow from one end of the heating flow paths 28c, 28d to the other end. Similarly, the heat medium oil L that has reached the other end portion, After the communication through-holes 1 5 B merge, they are shunted again to flow to the two heating flow paths 2 8 e, 2 8 f. On the one hand, they flow from the other known part to one part, on the other hand, they are heated. The connected through-holes 1 5 A merge and then split, and flow from one end of the two heating flow paths 2 8 g and 2 8 h to the other end and are heated on the other hand. The heat medium oil L is on the heating flow path 2 8 g, 2 8 h at the other end, through the through hole 1 5 B to reach the bottom hole 1 4 j ', and then from the hot plate The outlets of 1 3 and 2 7 are discharged. In this embodiment, the number of electric heaters is increased corresponding to the large hot plate area. However, since the heating flow path (the sectional area of the heating flow path is increased) It is only about one half of the communication through-holes 15A, 15B, the inlet 26, and the outlet 27.) The two are arranged side by side so that the heat medium oil L flows between the communication through-holes 14A, 1B. Compared with the case where the heating flow paths are arranged one by one, the flow path resistance can be reduced. In addition, since the total cross-sectional area of the heating flow paths arranged side by side is set to be approximately equal to the cross-sectional areas of the inlet and the outlet, During the heating of the hot plate, the flow velocity in the hot plate is a certain speed, and the surface heat transfer is also constant. You can keep the hot plate more stable.

第27頁 559591 五、發明說明(24) 穩定的溫度分佈。 而且,由於一根加熱流路的斷面積設定為入口 2 6、出 口 27、底孔14 a、14j、連通貫通孔15A、15B的約二分之 一,所以,流過各加熱流路的熱介質油L的流量,與加熱 流路的斷面積等於入口 2 6、出口 2 7時相比,熱板内的熱介 質只要少量即可,可減輕加熱時的運轉成本。 另外,本發明的實施例中,是將溫度感測器3 4設在上 側熱板1 0上,但也可以設在下側熱板1 2上。另外,也可以 在上下熱板上都設置溫度感測器,獨立地控制上下各熱板 的電加熱器。這時,雖然成本比設置一個溫度感測器時 高,但是對各熱板的不同狀態可高精度地進行控制。Page 27 559591 V. Description of the invention (24) Stable temperature distribution. Moreover, since the cross-sectional area of one heating flow path is set to approximately one-half of the inlet 26, the outlet 27, the bottom holes 14a, 14j, and the communication through-holes 15A and 15B, the heat flowing through each heating flow path Compared with the case where the cross-sectional area of the heating flow path is equal to the inlet 26 and outlet 27, the amount of the heat medium in the hot plate can be a small amount, which can reduce the operating cost during heating. In the embodiment of the present invention, the temperature sensor 34 is provided on the upper hot plate 10, but it may be provided on the lower hot plate 12. In addition, temperature sensors may be provided on the upper and lower hot plates to independently control the electric heaters of the upper and lower hot plates. At this time, although the cost is higher than when a temperature sensor is installed, different states of each hot plate can be controlled with high accuracy.

第28頁 559591 圖式簡單說明 圖一是表示本發明壓制裝置整體的圖。 圖二是表示圖一中的熱板的斷面及其控制電路的圖。 圖三是從圖二中的in —皿方向所視之熱板的局部斷面 側面圖。 圖四是將圖二中的電加熱器及其安裝部分之斷面放大 > 圖。 * 圖五是圖四中的電加熱器的法蘭部安裝部分的側面 圖。 圖六是另一實施例之熱板的正面斷面圖。Page 28 559591 Brief description of the drawings Fig. 1 is a diagram showing the entire pressing apparatus of the present invention. FIG. 2 is a diagram showing a cross section of the hot plate and its control circuit in FIG. 1. FIG. Fig. 3 is a partial cross-sectional side view of the hot plate viewed from the direction of in-plate in Fig. 2. Fig. 4 is an enlarged > view of the electric heater and its mounting portion in Fig. 2. * Figure 5 is a side view of the flange portion mounting portion of the electric heater in Figure 4. Fig. 6 is a front sectional view of a hot plate according to another embodiment.

