CN104882531A - LED integrated light-emitting module group - Google Patents

LED integrated light-emitting module group Download PDF

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Publication number
CN104882531A
CN104882531A CN201510310189.9A CN201510310189A CN104882531A CN 104882531 A CN104882531 A CN 104882531A CN 201510310189 A CN201510310189 A CN 201510310189A CN 104882531 A CN104882531 A CN 104882531A
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CN
China
Prior art keywords
led
printed substrate
emitting module
integrated light
nation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510310189.9A
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Chinese (zh)
Inventor
杨子龙
唐刚
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Individual
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Individual
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Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201510310189.9A priority Critical patent/CN104882531A/en
Publication of CN104882531A publication Critical patent/CN104882531A/en
Priority to PCT/CN2015/091795 priority patent/WO2016197496A1/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/62Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L25/00Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
    • H01L25/03Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
    • H01L25/10Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices having separate containers
    • H01L25/13Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices having separate containers the devices being of a type provided for in group H01L33/00

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Computer Hardware Design (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Led Device Packages (AREA)

Abstract

Disclosed in the invention is an LED integrated light-emitting module group comprising a first printed circuit board. Bonding welding plates are arranged at the upper surface of the first printed circuit board and are connected with the first printed circuit board by bonding leads; and LED wafers are arranged on the bonding welding plates. A panel covering the LED wafers is arranged at the upper surface of the first printed circuit board; through holes matching the LED wafers are formed in the panel; and LED packaging adhesives for packaging the LED wafers are arranged in the through holes. With the module group, a phenomenon of module group deformation because of the influence of the high-temperature reflow soldering during the production process can be effectively avoided. The flatness and surface color of the module group are good; the productibility of the product is increased; and the reject ratio and cost of the product are reduced.

