TW558857B - Manufacturing method for solder-ball forming and fixing of electric connector and IC - Google Patents

Manufacturing method for solder-ball forming and fixing of electric connector and IC Download PDF

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Publication number
TW558857B
TW558857B TW91121208A TW91121208A TW558857B TW 558857 B TW558857 B TW 558857B TW 91121208 A TW91121208 A TW 91121208A TW 91121208 A TW91121208 A TW 91121208A TW 558857 B TW558857 B TW 558857B
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Taiwan
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ball
tin
solder
terminal
terminals
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TW91121208A
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Chinese (zh)
Inventor
De-Shiang Ju
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Lotes Co Ltd
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Publication of TW558857B publication Critical patent/TW558857B/en

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  • Electric Connection Of Electric Components To Printed Circuits (AREA)

Abstract

The present invention is a manufacturing method for solder-ball forming and fixing of electric connector and IC, and particularly provides a solder-ball forming and fixing method for applying to a ball grid array with electric connectors, IC or other electric components with a tinfoil attached on the bottom; wherein the tinfoil is configured with small tin sheets in the number corresponding to the soldering positions and numbers of the terminal; thus, the terminal soldering portion is enclosed by the small tin sheets or penetrating the small tin sheets; melting each small tin sheet into a ball-like solder ball with a thermal-melting method; and being stably combined with the terminal soldering portion. The method can be used for combining solder balls for any types of terminals, and can simplify multiple solder-ball combining methods.

Description

558857 五、發明說明(1) 生t發明係有關一種 泣方法設計,尤指一 連接器及I C之錫球成型固定製 元件之端子其焊接 =用於電連接器、I C或其他電子 設計,藉以達到多種十4連接器及I c錫球固定製造方法 且簡化多種錫球結人、式之端子焊接部均適於結合錫球, 傳統的電連“、3之,果者。 電子元件桿接於電路板 、ChlP 、零插入力電連接器或 植孔,藉此將該電連接=構’係於電路板上沖設有端子 再使用焊錫進行焊接盥元件之端子端穿過端子植孔, 結構,其不利於大量或细^ ^種焊接方法及其所形成的 電子產品製造章去所又扦之&子接腳應用,因此為現今 器等元件之端有;係為-種… 板上印刷電路焊接之技# U球’再運用錫球直接與電路 惟習見的電連接器等元件社人 方法’常S委於端子其底端ϋ5 2端子底部之製造 結合方式及結合結構,例如將: = 而採用不同的 夾持錫球,或(如第十圖及第一 ^设計有兩銅片¥ 接部101設為一平面,再用助焊劑1〇2】=)將端子10之焊 結合於焊接部1〇1之底部平面處, 二熔方法令錫球20 電路板30進行焊接(如第十二圖所^才使該端子10可與 備數種不同的生產線進行結合工作,丄因此製造者須配 品品管成本増力口,且設計端子結構時 t 5線維護、t 懺。 w τ ·、、、去更靈活變化之缺 又如採用端子10平面悍接部101配合助焊劑102及熱'熔558857 V. Description of the invention (1) The invention of the invention is related to the design of a method, especially a connector and a terminal of an IC's solder ball forming fixed component. Its soldering = is used for electrical connectors, ICs or other electronic designs. Reach a variety of ten connectors and IC solder ball fixing manufacturing methods and simplify various solder ball bonding. The terminal soldering parts are suitable for combining solder balls, the traditional electrical connection, the third, the effect. Electronic component rod connection In the circuit board, ChlP, zero-insertion-force electrical connector or planting hole, the electrical connection is formed by punching a terminal on the circuit board, and then soldering the terminal end of the component through the terminal planting hole. The structure, which is not conducive to a large number of or thin ^ ^ soldering methods and electronic product manufacturing chapters and the & sub-pin application, so it has the end of today's devices and other components; The technique of soldering on the printed circuit # U ball, and then use the solder ball directly with the circuit but the electrical connector and other components are common methods of the person's method. Often, the terminal is at the bottom of the terminal 底部 5 2 The manufacturing and bonding method of the bottom of the terminal, such as the connection structure Will: = instead of The solder balls are clamped, or (such as the tenth figure and the first ^ designed with two copper pieces. The connection part 101 is set to a flat surface, and then the flux 10 is used.) =) The terminal 10 is welded to the welding part. At the bottom plane of 101, the two melting method enables solder ball 20 and circuit board 30 to be soldered (as shown in Figure 12), so that the terminal 10 can be combined with several different production lines. Therefore, the manufacturer must The cost of accessories quality control is very high, and t 5 wire maintenance and t 5 are used when designing the terminal structure. W τ · ,,, and the lack of more flexible changes, such as the use of terminal 10 flat joint 101 with flux 102 and heat ' melt