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Claims (1)

559591 六、申請專利範圍 1 · 一種壓制裝置,在可接近、分離的一對平板間設置熱 板,把加熱器插入形成在該熱板内部的孔中,在該加熱 器的外周部分與前述孔内周壁之間形成徑方向間隙,該 間隙形成供熱介質流過的環狀斷面加熱流路,以前述加 熱加熱該加熱流路内的熱介質’將前述熱板加熱’其 特徵在於:具有溫度感測器、控制單元和可控矽單 元, 前述溫度感測器檢測與熱板溫度有關的溫度,及輸 出實測溫度信號; 前述控制單元接受前述實測溫度信號,計算實測溫 度與目標溫度的差值,根據該差值決定前述加熱器的加 熱所需的電力量,輸出所需的電力輸出信號,執行反饋 控制;及 前述可控矽單元具有可控矽,根據前述控制單元輸 出的所需電力輸出信號,一方面由可控矽調節供給電力 的大小、另一方面將該電力供給前述加熱器。 2 ·如申請專利範圍第1項所述的壓制裝置,其特徵在於, 前述溫度感測器安裝在前述一對平板的一方,根據該溫 度感測器的實測溫度信號控制供給前述一對平板的電加 熱器的電力。 3 ·如申請專利範圍第1或2項所述的壓制裝置,其特徵在 於,前述加熱流路與冷卻器連接,當前述實測溫度或熱 介質的溫度高於規定值時,把從加熱流路流出的熱介質 導向前述冷卻器,當前述實測溫度或熱介質的溫度低於559591 6. Scope of patent application1. A pressing device is provided with a hot plate between a pair of flat plates that can be accessed and separated, a heater is inserted into a hole formed inside the hot plate, and a peripheral portion of the heater and the aforementioned hole A gap in the radial direction is formed between the inner peripheral walls, and the gap forms a ring-shaped cross-section heating flow path through which a heating medium flows. The heating medium in the heating flow path is heated by the aforementioned heating, and the heating plate is heated. A temperature sensor, a control unit, and a thyristor unit, wherein the temperature sensor detects a temperature related to the temperature of the hot plate and outputs a measured temperature signal; the control unit receives the measured temperature signal and calculates a difference between the measured temperature and the target temperature Value, the amount of power required for heating the heater is determined based on the difference, the required power output signal is output, and feedback control is performed; and the thyristor unit has a thyristor, and the required power output by the control unit On the one hand, the output signal is adjusted by the thyristor to supply power to the heater. 2. The pressing device according to item 1 of the scope of patent application, wherein the temperature sensor is mounted on one of the pair of flat plates, and the supply of the temperature to the pair of flat plates is controlled based on the measured temperature signal of the temperature sensor. Electric heater power. 3. The pressing device according to item 1 or 2 of the scope of patent application, wherein the heating flow path is connected to a cooler, and when the measured temperature or the temperature of the heat medium is higher than a specified value, the slave heating flow path The outgoing heat medium is directed to the cooler. When the measured temperature or the temperature of the heat medium is lower than 第30頁 559591 六、申請專利範圍 預定值時,使熱介質繞過冷卻器。 4 ·如申請專利範圍第3項所述的壓制裝置,其特徵在於, 前述規定值設定?:在熱介質的朝向冷卻器導入切換溫 度與熱介質的繞冷卻器切換溫度間具有滯後現象。 5 · —種壓制裝置之控制方法,該控制方法控制的壓制裝 置為:在可接近、分離的一對平板間設置熱板,把加熱 器插入形成在該熱板内部的孔中,在該加熱器的外周部 分與前述孔内周壁之間形成徑方向間隙,該間隙形成供 熱介質流過的環狀斷面加熱流路,以前述加熱器加熱該 加熱流路内的熱介質,將前述熱板加熱,其特徵在於具 有以下步驟: 檢測與熱板溫度有關的溫度,及輸出實測溫度信 號; 接受前述實測溫度信號,計算實測溫度與目標溫度 的差值,根據該差值決定加熱器的加熱所需的電力量, 輸出所需電力輸出信號,實行反饋控制;及 根據從控制單元輸出的所需電力輸出信號,一方面調節 可控矽調節供給電力的大小、另一方面將該電力供給加 熱器。 6 ·如申請專利範圍第5項所述壓制裝置之控制方法,其特 徵在於:藉安裝在前述一對平板的一方上的溫度感測器 檢測與熱板溫度有關的溫度。 7 ·如申請專利範圍第5或6項所述壓制裝置之控制方法, 其特徵在於:前述加熱流路與冷卻器連接,當前述實測Page 30 559591 VI. Patent Application Range When the preset value is set, the heat medium is bypassed by the cooler. 4 · The pressing device according to item 3 of the scope of patent application, wherein the predetermined value is set? : There is a hysteresis between the switching temperature at which the heat medium is directed toward the cooler and the switching temperature at which the heat medium is wound around the cooler. 