Description

A kind of LED integrated light-emitting module
Technical field
The present invention relates to illuminating module, particularly relate to a kind of LED integrated light-emitting module.
Background technology
So-called LED display, is a kind of flat-panel monitor, is made up of LED illuminating module little one by one.Existing Small Distance LED illuminating module actualizing technology is divided into two kinds, and a kind of is traditional surface mount technology, namely single packaged SMD lamp pearl successively array be mounted on enclose tin cream PCB (printed circuit board) on.Welded the combination realizing lamp pearl and PCB again by high temperature reflux, the change of being lighted each lamp pearl by conducting wire realizes its effect shown.Particularly in Small Distance module, to the density of lamp pearl array and the requirement of single volume higher.The principal elements such as its shortcoming is that the manufacturing process of single SMD lamp pearl is complicated, and difficulty is large, and cost is high, and the large and scrap cost of whole plate maintenance difficulty is high.
Another kind is exactly adopt so-called COB encapsulation technology (COB, chip On board, chip on board), namely redgreenblue bare chip conduction or non-conductive adhesive are directly sticked on PCB, then carry out the bonding of metal guide line on the pad of PCB, realize its conduction and connect.Its chips adopts exposed packaging technology, define for the fixed thin pad of both positive and negative polarity copper of LED wafer nation after copper thin-pass on PCB crosses the etch process of circuit, the thin pad of copper can make the pad that it binds metal guide line after the surface treatment such as gold-plated or silver-plated.Fixed by surface encapsulation glue again after having bound, light each luminescent wafer to realize the effect of its display finally by conducting wire.It is more that this COB encapsulation technology is applied to field of LED display technical problem at present, particularly in the application of Small Distance LED display.Its shortcoming one: because the encapsulated wafer assembly of LED module and electronic devices and components are all on same PCB, electronic devices and components need to weld through SMT high temperature reflux, its PCB is by then having distortion in varying degrees after high temperature, PCB after distortion not only can increase the difficulty of packaging technology, but also cause serious bad in assembling module that can be follow-up again, when being namely arranged on drain pan by the fixed copper post of module surrounding, the PCB of this module evening up by force is made owing to locking the dynamics of screw, therefore the wafer weld layer of part LED module can be caused, the factor such as rosin joint or bad connection between metal guide line and PCB pad.That therefore causes is bad higher; Its shortcoming two: because existing PCB bottom has all been covered with some electronic devices and components (resistance, electric capacity, various IC and connector), make nation determine bonding machine and directly heat the temperature heat skewness on PCB, cause obvious metal guide wire bonding effect different, thus also result in higher fraction defective; Its shortcoming three: in the process of encapsulation, should be dehumidified, dry the glue of fixed wafer, the glue of drying encapsulation all needs the temperature baking carrying out about 80 to 180 degrees Celsius, and the repeatedly baking in this production technology link can cause the surperficial order look generation color degradation in various degree of face shield.Cause the aberration occurred between module in various degree.The surface color consistency of whole product is poor, and technique controlling difficulty is large, cannot meet the requirement of product quality aspect.
Summary of the invention
Technical problem to be solved by this invention is: provide a kind of LED integrated light-emitting module, module distortion is there is under effectively can avoiding the impact in process of production because of high temperature reflux welding, the evenness of module is good, surface order look good, add the productibility of product, reduce fraction defective and the cost of product.
For solving the problems of the technologies described above, the present invention proposes a kind of LED integrated light-emitting module, comprise the first printed substrate, the upper surface of described first printed substrate is provided with nation and determines pad, described nation determines pad and determines wire by nation and be connected with the first printed substrate, and described nation determines pad and is provided with LED wafer;
The upper surface of described first printed substrate is provided with the panel be located in LED wafer, and described panel is provided with the through hole matched with LED wafer, is provided with the LED glue for packaged LED wafer in described through hole.
Further, described panel is bonded on the upper surface of the first printed substrate by adhesive.
Further, described adhesive is black glue or heatproof adhesive glue.
Further, the lower surface of described first printed substrate is provided with electronics unit device assembly, and the lower surface of described first printed substrate is provided with the drain pan for being located on electronics unit device assembly.
Further, described electronics unit device assembly comprises the second printed substrate be arranged on the first printed substrate lower surface, and the second printed substrate is provided with electronic devices and components.
Further, described panel is carbon fiber board.
Further, described nation determines wire is gold thread or alloy wire or copper cash.
Further, described nation determines pad and is provided with Gold plated Layer or silver coating.
Further, the base material of described first printed substrate is FR4 or BT material.
Further, described LED glue is AB glue or encapsulation glue.
Technique scheme at least has following beneficial effect: the present invention adopts and is provided with nation at the upper surface of the first printed substrate and determines pad, and nation determines pad and determines wire by nation and be connected with the first printed substrate, and described nation determines pad and is provided with LED wafer; Be provided with the panel be located in LED wafer at the upper surface of the first printed substrate, panel is provided with the through hole matched with LED wafer, in through hole, be provided with the LED glue for packaged LED wafer, thus form LED lamp panel.Electronics unit device assembly is provided with various PCB and various electronic devices and components, form electronics unit device assembly, then assembly welding is in LED lamp panel after high temperature reflux welding.Thus avoid LED lamp panel to deform when high temperature reflux welds, the evenness of module is good, and surperficial order look good, adds the productibility of product, reduces fraction defective and the cost of product.
Accompanying drawing explanation
Fig. 1 is the structural blast figure of LED integrated light-emitting module of the present invention.
Fig. 2 is the enlarged drawing at A place in Fig. 1.
Embodiment
It should be noted that, when not conflicting, the embodiment in the application and the feature in embodiment can combine mutually.Below in conjunction with accompanying drawing, the present invention is described further.
As shown in Figure 1 and Figure 2, LED integrated light-emitting module of the present invention comprises the first printed substrate 1, be provided with nation at the upper surface of the first printed substrate 1 and determine pad 2, nation is determined pad 2 and determine wire 3 by nation and be connected with the first printed substrate 1, nation determines pad 2 and is provided with LED wafer 4; Particularly, nation determines wire 3 is one in gold thread or alloy wire or copper cash; Nation determines pad 2 and is provided with Gold plated Layer or silver coating, increases nation and determines Joint Properties; The base material of the first printed substrate 1 is the one of FR4 or BT material.
The upper surface of the first printed substrate 1 is provided with the panel 5 be located in LED wafer 4, and panel 5 is provided with the through hole 51 matched with LED wafer 4, is provided with the LED glue 6 for packaged LED wafer 4 in through hole 51.Preferably, panel 5 is bonded on the upper surface of the first printed substrate 1 by adhesive 8, and particularly, adhesive 8 is the one in black glue or Special temperature resistant adhesive glue, and LED glue 6 is AB glue or special changeable colour encapsulation glue.
The lower surface of the first printed substrate 1 is provided with electronics unit device assembly 7, particularly, electronics unit device assembly 7 comprises the second printed substrate 71 be arranged on the first printed substrate 1 lower surface, second printed substrate 71 is provided with electronic devices and components 72, particularly, the base material of the second printed substrate 71 is pcb board or FPCB plate.
The lower surface of the first printed substrate 1 is also provided with the drain pan 9 for being located on electronics unit device assembly 7; drain pan 9 is metalwork; to the first printed substrate 1; namely fixation is played to LED lamp panel; the adjustment be convenient between module is fixed; LED lamp panel stress deformation is played a protective role, the effect of antinoise signal interference shielding is played to electronics unit device assembly 7 simultaneously.
To sum up, the present invention adopts and is provided with nation at the upper surface of the first printed substrate and determines pad, and nation determines pad and determines wire by nation and be connected with the first printed substrate, and described nation determines pad and is provided with LED wafer; Be provided with the panel be located in LED wafer at the upper surface of the first printed substrate, panel is provided with the through hole matched with LED wafer, in through hole, be provided with the LED glue for packaged LED wafer, thus form LED lamp panel.Electronics unit device assembly is provided with various PCB and various electronic devices and components, form electronics unit device assembly, then assembly welding is in LED lamp panel after high temperature reflux welding.Thus avoid LED lamp panel to deform when high temperature reflux welds, the evenness of module is good, and surperficial order look good, adds the productibility of product, reduces fraction defective and the cost of product.
The above is the specific embodiment of the present invention, it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention, can also make some amendments, and these amendments are also considered as protection scope of the present invention.