558857558857

亦it端=製…(如第十圖及第十-圖所示), 102印ϋ垃接部101係呈平面結構者’才能使助焊劑 沉頭)狀部l〇i,如端子其焊接部係為針狀或埋頭( 的習知的錫球結合製造方法過於刻二ί法 ik寺因應不同的端子結構,而有待改進。 緣此本發明主要目的,即在於提供一種電連接器及 :C之錫球成型固定製造方法設計,其主要係於電^接器 、i C或其他電子元件之球閘陣列座底部貼覆有一錫箔片 ’藉錫猪片其設有對應端子焊接部位置及數目之小錫片, 使端子焊接部被小錫片包覆或穿刺小錫片,再經由熱炼方 法使各個小錫片熔結成一球狀體之錫球,並穩固地結合於 端子焊接部之錫球成型固定製造方法,藉此達成任何&式 之端子均可適於結合錫球,並可簡化多種錫球結合方法^ 本發明次一目的,乃在於提供一種電連接器及J匚之 錫球成型固定製造方法設計,其中,該錫箔片之複數小錫 片係呈圓片狀,且周圍採以細連接部與相鄰之小錫片連接 ,以开> 成近似網狀之踢箔片,並供覆設於球閘陣列座之 部,俾於熱熔時收縮斷裂成獨立的錫球。 - 茲依附圖實施例將本發明之製造方 用、目的詳細說明如下: 法特徵及其他之作 如附圖所示,本發明所為『電連接器及丨C之錫 型固疋製造方法』設計,其係為一種可應用於電連接器、Also it end = system ... (as shown in the tenth figure and tenth-figure), the 102 seal joint 101 is a flat structure 'only the flux can sink the head) shaped part l0i, such as the terminal and its welding The conventional solder ball bonding manufacturing method with a needle-shaped or countersunk head is too engraved. The method of the Fikik Temple needs to be improved due to different terminal structures. Therefore, the main purpose of the present invention is to provide an electrical connector and: The design of the solder ball forming and fixing manufacturing method of C is mainly based on a tin foil piece attached to the bottom of the ball brake array seat of an electrical connector, IC, or other electronic components. The number of small tin pieces, so that the terminal soldering part is covered or punctured by the small tin pieces, and then each small tin piece is fused into a spherical ball by a hot smelting method, and is firmly connected to the terminal soldering portion A solder ball molding and fixing manufacturing method is used to achieve any & type terminals can be suitable for bonding solder balls, and can simplify a variety of solder ball bonding methods ^ A second object of the present invention is to provide an electrical connector and J 匚Design of the method for forming and fixing the solder ball, in which The plurality of small tin foils of the tin foil are disc-shaped, and a thin connection portion is adopted around the tin foil to connect with adjacent small tin foils so as to form an approximately mesh-shaped kick foil, which is provided for covering the ball gate. The part of the array seat shrinks and breaks into independent solder balls during hot melting.-The manufacturing method and purpose of the present invention are described in detail below according to the embodiments of the drawings: The characteristics and other operations are shown in the drawings. The invention is designed for the "electrical connector and manufacturing method of tin-shaped solid connector of C", which is a kind of electrical connector,

558857 _ " * 五、發明說明(3) I C或其他電子元件之端子其焊接部’使知子能與電路板 進行焊接之球閘陣列座錫球固定製造方法設叶,其製造方 法如次· (a) 選用一内部已植設有端子2且底部具有端子焊接部21 之球閘陣列座1 (如第一圖所示),該球閘陣列座1 即係為電連接器、I C或其他電子元件其底部構件; (b) 於球閘陣列座1底部覆設一錫箔片3 ,該錫箔片3係 為複數個對應於端子2之圓形小錫片3 1於周圍以細連 接部3 2相鄰連結所構成,其可採以沖壓方式一體成型 ,藉此使端子2之焊接部2 1穿刺過小錫片3 1 (如第一558857 _ " * 5. Description of the invention (3) The soldering part of the terminal of the IC or other electronic components' soldering ball ball array array seat to enable the child to be soldered to the circuit board. The manufacturing method of the leaf is as follows: (a) Select a ball brake array base 1 with terminals 2 planted inside and a terminal soldering part 21 at the bottom (as shown in the first figure). The ball brake array base 1 is an electrical connector, IC or other The bottom component of the electronic component; (b) A tin foil 3 is arranged on the bottom of the ball brake array base 1, the tin foil 3 is a plurality of small circular tin pieces 3 corresponding to the terminals 2 2 Adjacent connection, which can be integrally formed by punching, so that the soldering portion 2 1 of the terminal 2 penetrates the small tin sheet 3 1 (such as the first