5-A control method of a pressing device, the pressing device controlled by the control method is: setting a hot plate between a pair of plates that can be accessed and separated, inserting a heater into a hole formed inside the hot plate, and heating the plate A radial gap is formed between the outer peripheral portion of the device and the inner peripheral wall of the hole, and the gap forms a ring-shaped cross-section heating flow path through which a heating medium flows. The heater heats the heat medium in the heating flow path, and heats the heat. Plate heating is characterized by the following steps: detecting the temperature related to the temperature of the hot plate and outputting the measured temperature signal; accepting the aforementioned measured temperature signal, calculating the difference between the measured temperature and the target temperature, and determining the heating of the heater according to the difference The amount of power required is to output the required power output signal and implement feedback control; and according to the required power output signal output from the control unit, on the one hand adjust the thyristor to adjust the amount of power supplied, and on the other hand, heat the power supply Device. 6. The control method of the pressing device according to item 5 of the scope of patent application, characterized in that the temperature related to the temperature of the hot plate is detected by a temperature sensor installed on one side of the aforementioned pair of flat plates. 7 · The control method of the pressing device according to item 5 or 6 of the scope of patent application, characterized in that the aforementioned heating flow path is connected with the cooler, and when the aforementioned actual measurement 第31頁 559591 六、申請專利範圍 溫度或熱介質的溫度高於規定值時,把從加熱流路流出 的熱介質導向前述冷卻器,當前述實測溫度或熱介質的 溫度低於預定值時,使熱介質繞過冷卻器。 8 ·如申請專利範圍第7項所述壓制裝置之控制方法,其特 徵在於:前述預定值設定?:在熱介質的朝向冷卻器的 導入切換溫度與使前述冷卻器的繞過切換溫度之間具有 滞後現象。 9 · 一種壓制裝置之熱板,通過把加熱器插入設在熱板本 體内部的孔中而在該加熱器的外周部分與孔的内壁間形 成徑方向間隙,由該間隙形成環狀斷面的加熱流路,使 從熱板本體的入口流入的熱介質經過加熱流路從出口排 出,其特徵在於:把前述加熱器的一端部固定在熱板本 體的一方側面,把加熱器的另一端部在徑方向和軸方向 留有間隙地插入設在熱板本體另一側面的底孔内,抑制 沿著加熱器軸方向流過前述加熱流路的熱介質所引起加 熱器的振動。 1 〇 ·如申請專利範圍第9項所述壓制裝置之熱板,其特徵 在於:前述徑方向的間隙,其斷面積小於加熱流路的斷 面積。 1 1 ·如申請專利範圍第9或1 0項所述壓制裝置之熱板,其 特徵在於:前述熱板係配置在前述壓制裝置的一對加壓 平板間。 1 2 ·如申請專利範圍第9項所述壓制裝置之熱板,其特徵 在於:前述加熱器是電加熱器,把向該電加熱器供給電Page 31 559591 VI. When the temperature of the patent application or the temperature of the heat medium is higher than the specified value, the heat medium flowing out of the heating flow path is directed to the cooler. When the measured temperature or the temperature of the heat medium is lower than a predetermined value, Pass the heat medium around the cooler. 8 · The control method of the pressing device as described in item 7 of the scope of patent application, which is characterized by: the aforementioned predetermined value setting? : There is a hysteresis between the introduction switching temperature of the heat medium toward the cooler and the bypass switching temperature of the aforementioned cooler. 9 · A hot plate of a pressing device, by inserting a heater into a hole provided inside the body of the hot plate, a radial gap is formed between an outer peripheral portion of the heater and an inner wall of the hole, and an annular cross section is formed by the gap. The heating flow path allows the heat medium flowing in from the inlet of the hot plate body to be discharged from the outlet through the heating flow path. It is characterized in that one end of the heater is fixed to one side of the hot plate body and the other end of the heater is fixed. Inserting a gap in the radial direction and the axial direction into a bottom hole provided on the other side of the hot plate body, to suppress the vibration of the heater caused by the heat medium flowing through the heating flow path along the heater axis direction. 1 0. The hot plate of the pressing device according to item 9 of the scope of the patent application, wherein the cross-sectional area of the gap in the radial direction is smaller than the cross-sectional area of the heating flow path. 1 1 · The hot plate of the pressing device according to item 9 or 10 of the scope of patent application, wherein the hot plate is arranged between a pair of pressurized flat plates of the pressing device. 