Claims (10)

1. a LED integrated light-emitting module, it is characterized in that, comprise the first printed substrate, the upper surface of described first printed substrate is provided with nation and determines pad, described nation determines pad and determines wire by nation and be connected with the first printed substrate, and described nation determines pad and is provided with LED wafer;
The upper surface of described first printed substrate is provided with the panel be located in LED wafer, and described panel is provided with the through hole matched with LED wafer, is provided with the LED glue for packaged LED wafer in described through hole.
2. LED integrated light-emitting module as claimed in claim 1, it is characterized in that, described panel is bonded on the upper surface of the first printed substrate by adhesive.
3. LED integrated light-emitting module as claimed in claim 2, it is characterized in that, described adhesive is black glue or heatproof adhesive glue.
4. LED integrated light-emitting module as claimed in claim 1, is characterized in that, the lower surface of described first printed substrate is provided with electronics unit device assembly, and the lower surface of described first printed substrate is provided with the drain pan for being located on electronics unit device assembly.
5. LED integrated light-emitting module as claimed in claim 4, is characterized in that, described electronics unit device assembly comprises the second printed substrate be arranged on the first printed substrate lower surface, and the second printed substrate is provided with electronic devices and components.
6. LED integrated light-emitting module as claimed in claim 1, it is characterized in that, described panel is carbon fiber board.
7. LED integrated light-emitting module as claimed in claim 1, is characterized in that, it is gold thread or alloy wire or copper cash that described nation determines wire.
8. LED integrated light-emitting module as claimed in claim 1, it is characterized in that, described nation determines pad and is provided with Gold plated Layer or silver coating.
9. LED integrated light-emitting module as claimed in claim 1, it is characterized in that, the base material of described first printed substrate is FR4 or BT material.
10. LED integrated light-emitting module as claimed in claim 1, is characterized in that, described LED glue is AB glue or encapsulation glue.
CN201510310189.9A 2015-06-08 2015-06-08 LED integrated light-emitting module group Pending CN104882531A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201510310189.9A CN104882531A (en) 2015-06-08 2015-06-08 LED integrated light-emitting module group
PCT/CN2015/091795 WO2016197496A1 (en) 2015-06-08 2015-10-13 Led integrated light-emitting module