圖及第二圖所示); (c )再將貼覆有錫箔片3之球閘陣列座1進行熱熔作業程 序,使錫箔片3之各個小錫片3 1熔化成為錫液,並使 各細連接部3 2同步斷裂而與小錫片3 1凝聚成球狀或近 似球狀之錫球3 ’藉此使液態錫球3 包覆於端子 2之焊接部21 (如第三圖至第五圖所示;); (d)令該錫球3 '冷卻而凝固結合於球閘陣列座1其端子 2底端之焊接部2 1 ;(As shown in the figure and the second figure); (c) The ball brake array base 1 coated with the tin foil 3 is further subjected to a hot-melt operation procedure, so that each of the small tin pieces 31 of the tin foil 3 is melted into a tin liquid, and Each thin connection portion 3 2 is fractured synchronously and aggregates with the small tin piece 3 1 into a spherical or nearly spherical tin ball 3 ′, thereby covering the solder portion 21 of the terminal 2 with the liquid tin ball 3 (as shown in the third figure to As shown in the fifth figure;); (d) The solder ball 3 'is cooled and solidified and bonded to the soldering portion 2 1 of the bottom end of the terminal 2 of the ball brake array base 1;

藉上述電連接器及I C之錫球成型固定製造方法,即 可於電連接器等電子元件底部之端子焊接部同步成型及結 合錫球,俾供電連接器、I C或其他電子元件等與電路板 進行二次加熱之焊接作業。 由於本發明係以錫箔片3之小錫片3 1炼化時預凝包覆 於電連接器或I C之球閘陣列座1其端子2底端之焊接部According to the above-mentioned solder ball forming and fixing manufacturing method of the electrical connector and IC, the soldering portion of the terminal at the bottom of the electronic component such as the electrical connector can be simultaneously formed and combined with the solder ball, and the power supply connector, IC or other electronic components and the circuit board Perform secondary heating welding operations. Since the present invention is a soldering part of the bottom end of the terminal 2 of the ball brake array base 1 which is pre-cured and covered with an electrical connector or IC during refining, the small tin sheet 3 1 of the tin foil sheet 3 is refined.