1 2 · The hot plate of the pressing device according to item 9 of the scope of patent application, wherein the heater is an electric heater, and the electric heater is supplied with electricity. 第32頁 559591 六、申請專利範圍 力的配線從前述加熱器的一端部固定側引出。 1 3 ·如申請專利範圍第9項所述壓制裝置之熱板,其特徵 在於··前述加熱器的一端部通過法蘭部以挾住密封墊的 狀態固定在熱板本體的側面,前述法蘭部設在從熱板本 體的孔突出的端部。 1 4 ·如申請專利範圍第9項所述壓制裝置之熱板,其特徵 在於:前述加熱流路的斷面積小於前述入口和出口的斷 面積。Page 32 559591 VI. Scope of patent application Force wiring is led out from the fixed side of one end of the heater. 1 3 The hot plate of the pressing device according to item 9 of the scope of the patent application, characterized in that one end of the heater is fixed to the side of the hot plate body by a flange portion in a state of holding a seal. The blue portion is provided at an end portion protruding from a hole of the hot plate body. 1 4 · The hot plate of the pressing device according to item 9 of the scope of the patent application, wherein the sectional area of the heating flow path is smaller than the sectional area of the inlet and outlet. 1 5 ·如申請專利範圍第1 4項所述壓制裝置之熱板,其特徵 在於:前述加熱流路的斷面積基本等於前述入口及出口 的斷面積。 1 6 ·如申請專利範圍第9項所述壓制裝置之熱板,其特徵 在於:前述加熱流路之構成為:將相鄰的加熱流路並排 配置,分流其上游的熱介質,使其從該並排配置著的各 加熱流路朝同一方向流動後,在其下游合流。 1 7 ·如申請專利範圍第1 6項所述壓制裝置之熱板,其特徵 在於:前述並排配置的加熱流路總計斷面積基本等於前 述入口和出口的斷面積。1 5 · The hot plate of the pressing device according to item 14 of the scope of patent application, characterized in that the sectional area of the heating flow path is substantially equal to the sectional area of the inlet and outlet. 1 6 · The hot plate of the pressing device according to item 9 of the scope of the patent application, wherein the heating flow path is configured as follows: adjacent heating flow paths are arranged side by side, and the upstream heat medium is shunted so that Each of the heating flow paths arranged side by side flows in the same direction, and then merges downstream of the heating flow paths. 1 7 · The hot plate of the pressing device according to item 16 of the scope of patent application, characterized in that the total cross-sectional area of the heating flow paths arranged side by side is substantially equal to the cross-sectional area of the inlet and outlet mentioned above. 1 8 ·如申請專利範圍第9項所述壓制裝置之熱板,其特徵 在於:前述加熱流路之構成為:從一端部向另一端部流 動熱介質的加熱流路、和從另一端部向一端部流動熱介 質的加熱流路交替曲折地配置。 1 9 · 一種壓制裝置,熱板設置在上下一對平板上,其特徵 在於:前述熱板之構成?:通過把加熱器插入設在熱板1 8 · The hot plate of the pressing device according to item 9 in the scope of the patent application, wherein the heating flow path is configured as: a heating flow path through which a heat medium flows from one end to the other end, and from the other end The heating flow paths that flow the heat medium to one end portion are alternately arranged. 1 9 · A pressing device, the hot plate is arranged on a pair of upper and lower flat plates, which is characterized by the structure of the aforementioned hot plate? : By inserting the heater into the hot plate 第33頁 559591 六、申請專利範圍 本體内部的孔内,在該加熱器的外周部分與前述孔内周 壁之間形成徑方向間隙,由該間隙形成環狀斷面的加熱 流路,使從熱板本體的入口流入的熱介質經過前述加熱 流路從出口排出;並且,將前述加熱器的一端部固定在 熱板本體的一側面,把前述加熱器的另一端部在徑方向 和軸方向留有間隙地插入設在熱板本體另一方側面側的 底孔内,抑制沿著加熱器軸方向在前述加熱流路内流動 的熱介質所引起加熱器的振動。 2 0 · —種壓制裝置,熱板設置在上下一對平板上,在設在 該平板上的熱板之間至少配置一個以上的熱板,其特徵 在於:前述熱板之構成?:通過把加熱器插入設在熱板 本體内部的孔内,在該加熱器的外周部分與前述孔内周 壁之間形成徑方向間隙,由該間隙形成環狀斷面的加熱 流路,使從熱板本體的入口流入的熱介質經過前述加熱 流路從出口排出;並且,將前述加熱器的一端部固定在 熱板本體的一側面,把前述加熱器的另一端部在徑方向 和軸方向留有間隙地插入設在熱板本體另一方側面側的 底孔内,抑制沿著加熱器軸方向在前述加熱流路内流動 的熱介質所引起加熱器的振動。 2 1 · —種壓制裝置,在可接近、分離的一對平板間設置熱 板,於安裝在熱板上的加熱器和熱板内部形成加熱流 路,借助在包含該加熱流路的熱介質油循環回路中循環 的熱介質油將前述熱板加熱,其特徵在於:前述熱介質 油是矽系熱介質油。Page 33 559591 VI. In the hole inside the body of the patent application, a radial gap is formed between the outer peripheral portion of the heater and the inner peripheral wall of the hole, and the gap forms a heating flow path with a circular cross-section to make the heat from The heat medium flowing in from the inlet of the plate body is discharged from the outlet through the heating flow path; and one end of the heater is fixed to one side of the hot plate body, and the other end of the heater is left in the radial direction and the axial direction. The gap is inserted into a bottom hole provided on the other side of the hot plate body with a gap to suppress the vibration of the heater caused by the heat medium flowing in the heating flow path along the heater axis direction. 