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510310189.9A CN104882531A (en) 2015-06-08 2015-06-08 LED integrated light-emitting module group

Publications (1)

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CN104882531A true CN104882531A (en) 2015-09-02

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CN (1) CN104882531A (en)
WO (1) WO2016197496A1 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105977365A (en) * 2016-05-19 2016-09-28 北京大学东莞光电研究院 COB LED packaging device and method
WO2016197496A1 (en) * 2015-06-08 2016-12-15 唐刚 Led integrated light-emitting module
CN106875982A (en) * 2017-03-01 2017-06-20 深圳市佳鑫帆科技有限公司 A kind of Medical Devices shell cambered surface transition connecting plate and its adhering method
WO2017206405A1 (en) * 2016-05-30 2017-12-07 深圳市奥蕾达科技有限公司 Novel cob full-color led light-emitting panel and manufacturing method thereof

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107633779A (en) * 2017-11-24 2018-01-26 山西高科华烨电子集团有限公司 LED display based on COB technologies

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Publication number Priority date Publication date Assignee Title
CN101640012A (en) * 2009-09-04 2010-02-03 北京巨数数字技术开发有限公司 LED display module
CN102005446A (en) * 2010-11-03 2011-04-06 熊周成 Light-emitting diode (LED) packaging structure and LED luminescent display module
CN202523333U (en) * 2012-03-15 2012-11-07 利亚德光电股份有限公司 Light emitting diode (LED) display device
CN103972223A (en) * 2013-04-16 2014-08-06 朱慧琴 LED multi-cup integration COB light source and encapsulating method thereof
CN204696158U (en) * 2015-06-08 2015-10-07 杨子龙 A kind of LED integrated light-emitting module

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DE3835942A1 (en) * 1988-10-21 1990-04-26 Telefunken Electronic Gmbh AREA SPOTLIGHT
HUP9701377A3 (en) * 1997-01-15 2000-01-28 Ibm Case and method for mouting an ic chip onto a carrier board or similar
CN101460007B (en) * 2007-12-12 2011-03-23 扬智科技股份有限公司 Circuit board
CN102522488A (en) * 2011-12-22 2012-06-27 陈林 Encapsulating structure for lighting LED lamp strip
CN104882531A (en) * 2015-06-08 2015-09-02 杨子龙 LED integrated light-emitting module group

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101640012A (en) * 2009-09-04 2010-02-03 北京巨数数字技术开发有限公司 LED display module
CN102005446A (en) * 2010-11-03 2011-04-06 熊周成 Light-emitting diode (LED) packaging structure and LED luminescent display module
CN202523333U (en) * 2012-03-15 2012-11-07 利亚德光电股份有限公司 Light emitting diode (LED) display device
CN103972223A (en) * 2013-04-16 2014-08-06 朱慧琴 LED multi-cup integration COB light source and encapsulating method thereof
CN204696158U (en) * 2015-06-08 2015-10-07 杨子龙 A kind of LED integrated light-emitting module

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016197496A1 (en) * 2015-06-08 2016-12-15 唐刚 Led integrated light-emitting module
CN105977365A (en) * 2016-05-19 2016-09-28 北京大学东莞光电研究院 COB LED packaging device and method
WO2017206405A1 (en) * 2016-05-30 2017-12-07 深圳市奥蕾达科技有限公司 Novel cob full-color led light-emitting panel and manufacturing method thereof
CN106875982A (en) * 2017-03-01 2017-06-20 深圳市佳鑫帆科技有限公司 A kind of Medical Devices shell cambered surface transition connecting plate and its adhering method

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Application publication date: 20150902

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