第6頁 558857 五、發明說明(4) 2 1 ,是以不論該焊接部2 1係平 等結構,均可供該錫箔片3之 ,再冷卻結合於該球閘陣列座 方法,係達到多種端子焊接部 造之方便功效,避免如習見般 之缺憾,以進一步獲致製造、 ’藉本發明錫箔片3熔化為錫 I C之閘陣列座1其端子2底 端子2於結構之開發設計時, 特定的固定錫球方式,因此設 空間’以設計端子2與球閘陣 惟本發明該錫箔片3與球 貼覆之結構,並不以該端子2 必要,(如第六圖所示)該電連 1 /底部之端子焊接部2 Γ 亦 貼覆於球閘陣列座1,底部之 接部21 (參考第七圖所示), ’使錫羯片3之各個小錫片3 1 接部同步斷裂而與小錫片3 1 球3 / (如第八圖所示),藉此 凝結於片狀焊接部2 1 ;藉此亦 部之端子焊接部同步成型及結 因上述製造方法之技術特 於閘陣列座1其端子底端之焊 面狀 小锡 1底 均可 多種 品管 液預 端焊 其結 計者 列座 閘陣 之焊 接器 、片狀、 片3 1於炼 針狀或 化時進 部,故藉本發明 統一應用一種生 錫球結 等效果 電連接 製造方 可不必 較充裕 組合結 其端子 穿小錫 之球閘 結構, 錫片包 片3進 ’並使 近似球 /包覆 專電子 端子多種 成本低廉 凝包覆於 接部2 1之 構創作即 係具有比 1最隹的 列座1及 接部2 1刺 或I C等 可為一種片狀 錫箔片3,其小 藉此再令錫箔 熔化成為錫液 凝聚成球狀或 使液態錫球3 可於電連接器 合有錫球。 徵,亦係採用 接部2 1再施予 行包覆 之製造 產線製 合方法 。其次 器或 局限於 的創作 構。 2進行 片31為 陣列座 藉此令 覆住焊 行熱熔 各細連 狀之錫 並冷卻 元件底 錫箔片3包覆 熱熔,因此所Page 6 558857 V. Description of the invention (4) 2 1 is a method that can be used for the tin foil 3 regardless of the equal structure of the welded part 21 and then cooled and combined with the ball brake array seat method to achieve a variety of terminals The convenient effect of the soldering part is to avoid the regrets as is common, so as to further obtain the manufacture. “By using the tin foil 3 of the present invention to melt into the gate array base of the tin IC, its terminals 2 and the bottom terminals 2 are specific for the development and design of the structure. The solder ball method is fixed, so the space is used to design the terminal 2 and the ball brake array. However, the structure of the tin foil 3 and the ball covering in the present invention is not necessary for the terminal 2 (as shown in the sixth figure). 1 / The terminal soldering part 2 at the bottom is also attached to the ball brake array base 1, and the connection part 21 at the bottom (refer to the seventh figure), 'make each small tin piece 3 of the tin patch 3 1 synchronously fracture And the small tin piece 3 1 ball 3 / (as shown in the eighth figure), thereby condensing on the sheet-shaped soldering portion 2 1; thereby the terminal soldering portion of the same part is synchronously formed and formed due to the technology of the above-mentioned manufacturing method The gate array base 1 can have a variety of quality control liquids on the bottom of the terminals. The end welds the welders, flakes, and fins of the brake array into a needle-shaped or crimped part. Therefore, the invention can be applied to the manufacturing of electrical connections by using a raw tin ball knot uniformly by the invention. Adequately combined with a ball gate structure with small tin terminals, 3 pieces of tin package, and similar ball / wrapped special electronic terminals with a variety of low-cost coating on the joint 2 The structure of the 1 is more than 1 The column base 1 and the connection part 21, such as a thorn or an IC, can be a sheet-like tin foil 3, which can make the tin foil melt into a tin liquid to condense into a ball or make the liquid tin ball 3 can be connected to the electrical connector. There are solder balls. Levy is also a manufacturing line manufacturing method that uses the joint 21 and then coats it. Secondly, it may be limited to the creative structure of. 2 The sheet 31 is the array base, so as to cover the welding line, hot-melt each finely connected tin and cool the element bottom. The tin foil sheet 3 is coated with hot-melt, so

558857 五、發明說明(5) 達成之任何型式端子焊接部均適於結合錫球,且簡化多種 錫球結合方法之效果,係與前述相同,均具有實質功效之 增進。 綜上所述,本發明所為『電連接器及I C之錫球成型 固定製造方法』設計,已確具實用性與創作性,其手段之 運用亦出於新穎無疑,且其功效與設計目的誠然符合,已 稱合理進步至明。為此,依法提出發明專利申請,惟懇請 鈞局惠予詳審,並賜准專利為禱,至感德便。558857 V. Description of the invention (5) Any type of terminal soldering part achieved is suitable for bonding with solder balls, and the effect of simplifying various solder ball bonding methods is the same as the above, which has substantial improvement in effectiveness. To sum up, the design of the present invention for "the solder ball molding and fixing manufacturing method of electrical connectors and ICs" has indeed been practical and creative, and the use of its means is novel and undoubted, and its efficacy and design purposes are true Yes, it has been said that reasonable progress has been made. To this end, an application for an invention patent was filed in accordance with the law, but I would like to ask Jun Bureau for detailed review and to grant the patent as a prayer.

第8頁 558857 圖式簡單說明 第一圖為本發明滅閘陣列座及錫箔片之示意圖。 第二圖為本發明錫箔片覆設於球閘陣列座之示意圖。 第三圖為本發明小錫片熔化聚合動作之示意圖。 第四圖為本發明端子焊接部穿刺小錫片之示意圖。 第五圖為本發明小錫片熔化聚合成錫球之示意圖。 第六圖為本發明球閘陣列座另一實施例之示意圖。 第七圖為本發明小錫片包覆焊接部狀態之示意圖。 第八圖為本發明小錫片熔化聚合成錫球之示意圖。 第九圖為本發明球閘陣列座底部結合錫球之示意圖。 第十圖為習見塗佈助焊劑於端子之示意圖。Page 8 558857 Brief description of the drawings The first diagram is a schematic diagram of the brake array base and tin foil of the present invention. The second figure is a schematic view of the tin foil sheet covering the ball brake array base of the present invention. The third figure is a schematic view of the melting and polymerization action of the small tin sheet of the present invention. The fourth figure is a schematic view of a small tin sheet pierced by a terminal soldering portion of the present invention. The fifth figure is a schematic view of melting and polymerizing small tin pieces into tin balls according to the present invention. The sixth figure is a schematic diagram of another embodiment of the ball brake array base of the present invention. The seventh figure is a schematic view of a small tin sheet covering a soldering portion according to the present invention. The eighth figure is a schematic diagram of melting and polymerizing small tin pieces into tin balls according to the present invention. The ninth figure is a schematic view of a solder ball bonded to the bottom of the ball brake array base of the present invention. The tenth figure is a schematic diagram of applying a flux to a terminal.