2 0 · A pressing device in which a hot plate is provided on a pair of upper and lower flat plates, and at least one or more hot plates are arranged between the hot plates provided on the flat plate, which is characterized by the structure of the aforementioned hot plate? : By inserting the heater into a hole provided inside the hot plate body, a radial gap is formed between the outer peripheral portion of the heater and the inner peripheral wall of the hole, and a gap-shaped heating flow path is formed by the gap, so that The heat medium flowing in from the inlet of the hot plate body is discharged from the outlet through the heating flow path, and one end of the heater is fixed to one side of the hot plate body, and the other end of the heater is in a radial direction and an axial direction. It is inserted into a bottom hole provided on the other side of the hot plate body with a gap to suppress the vibration of the heater caused by the heat medium flowing in the heating flow path along the heater axis direction. 2 1 · — A pressing device is provided with a hot plate between a pair of plates that can be accessed and separated, and a heating flow path is formed inside the heater and the hot plate installed on the hot plate. The heat medium oil circulating in the oil circulation circuit heats the hot plate, wherein the heat medium oil is a silicon-based heat medium oil. 第34頁 559591 六、申請專利範圍 2 2 ·如申請專利範圍第2 1項所述之壓制裝置,其特徵在 於:前述熱介質油的主要成分是二甲基聚矽氧烷。 2 3 ·如申請專利範圍第2 1或2 2項所述之壓制裝置,其特徵 在於:前述壓制裝置可將前述熱板加熱至3 5 0〜4 5 0 °C。 2 4 ·如申請專利範圍第2 1項所述之壓制裝置,其特徵在 於:前述壓制裝置具有將前述熱介質油的壓力保持在熱 介質油蒸氣壓以上規定範圍内的壓力調節機構。 2 5 ·如申請專利範圍第24項所述之壓制裝置,其特徵在 於:前述壓力調節機構通過惰性氣體加壓熱介質油。 2 6 ·如申請專利範圍第2 5項所述之壓制裝置,其特徵在 於:前述惰性氣體是氮氣。 27 ·如申請專利範圍第25或26項所述之壓制裝置,其特徵 在於:前述惰性氣體通過從熱介質循環回路分支的配管 蓄積在與熱介質循環回路連接著的膨脹箱内,在前述膨 脹箱内惰性氣體加壓熱介質油。 2 8 ·如申請專利範圍第2 7項所述之壓制裝置,其特徵在 於:前述壓力調節機構將膨脹箱内的惰性氣體的壓力控 制在規定範圍内。 2 9 ·如申請專利範圍第2 8項所述之壓制裝置,其特徵在 於:前述壓力調節機構具有惰性氣體控制機構,該惰性 氣體控制機構當前述膨脹箱内的惰性氣體的壓力低於第 一壓力時,向前述膨脹箱注入前述惰性氣體,當前述膨 脹箱内的惰性氣體的壓力高於第二壓力時,從膨脹箱中 放出惰性氣體。Page 34 559591 VI. Scope of patent application 2 2 · The pressing device according to item 21 of the scope of patent application, characterized in that the main component of the aforementioned heat medium oil is dimethyl polysiloxane. 2 3 · The pressing device according to item 21 or 22 of the scope of patent application, characterized in that the pressing device can heat the hot plate to 3 50 ~ 4 50 ° C. 24. The pressing device according to item 21 of the scope of patent application, wherein the pressing device has a pressure adjusting mechanism for maintaining the pressure of the heat medium oil within a predetermined range above the vapor pressure of the heat medium oil. 25. The pressing device according to item 24 of the scope of patent application, wherein the pressure regulating mechanism pressurizes the heat medium oil with an inert gas. 26. The pressing device according to item 25 of the scope of patent application, characterized in that the aforementioned inert gas is nitrogen. 27. The pressing device according to claim 25 or 26, wherein the inert gas is stored in an expansion tank connected to the heat medium circulation circuit through a pipe branched from the heat medium circulation circuit, and is expanded in the expansion. The inert gas in the tank pressurizes the heat medium oil. 2 8 · The pressing device according to item 27 of the scope of patent application, characterized in that the aforementioned pressure adjustment mechanism controls the pressure of the inert gas in the expansion tank within a specified range. 2 9 · The pressing device according to item 28 of the scope of patent application, characterized in that the aforementioned pressure adjustment mechanism has an inert gas control mechanism, and when the pressure of the inert gas in the expansion tank is lower than the first When under pressure, the inert gas is injected into the expansion tank, and when the pressure of the inert gas in the expansion tank is higher than the second pressure, the inert gas is released from the expansion tank. 第35頁 559591 六、申請專利範圍 3 0 ·如申請專利範圍第2 9項所述之壓制裝置,其特徵在 於:前述第一壓力是2kPa,前述第二壓力是5kPa。 3 1 ·如申請專利範圍第2 1項所述之壓制裝置,其特徵在 於:前述壓制裝置具有把熱介質循環回路中?生的氣體 排出的氣體排出閥。 3 2 ·如申請專利範圍第3 1項所述之壓制裝置,其特徵在 於:前述氣體排出閥安裝在氣體回收罐上,該氣體回收 罐設在熱介質循環回路内,用於回收熱介質循環回路 中產生的氣體。 3 3 ·如申請專利範圍第3 2項所述之壓制裝置,其特徵在 於··當前述氣體回收罐的氣體壓力超過第三壓力時,前 述氣體排出閥打開,從氣體回收罐中放出氣體,前述氣 體排出閥打開後,當氣體回收罐的氣體壓力低於第四壓 力時,前述氣體排出閥關閉。 34 ·如申請專利範圍第33項述之壓制裝置,其特徵在於: 前述第三壓力是4kPa,前述第四壓力是2kPa。 3 5 · —種壓制裝置,在可接近、分離的一對平板間設置熱 板,於安裝在熱板上的加熱器和前述熱板内部形成加熱 流路,借助在包含該加熱流路的熱介質油循環回路中循 環的熱介質油,將前述熱板加熱,其特徵在於:具有熱 介質油冷卻機構,該熱介質油冷卻機構在前述壓制裝置 將被加工物熱壓固後冷卻時,用於調節熱介質油的溫 度,使前述熱板以預定範圍内的冷卻速度冷卻。 3 6 ·如申請專利範圍第35項所述之壓制裝置,其特徵在Page 35 559591 VI. Patent Application Range 30 · The pressing device as described in item 29 of the patent application range is characterized in that the aforementioned first pressure is 2 kPa and the aforementioned second pressure is 5 kPa. 3 1 · The pressing device according to item 21 of the scope of patent application, characterized in that the pressing device has a heat medium circulation circuit? The gas is released from the gas exhaust valve. 3 2 · The pressing device according to item 31 of the scope of patent application, characterized in that the aforementioned gas exhaust valve is installed on a gas recovery tank, and the gas recovery tank is set in a heat medium circulation circuit for recovering the heat medium circulation Gas generated in the circuit. 3 3 The pressing device according to item 32 of the scope of patent application, characterized in that when the gas pressure of the gas recovery tank exceeds a third pressure, the gas exhaust valve is opened to release gas from the gas recovery tank, After the gas exhaust valve is opened, when the gas pressure of the gas recovery tank is lower than the fourth pressure, the gas exhaust valve is closed. 34. The pressing device according to item 33 of the scope of patent application, wherein the third pressure is 4 kPa and the fourth pressure is 2 kPa. 3 5 · — A pressing device is provided with a hot plate between a pair of plates that can be accessed and separated, and a heating flow path is formed between the heater mounted on the hot plate and the inside of the hot plate. The heat medium oil circulating in the medium oil circulation circuit heats the aforementioned hot plate, and is characterized by having a heat medium oil cooling mechanism. The heat medium oil cooling mechanism is used when the workpiece is hot-pressed and solidified by the pressing device and then cooled. In order to adjust the temperature of the heat medium oil, the hot plate is cooled at a cooling rate within a predetermined range. 3 6 · The pressing device according to item 35 of the scope of patent application, characterized in that 第36頁 559591 六、申請專利範圍 於:前述熱介質油冷卻機構具有旁通管路、冷卻器和隔 膜閥, 前述旁通管路從熱介質油循環回路分支,並返回到 熱介質油循環回路; 前述冷卻器設在前述旁通管路的途中,把通過前述 旁通管路的熱介質油冷卻;及 前述隔膜閥安裝在前述旁通管路的冷卻器上游側, 可調節流向冷卻器的熱介質油的流量。 3 7 · —種壓制裝置之控制方法,該控制方法控制的壓制裝 置為:在可接近、分離的一對平板間設置熱板,於安裝 在熱板上的加熱器和熱板内部形成加熱流路,借助在包 含該加熱流路的熱介質油循環回路中循環的熱介質油將 前述熱板加熱,其特徵在於:前述熱介質油是採用矽系 熱介質油。 3 8 ·如申請專利範圍第3 7項所述壓制裝置之控制方法,其 特徵在於:前述熱介質油的主要成分是二曱基聚矽氧 烧。 3 9 ·如申請專利範圍第3 7或3 8項所述壓制裝置之控制方 法,其特徵在於:前述壓制裝置熱壓固被加工物時,可 將前述熱板加熱至3 5 0〜4 5 0 °C。 4 0 ·如申請專利範圍第3 7項所述壓制裝置之控制方法,其 特徵在於:前述控制方法中,將熱介質油的壓力保持在 熱介質油的蒸氣壓以上的規定範圍内。 