第十一圖為習見錫球與端子焊接狀態之之示意圖。 第十二圖為習見端子與電路板焊接狀態之示意圖。 主要圖號說明: 球閘陣列座1 、1 > ; 端子2 ; 焊接部21、21’ ; 錫箔片3 ; 小錫片3 1 ; 連接部3 2 ; 錫球3 > ;Figure 11 is a schematic diagram showing the soldering state between solder balls and terminals. The twelfth figure is a schematic diagram of the soldering state between the terminal and the circuit board. Description of main drawing numbers: Ball Array Sockets 1, 1 >; Terminal 2; Soldering 21, 21 ′; Tin Foil 3; Small Tin 3 1; Connection 3 2; Tin Ball 3 >;

第9頁Page 9

Claims (1)

558857 六、申請專利範圍 1 、一種電連接器及I C之錫球成型固定製造方法,係為 應用於電連接器等電子元件其球閘陣列座底部使能與 電路板進行焊接之錫球固定製造方法,其特徵為: (a )選用一内部植設有端子且底部具有端子焊接部之 球閘陣列座; (b)於球閘陣列座底面覆設一複數個對應於端子之小 錫片且小錫片周圍以細連接部相鄰連結所構成之 錫箔片,藉此使端子之焊接部被包覆小錫片中; (c )令進行熱溶,使各小錫片溶化為錫液,並使各細 連接部斷裂與小錫片聚合成錫球,藉此形成液態 锡球包覆於端子之焊接部; (d )令液態錫球冷卻而凝固結合於球閘陣列座其端子 底端之焊接部; 藉此電連接器及I C之錫球成型固定製造方法, 以於電連接器等電子元件底部之端子焊接部結合錫球 者。 2 、如申請專利範圍第1項所述電連接器及I C之錫球成 型固定製造方法,其中,該球閘陣列座其端子之焊接 部可穿刺於小錫片中。 3 、如申請專利範圍第1項所述電連接器及I C之錫球成 型固定製造方法,其中,該球閘陣列座其端子之焊接 部可為片狀結構。 4、如申請專利範圍第1項所述電連接器及I C之錫球成 型固定製造方法,其中,該錫箔片係可以一體沖壓製558857 VI. Scope of patent application 1. A solder ball forming and fixing manufacturing method for electrical connectors and ICs, which is a solder ball fixing manufacturing method for applying electrical connectors and other electronic components to the bottom of the ball brake array base to enable soldering with circuit boards. The method is characterized by: (a) selecting a ball brake array base with terminals internally and terminal welding portions at the bottom; (b) overlaying a plurality of small tin pieces corresponding to the terminals on the bottom surface of the ball brake array base and Tin foils composed of small tin pieces connected adjacently with thin connection portions, so that the soldering portion of the terminal is covered with the small tin pieces; (c) heat-dissolving is performed to melt each small tin piece into a tin liquid, The thin connection parts are broken and the small tin pieces are aggregated into solder balls, thereby forming liquid solder balls to cover the soldering portions of the terminals; (d) The liquid solder balls are cooled and solidified and bonded to the bottom end of the terminals of the ball brake array base. The soldering part; the solder ball forming and fixing manufacturing method of the electrical connector and the IC is used to combine the solder ball at the terminal soldering part of the bottom of the electronic component such as the electrical connector. 2. The solder ball forming and fixing manufacturing method of the electrical connector and IC as described in item 1 of the scope of patent application, wherein the soldering part of the terminals of the ball brake array base can be punctured in a small tin sheet. 3. The solder ball forming and fixing manufacturing method for the electrical connector and IC as described in item 1 of the scope of the patent application, wherein the soldering part of the terminals of the ball brake array base may be a sheet structure. 4. The solder ball forming and fixing manufacturing method for the electrical connector and IC as described in item 1 of the scope of patent application, wherein the tin foil sheet can be integrally stamped and manufactured. 第10頁 558857 六、申請專利範圍 成0 11IHPage 10 558857 VI.The scope of patent application is 0 11IH
TW91121208A 2002-09-17 2002-09-17 Manufacturing method for solder-ball forming and fixing of electric connector and IC TW558857B (en)

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