4 1 ·如申請專利範圍第4 0項所述壓制裝置之控制方法,其P.36 559591 6. The scope of the application for patent is that the aforementioned heat medium oil cooling mechanism has a bypass line, a cooler and a diaphragm valve. The bypass line branches from the heat medium oil circulation circuit and returns to the heat medium oil circulation circuit. The cooler is provided on the way of the bypass line to cool the heat medium oil passing through the bypass line; and the diaphragm valve is installed on the upstream side of the cooler of the bypass line to adjust the flow to the cooler Flow of heat medium oil. 37. A control method for a pressing device. The pressing device controlled by the control method is: a hot plate is provided between a pair of plates that can be accessed and separated, and a heating flow is formed in the heater installed on the hot plate and inside the hot plate. The heat plate is heated by a heat medium oil circulating in a heat medium oil circulation circuit including the heating flow path, wherein the heat medium oil is a silicon-based heat medium oil. 38. The method for controlling a pressing device as described in item 37 of the scope of patent application, characterized in that the main component of the aforementioned heat medium oil is difluorinated polysiloxane. 3 9 · According to the control method of the pressing device described in item 37 or 38 of the scope of patent application, characterized in that: when the pressing device is used to heat-fix the workpiece, the aforementioned hot plate can be heated to 3 5 0 ~ 4 5 0 ° C. 40. The method for controlling a pressing device as described in item 37 of the scope of the patent application, characterized in that in the aforementioned control method, the pressure of the heat medium oil is maintained within a predetermined range above the vapor pressure of the heat medium oil. 4 1 · The control method of the pressing device as described in item 40 of the scope of patent application, which 第37頁 559591 六、申請專利範圍 特徵在於:前述控制方法中,是通過惰性氣體加壓熱介 質油。 4 2 ·如申請專利範圍第40項所述壓制裝置之控制方法,其 特徵在於:前述惰性氣體是採用氮氣。 43 ·如申請專利範圍第41或42項所述壓制裝置之控制方 法,其特徵在於:前述惰性氣體,係通過從熱介質循環 回路分支的配管蓄積在與熱介質體循環回路連接著的膨 脹箱内,前述控制方法中,在前述膨脹箱内通過惰性氣 體加壓前述熱介質油。 44 ·如申請專利範圍第43項所述壓制裝置之控制方法,其 特徵在於:前述控制方法,係把膨脹箱内的前述惰性氣 體的壓力控制在規定範圍内。 4 5 ·如申請專利範圍第44項所述壓制裝置之控制方法,其 特徵在於:前述控制方法,當膨脹箱内的惰性氣體壓力 低於第一壓力時,向膨脹箱内注入惰性氣體,當膨脹箱 内的惰性氣體壓力高於第二壓力時,從膨脹箱中放出惰 性氣體。 4 6 ·如申請專利範圍第45項所述壓制裝置之控制方法,其 特徵在於:前述第一壓力是2kPa,前述第二壓力是 5 kPa ° 4 7 ·如申請專利範圍第3 7項所述壓制裝置之控制方法,其 特徵在於:前述控制方法,係控制氣體排出閥以排出熱 循環回路内?生的氣體。 48 ·如申請專利範圍第47項所述壓制裝置之控制方法,其Page 37 559591 6. Scope of patent application Characteristic: In the aforementioned control method, the heat medium oil is pressurized by inert gas. 4 2 · The control method of the pressing device according to item 40 of the scope of patent application, characterized in that the aforementioned inert gas is nitrogen. 43. The control method of the pressing device according to item 41 or 42 of the scope of patent application, wherein the inert gas is accumulated in an expansion tank connected to the heat medium circulation circuit through a pipe branched from the heat medium circulation circuit. In the foregoing control method, the heat medium oil is pressurized by an inert gas in the expansion tank. 44. The control method of the pressing device according to item 43 of the scope of patent application, wherein the control method is to control the pressure of the inert gas in the expansion tank within a predetermined range. 4 5 · The control method of the pressing device according to item 44 of the scope of patent application, characterized in that: in the aforementioned control method, when the pressure of the inert gas in the expansion tank is lower than the first pressure, inert gas is injected into the expansion tank. When the pressure of the inert gas in the expansion tank is higher than the second pressure, the inert gas is released from the expansion tank. 4 6 · The control method of the pressing device as described in item 45 of the scope of patent application, characterized in that the aforementioned first pressure is 2 kPa and the aforementioned second pressure is 5 kPa ° 4 7 · as described in item 37 of the scope of patent application The control method of the pressing device is characterized in that the aforementioned control method is to control the gas exhaust valve to exhaust the inside of the thermal cycle circuit? Gas. 48. The control method of the pressing device as described in item 47 of the scope of patent application, which 第38頁 559591 六、申請專利範圍 特徵在於:前述氣體棑出閥係安裝在氣體回收罐上,該 氣體回收罐設在熱介質循環回路内,用於回收熱介質循 環回路内?生的氣體。 4 9 ·如申請專利範圍第4 8項所述壓制裝置之控制方法,其 特徵在於:前述控制方法,當氣體回收罐的氣體壓力超 過第三壓力時,打開前述氣體排出閥,從氣體回收罐中 放出氣體,在氣體排出閥打開後,氣體回收罐的氣體壓 力低於第四壓力時,關閉前述氣體排出閥。 5 0 ·如申請專利範圍第4 9項所述壓制裝置之控制方法,其 特徵在於··前述第三壓力是4 kP a,前述第四壓力是 2kPa ° 5 1 · —種壓制裝置之控制方法,其特徵在於:該控制方法 所控制之壓制裝置為:在可接近、分離的一對平板間設 置熱板,在安裝在熱板上的加熱器和熱板内部形成加熱 流路,借助在包含該加熱流路的熱介質油循環回路中循 環的熱介質油將前述熱板加熱,前述壓制裝置熱壓固被 加工物後進行冷卻時,調節熱介質油的溫度,以使前述 熱板以規定範圍的冷卻速度冷卻。 5 2 ·如申請專利範圍第5 1項所述壓制裝置之控制方法,其 特徵在於:通過控制冷卻器和隔膜閥來調節前述熱介質 油的溫度,前述冷卻器設在從熱介質循環回路中分支後 返回熱介質循環回路的旁通管路途中,將通過旁通管路 的熱介質油冷卻;前述隔膜閥安裝在旁通管路的冷卻器 上游側,可調節流向冷卻器的前述熱介質油流量。Page 38 559591 VI. Application for patent Features: The aforementioned gas purge valve is installed on a gas recovery tank. The gas recovery tank is located in the heat medium circulation circuit and is used to recover the heat medium circulation circuit. Gas. 4 9 · The control method of the pressing device according to item 48 of the scope of patent application, characterized in that: in the aforementioned control method, when the gas pressure of the gas recovery tank exceeds the third pressure, the aforementioned gas exhaust valve is opened to remove the gas from the gas recovery tank. When the gas exhaust valve is opened and the gas pressure of the gas recovery tank is lower than the fourth pressure, the gas exhaust valve is closed. 5 0 · The control method of the pressing device as described in item 49 of the scope of the patent application, characterized in that the aforementioned third pressure is 4 kP a and the aforementioned fourth pressure is 2 kPa ° 5 1 ·-a control method of the pressing device , Which is characterized in that the pressing device controlled by the control method is to set a hot plate between a pair of plates that can be accessed and separated, and form a heating flow path between the heater installed on the hot plate and the inside of the hot plate. The heat medium oil circulating in the heat medium oil circulation circuit of the heating flow path heats the hot plate. When the pressing device heat-fixes the workpiece and then cools, the temperature of the heat medium oil is adjusted so that the hot plate is at a predetermined temperature. Cooling range cooling. 5 2 · The method for controlling a pressing device as described in item 51 of the scope of patent application, characterized in that the temperature of the heat medium oil is adjusted by controlling a cooler and a diaphragm valve, and the cooler is provided in a heat medium circulation circuit. On the way to the bypass line of the heat medium circulation circuit after branching, the heat medium oil passing through the bypass line is cooled; the diaphragm valve is installed on the upstream side of the cooler of the bypass line, and the aforementioned heat medium flowing to the cooler can be adjusted Oil flow. 第39頁Page 39
TW90128442A 2000-11-16 2001-11-16 Pressurizing device, control method of pressurizing device and hot plate of pressurizing device TW559591B (en)

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JP2000349137A JP4575578B2 (en) 2000-11-16 2000-11-16 Hot plate of press machine and press machine
JP2000349258A JP2002153999A (en) 2000-11-16 2000-11-16 Press device
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JP4443093B2 (en) * 2001-11-06 2010-03-31 北川精機株式会社 Press device and control method of press device
US8696993B2 (en) * 2003-12-25 2014-04-15 Arkray, Inc. Method of raising temperature of received object, and analyzing device
US7621735B2 (en) * 2007-10-18 2009-11-24 Rexam Closure Systems Inc. Apparatus for placing mold charges into a compression molding machine
JP5372596B2 (en) * 2009-05-14 2013-12-18 北川精機株式会社 Press machine
CN103302792B (en) * 2013-06-26 2015-10-21 合肥海德数控液压设备有限公司 A kind of double-surface contact type oil heater with runing rest
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CN107379383B (en) * 2017-08-31 2020-02-04 南京航空航天大学 Composite material hot-press forming die

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